PLC Automation Training Systems
PLC Automation Training Systems
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> AutomSim/AutoGen 30
> Virtual Universe Pro 30
> Pedagogical M221 PLC 31
> Pedagogical M340 PLC 31
> Pedagogical S7-1200 PLC 31
> Pneumatic modular bench for Schneider PLC 32
> Pneumatic modular bench for Siemens PLC 33
> Automatic system for box sorting 34
> Modular training bench 36
> Modular training bench with PLC 37
> MentorGraf 38
> Traffic lights 38
> Electropneumatic robot 39
> 3-level hoist 21 Inputs/Ouptuts 40
> 5-level lift, up to 80 I/O with Mgraf for CANOPEN 41
> Cube-Elec 42
> Configurateur compatibility table 43
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AUTOMSIM – Simulation of electric, pneumatic, hydraulic PLCs
AUTOMGEN – Creation of Industrial PLC programs
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Highlights
• Pedagogical M221 PLC • Embedded power supply. Compact product to
• 24 On/Off inputs, 16 of them with simulator be put on a table
• 16 On/Off outputs, • USB adaptation lead
• Connections with Ø4-mm safety sockets • Programming software SoMachine ;
languages : contact (ladder), list.
• 16 mini switches
Package ESD 006 B : Basic package “Pedagogical Programmable Logic Controller M221” :
Reference Description Quantity
ESD 006 000 Schneider M221 PLC, 24 On/Off inputs, 16 On/Off Outputs, programmable with Somachine Basic software (to download) 1
Power cable with 2P+E 16-A socket, to connect the module to Mains 1
USB lead, to connect the module’s PLC to the computer 1
ESD 006 040 Technical and pedagogical manual «Study of programming and applications in ladder or grafcet language» 1
AUTOMATIC CONTROL
• Connections with Ø4-mm safety sockets for - 21 On/Off relay outputs.
- 16 On/Off relay outputs - 16 miniswitches for test
- 16 On/Off inputs 1 CANOPEN master link embedded in the CU
- 4 analog inputs and 2 analog outputs 1 Ethernet link (no web server) embedded in
• Connections with DB37 and DB25 compatible the CU
with ESD030 flexible cell : USB lead for PC/PLC connection
- 31 On/Off inputs EcoStruxure Program (1 licence) ; languages:
LD, FBD, SFC, ST and IL
Package ESD 002 B : Basic package “Pedagogical Programmable Logic Controller M340”
Reference Description Quantity
Schneider M340 PLC, 31 On/Off inputs, 21 On/Off Outputs, 4 analog inputs and 2 analog outputs, CAN OPEN, Ethernet,
ESD 002 000 1
connections with Ø4-mm safety sockets and SUBD37 and 25 pts connectors, simulator of inputs, embedded power supply
USB lead, to connect the module’s PLC to the computer 1
Programming software, 1 licence for programming in LD, FBD, SFC, ST and IL languages. 1
Package ESD 003 B : Basic package «Pedagogical, Industrial Programmable Logic Controller S7-1200»
Reference Description Quantity
Siemens S7-1200 PLC, 14 On/Off inputs 10 On/Off Outputs, 1 analog input, 1 analog output, Programming
ESD 003 000 1
software, (1 license), UTP lead
(We suggest the composition of the Package, for special configuration, please ask)
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Modular bench for Schneider PLC
PEM 080 030 Set of 10 patching cords, 1 m, black, Ø4-mm safety sockets, stackable 1
PEM 080 031 Set of 10 patching cords, 1 m, red, Ø4-mm safety sockets, stackable 1
PEM 080 032 Set of 10 patching cords, 1 m, blue, Ø4-mm safety sockets, stackable 1
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AUTOMATIC CONTROL
Package ESD 100 SI : PLC modular bench (Siemens)
PEM 080 030 Set of 10 patching cords, 1 m, black, Ø4-mm safety sockets, stackable 1
PEM 080 031 Set of 10 patching cords, 1 m, red, Ø4-mm safety sockets, stackable 1
PEM 080 032 Set of 10 patching cords, 1 m, blue, Ø4-mm safety sockets, stackable 1
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Back Side
AUTOMATIC CONTROL
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A conveyor is fed with different boxes (aluminum, plastic, ferrous metals). At the beginning of the conveyor,
a presence/box size sensor and then an inductive sensor are used to characterize the boxes. The parts
identified as too small for recycling and/or non-metallic are then conveyed to the end of the line to be
sent to the wastebin. Metallic boxes, of sufficient size, identified as parts to be recycled are then removed
from the conveyor using a mechanical arm and placed in a sorting bin. To best meet the new requirements
of Industry 4.0, all sensor and actuator information is accessible via a web interface, allowing remote
supervision and control of the sorting line.
