0% found this document useful (0 votes)
35 views16 pages

PLC Automation Training Systems

Uploaded by

simossimo893
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
35 views16 pages

PLC Automation Training Systems

Uploaded by

simossimo893
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Automatic control 0

Dy

> AutomSim/AutoGen 30
> Virtual Universe Pro 30
> Pedagogical M221 PLC 31
> Pedagogical M340 PLC 31
> Pedagogical S7-1200 PLC 31
> Pneumatic modular bench for Schneider PLC 32
> Pneumatic modular bench for Siemens PLC 33
> Automatic system for box sorting 34
> Modular training bench 36
> Modular training bench with PLC 37
> MentorGraf 38
> Traffic lights 38
> Electropneumatic robot 39
> 3-level hoist 21 Inputs/Ouptuts 40
> 5-level lift, up to 80 I/O with Mgraf for CANOPEN 41
> Cube-Elec 42
> Configurateur compatibility table 43

29
0
Dy

1
AUTOMSIM – Simulation of electric, pneumatic, hydraulic PLCs
AUTOMGEN – Creation of Industrial PLC programs

Highlights Studied topics


• Integrated package (AUTOMGEN/AUTOMSIM). • Simulation of 3D operating parts with physical
• Easy and quick handling. engine.
• Very large library. • Electric /pneumatic / hydraulic and digital electronic
simulation.
• Dynamic modification of the diagrams during the
simulation. • Creation of programs for PLC.
• Very widly used automatic control program • Supervision.
• Used in the Industry
• Standard programmation languages (GEMMA,
Grafcet, ladder…).
• Very realistic simulation of operating parts.
AUTOMATIC CONTROL

Technical Characteristics - AUTOMGEN/AUTOMSIM


Minimal configuration Microsoft WINDOWS, 256 MB RAM with video board, 1024x768
Programming languages Grafcet, Gemma, Ladder, Logic, Flow chart, Literal, CEI 1131-3
Compatible PLCs or targets SCHNEIDER (PB, SMC, TSX17-10, 17-20, 47, 07, 37, 57, ZELIO, ZELIO2, TWIDO), SIEMENS (S5, S7), ABB (CS31,
AC31), KLOCKNER-MOELLER (PS3, PS4, PS414), GE-FANUC (90 Micro, 9030), CEGELEC (C50, C100, 8005, 8035),
OMRON (C, CV, CS), MITSUBISHI (FX, Q), FESTO, PANASONIC, LEGO RCX and NXT, LANGAGE C, PC (I/O drivers
available with I/O for I/O driving – use a PC as a PLC), Didalab (ESD030, ESD250, ESD350,) others (contact us).
3D Simulation Import of 3D files from SOLIDWORKS*, SOLID CONCEPT*, 3D STUDIO*, etc... TOKAMAK physical engine
Objects Library Electric
Pneumatic
Hydraulic
Digital Electronic
Advanced functionalities Curves drawing (pressure, etc…), exportation of diagrams in EMF format (WORD, etc, …), extension of the
objects library.

VIRTUAL UNIVERSE PRO – Automation software for 3D


Creation and Simulation
Highlights Studied topics

• Creation et simulation of virtual machines • Modelling


in a 3D environment with physical engines. • Real time simulation
• Customizable by importing a full model • Creation and validation fo PLC programs.
form the main CAD sofwares : Solidworks, Inventor, Catia…

Technical Characteristics - VIRTUAL UNIVERSE PRO


Minimum configuration XP, Vista and Seven 32 et 64 bits
Model importation Solidworks, Inventor, Catia,
3D file format 3DXML, 3DS, OBJ, etc.

