运 行 及 维 护 手 册

Operation & Maintenance Manual

F57 型耐压式称重给煤机

F57 PRESSURETIGHT WEIGHING COAL FEEDER

THANG LONG 2X300MW THERMAL POWER PLANT PROJECT

越南升龙 2x300MW 火力发电厂工程

赛摩电气股份有限公司
Saimo Electric Co.,Ltd
 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

目 录

Table of contents
第一章 技术说明
Chapter 1 Technical specification
1.1 主要性能与应用 MAIN PERFORMANCE AND APPLICATION
1.2 结构简介 MACHINERY INTRODUCTION
1.3 主要配置 CONFIGURATION
1.4 图样清单 LIST OF DRAWINGS
1.4.1 机械图纸 MECHANICAL DRAWINGS
1.4.2 电气图纸 ELECTRICAL DRAWINGS
1.5 技术参数 TECHINCAL PARAMETER
1.6 备件清单 SPARES PARTS LIST
1.7 安装和使用注意事项 INSTALLATION AND OPERATION GUIDE
1.7.1 机械部分 MECHANICAL SECTION
1.7.2 电气部分 ELECTRONICAL SECTION
第二章 电气操作
Chapter 2 Electrical Operation
2.1 手动控制 Manual Control
2.2 自动控制 Automatic Control
第三章 维护保养
Chapter 3 MAINTENANCE
附图: 机电图纸
Attached drawings: Electromechanical drawings

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第 一 章

技
术
说
明
Chapter 1 Technical specification

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1.1 主要性能与应用
Main performance and applications

电子称重耐压式皮带给煤机用于电力或其它行业锅炉用煤的计量给料.

给料过程为皮带连续给料.给料机将来自于用户给料仓或其它给料设备的

物料输送并通过称重桥架进行重量检测;同时装于尾轮的测速传感器对皮

带进行速度检测;被检测的重量信号及速度信号一同送入积算器进行微积

分处理并显示以吨每小时为单位的瞬时流量及以吨为单位的累计量.其内

部调节器将实测瞬时流量信号值与经过通讯板来自于工控机的设定流量值

进行比较,并根据偏离大小输出相应的信号值,通过变频器改变电机转速的

快慢以改变给料量使之与设定值一致,从而完成恒定给料流量的控制.累积

量信号被送入工控机,实现设定给料总量达标停机功能。运输及计量均在坚

固的耐压腔体内进行.在输送及计量下部设有刮板式清扫装置,撒落料及飞

灰都能被清理到出煤口.整个系统设有皮带跑偏报警,堵煤报警,断煤报警,断

链报警和腔内超温报警。机体外壳开有多个观察窗、照明灯，便于随时观

察机器运转情况。
Weighing pressure-tight belt coal feeder is used on the batching feeding of the power plant or

coal feeding applications in other industries. The feeding process is a continuous belt feeding

process. The feeder will feed the materials from the customer’s feed hopper or other feed

equipments and weigh the weight of the materials through the weighbridge. Meanwhile, the

speed sensor in the tail roller measures the speed of the belt. The measured weight signals

and speed signals are sent into the integrator together for the calculous calculation and the

instantaneous flow rate in ton/hour unit and the totals in ton unit will be displayed. The inner

adapter compares the measured instantaneous flow rate signal values with the preset flow

rate values from the computer through the communication board, outputs the relevant signal

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
values based on the deviation, changes the rotate speed of the motor and make the feed rate

same with the preset ones through the transducer and thus complete the control of the

invariable feed rate. The total signals are sent into the computer for setting the stop function

when the total reaches the standards. Conveyance and measurement are both carried out in

the solid pressure tight body. There is a sweep-cleaning device, which can clean the spilled

material and the fly ash to the coal discharger, in the lower part of the conveyance and

measurement part. There are belt run-off alarm, coal blockage alarm, no coal alarm, chain

breaking alarm and over-temperature alarm inside the body in the system. There are several

monitoring windows, lights on the housing for the easy monitoring of the machines’

operation.

