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56Z-5 Brochure US

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110 views6 pages

56Z-5 Brochure US

Uploaded by

Cris Banda
Copyright
© © All Rights Reserved
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56Z-METER

56Z-METER | TRUCK-MOUNTED CONCRETE BOOM PUMP

1
A NEW STANDARD OF INNOVATION AND EXCELLENCE

DO MORE FOR LESS

With the 56Z-Meter, Putzmeister makes it possible to get the reach of


The flexibility of the boom’s five-section Z-Fold design further
the 50-meter class in a boom pump with a smaller footprint. enhances both placement options and the all-around convenience
Weighing in at 100,000 pounds, the 56Z-Meter is light and compact of this 50-meter class model. For maximum versatility, the boom’s
enough to maneuver and pump in spaces where other 50-meter class sections can be deployed in either the ‘Z’ position or the ‘A-Frame’
booms simply cannot fit. Its two-section outriggers featuring our configuration, depending on the application requirements.
One-Sided Support (OSS) system help make deployment in confined Designed and built with customary Putzmeister flexibility, strength,
spaces possible. Combine that with a 180' 10" vertical reach, and and dependability, the 56Z-Meter brings together world-class design
the maneuverability of the 56Z-Meter is tough to beat. and user value in a package that is both site-friendly and fully
compliant with DOT weight restrictions.

3 4 5

AMPLE STORAGE SPACE IMPROVED PIPE LAYOUT CONVENIENT OUTRIGGERS

With two spacious decks, there is plenty of Improved pipe layout, with single bend Two-section outriggers and One-Sided
room to comfortably move around the deck in turret and only two elbow sizes – Support (OSS) allow the 56Z to safely
and ample capacity for storage of pipe, hose 45-degree and 90-degree ­– increases maneuver in tight spaces. In addition, four
and job site equipment. parts commonality and reduces wear. identical bolt-on outrigger slewing cylinders
make simple work of maintenance.
Oil from Cooler
Pedestal
Port B
High Pressure

Proximity Switches

Hydraulic Cylinders

Oil Cooler

Hydraulic Suction Filter


Oil Tank Diverted Oil from Main Pump

Oil to Main Pump Easy Access Water Box


Boom Pump Pump Stroke
Flushing Valve High Pressure Side
Gear Box Agitator Material Cylinders
Pump
Port A
Main Pumps

Accumulator Pump EZ Clean Out


RS 909
Series Hopper
Low Pressure

Change-over Hose
Fill Stroke Low S-Valve
Pressure Side

PUTZMEISTER | 
F REE FLOW HYDRAULICS

FREE FLOW HYDRAULICS An electrical signal precisely synchronizes the drive cylinders with the
IN A CLOSED LOOP SYSTEM accumulator system that controls the S-Valve in the hopper. Reserved
energy stored in a nitrogen bladder is sent as a supercharged blast
The pumps at the heart of Putzmeister’s free flow pumping system of oil at precisely the right moment to facilitate a smooth and fast
are bi-directional, variable displacement piston pumps. Depending shift of the S-Valve from one position to another.
on stroke, oil flows in a closed loop from either port A or port B on the
pump to the hydraulic cylinders. KEY ADVANTAGES OF PUTZMEISTER’S
Depending on the specific pump cell size, up to 20% of the oil leaves FREE FLOW HYDRAULICS
the simple closed loop system during each stroke through a flushing • Changes in material pressure in the delivery line are reduced to
valve on the main pump and cycles to a cooler before it returns to the ensure smooth pumping and a consistent concrete flow.
hydraulic oil tank. Removing and cooling only this minimal amount
of oil is possible because, unlike an open loop system, the oil flows • The intelligent design minimizes wear-inducing pressure peaks,
freely without passing through any unnecessary valves that can increases service life and makes our pumps extremely powerful.
generate heat. • Rapid change-over of the stroke means higher outputs, a smoother
The closed loop also requires far less oil to run the system, as a flow of concrete and less boom bounce.
larger reservoir is not necessary to cool all of the oil. • There is greater pump output due to the efficient use of all
Speed and timing are also critical to superior performance. Quicker available energy.
and more responsive than a hydraulic signal, the electrical system on
a Putzmeister pump minimizes the time it takes to change direction
at stroke end.
5 6 Z-ME T ER | T RUCK-MOUNTED CONCRETE BOOM PUMP STANDARD FEATURES

