SAP PP Repetitive Manufacturing
❖ Overview:
➢ Company manufactures product in large numbers and production is quantity based and period based
not order based.
➢ Repetitive manufacturing is mainly used for the production scenarios with high product stability, high
repetition rates, and low product complexity.
➢ In master data production versions and cost collector is must where this is not mandatory in discrete
manufacturing.
❖ Application Areas:
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more
✓ Tact-based Flow manufacturing
✓ Period based production
✓ Mass production
➢ REM Prerequisite
✓ REM Profile
✓ REM Indicator
✓ Production Version
✓ Product Cost Collector
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
➢ Create the REM Profile:
➔ SPRO Production Rep manufacturing Control Data Create REM Profile Assistant (T-Codes: OPP3/OSP2)
• With help of the REM profile assistant create the Make-to-Stock REM Profile “003” (REM Profile for plant) here GI backflush
at GR posting check mark and RP backflush is mandatory/Optional (as per requirements)
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
Nilesh S. Pagar
SAP PP Consultant
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SAP PP Repetitive Manufacturing
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
• Create the finished material Repetitive mfg. indicator and REM profile 003 maintained in material master see view MRP - 4,
(MM01)
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
• Now create and maintained the BOM(CS01) and routing/Rate routing (CA01/CA21)
• Rate routing for top material and assigned control key to the operation see in below pic, (T-codes: CA21), here control key is PP03.
(Standard SAP control key with milestone confirmation is PP01)
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
➔ Create the Control key PP03, with ‘milestone confirmation’ with help of the T-codes OP00.
➔ The milestone confirmation is a special form of confirmation, in which the confirmation of one operation causes other
operations or suboperations to be automatically confirmed at the same time.
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
• Create the Production version for finished material with help of material master change (MM02)
• Production version is combination of the BOM and Routing/Rate Routing, more than one production version created as per
requirement and make sure current prod. Version not locked.
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
❖ As per REM profile selection for the product cost accounting
There are two different type of cost accounting exit.
✓ Standard cost estimate per material: -
➢ We can create this cost estimate once in a period with reference to a routing. We can post activities based on this cost
estimate if you produce a material using only one production version in one period.
➢ Using T-code: CK11N do the standard cost estimate for current date and period and release this standard cost estimate
through T-code: CK24.
✓ Preliminary costing for the product cost collector: -
➢ You can create this cost estimate per production version. This makes sense if you produce one material using different
production versions and routing in one period.
➢ Using T-code: KKF6N for create Preliminary cost estimation in REM.
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
➢ Here we selected preliminary costing for the product cost collector in REM profile
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
❖ Create the Planned Independent Requirement (PIR) for the finished material with help of the T-code: MD61
See the below pic of the stock requirement list after generating the demand without run MRP. (T-codes: MD04)
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
❖ After running the MRP with help of the MD02 for finished material,
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
❖ In REM, we can do backflush (REM Confirmation) through planned order or finished material using MFBF, here we selected
the planned order
• Checking with Post with correction in tool bar of REM confirmation page before saving and get the detail information of all
transaction variant with all detail.
• After saving system posted GR and GI document (As per REM profile setting GR and GI done at same time)
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SAP PP Consultant
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SAP PP Repetitive Manufacturing
• After the confirmation of both planned order, good receipt done automatically, and available stock is 30. MD04 Screen
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SAP PP Consultant
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