INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 01
1-11-900
CAR HANGING TOOL
IdN 56302210 - COMM
IdN 56302378 - MOD
IdN 56302406 - MOS
Summary This manual describes the use of the car hanging tools IdNo 56302210, 56302378
and 56302406
Authorization: Authored Reviewed Released
Lead Office: ES4
Name: A. Garcia P. Cruz FJ. Bauza
Date: 04.05.2006 04.05.2006 08.05.2006
Modification: 00 01
KA No. 157072 340047
KA Date: 19.05.2006 30.04.2010
Restrictions This Manual is the property of INVENTIO AG and shall only be used by SCHINDLER personnel or authorized SCHINDLER
agents for purposes which are in the interest of SCHINDLER. This design and information is our intellectual property. Without
written consent, it must neither be copied in any manner, nor used for manufacturing, nor communicated to third parties. Applica-
tion for such consent should be addressed to: INVENTIO AG, Postfach, CH-6052 Hergiswil NW
Page 1 - 12
INVENTIO AG
DRAFT
Contents 1 Scope....................................................................................................... 3
2 Tool IdNo 56302210 for PK31 .................................................................. 3
2-1 Description ...................................................................................... 3
2-2 Before installing the tool .................................................................. 4
2-3 Installation of the car hanging tool IdNo 56302210.......................... 5
3 Tool IdNo 56302378 for PKX31-Flex........................................................ 7
3-1 Description ...................................................................................... 7
3-2 Before installing the tool .................................................................. 8
3-3 Installation of the car hanging tool IdNo 56302378.......................... 9
4 Tool IdNo 56302406 for MOS 2100x1100 BKxTK wide cars .................. 10
4-1 Description .................................................................................... 10
4-2 Before installing the tool ................................................................ 11
5 Use of the tools ...................................................................................... 12
6 Maintenance instructions........................................................................ 12
7 Transport, Storage, Life time .................................................................. 12
K E 00-A Page 2 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
1 Scope
Ident. Number 56302210 Ident. Number 56302378 Ident. Number 56302406
Schindler 3100 / 3300 / 5300 / 6300 Schindler 6300 with PKX31 Flex Schindler 5300 with wide cars
with PK31 cars cars 2100 x 1100 (BKxTK)
Process: Installation, corrective mainternance and modernizations (car substitution)
2 Tool IdNo 56302210 for PK31
2-1 Description
This tool is composed by a main beam (1), an extension tube (2), fixation bolts and washers (3, 4), and a central
hoist point (5). Manufacturing details can be found on the Z43401126 drawing
The two beams conform a telescopic device, which can be extended in a way to fit with the different BK values
existing in Schindler 3100/ 3300/5300/6300 product lines with PK31 car
The central hoist point (5) can be located at different positions according to the holes (6) disposed along the
beam, in a way to be approximately centered on the tool once adjusted to the required BK
The tool is attached to the structural car roof by means of two M20 bolts (3, 4) and washers. M20 nuts (10) are
foreseen to keep the main bolts (4) and spacers (7) on place during transport and storage
8
4
5
3
9
6
7 10
6
10
1
Car hanging tool 56302210
1 Main beam 6 Holes for hoist point
2 Extension tube 7 Tube Spacers
3, 4 Fixation bolts 8 M24 Eyebolt
5 Central hoist point 9 Max. Load plate
Copyright © 2010 INVENTIO AG Page 3 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
10 Transport nuts
2-2 Before installing the tool
Danger !
The following checking points are mandatory before installing the car hanging tool
Do not use the tool if any of the above checks is not positive!
• Perform the following general checking prior to the car hanging tool installation
No Step
200 Check visually the absence of damaged parts
201 Check visually in all the parts the absence of corrosion
202 Check the existence of a welding point (1) on the nut under the eyebolt. This weld-
ing point prevents the nut going out from the eyebolt thread
203 Check on the central hoist point the existence of the load plate (2) which informs
of the maximum allowable load
Copyright © 2010 INVENTIO AG Page 4 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
2-3 Installation of the car hanging tool IdNo 56302210
No Step
204 Extend the tool in a way to fit with the required BK dimension and the correspond-
ing distance between the two lateral car fixation points
Caution!
For the following cases, only the main beam (1) has to be used:
• Schindler 3300, GQ400, BKS1062
• Schindler 3100, GQ535, BKS1090
No Step
205 Locate the hole which fits with the central position, install the hoist point housing
and secure it by means of a M10x100 bolt (2), washer and nut
206 Fix the assembly to the car roof using the two main M20x180 bolts (3), washers
(4) and tube spacers (5)
207 Tighten the M20 bolts firmly (6) by using an open-end spanner
Danger !
During the tightening operation, check that the M20 bolt's thread enters a minimum of
15mm into the car roof fixation point (7)
4
=
2
5
=
Copyright © 2010 INVENTIO AG Page 5 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
>>L
15mm
minimum!
Danger !
• Do not overtighten the M20 (3) and M8 (8) bolts!. Use standard open-end
spanners (instead of “socket spanners with handle ratchet” or “long-arm
wrenches”) to firmly tighten the bolts avoiding any damage on the fixation systems
Copyright © 2010 INVENTIO AG Page 6 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
3 Tool IdNo 56302378 for PKX31-Flex
3-1 Description
This tool is composed by a main beam (1), an extension tube (2), fixation bolts and washers (3, 4) and a central
hoist point (5). Manufacturing details can be found in Z43401276
The two beams conforms a telescopic device which can be extended in a way to fit with the different BKS exist-
ing in Schindler 3100/ 3300/5300/6300 product lines with PKX31 flex cars.
