Flexitallic Product Services
Flexitallic Product Services
& SERVICES
International manufacturer
& supplier of specialised
sealing products & services.
www.flexitallic.com
FLEXITALLIC
The Flexitallic Group is the international
market leader in the manufacture
and supply of high quality, high value
industrial static sealing products.
About us
As the developer of the spiral wound Our extensive and varied product
gasket in 1912, we have built on this offering includes spiral wound gaskets,
legacy of innovation with revolutionary RTJ gaskets, Flexpro™ Kammprofiles,
products including Thermiculite® and sheet materials, dynamic and static
Sigma®, The Flange Rescue Gasket, and packings, pipe support and custom
most recently the Change™ Gasket, set rubber products. Drawing upon the
to transform the global sealing industry. group’s rich history and present day
We have a global network of Allied values of leadership, quality, service
Distributors across 30 countries. This and technology, we are at the forefront
ensures local demand is met quickly, of developing sealing solutions for
providing a combination of the highest industries around the world.
product quality and outstanding In addition to a wide range of products,
customer service. we also deliver world-class technical
support and Joint Integrity training.
Our Mission
Making the world safer and cleaner
through engineered sealing solutions.
Allied distributors
1.
CHANGE™
GASKET
Engineered like
nothing else. When we invented the spiral wound Benefits
gasket in 1912 there was nothing like it. • Excellent compression and recovery
To perform like 100 years of innovation later, we introduce
the Change™ gasket. Again, there’s • High performance in thermal cycle
nothing else. nothing like it. applications
• Robust and versatile design
Incredibly robust and resilient, the metal-
What a Change™. wound Change™ heat exchanger gasket
is designed to deliver the most dynamic
• Fire-safe (API 6FB)
Shape
• Unique wire profile
• 304, 316L & other materials
• Develops a uniquely solid gasket
Laser welded
• Higher unit adhesion
• Pin point accuracy
• Solid construction
2. www.flexitallic.com
THERMICULITE®
3.
SPIRAL WOUND
GASKETS
Driven by the industry’s
need for safe, effective Not satisfied with inventing the iconic Product Range
spiral wound gasket, we have continued
sealing solutions for to innovate by developing world leading
• Standard Gaskets – Available to a range of
international standards including ASME / EN
materials.
increasingly demanding Thermiculite® is often used as a filler
• Low stress sealing element
• Heat exchangers
applications, Flexitallic material to provide resistance to
• Carrier rings
temperature, chemical attack and corrosion.
invented the spiral wound Through precision engineering, the spiral
• OEM
LEAK-FREE START UP
4. www.flexitallic.com
FLEXPRO™
KAMMPROFILES
Flexpro™ - The versatile
gasket with three key The FLEXPRO™ Kammprofile gasket has three Product Range
key features: the compressibility of a sheet
features: compressibility, gasket; the sealability of a spiral wound gasket STYLE PN – serrated
and the ease of handling a solid metal gasket.
low stress, convenience. FLEXPRO™ Kammprofile gaskets are the ideal
profile used in confined
locations eg heat exchanges
product choice for standard pipeline and heat
exchanger applications. They provide a high level STYLE ZA – serrated profile
of sealing integrity but with the ability to seal at with loose outer ring
seating stresses normally associated with sheet
materials. Kammprofiles are able to cope with
high temperatures and pressures making them STYLE ZG – serrated profile
suitable for heat exchanger service. The product with integral outer ring
can also be used time and again when correctly
refurbished.
CUSTOM SHAPES –
Benefits We have developed specialist
• Engineered and Manufactured in the UK manufacturing techniques,
enabling us to produce
• Wide stock of raw materials FLEXPRO™ Kammprofile
• Adherence to the tightest global specifications gaskets in a wide range of
non-circular shapes and sizes.
• Inspection equipment allowing exact
These are particularly useful for applications
measurement of machined profiles
that need the narrow sealing element and low
• TADU machine for very large diameter gaskets stress seating of a kammprofile, but
• Thermiculite® technology for high traditionally have had to use lower grade
products such as jacketed or metal reinforced
temperature applications gaskets. Applications include oval, obround
• Custom shapes and square manway and boiler door joints and
large rectangle gaskets for fin-fan header
• Wide range of machinery boxes.
• World class testing and development centre Contact our Application Engineering
• Support from our team of Application Team to discuss specific requirements.
Engineers
We were contacted late one Friday with the problem, “This novel solution
by Sunday the product had arrived on site in Nigeria. certainly solved a problem
The issue was the misalignment of the mating that looked like it might
component which meant a standard gasket could not prevent the successful start
be used, a bespoke Kammprofile was the perfect fit. up after shutdown.”
This highlights our capability to turn a customer
Site Shutdown
problem into a innovative solution. Co-ordination Engineer
5.
SIGMA®
6. www.flexitallic.com
SHEET
JOINTING
The Flexitallic range
of Compressed Fibre A comprehensive range of grades are Products
available covering a wide spectrum
Jointing is designed for of applications.
