Battery Enrgy Storage System With Grid Connected Solar PV
Battery Enrgy Storage System With Grid Connected Solar PV
Written by Martin Cotterell (Tesla Energy and BRE National Solar Centre)
Edited by Chris Coonick, Steve Pester and Jonny Williams (BRE National Solar Centre)
BR 514
First published 2017
ISBN 978-1-84806-471-3
Cover images
Left: © Shutterstock
Top right: © Shutterstock
Bottom right: © Shutterstock
Contents
Executive summary v
Glossary vi
1 Introduction 1
1.1 Storing solar surplus 1
1.2 Providing a back-up power supply 1
2 Batteries 2
2.1 Lead-acid batteries 2
2.2 Lithium-ion batteries 3
2.3 Battery characteristics 3
3 Battery charging 6
3.1 Charge profile for lead-acid batteries 6
3.2 Charge profile for lithium-ion batteries 6
3.3 Opportunity charging 6
3.4 Charge profile for grid-connected PV storage systems 6
5 System operation 15
5.1 Introduction 15
5.2 Basic time-shifting operation 16
5.3 Average vs peak load profile 18
5.4 Winter mode 19
5.5 Other operating modes 19
Executive summary
This guide covers battery energy storage systems for domestic Customer information
or small commercial grid-connected solar photovoltaics (PV). It is
intended for two audiences:
Items of particular interest or importance to customers are
• Customers. Information is provided to enable the benefits highlighted in boxes.
of energy storage systems to be assessed. The pros and
cons of different system types are discussed, as well as
the implications of different system sizes and operating
regimes.
• System designers and installers. Information is provided
to enable the safe and effective design, specification and
installation of energy storage systems.
Glossary
AC coupled system A system design where the battery is connected on the AC mains (grid) side of
the solar PV inverter.
Amp hour (Ah) A unit of charge (in a battery), sufficient to deliver one ampere of current to
flow for one hour.
Back-up power supply A source of power designed to provide an emergency supply in the event that
the normal, typically mains (grid), supply fails.
Battery (charge-discharge) efficiency A measure of how effective a battery is throughout the full charge-discharge
profile (cycle). For example, a battery with a 90% efficiency will deliver 90 kWh
for every 100 kWh put into it.
Battery effective capacity The usable capacity of a battery; the amount of energy that can be delivered
during normal operation, where the depth of discharge (DOD) is restricted. The
effective capacity is less than the nominal capacity.
Battery nominal capacity Provided by the manufacturer; describes how much energy the battery can
nominally deliver from being fully charged, under a certain set of conditions.
The nominal capacity is more than the effective capacity.
DC coupled system A system design where the battery is connected on the DC (PV array) side of
the solar PV inverter.
Depth of discharge (DOD) Describes how fully a battery has been discharged during a discharge profile. It
is expressed as a percentage of battery capacity, eg 60%.
Efficiency See separate entries for battery (charge-discharge) efficiency and system
(charge-discharge) efficiency.
Energy density The amount of energy stored within a specific volume (or mass). A battery with
a high energy density is able to deliver more energy than one of the same size
with a lower energy density.
Essential loads A subset of a building’s loads, usually wired into a separate distribution board,
that still gets power when a system runs off-grid (non-essential loads get no
power).
Grid-connected PV system A solar PV system that is connected to – and is able to feed electricity into – the
mains (grid).
Inverter (multi-function) A device that is able to function as both a solar PV inverter and a stand-alone
inverter.
Inverter (solar PV) A device that provides the interface between a solar PV array and the mains
(grid) in a standard grid-connected PV system. A solar PV inverter will not
produce any output without the mains (grid) connected on its AC side.
Inverter (stand-alone) A device that converts DC (eg from a battery or PV array) into AC ‘mains’
voltage and frequency.
Mains (grid) The normal (AC) electricity supply that is provided to homes and businesses.
In the UK, the mains has a nominal voltage of 230 V and frequency of 50 Hz.
Mains (grid) charging The process of charging a battery using power from the mains (grid).
Self-discharge The electrical capacity that is lost when a battery is not being used (ie not in a
charge or discharge cycle).
Solar surplus When the electricity generation of a solar PV system is greater than the
requirements of the building that it is connected to, the excess is termed ‘solar
surplus’.