1.2 结构简介 Structure introduction

电子称重耐压式皮带给煤机的壳体是由钢板卷成的密封槽体，其两端

及侧面开有密封良好，方便安装、检修的活动门.输送、计量各部件均固定

在槽体两侧壁上，整体刚性好，有利于计量。下面分别简单介绍：
The housing of the weighing pressure-tight belt coal feeder is a sealed trough body

welded with steel plate. There are easy installed and access doors that are well sealed on both

ends and the sides of the housing. The conveyance and measurement parts are all mounted

on the sidewalls of the chute, which are of excellent integral solidness and good for the

measurement. Please read the following for the details:

1.头轮为胶面人字齿,尾轮为钢面腰鼓形,有利于对皮带的纠偏.其轴承

采用外球面球轴承,安装形式为立式,具有自动调心功能,对安装精度

要求不高。出厂时此轴承已预填装润滑脂并采用双层密封形式,因此

尤其适用于粉尘较多的场合. The head roller is rubber herringbone tooth and

the tail roller is of steel drum type which are good for the correction of the belt

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F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
disalignment. The bearing, which contains the auto-center adjusting function and

doesn’t have high mount requirement. The bearing has been put with the lubrication

and double sealed in the factory, so it is especially suitable for the environment with

much dust.

2.本机在受料区布有平托辊以减少料仓物料对皮带的冲击;皮带秤一

组作为称重托辊;托辊为钢面圆柱形,其表面为加工面,相对于托辊轴

的径向跳动减小,有利于计量;托辊两端装有向心球轴承,外侧为迷宫

式密封圈,适用于粉尘较大的场合. There are some flat idlers on the receiving

place of the machine to reduce the impact of the material from the hopper to the belt.

The idlers of the belt scale are taken as the weighing idlers. The idlers are steel

cylindrical model, the surface is machined surface and reduce the circular run-out to

the idler shaft, which is good for the measurement. There are annular ball bearing on

both ends of the idler, the outer is labyrinth seal ring that are good for the application

with dust.

3.胶带环形阻燃裙边胶带。既能够承受一定的温度，又防止了物料的

撒落。皮带张紧器采用螺旋张紧器，能很方便的调整皮带张力和纠

偏皮带。The belt is endless anti-flaming ripple belt with skirt webbing. It can bear
a certain temperature and avoid the splashing of the materials as well. The take-up

device uses the screw take-up, which is easy to adjust the tension of the belt and

corrects the run-off of the belt.

4.电子称重桥架采用全悬浮式,称重传感器精度高、稳定性能好，具有

良好的温度补偿性。秤体不需要维护，秤架无物料堆积，由此产生

的 零 点 漂 移 的 可 能 性 不 复 存 在 。 The weighing bridge adopts the full

suspending type. The load cell is of high accuracy and stability and has the excellent

temperature compensation. The scale body needs no maintenance. There is no

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F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
possibility of producing zero shifting for there are no materials piled up on the

weighbridge.

5.头尾部设有头部清扫器和内部清扫器。能够清扫掉皮带里、外面粘

附的粉料，可以避免物料的重复计量和由于粉料粘结而导致的皮带

跑偏。头部清扫器刮板为高分子聚乙烯板，内部清扫器刮板为橡胶

板。There are head cleaner and inner cleaner on the head and tail, which can clean
the dust and powder in the belt or attached on the out surface of the belt to avoid the

repeated measurement of the materials and the belt disalignment caused by the

sticking of the powder. The head cleaner scraper is a macromolecule polyethylene

one and the inner cleaner scraper is a rubber one.

6.在底部槽体内还设有链传动式刮板清扫装置。刮板清扫链用于清理

飞灰和撒落料。 There are chain drive sweep cleaner opening in the bottom of
housing. The sweep clean chain is used to clean the fly ash and spilled materials.

7.给煤机机壳上两端开有观察窗，顶部装有防爆照明灯。可以随时观

察给煤机里的运行情况，而不须打开门或停止给煤机的运行。There are
monitoring windows on both ends of the coal feeder housing and there are explosion

proof luminaries on the top of the coal feeder housing for the easy monitoring of the

machine’s performance without opening the door or stop the operation of the coal

feeder.

8.主驱动和清扫刮板驱动结构紧凑、维护量小。 The main drive and clean

scraper drive is of compact type and need little maintenance.

9.进料斗导料槽出口处设有整形闸门，可以方便调整给料量的大小并

保证皮带上物料均匀分布，使称重精度达到最佳效果。There is a shaping
gate at the outlet of the feeding hopper guide chute, which can easily regulate the

feed rate and ensure the uniform distribution of the materials on the belt to make the

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
weighing accuracy to the best one.

