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MDF Plant Weekly Progress Report

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0% found this document useful (0 votes)
68 views14 pages

MDF Plant Weekly Progress Report

Uploaded by

Ahmed al-sheaikh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 14

WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT

EGYPT WEEKLY REPORT 14-Mar-24

WEEKLY REPORT

MEDIUM DENSITY FIBER BOARD - PRODUCTION LINE


EP Contractor SiempelKamp
Main Contractor Petrojet

Report Record
Weekly Report No. 1
Release Date & Cutoff date 14/Mar/24

Issuance date Issued by Checked by Approved by


14/Mar/24 Hamdy Adel & Ali Mohamed Ahmed El-Sheikh & Fadi Sherif Ahmed Kamal

1 of 14
WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT
EGYPT WEEKLY REPORT 14-Mar-24

Actual Progress for disciplines

Mechanical Motor Test I/O-Check Commissioning


Total Relative Weight Total Progress
Group Group Name
Equipment's % %
Completed Progress % Completed Progress % Completed Progress % Completed Progress %

Group 1000 Components For Rice Straw Preparation 65 25.1% 65 100% 65 100% 46 98% 0 0% 90%

Group 2000 Fibre Preparation 50 19.3% 43 95% 35 72% 24 79% 0 0% 83%

Group 3200 Glue Storage And Preparation System 4 1.5% 3 99% 3 100% 0 41% 0 0% 86%

Group 3300 Metering Systems For Glue And Components 9 3.5% 7 99% 1 79% 0 95% 0 0% 88%

Group 3900 Extraction system 4 1.5% 4 100% 3 75% 3 99% 0 0% 89%

Group 4000 Forming And Press Line 40 15.4% 26 96% 17 79% 15 87% 1 3% 86%

Group 4900 Extraction System And Pneumatic Conveyor 10 3.9% 10 100% 10 100% 10 100% 10 100% 100%

Group 5200 Cooling And Stacking Line 16 6.2% 14 99% 7 58% 12 86% 0 0% 86%

Group 5300 Intermediate Storage 4 1.5% 2 50% 1 25% 1 25% 0 0% 43%

Group 5400 Sanding Line 25 9.7% 24 99% 17 75% 20 82% 0 0% 87%

Group 5700 Packing Line 7 2.7% 7 100% 7 100% 5 71% 0 0% 89%

Group 5900 Extraction System And Pneumatic Conveyor 6 2.3% 5 99% 3 50% 3 93% 0 0% 86%

Group 7100 Silo Extraction Systems And Auxiliaries 7 2.7% 7 100% 1 14% 0 85% 0 0% 85%

Group 7300 Energy Generation 1 0.4% 0 98% 0 0% 0 25% 0 0% 80%

Group 7400 WESP 1 0.4% 0 92% 1 100% 0 80% 0 0% 83%

Group 7500 Cooling water supply 1 0.4% 0 98% 1 100% 0 40% 0 0% 85%

Group 7600/7700 Explosion protection system and Spark detection 3 1.2% 0 91% 3 100% 0 0% 0 0% 78%

Group 8000 Laboratory Equipment And Sharpening Machine 6 2.3% 0 0% 0 0% 0 0% 0 0% 0%

Total 259 100% 217 95.0% 175 77.8% 139 83.1% 11 4.3% 84.5%

2 of 14
WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT
EGYPT WEEKLY REPORT 14-Mar-24

Total Relative Weight Mechanical Motor Test I/O-Check Commissioning Total Progress
Group Group Name
Equipment's % Completed Progress % Completed Progress % Completed Progress % Completed Progress % %

Group 1100 Rice Straw Preparation 6 2.3% 6 100% 6 100% 6 100% 0 0% 90%
Group 1200 Straw bale destringing and chopping units 28 10.8% 28 100% 28 100% 24 99% 0 0% 90%
Group 1300 Straw cleaning area 21 8.1% 21 100% 21 100% 9 96% 0 0% 90%
Group 1500 Prepared straw dosing area 10 3.9% 10 100% 10 100% 7 97% 0 0% 90%
Group 2300 Refiner 2 0.8% 0 80% 1 52% 0 20% 0 0% 68%
Group 2400 Dryer 3 1.2% 2 98% 2 76% 0 90% 0 0% 87%
Group 2500 Straw fibre cleaning area 29 11.2% 25 93% 17 59% 11 72% 0 0% 81%
Group 2550 Straw Fibre Preparation Stage 4 1.5% 4 100% 4 100% 4 100% 0 0% 90%
Group 2600 Sifter system 2 0.8% 2 100% 1 80% 1 98% 0 0% 89%
Group 2700 Extraction unit 10 3.9% 10 100% 10 100% 8 95% 0 0% 90%
Group 3200 Glue Storage And Preparation System 4 1.5% 3 99% 3 100% 0 41% 0 0% 86%
Group 3300 Metering Systems For Glue And Components 9 3.5% 7 99% 1 79% 0 95% 0 0% 88%
Group 3900 Extraction system 4 1.5% 4 100% 3 75% 3 99% 0 0% 89%
Group 4000 Forming And Press Line 9 3.5% 5 88% 6 85% 7 87% 0 0% 79%
Group 4200 Matformer MDF 8 3.1% 7 99% 3 94% 1 88% 0 0% 88%
Group 4300 Forming line after matformer 22 8.5% 13 99% 7 70% 6 86% 0 0% 87%
Group 4720 Sec. Heating Circuits for the ContiRoll 1 0.4% 1 100% 1 100% 1 100% 1 100% 100%
Group 4900 Extraction System And Pneumatic Conveyor 10 3.9% 10 100% 10 100% 10 100% 10 100% 100%
Group 5200 Cooling And Stacking Line 16 6.2% 14 99% 7 58% 12 86% 0 0% 86%
Group 5300 Intermediate Storage 4 1.5% 2 50% 1 25% 1 25% 0 0% 43%
Group 5400 Sanding Line 25 9.7% 24 99% 17 75% 20 82% 0 0% 87%
Group 5700 Packing Line 7 2.7% 7 100% 7 100% 5 71% 0 0% 89%
Group 5900 Extraction System And Pneumatic Conveyor 6 2.3% 5 99% 3 50% 3 93% 0 0% 86%
Group 7100 Silo Extraction Systems And Auxiliaries 7 2.7% 7 100% 1 14% 0 85% 0 0% 85%
Group 7300 Energy Generation 1 0.4% 0 98% 0 0% 0 25% 0 0% 80%
Group 7400 WESP 1 0.4% 0 92% 1 100% 0 80% 0 0% 83%
Group 7500 Cooling water supply 1 0.4% 0 98% 1 100% 0 40% 0 0% 85%
Group 7600/7700 Explosion protection system and Spark detection 3 1.2% 0 91% 3 100% 0 0% 0 0% 78%
Group 8000 Laboratory Equipment And Sharpening Machine 6 2.3% 0 0% 0 0% 0 0% 0 0% 0%