System (charge-discharge) efficiency A measure of how effective the complete system is throughout the full charge-
discharge profile. For example, a system with 80% efficiency will deliver
80 kWh for every 100 kWh put into it.
Time shifting The process of storing electricity temporarily within a battery for use later in the
day (or week).
Winter mode An operating mode of a solar storage system. In winter mode, to protect the
battery from a prolonged period of low state of charge, either the system is put
to sleep or discharge from the battery is significantly reduced.
1 Introduction
2 Batteries
2 volts
In order to understand the operation and design of storage
systems, it is necessary to understand the characteristics of the
batteries used in such systems. This guide focuses on the two most V
commonly utilised battery technologies (lead-acid and lithium-ion),
which are compared in Table 1. Lead dioxide + –
(PbO2) Lead (Pb)
Cathode
Anode
Lead-acid batteries were invented in 1859 and are the oldest
type of rechargeable battery. They are relatively low cost and
are widely used in conventional cars, lorries and other transport
applications, primarily to start the engine.
Note: The table shows typical figures (2014) only; as technology advances these figures are constantly being improved.
Wh – Watt hours.
Figure 2: A large lead-acid battery installation Figure 3: An example of a lithium-ion storage system
© Shutterstock © IHS Markit
• Valve-regulated lead-acid (VRLA) Lithium-ion battery banks are generally supplied with
–– Nominally sealed batteries that do not require topping incorporated battery management circuits that control charge
up (oxygen is captured and recombined within the and discharge profiles. The advantages of lithium-ion over
battery; features a safety valve should internal gas traditional lead-acid batteries include:
pressures become too high).
• better energy density
–– As sealed units, they require little maintenance, may
• improved efficiency
not need to be kept upright and require less ventilation.
• improved depth of discharge (DOD)
–– Generally more costly and with a shorter life. They are
• low self-discharge
more sensitive to charging regimes and overcharging
• increased lifetime (better cycle life in deep-discharge
can cause failure.
applications)
–– VRLA gel batteries feature an electrolyte gel (rather
• low maintenance.
than liquid).
–– VRLA absorbed glass mat (AGM) batteries contain the
electrolyte within mat separators located between the Lithium-ion batteries are also subject to a few disadvantages
electrodes. compared with lead-acid batteries. These include a higher cost
and some safety considerations such as, most significantly, the
potential for thermal runaway, which in extreme circumstances
A single lead-acid cell generates about 2 V. For systems
can result in fire and explosion of the cell. Thermal runaway can
needing larger capacity, a number of cells or batteries will be
occur due to excessive cell temperature and/or overcharging.
interconnected (Figure 2). Within automotive 12 V batteries, six
Protective circuits are built into lithium-ion batteries to protect
cells are wired together within the case to provide the required
against the risk of thermal runaway.
voltage.
Battery capacity is normally described in Amp hours (Ah) at a Box 3: More thoughts on battery selection
particular discharge current, eg 500 Ah at C100 rate (a rate of
C100 equates to the current that will completely discharge the
battery in 100 hours). The C-rate (described in more detail in While Ah is the common unit for describing battery
Section 2.3.2) can have a significant effect on battery capacity, capacity, it can lead to confusion when comparing
particularly with lead-acid batteries. In general, the quicker a different batteries.
battery is discharged, the smaller its capacity. A real example The energy (kWh) delivered by a battery is calculated from
from a commercially available deep-cycle lead-acid battery is the following formula:
shown in Table 2. Energy = battery voltage x Ah rating
The capacity of most lead-acid deep-cycle batteries is described Hence, while a 500 Ah battery may sound larger than the
at the C20 rate, and this rate is generally a good figure to use 300 Ah version, if it has a lower voltage it may actually
when considering batteries for a solar PV system. However, have a smaller capacity:
when comparing battery options, it is vital to determine the • 500 Ah @ 12 V = 500 × 12 = 6 kWh
C-rate for the quoted capacity. Note that C5 rates are quoted for • 300 Ah @ 24 V = 300 × 24 = 7.2 kWh.
some lithium-ion batteries.
2.3.2 C-rate While lead-acid batteries are available in both shallow- and
deep-cycle variants, lithium-ion batteries are all generally
To enable simple comparison between batteries, the discharge suitable for deep-cycle operation. Most lithium-ion batteries
current is expressed in terms of a C-rate. The C-rate normalises can be discharged to around 80% of nominal capacity without
the discharge current relative to the battery capacity. significant effect on lifetime.