1.3 主要配置 Main configuration

---每台含有全封闭耐压称重给煤机主机一台(含胶带输送机及称重桥架和

测速传感器) One full enclosed pressure-tight coal feeder (including belt conveyor and
weight bridge and speed sensor)

1.4 图样清单 Drawings list

1.4.1 机械图纸 Mechanical drawings
给煤系统图 Coal feeder system drawing 3张 3 sheet

1.4.2 电气图纸 Electrical drawings

系统原理图 电气原理图 电气接线图 元器件布置图 共一套

System principle drawing, electrical principle drawing, electrical wiring

diagram, arrangement drawing of components. One set.

1.5 技术参数 Technology parameter

---物料 原煤
Material Coal
---堆积密度 ~0.85 t/ m3

Bulk density ~0.85 t/ m3

---运输皮带 环形裙边胶带

Belt loop type belt with skirt webbing

---带宽 800mm/1000mm/1000mm

Belt width 800mm/1000mm/1000mm

---带速 0.435m/s 0.408m/s 0.408m/s

Belt speed 0.435m/s 0.408m/s 0.408m/s

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
---流量 7~70t/h 9~90t/h 9~90t/h

Flow rate 7~70t/h 9~90t/h 9~90t/h

---主驱动头 SA77 KA87 KA87

Conveyor driving system

---驱动功率 4KW 4KW 5.5KW

Driving power

---清扫链驱动头 SA67 SA67 SA67

Clean chain driving system

---清扫驱动功率 0.75KW

Clean chain driving power

---给料中心距 3934mm 2850mm 9222mm

Central line of feeding

---皮带秤形式 PLR-F1

Belt scale

---倾角 00 00 50

Incline

---计量精度 ≤±0.5%

accuracy
---称重传感器： PLR9363-LS-100kg
Load cell

1.6 备件清单 Spare parts list

以下所推荐的备件主要考虑部分易损件能在出现故障时及时得到更换

以确保设备正常运行。Below are equipment spares suggested for wearing parts replace

once equipment is in fault to make sure equipment’s normal running.

名称 所在部位 型号或代号 在用数量

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
减速机(含电机) 主驱动 SA77 KA87 KA87 1

减速机(含电机) 清扫驱动 SA67 SA67 SA67 1

环形裙边胶带 运输件 800×5[4.5+1.5]×9740 1

1000×5[4.5+1.5]×8520 1

1000×5[4.5+1.5]×21055 1

带座外球面轴承 主动滚筒 UCF212 / UCF213 2

带座外球面轴承 清扫链主轮 UCF210 / UCF211 2

带座外球面轴承 清扫链从轮 61910-2LS / 22209 2

称重传感器 称重桥架 3410-100kg 2
测速传感器 主动滚筒 TVI40N-14-TK2T6TN-0360 1

头部清扫器用刮板 头部清扫器 NJCG-TQ<800> / <1000> 1

Description Location Model/code Qty. in
use
Reducer with motor Main driving WSAT77-Y3-4P-66.67-M4- 1
B-0°
Reducer with motor Clean chain SA77 KA87 KA87 1
driving
loop type belt with Transporting parts 800×5[4.5+1.5]×9740 1
skirt webbing 1000×5[4.5+1.5]×8520
1000×5[4.5+1.5]×21055
Insert Bearing with seat Head pulley UCF212 / UCF213 2
Insert Bearing with seat Clean chain head UCF210 / UCF211 2
pulley
Insert bearing with seat Clean chain tail 61910-2LS / 22209 2
pulley
ad cell Weight bridge 3410-100kg 2
Speed sensor pulley TVI40N-14-TK2T6TN-0360 1
Head scraper blade Head scraper NJCG-TQ<800> / <1000> 1
cleaner

1.7 安装和使用注意事项 Notes for installation and operation

安装及使用之前了解结构及性能是很重要的 . It is necessary and important to
learn equipment structure and performance before installation and operation

1.7.1 机械部分 Mechanical Section

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
1.7.1.1 给料机须固定在刚性较好的水平基础上,每个支腿须与基础牢固

连 接 , 避 免 虚 接 , 以 免 影 响 计 量 . coal feeder must be mounted in

horizontal base with good rigidity, every leg should be mounted with base

rigidly without loosing to assure the accurate measurement.

