NEMA Contactors and Starters

Freedom Series
2.1
Standards and Certifications
● Standard: designed to ISO 9000 Certification Short Circuit Protection
2
meet or exceed UL,
NEMA, IEC, CSA, VDE
When you turn to Eaton’s
products, you turn to quality.
Fuses and Inverse-Time
Circuit Breakers may be
2
and BS The International Standards selected per Article 430,
● UL listed: UL File #E1491, Organization (ISO) has Part D of the National 2
Guide #NLDX—Open and established a series of Electrical Code to protect
NEMA 1, 4, 12 Enclosed standards acknowledged motor branch circuits from 2
● CSA Certified: CSA File by 91 industrialized nations fault conditions. If higher
#LR353, Class #321104 to bring harmony to the ratings or settings are required 2
Open and NEMA 1 international quest for quality. to start the motor, do not
The ISO certification process exceed the maximum as listed
Enclosed
covers 20 quality system in Exception No. 2, Article
2
elements in design, 430-52.
production and installation 2
that must conform to
achieve registration. This 2
commitment to quality will
result in increased product
reliability and total customer
2
satisfaction.
2
2
Catalogue Number Selection 2
Freedom Series
2
A N 1 9 A N 0 A 5E 005
2
Device Type C440 OLR Designation
(FVNR and FVR only)
C440 FLA Range
(FVNR and FVR only)
2
A = Starter Standard
C = Contactor 5E = Standard feature set NEMA Size 00
E = IEC
N = NEMA SEL Reset, SEL Class (10A, 10, 20, 30) 1P6 = 0.33–1.65A
2
5G = Ground fault feature set 005 = 1–5A
SEL Reset, SEL Class (10, 20) 020 = 4–20A 2
Device Assembly OLR Type NEMA Size 0
Configuration 5 = Contactor only—no overload relay AC Coil Suffix 1P6 = 0.33–1.65A
005 = 1–5A
2
70 = Multi-speed 6 = Starter w/C306 bi-metal OLR Suffix Coil Volts and Hertz
1 = Non-reversing 9 = Starter w/C440 electronic 020 = 4–20A
5 = Reversing overload
A
B
= 120/60 or 110/50
= 240/60 or 220/50
NEMA Size 1 2
C = 480/60 or 440/50 1P6 = 0.33–1.65A
D = 600/60 or 550/50 005 = 1–5A
020 = 4–20A
2
E = 208/60
NEMA Enclosure 045 = 9–45A
Contactor Frame Size 1 N = Open
H
J
= 277/60
= 208 – 240/60 2 NEMA Size 2 2
NEMA Continuous K = 240/50 005 = 1–5A

A=
Size
00
Amperes
9
For Starters L
N
= 380 – 415/50
= 550/50
020 = 4–20A 2
Starter 045 = 9–45A
B= 0 18 T = 24/60, 24/50 3
D= 1 27
Mounting Option
0 = Horizontal
U = 24/50
NEMA Size 3
100 = 20–100A
2
G= 2 45 V = 32/50
K= 3 90 V = Vertical W NEMA Size 4
N= 4 135 For Contactors Only Y
= 48/60
= 48/50 140 = 28–140A
2
S= 5 270 2 = Two-pole NEMA Size 5 4
T=
U=
6
7
540
810
3 = Three-pole
4 = Four-pole
300 = 60–300A 2
V= 8 1215 5 = Five-pole
2
Notes
1 For contactor only orders, add B to end of Catalogue number if NEMA Size 00–2, 6. 2
2 NEMA Sizes 00 and 0 only.
3 NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only.
4 NEMA Size 5 requires the use of CTs with 1-5A OL relay.
2
2
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 2.1 NEMA Contactors and Starters
Freedom Series

Three-Phase Non-Reversing and Reversing, Full Voltage Starters Contents

2 Description Page
2 Contactors—Non-Reversing and Reversing . . . . . . V5-T2-4
Starters—Three-Phase Non-Reversing and
2 Reversing, Full Voltage
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V5-T2-11
2 Kits and Accessories. . . . . . . . . . . . . . . . . . . . . V5-T2-13
Renewal Parts Publication Numbers . . . . . . . . . V5-T2-13
2 Technical Data and Specifications . . . . . . . . . . . V5-T2-13
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . V5-T2-14
2 Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload . . . . . . . . . . . . V5-T2-15
2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T2-21
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . V5-T2-30
2 Technical Data and Specifications . . . . . . . . . . . . . V5-T2-34
Relays—Thermal Overload. . . . . . . . . . . . . . . . . . . V5-T2-38
2 C440/XT Electronic Overload Relay . . . . . . . . . . . . V5-T2-48

