S410041R02 - Magnet Vibrator Type TS - Eng
S410041R02 - Magnet Vibrator Type TS - Eng
Operating Instructions
S410041R02
e 101124 AH/Da. S/4661
d 070718 Dallh. S/3654
c 070208 Küchel S/3494
b 050524 Küchel S/2900
a 0898 Dallh. S/1522
Drawing no.
Contents
Chapter Page
2 Description ................................................................................................................................ 6
5 Installation ............................................................................................................................... 11
5.1 Installing the magnetic vibrator ................................................................................................. 11
5.2 Earth connection ....................................................................................................................... 14
7 Operation ................................................................................................................................. 16
7.1 Initial operation ......................................................................................................................... 17
7.2 Daily operation .......................................................................................................................... 17
7.3 Incorrect operation.................................................................................................................... 18
7.4 Repair of the potential cause of malfunction ............................................................................ 19
8 Maintenance ............................................................................................................................ 21
8.1 Maintenance overview .............................................................................................................. 22
8.1.1 Checking the drive .................................................................................................................................................... 23
8.1.2 Adjusting the air gap ................................................................................................................................................. 23
8.2 Replacement part drawings and replacement part list ............................................................. 26
8.2.1 Magnet Vibrator TS 50/TS 50 ATEX Version, TS 100/TS 100 ATEX Version,
TS 200/TS 200 ATEX Version .................................................................................................................................. 26
8.2.2 Magnet vibrator TS 250/TS 250 ATEX version ........................................................................................................ 39
8.2.3 Magnet vibrator TS 500/TS 500 ATEX version ........................................................................................................ 44
8.2.4 Magnet vibrator TS 1000 .......................................................................................................................................... 49
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Magnet vibrator Type TS
1 Technical data
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Magnet vibrator Type TS
1.2 Dimensions
Figure 1
Magnetic Current consumption [A] for Power input Weight Dimensions in [mm]
vibrator [W] [kg]
230 V/50 Hz 400 V/50 Hz 500 V/50 Hz a b c
Table 1
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Magnet vibrator Type TS
2 Description
IFE magnet vibrators are used to generate directed oscillations for driving vibrating conveyor troughs,
vibrating conveyor tubes and screening machines.
The IFE magnet vibrator and vibratory equipment (work load) together form an oscillating system consisting
of two masses. The oscillation excitation of the system occurs through the pulsating force of the drive
magnets which are connected to the AC power supply via an IFE thyristor controller or regulation device.
The size of the oscillating width can be steplessly controlled during operation.
IFE magnet vibrators are robust constructions and their completely enclosed design is protects against dust
and splash water.
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Magnet vibrator Type TS
The vibratory equipment must be suitable for the installation and operation with a magnet vibrator and be
sufficiently dimensioned for the occurring loads.
For on-site fuse, operational voltage and control voltage see Operating Instructions Magnet Vibrator Type
TS (S410022).
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Magnet vibrator Type TS
ATTENTION
Each magnet vibrator is checked and tested before delivery. Check the magnet vibrator
for damage during transport immediately after receiving it. Report any damage to the
transport company and the manufacturer immediately.
Weight [kg] approx. 50 approx. 95 approx. 210 approx. 250 approx. 510 approx. 1110
Table 2
- Use only the brackets or eyebolts provided for lifting and carrying the unit.
- The following figure shows the attachment points on the machine for the transport ropes.
Figure 2
1 Eyebolt
2 Bracket
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Magnet vibrator Type TS
- The unit must be secured against tilting during transport and storage.
Tilting danger!
In case the machine will be in an intermediate storage after delivery, before the assembling itself, please
follow the instructions:
- Preferably store in a dry shop.
- Protect all electrical equipment and their replacement parts against humidity, direct sunlight, aggressive
atmospheres and temperatures below -20 °C and over +70 °C.
ATTENTION
The storage of electric devices is not permitted out of doors! (with the exception of the
built-on drives of the machine)
If the machine is stored outdoors temporarily, it must be placed on wooden planks and
covered with a waterproof tarpaulin, left open on the bottom (to allow condensation
water to run off).