1.7.1.2 在与给料仓连接后应采取措施减少料仓振动下料引起的给料

机的振动和冲击;给料机稳固于基础是首先考虑的. After connecting

with feeding silo, some measures should be taken to reduce impact and

vibration caused by silo discharging. Feeder fixing should be considered firstly.

1.7.1.3 在调试和使用之前旋松称重传感器下的安全限位螺钉,此螺钉用

于运输和安装工程中保护传感器。Loose the safe limitation screw under

load cell before commissioning and operation, this screw is used for protecting

sensor during transportation and installation. And turn-on the protection terminal

strand of load cell to suited location.

1.7.1.4 在调试和使用之前应检查所有的连接件是否松动;头尾轮及各托

辊上母线是否在同一平面内包括关键的称重托辊. Checking all the

connecting parts to make sure that all parts are fastened, whether head tail roller

and all idlers generatrix and the key weigh roller are in a same plane.

1.7.1.5 本机出厂时各润滑点(减速机除外)均已填充油脂,首次使用时不

须润滑. All the grease points(except for gear motor) should be greased before
leaving factory, no grease needed for the first usage.

1.7.1.6 本机运行之前须给皮带施加予张力,注意在调整张力时尽量使皮

带两侧张力均衡;在皮带跑合期间其张力不要太大. Before operation,

tension should be brought to belt, make sure that tension on both sides of belt is

balanced. During period of belt running, its tension should not be too great.

1.7.1.7 在安装、调试及运行时防止异物对称重区的冲击和过载以免造成

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
称重传感器的损坏。Avoid impact on weighing area to protect loadcell from
damaging and overload when installing, commissioning and operation.

1.7.2 电气部分 Electrical section

1.7.2.1 接线前请详细参阅控制原理图、接线图及仪表说明书，运行之前

仔细检查有无短路和接错。Before wiring, please refer to control principle

drawing, wiring drawing, and Model integrator manual. Before operation, check

whether there is short circuit or wrong circuit.

1.7.2.2 不要随便改变称重传感器及速度传感器电缆的规格型号和长度.
Do not change load cell and speed sensor cable’s specification, type, and length.

1.7.2.3 称重传感器和速度传感器电缆与动力电缆不可同时穿一根管,应

分 管 穿 线 . Load cell and speed sensor cable and power cable can not go
through one pipe, they should go through pipe individually.

1.7.2.4 按仪表说明书要求正确操作使用仪表,仪表内参数不得随便改动;

根据使用情况合理确定校准周期以确保计量精度,并做好校准后

的 数 据 记 录 . Operate integrator correctly as per integrator manual. No

changes can be made on integrator data. Define calibration period according to

usage to assure measurement accuracy, meanwhile make data report after

calibration.

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安全与警告 Security and Warning

警告 Warning

·本设备安装和移动时，须小心轻放，不得碰撞或翻转。

The equipment should be installed and moved carefully, and do not

crash or turnover it.

·为本设备提供的电源必须符合本设备的电源要求。

The power supply for equipment should meet its requirement.

·设备的操作人员必须是经过培训合格的人员，否则不允许操作本设备。

The operator should be trained and qualified for operation, or the

operation will be prohibited.

·设备的操作人员必须遵守各项安全操作规程，包括操作手册和设备上

的警告牌，否则有可能造成人身或设备的损害。
Equipment operators must comply with the safety rules, including operation
manuals and warning signs on the equipment, or they may cause physical or
equipment damage.

·本设备应保证在空车状态下运行良好，无任何异常杂音或异常震动。
This equipment should be guaranteed in the state of empty running well, without
any abnormal noises or unusual vibration

安全 Security

·电源接线者必须是持有安全证书者，无证者不得接线或接电源，并不得
开启电源。Power wiring person must has a safety certificate, wiring by the
person without certificate is prohibited, and should not open the power supply.

·操作人员必须是经过培训合格的人员，设备运行时应注意操作人员与周
围人员的安全。The operator must be trained and qualified personnel. Caution
should be taken when operating equipment operators and the safety of the
personnel around .

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

·留意安全警告牌上的警告。Pay attention to warning signs on the security

warning plate.

·设备运行时手不得伸入设备内进行任何操作，以免发生意外。 When the

equipment running, hands should not enter into equipment and not allowed to
conduct any operation, so as to avoid accidents

·工作时不得去触摸正在或即将运动的部件，如滚筒，皮带等。When the

equipment running, not touching the moving parts or going to moving parts,

such as pulleys, belt, etc.

