Service news
For internal use only
Service kits for ZR 315 VSD Priority : IV ECB AIF 1307
GAC : 48 Date : 18.04.2000
Page 1/8
1. Subject
Service kits have been created with the aim:
1) To gather in one package all parts, needed to disassemble and service a particular
component.
2) To pack in one box all parts and service kits needed to carry out Service plan activities
at regular intervals. These kits are the basis for a uniform Service plan system.
3) To save administration costs by reduced order lines for maintenance parts.
2. Kit contents
Each kit contains the parts for servicing the indicated component (see kit designation)
and all gaskets/O-rings/washers to be replaced when removing the component from the
unit. Ref n°/pages refer to the ASL PN 2930 1299 00.
LP compressor element exchange kit PN 2906 0386 00
Part number Designation Qty Ref nr Page
0661 1000 25 Gasket 7 5305/1188/1053/1310 5/11/11/13
0661 1000 29 Gasket 1 4110 16
0661 1000 30 Seal washer 1 5295 5
0663 2103 24 O-ring 1 5015 5
0663 2106 20 O-ring 1 1010 9
0663 2106 26 O-ring 1 1045 9
0663 2107 12 O-ring 1 1125 7
0663 2107 77 O-ring 1 1015 9
0663 2107 81 O-ring 2 5220 5
0663 2107 86 O-ring 5 1055/1155/1157 11
0663 2107 89 O-ring 1 5017 5
0686 3716 01 Plug 2 1305 13
9125 6303 00 Seal washer 1 1100 5
1621 3639 00 Gasket 1 1010 7
ZSS-FM
ECB AIF 1307
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HP compressor element exchange kit PN 2906 0387 00.
Part number Designation Qty Ref nr Page
0661 1000 25 Washer 5 5265/5150/1310 5/5/13
0661 1000 32 Washer(*) 1 5040 9
0663 2103 20 O-ring 1 5060 5
0663 2106 58 O-ring 1 3010 9
0663 2107 12 O-ring 1 1125 7
0663 2107 80 O-ring 1 3055 9
0663 2107 81 O-ring 2 5180/1025 5/11
0663 2107 86 O-ring 3 1010/1055 11
0663 2107 89 O-ring 1 5070 5
0686 3716 01 Plug 4 5260/1305 5/13
0663 2107 76 O-ring 3 2010/2040 9
9125 6303 00 Seal washer 1 1100 5
Gearcasing seal kit PN 2906 0388 00
Part number Designation Qty Ref nr Page
0661 1000 25 Seal washer 1 1335 17
0661 1000 31 Seal washer 5 1040/1050/1060/1070 5
0663 2107 59 O-ring 1 3110 5
0663 2107 81 O-ring 4 1010/1160/5220/5180 13/5/5/5
0663 2104 37 O-ring oilsight glass 4 . .
Oilpump kit PN 2906 0373 00
Part number Designation Qty Ref nr Page
0101 1951 36 Pin 1 3020 16
0102 0244 00 Pin 1 3025 16
0337 0009 24 Parallel key 1 3085 5
0663 2106 16 O-ring 1 3035 16
1616 5439 00 Ring 1 3005 16
1616 6126 00 Eccentric ring 1 3010 16
1616 6127 00 Pump element 1 3015 16
1616 6294 00 Key (ZR 110-145) 1 . .
Note: Two kits have to be used for the oil pump overhaul since this kit is also used for
ZR 110-145/50 Hz units where only one pump element and eccentric ring is
mounted.
ZSS-FM
ECB AIF 1307
Page :3/8
Check valve kit PN 2906 0390 00
Part number Designation Qty Ref nr Page
0663 2107 49 O-ring 1 3105 9
0663 2107 50 O-ring 3 3155/3135/3085 9
0663 2107 79 O-ring 1 3090 9
0663 2107 80 O-ring 1 3055 9
1621 3467 00 Valve seat 1 3080 9
2001 0217 00 Valve 1 3070 9
2001 0225 00 Bushing 1 4010 9
2250 5579 00 Spring 1 3075 9
Inlet valve service kit PN 2906 0391 00
Part number Designation Qty Ref nr Page
1613 4036 00 Membrane 1 1345 7
1613 5723 00 Gasket (*) 1 1350 7
1621 0032 00 Diaphragm 1 1070 7
0663 2107 90 O-ring 1 1350 7
(*) for old valve on ZR160/275
Inlet valve bearing block kit PN 2906 0499 00 (new design)
Part number Designation Qty Ref nr Page
2255 0022 00 Shaft 1 1245 7
1621 0030 00 Ring 1 1250 7
2254 7041 00 Liner 1 1255 7
0301 2178 01 Washer 1 1256 7
2255 0038 00 Lock nut 1 1257 7
Inlet valve overhaul kit PN 2906 0510 00 (new design)
Part number Designation Qty Ref nr Page
2906 0391 00 Inlet valve service kit 1 . .
2906 0499 00 Inlet valve bearing block kit 1 . .