BOOM CONCRETE PUMP


• 180' 10" (55.12m) vertical reach • Ergonic® Pump System (EPS) with color Ergonic Graphic Display (EGD)
• Versatile 5-section Z-Fold boom • Free flow hydraulic system for smooth, controllable pumping
• Automatic lubrication • Multi-piece piston cup design
• Integrated work lights • Hard-chromed material cylinders
• Redundant proximity sensor system with function indicators
BOOM OPERATION AND CONTROL
• Fully adjustable volume control for very slow pumping with full
• Fully proportional HBC radio remote concrete pressure and boom speed
• Smooth and precise boom positioning at greater distances • Modular pump control box
• Fully proportional remote with 164' 0" (50m) cable
• Gauge Port Central (GPC) EZ CLEAN OUT RS 909 HOPPER
• Modular Boom Controls (MBC) • Large 19.4 ft3 (550L) capacity
• 24V electrical system • Grate-mounted vibrator
• Multi-piece grate featuring bolted connections
DELIVERY LINE • Hopper grate RFID safety switch
• Equipped with 5" (125mm) twin-pipe delivery line on all boom sections • Hinged splash guard covers hopper during transit
providing efficient concrete delivery
• Lower hopper height allows easy discharge from ready mix truck
• Easy lift-out brackets for simple delivery line replacement
• Automatic lubrication
• Standardized 45˚ and 90˚ elbows and straight pipe sections
• Hopper work light
• Improved pipe layout reduces pipe wear
• Common component availability and easy replacement S-VALVE
• Ideal for high pressure applications and harsh mixes
PEDESTAL
• Hard-faced S-Valve
• Rotation bearing and access openings simplify turret pipe changes
• Gradual 9" to 7" (230 to 180mm) reduction
• Fully integrated pedestal design absorbs all forces
• Thick-walled valve construction
• Easy access large single-suction filter with indicator gauge
• Lasting wear over years of use
• Condensation trap in the hydraulic tank for water collection
• Increased deck space and payload capacity for pipe and hose storage CLEAN OUT
• Automatic lubrication • Fast and easy clean out
• Side-mounted aluminum toolboxes • 406 psi (28 bar) hydraulically-driven water pump
• Integrated work lights • Wash out kit and hose
• Breakaway rear steps • Integrated 185 gallon (700L) water tank in pedestal

OUTRIGGERS
• Two-part outriggers for easy maintenance
• Quick setup on restrictive job sites
• Fully hydraulic outriggers with integral cylinders
• “X” brace outrigger system
• Front outriggers extend diagonally out and down
• Rear outriggers swing out and extend down
• Four outrigger pads in two side compartments
• Bubble level indicators
• Fuel tank in outrigger – 212 gallon (803L)
• One-Sided Support (OSS) system featuring a 120° working range
The PRO-VANTAGE® Warranty Plan extends the coverage on
all Putzmeister BSF boom pumps for a total of 36 months or
6,600 hours at no extra charge. Domestic only.
P U T ZMEI S T ER | B OOM PUMP ADVANTAGE

7 8 9

BETTER BOOM DESIGN CONVENIENCE AND CONTROL RS 909 HOPPER

Putzmeister’s “smart design” boom incorporates The Automatic Frequency Management (AFM) Putzmeister’s robust, yet lightweight EZ
welding seams below the edge of maximum system on the standard HBC proportional radio Clean Out RS 909 hopper is engineered for
stress. The new 56Z rectangle boom design remote ensures minimal interference with other performance and durability. Offering 19.4 ft3
minimizes boom bounce, and is easier for the frequency transmitters. A fully proportional (550L) capacity, the hopper uses one remixer
hoseman to maneuver. The boom features cable remote is also standard. Unlike other paddle motor and grate-mounted vibrator. The
more straight pipe for a less stressful concrete remote control systems, the radio and cable multi-piece grate features bolted connections
flow and longer wear on parts. The Z-Fold remote systems are independent, offering that allow for easy maintenance. An innovative
configuration handles space-restrictive areas redundancies to ensure proportional operation RFID safety switch incorporated in the hopper
and can pump even when the boom is not with either the radio or cable remote. disables the machine when the grate is opened.
fully extended.
Putzmeister’s boom design is highly responsive
and has been optimized for the greatest
maneuverability and flexibility available,
resulting in a larger operational range.