·设备动作时不得打开防护罩。When the equipment moves, the shield does not

allow to open.

·电气控制柜内有高压，非专业人员严禁打开控制柜。There is a high-voltage
in the electrical control cabinet, and non-professional staff is prohibited
open control cabinet

·如果电气系统出现故障，必须有专业电气技术人员进行维修。 If the
electrical system failed, only the professional and technical personnel can
carry out the electrical maintenance

1.9.2 电气部分 Electrical Section

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
1.9.2.1 接线前请详细参阅控制原理图、接线图及 6105 仪表说明书，
运行之前仔细检查有无短路和接错。 Please refer to the control
principle drawings, wiring diagram and 6105 controller manuals carefully before
wiring to avoid short circuit and to check for mistakes

1.9.2.2 不要随便改变称重传感器及速度传感器电缆的规格型号和长度.
Do not change the type and length specifications of speed sensor and load cell
cable.

1.9.2.3 称重传感器和速度传感器电缆与动力电缆不可同时穿一根管,应
分管穿线. Load cell and speed sensor cables and power cables should
not enter a same duct, should enter different duct separately.

1.9.2.4 按仪表说明书要求正确操作使用仪表,仪表内参数不得随便改动;

根据使用情况合理确定校准周期以确保计量精度,并做好校准后
的数据记录.
Proper operation instruments, in accordance with the instrument
specification requirements, the instrument shall not be arbitrarily changed
the parameters. According to the use condition to rationally determine the
calibration cycle, in order to ensure accuracy of measurement , and then
recording the data after calibration.

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第二章

电
气
操
作

Chapter 2 Electric Operation

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注意：在初次使用之前，应做好以下工作：
CAUTION: THE FOLLOWING PROCEDURE SHOULD BE DONE
BEFORE THE FIRST OPERATION.
l 检查给煤机秤体与机架连接是否可靠，校正水平；Examine whether the
Weight Feeder weighbridge and the body are connected firmly and
calibrated to be balanced.
l 确保各电源线按照图纸正确连接；Make sure that the power cables are
connected correctly according to the drawing.
l 确保各信号线按照图纸正确连接；Make sure that all the signal cables
are connected correctly according to the drawing.

2.1 手动操作 Manual operation

2.1.1 给煤机接通主电源前，要注意检查各按钮开关位置，使之处于断
开位置，在控制柜操作面板上使给煤机工作方式选择开关(1SA1)处于“就
地”位置，控制柜中的总电源开关 0QF 及其它电源断路器置于断开位置。
Prior to connecting main power supply, check all switches and buttons
are in OFF position. The control mode selector switch (1SA1)on the
operation panel of control cabinet should be set to “Local”. The main
power switch (0QF)and other breakers should be disconnected.

2.1.2 检查机械秤体部分有无异物卡住或其它影响开机故障，检查皮带
是否跑偏，跑偏开关是否复位。Make sure that no foreign objects are
lodged in the mechanical parts or anything else which affects machine
start failure. The belt should be aligned well and the belt misalignment
switches should be reset.

2.1.3 检查机械部分正常后，闭合总电源开关 “0QF”（见有关电气图

纸）。闭合变频器电源开关 “1QF”，此时控制柜内变频器得电，变频器上的
LED 显示相关信息。操作变频器面板可以显示输出端运转频率，电流、电
压、线速度、转矩等相关参数，也可以显示变频器的输入状态。输入端连
接是否错误或断线等信息（详细操作参见《变频器说明手册》 ），但此时现

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
场的输送电机应不运转。After the mechanical parts are assured in good
condition, close the main power switch (QF0)and the inverter power
switch(1QF) according to the relevant drawings. The frequency inverter
inside the control cabinet is energized. Operate from the inverter panel,
many relevant parameters can be displayed such as current, voltage,
linear speed, torque, etc. Many detection messages are also available
such as inverter input status, but in this case, the motor on the site
should not be running. Refer to inverter operation manual for reference.

2.1.4 将断路器 6QF 闭合后给仪表送电，仪表 6105 得电并有显示，流量

为零。Connect power supply to the electronics in the control cabinet by
setting 6QF to “Close” position. Set 6QF to close, Then the 6105
integrator can be energized and displayed with zero flow rate.

