Kaishan

Rotary Screw
Air Compressor

JNⅡ Series
Instruction
Manual

Direct Drive

Release Jan. 2015

 TABLE OF CONTENTS

1. Safety Information………………...………………………………………………4
1.1 Safety Alert Symbols………………………………………………………………4
1.2 Safety Precautions………………………………………………...………………...5
1.3 Pressure……………………………………..……………………………………….5
1.4 Fire and Explosion…………………………..……………………………………...6
1.5 Moving Parts………………………………………………..………………………6
1.6 Hot Surfaces…………………………….………………………….……………….6
1.7 Proper Compressed Air Applications................................................. 6
1.8 Electrical Shock……………………………………………….…………………….7
2. General Information………………………………………………………………8
2.1 Introduction…………………………………………………………………………8
2.2 The Compression Cycle…………………………………………………………….9
2.3 Compressor Lubrication and Cooling System…………………………..……...10
2.4 Compressor Discharge System…………………………………….……………..11
2.5 Air-end, Inlet Valve and Filtration System…………………………………….12
2.6 Technical Data…………………………………………………………….. 14
3. Fluid Information………………………………………………………………..21
3.1 Fluid Guide………………………………………………………………….……..21
3.2 Fluid Change and Recommendations……………………………………....……21
4. Installation………………………………………………………………………..22
4.1 Compressor Mounting, Support and Location…………………………………22
4.2 Ventilation and Cooling……………………………………….…………………22
4.3 Piping Connection………………………………………………………..............24
4.4 Fluid Level Inspection………………………………………….…………………25
4.5 Electrical………………………………………..…………………………………25
4.6 Motor Rotation Inspection…………………………………………...…………...26
4.7 Fan Rotation Inspection …………………………………………….……………27
5. Operation (380V)………………………………………………….………...28
5.1 Routine Operation…………………………………………….…………………..29
5.2 Operating Procedures (Electrical Control Panel)………………………………30
5.3 Display Unit Status and Operations……………………………………………30
5.4 Customer Parameter and Functions………………………………….…………35

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 TABLE OF CONTENTS

5.5 Manufacturer Parameters……………………………………………………….39

5.6 Control Principle………………………………………………….…………...43
5.7 Network Control…………………………………………………………………45
5.8 Temperature Control of Fan………………………………………….………….45
5.9 Failure Stop and Emergency Stop………………………………………………..46
5.10 Alarm and Notices …………………………………………………..…………...46
5.11 Safety Protection……………………………………………………….............47
6. Operation(High Pressure Type)……………………………………….………...50
6.1 Operating Procedures (Electrical Control Panel)………………………………50
6.2 Display Unit Status and Operations……………………………………………50
6.3 Customer Parameter and Functions………………………………….…………55
6.4 Manufacturer Parameters……………………………………………………….59
6.5 Control Principle………………………………………………….…………...63
6.6 Network Control…………………………………………………………………63
6.7 Failure Stop and Emergency Stop………………………………………………..63
6.8 Alarm and Notices…………………………………………………..…………...64
6.9 Safety Protection……………………………………………………….............65
6.10 Common Failures Solving………………………………………...…………..67
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7. Servicing ..69
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7.1 Fluid Change .. ..69
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7.2 Air Filter

7.3 Fluid Filter………………………………………………………………………....70
7.4 Air/Oil Separator………………………………………………………………….70
7.5 Maintenance Schedule…………………………………………………………….71
8. Troubleshooting Guide.……………………………………………………………72

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 Safety Information

Thank you for choosing Kaishan Compressor. Please read this instruction manual carefully
before using the compressor. This manual must be kept in the safe place for future reference.
Kaishan Compressor’s authorized distributors provide maintenance service for Kaitain series
rotary screw compressors. A certified technician is required to ensure compressors
maintenance is safely handled. By following the instructions in this manual, the user will
minimize possibility of an accident throughout the useful life of this equipment.

1.1 SAFETY ALERT SYMBOLS

Key hazards are used throughout this manual. The level of hazards seriousness is
symbolized as follows:

This symbol identifies immediate This symbol identifies hazards or

hazards which will result in severe unsafe practices which could
personal injury, death or substantial result in personal injury, death or
properly damage. substantial property damage.

This symbol identifies immediate This symbol identifies hazards or

electrical hazards which will result unsafe practices which could
in severe personal injury, death or result in personal injury or
substantial properly damage. substantial property damage.

Identifies important installation,

This symbol identifies immediate
operation or maintenance
hot surface hazards which will
information which is not hazard
result in severe personal injury. NOTICE related.

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 Safety Information

1.2 SAFETY PRECAUTIONS

This manual describes the safety precautions, structure and functions of all systems and
components, as well as the operation and maintenance methods for the JN series rotary
screw air compressors. The owner and operator shall read the manual carefully. Only after
thorough understanding should the machine be operated for the first time. This manual gives
you a general description of the mechanical and electrical systems and maintenance.
However, if you have any questions about operating and maintenance of the compressor;
please contact your authorized distributor or our service department personnel.

