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Triveni Gears

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0% found this document useful (0 votes)
180 views8 pages

Triveni Gears

Uploaded by

nilesh121219
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

AM: SKM: A40: 90110126: 28th March 2024

M/s MHWirth India Pvt Ltd.


Redbrick Offices, Unit no. 2, A Wing, 9th Floor,
Lodha I-Think Techno Campus,
Thane (W) 400 607 Maharashtra India

Kind Attn: Ms. Nilesh Katolkar, Engineer M02-01 ITES India

Dear Sir,

Sub: Your requirement of Gear wheel and Pinion as per drawing provided
B0040111, B0040112, B0022883 and B0022886.

Ref: Your E-mail dt. 21st Mar 2024.


We thankfully acknowledge the receipt of your above referred enquiry
regarding the subject matter. We take pleasure to submit our OFFER as
follows:

SCOPE OF SUPPLY:
Manufacture and Supply of Gear set as per your drawings, which includes
following items:

Sl. Item
Drawing No. MOC
No. Description

Gear Wheel 11056997_B0040111_Rev1 18CrNiMo7-6


1.
Pinion Shaft 11056998_B0040112_Rev2 18CrNiMo7-6

Gear Wheel 21030852_B0022883_Rev6 18CrNiMo7-6


2.
Pinion Shaft 21030853_B0022886_Rev2 18CrNiMo7-6
QUALITY ASSURANCE:

Raw Material Quality Test:


Chemical Composition As per DIN 17210 /EN 10084
Ultrasonic Soundness As per ASTM A 388

Test as per ASTM E 112 (Grain size) /


Microstructure Analysis
acceptance ASTM A534
 Over Size Inclusion < 50 microns Test as per ASTM E45 / Acceptance as
per ASTM A 534

 Banding < 50 microns


 Al/Ni Ratio 2 to 2.5
As per DIN 17210/EN 10084
 H2 & O2 level H </= 2.2 ppm & O
</=20 ppm

Process Quality Test:

Dimensional Measurement/Accuracy As per TEIL standard


Geometrical Parameters :
 Runout Profile, Helix
ISO1328-1 Class 4
 Radial runout and Pitch errors
 Graphs of profile and helix
As per REFERENCE PROCEDUE ASME
Dye penetration flaw check for Sec V, ARTICLE 6/As per ACCEPATANCE
surface finish REFERENCE ASME Sect. VIII Div.1
Appendix 8, Clause 8-4
Electrical and Mechanical Runout
As per API 613
(EMR) on V-Block
Surface & Sub surface defects by
Magnetic Particle Inspection (MPI)
VINZE Magnaflex

Heat Treatment Quality

Microstructure Analysis
Case depth As per AGMA 923 B05 / AGMA 2001 D04
Case hardness

Page 2 of 8
Note

1. Proposed materials are with Hardened and tempered(H&T) condition.


2. Ferrite-Pearlite structure (+FP) will be treated in the AS-FORGED
conditions.
3. Elongation on material will be with the range of Q7-Q11 and ≥L8 against
the required ≥Q8 and ≥L11
4. Considered test sample will be Ø30 mm longitudinal test piece.
“concurrence” specified in the specification will need to be clarified.
5. Proposed material Grain size will be 5 & finer.
6. We request you to recheck the hardness range provided i.e. 266±2 HB.
However Hardness value ≥ 266 HB corresponds to TS >900N/mm2 will be
maintained.

7. Necessary test certificates will be given at the time of dispatch.


8. Due to the inhouse measurement limitation CMM report cannot be
provided.

9. Balancing of components are not included, if applicable to be discussed


further.

SALIENT FEATURES OF OUR PROPOSAL:


• Complete manufacturing of Gear Internals and Gearbox on world’s best
Machines, Like Gleason Pfauter (Germany) for Hobbing and Profile
Grinding, capable of achieving ISO1328-1 Class 4 of Accuracy, GER (Spain)
Cylindrical Grinding Machine, and Juaristi (Spain) Horizontal Machining
Centre.

• Gearbox will be tested at full speed, no-load on a highly instrumented


test rig capable of measuring Casing vibrations by ENTEK IRD DATA PAC
1500, Noise level by RION, Bearing White Metal Temperatures by RTD,
Bearing Shell Temperature by GIC Thermometer and shaft vibrations by
Bentley Nevada online computer Monitoring system.