2.1.5 闭合控制电源断路器“5QF”后，闭合给煤机照明灯电源开关 7QF，

此时运行前准备工作就绪，注意观察系统有无异常及故障情况，如有报警
需检查故障原因并及时排除故障。 Close the breaker of control power
(5QF) . Close coal feeder illuminator power supply switch 7QF. Now the
preparation work is ready for operation. Be careful to observe the system
and eliminate any abnormal conditions in case of alarm
2.1.6 设定变频器参数，使变频器操作方法设定在 “端子信号操作”状
态，频率设定命令设定在 “键盘操作”状态。（参阅《变频器说明手册》），
最高频率设置在 50HZ ，基本频率也设置在 50HZ。Setup the inverter. Set
the operation mode to “Terminal signal operation” status. The frequency
setup should be set to “Keypad operation” status. The max frequency
should be set to 50Hz. And the max. frequency should also be set to
50Hz. Refer to inverter operation manual for reference.

2.1.7 启动给煤机：在控制柜面板上按下”输送机启动”(SB1)按钮， KA2 继

电器吸合，变频器启动信号闭合，此时给煤机运行。 输送机运行指示灯
HL1 点亮。在变频器操作面板上按频率增大按钮使变频器输出频率增大，
输出电压电流发生变化且现场电机的转速也发生相应变化; 在输送机运行
过程中，要检查皮带是否跑偏，若跑偏要及时通过螺旋张紧器对皮带进行
跑偏校正。按下控制柜面板上停止按钮(SB2)则输送机停止。Start the
feeder by pressing “Conveyor Start” button (SB1) to make the relay KA2
pick up. At the same time, the start signal of the inverter is closed to start
the belt feeder. The Run light of the conveyor (HL1) illuminates. Press

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
“increase frequency” button on the inverter panel to increase the output
frequency resulting in corresponding changes on the rotary speed of field
motor. During the conveyor operation, check and correct belt run-off by
adjusting the screw take-ups. Press “Stop” button (SB2) on the operation
panel of control cabinet to stop the conveyor.

2.1.8 仪表参数设定：在运行一段时间皮带驱于稳定后，可对 6105 仪表参

数设定（详见《6105 仪表使用说明书》） ，如输入仪表小数点位置、秤的单
位、秤容量、传感器容量及其灵敏度，皮带一周长度、标定方式、低流量
报警设定等原始参数（初次使用时需输入原始参数，正常使用时一般不要
随便改变或重输入这些原始参数）。Data setup in the 6105. When the belt
is running smoothly after several minutes of initial operation, the 6105
integrator should be setup according to 6105 integrator manual. In case
of initial operation, many parameters must be entered into the integrator
such as decimal position, weigh unit, scale capacity, number of load cells,
belt length, calibration method, low flow rate alarm, etc. These original
parameters must be programmed at initial operation and generally kept
unchanged in normal operation.

2.1.9 称重给煤机的标定 The calibration of coal feeder

首先获取测试周期，然后进行零点标定，零点稳定后可进行间隔标定。间
隔的标定有实物标定、链码标定、挂码标定等方法。经过几次的间隔标定，
使秤达到了称重计量标准，就可用于物料的正常称重计量、累计。具体标
定步骤详见《6105 仪表说明书》 。
The calibration of coal feeder is started with acquisition of test duration.
Then zero calibration and span calibration should be performed
sequentially. The span calibration can be performed by material, test
chain or test weight. Through several times of span calibration, normal
weighing operation can be performed in compliance with the required
measuring criteria. Refer to 6105 Integrator manual

2.1.10 当秤标定完成后，就可以进行 PID 自动控制的调整。首先将变频器

的频率设定命令设置在 “电压和电流输入”状态，6105 仪表处于 “自动”
状态，通过键盘设定给煤量设定值，则系统进行自动恒量给煤状态，适当
调节 PID 参数，使系统响应快、超调小，达到最佳控制状态。6105 仪表根
据给煤量设定值，通过输出 4-20MA 信号控制变频器、自动调整皮带机转速，
使 动 态 流 量 尽 可 能 接 近 设 定 值 ， 同 时 仪 表 显 示 出 控 制 误 差 值 。 After

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
calibration procedure is finished, PID adjustment can be done. Firstly
switch the frequency setup of the inverter to “voltage and current input”.
The 6105 integrator operates in “Auto” status. With a flow rate set point
entered through the keypad on the 6105, the feeder operates in a
constant flow rate. The best control condition can be met by adjusting
PID parameters to allow quick response and the least beyond-the-limit
situations. Based on the flow rate set point, the 6105 submits 4-20mA
output to control the inverter which automatically stipulates the belt
speed accordingly. The actual flow rate can be kept approximate to the
set point with control error displayed in real time.