0335 1130 00 Circlip 1 1110 7
0661 1000 25 Washer 2 1390 7
0663 2107 12 O-ring 1 1125 7
1619 1847 00 Bearing 2 1060 7
1619 7087 00 Sleeve bearing 2 1270 7
1619 7142 00 Washer 2 1265 7
1621 0034 00 Pivot pin 2 1260 7
2102 0067 00 Spring 1 1065 7
1621 3639 00 Gasket 1 1010 7
0661 1000 26 Sealing washer 2 1390 7
0663 2108 63 O-ring 1 1351 7
ZSS-FM
ECB AIF 1307
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Air/oil filter kit PN 2906 0393 00
Part number Designation Qty Ref nr Page
0661 1000 25 Washer 1 1035 16
0661 1000 31 Seal washer 1 1040 5
1619 2689 00 Inlet valve filter plug 1 1315 7
1621 0094 99 Air filter element 1 2020 7
1614 8747 99 Oil filter element 1 2005 16
2906 6255 01 Gearcase breather filter 1 2015 5
0663 2107 84 O-ring 1 2020 5
1614 8673 00 Safety filter element 1 1360 5
0661 1000 30 Seal washer 1 1365 5
Intercooler service kit pn 2906 0394 00
Part number Designation Qty Ref nr Page
0661 1000 25 Gasket 2 1310 13
0663 2107 53 O-ring 1 1055 13
0663 2107 54 O-ring 1 1060 13
0663 2107 55 O-ring 1 1065 13
0663 2107 56 O-ring 2 1155/4040 13
0663 2107 57 O-ring 1 1150 13
0663 2107 76 O-ring 3 2010/2040 9
0686 3716 01 Drain plug 2 1305 13
Aftercooler service kit pn 2906 0395 00
Part number Designation Qty Ref nr Page
0661 1000 25 Gasket 2 1310 13
0663 2106 95 O-ring 2 1200/6040 13
0663 2107 48 O-ring 1 1105 13
0663 2107 51 O-ring 1 1110 13
0663 2107 52 O-ring 1 1115 13
0663 2107 56 O-ring 2 1155/4040 13
0663 2107 57 O-ring 1 1150 13
0663 2107 58 O-ring 1 1195 13
0663 2107 76 O-ring 3 2010/2040 9
0686 3716 01 Drain plug 2 1305 13
ZSS-FM
ECB AIF 1307
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Intercooler drain valve kit pn 2906 0314 00
Part number Designation Qty Ref nr Page
0661 1000 25 Seal washer 1 4015 11
0663 2107 82 O-ring 1 3010 11
0663 2107 85 O-ring 1 4045 11
1202 3739 00 Diaphragm 1 4025 11
1202 4818 00 Insert dia 5 mm 1 4020 11
Aftercooler drain valve kit pn 2906 0380 00
Part number Designation Qty Ref nr Page
0661 1000 25 Seal washer 1 6015 11
0663 2107 82 O-ring 1 5010 11
0663 2107 85 O-ring 1 6045 11
1202 3739 00 Diaphragm 1 6025 11
1614 7735 00 Insert dia 2 mm 1 6020 11
Cooler cleaning kit PN 2906 0396 00
Part number Designation Qty Ref nr Page
2906 0395 00 Aftercooler service kit 1 . .
0661 1000 25 Seal washer 6 1310/1035 13/16
0663 2102 89 O-ring (1) 1 . .
0663 2106 20 O-ring 1 1010 9
0663 2106 26 O-ring 1 1045 9
0663 2107 25 O-ring 2 5015/3105 13
0663 2107 53 O-ring 1 1055 13
0663 2107 54 O-ring 1 1060 13
0663 2107 55 O-ring 1 1065 13
0663 2107 77 O-ring 1 1015 9
0663 2107 81 O-ring 4 1010 16
0663 2107 86 O-ring 6 3075/1155/11 13/11/11
57
0663 2108 00 O-ring 1 1340 13
0686 3716 01 Drain plug 2 1305 13
1621 3527 00 Gasket 1 4006 13
ZSS-FM
ECB AIF 1307
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(1)ZR 160-275 units
Drive shaft bearing kit pn 2906 0414 00
Partnumber Designation Qty Ref N° Page
0335 1147 00 Circlip 1 3075 5
0335 2169 00 Circlip 1 3070 5
0502 1090 55 Ball bearing 1 3015 5
0508 1100 50 Roller bearing 1 3065 5
0661 1015 00 Seal washer 4 3030 5
0663 2107 47 O-ring 1 3050 5
HP discharge silencer kit pn 2906 0425 00
Partnumber Designation Qty Ref N° Page
0663 2107 49 O-ring 1 3105 9
0663 2107 50 O-ring 3 3135/3085/31 9
55
1621 3925 00 Glass wool 1 3145 9
1621 3810 02 Silencer insert 1 3140 9
Drive shaft sealring kit pn 2906 0419 00
Partnumber Designation Qty Ref N° Page
0661 1015 00 Seal washer 4 3030 5
0663 2107 47 O-ring 1 3050 5
1616 6202 00 Seal arrangement 1 4005/4010 5
Seal washer kit pn 2906 0432 00
Partnumber Designation Qty Ref N° Page
0653 1041 00 Gasket 6 . ..