» Schematic diagram
AUTOMATIC CONTROL
Package ESD 600 B : SA-TRI BOX 4.0
Reference Description Quantity
Aluminium profile system including :
1 meter long conveyor with its encoder motor.
1 box presence sensor, 1 Inductive sensor
ESD 600 000 1
1 carriage with its brushless motor reducer
1 arm with mcc motor reducer and an electromagnet
2 recycling bins ; 1 waste bin
ESD 003 000 S7-1200 PLC, TIA Portal software on a trainer board with Ø 4 mm sockets 1
- 14 digital inputs 24 VDC, 10 outputs with status display,
- 1 analog input 0/10 V, 1 output +/-10V 12 bits,
- 1 simulator 8 miniswitches
ESD 108 000 HMI module KTP 700 with 4 RJ45 crossings and USB socket 1
ESS 1X0 000 2 preset PDC100 drives (1 for DC motor, the other for Brushless motor) 1
1 switch
Set of 30 cords 1 m, (black, red, blue) safety sockets Ø 4mm, stackable
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Modular training bench for the study of pneumatic and electro
pneumatic technologies
Technical Characteristics - ESD 100 B - Modular training bench for the study of pneumatic and
electro pneumatic technologies
Power supply module 1 pressure regulator, 1 pneumatic supply, 1 manual valve, 10 4-mm 1/8 connectors, 1 30-s time function, 1
memory function, 2 AND, 2 OR, 2 NO functions
Electro-pneumatic interface 2 pneumo-electrical, and 5 electropneumatic interfaces, 1 3/2-pneumatic valve, 2 5/2-pneumatic valves
module
Cylinders module 1 simple acting cylinder, 2 double acting cylinders, ILS, pressure drop, rollers sensors
Pneumatic HIM module 1 Emergency stop button, 2 green lights, 2 2-position switches, 2 green push-buttons, 1 black push-button
Electrical HIM module 1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green push-buttons, 1 black push-
button
Electrical power supply module 24-Vdc power supply, 1 Power presence indicator, 1 ON/OFF button , 1 4-contact relay
Package ESD 100 B : Modular training bench for the study of pneumatic and electro pneumatic
technologies
Electric HMI interface (1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green
ESD 105 000 1
push-buttons, 1 black push-button)
ESD 106 000 Electrical power supply module (1 white light 1 ON/OFF push-button, fuse) 1
(We suggest the composition of the Package, for special configuration, please ask)
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Automatic modular training bench for the study of pneumatic and electro 1
or
AUTOMATIC CONTROL
Technical Characteristics - ESD 100 A - Automatic modular training bench for the study of
pneumatic and electro pneumatic technologies
Power supply module 1 pressure regulator, 1 pneumatic supply, 1 manual valve, 1 24-Vdc power supply, Power presence indicator, 1
ON/OFF button , 1 4-contact relay
Electro-pneumatic interface 2 pneumo-electrical, and 5 electropneumatic interfaces, 1 3/2-pneumatic valve, 2 5/2-pneumatic valves
module
Cylinders module 1 simple acting cylinder, 2 double acting cylinders, ILS sensors
PLC module S7-1200 PLC, TIA Portal program, including :
- 14 ON/Off Inputs, 24 VDC, 10 outputs with state vizualiation,
- 1 0/10-V analogue input, 1 +/-10V-output, 12 bits,
Electrical HMI module 1 green light, 1 red light, 2 2-position switches, 2 green push-buttons, 1 black push-button, 1 Emergency stop
button
HMI module 7’’operator terminal, graphic, ref KTP700
WEB Server function for the simultaneous connection of several computers
Package ESD 100 A : Automatic modular training bench for the study of pneumatic and electro
pneumatic technologies
Electric HMI interface (1 Emergency stop button, 1 green light, 1 red light, 2 2-position switches, 2 green
ESD 105 000 1
push-buttons, 1 black push-button)