3 of 14
WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT
EGYPT WEEKLY REPORT 14-Mar-24

Total 259 100% 217 95.0% 75 77.8% 69 83.1% 11 4% 84.5%

4 of 14
WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT
EGYPT WEEKLY REPORT 21-Mar-24

WEEKLY REPORT

MEDIUM DENSITY FIBER BOARD - PRODUCTION LINE


EP Contractor SiempelKamp
Main Contractor Petrojet

Report Record
Weekly Report No. 3
Release Date & Cutoff date 21/Mar/24

Issuance date Issued by Checked by Approved by


21/Mar/24 Hamdy Adel & Ali Mohamed Ahmed El-Sheikh & Fadi Sherif Ahmed Kamal

5 of 14
WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT
EGYPT WEEKLY REPORT 21-Mar-24

Actual Progress for disciplines

Mechanical Motor Test I/O-Check Commissioning


Total Relative Weight Total Progress
Group Group Name
Equipment's % %
Completed Progress % Completed Progress % Completed Progress % Completed Progress %

Group 1000 Components For Rice Straw Preparation 65 25.7% 65 100% 65 100% 46 98% 0 0% 90%

Group 2000 Fibre Preparation 50 19.8% 43 95% 35 72% 24 79% 0 0% 83%

Group 3200 Glue Storage And Preparation System 4 1.6% 3 99% 3 100% 0 41% 0 0% 86%

Group 3300 Metering Systems For Glue And Components 9 3.6% 7 99% 1 79% 0 95% 0 0% 88%

Group 3900 Extraction system 4 1.6% 4 100% 3 75% 3 99% 0 0% 89%

Group 4000 Forming And Press Line 40 15.8% 26 96% 17 79% 15 87% 1 3% 86%

Group 4900 Extraction System And Pneumatic Conveyor 10 4.0% 10 100% 10 100% 10 100% 10 100% 100%

Group 5200 Cooling And Stacking Line 16 6.3% 14 99% 7 58% 12 86% 0 0% 86%

Group 5300 Intermediate Storage 4 1.6% 2 50% 1 25% 1 25% 0 0% 43%

Group 5400 Sanding Line 25 9.9% 24 99% 17 75% 20 82% 0 0% 87%

Group 5700 Packing Line 7 2.8% 7 100% 7 100% 5 71% 0 0% 89%

Group 5900 Extraction System And Pneumatic Conveyor 6 2.4% 5 99% 3 50% 3 93% 0 0% 86%

Group 7100 Silo Extraction Systems And Auxiliaries 7 2.8% 7 100% 1 14% 0 85% 0 0% 85%

Group 7300 Energy Generation 1 0.4% 0 98% 0 0% 0 25% 0 0% 80%

Group 7400 WESP 1 0.4% 0 92% 1 100% 0 80% 0 0% 83%

Group 7500 Cooling water supply 1 0.4% 0 98% 1 100% 0 40% 0 0% 85%

Group 7600/7700 Explosion protection system and Spark detection 3 1.2% 0 91% 3 100% 0 0% 0 0% 78%

Total 253 100% 217 97.2% 175 79.4% 139 84.7% 11 4% 86.5%

6 of 14
WOTECH MEDIUM DENSITY FIBER BOARD (MDF) PLANT
EGYPT WEEKLY REPORT 21-Mar-24

Mechanical Motor Test I/O-Check Commissioning


Total Relative Weight Total Progress
Group Group Name
Equipment's % Completed Progress % Completed Progress % Completed Progress % Completed Progress % %