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Magnet vibrator Type TS
All bare machine parts were coated with a corrosion protection at the factory. This protection is effective for
approx. 3 months. If the machine is stored intermediately for longer than this, the corrosion protection must
be renewed in due time.
- If rust should form anywhere, it must be properly treated immediately.
- Lubricate all bare machine parts with a suitable acid-free machine oil.
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Magnet vibrator Type TS
5 Installation
ATTENTION
Installation work requires particular expert knowledge and skills (this instruction
manual imparts neither) and should only be carried out by trained experts using
suitable tools. If necessary, please contact our service department.
ATTENTION
Screw connections can loosen under vibration. These connections and couplings must
therefore be checked at regular intervals and be retightened when necessary.
The magnet vibrators must be fitted on a clean, level (levelness: 0.3), and vibration-free base, if possible with
a machined surface. Use only the supplied threaded bolts to attach the magnet vibrators, according to the
specifications in the construction and/or assembly drawing in the appendix.
ATTENTION
Magnet vibrator and work load are designed and adjusted for each other (dual-mass
oscillation system). The magnet vibrator is matched to a specific work load weight and
may only be mounted on a work load with the specified tuning weight.
1. Screw in the threaded bolts (Pos. 2 - Figure 3) into the saddle holder of the magnet vibrator.
2. Raise the magnet vibrator up to the vibratory equipment and thread in the threaded bolts into the
motor mounts.
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Magnet vibrator Type TS
3. Slide on plate (Pos. 1 - Figure 3) and washers (Pos. 3 - Figure 3) and bolt together with nuts
(Pos. 4 - Figure 3). See Table 3 for tightening torque.
Figure 3
1 Plate
2 Threaded bolts
3 Washer hardened, hex-head nut
Magnet vibrator type Threaded bolts Washer hardened Hex-head nut Tightening torque
Quality: 8.8 EN ISO 7089 300 HV EN ISO 4032 [Nm]
Pos. 2 Pos. 3 Pos. 4
Table 3
ATTENTION
Between the vibrating and adjacent static parts each distance needs to be determined
so, that the device can vibrate freely while in a burdened and non-burdened state as
well in the starting and running-out phase.
approx. 30 mm horizontal
approx. 60 mm vertical
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Magnet vibrator Type TS
ATTENTION
ATTENTION
Electric welding on parts, which are connected to the IFE vibratory equipment through
metallic connection, may only be carried out if the connection cable from the
connection unit to the magnet vibrator is disconnected (U, V, PE), (Figure 4). Welding
current flowing over the connection unit would result in its destruction!
Figure 4
1 U, V, PE disconnected
2 Closed circuit in the piece to be welded
ATTENTION
The bolted connections may settle during the first few hours of operations. For this
reason they should be checked and retightened if necessary at the following intervals:
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Magnet vibrator Type TS
The magnet vibrator is conductively connected with the vibratory equipment through the mounting. All parts
of the system (vibratory equipment, support construction) must be connected to the on-site earth connection.
ATTENTION
When setting up the vibratory equipment outdoors, it must also be integrated into the
on-site lightning protection measures.
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Magnet vibrator Type TS
6 Electrical connection
The electrical connection is done according to the Operating Instructions Electrical Connection Magnet
Vibrator Type TS (S410022).
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Magnet vibrator Type TS
7 Operation
Note
The machine must be stopped in situations that pose a risk for operating personnel or the
machine.
Depending on the design and scope of supply, the following options are available for stopping the machine:
- Emergency command equipment
- Stop button
- Contact for stop command of an external control
Functions that are not part of the scope of supply must be installed by the customer if necessary.
3. Do not start the machine again until you have checked the safety of the machine.
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Magnet vibrator Type TS
ATTENTION
Perform the following checks for switching on the machine for the first time.
- Check the installation of the devices according to the data in these Operating Instructions and if
applicable in the assembly design.
- Conformance of the technical data of the order confirmation, the bill of delivery and all name plates.
- Conformance of the electrical data with the figures of your electricity network (voltage, frequency, power
input and cable diameter).