30
0
Dy

Pedagogical M221 PLC, 24 I/16 O on safety sockets


1

Highlights
• Pedagogical M221 PLC • Embedded power supply. Compact product to
• 24 On/Off inputs, 16 of them with simulator be put on a table
• 16 On/Off outputs, • USB adaptation lead
• Connections with Ø4-mm safety sockets • Programming software SoMachine ;
languages : contact (ladder), list.
• 16 mini switches

Package ESD 006 B : Basic package “Pedagogical Programmable Logic Controller M221” :
Reference Description Quantity
ESD 006 000 Schneider M221 PLC, 24 On/Off inputs, 16 On/Off Outputs, programmable with Somachine Basic software (to download) 1
Power cable with 2P+E 16-A socket, to connect the module to Mains 1
USB lead, to connect the module’s PLC to the computer 1
ESD 006 040 Technical and pedagogical manual «Study of programming and applications in ladder or grafcet language» 1

Pedagogical M340 PLC, 52 I/O on safety sockets, CANOPEN bus,


Ethernet
Highlights

AUTOMATIC CONTROL
• Connections with Ø4-mm safety sockets for - 21 On/Off relay outputs.
- 16 On/Off relay outputs - 16 miniswitches for test
- 16 On/Off inputs 1 CANOPEN master link embedded in the CU
- 4 analog inputs and 2 analog outputs 1 Ethernet link (no web server) embedded in
• Connections with DB37 and DB25 compatible the CU
with ESD030 flexible cell : USB lead for PC/PLC connection
- 31 On/Off inputs EcoStruxure Program (1 licence) ; languages:
LD, FBD, SFC, ST and IL

Package ESD 002 B : Basic package “Pedagogical Programmable Logic Controller M340”
Reference Description Quantity
Schneider M340 PLC, 31 On/Off inputs, 21 On/Off Outputs, 4 analog inputs and 2 analog outputs, CAN OPEN, Ethernet,
ESD 002 000 1
connections with Ø4-mm safety sockets and SUBD37 and 25 pts connectors, simulator of inputs, embedded power supply
USB lead, to connect the module’s PLC to the computer 1
Programming software, 1 licence for programming in LD, FBD, SFC, ST and IL languages. 1

Pedagogical S7-1200 PLC


Highlights
• Industrial S7 1200 PLC
• 14 On/Off inputs, 10 On/Off outputs, 24 VDC
• 1 analog input and 1 analog output, on Ø 4-mm socket
• 1 analog input on potentiometer
• TIA portal software for PC (1 station licence)

Package ESD 003 B : Basic package «Pedagogical, Industrial Programmable Logic Controller S7-1200»
Reference Description Quantity

Siemens S7-1200 PLC, 14 On/Off inputs 10 On/Off Outputs, 1 analog input, 1 analog output, Programming
ESD 003 000 1
software, (1 license), UTP lead

ESD 003 100 Automgen software 1


ESD 003 040 Manual of practical works (applications with the ESD250 hoist) 1
EGD 000 005 24 Vdc power supply, 2.9 A 1

(We suggest the composition of the Package, for special configuration, please ask)

31
0
Dy

1
Modular bench for Schneider PLC

Highlights Studied topics


• Very progressive training in the field of automation. • Study of a developed wiring diagram in automation
• Based on Schneider Electric® PLC and HMI • Study and implementation of a PLC network
• Compatible with all the operating parts of our • Stuty of PLC programming
Automatic control range : (Hoist, lift, traffic lights, • Study of HMI programming
electropneumtic cell)
AUTOMATIC CONTROL

Package ESD 100 SE : PLC modular bench (Schneider Electric)

Reference Description Quantity


Structure made of aluminium profile, with 4 locations for electrical and PLC modules.
ESD 100 400 1
1 USB flash drive with the technical guide, the pedagogical manual with experiments
ESD 106 000 Electrical power supply module 1
PLC module
M221 PLC, supplied with SoMachine software :
ESD 113 000 - 16 On/Off Inputs, 24 VDC, 16 outputs with state vizualisation, 1
- 1 analogue input, 0/10 V ; 1 analogue output, +/-10V 12 bits,
- 1 simulator with 8 miniswitchs
Put on a pedagogical module with Ø 4-mm security
ESD 114 000 Magelis HMI module 1
Electric HMI interface (1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green
ESD 105 000 1
push-buttons, 1 black push-button)

PEM 080 030 Set of 10 patching cords, 1 m, black, Ø4-mm safety sockets, stackable 1

PEM 080 031 Set of 10 patching cords, 1 m, red, Ø4-mm safety sockets, stackable 1
PEM 080 032 Set of 10 patching cords, 1 m, blue, Ø4-mm safety sockets, stackable 1

