Shi 2015
Shi 2015
Review
h i g h l i g h t s
Five mixture design methods for SCC based on different principles are reviewed.
Feature and flow chart of mixture design procedure for each method is presented.
Advantages and disadvantages of each method is compared.
It provides valuable suggestions for choosing appropriate design method for SCC.
a r t i c l e i n f o a b s t r a c t
Article history: Mixture design is a very important step in production and application of concrete. Many mixture design
Received 1 January 2015 methods have been proposed for self-compacting concrete (SCC). This paper presents a critical review on
Received in revised form 13 March 2015 SCC mixture design methods in publications. Based on principles, those methods can be classified into
Accepted 16 March 2015
five categories including empirical design method, compressive strength method, close aggregate packing
Available online 27 March 2015
method and methods based on statistical factorial model and rheology of paste model. The procedures,
advantages and disadvantages of each method were discussed. The most appropriate method should
Keywords:
be chosen according to actual situations to obtain high quality SCC with satisfactory properties.
Self-compacting concrete
Mixture design method
Ó 2015 Elsevier Ltd. All rights reserved.
Classification
Advantages and disadvantages
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
2. Mixture design methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
2.1. Empirical design method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
2.2. Compressive strength method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
2.3. Close aggregate packing method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
2.4. Mixture design method based on statistical factorial model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
2.5. Mixture design method based on rheology of paste model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
3. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
http://dx.doi.org/10.1016/j.conbuildmat.2015.03.079
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
388 C. Shi et al. / Construction and Building Materials 84 (2015) 387–398
Table 1
Summary of existing mixture design methods for SCC in the literatures.
Fig. 2. Flow chart of mixture design procedure of the approach proposed by Khaleel (modified based on Ref. [37]).
Fine aggregate content: There are many mixture design methods for SCC. Domone [38]
Vfa (%)=0.45(100-Vca) and Petersson [43] presented a model respectively in 1996. In
1999, the Laboratory Central des Ponts et Chausses (LCPC) [46]
developed an approach on the basis of the BTRHEOM rheometer
Paste volume: Vpa (%)=100-Vca-Vfa and RENE-LCPC software. Su et al. [44] introduced a coefficient
called packing factor (PF) to adjust the relative content of aggre-
gate and paste. Hwang [42] et al. proposed a densified mixture
W/P and SP dosage: design algorithm, which was derived from the maximum density
the spread and V-funnel tests theory and excess paste theory. Saak et al. [54] used rheology of
paste model for the design of fiber-reinforced SCC. Ghazi et al.
[39] developed a new method capable of proportioning SCC mix-
Trial concrete mixtures tures with specified compressive strength. Recently, Sebaibi et al.
[51] proposed a new mixture design method based on the
Fig. 3. Mixture design procedure of UCL method. European standard (EN206-1), the Chinese method and the
optimization of the granular packing. Moreover, there are some
(SP) when 10% RHA was incorporated [29]. Economical SCC could be modified mixture design methods based on those existed methods
successfully developed with 28-day compressive strengths from 26 [31–33]. The existing mixture design methods for SCC in the litera-
to 48 MPa with incorporation of 40–60% FA [30]. In addition, Long tures are summarized in Table 1. Based on the design principles,
et al. [28] indicated that the incorporation of rubber aggregates sig- those methods can be classified into five categories: empirical
nificantly influenced yield stress of fresh SCC specimen and the design method, compressive strength method, close aggregate
compressive strength at 28 days, depending on the size distribution packing method, methods based on statistical factorial model
and volume percentage of the rubber aggregate. and rheology of paste model. The following sections discuss these
As a vital step to the production of concrete, many researchers methods in details.
from all over the world have done a lot of researches on mixture
design of SCC, and proposed a variety of mixture design methods 2.1. Empirical design method
based on different principles or control parameters. Mixture design
methods or guidelines for SCC have been promulgated with wide Empirical design method is based on empirical data involving
applications in many countries and regions. However, there is a lack coarse and fine aggregates content, water and cementitious
390 C. Shi et al. / Construction and Building Materials 84 (2015) 387–398
ones ?