Group 1100 Rice Straw Preparation 6 2.4% 6 100% 6 100% 6 100% 0 0% 90%
Group 1200 Straw bale destringing and chopping units 28 11.1% 28 100% 28 100% 24 99% 0 0% 90%
Group 1300 Straw cleaning area 21 8.3% 21 100% 21 100% 9 96% 0 0% 90%
Group 1500 Prepared straw dosing area 10 4.0% 10 100% 10 100% 7 97% 0 0% 90%
Group 2300 Refiner 2 0.8% 0 80% 1 52% 0 20% 0 0% 68%
Group 2400 Dryer 3 1.2% 2 98% 2 76% 0 90% 0 0% 87%
Group 2500 Straw fibre cleaning area 29 11.5% 25 93% 17 59% 11 72% 0 0% 81%
Group 2550 Straw Fibre Preparation Stage 4 1.6% 4 100% 4 100% 4 100% 0 0% 90%
Group 2600 Sifter system 2 0.8% 2 100% 1 80% 1 98% 0 0% 89%
Group 2700 Extraction unit 10 4.0% 10 100% 10 100% 8 95% 0 0% 90%
Group 3200 Glue Storage And Preparation System 4 1.6% 3 99% 3 100% 0 41% 0 0% 86%
Group 3300 Metering Systems For Glue And Components 9 3.6% 7 99% 1 79% 0 95% 0 0% 88%
Group 3900 Extraction system 4 1.6% 4 100% 3 75% 3 99% 0 0% 89%
Group 4000 Forming And Press Line 9 3.6% 5 88% 6 85% 7 87% 0 0% 79%
Group 4200 Matformer MDF 8 3.2% 7 99% 3 94% 1 88% 0 0% 88%
Group 4300 Forming line after matformer 22 8.7% 13 99% 7 70% 6 86% 0 0% 87%
Group 4720 Sec. Heating Circuits for the ContiRoll 1 0.4% 1 100% 1 100% 1 100% 1 100% 100%
Group 4900 Extraction System And Pneumatic Conveyor 10 4.0% 10 100% 10 100% 10 100% 10 100% 100%
Group 5200 Cooling And Stacking Line 16 6.3% 14 99% 7 58% 12 86% 0 0% 86%
Group 5300 Intermediate Storage 4 1.6% 2 50% 1 25% 1 25% 0 0% 43%
Group 5400 Sanding Line 25 9.9% 24 99% 17 75% 20 82% 0 0% 87%
Group 5700 Packing Line 7 2.8% 7 100% 7 100% 5 71% 0 0% 89%
Group 5900 Extraction System And Pneumatic Conveyor 6 2.4% 5 99% 3 50% 3 93% 0 0% 86%
Group 7100 Silo Extraction Systems And Auxiliaries 7 2.8% 7 100% 1 14% 0 85% 0 0% 85%
Group 7300 Energy Generation 1 0.4% 0 98% 0 0% 0 25% 0 0% 80%
Group 7400 WESP 1 0.4% 0 92% 1 100% 0 80% 0 0% 83%
Group 7500 Cooling water supply 1 0.4% 0 98% 1 100% 0 40% 0 0% 85%
Group 7600/7700 Explosion protection system and Spark detection 3 1.2% 0 91% 3 100% 0 0% 0 0% 78%

Total 253 100% 217 97.2% 75 79.4% 69 84.7% 11 4% 86.5%

7 of 14
80% 5% 5% 10%

Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning


Group Equipment Name Vendor % FROM MOTOR LIST Mechanical Comment
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)
Group 1000 1120 1120 Receiving Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 1000 1130 1130 Receiving Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 1000 1140 1140 Receiving Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 1000 1150 1150 Shuttle Carriage Sico / Blatnice 100% 100% 100% 100% 0% The cable for 1150A41&1151A41 did not con
Group 1000 1151 1151 Shuttle Carriage Sico / Blatnice 100% 100% 100% 100% 0% RECIVER FOR 1151B02 NOT INSTALLED
Group 1000 1231 1231 Transfer Chain Conveyor Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1232 1232 Feeding Conveyor Nyblad 100% 100% 95% 100% 0% ###
Group 1000 1233 1233 Destringer Unit Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1240 1240 Drum Chopper Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1241 1241 Hammer Mill 3 Pallmann 100% 100% 100% 100% 0% ###
Group 1000 1242 1242 Pneumatic Transport System Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1243 1243 Filter System Scheuch 100% 100% 90% 100% 0% ###
Fire Protection Screw Conveyor,
Group 1000 1248 1248 Febs 100% 100% 100% 100% 0% ###
Reversible
Group 1000 1251 1251 Transfer Chain Conveyor Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1252 1252 Feeding Conveyor Nyblad 100% 100% 95% 100% 0% ###
Group 1000 1253 1253 Destringer Unit Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1258 1258 Shut-Off Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 1000 1260 1260 Drum Chopper Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1261 1261 Hammer Mill 4 Pallmann 100% 100% 100% 100% 0% ###
Group 1000 1262 1262 Pneumatic System Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1263 1263 Filter System Scheuch 100% 100% 90% 100% 0% ###
Fire Protection Screw Conveyor,
Group 1000 1268 1268 Febs 100% 100% 100% 100% 0% ###
Reversible
Group 1000 1271 1271 Transfer Chain Conveyer (1271) Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1272 1272 Feeding Conveyor Nyblad 100% 100% 95% 100% 0% The sensor 1272B01R is missing(Punch# 452
Group 1000 1273 1273 Distriger Unit (1273) Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1278 1278 Shut-Off Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 1000 1280 1280 Drum Chopper Nyblad 100% 100% 100% 100% 0% ###
Group 1000 1281 1281 Hammer Mills Pallmann 100% 100% 100% 100% 0% ###
Group 1000 1282 1282 Auxiliary Extraction System (Fan) Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1283 1283 Round Filter Scheuch 100% 100% 90% 100% 0% ###
Group 1000 1288 1288 Screw Conveyor Reversible (Fire Screw) Febs 100% 100% 100% 100% 0% ###
Group 1000 1291 1291 Scraper Conveyor Amf 100% 100% 100% 100% 0% ###
Group 1000 1298 1298 Shut Off Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 1000 1318 1318 Straw Silicat Separation Unit Sico / Ventapp 100% 100% 95% 100% 0% ###
Group 1000 1321 1321 Extraction Unit Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1322 1322 Filter Unit Scheuch 100% 100% 90% 100% 0% ###
Group 1000 1331 1331 Extraction Unit Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1332 1332 Filter Unit Scheuch 100% 100% 90% 100% 0% ###
Group 1000 1338 1338 Straw Silicat Separation Unit Sico / Ventapp 100% 100% 95% 100% 0% ###
Group 1000 1341 1341 Extraction Unit Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1342 1342 Filter Unit Scheuch 100% 100% 90% 100% 0% ###
Group 1000 1358 1358 Straw Silicat Separation Unit Sico / Ventapp 100% 100% 95% 100% 0% ###
Group 1000 1392 1392 Scraper Conveyor Amf 100% 100% 100% 100% 0%
Group 1000 1394 1394 Scraper Conveyor Amf 100% 100% 90% 100% 0% ###
Group 1000 1395 1395 Moisture Analyser Ews 100% 100% 0% No Motor 0% ###
Group 1000 1398 1398 Trough Chain Conveyor Amf 100% 100% 100% 100% 0% ###
Group 1000 1530 #N/A Straw Dosing Bin Sico / Blatnice 100% 100% 95% 100% 0% ###
Group 1000 1531 1531 Extraction Unit Scheuch 100% 100% 100% 100% 0% ###
Group 1000 1532 1532 Filter Unit Scheuch 100% 100% 80% 100% 0% ###
Group 1000 1551 1551 Screw Conveyor Febs 100% 100% 100% 100% 0% ###
Group 1000 1552 1552 Belt Conveyor Technobal 100% 100% 100% 100% 0% ###
Group 1000 1553 1553 Metal Detector Cassel 100% 100% 90% No Motor 0% ###
Group 1000 1554 1554 Diverter Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 1000 1555 1555 Scraper Conveyor Amf 100% 100% 100% 100% 0% ###
Group 1000 1556 1556 Scraper Conveyor Amf 100% 100% 100% 100% 0% ###
Group 1000 1557 1557 Belt Conveyor Technobal 100% 100% 100% 100% 0% ###
Group 2000 2310 2310 Conditioning And Dilution Water System 80% 100% 35% 28% 0% *Modification (PTJ&Pallmann)
Group 2000 2310 2310 Refining System Pallmann 80% 28% 35% 28% 0% *Modification (PTJ&Pallmann)
Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning
Group Equipment Name Vendor % FROM MOTOR LIST Mechanical Comment
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)