32
0
Dy

Modular bench for Siemens PLC 1

Highlights Studied topics


• Very progressive training in the field of automation. • Study of a developed wiring diagram in automation
• Based on Siemens® PLC and HMI • Study and implementation of a PLC network
• Compatible with all the operating parts of our • Stuty of PLC programming
Automatic control range : (Hoist, lift, traffic lights, • Study of HMI programming
electropneumtic cell)

AUTOMATIC CONTROL
Package ESD 100 SI : PLC modular bench (Siemens)

Reference Description Quantity


Automate Structure made of aluminium profile, with 4 locations for electrical and PLC modules.
ESD 100 400 1
1 USB flash drive with the technical guide, the pedagogical manual with experiments
ESD 106 000 Electrical power supply module 1
PLC module
S7-1200 PLC, supplied withTIA Portal software :
ESD 107 000 - 14 On/Off Inputs, 24 VDC, 10 outputs with state vizualisation, 1
- 1 analogue Input, 0/10 V ; 1 analogue output, +/-10V,12 bits,
- 1 simulator with 8 miniswitchs
Put on a pedagogical module with Ø 4-mm security
ESD 003 100 Automgen software extension 1
ESD 108 000 KTP 700 HMI module with 4 RJ45-ports and 1 USB connector 1
Electric HMI interface (1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green
ESD 105 000 1
push-buttons, 1 black push-button)

PEM 080 030 Set of 10 patching cords, 1 m, black, Ø4-mm safety sockets, stackable 1

PEM 080 031 Set of 10 patching cords, 1 m, red, Ø4-mm safety sockets, stackable 1
PEM 080 032 Set of 10 patching cords, 1 m, blue, Ø4-mm safety sockets, stackable 1

33
0
Dy

SA TRI BOX 4.0 : Automated System for sorting boxes, 4.0


1

Highlights Studied topics


• Numerous technologies (industrial drives for SELV • Setting of the different organs
DC motors and brushless, sensors, automation) • Conveyor management
• Sensors and actuators accessible via 4 mm sockets • Learning of electric axis
on the front panel
• Speed / position control
• Limited space requirement (table top)
• Supervision by Web server
• Work in SELV
• Preventive maintenance
• All sensor and actuator information accessible via
• Implementation of a complete sorting line
a web interface

Back Side
AUTOMATIC CONTROL

Technical characteristics - ESD 600 000 - SA TRI BOX 4.0


Conveyor 1 meter long conveyor with its encoder motor. It includes
1 carriage with its brushless motor reducer
1 arm with mcc motor reducer and an electromagnet
2 recycling bins; 1 waste bin
Sensors 1 box presence sensor
1 Inductive sensor
Industrial PLC SIMATIC S7 1200 PLC
- 50 kB working memory, 6 fast counters and 2 integrated pulse outputs,
- Cycle time: 1ms for 1000 instructions,
- PROFINET port for programming.
- 1 single-user TIA Portal license
HMI KTP 700 HMI
- 7’’ graphic color operator panel KTP700
- WEB Server function allowing the connection of several PCs simultaneously
Motors 1 Brushless motor with incremental encoder 500 pts/rev
1 Brushless motor with incremental encoder 12 pts/rev
1 DC motor with incremental encoder 500 pts/rev
Drives SIMATIC MICRO-DRIVE PDC100,
drive controller for servo control in the SELV range 24 to 48 VDC of the drive voltage supply max. 100W motor
power, with STO hardwired

34
0
Dy

» Contextualization : recycling line 4.0 1

A conveyor is fed with different boxes (aluminum, plastic, ferrous metals). At the beginning of the conveyor,
a presence/box size sensor and then an inductive sensor are used to characterize the boxes. The parts
identified as too small for recycling and/or non-metallic are then conveyed to the end of the line to be
sent to the wastebin. Metallic boxes, of sufficient size, identified as parts to be recycled are then removed
from the conveyor using a mechanical arm and placed in a sorting bin. To best meet the new requirements
of Industry 4.0, all sensor and actuator information is accessible via a web interface, allowing remote
supervision and control of the sorting line.