• A rate of C1 equates to the current that will completely
The number of life cycles varies depending on how deeply the
discharge the battery in one hour. For example, for a battery
battery is discharged. Typically the lower the DOD the higher
rated 500 Ah at the C1 rate, this means a discharge current
the number of battery cycles there are for a given chemistry.
of 500 A (500 ÷ 1).
This relationship is not linear and there is a higher total energy
• A rate of C20 equates to the current that will completely
throughput for a lower DOD. Some of the newer lithium-ion
discharge the battery in 20 hours. For example, for a battery
technologies last up to 10,000 cycles at full DOD while lead-acid
rated 200 Ah at the C20 rate, this means a discharge
figures of around 2000 cycles at full DOD are typically quoted.
current of 10 A (200 ÷ 20).
3 Battery charging
Voltage (V)
Charge current
Time (h)
Voltage (V)
Current (A)
Charge current
Time (h)
Figure 6: Example of a daily electrical load profile in line with a solar generation profile under different sunlight levels, demonstrating the difference
in electricity available for storage
© IHS Markit
The availability of solar charge current varies considerably during It is important to determine to what extent the mains
the year. This impacts on the ability of the PV system to perform (grid) may be used to recharge your battery pack. Ask your
a full recharge and therefore influences the sizing of the battery. installer for an annual estimate.
4 System components
and configurations
4.1 System components
+ – AC
Aside from the battery, a grid-connected solar PV storage DC
Stand-alone AC
system includes the system components described below. Battery inverter loads
4.1.1 Inverter
An inverter is an electronic device that converts direct current Figure 8: Stand-alone inverter providing AC supply from battery
(DC) to alternating current (AC). © IHS Markit
+
AC Distribution board
PV Solar PV
DC (grid-connected) Grid
array
inverter
–
Local loads
a) DC charge controller
b) AC charger
c) Inverter-charger
PV array PV array
DC:DC DC:DC
converter converter
MPPT MPPT
DC:AC
DC:DC grid-
converter/ Battery connected
charger inverter
DC:AC
grid-
connected kWh
inverter Battery
kWh
DC:AC
inverter/
charger
Distribution board
Distribution board
Grid
FIT income
No effect on FIT income. Can use a standard generation meter Reduced FIT income. As there are no DC kWh generation
arrangement (meter located on inverter output) meters currently accredited, an AC meter is used on the output
of the whole system. Hence, for energy that passes through the
battery, the losses in the charge-discharge profile will reduce
the FIT income
* These comments refer to typical DC coupled systems, using an inverter designed to fulfil this function. It is also possible to have a DC coupled
system using a standard solar PV inverter and a DC:DC converter. This may increase losses in the system, but it does allow the use of a standard
inverter and also facilitates retrofitting.
In these systems (Figure 12), the load is powered solely via the Figure 12: Example of load supply during off-grid operation
battery, either permanently or just plugged in during the power © IHS Markit (adapted from original work, Code of practice for grid-
cut. connected solar photovoltaic systems, © IET 2015)
PV array
Battery
DC:AC
Inverter/ inverter/
charger Battery
Distribution board charger
Grid
Distribution board
Grid
Figure 13: DC coupled system using multi-function inverter for off-grid
operation
© IHS Markit (adapted from original work, Code of practice for grid-
Figure 15: AC coupled system using stand-alone inverter for off-grid
connected solar photovoltaic systems, © IET 2015)
operation
Note: With AC coupled systems, the intercompatibility of all parts of the
system needs to be verified. In particular, a check needs to be made to
ensure that component parts of the system will not be damaged during
off-grid operation. See Section 6 of this guide for more information
© IHS Markit (adapted from original work, Code of practice for grid-
connected solar photovoltaic systems, © IET 2015)
If you intend to run computers or other sensitive The isolation relay performs an important safety function.
equipment off the ‘essential load’ side of your storage Where a system is designed to operate independently
system, talk to your supplier about the changeover speed. of the grid (ie off-grid or ‘islanded’), the design needs to
It may be that you need a separate UPS to ride through the ensure that there is suitable isolation between the grid
switching cycle. and the system during islanded operation and that a
suitable earthing arrangement is maintained throughout.