- Conformance of the effective cable running with the terminal connection plan (especially the interlocking
with other machines).
- Check of the sealing of the threaded cable connections.
- Check of the complete removal of all transport brace supports and devices.
- Check whether all safety covers are installed and in a perfect condition.
- Check all bolts/screws for tightness, particularly mounting bolts, safety covering bolts/screws and
suspension mounting bolts.
ATTENTION
The machine may only be operated by persons who have had special training, who are
familiar with the instruction manual and have sufficient experience in operating the
machine.
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Magnet vibrator Type TS
The machine may only be used for the process data stipulated by the contract. In case of discrepancy, we
recommend consulting with the device manufacturer.
ATTENTION
Magnet vibrator and work load are designed and adjusted for each other (dual-mass
oscillation system). Therefore, no changes are allowed to be performed. The installation
of lighter or heavier abrasion linings, the shortening or extending of the work load,
removal of covers, etc. changing the oscillating features can lead to destruction of the
machine and are therefore not permitted.
Claims for damages due to activities mentioned above not covered by the warranty.
No adjustments or manipulations may be carried out at the control and/or regulation plates that might lead to
an improper exceeding of the maximum allowed vibration widths. The maximum permitted oscillating widths
for the work load and magnet vibrator are imprinted in the respective type plate.
Page 18 S410041R02-e-101124
Magnet vibrator Type TS
If problems should arise that you cannot correct, please contact our Customer Service Office.
Unit not running and No voltage at terminals R-S or X-O Replace the mains fuse
shows no vibration at
Voltage at terminals R-S too low Increase voltage
all
Mains protection contacts defective Clean or replace mains protection contacts
Wire break or short-circuit in the lines between Replace cables or install new connections.
mains and magnet
Unit runs only while Mains protection self-holding contact defective Clean or replace maintenance protection
the START/STOP self-holding contacts
button is held
Transformer defective Replace transformer
Unit runs with too Voltage at terminals R-S too low Increase voltage
little oscillating width
Mains frequency deviation (below nominal Adjust the nominal frequency
frequency)
Table 4
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Magnet vibrator Type TS
Hopper pressure or material pressure too high Correct the installation or feeder gate setting
due to too high a production layer
Free moveability of the work load not given Correct the installation or remove the
jammed material or overloading
Unit not achieving Work load has changed Establish as-delivered condition
nominal output
Material caking on the work load Clean the work load
Hopper pressure or material pressure too high Correct the installation or feeder gate setting
due to too high a production layer
Free moveability of the work load not given Correct the installation or remove the
jammed stones or overloading
Unit exhibiting too Ambient temperature too high Shield the magnet vibrator or cool with air
high a magnet
vibrator temperature
Unit producing Air gap between magnet and yoke too small Adjust the air gap – see chapter 8.1.2
abnormal operating
Vibratory equipment mounted incorrectly Correct the installation, tighten any loose
noises
parts, remove jamming stones
Unit exhibiting Material drop height too high Do not run work load empty, install
deformation of the deflection bars
conveyor path
Material temperature too high Prevent overheating, cool the unit
Continuation Table 4
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Magnet vibrator Type TS
8 Maintenance
ATTENTION
All service and maintenance work serves the safe operation of the system. It must
therefore be carried out with the utmost care according to the manufacturer's
regulations.
Note
Replacement parts need to satisfy the technical requirements of the machine manufacturer!
This is always guaranteed with original IFE replacement parts.
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Magnet vibrator Type TS
Magnet vibrator Sealing washers of the Hood seal Seal of the Pos. No. see
type screwed connections of oscillating saddle replacement
the hood parts list
Table 5
(250 hours) For suspended units: Check for wear and proper seating – see Operating
Instructions "Suspension Mountings for Conveyors"
Cables, cable eye stiffeners, eyelets,
(M402703)
cable clamps
Table 6
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Magnet vibrator Type TS
Check whether the drive is in a proper condition and that the running noise is normal (Figure 5).
Figure 5
Touch to check the magnet vibrator temperature. It must be low enough to be tolerable for a bare hand
(Figure 6).