» Schematic diagram

AUTOMATIC CONTROL
Package ESD 600 B : SA-TRI BOX 4.0
Reference Description Quantity
Aluminium profile system including :
1 meter long conveyor with its encoder motor.
1 box presence sensor, 1 Inductive sensor
ESD 600 000 1
1 carriage with its brushless motor reducer
1 arm with mcc motor reducer and an electromagnet
2 recycling bins ; 1 waste bin
ESD 003 000 S7-1200 PLC, TIA Portal software on a trainer board with Ø 4 mm sockets 1
- 14 digital inputs 24 VDC, 10 outputs with status display,
- 1 analog input 0/10 V, 1 output +/-10V 12 bits,
- 1 simulator 8 miniswitches
ESD 108 000 HMI module KTP 700 with 4 RJ45 crossings and USB socket 1
ESS 1X0 000 2 preset PDC100 drives (1 for DC motor, the other for Brushless motor) 1
1 switch
Set of 30 cords 1 m, (black, red, blue) safety sockets Ø 4mm, stackable

35
0
Dy

1
Modular training bench for the study of pneumatic and electro
pneumatic technologies

Highlights Studied topics


• Modular bench • Study of components and their technology
• Pneumatic connections • Study of pneumatic logic functions
• Electrical connections
• Electro-pneumatic connections
AUTOMATIC CONTROL

Technical Characteristics - ESD 100 B - Modular training bench for the study of pneumatic and
electro pneumatic technologies

Power supply module 1 pressure regulator, 1 pneumatic supply, 1 manual valve, 10 4-mm 1/8 connectors, 1 30-s time function, 1
memory function, 2 AND, 2 OR, 2 NO functions
Electro-pneumatic interface 2 pneumo-electrical, and 5 electropneumatic interfaces, 1 3/2-pneumatic valve, 2 5/2-pneumatic valves
module
Cylinders module 1 simple acting cylinder, 2 double acting cylinders, ILS, pressure drop, rollers sensors
Pneumatic HIM module 1 Emergency stop button, 2 green lights, 2 2-position switches, 2 green push-buttons, 1 black push-button
Electrical HIM module 1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green push-buttons, 1 black push-
button
Electrical power supply module 24-Vdc power supply, 1 Power presence indicator, 1 ON/OFF button , 1 4-contact relay

Package ESD 100 B : Modular training bench for the study of pneumatic and electro pneumatic
technologies

Reference Description Quantity


Structure made of aluminium profile, with 6 locations for pneumatic, electrical and electropneumatic
modules.
ESD 100 000 1
Supplied with two Ø4-mm, 25-m hoses (1 red + 1 blue), 1 pipe cutter, one 2-m Ø 8-mm hose
1 flash drive with the technical and user guide, the pedagogical book with experiments.
ESD 101 000 Cylinders Module (1 simple acting cylinder, 2 double acting cylinders, ILS, pressure drop, rollers sensors) 1
ESD 102 000 Interfaces module : 2 pneumoelectrical, and 5 electropneumatic 1
ESD 103 000 Pneumatic functions module (1 memory, 2 AND, 2 OR, 2 NOT, 1 temporisation) 1
Pneumatic HMI interface (1 Emergency stop button, 2 green lights, 2 2-position switches, 2 green push-
ESD 104 000 1
buttons, 1 black push-button)

Electric HMI interface (1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green
ESD 105 000 1
push-buttons, 1 black push-button)
ESD 106 000 Electrical power supply module (1 white light 1 ON/OFF push-button, fuse) 1

(We suggest the composition of the Package, for special configuration, please ask)

36
0
Dy

Automatic modular training bench for the study of pneumatic and electro 1

pneumatic technologies with PLC

Highlights Studied topics


• Modular bench • Study of components and their technology
• Pneumatic connections • Study of pneumatic logic functions
• Electrical connections • PLC programmation and HMI
• Electro-pneumatic connections
• PLC control

or

AUTOMATIC CONTROL
Technical Characteristics - ESD 100 A - Automatic modular training bench for the study of
pneumatic and electro pneumatic technologies

