Foxboro™ DCS

FBM222, Redundant PROFIBUS Communication

Module

PSS 41H-2S222
Product Specification

August 2019

www.schneider-electric.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and furnished
for informational use only. No part of this guide may be reproduced or transmitted in
any form or by any means (electronic, mechanical, photocopying, recording, or
otherwise), for any purpose, without the prior written permission of Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as is"
basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
Overview FBM222, Redundant PROFIBUS Communication Module

Overview
The Redundant PROFIBUS Communication Module (FBM222) provides an interface
between the Foxboro™ DCS and PROFIBUS-DP/PA slave devices, including motor
drives, I/O modules, and field I/O devices. The FBM222, which can be used in a single
or redundant configuration, supports two PROFIBUS ports with up to 125 slave
devices per port when repeaters are utilized. The FBM222 connects the slave devices
to the versatile and robust Foxboro DCS using Distributed Control Interface (DCI)
blocks. Physical PROFIBUS-DP wiring is in accordance with Electronic Industrial
Association (EIA) standard RS-485.
There are multiple ways to connect FBM222s installed as a redundant pair to a
PROFIBUS-DP network. When the PROFIBUS segments are single networks as
shown in Figure 1, an FBM228/FBM222 Redundant Adapter (RH922RK) connects a
single termination cable to the redundant pair. The other end of the cable is plugged
into a Termination Assembly (TA), which provides connections for the two network
segments (Figure 1).

Figure 1 - Redundant FBM222 with Single PROFIBUS-DP Network

When the segments contain redundant media, two TAs are connected using
termination cables and the FBM222 Redundant Adapter - Dual Network (RH926XM).
The TAs in turn are connected to each network by third-party redundant link modules,
such as the ABB™ Redundant Link Module (RLM01) (Figure 2, page 4). The
Siemens™ Optical Link Module (OLM) can also be connected to these TAs in a
configuration other than the one shown in Figure 2, page 4.
NOTE: For proper redundancy operations between RH973LA and superseded
P0926TL, verify that the FBM222 module is updated to a software version 2.19 or
later.

PSS 41H-2S222, Rev A 3

FBM222, Redundant PROFIBUS Communication Module Overview

Figure 2 - Redundant FBM222s with Redundant Media PROFIBUS-DP Network

Table 1 - Part Numbers

FBM222 RH973LA
Redundant Adapter RH922RK
Redundant Adapter – Dual Network RH926XM
Termination Assembly RH926TJ

4 PSS 41H-2S222, Rev A

Features FBM222, Redundant PROFIBUS Communication Module

Features
• Integrates PROFIBUS-DP/PA slave devices into the Foxboro DCS
• Conforms to the PROFIBUS-DP Specification IEC61158 Part 3
• Supports up to 125 slave devices per port with up to 244 byte data transfer,
depending on how many bytes are supported by each slave device
• Maximizes uptime by providing redundant TAs, hot-swappable redundant
Fieldbus Modules (FBMs), and fully redundant communication between the
FBM222 and fault-tolerant control processors
• Enables addition, modification and removal of devices without impacting on-going
operations
• Supports PROFIBUS DPV1 devices
• Propagates the PROFIBUS-PA device values and status to Foxboro DCS control
blocks
• Provides a user-selectable status parameter for input data as well as read-back
values for output data
• Supports PROFIBUS-DP Class 1 and Class Masters along with multi-master
configurations
• Provides two galvanically isolated PROFIBUS channels
• Suitable for installation in Class 1, Division 2 and Zone 2 locations
• Supports the FBM223 Termination Assembly allowing a simple upgrade from an
FBM223 while maintaining existing wiring and cable

Network Expansion
In the non-expanded bus configuration, up to 31 slave devices can exist on each
PROFIBUS-DP network segment without the use of repeaters. Depending on the
selected data transfer rate, cabling distances up to 1200 m (3937 ft) are possible
without the use of repeaters (see Table 2, page 6).
The use of repeaters provides for expansion of the bus, allowing up to 125 devices
per port (Figure 3).
With regard to cabling distances in an expanded bus configuration (repeaters used),
Table 2, page 6 determines the maximum length of each bus segment.