2.1.11 故障处理及信息显示. Troubleshooting and status indication

在运行时,可能出现的故障会以指示灯亮显示于控制柜上。
在控制柜上有 2 排指示灯,分别为电源指示：灯亮控制电路得电；输送机运
行指示：灯亮表示输送机正在运行；清扫链运行指示：灯亮表示清扫电机
正在进行清扫；清扫链断链报警指示：灯亮表示清扫链发生断链故障；跑
偏报警指示：灯亮表示输送机皮带严重跑偏；堵煤报警指示：灯亮表示输
送机出煤口堵煤。（详见电气元件布置图）。
In operation mode, when the system fails, possible failures can be known
by illumination of the relevant indicating light on the control cabinet.
There are two lines of indicating lights located on the control cabinet,
used for indication of current status: light illuminates means control
circuit get powered; conveyor run indicator: light illuminates represents
conveyor is running; cleaner chain run: light illuminates shows cleaner
motor is doing cleaning; cleaner chain-break alarm: light illuminates
shows cleaner chain breaks; belt run-off alarm: means conveyor belt
runs off; plugging alarm means coal plugging occurs in conveyor outlet
(Refer to Electric Elements Layout Drawing for details.)

变频器如果发生故障，则变频器面板上会显示其发生故障。
若出现报警，检查处理相应报警后，按报警复位按钮后方可再重新启
动给煤机。
If inverter has failure, then failure will be shown in inverter panel. If
alarm occurs, after check and deal with corresponding alarm, press
alarm reset and then once again start coal feeder.

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

2.2 自动控制 Automatic Control

进入自动工作方式之前，请注意将所有给煤机按上述类似的方法进行调试，只有经调
试确认给煤机完全工作正常后才可进行自动工作。 Prior to enter Automatic operation
mode, please be noted all feeders should be commissioned as per above similar methods,
feeders can be in automatic operation in subject to confirmation that each feeder is
approved good.

2.2.1．需自动运行，系统全部送电,这时将控制柜的操作旋钮旋到远程位
置。Put the system into automatic operation. Power on all the equipments
and the control mode selector switch on the operation panel of control
cabinet should be set to “Remote”.
2.2.2.在接收到远程启动信号后,输送机自动运行；接收到远程停止信号
后，输送机自动停止。The conveyor automatically runs after receiving the
remote start-stop signal. The conveyor automatically stops after
receiving the remote stop signal.

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F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

第 三 章

维
护
保
养

Chapter 3 MAINTENANCE

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

3.1 主驱动及清扫减速机 Conveyor and cleaner reducer

3.1.1 油位检查:至少每六个月检查一次;检查时须停止电源并减速器冷却

下来方能拆开油位塞检查油样和油位,然后酌情补充润滑油或更换.. Oil level

inspection should be done every six months. During oil sample and oil level inspection, the

power must be shut down and after the reducer cools down. Fill or replace lubricating oil if

necessary.

3.1.2 油的更换:更换油时须停止电源并减速器冷却下来方能拆掉油位塞通

气阀/排气阀和排油塞将油全部排除;拧入排油塞通过通气孔注入新的油并

至油位塞要求位置,然后拧入油位塞,拧入通气塞和通气阀.. Oil replacement:

During oil replacement, the power must be shut down and after the reducer cools down, the

oil level plug ventilation valve, exhaust valve and oil plug should be removed to empty the

oil. Screw the oil plug to fill new oil through the venthole to the required level and screw the

oil level plug. Screw vent plug and vent valve.

3.1.3 润滑油:详见减速器使用说明书. Lubricant: To see the operation manual of

reducer.

3.2 头尾轮用轴承 Bearing for Head & tail pulley

3.2.1 润滑脂: 2#工业锂基润滑脂. Grease: 2# industrial lithium grease

3.2.2 润滑方式: 油枪注油. Grease method: filling with oil gun

3.2.3 润滑周期: 每隔两周加注一次油脂. Grease Period: every two weeks

3.2.4 注意事项: 必须按规定油脂牌号加注,避免用不同种类油脂混合变质

影响轴承使用;加脂时不宜使用过分的压力以免损坏密封装置;加注

油脂以新脂从轴承内部略有挤出为宜. Matters should be noted: use grease

specified, avoid using various type of grease, which will cause deteriorate and then

influence bearing’s operating. When adding grease, to protect seal unit from damaged,

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual
not to impose great pressure on it. Grease filled should be squeezed a little from

inside of bearing, which is preferred.