YES
SCC
Table 2
SCC compressive strength versus W/C (Table 3 in Ref. [39]).
fc (MPa) 15 20 25 30 35 40 45 50 55 60 65 70 75
W/C 0.8 0.7 0.62 0.55 0.48 0.43 0.38 0.35 0.34 0.33 0.32 0.31 0.29
material contents and superplasticizer dosage to determine the ini- with coarse aggregates of different properties. The mixture design
tial mixture proportions. The best estimates of the mixture propor- procedure is shown in Fig. 2. Experiments were conducted on
tions for required properties are carried out through several trial paste, mortar and concrete to facilitate the mixture design process.
mixes and adjustment. It is indicated that this method was good in production of SCC with
Okamura et al. [1,34] proposed a mixture design method for coarse aggregate of different properties. The use of metakaolin in
SCC based on experiences. The design procedure included the fol- concrete can not only a good choice for utilization of wastes but
lowing aspects: (1) coarse aggregate content in the concrete was also enhance properties of SCC.
fixed at 50% of the solid volume; (2) fine aggregate content was Domone et al. [38] also proposed a method based on experience
fixed at 40% of the mortar volume; (3) water-to-powder ratio and understanding of the behavior of SCC named UCL method. The
was assumed between 0.9 and 1.0 by volume, depending on the method estimated the mixture proportions for a given set of
properties of the powder; (4) superplasticizer dosage and the final required properties, then adjusted it by trial mixes. The mortar
water-to-powder ratio were determined so as to ensure self- fraction of concrete was tested using spread and V-funnel tests
compactability. to determine the water-to-powder ratio and superplasticizer
This approach is very easy to follow, but there were no parame- dosage. Fig. 3 shows the procedure of this method. In this method,
ters describing the properties of aggregate. In order to obtain only standard tests for fresh concrete are needed and other compli-
higher workability and moderate viscosity, higher dosage of super- cated tests such as rheology behavior of mortar or concrete are
plasticizer must be used, which could result in retarding of con- avoided.
crete and increases the cost of SCC as well. Although this method A significant advantage for the empirical design method is its
is based on experiences, it is a simple approach for designing SCC. simplicity. However, intensive laboratory testing is needed to
Edamatsa [35,36] improved the method by fixing fine aggregate obtain compatible behavior for available constituents and satisfac-
ratio, volumetric water-to-powder ratio and superplasticizer tory mixture proportions. Besides that, changes in raw materials
dosage. Fig. 1 shows the mixture design procedure. Compared with will need intensive re-testing and adjustments.
Okamura’s approach, this method can be applicable to powder
materials and aggregates of various qualities. However, further 2.2. Compressive strength method
work is required to characterize the properties of raw materials,
including the compactability between powder materials and This type of method determines cement, mineral admixtures,
superplasticizers. water and aggregate contents based on required compressive
Khaleel et al. [37] proposed a design method, which was similar strength. Ghazi et al. [39] proposed a straightforward method for
to Edamatsa’s approach, for self-compacting metakaolin concrete SCC mixture design based on ACI 211.1 [40] method for
Select components Fix the total powder Fix the GGBS percentage Determine water
or cementitious and calculate efficiency content of
Re-design mixture of GGBS at 28 days mixture
content
NO
Check with Determine sand/total
Determine
EFNARC guidelines aggregate ratio using
YES superplasticizer dosage
standard gradation curves
Go for the
development of Trial mixtures and tests Determine final mixture
SCC on SCC properties composition
Fig. 5. Outline of the mixture design method for SCC containing GGBS (modified based on Ref. [33]).