Figure 3 - PROFIBUS-DP Network Expansion Using Repeaters

PSS 41H-2S222, Rev A 5

FBM222, Redundant PROFIBUS Communication Module Features

Table 2 - Maximum PROFIBUS-DP Bus Segment Length

Data Transfer Rate, in 9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000
kbit/s
Maximum Segment 1200 1200 1200 1200 1000 400 200 100 100 100
Length, in Meters

GSD or DTM Files

A General Slave Data (GSD) file or a Device Type Manager (DTM) file, provided by
the device manufacturer, is available for each PROFIBUS device type. The file
contains information specific to the device and specifies parameters such as baud
rates, timing information and supported options, such as diagnostics and data length.
Foxboro DCS uses the information in the GSD/DTM file to set up communication to
the slave device. The GSD/DTM files are imported into the Foxboro DCS Control
Editors (Control Editors) and used by the device editor to select supported options
and configure operational parameters. For more information on these Control Editors
for configuring, commissioning and maintaining PROFIBUS_DP networks, see Field
Device Manager for PROFIBUS-DP Devices (PSS 31S-10FDMPB).

FBM Capacity
For more information on the complete specification of the number of devices
supported against maximum I/O per device, see Field Control Processor 280
(FCP280) Sizing Guidelines and Excel® Workbook (B0700FY).
The host FCP280 can make up to 1,000 connections to the I/O data being accessed
(read or written) by each FBM222 over its PROFIBUS-DP networks at a minimum
slave interval of 250 ms.
You can create a connection to:
• An analog input or output value (integer or floating point)
• A string input or output
• A single digital input or output value
• Multiple digital input or output values (packed in groups of up to 32 digital points
per connection)
A Foxboro control station can access up to 1,000 analog I/O values, or 32,000 digital
I/O values, or a combination of digital, analog, and string I/O, using the FBM222.
With a redundant FBM222, the control station can access the FBM data in an update
period of 500 ms. With a non-redundant FBM222, the update period can be as fast as
100 ms.
The FBM222 supports up to 125 PROFIBUS slave devices per FBM222 port.
NOTE: For more information on the unique sizing guidelines for the FBM222, see
Implementing PROFIBUS Networks in Foxboro DCS Control Software
Applications (B0750BE). The performance numbers presented here are related
only to the capability of the FBM222 itself, and do not take into account loading on
the control station from other FBMs.

6 PSS 41H-2S222, Rev A

Features FBM222, Redundant PROFIBUS Communication Module

Standard Design
The FBM222 has a rugged extruded aluminum exterior for physical and electrical
protection of the circuits. Enclosures specially designed for mounting of the FBMs
provide various levels of environmental protection, up to harsh environments per ISA
Standard S71.04.
The module can be removed or replaced without removing field device termination
cabling, power, or communications cabling.
NOTE: Before removing or replacing FBM222 modules, see Standard and
Compact 200 Series Subsystem User’s Guide (B0400FA).

Visual Indicators
Light-emitting diodes (LEDs) incorporated into the front of the module provide visual
indication of the module’s operational status, its role in a redundant pair (Master or
Tracker), and the communication activity of the two PROFIBUS communication
channels.

Control Stations
The FBM222 provides the interface to PROFIBUS devices for the FCP280 Field
Control Processor.
When deployed for use with an FCP280 (as shown in Figure 1, page 3 and Figure 2,
page 4), the module is installed in an adjacent baseplate, The FBM222 communicates
with the control processor over a 2 Mbps HDLC module Fieldbus. The FCP, in turn, is
connected over a 100 Mbps switched network to other control stations, supervisory
applications, system management stations, and other Foxboro control resources.
With the optionally redundant FBM222, a highly available system can be configured,
as shown in Figure 2, page 4, and including:
• A redundant FBM222 combination
• Fault-tolerant control processors
• Redundant communications between the control processor and the FBMs
• Redundant power supplies
• Redundant PROFIBUS network links using third-party redundant network
components

Modular Baseplate Mounting

In addition to the four-position baseplate shown in Figure 1, page 3 and Figure 2,
page 4, the module can be mounted on any of standard FBM baseplates described in
Standard 200 Series Subsystem Overview (PSS 31H-2S200). The baseplate is either
DIN rail mounted or rack mounted, and includes signal connectors for the FBMs,
redundant independent DC power connections, and I/O cable connections.