(We suggest the composition of the Package, for special configuration, please ask)
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Highlights
• Can control all our operating
units
• Simulator of GRAFCET
Simulator It runs the GRAFCET in simulation, one "click" on the input variable enables the activation of the corresponding transition, the
complete graph can be checked before controlling the operating units
Interpreter It runs and controls with the modes : step by step, trace and quick mode
Number of steps 256 Number of transitions 256
Number of memories 256 memories 8 bits
Specificity Ability to simultaneously operate several independent GRAFCETS
Studied topics
• Very progressive Practical Works:
From yellow flashing light to complete functioning of traffic lights with
pedestrian call, secondary road car detections, left slip road.
Package ESD 200 B : Basic package, Traffic light with PLC control, including
Reference Description Quantity
Traffic lights module, with main and secondary roads
- 6 Outputs (4 car presence detections, 2 pedestrian calls)
- 19 Inputs (red, green yellow LEDs (traffic lights),
ESD 200 000 1
The On/Off I/O are connected with Ø 4-mm security sockets
I/O functioning voltages: 5 to 24 VDc
Supplied with technical guide
EGD 000 005 24Vdc, 2,9A Power supply optional extra
ELD 100 200 Set of 52 security patching cords, 36 A, stackable optional extra
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Electropneumatic robot
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Highlights
• 4-axis + gripper robot.
• can be controlled by PLC or by computer
Studied topics
• Control of a automatic system with GRAFCET via
PLC or PC (Mentor Graf software).
• Computer science : control of a sequential system
with high-level language.
AUTOMATIC CONTROL
- An arrival store,
- An outgoing rail,
- A control program.
GRAFCET software Editor, Generator, Simulator, Interpreter M-GRAF
Power supply Electrical : 230 Vac / 50 Hz ; Pneumatical : 6 bars
Experiments
EXP 1 Introduction, reminder on Grafcet, technical description of the system
EXP 2 Grip, swaging, routing
EXP 3 Same specifications with a blink of the «Cycle departure» button
EXP 4 Development of a Man Machine Interface for the successive control of all the actuators of the cell in manual mode
EXP 5 Same subject as the exp. n°2 with light of the Cy D light
EXP 6 Same subject as the exp. n°2 but the swaging is done with a Grafcet macro
EXP 7 Same subject as the exp. n°2 with the memorisation of the number of cycles to do
EXP 8 Same subject as the exp. n°2 with simplification of the conditional actions
EXP 9 Same subject as the exp. n°2 with control via parallelism
EXP 10 Development of a Man Machine Interface for the control in manual mode
EXP 11 Complete operation of the electropneumatic unit
Package ESD 030 B : Basic Package «Study of the control of a robot with Grafcet»
Reference Description Quantity
Operation unit : electropneumatic flexible cell with 4-axis + gripper robot, swaging station, in-going and
ESD 030 000 1
out-going rails, power supply, built-in interface board
ESD 030 100 MENTOR GRAF, Softaware for the edition and control with GRAFCET, operation with Windows (PC not 1
supplied)
ESD 030 040 Manual of experiments «application for a FLEXIBLE CELL» 1
EGD 000 009 USB serial lead, AB kind 1
Package ESD 030 C : Complete Package «Study of the control of a robot with Grafcet software and PLC»
Reference Description Quantity
ESD 030 B Basic Package «Study of the control of a robot with Grafcet» 1
Industrial Programmable Logic Controller (PLC) in a box with DB25 and DB37 connections and
ESD 030 300 1
corresponding patching cords.