C. Shi et al. / Construction and Building Materials 84 (2015) 387–398 391
Fig. 6. The procedure of aggregate packing (modified based on Ref. [42]). This type of mixture design method determines mixture pro-
portions by obtaining ‘‘the least void’’ between aggregates based
proportioning conventional concrete and EFNARC [41] method for on packing model first, then applying pastes to fill the void
proportioning SCC. In this method, the coarse aggregate content between aggregates.
depended on the maximum aggregate size (MAS) and fineness Hwang et al. [42] proposed a method based on the Densified
modulus of the fine aggregate. The water content was determined Mixture Design Algorithm (DMDA). The effects of three types of
based on both the maximum aggregate size and concrete strength. aggregate packing (primitive, dense, gap gradation) on void within
The W/C and the water-to-powder volume ratios were determined aggregates and the property of produced concrete were investi-
by the compressive strength of concrete. Its brief flow chart is gated [42]. The primitive packing type used sand to fill the void
shown in Fig. 4. between coarse aggregate, and then used fly ash to fill the void
The original ACI 211.1 method covers the design of compressive between aggregates as shown in Fig. 6. Dense packing type used
strength from 15 to 40 MPa. However, this method expanded com- the standard sieves of 3/8 in, Nos. 4, 8, 16, 30 and 50 to separate
pressive strength range from 15 to 75 MPa for SCC, with maximum aggregates into different sizes, and the remained fine particle
W/C as shown in Table 2. This method also needs to use some rele- was omitted. Then followed the similar packing procedure of the
vant tables in reference [39]. primitive packing type as shown in Fig. 6 by iterative filling the
Dinakar et al. [33] proposed a method for SCC containing coarse particle with finer one from 3/8 in to No. 50 and finally filled
granulated blast-furnace slag (GGBS) using efficiency factor. The with fly ash to wholly pack the aggregates. Results indicated that
method consisted of five steps as shown in Fig. 5. The total powder the dense-graded curves were quite close to the Fuller’s curve, as
content was fixed in the first step, the percentage of slag was fixed shown in Fig. 7.
based on the strength required. The efficiency factor (k) was deter- DMDA was derived from the maximum density theory and
mined for the same percentage with the equation proposed in the excess paste theory, and was the durability design concept to
second step. In the third step the water content required for SCC achieve minimum water and cement content by applying fly ash
was determined and the coarse and fine aggregates were then
determined using appropriate combined aggregate gradation
curves of DIN standards. Finally the self-compactability of the fresh
Select proper material source; Obtain the maximum density by
concrete was evaluated through the slump flow measurement
and flowability through V-funnel testing, and passing ability Obtain material information iterative packing of aggregate
through L-box testing.
Assign volume of paste
Calculate the least void VV
amount VP=nVV
Measured
NO
properties>required
ones ?
YES
SCC
Fig. 7. The gradation curves of three packing types (modified based on Ref. [42]). Fig. 8. Mixture design procedure of the method proposed by Hwang.
392 C. Shi et al. / Construction and Building Materials 84 (2015) 387–398
W s ¼ PF W sL S=a ð3Þ
to fill the void between aggregates and cement paste to attain ‘‘the
least void’’. The procedure of this method is shown in Fig. 8. The 3
where Wr is the content of coarse aggregates in SCC (kg/m ); Ws is
SCC designed by the DMDA is high flowable, cost-effective and dur- the content of fine aggregates in SCC (kg/m3); WrL is the unit vol-
able. It overcomes concrete problems due to shape, particles dis- ume mass of loosely piled saturated surface-dry coarse aggregates
tribution, gap gradation of aggregates and large amount of in air (kg/m3); WsL is the unit volume mass of loosely piled satu-
cement paste. However, there is very little information concerning rated surface-dry fine aggregates in air (kg/m3); S/a is the volume
the passing ability through reinforcement and segregation ratio of fine aggregates to total aggregates, which ranges from 50
resistance. to 57%. The procedure of this method is shown in Fig. 10 [45].
Petersson et al. [43] proposed a mixture design method for SCC This method is simple and uses a smaller amount of binders. PF
based on a relationship between the blocking volume ratio and determines the aggregate content and influences the strength,
clear reinforcement spacing to fraction particle diameter ratio. flowability and self-compacting ability. However, how to
Packing factor PF
Water to cement
Cement content C
ratio Wc/C
Total water
content W
Fig. 10. Mixture design procedure of method proposed by Su et al (Fig. 1 in Ref. [45]).