PSS 41H-2S222, Rev A 7

FBM222, Redundant PROFIBUS Communication Module Features

Redundant Operation
The FBM222 extends the uptime benefits of the fault-tolerant Foxboro DCS
architecture from the control station to the termination assembly. When configured as
a redundant pair, the FBM222s operate in a master/tracker relationship, with one
module providing the interface connection to PROFIBUS devices, and the other
tracking the master. If there is an operating fault detected in the master, the two
modules automatically change roles with no interruption in service. The role change
transfers functions so seamlessly that no data updates are lost.
If a module fails, it can be removed from the baseplate and replaced with no loss of
data.
By utilizing the PROFIBUS Redundant Adapter – Dual Network (RH926XM), the
customer can implement fully redundant PROFIBUS network links.
The customer also has the option of implementing a single network PROFIBUS link
with the FBM228/FBM222 Redundant Adapter (RH922RK) if a fully redundant
PROFIBUS network is not necessary.

Legacy FBM223 Upgrade

The FBM222 can upgrade the legacy FBM223 in existing installations with minimal
effort. It can use the existing FBM223 TA and termination assembly cable, to maintain
existing field wiring. During the software portion of this upgrade, the FBM222 can use
the existing FBM223 database, port configuration files (*.PMA), slave device
configuration files (*.PSL), and GSD files.
For more information on performing this upgrade, see Implementing PROFIBUS
Networks in Foxboro DCS Control Software Applications (B0750BE).

Termination Assembly
Field I/O signals connect to the FBM222 using the 200 Series FBM222 active TA
(RH926TJ), is a Polyamide TA.
The TA and its associated termination cable provide feed-through connection between
PROFIBUS-DP compliant field devices and the FBM222. The TA features include:
• Combination DIN Rail Foot that supports 32 or 35 mm (1.3 or 1.4 in) DIN rail
mounting
• Two standard PROFIBUS 9-pin D connectors
The DIN rail mounted TA connects to the FBM’s baseplate by means of a removable
termination cable. The cable is available in a variety of lengths, up to 30 meters (98
feet), allowing the TA to be mounted either in the enclosure or in an adjacent
enclosure. The TA-to-FBM cable length is not included in determining the maximum
network cable length.
Termination cables are available in these materials:
• Polyurethane
• Low Smoke Zero Halogen (LSZH)
For more information, see Table 3.
The FBM222 also supports the FBM223 Passive termination assembly (P0917SY),
enabling owners to upgrade to the redundant PROFIBUS communication interface
without replacing the TAs and associated field wiring. However, with this TA, the
length of the TA-to-FBM cable is included when calculating the maximum network
cable length.

8 PSS 41H-2S222, Rev A

Functional Specifications FBM222, Redundant PROFIBUS Communication Module

Functional Specifications
PROFIBUS-DP • Interface:
Communications
Two communication channels provide interface to two galvanically isolated
PROFIBUS-DP networks.
• Bus Characteristics:
◦ General:
Electronic Industrial Association (EIA) RS-485 communications. The physical
communication medium consists of twisted-pair shielded copper cable containing
a single conductor pair.
◦ Data Transfer Rate (Baud Rate):
Selectable, 9.6 to 12,000 kbit/sec (refer to Table 2)
◦ Maximum Allowable Bus Length:
The maximum allowable length of a PROFIBUS-DP bus segment is a function of
the user selected data transfer rate as listed in Table 2
◦ Maximum Cable Length, FBM222 to TA:
30 m (98 ft) which is not included when determining the bus segment length
◦ Maximum Number of Devices on a Bus:
Per EN 50170, for a non-expanded bus (repeaters not used), one master
(FBM222) and up to 31 slaves are supported. When repeaters are used, the
FBM222 supports 125 devices per port.
FBM222 Channel Each communication channel is galvanically isolated and referenced to ground. The
Isolation module can withstand, without damage, a potential of 600 V ac applied for one minute
between either channel and ground.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The channels are not meant for permanent connection to voltages of these levels.
Exceeding the defined range for input voltages, as stated elsewhere in this
specification, violates electrical safety codes and can expose users to electric shock.
Failure to follow these instructions will result in death or serious injury.