3.3 托辊 Idler:
运行过程中应经定期检查托辊转动是否灵活,出现不转或滞转的应取

出托辊将迷宫式密封圈拆下,检查轴承并酌情换之同时抹入普通钙基

润滑脂将密封圈装入.注意装密封圈时须将其侵入热水中使其变软否
则易损坏密封圈.
During period of operating, idlers should be checked and tested for their flexibility
periodically, once no cycling or dull cycling occurs, remove these idlers and then
remove the labyrinth seal loop, check bearings and replace them accordingly, and
meanwhile, put a little lime grease into and replace the seal loop. Please noted that
before replace seal loop, put it into warm water and soften it, otherwise seal loop is
easy to damage.)

3.4 皮带 Belt
使用过程中应经常观察皮带的张力大小及跑偏情况,酌情调整尾轮张

紧 器 使 皮 带 张 力 适 中 并 稳 定 运 行 ; 必 要 时 可 更 换 During operating,
operator should observe whether belt run off and belt tension, etc…, to make sure belt

runs normally, adjust the tail roller’s tensioner to get a right tension, if necessary,

replace the belt.

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 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

3.5 称重桥架 Weighing bridge

每一个月将秤架浮灰清理一次;并重点检查称重托辊运转是否灵活、

称重托辊支架及整个秤体与机架固定螺拴是否松动酌情处理. Clean weight

bridge once every month, check whether weighing idler runs flexible, whether weighing idler

carriage and the whole scale as well as setscrews loose, any problem found, operator should

take some measure promptly, to maintain weighing bridge’s normal operating.

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故障分析 Fault Analysis

称重给煤机在操作和运行中如果出现问题可按下表查找原因，并进行相应处理。If the weigh feeder can not work normally during running,

please find the trouble and disposal as the following table.

表 1 Table 1 称重给煤机故障分析 TROUBLESHOOTING FOR WEIGH FEEDER

序号
现象Phenomenon 原因Trouble 处理方法Disposal
No.
1.电源没有接通
1.检查并接通电源
Thepower supplydid not switch on.
Check and connect thepower.
2.电气接线断路或接触不良
2.检修电气接线
Theelectrical wiringis brokenor bad contact.
Examineand repair the electrical wiring.
3.电机有故障 There is fault for motor.
称重给煤机不能起动 3.检修电机Examine and repair the motor.
1 4.主动滚筒与皮带间打滑
Weighfeeder cannot be started. 4.增加胶带的张紧力
There istrackslip between head pulleyand belt.
Adjust thetensionof belt.
5.变频器有故障 （可选）
5.检修变频器
There isfault for frequency inverter. （Optional）
Examineand repair the frequencyinverter.
6.PLC 有故障 （可选）
6.检修PLC Examine and repair PLC.
There isfault for PLC. （Optional）
 F57 型耐压式称重给煤机 使用说明书 F57 Operation & Maintenance Manual

1.重新调整安装位置
Readjust theinstallation position
称重给煤机转动部位有异常声
1.安装不良 The installation isnot correct. 2.紧固安装螺栓
响和振动（含电机和减速机）
2.安装螺栓松动 The installation nuts become flexible. Fix the installation nuts.
2 Thereis abnormal noiseand
3.润滑不良 Lubricationis incorrect. 3.加注润滑剂并润滑
vibrationinthe rollingposition.
4.轴承损坏 The bearingis damaged. Add lubricant.
( include motorand gear)
4.更换轴承
Replacethe bearing.
1.胶带张紧力调整不当 1.调整螺旋张紧器
Theadjustment of belt tensionis incorrect. Adjust thescrew tensioner.
2.主、从滚筒外面有物料粘结 2.清理滚筒表面附着的物料
3 输送胶带跑偏Belt run off.
There arematerials felting on thesurface of head and tail pulleys. Clear thematerials on surface of pulleys.
3.胶带内侧有物料粘结 3.清理胶带内侧粘结的物料
There arematerials felting on thesurface of inner side of belt. Clear thematerials on surface of inner sideof belt