*Modification (Pallmann is
Requested for updates of delievry
date of couplers, their final
modifications and installtion of
hoses for hydraulic unit )
*plug screw inlet flange replace by
PALLMAN
*Pefective screws connection
replacing HOLD PTJ
Group 2000 2332 2332 Refining System Pallmann 80% 4% 0% 4% 0% *Piping of seal water tank 2332 in
progress.
*PTJ is requested to finalize 3 open
points
1.central lubrication pipes
installation,
2.plug screw chute inspection
doors installation,
3.circulation unit 2332 defective
screws connection replacing

*Modification (Dryer deluge system


Group 2000 2420 2420 Fibre Dryer Buettner 95% 29% 90% 29% 0% (nozzle/supports/flex. hoses)/Dryer
substitude load system)

Group 2000 2421 2421 Diverter Flap Buettner 100% 100% 90% No Motor 0% ###
Group 2000 2422 2422 Distribution Flap Sico / Blatnice 100% 0% 90% 100% 0% ###
Group 2000 2501 2501 Twin Screw Conveyor Febs 100% 0% 50% 100% 0% ###
Group 2000 2502 2502 Twin Srew Conveyor Febs 100% 100% 50% 100% 0% ###
Group 2000 2503 2503 Twin Screw Conveyor Febs 100% 100% 50% 100% 0% ###
Group 2000 2505 2505 Distribution Flap Sico / Blatnice 100% 100% 90% 100% 0% ###
Group 2000 2506 2506 Distribution Flap Sico / Blatnice 100% 100% 90% 100% 0% ###
Group 2000 2511 2511 Twin Screw Conveyor, Distribution Type Febs 100% 0% 100% 100% 0% ###