Conformance to PROFIBUS-DP bus topologies and communications are in accordance with specifications
PROFIBUS-DP presented in these standards:
Standards
• PROFIBUS Fieldbus standard EN 50170
• EIA standard RS-485.
Power Requirements
• Input Voltage Range (Redundant):
24 V dc +5%, -10%
• Consumption:
RH973LA - 6.5 W (maximum)
• Heat Dissipation:
RH973LA - 6.5 W (maximum)
NOTE: When replacing FBM222 (P0926TL) with FBM222 (RH973LA), the increased
maximum power consumption and heat dissipation should be considered (FBM222
P0926TL - 6 W, FBM222 RH973LA - 6.5 W).

PSS 41H-2S222, Rev A 9

FBM222, Redundant PROFIBUS Communication Module Functional Specifications

Regulatory
• European EMC Directive 2014/30/EU:
Compliance:
Electromagnetic Meets: EN61326-1:2013 Class A Emissions and Industrial Immunity Levels
Compatibility (EMC)
Regulatory
• Underwriters Laboratories (UL) for U.S. and Canada:
Compliance: Product
Safety UL/UL-C listed as suitable for use in UL/UL-C listed Class I, Groups A-D; Division 2;
temperature code T4 enclosure based systems when connected to specified
Foxboro DCS processor modules. Communications circuits also meet the
requirements for Class 2 as defined in Article 725 of the National Electrical Code
(NFPA No.70) and Section 16 of the Canadian Electrical Code (CSA C22.1). For
more information, see Standard and Compact 200 Series Subsystem User's Guide
(B0400FA).
• European Low Voltage Directive 2014/35/EU and Explosive Atmospheres (ATEX)
directive 2014/34/EU:
DEMKO certified as Ex nA IIC T4 for use in certified Zone 2 enclosure when
connected to specified Foxboro DCS processor modules as described in the
Standard and Compact 200 Series Subsystem User's Guide (B0400FA). For use in
an enclosure suited for an ATEX Zone 2 classified area.
RoHS Compliance Complies with European RoHS Directive 2011/65/EU, including amending Directives
2015/863 and 2017/2102.
Calibration Calibration of the module and termination assembly is not needed.
Requirements

10 PSS 41H-2S222, Rev A

Environmental Specifications FBM222, Redundant PROFIBUS Communication Module

Environmental Specifications
Operating Storage
Temperature -40 to +70°C (-40 to +158°F)
• FBM222:
-20 to + 70°C (-4 to +158°F)
• Termination Assembly — PA:
-20 to +70°C (-4 to +158°F)
Relative Humidity 5 to 95% (noncondensing) 5 to 95% (noncondensing)
Altitude -300 to +3,000 m (-1,000 to +10,000 ft)
Vibration 7.5 m/s2 (5 to 500 Hz)
Contamination Suitable for use in Class G3 (Harsh) environments as defined in ISA Standard S71.04, based
on exposure testing according to EIA Standard 364-65, Class III.

NOTE: The environmental limits of this module can be enhanced by the type of
enclosure containing the module. Refer to the applicable Product Specification
Sheet (PSS) that describes the type of enclosure to be used.

PSS 41H-2S222, Rev A 11

FBM222, Redundant PROFIBUS Communication Module Physical Specifications

Physical Specifications
Mounting • Module:
The FBM222 mounts on a standard Modular Baseplate. The Modular Baseplate can
be mounted horizontally or vertically on a DIN rail, or mounted horizontally in a
19-inch rack using a mounting kit. See Standard 200 Series Baseplates
(PSS 41H-2SBASPLT) for more information.
• Termination Assembly:
The TA accommodates multiple DIN styles including 32 mm (1.26 in) and 35 mm
(1.38 in) rails.