Power supply module 1 pressure regulator, 1 pneumatic supply, 1 manual valve, 1 24-Vdc power supply, Power presence indicator, 1
ON/OFF button , 1 4-contact relay
Electro-pneumatic interface 2 pneumo-electrical, and 5 electropneumatic interfaces, 1 3/2-pneumatic valve, 2 5/2-pneumatic valves
module
Cylinders module 1 simple acting cylinder, 2 double acting cylinders, ILS sensors
PLC module S7-1200 PLC, TIA Portal program, including :
- 14 ON/Off Inputs, 24 VDC, 10 outputs with state vizualiation,
- 1 0/10-V analogue input, 1 +/-10V-output, 12 bits,
Electrical HMI module 1 green light, 1 red light, 2 2-position switches, 2 green push-buttons, 1 black push-button, 1 Emergency stop
button
HMI module 7’’operator terminal, graphic, ref KTP700
WEB Server function for the simultaneous connection of several computers

Package ESD 100 A : Automatic modular training bench for the study of pneumatic and electro
pneumatic technologies

Reference Description Quantity


Structure made of aluminium profile, with 6 locations for pneumatic, electrical and electropneumatic
modules.
ESD 100 000 1
Supplied with two Ø4-mm, 25-m hoses (1 red + 1 blue), 1 pipe cutter, one 2-m Ø 8-mm hose
1 flash drive with the technical and user guide, the pedagogical book with experiments.
ESD 111 000 Cylinders module (1 simple acting cylinder, 2 double acting cylinders, ILS sensors) 1
ESD 112 000 Interfaces module : 2 pneumo-electrical, and 5 electropneumatic 1
ESD 109 000 Pneumatic and electrical power supplies module 1
ESD 107 000 PLC module 1
ESD 108 000 HMI module, KTP 700 HIM with 4 RJ45 crossover and USB socket 1

Electric HMI interface (1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green
ESD 105 000 1
push-buttons, 1 black push-button)

(We suggest the composition of the Package, for special configuration, please ask)

37
0
Dy

MENTORGRAF Software- Editor, generator and simulator of GRAFCET


1

Highlights
• Can control all our operating
units
• Simulator of GRAFCET

Technical characteristics - MENTORGRAF Software

Environment Operates with Windows XP, Vista or Seven


Applications units (see ESD 030 000, ESD 200 000, ESD 250 000, ESD 350 000.
the following pages)
Editor It draws the GRAFCET with bsic tools, steps, transitions, divergence/convergence with AND, OR, macro steps...
Generator It converts the GRAFCET into a executable code, check the syntaxe and the coherence between target variables and used
variables..
AUTOMATIC CONTROL

Simulator It runs the GRAFCET in simulation, one "click" on the input variable enables the activation of the corresponding transition, the
complete graph can be checked before controlling the operating units
Interpreter It runs and controls with the modes : step by step, trace and quick mode
Number of steps 256 Number of transitions 256
Number of memories 256 memories 8 bits
Specificity Ability to simultaneously operate several independent GRAFCETS

Traffic lights Highlights


• 19 Inputs and 6 Outputs
• 19 LED (Green, Yellow, Red), with On/Off 5/24 Vdc control
• 6 push-buttons for pedestrian call or car presence simulation
• Can be controlled by any PLC as :
Schneider M221, Schneider M340, Siemens S7-1200, Omron CP1E …).

Studied topics
• Very progressive Practical Works:
From yellow flashing light to complete functioning of traffic lights with
pedestrian call, secondary road car detections, left slip road.

Package ESD 200 B : Basic package, Traffic light with PLC control, including
Reference Description Quantity
Traffic lights module, with main and secondary roads
- 6 Outputs (4 car presence detections, 2 pedestrian calls)
- 19 Inputs (red, green yellow LEDs (traffic lights),
ESD 200 000 1
The On/Off I/O are connected with Ø 4-mm security sockets
I/O functioning voltages: 5 to 24 VDc
Supplied with technical guide
EGD 000 005 24Vdc, 2,9A Power supply optional extra
ELD 100 200 Set of 52 security patching cords, 36 A, stackable optional extra

38
0
Dy

Electropneumatic robot
1

Highlights
• 4-axis + gripper robot.
• can be controlled by PLC or by computer

Studied topics
• Control of a automatic system with GRAFCET via
PLC or PC (Mentor Graf software).
• Computer science : control of a sequential system
with high-level language.