Conventional solar PV inverters include control systems
to ensure that they are unable to re-energise part of the
electricity network. Electricity companies require testing
of these inverters to ensure that they cannot inadvertently
operate in island mode and re-energise part of the
electricity network. This is an important safety function
designed, amongst other things, to protect electricity
company engineers.
More information on isolation relays and wiring for off-
grid operation is given in Section 6.8.
5 System operation
5.1 Introduction
In order to consider the purchase or design of a solar PV storage
kW
system, it is necessary to have an understanding of how the
system operates in general and how it will operate at a given site.
A common way to visualise how a system will operate is by the 0h 6h 12h 18h 24h
use of a series of graphs, showing how electricity generation
and use vary during the day. These charts appear regularly in Figure 17: Example of a solar generation profile on a clear sunny day
sales brochures and manuals, but are sometimes skipped over as © IHS Markit
they can be difficult to interpret. However, understanding what
is represented in these charts is vital for customers and designers
alike. The basic chart is produced by overlaying two graphs
showing the daily load profile and the solar generation profile.
kW
will vary as irradiance levels vary during the day (due to clouds), Available
as illustrated in Figure 18.
Battery
Battery stores PV
power for evening
Loads run from grid loads
kW
Available Distribution
board Grid
Figure 21: Example of battery storage being used to time-shift excess Figure 24: Mode C: Solar stored energy used to run loads until battery
solar generation to run evening loads discharged
© IHS Markit © IHS Markit
Distribution board
Grid
Electrical
loads
Figure 22: Mode A: Loads run from grid supply (no solar output and
battery discharged)
© IHS Markit
Loads run from grid Battery stores PV power for evening loads
kW
Available
Battery
Distribution board
Electrical
loads Grid Distribution board
Electrical
loads
Electrical
loads
For a simplified system, the effect of battery size is shown in Figure 26: Illustration of solar energy stored when battery is sufficiently
Figures 26 and 27. Where the battery size is sufficiently large, all sized for excess solar generation
of the daily solar excess can be stored. However, systems with a © IHS Markit
relatively smaller battery will not be able to store all the excess
electricity.
Battery
While these diagrams are a useful way of illustrating the impact charged
of battery size, real-world considerations are more complex as until full Battery
the solar excess varies very significantly across the year and from
site to site.
kW
Exported to grid
As noted earlier, real system operation is far more complex than
the ideal picture painted above. Constant variations in load use
and solar availability mean that the system will switch between 0h 6h 12h 18h 24h
different modes – or a combination of modes – on multiple
Figure 27: Illustration of solar energy stored when battery is undersized
occasions during the day. Examples of other operational modes
for excess solar generation
are shown in Figures 28 and 29.
© IHS Markit
250
Battery 200
150
Watts
100
Distribution
board 50
Grid 0
2 4 6 8 10 12 14 16 18 20 22 24 26
Time blocks
Electrical
loads Smoothed load profile Solar generation profile
Actual load profile
Figure 28: Example 1: Load size is too big to be supplied solely by
battery so loads are run from energy drawn both from battery and Figure 30: Difference in correlation between solar generation profile
from grid and actual/smoothed load profile
© IHS Markit © IHS Markit
PV array
250 Average load – solar generation = 138 Wh
200 (load appears to be mostly provided by solar)
150
Watts
100
50
0
2 4 6 8 10 12 14 16 18 20 22 24 26
Time blocks
Battery
Smoothed load profile Solar generation profile
Figure 31: Example of correlation between solar generation profile and
Distribution average load profile
board © IHS Markit
Grid
Electrical
loads
Average load – solar generation = 410 Wh
Figure 29: Example 2: Output from solar system is high, load use low (actual load peaks above solar generation)
and battery recharge requirement low (eg battery nearly fully charged). 250
Electricity exported as well as being fed to battery and loads 200
150
Watts
© IHS Markit
100
50
0
2 4 6 8 10 12 14 16 18 20 22 24 26
5.3 Average vs peak load profile Time blocks
Actual load profile Solar generation profile
In considering solar storage, it is common to look at a simplified
load profile. In real life, load use is generally considerably more Figure 32: Example of correlation between solar generation profile and
variable than the smoothed load charts tend to suggest. The actual load profile
same is also true, albeit to a lesser extent, for the output of the © IHS Markit
solar PV system. There are two main effects that these peaks in
the load profile have on system operation (see below).