Group 2000 2512 2512 Twin Screw Conveyor, Distribution Type Febs 100% 0% 100% 100% 0% ###
Group 2000 2520 2520 Straw Silicat Separation Unit Sico / Ventapp 100% 0% 50% 50% 0% ###
Group 2000 2522 2522 Straw Silicat Separation Unit Sico / Ventapp 100% 0% 50% 0% 0% ###
Group 2000 2525 2525 Straw Silicat Separation Unit Sico / Ventapp 100% 0% 50% 0% 0% ###
Group 2000 2528 2528 Straw Silicat Separation Unit Sico / Ventapp 100% 0% 50% 0% 0% ###
Group 2000 2531 2531 Extraction Unit Scheuch 100% 0% 80% 0% 0% ###
Group 2000 2532 2532 Extraction Unit Scheuch 100% 0% 80% 0% 0% ###
Group 2000 2533 2533 Extraction Unit Scheuch 100% 0% 80% 0% 0% ###
Group 2000 2534 2534 Extraction Unit Scheuch 100% 0% 80% 0% 0% ###
Group 2000 2541 2541 Fibre Dosing Bin With Belt Scale Sico / Cmc 100% 0% 0% 67% 0% ###
Group 2000 2542 2542 Fibre Dosing Bin With Belt Scale Sico / Cmc 100% 0% 0% 0% 0% ###
Group 2000 2543 2543 Fibre Dosing Bin With Belt Scale Sico / Cmc 100% 0% 0% 0% 0% ###
Group 2000 2544 2544 Fibre Dosing Bin With Belt Scale Sico / Cmc 100% 0% 0% 0% 0% ###
*SK is requested to update delivery
Group 2000 2548 2548 Moisture Analyser - Infrared Ews 0% 100% 0% No Motor 0% date (Moisture Analyser - Infrared
2548)
*SK is requested to update delivery
Group 2000 2549 2549 Moisture Analyser - Infrared Ews 0% 100% 0% No Motor 0% date (Moisture Analyser - Infrared
2549)
Group 2000 2551 2551 Fibre/Glue Blenders Sico / Mafa 100% 57% 0% 57% 0% ###
Group 2000 2552 2552 Fibre/Glue Blenders Sico / Mafa 100% 80% 0% 80% 0% ###
Group 2000 2553 2553 Fibre/Glue Blenders Sico / Mafa 100% 0% 0% 0% 0% ###
Group 2000 2554 2554 Fibre/Glue Blenders Sico / Mafa 100% 80% 0% 80% 0% ###
*Compressed air connection to
Group 2000 2591 2591 Flat Belt Conveyor Technobal 98% 100% 100% 0% 0%
cleaning unit hose missing
*SK is requested to to update their
modification (Handrails / Stairs /
Isolation)
Group 2000 2592 2592 Troughed Belt Conveyor Technobal 90% 0% 85% 0% 0%
*sensor and steel rope for the
tension cage installation
preparation in progress
Group 2000 2593 2593 Metal Detector Cassel 100% 100% 0% No Motor 0% ###
Group 2000 2594 2594 Diverter Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 2000 2595 2595 Distribution Flap Sico / Blatnice 100% 0% 100% 0% 0% ###
Group 2000 2596 2596 Twin Screw Conveyor, Distribution Type Febs 100% 0% 100% 0% 0% ###
Group 2000 2597 2597 Rotary Inlet Airlock Scheuch 100% 100% 100% 100% 0% ###
Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning
Group Equipment Name Vendor % FROM MOTOR LIST Mechanical Comment
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)
Group 2000 2598 2598 Rotary Inlet Airlock Scheuch 100% 100% 100% 100% 0% ###
Group 2000 2615 2615 Fibre Sifter System Sico / Ventapp 100% 60% 95% 28% 0%
Group 2000 2770 2770 Extraction Unit Scheuch 100% 0% 0% 0% 0% ###
Group 2000 2771 2771 Filter Unit Scheuch 100% 0% 0% 0% 0% ###
Group 2000 2780 2780 Heat Exchanger Sico / Ventapp 100% 100% 0% No Motor 0% ###
Group 2000 2781 2781 Trough Chain Conveyor Amf 100% 0% 0% 0% 0% ###
Group 2000 2782 2782 Hp Blower Unit Scheuch 100% 100% 70% 100% 0% ###
Group 2000 2783 2783 Injector For Hp Line Scheuch 100% 0% 0% 0% 0% ###
Group 2000 2784 2784 Pulverizer Pallmann 100% 0% 0% 0% 0% ###

*SK is requested to update delivery


Group 2000 2785 2785 Extraction Unit With Filter Cleaning Scheuch 100% 0% 0% 100% 0%
date (2782 HP line glasses )

Group 2000 2786 2786 Filter Unit Scheuch 100% 100% 80% 100% 0% ###
Group 2000 2787 2787 Diverter Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 2000 2788 #N/A Diverter Flap - In Addition Necessary Sico / Blatnice 100% 100% 0% No Motor 0% ###
Preparation, Storage, Transfer System
Group 3200 3200 3200 Sico / Mafa 100% 100% 25% No Motor 0% ###
For The Glue Components
*Loading arm for discharge station
Isocyanate Lorry Discharge, Storage,
Group 3200 3211 3211 Keil 95% 100% 0% No Motor 0% 3211-101 Hoses installation in
Circulation And Transfer System
progress
Group 3200 3215 #N/A 2 Water Systems Sico / Mafa 100% 99% 70% No Motor 0% ###
*Pneumatic connections for control
Group 3200 3226 3226 Paraffin Emulsion Sico / Mafa 100% 0% 70% 0% 0%
valves 3226 in progress
Group 3300 3311 3311 Isocyanate Metering System Sico / Mafa 100% 17% 95% 17% 0%
Group 3300 3312 3312 Metering System For Polyol Keil 100% 0% 95% 0% 0% ###
Group 3300 3315 #N/A Metering System For Water Sico / Mafa 100% 99% 95% 50% 0% ###
Group 3300 3326 #N/A Emulsion Metering System Sico / Mafa 100% 99% 95% 50% 0% ###
Group 3300 3330 3330 Cleaning Agent Flushing System Sico / Mafa / Wotech 99% 99% 95% 50% 0% *Missing Hoses
Preserve Protection Agent Metering
Group 3300 3331 #N/A Sico / Mafa / Wotech 100% 50% 95% 50% 0% ###
System
*SK is requested to update delivery
Dynamic mixer Inline blending systems date of Damaged sensors on each
Group 3300 3380 3380 Sico / Mafa 95% 13% 95% 13% 0%
for Isocyanate & Polyol dynamic mixers
(3380.212/213/214) .
Group 3300 3390 #N/A Mdi Injection Pipes Sico / Mafa 100% 100% 100% No Motor 0% ###
Group 3300 3905 3905 Extraction System Scheuch 100% 0% 95% 0% 0% ###
Group 4000 4210 #N/A Twin Screw Conveyor Febs 100% 100% 100% 100% 0% ###
Group 4000 4211 4210.781 Explosion Vents + Isolation System Iep 100% 100% 65% No Motor 0% ###
Group 4000 4220 #N/A Sl 1 (Mat Former For Single-Layer Mat) Sico / Blatnice 100% 90% 95% 68% 0% ###