2
2 Starters—Three-Phase Non-Reversing and Reversing, Full Voltage
2 Product Description Features, Benefits and
Functions
2 Non-Reversing ● Bimetallic ambient ● The C440 is a self- Non-Reversing
Three-phase, full voltage compensated overload powered, robust ● Holding circuit contact(s)
magnetic starters are most supplied as standard:
2 commonly used to switch AC
relays—available in three
basic sizes covering
electronic overload
designed for integrated ● Sizes 00–3 have a NO
motor loads. Starters consist applications up to 900 hp— use with Freedom auxiliary contact block
2 of a magnetically actuated reducing number of NEMA contactors mounted on right-hand
switch (contactor) and an different contactor/overload ● Tiered feature set to side (on Size 00, contact
2 overload relay assembled relay combinations that provide coverage occupies 4th power pole
together. have to be stocked specific to your position—no increase
2 Reversing
These overload relays application in width)
feature: ● Broad 5: 1 FLA range ● Sizes 4–5 have a
2 Three-phase, full voltage ● Selectable manual for maximum flexibility NO contact block
magnetic starters are used or automatic reset mounted on left side
primarily for reversing of
● Coverage from
2 three-phase squirrel cage
operation 0.05–1500A to meet ● Sizes 6–7 have a
● Interchangeable heater all your needs 2NO/2NC contact
motors. They consist of two
block on top left
2 contactors and a single packs adjustable ±24%
to match motor FLA and
● Long life twin break,
● Size 8 has a NO/NC
overload relay assembled silver cadmium oxide
calibrated for 1.0 and contacts—provide contact block on top
2 together. The contactors are
1.15 service factors. excellent conductivity left back and a NO on
mechanically and electrically
interlocked to prevent line Heater packs for smaller and superior resistance top right back
2 shorts and energization of overload relay will mount to welding and arc erosion.
both contactors in larger overload relay— Generously sized for low Reversing
2 simultaneously. useful in derating resistance and cool ● Each contactor (Size 00–8)
applications such as operation supplied with one NO-NC
jogging
2 ● Designed to 3,000,000 side mounted contact
● Load lugs built into electrical operations at block as standard. NC
relay base contacts are wired as
2 ● Single-phase protection,
maximum hp ratings up
through 25 hp at 600V electrical interlocks
Class 20 or Class 10
2 trip time
● Steel mounting plate
standard on all open
● Overload trip indication type starters
2 ● Electrically isolated ● Wired for separate or
NO-NC contacts (pull common control
2 RESET button to test)

2
2

V5-T2-10 Volume 5—Power Control Products CA033001EN—January 2017 www.eatoncanada.ca

 NEMA Contactors and Starters
Freedom Series
2.1
Product Selection
2
When Ordering Supply
● Catalogue number 2
● Heater pack number (see selection table, Pages V5-T2-40 to V5-T2-42) or full load current
2
Size 0 Type AN16/AN56 NEMA—Manual or Automatic Reset Overload Relay—Non-Reversing and Reversing 1
Non-Reversing Starter Maximum UL Horsepower 2 Three-Pole Three-Pole Vertical
2
Continuous Service-Limit Single-Phase Three-Phase Non-Reversing 3 Reversing 3 Reversing 3
NEMA Ampere Current Rating Catalogue Catalogue Catalogue 2
Size Rating (Amperes) 4 115V 230V 208V 240V 480V 600V Number Number Number
00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN16AN0_C AN56AN0_C — 2
0 18 21 1 2 3 3 5 5 AN16BN0_C AN56BN0_C AN56BNV0_
1 27 32 2 3 7-1/2 7-1/2 10 10 AN16DN0_B AN56DN0_B AN56DNV0_
2
2 45 52 3 7-1/2 10 15 25 25 AN16GN0_B AN56GN0_B AN56GNV0_ 2
3 90 104 — — 25 30 50 50 AN16KN0_ AN56KN0_ AN56KNV0_
Size 1
Reversing Starter 4 135 156 — — 40 50 100 100 AN16NN0_ AN56NN0_ AN56NNV0_ 2
5 270 311 — — 75 100 200 200 AN16SN0_B AN56SN0_B —
6 540 621 — — 150 200 400 400 AN16TN0_C AN56TN0_C —
2
7 810 932 — — 200 300 600 600 AN16UN0_B AN56UN0_B —
2
85 1215 1400 — — 400 450 900 900 AN16VN0_B AN56VN0_B —

Magnet Coils—AC or DC
2
Starter coils listed in this
section also have a 50 Hz
with the proper code suffix
from the table.
380V, 50 Hz coil, change
AN16BN0_C
For DC Magnet Coils,
see Accessories, Pages
2
rating as shown in the to AN16BN0LC. For all V5-T2-28 and V5-T2-29.
adjacent table. Select For Sizes 00–2 and 5–8, the other sizes, the magnet 2
required starter by Catalogue magnet coil alpha designation coil alpha designation will
number and replace the will be the next to last digit
of the listed Catalogue
be the last digit of the listed 2
magnet coil alpha designation Catalogue number.
number. EXAMPLE: For a
in the Catalogue number (_) 2
AC Suffix 2
Coil Volts and Hertz Code Suffix Coil Volts and Hertz Code Suffix
120/60 or 110/50 A 380–415/50 L 2
240/60 or 220/50 B 550/50 N
480/60 or 440/50 C 24/60, 24/50 7 T
2
600/60 or 550/50 D 24/50 U
2
208/60 E 32/50 V
277/60 H 48/60 W 2
208–240/60 6 J 48/50 Y
240/50 K 48/50 Y 2
Notes
1 Starter Catalogue numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages V5-T2-40 to V5-T2-42. 2
2 Maximum horsepower rating of starters for 380V 50 Hz applications:

NEMA Size 00 0 1 2 3 4 5 6 7 8 2
Horsepower 1-1/2 5 10 25 50 75 150 300 600 900
2
3 Underscore (_) indicates coil suffix required, see AC Suffix table.
4 The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current
ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or trip current of other motor
2
protective devices used shall not exceed the service-limit current rating of the controller.
5 Common control. For separate 120V control, insert letter D in 7th position of listed Catalogue number. Example: AN56VND0CB. 2
6 NEMA Sizes 00 and 0 only.
7 NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only. 2
2

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