10 11 12
ERGONIC ® PUMP CONTROL
ONE-SIDED SUPPORT (OSS) SYSTEM SYSTEM (EPS) FUEL ECONOMY

For enhanced job site versatility, Putzmeister’s The computer-aided EPS constantly monitors Switch gears and save with Putzmeister’s
unique OSS system allows the operator to and regulates the operation of the concrete patented Econo-Gear.™ The exclusive design
reduce the outrigger extension on one side of pump and truck engine. The electronic allows the Mack chassis engine to run at
the unit to create a smaller overall machine regulation of this system means the pump a lower rpm, achieving less stress on wear
footprint. Utilizing a series of sensors, OSS always runs at peak performance. EPS results parts, lower noise levels and reduced fuel
enables the unit to maintain a defined and in more productivity and greater efficiency with consumption. Econo-Gear makes a significant
safe 120 degree working envelope on space less for the operator to worry about. The color impact on job site safety and profitability with
restrictive sites that demand a larger boom. Ergonic Graphic Display (EGD) provides EPS an estimated 10-15% savings.
monitoring from one convenient location.
56Z-METER TRUCK-MOUNTED SPECIFICATIONS
56Z
Length 47' 11" (14.48m)
13' 1"
(3.99m)
Width 8' 2" (2.50m)
Height 13' 1" (3.99m)
4' 4" Wheelbase 330" (8,382mm)
(1.31m)
Front axle weight 52,773 lbs (23,938kg)
59" 80" 80" 110" 60" 60" 54"
Rear axle weight 48,747 lbs (22,111kg)
(1508mm) (2032mm) (2032mm) (2794mm)
30' 11"
(1524mm) (1524mm) (1372mm) Approx total weight 100,080 lbs (45,396kg)
(9.42m)
330" 181" Based on Model MACK MRU 613 with .16H pump cell.
(8382mm) (4585mm) Weights are approximate and include pump, boom, truck, driver and full fuel. Varies with options selected.
47' 11"
(14.48m) Dimensions will vary with different truck makes, models and specifications.

60m
196' 10" BOOM SPECIFICATIONS | Z-FOLD DESIGN
180' 10"

50m 56Z-Meter Height & Reach


Vertical reach 180' 10" (55.12m)
164' 0" Horizontal reach 163' 10" (49.94m)
Reach from front of truck* 152' 6" (46.48m)

Vertical Reach 180' 10"


40m Reach depth 132' 3" (40.30m)
131' 3" Unfolding height 51' 3" (15.62m)
5-Section Boom
30m 1st section articulation 90°
98' 5" 2nd section articulation 180°
3rd section articulation 180°
180°
4th section articulation 245°
20m
65' 7"
245° 5th section articulation 210°
1st section length 34' 1" (10.40m)
180°
2nd section length 26' 8" (8.12m)
Height 51' 3"

10m
Unfolding

32' 10" 3rd section length 30' 6" (9.30m)


26' 8" 34' 1" 4th section length 37' 8" (11.48m)
38' 9" 37' 8" 30' 6"
163' 10" 5th section length 38' 9" (11.80m)
0 General Specs
Net Reach 152' 6" 365°
Pipeline Size (ID) metric ends 5" (125mm)
Horizontal Reach 163' 10" Rotation 365°
10m
End hose —­ length 10' 0" (3.00m)
32' 10"
Reach Depth 132' 3"

End hose — diameter 5" (125mm)


Outrigger spread L - R — front 30' 6" (9.30m)
20m hydraulically extend out & down
65' 7" Outrigger spread L - R — rear 40' 2" (12.30m)
hydraulically swing out & extend down
3m End Hose

30m 210°
98' 5" PUMP SPECIFICATIONS 56Z.16H 56Z.16H LS

Output — rod side 210 yd3 /hr (160m3 /hr) —


40m — piston side 146 yd3 /hr (112m3 /hr) 210 yd3 /hr (160m3 /hr)
131' 3" 132' 3"
End Hose not to be Pressure — rod side 1,233 psi (85 bar) —
operated in caution area. — piston side 1,885 psi (130 bar) • 1,233 psi (85 bar)
50m Material cylinder diameter 9" (230mm) 10" (250mm)
164' 0"
60m 50m 40m 30m 20m 10m 0 10m 20m Stroke length 83" (2,100mm) 83" (2,100mm)
196' 10" 164' 0" 131' 3" 98' 5" 65' 7" 32' 10" 32' 10" 65' 7" Maximum strokes per minute
— rod side 31 —
— piston side 21 26
Volume control 0-Full 0-Full
120º Vibrator Standard Standard
27' 6" Hard-chromed material cylinders Standard Standard
19' 4" (8.40m)
Hydraulic system Free Flow Free Flow
(12.30m)
(9.30m)
30' 6"

40' 2"

(5.90m)
Hydraulic system pressure 5,075 psi (350 bar) 5,075 psi (350 bar)
Differential cylinder diameter 5.5" (140mm) 5.5" (140mm)
Rod diameter 3.1" (80mm) 3.1" (80mm)
31' 3" (9.50m) Maximum size aggregate 2.5" (63mm) 2.5" (63mm)
End Hose not to be operated in caution area. 36' 0" Water tank — pedestal 185 gal (700L) 185 gal (700L)
(11.00m) Maximum theoretical values listed.
With one-sided support (OSS) 120˚
* Applies to units mounted on PMA stock truck — MACK MRU 613
• Standard delivery line system rated at max line pressure of 1,233 psi (85 bar)

Photos and drawings are for illustrative purposes only. Authorized Distributor

Putzmeister America, Inc. Phone (262) 886-3200


1733 90th Street Toll-free (800) 884-7210
Sturtevant, WI 53177 USA Fax (262) 884-6338
CB 4424-3 US © Putzmeister America, Inc. 2014 Printed in the USA (1.51402) PutzmeisterAmerica.com [email protected]

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