Figure 6
After replacing the magnet coil or recalibration of the magnet vibrator, the air gap must be readjusted
according to the following table.
TS 50
TS 100 3.0-0.13 in
TS 200
TS 250
TS 500 3.4-3,6 mm
TS 1000
Table 7
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Magnet vibrator Type TS
Procedure:
The three adjustment bolts (or nuts) of the magnet carrying frame or yoke are adjusted to the specified
dimension (see Figure 7) and tightened.
Figure 7
x Adjusting dimension
1 Yoke
2 Adjustment bolt
Here, the fourth adjusting bolt must be loose (Figure 8) to prevent a distortion of the bolts.
Figure 8
1 Tighten the three bolts
2 Tighten the fourth bolt free from distortion
The value at the fourth adjustment bolt is measured in the loose state this must also be maintained after the
tightening. e.g.: Three points in the tighten state 3.2 mm, the fourth point still loose 3.1 mm. Adjust point 4 so
that the 3.1 mm is maintained after tightening.
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Magnet vibrator Type TS
If striker bolts are present (for TS500 and TS1000) these are subsequently adjusted by 0.3 mm less than the
air gap (Figure 9).
Figure 9
1 Striker bolts
When adjusting the air gap to the current consumption (larger air gap results in a higher current
consumption). The max. permitted current consumption is imprinted on the type plate.
Thread and plane surface not greased and not degreased, i.e. leave as
supplied.(μ=0.14)
M6 14 ---
M8 30 ---
M10 60 70
Table 8
S410041R02-e-101124 Page 25
Magnet vibrator Type TS
8.2.1 Magnet Vibrator TS 50/TS 50 ATEX Version, TS 100/TS 100 ATEX Version,
TS 200/TS 200 ATEX Version
Figure 10
Page 26 S410041R02-e-101124
Magnet vibrator Type TS
A = 1.77 in 5A-6151326A9
A = 2.17 in 5A-6151326B9
12 8 Washer 14 5B-605136309
14 4 Washer 12 5B-6051363A9
Table 9
S410041R02-e-101124 Page 27
Magnet vibrator Type TS
27 2 Clamp 5A-605146709
34 1 Clamp 5A-605146509
35 1 Hood TS 50 5A-6051345B9
Continuation Table 9
Page 28 S410041R02-e-101124
Magnet vibrator Type TS
A = 1.77 in 5A-6151326A9
A = 2.17 in 5A-6151326B9
12 8 Washer 14 5B-605136309
14 4 Washer 12 5B-6051363A9
Table 10
S410041R02-e-101124 Page 29
Magnet vibrator Type TS
27 2 Clamp 5A-605146709
34 1 Clamp 5A-605146509
35 1 Hood 5A-6051345B9
Continuation Table 10
Page 30 S410041R02-e-101124
Magnet vibrator Type TS
A = 1.97 in 5A-6051426A9
A = 2.36 in 5A-6051426B9
12 8 Washer 16 5B-6051463A9
14 4 Washer 16 5B-6051463A9
Table 11
S410041R02-e-101124 Page 31
Magnet vibrator Type TS
27 2 Clamp 5A-605146709
34 1 Clamp 5A-605146509
35 1 Hood 5A-6051445A9
Continuation Table 11
Page 32 S410041R02-e-101124
Magnet vibrator Type TS
A = 1.97 in 5A-6051426A9
A = 2.36 in 5A-6051426B9
12 8 Washer 16 5B-6051463A9
14 4 Washer 16 5B-6051463A9
Table 12
S410041R02-e-101124 Page 33
Magnet vibrator Type TS
27 2 Clamp 5A-605146709
34 1 Clamp 5A-605146509
35 1 Hood 5A-6051445A9