(We suggest the composition of the Package, for special configuration, please ask)
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Highlights
• 21 Inputs/Outputs.
• Can be controlled by any kind of 12 or 24 V PLC
an a computer with Mentorgraf (USB port).
Studied topics
• Discovery of a sequential automatic control with
Grafcet.
• Simple cells, divergence.
• Divergence, convergence with AND and OR.
• Macro steps, internal variables, time delays.
• Master and Slave Grafcet
AUTOMATIC CONTROL
Manual of experiments
GRAFCET N°1 Monostable actions, divergence, convergence GRAFCET N°6 Bistable actions
GRAFCET N°2 Conditional actions, time delays GRAFCET N°7 Divergences with AND
GRAFCET N°3 Front receptivity GRAFCET N°8 Macro steps
GRAFCET N°4 Master and Slave Grafcets GRAFCET N°9 Complete use of the hoist
GRAFCET N°5 Internal Variables (memories)
(We suggest the composition of the Package, for special configuration, please ask)
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Highlights
• 50 On/Off I/O on the diam-4 security sockets.
• 80 I/O with CAN OPEN or with Mgraf via a
computer.
• Analog and On/Off Variables.
• In accordance to the new European norms for
the securtiy of the lifts.
Studied topics
AUTOMATIC CONTROL
• Partition of a Grafcet
Manual of experiments
EXP 1 Sequential string of events EXP 6 Memorized actions
EXP 2 Selection and resumption of a sequence EXP 7 Internal variables
EXP 3 Structural and interpreted parallelism EXP 8 Front input variable
EXP 4 Macro étapes. EXP 9 Time delay
EXP 5 Conditional actions EXP 10 Complete control of the lift
Package ESD 350 C : Study of a sequential automatic control based on Grafcet with CANOPEN
Reference Description Quantity
5-level lift operating unit with built-in power supply, technical manual and MENTOR GRAF software for the
ESD 350 000 1
GRAFCET edition and execution
ESD 350 040 Manual of Experiments « GRAFCET Programmation and control of a lift» 1
EGD 000 003 Serial lead, DB9/DB9 F/F X modem 1
EGD 000 009 USB lead, AB kind 1
(We suggest the composition of the Package, for special configuration, please ask)
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Cube-Elec 300
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NEW
AUTOMATIC CONTROL
Drive Side
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AUTOMATIC CONTROL
Associated products
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The product can be declined in several configurations, for our several power ranges (SELV 30 and 300 W, LV 300 and 1500 W)
The 1500-W Cubes will need a 3-phase 380-V power supply (3P+N+E) with safety
socket.
The other Cubes will need a 1-ph 220-V power supply. They will be supplied with
a standard Mains socket.
The PLC and IHM are compatible with all the drives but are not mandatory.
We’ll put a blank side when needed.
All the configurations here after are in PROFINET
For configurations with a Schneider PLC/HMI or for other communication
networks (Modbus ), please ask.
The 300-W (SELV or LV) external motors are compatible with our BICSIN(S) and BICMAC(S) load benches.
Depending of the configuration, the motor will be inside the box or not, same for the braking resistance.
Drives
SELV 30/120 W range SELV 300- LV 300-W range LV 1500-W range
W range
Drive for DC motor
motor, 1500 W
Asynchronous
Asynchronous
motor, 100 W
motor, 300 W
motor, 300 W
300 W
100 W
References ESS 110 000 ESS 120 000 ESS 130 000 EST 110 000 EST 120 000 EST 210 000 EST 220 000
Internal motors
AUTOMATIC CONTROL
» Exemple de configuration
Choice Side - Designation Motors Optionnal Reference Note
1 Side 1 - Drive ESS 110 000
2 Internal motor YES / NO Inclus Motor and internal resistance embedded
External motor YES / NO -
3 Side 2 - Power supply - Automatic choice depending of the motor
4 Side 3 - PLC YES / NO ESD 003 000
5 Side 4 - HMI YES / NO -
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