PI734A - Winding 312

APPROVED DOCUMENT
Technical Data Sheet
 PI734A
SPECIFICATIONS & OPTIONS
STANDARDS TERMINALS & TERMINAL BOX
Stamford industrial generators meet the requirements of BS Standard generators feature a main stator with 6 ends
EN 60034 and the relevant sections of other national and brought out to the terminals, which are mounted on the
international standards such as BS5000, VDE 0530, NEMA frame at the non-drive end of the generator. A sheet steel
MG1-32, IEC60034, CSA C22.2-100, AS1359. terminal box contains the AVR and provides ample space
Other standards and certifications can be considered on for the customers' wiring and gland arrangements. It has
request. removable panels for easy access.

DESCRIPTION SHAFT & KEYS

The STAMFORD PI range of synchronous ac generators are All generator rotors are dynamically balanced to better
brushless with a rotating field. They are separately excited than BS6861:Part 1 Grade 2.5 for minimum vibration in
by the STAMFORD Permanent Magnet Generator (PMG). operation. Two bearing generators are balanced with a
This is a shaft mounted, high frequency, pilot exciter which half key.
provides a constant supply of clean power via the Automatic
Voltage Regulator (AVR) to the main exciter. The main INSULATION/IMPREGNATION
exciter output is fed to the main rotor, through a full wave The insulation system is class 'H', and meets the
bridge rectifier, protected by surge suppression. requirements of UL1446.
All wound components are impregnated with materials
VOLTAGE REGULATORS APPROVED DOCUMENT and processes designed specifically to provide the high
The PI range generators, complete with a PMG, are available build required for static windings and the high mechanical
with one of two AVRs. Each AVR has soft start voltage build strength required for rotating components.
up and built in protection against sustained over-excitation,
which will de-excite the generator after a minimum of 8 QUALITY ASSURANCE
seconds. Generators are manufactured using production
Underspeed protection (UFRO) is also provided on both procedures having a quality assurance level to
AVRs. The UFRO will reduce the generator output voltage BS EN ISO 9001.
proportional to the speed of the generator below a pre-
settable level. NOTE ON REGULATION
The stated voltage regulation may not be maintained in
The MX341 AVR is two phase sensed with a voltage the presence of certain radio transmitted signals. Any
regulation of ± 1 %. (see the note on regulation). change in performance will fall within the limits of Criteria
'B' of EN 61000-6-2:2001. At no time will the steady-state
The MX321 AVR is 3 phase rms sensed with a voltage voltage regulation exceed 2%.
regulation of 0.5% rms (see the note on regulation). The
UFRO circuit has adjustable slope and dwell for controlled DE RATES
recovery from step loads. An over voltage protection circuit All values tabulated on page 8 are subject to the following
will shutdown the output device of the AVR, it can also trip an reductions
optional excitation circuit breaker if required. As an option,
short circuit current limiting is available with the addition of 5% when air inlet filters are fitted.
current transformers. 10% when IP44 Filters are fitted.
3% for every 500 metres by which the operating altitude
Both the MX341 and the MX321 need a generator mounted exceeds 1000 metres above mean sea level.
current transformer to provide quadrature droop 3% for every 5°C by which the operational ambient
characteristics for load sharing during parallel operation. temperature exceeds 40°C.
Provision is also made for the connection of the STAMFORD
power factor controller, for embedded applications, and a Note: Requirement for operating in an ambient
remote voltage trimmer. temperature exceeding 60°C must be referred to the
factory.
WINDINGS & ELECTRICAL PERFORMANCE
All generator stators are wound to 2/3 pitch. This eliminates
triplen (3rd, 9th, 15th …) harmonics on the voltage waveform
and is found to be the optimum design for trouble-free supply
of non-linear loads. The 2/3 pitch design avoids excessive
neutral currents sometimes seen with higher winding pitches. Note: Continuous development of our products entitles us to
A fully connected damper winding reduces oscillations during change specification details without notice, therefore they must
paralleling. This winding, with the 2/3 pitch and carefully not be regarded as binding.
selected pole and tooth designs, ensures very low levels of
voltage waveform distortion. Front cover drawing is typical of the product range.

2
 PI734A
WINDING 312
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX341 MX321

VOLTAGE REGULATION ± 1% ± 0.5 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

INSULATION SYSTEM CLASS H

PROTECTION IP23

RATED POWER FACTOR 0.8

STATOR WINDING DOUBLE LAYER LAP

WINDING PITCH TWO THIRDS

WINDING LEADS 6

MAIN STATOR RESISTANCE 0.0016 Ohms PER PHASE AT 22°C STAR CONNECTED

MAIN ROTOR RESISTANCE

APPROVED DOCUMENT 1.67 Ohms at 22°C

EXCITER STATOR RESISTANCE 17.5 Ohms at 22°C

EXCITER ROTOR RESISTANCE 0.063 Ohms PER PHASE AT 22°C

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED 2250 Rev/Min

BEARING DRIVE END BALL. 6228 C3

BEARING NON-DRIVE END BALL. 6319 C3

1 BEARING 2 BEARING

WEIGHT COMP. GENERATOR 2760 kg 2710 kg

WEIGHT WOUND STATOR 1306 kg 1306 kg

WEIGHT WOUND ROTOR 1139 kg 1077 kg

2
WR² INERTIA 32.7498 kgm 31.7489 kgm2
SHIPPING WEIGHTS in a crate 2833kg 2779kg

PACKING CRATE SIZE 194 x 105 x 154(cm) 194 x 105 x 154(cm)