C. Shi et al. / Construction and Building Materials 84 (2015) 387–398 393
Determine the void volume in the Determine optimum Determine cement content and
dry binary aggregate mixtures combination of coarse W/C according to strength
according to ASTM C29 and fine aggregates requirement and ACI 211.2,
NO
Measured
Determine mineral Determine volume of excess
properties>required
admixtures content paste through experiment
ones ?
YES
SCLCs
NO
Age 28d design was carried out to mathematically reflect the influence of
five key parameters on filling and passing abilities, segregation
Compressive strength/MPa
NO
Determine paste volume
Fig. 15. Flowchart of achieving and verifying the mixture design for SCC using POC aggregate (modified based on Ref. [48]).
C. Shi et al. / Construction and Building Materials 84 (2015) 387–398 395
ðq þ m 1Þ!
C¼ ð4Þ
m!ðq 1Þ!
Fresh SCC
Solid phase (fine and Design and Liquid phase (cement, air
coarse aggregates) Construction criterion and admixtures)
Adjust W/B
Adjusted
or paste Superplasticizer
Paste rheology
volume
Unsatisfactory Adjusted
Concrete trial
If no OK
Fig. 17. Flow chart for mixture design procedure using rheology models (Fig. 13 in Ref. [55]).
396 C. Shi et al. / Construction and Building Materials 84 (2015) 387–398
Average spacing of
solid particles dss
Fig. 18. Flow chart for mixture design of SCSFRC (modified based on Ref. [57]).
"sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi #
matrix largely dictated the segregation resistance and workability 3 V paste V void
of fresh concrete, given a specified particle size distribution and dss ¼ dav 1þ 1 ð7Þ
V concrete V paste
volume fraction of aggregate. The applicability of the method is
tested by measuring the flow properties of fresh concrete. This can be hence regarded as an indicator of the degree of sus-
Additionally, it is proposed that a minimum paste yield stress pension of the given solid skeleton. The rheological properties of
and viscosity must be exceeded to avoid segregation under both the paste (yield stress and viscosity) have to be optimized with
static (rest) and dynamic (flow) conditions, respectively. respect to the average aggregate diameter and as a function of
Bui et al. [55] extended Saak’s concepts to include the effects of the aggregate spacing. The procedure of this method is shown in
aggregate (and paste) volume ratio, particle size distribution of the Fig. 17.
aggregates and fine to coarse aggregate ratio. These factors, The paste rheology model and criteria related to aggregate spac-
together with the aggregate shape, influence the void content ing and average aggregate diameter can be applied for different
and the average diameter of the solid skeleton particles. The aver- coarse-to-total aggregate ratios, cement contents, and water-to-
age diameter of the solid skeleton particles is defined as: binder ratios as well as different contents and types of fly ash.
P The paste rheology model can reduce the extent of laboratory work
di mi
dav ¼ Pi ð6Þ and materials used, and provide the basis for quality control and
i mi
further development of new mineral and chemical admixtures.
where di is the average diameter of aggregate fraction i and mi is the Farrara et al. [57] proposed a method for steel fiber-reinforced
mass of that fraction. SCC based on the paste rheology model. The applicable fibers are
A minimum volume of cementitious paste is needed to fill the treated as an ‘‘equivalent spherical particle’’ fraction, with 100%
voids between the aggregate particles and create a layer envelop- passing fraction at an equivalent diameter, deq-fibers, defined
ing the particles, thick enough to ensure the required deformability through the specific surface area equivalence:
and segregation resistance of concrete. Hence, the average aggre-
3Lf cfiber
gate spacing dss [56], defined as twice the thickness of the excess deq-fibers ¼ ð8Þ
paste layer enveloping the aggregates: 1 þ 2 dLf caggregate
f
C. Shi et al. / Construction and Building Materials 84 (2015) 387–398 397
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