Continuation Table 12
Page 34 S410041R02-e-101124
Magnet vibrator Type TS
A = 2.76 in 5A-6151526A9
A = 3.35 in 5A-6151526B9
12 8 Washer 20 5B-6051563A9
14 4 Washer 20 5B-6051563A9
Table 13
S410041R02-e-101124 Page 35
Magnet vibrator Type TS
27 2 Clamp 5A-605156809
34 1 Clamp 5A-605156809
35 1 Hood 5A-6051545A9
Continuation Table 13
Page 36 S410041R02-e-101124
Magnet vibrator Type TS
A = 2.76 in 5A-6151526A9
A = 3.35 in 5A-6151526B9
12 8 Washer 20 5B-6051563A9
14 4 Washer 20 5B-6051563A9
Table 14
S410041R02-e-101124 Page 37
Magnet vibrator Type TS
27 2 Clamp 5A-605156809
34 1 Clamp 5A-605156809
35 1 Hood 5A-6051545A9
Continuation Table 14
Page 38 S410041R02-e-101124
Magnet vibrator Type TS
Figure 11
- Type
- Serial number
- Item number
S410041R02-e-101124 Page 39
Magnet vibrator Type TS
A = 3.54 in 5B-6061526E9
12 12 Washer 20 5B-6051563A9
15 8 Washer 12 5B-6051363A9
18 8 Washer 10 5B-6051563C9
Table 15
Page 40 S410041R02-e-101124
Magnet vibrator Type TS
33 2 Cable tie
37 1 Plate 5A-606157809
38 1 Clamp 5A-605156809
42 4 Pipe 5A-6061571A9
44 4 Washer 12 5B-6051363A9
48 1 Hood 5A-606154509
Continuation Table 15
S410041R02-e-101124 Page 41
Magnet vibrator Type TS
A = 3.54 in 5B-6061526E9
12 12 Washer 20 5B-6051563A9
15 8 Washer 12 5B-6051363A9
18 8 Washer 10 5B-6051563C9
Table 16
Page 42 S410041R02-e-101124
Magnet vibrator Type TS
33 2 Cable tie
37 1 Plate 5A-606157809
38 1 Clamp 5A-605156809
42 4 Pipe 5A-6061571A9
44 4 Washer 12 5B-6051363A9
48 1 Hood 5A-606154509
Continuation Table 16
S410041R02-e-101124 Page 43
Magnet vibrator Type TS
Figure 12
- Type
- Serial number
- Item number
Page 44 S410041R02-e-101124
Magnet vibrator Type TS
3 16 Washer 10 5B-6051563C9
8 12 Washer 24 5B-6051663A9
B = 57 mm 5A-6061627A9
A = 3.15 in 5A-6061626A9
20 8 Washer 20 5B-6051563A9
22 2 Cable tie
Table 17
S410041R02-e-101124 Page 45
Magnet vibrator Type TS
27 14 Washer 16 5B-6051463A9
33 1 Clamp 5A-605156809
34 omitted -
37 1 Plate 5A-6061678A9
43 1 Hood 5A-606164509
Continuation Table 17
Page 46 S410041R02-e-101124
Magnet vibrator Type TS
3 16 Washer 10 5B-6051563C9
8 12 Washer 24 5B-6051663A9
B = 57 mm 5A-6061627A9
A = 3.15 in 5A-6061626A9
20 8 Washer 20 5B-6051563A9
22 2 Cable tie
Table 18
S410041R02-e-101124 Page 47
Magnet vibrator Type TS
27 14 Washer 5B-6051463A9
33 1 Clamp 5A-605156809
34 omitted -
37 1 Plate 5A-6061678A9
43 1 Hood 5A-606164509
Continuation Table 18
Page 48 S410041R02-e-101124
Magnet vibrator Type TS
Figure 13
- Type
- Serial number
- Item number
S410041R02-e-101124 Page 49
Magnet vibrator Type TS
3 10 Washer 10 5B-6051563C9
8 12 Washer 5B-6151763B9
A = 140 mm 5B-6061726A9
20 8 Washer 24 5B-6051663A9
25 1 Yoke 5N-820381009
Table 19
Page 50 S410041R02-e-101124
Magnet vibrator Type TS
27 14 Washer 20 5B-6051563A9
30 14 Washer 16 5B-6051463A9
43 1 Hood 5A-606174509
50 4 Washer 8 5B-615126309
Continuation Table 19
S410041R02-e-101124 Page 51