Technical characteristics - ESD 030 000 - Electropneumatic robot


Description This system is the result of a collaboration between Didalab and Schneider companies, it shows a flexible cell for swaging of
parts. It includes :
- A 4-axis electropneumatic robot (translation, away/back, up/down, rotation) + gripper (open/close),
- A swaging station,

AUTOMATIC CONTROL
- An arrival store,
- An outgoing rail,
- A control program.
GRAFCET software Editor, Generator, Simulator, Interpreter M-GRAF
Power supply Electrical : 230 Vac / 50 Hz ; Pneumatical : 6 bars

Experiments
EXP 1 Introduction, reminder on Grafcet, technical description of the system
EXP 2 Grip, swaging, routing
EXP 3 Same specifications with a blink of the «Cycle departure» button
EXP 4 Development of a Man Machine Interface for the successive control of all the actuators of the cell in manual mode
EXP 5 Same subject as the exp. n°2 with light of the Cy D light
EXP 6 Same subject as the exp. n°2 but the swaging is done with a Grafcet macro
EXP 7 Same subject as the exp. n°2 with the memorisation of the number of cycles to do
EXP 8 Same subject as the exp. n°2 with simplification of the conditional actions
EXP 9 Same subject as the exp. n°2 with control via parallelism
EXP 10 Development of a Man Machine Interface for the control in manual mode
EXP 11 Complete operation of the electropneumatic unit

Package ESD 030 B : Basic Package «Study of the control of a robot with Grafcet»
Reference Description Quantity
Operation unit : electropneumatic flexible cell with 4-axis + gripper robot, swaging station, in-going and
ESD 030 000 1
out-going rails, power supply, built-in interface board
ESD 030 100 MENTOR GRAF, Softaware for the edition and control with GRAFCET, operation with Windows (PC not 1
supplied)
ESD 030 040 Manual of experiments «application for a FLEXIBLE CELL» 1
EGD 000 009 USB serial lead, AB kind 1

NB : a pneumatic supply is needed

Package ESD 030 C : Complete Package «Study of the control of a robot with Grafcet software and PLC»
Reference Description Quantity
ESD 030 B Basic Package «Study of the control of a robot with Grafcet» 1
Industrial Programmable Logic Controller (PLC) in a box with DB25 and DB37 connections and
ESD 030 300 1
corresponding patching cords.
(We suggest the composition of the Package, for special configuration, please ask)

39
0
Dy

3-level hoist 21 Inputs/Outputs


1

Highlights
• 21 Inputs/Outputs.
• Can be controlled by any kind of 12 or 24 V PLC
an a computer with Mentorgraf (USB port).

Studied topics
• Discovery of a sequential automatic control with
Grafcet.
• Simple cells, divergence.
• Divergence, convergence with AND and OR.
• Macro steps, internal variables, time delays.
• Master and Slave Grafcet
AUTOMATIC CONTROL

Technical characteristics - ESD 250 000 - Hoist operating unit


Description Illustration of a sequential automatic control used by everybody
Details of the inputs 3 car calls display, 1 Up control, 1 Down control, 3 floor calls display
3 car calls, located on the vertical front panel, 3 car calls (inside the car, located on the control panel), 3 detectors with car
Details of the outputs
presence display, Emergency stop with display, Car overweight detection
1 emergency stop
Securities
1 programmable overload detection
Analog outputs Cabin motor voltage & current images
Power supply Built-in, 230 V/50 Hz

Manual of experiments
GRAFCET N°1 Monostable actions, divergence, convergence GRAFCET N°6 Bistable actions
GRAFCET N°2 Conditional actions, time delays GRAFCET N°7 Divergences with AND
GRAFCET N°3 Front receptivity GRAFCET N°8 Macro steps
GRAFCET N°4 Master and Slave Grafcets GRAFCET N°9 Complete use of the hoist
GRAFCET N°5 Internal Variables (memories)

Package ESD 250 C : Study of a sequential automatic control based on Grafcet


Reference Description Quantity
3-level hoist operating unit with built-in power supply, technical manual and MENTOR GRAF software for
ESD 250 000 1
the GRAFCET edition and execution
ESD 250 040 Manual of Experiments « GRAFCET Programmation for a hoist», with CD-ROM 1
EGD 000 003 Serial lead, DB9/DB9 F/F X modem 1
EGD 000 009 USB lead, AB kind. 1

(We suggest the composition of the Package, for special configuration, please ask)

40
0
Dy

5-level lift, up to 80 I/O with Mgraf or CANOPEN


1

Highlights
• 50 On/Off I/O on the diam-4 security sockets.
• 80 I/O with CAN OPEN or with Mgraf via a
computer.
• Analog and On/Off Variables.
• In accordance to the new European norms for
the securtiy of the lifts.