*Pre-press Vent belt installation


Group 4000 4221 4220.781 Explosion Vents + Isolation System Iep 90% 100% 63% No Motor 0%
HOLD by SK
Group 4000 4310 #N/A Forming Line, Prepress Sico / Blatnice 99% 90% 100% 33% 0% *steel belt delayed
Group 4000 4320 4320 Belt Scale Sico / Cmc 100% 50% 90% No Motor 0% *steel belt delayed
Group 4000 4322 #N/A Moisture Analyser Ews 100% 100% 85% No Motor 0% ###
Group 4000 4327 #N/A Spraying Device Weko 100% 100% 0% No Motor 0% ###
Group 4000 4328 #N/A Peak Detector Upstream Metal Detector Sico / Blatnice 100% 0% 90% 0% 0% ###

*Steel Belt Delayed , 4330B2101 not


Group 4000 4330 #N/A Continuous Prepress Sico / Mafa 95% 27% 90% 27% 0%
installed (Instrument )

Group 4000 4332 #N/A Hydraulic System For Prepress Sico / Mafa 100% 50% 90% 50% 0% ###
Group 4000 4336 #N/A Edge Trimming Saw Sico / Blatnice 100% 83% 90% 83% 0% ###
Group 4000 4342 4342 Metal Detector Cassel 100% 100% 90% No Motor 0% ###
Group 4000 4344 #N/A Mat Spraying Device Weko 95% 100% 40% No Motor 0% *Steel Belt Delayed
Group 4000 4350 #N/A Reject Mat Hopper Sico / Blatnice 100% 0% 90% 0% 0% ###
*B02S1 NOT INSTALLED
Group 4000 4380 #N/A Transfer Tray Sico / Blatnice 100% 100% 95% 25% 0%
(Instrument )
Group 4000 4382 #N/A Peak Detector On Intermediate Belt Sico / Blatnice 100% 0% 70% 0% 0%
Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning
Group Equipment Name Vendor % FROM MOTOR LIST Mechanical Comment
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)

*Steel belt delayed


*MINIMAX missing rep.
*4521B0101,B0102 not installed
“after steel belt installed”
*4531B101LT,B101LR not installed
“after steel belt installed”
Group 4000 4520 #N/A Contiroll® Sico / Mafa 95% 32% 85% 32% 0%
*4531B122 damaged
*Safety door magnetic switches
“4520B9001 TO B9018” NOT
INSTALLED ) (Instrument )
*Steel belt bottom side installation
done, upper side started

Group 4000 4540 #N/A Hydraulic For Contiroll® Sico / Mafa 100% 50% 100% 50% 0% ###
Group 4000 4550 4550 Extraction System For Contiroll® Sico / Ventapp 98% 79% 100% 79% 0% *steel belt delayed
Group 4000 4571 4571 Steel Belt Cleaning Device Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 4000 4572 4572 Release Agent Application Device Bravotec 100% 100% 100% No Motor 0%
Group 4000 4579 4579 Steel Belt Repair Welding Apparatus Ipco 0% 100% 0% No Motor 0% *Vendor to supply (Ipco)
Group 4000 4592 4592 Extinguishing Systems (Atomiser) Minimax 100% 100% 0% No Motor 0% ###

*SK (Mr. Norbert) requested from


WOTECH a modification of the
leakage system for the pumps due
Secondary Heating Circuits For The
Group 4000 4720 #N/A Sico / Mafa 100% 91% 99% 91% 0% to the failure of the previous design.
Contiroll®
(SK is requested to clarify their
modification and finalize it.)
*4720S4002 damaged (instrument)