Flexitallic SF2401, SF2800, SF3300,
SF3500, SF4300, SF5000/1, SF2500.
a wide range of industrial In addition, the materials can be supplied
in private brand and colour formats to
Novus 10
Novus 30
and original equipment ensure your company or customer is Novus 34
accorded recognition. Novus 45
applications, where The jointing can be supplied as sheet Novus 49 (Graftec)
sealing performance and or as cut gaskets, either to standard
or non-standard dimensions.
Novus 26, 28, 29, 40, 48 (Acid), HDS1
GRAPHITE
7.
MANAGEMENT GASKETS
FLANGE RESCUE
CORROSION
GASKETS
Winner of the 2013
NACE Corrosion The FRG range of high performance sealing The FRG can be used to seal on damaged
solutions is the latest innovation for flange faces where previously only very
Innovation of the challenging, corrosive environments. costly or time consuming options existed.
Developed in direct response to the oil
Year Award. and gas industry's requirement for effective
By using the FRG range it helps you to fight
the corrosion battle head on.
closure on damaged flange faces, with
additional corrosion inhibiting properties, Benefits
it is now helping to mitigate corrosion
ER • Engineered and Manufactured in the UK
NN
problems throughout industry.
WI The fight against corrosion is a constant
• Significant cost savings
battle. Internal corrosion and damaged • Speeds up maintenance downtime
flange faces are responsible for a significant • Fire-safe to API 6FB
proportion of hydrocarbon releases and can • Topside/subsea variants
have a major impact on operating costs,
• Bespoke designs available
particularly on ageing assets.
8. www.flexitallic.com
MANAGEMENT GASKETS
CORRICULITE®
CORROSION
9.
RING TYPE
JOINTS
The metallic Ring Type
Joint is used in the Every RTJ that leaves our manufacturing Benefits
facility is identified with key product
petroleum industry, where information to give you the confidence
• Engineered and Manufactured in the UK
• API 6A and 17D approvals
that our products meet stringent
high pressure applications application requirements. • Specialist coatings available including
necessitate the need for In addition, every material that enters our
xylan, silver and zinc
• Wide stock of raw materials
factory is checked using the latest Positive
a high integrity seal. Material Identification (PMI) technology, • Wide range of CNC machines
which combined with our material
database, ensures we have full product • The latest inspection technology
traceability. – CNC/CMM
10. www.flexitallic.com
COMPRESSION
PACKINGS
The choice for
valves and pumps. Flexitallic offer a full range of compression
packings for valve, rotary pump and
reciprocating pump applications.
Packings utilise the most advanced production
techniques and materials to ensure a high
integrity seal in even the most demanding
of industrial applications.
Material constructions include PTFE, graphite,
carbon fibre, glass and synthetic fibres in
a variety of combinations.
For high performance valve applications, we
manufacture exfoliated graphite die-formed
rings in virtually any size, section or density
to suit requirements.
Product Range
• Compression Packings:
26D, 26L, 45, 50, 304, 305, 306, 310,
713L, 774, 801, 802, 803, 900, 2001
• Fugitive Emissions Packings:
308
• High Temperature Packings:
Thermiculite® 894, GP1, GP2, GP125
• High Temperature Stem Sets: TR160,
Thermiculite® 894
• Valve Stem Sets:
Enviroflex™ 500, Enviroflex™ Hot,
• Die-Formed Rings:
GR160, TR160
11.
MANAGEMENT GASKETS
/ ELECTRICAL ISOLATION
ISOLATION
CORROSION
KITS
Flexitallic isolation
system, an insulation
I-FLEX
gasket to provide
electrical and thermal We provide a complete product range to
limit corrosion in pipeline systems, using
Benefits
• Engineered in the UK and
insulation using Sigma® modified PTFE material Sigma® and our
unique high temperature material
manufactured in all Flexitallic
facilities
and Thermiculite® Thermiculite® – both giving unrivalled
performance. • Available as individual gaskets
technology. The insulating sets are designed to
and full isolation set
• Temperature range -200oC to 250oC
electrically isolate flanges and bolts in
cathodically protected piping systems or • Service pressure range from vacuum,
whatever dissimilar metals are present. to class 2500
The specially engineered materials used • Fire-safe
in the I-Flex isolation system are also able • Can be used on all types of flanges
to extend traditional operating temperature
pressures and chemical compatibility, • Used for both cathodic and galvanic
seen with current insulation technology. corrosion
12. www.flexitallic.com
HOSES
13.
TECHNICAL
SERVICES
“Flexitallic engineers
provide value for money, Custom Design Research and Development
14. www.flexitallic.com
SHUTDOWN
SUPPORT
During shutdown periods,
time is the most valuable Shutdown Support These services include:
15.
PROJECTS
TEAM
Operating on a global
basis and combining the Our specialist team offers a Our global experience includes
comprehensive service from initial work on the following projects:
resources of the Flexitallic tendering through to final product delivery.
Jamnagar Refinery & Petrochemical Complex
Drawing on the vast manufacturing
Group, Flexitallic Projects capabilities within the Flexitallic Group,
(India)
16. www.flexitallic.com
THE ACADEMY OF
JOINT INTEGRITY
The Academy of Joint
Integrity can provide a Training Courses Courses
www.flexitallic.com FLEX003–OCT2019–REV14