Studied topics

• Discovery of a sequential automatic control with


Grafcet.
• Simple cells, divergence.
• Divergence, convergence with AND and OR.
• Macro steps, memorized actions, internal
variables, analog variables (speed)
• Front Actions.

AUTOMATIC CONTROL
• Partition of a Grafcet

Technical characteristics - ESD 350 000 - Lift operating unit


Details of the inputs 5 lights for level car presence, 5 lights for car call recording (passenger on the floor), 5 lights for car call recording (passenger
inside the car), 1 light for emergency stop recording, 1 door opening control, 1 car up motion control, 1 car down motion
control, 4 lights for up motion (level 0 to 3), 4 lights for down motion (level 4 to1)
Details of the outputs 5 level calls (car buttons), 4 car calls for up motion (level buttons), 4 car calls for down motion (level buttons), 1 car
overweight detection, 1 emergency stop (car button), 5 door opening detections.
Securities 1 emergency stop, 2 overtravels (high and low), 2 mechanical travelling ends (high and low),
1 overload detection.
Analog outputs Cabin motor voltage & current images
Power supply built-in, 230 V/ 50 Hz

Manual of experiments
EXP 1 Sequential string of events EXP 6 Memorized actions
EXP 2 Selection and resumption of a sequence EXP 7 Internal variables
EXP 3 Structural and interpreted parallelism EXP 8 Front input variable
EXP 4 Macro étapes. EXP 9 Time delay
EXP 5 Conditional actions EXP 10 Complete control of the lift

Package ESD 350 C : Study of a sequential automatic control based on Grafcet with CANOPEN
Reference Description Quantity
5-level lift operating unit with built-in power supply, technical manual and MENTOR GRAF software for the
ESD 350 000 1
GRAFCET edition and execution
ESD 350 040 Manual of Experiments « GRAFCET Programmation and control of a lift» 1
EGD 000 003 Serial lead, DB9/DB9 F/F X modem 1
EGD 000 009 USB lead, AB kind 1

(We suggest the composition of the Package, for special configuration, please ask)

41
0
Dy

Cube-Elec 300
1

Highlights Studied topics


• Compact et modular , Cube-Elec 300 allows to • Profinet connections
implement a complete chain of automatic control • WinCC programming
• The cube consists of an HMI and a Programmable • Web Server management
Logic Controller and driver either for asynchronous
• TIA Portal
motor either for brushless motor
• PLC programming
• Setting and parameterization
• Study of the asynchronous motor
• Study of the brushless motor

NEW
AUTOMATIC CONTROL

Drive Side

HMI Side PLC Side

The drive used is The PLC used is a SIMATIC S7-1200.


• The HMI used is a KTP700 - a SIMATICS G120C 0.55 kW Several characteristics :
• 7’’-operator console with a graphic screen embedded,
• Working memory : 50 ko, 6
• Graphic without any filter (for asynchronous
fast counters and 2 pulse
motor)
• Colored Outputs included
- a SIMATICS V90 (for brushless
• WEB Server function for the motor) • Time of cycle : 1 ms for 1000
simultaneous connection to instructions
several computers • PROFINET port for
programming