Group 4900 4910 4910 Extraction System Forming Line Scheuch 100% 86% 100% 75% 0% ###
Extraction System For The Trimming
Group 4900 4911 4911 Scheuch 100% 50% 100% 50% 0% ###
And Cross-Cut S
Group 4900 4920 4920 Extraction system Scheuch 100% 80% 100% 67% 0% ###
Group 4900 4946 4946 Extraction System For Rejected Material Scheuch 100% 50% 100% 50% 0% ###
Group 4900 4947 4947 Filter Scheuch 100% 100% 100% 100% 0% ###
Group 4900 4949 4949 Diverter Flap Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 4900 4970 4970 Extraction System Dd Saw Scheuch 100% 100% 100% 100% 0% ###
Group 4900 4971 4971 Filter Scheuch 100% 0% 100% 0% 0% ###
Group 4900 4975 4975 Pneumatic Conveyor For Filter Dust Scheuch 100% 100% 100% 100% 0% ###
Group 4900 4976 4976 Filter Scheuch 100% 0% 100% 0% 0% ###
Group 5200 5211 5211 Discharge Roller Conveyor Sico / Blatnice 100% 100% 93% 0% 0% ###
Group 5200 5212 5212 Longitudinal Edge Trimming Device Sico / Cmc 100% 100% 100% 100% 0% ###
*5214 DD SAW Modification still
open..Since august 2023
Group 5200 5214 5214 Multiple Diagonal Saw Sico / Cmc 95% 0% 100% 33% 0%
SK to advise delievry date of the
shipment.
Noise Protected Cabin - Multiple
Group 5200 5215 #N/A Wotech 100% 0% 100% 0% 0% ###
Diagonal Saw
Group 5200 5216 5216 Saw Table For Diagonal Saw Sico / Cmc 100% 0% 100% 0% 0% ###
Group 5200 5217 5217 Acceleration Roller Conveyor Sico / Blatnice 100% 67% 85% 67% 0% ###
Group 5200 5218 5218 Thickness Gauge Ews 100% 100% 0% No Motor 0% ###
Group 5200 5219 #N/A Delamination Detector Ews 100% 100% 0% No Motor 0% ###
Group 5200 5221 5221 Belt Conveyor - Flat Belt Sico / Blatnice 100% 0% 100% 0% 0% ###
Group 5200 5223 #N/A Raw Board Scale - Mechanical Ews 100% 50% 80% 50% 0% ###
Group 5200 5225 5225 Rejected Board Station Sico / Blatnice 100% 50% 100% 50% 0% ###
Group 5200 5226 5226 Gravity Roller Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5250 5250 Board Pusher Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5252 #N/A Roller Conveyor In Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5253 5253 Cooling Turner Sico / Mafa / Wotech 100% 100% 100% 100% 0%
Group 5200 5254 #N/A Roller Conveyor In Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5255 #N/A Roller Conveyor In Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5256 #N/A Cooling Turner Sico / Mafa / Wotech 100% 100% 100% 0% 0% ###
Group 5200 5257 #N/A Roller Conveyor In Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5258 #N/A Roller Conveyor In Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5259 #N/A Cooling Turner Sico / Mafa / Wotech 100% 100% 100% 100% 0% ###
Group 5200 5260 #N/A Roller Conveyor In Cooling Turner Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5200 5269 5269 Single-Board Roller Conveyor Sico / Blatnice 100% 0% 100% 0% 0% ###
Book Forming Table For Gripper
Group 5200 5270 5270 Sico / Blatnice 100% 50% 100% 50% 0% ###
Carriage
Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning
Group Equipment Name Vendor % FROM MOTOR LIST Mechanical Comment
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)
Group 5200 5271 #N/A Gripper Carriage Sico / Blatnice 100% 25% 100% 25% 0% ###
Group 5200 5271 5271.2 track for gripper carriage Sico / Blatnice 100% 100% 100% No Motor 0% ###
Group 5300 5311 5311 Stack System - Base Vehicle Sico / Blatnice 100% 0% 0% 0% 0%
*Delayed to Stack System - Base
Group 5300 5312 5312 Sfg - Satellite Sico / Blatnice 0% 0% 0% 0% 0%
Vehicle
*Delayed to Stack System - Base
Group 5300 5313 5313 Sfg - Satellite Sico / Blatnice 0% 0% 0% 0% 0%
Vehicle
Aisle Equipment - One-Level Storage
Group 5300 5390 5390 Sico / Blatnice 100% 100% 0% No Motor 0% ###
System
Group 5400 5411 #N/A Chain Conveyor For Master Stack Sico / Blatnice 100% 100% 90% No Motor 0% ###
Group 5400 5412 #N/A Stack Chain Conveyor 100% 100% 100% 100% 0% ###
Group 5400 5416 5416 Lifting Platform Laweco 100% 100% 100% 100% 0% ###
Group 5400 5417 5417 Roller Conveyor For Master Stack Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5400 5419 5419 Longitudinal Feed Sico / Blatnice 100% 67% 100% 67% 0% ###
Group 5400 5425 #N/A Suction Carriage Sico / Blatnice 100% 33% 100% 33% 0% ###
Group 5400 5439 5439 Single-Board Roller Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5400 5441 5441 Single-Board Roller Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5400 5442 #N/A Sanding Machine 100% 0% 40% 0% 0% ###
Group 5400 5442 #N/A Sanding Machine 1 Imeas 100% 100% 40% No Motor 0% ###
Group 5400 5443 #N/A Noise Protected Cabin Wotech 100% 100% 30% No Motor 0% ###
Group 5400 5443 5443 Single-Board Roller Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5400 5445 5445 Mirror Inspection Station Sico / Blatnice 100% 100% 100% 100% 0% ###
Group 5400 5447 5447 Single-Board Roller Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Roller Conveyor (Upstream Part Of
Group 5400 5448 5448 Sico / Blatnice 100% 100% 100% 100% 0% ###
Longitudinal Saw
Group 5400 5452 #N/A Longitudinal Saw Assembly 100% 0% 80% 63% 0% ###
Group 5400 5452 #N/A Longitudinal Saw Sico / Cmc 100% 100% 80% No Motor 0% ###
Noise Protected Cabin Saw
Group 5400 5453 #N/A Wotech 100% 100% 80% No Motor 0% ###
(Longitudinal)
Group 5400 5458 #N/A Board Cleaning Unit (Air Nozzle) Sico / Ventapp 100% 0% 80% 100% 0% ###
Group 5400 5459 5459 Single-Board Roller Conveyor Sico / Blatnice 100% 100% 100% 100% 0% ###
Book Forming Table Incl. Cross
Group 5400 5461 5461 Sico / Cmc 100% 100% 80% 100% 0% ###
Conveyor
Group 5400 5462 5462 Cross-Cut Saw Sico / Cmc 100% 0% 20% 59% 0% ###
Group 5400 5463 #N/A Noise Protected Cabin Saw (Transversal) Wotech 100% 100% 0% No Motor 0% ###
Group 5400 5465 5465 Cross Roller Conveyor Sico / Blatnice 100% 0% 0% 100% 0% ###
Group 5400 5466 5466 Single-Board Angular Station Sico / Blatnice 100% 0% 0% 50% 0% ###
Group 5400 5467 5467 Single-Board Roller Conveyor Sico / Blatnice 100% 0% 0% 100% 0% ###
Group 5400 5468 5468 Board Cleaning Unit (Air Nozzle) Sico / Ventapp 100% 0% 0% 100% 0% ###
Group 5400 5469 5469 Single-Board Roller Conveyor Sico / Blatnice 100% 0% 0% 100% 0% ###
Group 5400 5470 5470 Stacking Station Nold Hydraulik 100% 0% 0% 40% 0%
Group 5400 5473 #N/A Stack Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5474 #N/A Intermediate Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5478 #N/A Stack Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5479 #N/A Intermediate Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5483 #N/A Stack Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5484 #N/A Intermediate Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
*Sanding machines 1/2 final check
and adjustment by IMEAS before
start up.
Group 5400 5490 5490 Protection Board Feed Sico / Blatnice 80% 0% 0% 100% 0% * Board remove stations (5490,5493
1/2,5494) collisions protection for
forklift Hold for forklift sizing by
WOTECH.
Group 5400 5491 5491 Single-Board Transfer Carriage Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5492 5492 Stack Transfer Carriage Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5493 5493 Stack Chain Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5400 5494 5494 Stack Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5700 5711 5711 Stack Roller Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5700 5724 5724 Stack Chain Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Longitudinal Strapping System, Semi-
Group 5700 5725 5725 Messeri 100% 100% 0% No Motor 0% ###
Automatic
Group 5700 5729 5729 Stack Chain Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5700 5730 5730 Cross Strapping System, Semi-Automatic Messeri 100% 100% 0% No Motor 0% ###
Group 5700 5731 5731 Stack Chain Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5700 5732 5732 Stack Chain Conveyor Sico / Blatnice 100% 0% 0% 0% 0% ###
Group 5900 5910 5910 Chain Conveyor For Master Stack Scheuch 100% 0% 80% 0% 0% ###
Group 5900 5911 5911 Lifting Platform Scheuch 100% 0% 80% 0% 0% ###
Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning
Group Equipment Name Vendor % FROM MOTOR LIST Mechanical Comment
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)
* SK is requested to update
Group 5900 5917 5917 Roller Conveyor For Master Stack Scheuch 95% 0% 80% 0% 0% delievry date of 5917 HP line
glasses.
Group 5900 5918 5918 Longitudinal Feed Scheuch 100% 0% 80% 100% 0% ###
Group 5900 5920 5920 Suction Carriage Scheuch 100% 0% 80% 0% 0% ###
Group 5900 5921 5921 Suction Carriage Track Scheuch 100% 0% 80% 0% 0% ###
Group 7100 7110 7110 Silo Discharge Device Saxwerk 100% 0% 80% 0% 0% ###
Group 7100 7112 7112 Pneumatic Hp-Conveyor Scheuch 100% 0% 80% 0% 0% ###
Group 7100 7120 7120 Silo Discharge Device Saxwerk 100% 0% 80% 0% 0% ###
Group 7100 7130 7130 Silo Discharge Device Saxwerk 100% 0% 80% 0% 0% ###
Group 7100 7131 7131 Screw Conveyor Febs 100% 0% 80% 0% 0% ###
Fan - Necessary In Addition To Filter
Group 7100 7132 7132 Scheuch 100% 100% 80% 100% 0% ###
4975
Group 7100 7140 7140 Silo Discharge Device Saxwerk 100% 0% 80% 0% 0% ###
Group 7300 7300 #N/A Energy Generation Buttner 100% 100% 10% No Motor 0% ###
*7120 HP line glasses ordered by
Group 7300 7370 #N/A Fuel Storage And Transport 90% 0% 10% 0% 0%
SK
Group 7300 7385 #N/A Combustion Buttner 92% 0% 30% 0% 0% ###