Table 4: Operating modes of solar storage systems (other than time shifting)
Excess solar capacity stored in battery then Only makes sense where export tariffs vary during
Export time shifting
exported to grid later in day the day
A combination of time shifting and energy Limiting DOD during normal (time-shift mode)
security modes means that when a power cut occurs, there
Time shifting + back-up
System programmed so in normal (time-shift remains sufficient power in the battery to run
mode) battery only ever partly discharged loads
Excess diverted
into battery
Battery Portion of battery
kW
Retained for
energy security
0h 6h 12h 18h 24h Unused (DOD restricted
to maintain battery life)
Figure 33: Example of battery storage in conjunction with an export
limit on solar generation Figure 34: Illustration showing how a portion of battery capacity can be
© IHS Markit set aside for use during power cuts
© IHS Markit
PV array PV array
Existing Existing
Battery
PV inverter PV inverter Battery
Isolation relay
DC:AC
inverter/
charger DC:AC
Distribution board
inverter/
New Distribution board charger
inverter/
charger New
inverter/
charger
Grid
Grid
Location Considerations
Can the battery tolerate the high temperatures present in the loft over the year? (Note: While loft
temperatures may not present a risk of triggering thermal runaway, they may be out of normal
operating range and could reduce battery lifetime.)
Can the battery tolerate the low temperatures present in the loft over the year?
Loft Is suitable fire detection present?
Is there suitable access for installation and maintenance?
Is there suitable access to emergency shutdown apparatus?
Are the loft joists suitable for additional weight?
Can the battery tolerate the increased temperature from adjacent appliances (such as ovens and
fridges)?
Under kitchen or utility
room cabinets Is the battery access suitably restricted to authorised personnel?
Is the battery suitably ventilated?
Figure 38
© Shutterstock
Figure 39
© Shutterstock
7 References
and further reading
7.1 References 7.2 Further reading
1. Cotterell M, Goss B, Jones G et al. Code of practice for grid- BSI. Code of practice for protective earthing of electrical installations.
connected solar photovoltaic systems. London, Institution of BS 7430:2011+A1:2015. London, BSI, 2011.
Engineering and Technology (IET), 2015.
Energy Networks Association (ENA). Recommendations for the
2. BSI. Requirements for electrical installations – IET Wiring connection of generating plant to the distribution systems of licensed
Regulations. BS 7671:2008+A3:2015. London, BSI, 2015. distribution network operators. Engineering Recommendation G59-3.
London, ENA, 2014.
3. BSI. Degrees of protection provided by enclosures (IP code).
BS 60529:1992+A2:2013. London, BSI, 1992. Energy Networks Association (ENA). Recommendations for the
connection of type tested small-scale embedded generators (up to 16A
4. International Electrotechnical Commission (IEC).
per phase) in parallel with low-voltage distribution systems. Engineering
Degrees of protection provided by enclosures (IP code).
Recommendation G83-2. London, ENA, 2012.
IEC 60529:1989+AMD1:1999+AMD2:2013. Geneva, IEC, 1989.
Energy Storage Operators Forum (ESOF). A good practice guide on
5. BSI. Safety requirements for secondary batteries and battery
electrical energy storage. Chester, EA Technology, 2014.
installations – General safety information. BS EN 50272-1:2010.
London, BSI, 2011.
6. BSI. Safety requirements for secondary batteries and battery
installations – Stationary batteries. BS EN 50272-2:2001. London,
BSI, 2001.
This guide covers battery energy storage systems for This guide focuses on grid-connected solar PV systems,
domestic or small commercial grid-connected solar although some principles also apply to other forms of
photovoltaics (PV). It is intended for two audiences: energy generation. Systems that make use of any ‘spare’
storage capability available from an electric vehicle are not
• Customers. Information is provided to enable the
covered.
benefits of energy storage systems to be assessed.
The pros and cons of different system types are
The guide looks at the design, sizing and specification
discussed, as well as the implications of different
of energy storage systems that use established battery
system sizes and operating regimes.
technologies to store solar surplus for use later in the day.
• System designers and installers. Information is
Typical operating patterns and characteristics of these
provided to enable the safe and effective design,
systems are also examined. Examples are given of how
specification and installation of energy storage
such systems can be configured and connected within a
systems.
building, and the process for sizing batteries and other
system components is examined.
ISBN 978-1-84806-471-3