The central hoist point (5) has to be positioned centered on the tool once adjusted to the required BKS, and kept
in position by means of the two fixing M8 bolts 6)
The tool is attached to the structural car roof by means of two M20 bolts (3, 4) and washers
M20 nuts (7) are foreseen to keep the main bolts (3) and spacers (8) on place during transport and storage
6 3
5
9
6
10
1
4
7
8
7
Car hanging tool 56302210
1 Main beam 6 Fixation bolts
2 Extension tube 7 Transport &storage nuts
3, 4 Fixation bolts 8 Tube spacers
5 Central hoist point 9 Max. Load plate
10 Safety plate
Copyright © 2010 INVENTIO AG Page 7 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
3-2 Before installing the tool
Danger !
The following checking points are mandatory before installing the car hanging tool
Do not use the tool if any of the above checks is not positive!
• Perform the following general checking prior to the car hanging tool installation
No Step
300 Check visually the absence of damaged parts
301 Check visually in all the parts the absence of corrosion
302 Check the existence of a welding point (1) on the nut under the eyebolt. This weld-
ing point prevents the nut going out from the eyebolt thread
303 Check on the central hoist point the existence of the load plate (2) which informs
of the maximum allowable load
304 Check on the central hoist point the existence of the safety plate (3) which informs
about the maximum length in which the tool can be extended
305 Check that the extremity of the M8 bolts doesn’t overrun the counter nut (4) so
that the main beam will not be damaged
2
NOT OK OK
Copyright © 2010 INVENTIO AG Page 8 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
3-3 Installation of the car hanging tool IdNo 56302378
No Step
306 Extend the tool in a way to fit with the required BK dimension and the correspond-
ing fixation points
307 Fix the assembly to the car roof using the two main M20x180 bolts (3), washers
(4) and tube spacers (5)
308 Locate the hoist point (6) approximately at the middle of the tool (7) and fix it by
means of the two M8 bolts (8)
Danger !
• Do not overtighten the M20 (3) and M8 (8) bolts!. Use standard open-end
spanners (instead of “socket spanners with handle ratchet” or “long-arm
wrenches”) to firmly tighten the bolts avoiding any damage on the fixation systems
• Check that the M20 bolt's thread enters a minimum of 15mm into the car roof
fixation point (9)
8
6 L
3
>>L
7
=
4
5 =
15mm
minimum!
Copyright © 2010 INVENTIO AG Page 9 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
4 Tool IdNo 56302406 for MOS 2100x1100 BKxTK wide cars
4-1 Description
This tool is composed by a main beam (1), fixation bolts and washers (2, 3) and a central hoist point (4).
Manufacturing details can be found in Z43401304
The main beam has a fix length and can only be used for a single BKS value of 2146mm (the standard BKS for
the MOS wider 2100x1100 BKxTK cars).
The tool includes a central hoist point fixed with three bolts (). Contrary to the other tool versions, this central
point cannot be shifted in BK direction
The tool is attached to the structural car roof by means of two M20 bolts (2, 3) and washers
Copyright © 2010 INVENTIO AG Page 10 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
4-2 Before installing the tool
Danger !
The following checking points are mandatory before installing the car hanging tool
Do not use the tool if any of the above checks is not positive!
• Perform the following general checking prior to the car hanging tool installation
No Step
400 Check visually the absence of damaged parts
401 Check visually in all the parts the absence of corrosion
402 Check that the central bolts (1, 2) are well tighten with the corresponding washers
and nuts
Copyright © 2010 INVENTIO AG Page 11 - 12
Schindler 3100 / 3300 /5300 tooling INVENTIO AG
Installation
Car hanging tool for Rel.3 K609814E / 00
5 Use of the tools
The scope defined on chapter 1 applies. The integration of these tools within the Schindler 3100 / 3300 / 5300 /
6300 installation methodology is described into the K609754 and XXXXXX documents. In particular, the
methods state that the car is used as a working platform in combination with its safety gear, driven by the
corresponding overspeed governor
Danger !
• Maximum hoisting capacity is 1250 kg
• The car structure (used as a working platform during the installation phase) has to
be equiped with the corresponding safety gear&overspeed governor set (or
®
equivalent certified independent fall arrest device like Tirak-blocstop for countries
with special local safety codes)
• For the 56302378/MOD tool, the maximum extension length is 1200mm!
• For the 56302406/MOS tool, an unique inter-hole distance of 2030mm can be
used!
6 Maintenance instructions
The tools have to be keept free from dust, oil, grease and humidity:
• Use a cotton cloth to remove dust and humidity
• Use in addition some white spirit to remove grease and oil
7 Transport, Storage, Life time
The tool can be transported and stored in any location preserved from rain/water projections and humidity. Use
the supplied M20 nuts (1) to keep the main M20 bolts (2) and spacers (3) in place during transport
Special instructions to transport the 56302378 tool:
• Assenbly and secure together the internal and the external beams by using one of the M20 bolts (2) as
shown on the figure: This will avoid any unexpected slide of the inner tube
• Tighten the two M8 bolts (4) to avoid any sliding of the hoist point
4 1
1
The car-hanging tool has an expected lifetime of 10 years. Nevertheless -as described in chapter 2-2- signs of
corrosion, damages or inadequate use may invalidate the use of the tool in a shorter period
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Copyright © 2010 INVENTIO AG Page 12 - 12