42
0
Dy

» Block diagram » Setting 1

AUTOMATIC CONTROL
Associated products

EL 31_ : Motor bench with magnetic brake, 300W

10 EL 32_ : Motor bench with active load, 300W


ge1
e pa
Se
Motor example page
112
See

Squirrel cage asynchronous motor


240/400 V, operating power 370 W

Package EST 120 G : Cube-Elec 300 for Asynchronous motor

Reference Description Quantity


EST 100 000 Cube, made of aluminium frame, with 1 side for 230 VAC power supply and the switch for power ON 1
EST 101 000 KTP 700 HMI side, with 4 RJ45 crosses and USB sockets 1
ESD 003 000 S7-1200 PLC side, with TIA Portal program, with ø 2-mm socket optional 1
EST 120 000 G120C drive side, for 0,55 kW asynchronous motor (without filter) 1
Optional extra (not included)
EL 303 000 Squirrel cage asynchronous motor, 240/400V, operating power 370 W, with coupling accessories

Package EST 110 V : Cube-Elec 300 for brushless motor


Reference Description Quantity
EST 100 000 Cube, made of aluminium frame, with 1 side for 230 VAC power supply and the switch for power ON 1
EST 101 000 KTP 700 HMI side, with 4 RJ45 crosses and USB sockets 1
ESD 003 000 S7-1200 PLC side, with TIA Portal program, with ø 2-mm socket optional 1
EST 110 000 V90 drive side, supplied with brushless motor 200-W 1

43
0
Dy

Compatibility table : Cube-Elec 300


1

The product can be declined in several configurations, for our several power ranges (SELV 30 and 300 W, LV 300 and 1500 W)
The 1500-W Cubes will need a 3-phase 380-V power supply (3P+N+E) with safety
socket.
The other Cubes will need a 1-ph 220-V power supply. They will be supplied with
a standard Mains socket.
The PLC and IHM are compatible with all the drives but are not mandatory.
We’ll put a blank side when needed.
All the configurations here after are in PROFINET
For configurations with a Schneider PLC/HMI or for other communication
networks (Modbus ), please ask.
The 300-W (SELV or LV) external motors are compatible with our BICSIN(S) and BICMAC(S) load benches.
Depending of the configuration, the motor will be inside the box or not, same for the braking resistance.

Drives
SELV 30/120 W range SELV 300- LV 300-W range LV 1500-W range
W range
Drive for DC motor

Drive for Brushless

Drive for Brushless


Drive for Brushless
Brushless motors,

Drive for 3-phase

Drive for 3-phase


motors, 1500 W
Drive for DC or

motor, 1500 W
Asynchronous

Asynchronous
motor, 100 W

motor, 300 W
motor, 300 W
300 W
100 W

References ESS 110 000 ESS 120 000 ESS 130 000 EST 110 000 EST 120 000 EST 210 000 EST 220 000
Internal motors
AUTOMATIC CONTROL

(Inside the cube)


DC motor, SELV 30 W X
Brushless motor, SELV 30 W X
External Motors Optional
DC motor, SELV 30 W EPD 037 580 X X
Brushless motor, SELV 30 W EPD 037 400 X X
DC motor, SELV 300 W ELS 302 000 X
Brushless motor, SELV 200 W ELS 306 000 X
Brushless motor, LV 200 W ELS 308 000 X
Asynchronous motor, LV 300 W ELS 303 000 X
Brushless motor, LV 1500 W EL 408 000 X
Asynchronous motor, LV 1500 W ELD 152 000 X
Braking resistance
70 Ohms 1500 W ELD 115 070 X X
Internal resistance X X X X X
S7-1200 PLC side ESD 003 000 X X X X X X X
ø-2 mm safety sockets optional extra ESD 000 010 X X X X
HMI side EST 100 100 X X X X X X X

» Exemple de configuration
Choice Side - Designation Motors Optionnal Reference Note
1 Side 1 - Drive ESS 110 000
2 Internal motor YES / NO Inclus Motor and internal resistance embedded
External motor YES / NO -
3 Side 2 - Power supply - Automatic choice depending of the motor
4 Side 3 - PLC YES / NO ESD 003 000
5 Side 4 - HMI YES / NO -

Choice Side - Designation Motors Optionnal Reference Note


1 Side 1 - Drive EST 220 000 Drive for 1.5-kW 3-ph asynchronous motor
2 Internal motor YES / NO Inclus Motor and internal resistance embedded
External motor YES / NO -
3 Side 2 - Power supply - Automatic choice depending of the motor
4 Side 3 - PLC YES / NO ESD 003 000
5 Sidce 4 - HMI YES / NO -

44

You might also like