50 Hz 60 Hz

TELEPHONE INTERFERENCE THF<2% TIF<50

COOLING AIR 2.69 m³/sec 5700 cfm 3.45 m³/sec 7300 cfm

VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
kVA BASE RATING FOR REACTANCE
1225 1260 1260 1235 1375 1500 1510 1525
VALUES
Xd DIR. AXIS SYNCHRONOUS 3.51 3.26 3.02 2.64 4.24 4.14 3.81 3.53

X'd DIR. AXIS TRANSIENT 0.21 0.20 0.18 0.16 0.26 0.25 0.23 0.22

X''d DIR. AXIS SUBTRANSIENT 0.16 0.15 0.14 0.12 0.19 0.19 0.17 0.16

Xq QUAD. AXIS REACTANCE 2.26 2.10 1.95 1.70 2.74 2.67 2.46 2.28

X''q QUAD. AXIS SUBTRANSIENT 0.32 0.29 0.27 0.24 0.38 0.37 0.34 0.32

XL LEAKAGE REACTANCE 0.04 0.04 0.03 0.03 0.05 0.05 0.04 0.04
X2 NEGATIVE SEQUENCE 0.22 0.21 0.19 0.17 0.27 0.26 0.24 0.23
X0 ZERO SEQUENCE 0.03 0.03 0.02 0.02 0.03 0.03 0.03 0.03

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.13s
T''d SUB-TRANSTIME CONST. 0.01s
T'do O.C. FIELD TIME CONST. 2.14s
Ta ARMATURE TIME CONST. 0.02s
SHORT CIRCUIT RATIO 1/Xd

3
 PI734A
50 Winding 312
Hz THREE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

4
 PI734A
60 Winding 312
Hz THREE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

5
 PI734A
Winding 312

Locked Rotor Motor Starting Curve

50 346V 380V 400V 415V 440V
30 Hz

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15 APPROVED DOCUMENT
10

0
0 500 1000 1500 2000 2500
LOCKED ROTOR kVA

60 380V 416V 440V 460V 480V

30 Hz

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 500 1000 1500 2000 2500 3000
LOCKED ROTOR kVA

6
 PI734A
Winding 312
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
50
Hz
100000

SYMMETRICAL

ASYMMETRICAL
CU RR E NT (Am p s)

10000

APPROVED DOCUMENT

1000
0.001 0.01 0.1 1 10
TIME (secs)
Sustained Short Circuit = 4,400 Amps

60 100000
Hz

SYMMETRICAL

ASYMMETRICAL
CU RR E NT (Am p s)

10000

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 4,650 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v x 1.00 416v x 1.00 Minimum x 1.00 x 1.80 x 3.20
400v x 1.05 440v x 1.06 Sustained x 1.00 x 1.50 x 2.50
415v x 1.09 460v x 1.10 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v x 1.16 480v x 1.15 All other times are unchanged
The sustained current value is constant irrespective
of voltage level
Note 3
Curves are drawn for Star (Wye) connected machines.

7
 PI734A
Winding 312 / 0.8 Power Factor

RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

50Hz Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

kVA 1140 1175 1175 1150 1225 1260 1260 1235 1275 1315 1315 1290 1310 1350 1350 1325

kW 912 940 940 920 980 1008 1008 988 1020 1052 1052 1032 1048 1080 1080 1060

Efficiency (%) 94.5 94.6 94.8 95.0 94.3 94.4 94.6 94.8 94.1 94.2 94.4 94.7 94.0 94.1 94.3 94.6

kW Input 965 994 992 968 1039 1068 1066 1042 1084 1117 1114 1090 1115 1148 1145 1121

60Hz Star (V) 416 440 460 480 416 440 460
APPROVED DOCUMENT 480 416 440 460 480 416 440 460 480

kVA 1275 1395 1405 1415 1375 1500 1510 1525 1425 1560 1570 1585 1465 1605 1615 1630

kW 1020 1116 1124 1132 1100 1200 1208 1220 1140 1248 1256 1268 1172 1284 1292 1304

Efficiency (%) 94.5 94.5 94.6 94.8 94.3 94.2 94.4 94.6 94.1 94.1 94.3 94.5 94.0 94.0 94.2 94.4

kW Input 1079 1181 1188 1194 1167 1274 1280 1290 1211 1326 1332 1342 1247 1366 1372 1381

DIMENSIONS

8
 APPROVED DOCUMENT

Head Office Address:

Barnack Road, Stamford
Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

www.cumminsgeneratortechnologies.com

Copyright 2010, Cummins Generator Technologies Ltd, All Rights Reserved

Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.

PI7A-312-TD-EN-SG-A