Weight
• Module:
284 g (10 oz) approximate (each module)
Dimensions - Module • Height:
102 mm (4 in),114 mm (4.5 in) including mounting lugs
• Width:
45 mm (1.75 in)
• Depth:
104 mm (4.11 in)
Dimensions - Refer to Dimensions - Nominal, page 14
Termination
Assemblies
Part Numbers
• FBM222:
RH973LA
• FBM228/FBM222 Redundant Adapter:
RH922RK
• FBM222 Redundant Adapter — Dual Network:
RH926XM
• Termination Assembly:
RH926TJ (Polyamide)
Indicators (mounted on
• Operational Status:
front of each module)
Red and green light-emitting diodes (LEDs)
• Module Role in Redundant Pair:
2 amber LEDs to indicate the module’s role in a redundant pair, either Master or
Tracker
• Channel Communication Activity:
2 amber LEDs, one per port

12 PSS 41H-2S222, Rev A

Physical Specifications FBM222, Redundant PROFIBUS Communication Module

Termination Cables
• Cable Lengths:
Up to 30 m (98 ft)
• Cable Materials:
Polyurethane or Low Smoke Zero Halogen (LSZH)
• Termination Cable Type:
Type 1 - See Table 3, page 13
• Cable Connection:
◦ FBM Baseplate End:
37-pin male D-subminiature
◦ Termination Assembly End:
25-pin D-subminiature
Termination Assembly
• Material:
Construction
Polyamide (PA), compression

Table 3 - Cable Types and Part Numbers

Cable Length Type 1 Type 1

m (ft) P/PVC(a) LSZH(b)
0.5 (1.6) RH916DA RH928AA
1.0 (3.3) RH916DB RH928AB
2.0 (6.6) RH931RM RH928AC
3.0 (9.8) RH916DC RH928AD
5.0 (16.4) RH916DD RH928AE
10.0 (32.8) RH916DE RH928AF
15.0 (49.2) RH916DF RH928AG
20.0 (65.6) RH916DG RH928AH
25.0 (82.0) RH916DH RH928AJ
30.0 (98.4) RH916DJ RH928AK
(a)P/PVC is polyurethane outer jacket and semi-rigid PVC primary conductor
insulation. Temperature range: -20 to +80°C (-4 to +176°F).
(b)Low smoke zero halogen or low smoke free of halogen (LSZH) is a material
classification used for cable jacketing. LSZH is composed of thermoplastic or
thermoset compounds that emit limited smoke and no halogen when exposed to
high sources of heat. Temperature range: -40 to +105°C (-40 to +221°F).

PSS 41H-2S222, Rev A 13

FBM222, Redundant PROFIBUS Communication Module Dimensions - Nominal

Dimensions - Nominal
Figure 4 - 9 Pin D Subconnector Termination Assembly
FBM222 Active TA (RH926TJ)

(a) Overall width — for determining DIN rail loading.

(b) Height above DIN rail (add to DIN rail height for total).

14 PSS 41H-2S222, Rev A

Related Product Documents FBM222, Redundant PROFIBUS Communication Module

Related Product Documents

Document Number Description
PSS 41H-2COV Compact 200 Series I/O Subsystem Overview
PSS 41H-2SOV Standard 200 Series Subsystem Overview
PSS 41H-2CERTS Standard and Compact 200 Series I/O - Agency
Certifications
PSS 41H-2SBASPLT Standard 200 Series Baseplates
PSS 31S-10FDMPB Field Device Manager for PROFIBUS-DP Devices
B0400FA Standard and Compact 200 Series Subsystem User's
Guide
B0700FY Field Control Processor 280 (FCP280) Sizing Guidelines
and Excel® Workbook
B0750BE Implementing PROFIBUS Networks in Foxboro Evo DCS
Control Software Applications

PSS 41H-2S222, Rev A 15

 WARNING: This product can
expose you to chemicals
including lead and lead
compounds, which are
known to the State of
California to cause cancer
and birth defects or other
reproductive harm. For more
information, go to
www.p65warnings.ca.gov/.

Schneider Electric Systems USA, Inc.

38 Neponset Avenue
Foxboro, Massachusetts 02035–2037
United States of America

Global Customer Support: https://pasupport.schneider-electric.com

As standards, specifications, and design change from time to time,

please ask for confirmation of the information given in this publication.

© 2019 Schneider Electric. All rights reserved.

PSS 41H-2S222, Rev A