• Test rig has fully instrumented test rig is capable of testing up to 70 MW


gear boxes with latest data acquisition system. The test stand consists
of,

Page 3 of 8
o A variable speed DC motor capable of 600 kW output. Slave
gearbox.
o A lube oil system.

o Bentley Nevada vibration monitoring system.

o ADRE for online monitoring- to measure Vibration of shaft (Bode


plots and Polar Plots).

This monitors and records all gearbox test results, giving a complete
Analysis of
o Bearing temperatures.

o Casing Vibration.

o Oil flow.

o Noise.

COMMERCIAL:

Unit Unit Unit


Sl. Item Price Price Price
Drawing No.
No. Description EUR/ea. EUR/ea. EUR/ea.
(1 set) (3 sets) (6 sets)
Gear 11056997_
€ 61,000 € 57,500 € 54,000
1. Wheel B0040111_Rev1
Pinion 11056998_
€ 50,000 € 47,000 € 43,000
Shaft. B0040112_Rev2
Gear 21030853_
€ 46,000 € 44,000 € 42,000
2. Wheel B0022886_Rev2
Pinion 21030852_
€ 38,000 € 34,500 € 32,000
Shaft. B0022883_Rev6

Total €1,95,000 €1,83,000 €1,71,000

Page 4 of 8
Price Basis /Incoterms : Ex-Works, Mysore.

Packing & Forwarding : 2.5% extra on the basic quoted value.

Payment Terms : 50% advance along with the order by


wire transfer and balance 50% against
proforma Invoice before dispatch by way
of wire Transfer.

Delivery : Within 20 – 22 weeks from the date of


receipt of Purchase order Or approval of
proposal drawing whichever is later.

Freight and Insurance : To be arranged by you.

Guarantee/Warranty : Our product is guaranteed/warranted


for the period of 12 months from the
date of commissioning or 18 months
from the date of supply whichever is
earlier, which is limited to material
supply & workmanship.

Bank Charges : To respective account.

Page 5 of 8
Validity : Till 30th Apr 2024.

We trust, we made an acceptable quotation and look forward to


receiving your valuable order an early date.

We remain at your service for any further clarification/information you


might require.

Thanking you in advance and assuring you of our best attention at all
times.

Yours faithfully,
For Triveni Engineering and Industries Ltd

Avinash M
Sr. Manager (Marketing)

Mobile : 09448282525
Telephone : 0821-4286580
E-mail : [email protected]
Enclosure: Export annexure

Page 6 of 8
EXPORT ANNEXURE

General terms & Conditions:

1. Procurement and manufacturing will start only after receipt of GA Approval


Or, against specific approval by customer in writing.
2. Delivery terms:
a. Stage inspection: Clearance/ rejection shall be arranged not more
than 3 days from the date of inspection as this will have
repercussions on delivery.
b. Mechanical run test: This will be performed at our facility in Mysore,
India. Triveni will carry out one-time testing, which can be witnessed
by Third party if required. Any additional testing if specially requested
will be charged nominal extra.
3. All the documents will be in English language only. Nominal Charges for
Translation to any other language if required shall be to purchasers
account.

Warranty Terms:

4. Triveni has institutionalized warranty for such overseas installations as


given below.
a. The gearbox is warranted for a period of 12 months from date of
commissioning or 18 Months from date of dispatch whichever is
earlier.
b. Warranty includes design and manufacturing defects and excludes
improper handling or improper use.
c. Warranty will get nullified if the operation of gearbox is found
deviating from Triveni’s installation, commissioning and operating
procedures.
d. In case of any manufacturing defects, full opportunity will be given to
carry out repair either at the site or at Triveni works as applicable.
e. In case the damage is irreparable and during the warranty period, the
damaged parts shall be given by Triveni as free issue.
f. During warranty period, Packing and Transportation cost of damaged
/ replaced part, to & fro Triveni Facility at Mysore, India would be to
purchaser’s account. The cost of transportation including custom
clearance for getting the damaged part to Triveni facility would also
be to purchaser account.
g. Service Engineer visit to the site during the warranty period will be
chargeable as per mutually agreed norms.
h. Service Engineer visit to the site after the warranty period will be as
per mutually agreed norms.

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