0653 1062 00 Washer 8 . .
0653 1100 00 Washer 3 . .
0653 1124 00 Washer 6 . .
0653 1254 00 Gasket 4 . .
0653 1293 00 Gasket 5 . .
0661 1000 24 Seal washer 4 . .
0661 1000 25 Seal washer 15 . .
0661 1000 26 Seal washer 8 . .
0661 1000 27 Seal washer 12 . .
0661 1000 29 Seal washer 4 . .
0661 1000 30 Seal washer 5 . .
0661 1000 31 Seal washer 5 . .
0661 1000 32 Seal washer 2 . .
0661 1000 33 Seal washer 3 . .
Note: This kit contains all sizes of seal washers and sealing gaskets used on the new Z-range.
ZSS-FM
ECB AIF 1307
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3. Maintenance kits.
A combination of kits mentioned above are packed in one box. These kits are particularly
suitable when fixed price repairs or Service plan activities are carried out.
3.1 A-maintenance kit PN 2906 0397 00.
Recommended use: every year, independent of running hours.
Part number Designation Qty Ref nr Page
2906 0393 00 Air/oil filter kit 1 . .
2906 0314 00 Intercooler drain valve kit 1 . .
2906 0380 00 Aftercooler drain valve kit 1 . .
8204 0940 18 Intercooler drain check valve 1 3060 11
0653 1062 00 Gasket 2 3055/3065 11
3.2 B-maintenance kit PN 2906 0398 00.
Recommended use: 8000h or every 2-years.
Part number Designation Qty Ref nr Page
2906 0397 00 One year maintenance kit 1 . .
2906 0391 00 Inlet valve service kit 1 . .
2906 0499 00 Inlet valve bearing block kit 1 . .
0663 2107 50 O-ring check valve 3 3085/3135/3155 9
0663 2107 49 O-ring check valve 1 3105 9
0663 2107 79 O-ring check valve 1 3090 9
0663 2107 80 O-ring check valve 1 3055 9
2250 5579 00 Spring check valve 1 3075 9
3.3 C-maintenance kit PN 2906 0579 00.
Recommended use: 16000h or every 4 years.
Part number Designation Qty Ref nr Page
2906 0397 00 One year maintenance kit 1 . .
2906 0510 00 Inlet valve overhaul kit 1 . .
2906 0390 00 Check valve kit 1 . .
1616 5824 00 HP balance piston diaphragm 1 5055 5
1621 6563 00 Drive coupling rubber 8 1041 15
1621 4016 00 Muffler 1 1150 7
ZSS-FM
ECB AIF 1307
Page :8/8
3.4 Overhaul kit PN 2906 0580 00
Part number Designation Qty Ref nr Page
2906 0386 00 LP element exchange kit 1 . .
2906 0387 00 HP element exchange kit 1 . .
2906 0388 00 Gearcasing seal kit 1 . .
2906 0390 00 Check valve kit 1 . .
2906 0510 00 Inlet valve overhaul kit 1 . .
2906 0393 00 Air/oil filter kit 1 . .
2906 0396 00 Cooler cleaning kit 1 . .
2906 0314 00 Intercooler drain valve kit 1 . .
2906 0380 00 Aftercooler drain valve kit 1 . .
2906 0425 00 HP discharge silencer kit 1 . .
2906 0432 00 Sealing washer kit 1 . .
2906 0373 00 Oil pump kit 2 . .
1621 6563 00 Drive coupling rubber 8 1041 15
0335 2120 00 Circlip oil bypass valve 1 4145 16
0347 6124 00 Hose clip airfilter hose 2 2060 7
1202 5180 00 Spring oil bypass valve 1 4140 16
1616 6295 00 Key drive shaft 1 3080 5
1621 0037 00 Inlet valve shaft 1 1055 7
1621 4016 00 Muffler 1 1150 7
1621 3107 80 Hose airfilter 1 2055 7
1621 3120 00 Bypass valve seat 1 1120 7
2250 5578 00 Bypass valve unloading system 1 1115 7
8204 0940 18 Intercooler drain check valve 1 3060 11
1621 6099 00 Piston oil bypass valve 1 4120 16
1621 6101 00 Orifice oil bypass valve 1 4130 16
Note: Not included in the kit:
- Drive shaft bearing kit 1x 2906 0414 00
- Drive shaft sealring kit 1x 2906 0419 00
- Rubber buffers ArrE: 4x 1619 5318 01
- LP/HP compr. Element: 1x 1616 5904 81/1616 5952 81
- Lube oil: 3x 2908 8501 01 (3x 20l ROTO-Z oil)
4. Availability:
Except for the 16000 h kit and overhaul kit (available June 2000) the service and maintenance
kits are the same as for ZR 160/275 units and are normally available from stock.
ZSS-FM