*Expansion Joints Installation in


progress 90%
*Leakage tank and piping for all
pumps 7390.020 PTJ
*Venting Valve replacing on the gas
train in progress
Group 7300 7390 7390 Steam System Buttner 98% 0% 5% 0% 0%
*Blinds on the tanks in progress
98%.
*BUTTNER is requested to finalize
Deagaser Bolts.
*SK is requested to update delivery
date of 7370 HP line glasses.

*Expansion joint of press fume


extraction duct to be installed
before start-up informed by alex
Group 7100 7410 7410 Wet Electrostatic Precipitator Scheuch 92% 100% 80% 100% 0%
from SCHEUCH WITHOUT being
mentioned in any drawings.

*SK is requested to update delivery


Group 7100 7580 7580 Cooling Unit Multi Kühlsysteme 98% 100% 0% No Motor 0%
date for Chiller 7581 New sensors

Group 7100 7600 #N/A Explosion Isolation System Iep 92% 100% 0% No Motor 0% *Vendor to supply (Ipco)
Group 7100 7730 7730 Spark Detection And Extinguishing Ews 92% 100% 0% No Motor 0% *Vendor to supply (Ews)
Group 7100 7750 7750 Cycone Anti-Clogging System Ews 90% 100% 0% No Motor 0% *Vendor to supply (Ews)
Group 8000 8110 8110 Laboratory Equipment Several 0% 0% 0% No Motor 0% ###
Group 8000 8130 8130 Laboratory Density Profilometer Ews 0% 0% 0% No Motor 0% ###
Group 8000 8301 8301 Brazing Device Vollmer 0% 0% 0% No Motor 0% ###
Group 8000 8302 8302 Sharpening Machine Edges Vollmer 0% 0% 0% No Motor 0% ###
Sharpening Machine Saw Blade -
Group 8000 8303 8303 Vollmer 0% 0% 0% No Motor 0% ###
Additional Required
Group 8000 8306 8306 Knife Grinding Machine Goeckel 0% 0% 0% No Motor 0% ###
Engineering Mechanical Motor Test (No load test) I/O-Check Commissioning
Group Sub Group Description Vendor Mechanical Comment overall %
Number (Progress in %) (Progress in %) (Progress in %) (Progress in %)

Group 7500 Group 7500 7580.00 Cooling Unit Multi Kühlsysteme 98% 100% 40% 0% *SK is requested to update delivery date for Chiller 7581 New sensors 85%

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