Do not modify the compressor and/or controls in any way except with written factory
approval. While not specifically applicable to all types of compressors with all types of
prime movers, most of the precautionary statements contained herein are applicable to most
compressors and the concepts behind these statements are generally applicable to all
compressors.

Failure to follow any of these precautions may results in severe personal injury,
death, property damage and/or compressor damage

1.3 PRESSURE

A properly sized pressure relief valve must be installed in the discharge piping ahead
(upstream) of any shutoff valve (block valve), heat exchanger, orifice or any potential
blockage point. Failure to install a pressure relief valve could result in the rupturing or
explosion of some system component. Relieve all pressure internally to the compressor prior
to servicing. Do not depend on check valves to hold system pressure. Do not change the
pressure setting of the pressure relief valve, restrict the function of the pressure relief valve,
or replace the pressure relief valve with a plug. Over pressurization of system or compressor
components can occur, resulting in death, severe personal injury or property damage. Do not
operate the compressor at pressures in excess of its rating. Never use plastic pipe, rubber
hose, or soldered joints in any part of the compressed air system. Failure to ensure system
compatibility with compressor piping is dangerous.

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 Safety Information

1.4 FIRE AND EXPLOSION

Clean up any spills of lubricant or combustible liquid immediately. Keep sparks and flame
away from the compressor. Do not permit smoking during servicing, such as checking or
adding fluid. Wipe down spills immediately using industrial cleaner as required. Do not use
flammable material for cleaning purposes. Do not operate the compressor in a hazardous
environment unless the compressor has been specially designed for that environment. Wear
personal protective equipment including safety goggles and clothing during servicing the
compressor. Never use a flammable or toxic solvent for cleaning the air filter or any parts.

1.5 MOVING PARTS

Keep hands, arms and cloths away from the coupling and fans of the compressor. Do not
remove any guards or cabinet panels or attempt to service any compressor part while the
compressor is operating.

1.6 HOT SURFACES

Do not touch any hot surface and parts during the compressor’s operation. Keep all body
parts away from air/oil receiver tank, steel tubing, air end and after-cooler. Wear personal
protective equipment including gloves while servicing the compressor.

1.7 PROPER COMPRESSED AIR APPLICATIONS

Air from this compressor will cause severe injury or death if used for breathing or food
processing. Air used for those processes must meet OSHA and applicable industry
regulations. This compressor is designed for use in the compression of normal atmospheric
air only. No other gases, vapors or fumes should be exposed to the compressor intake, nor
processed through the compressor. Keep personnel away from the compressed air discharge.
Use compressed air for cleaning purpose, only with effective chip guarding and personal
protective equipment which meet OSHA standard and/or any federal, state, local codes,
standard and regulation.

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 Safety Information

1.8 ELECTRICAL SHOCK

Never start the compressor unless it is safe to do so. Do not attempt to operate the
compressor with a known unsafe condition. Tag the compressor and render it inoperative by
disconnecting and locking out all power at the source or otherwise disabling its prime mover
so others who may not know of the unsafe condition cannot attempt to operate it until the
condition is corrected. Install, use and operate the compressor only in full compliance with
all pertinent OSHA regulations and/or any applicable Federal, State, and Local codes,
standards and regulations. Never assume it is safe to work on the compressor because it is
not operating. Many installations have automatic start/stop controls and the compressor may
start at any time.

- Follow all maintenance procedures and check all safety devices on schedule.

- Use the correct compressor fluid at all time

- Do not rely on the discharge check valve to isolate the compressed air service line
NOTICE
- Keep panels closed at all times and stay away from hot surfaces to prevent hazards

These instructions, precautions and descriptions cover JN series air compressors. As

a service to our customers, we often modify or construct packages to the customer’s
NOTICE specifications. This manual may not be appropriate in those cases.

Every effort has been taken to ensure complete and correct instructions have been included
in this manual. However, possible product updates and changes may have occurred since
printing this manual. Compressor reserves the right to change specifications without
incurring any obligation for equipment previously or subsequently sold.

General Information
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2.1 INTRODUCTION

A complete package consists of following:

 Compressor (Air End)

 Electric motor
 Starter
 Air Inlet System
 Compressed air Discharge System
 Lubrication and Cooling System
 Capacity Control System
 Instrumentation Panel
 Air and Fluid Cooling System
 Air/ Fluid separation tank (Reservoir)
All components are assembled on a structural steel base with enclosure. The control panel is
located in the front of the enclosure door panel. Acoustical enclosure is one of the standard
features for all compressors.

Dismantling the compressor’s enclosure may void its warranty.

NOTICE!

General Information

-8-
2.2 THE COMPRESSION CYCLE

The compressor housing contains two pairs of rotors; The male rotor has five lobes and
female rotor has six flutes. They are constantly and precisely meshed, and housed in the
cylinder with two parallel adjoining bores. All parts are machined to exacting tolerances.
The rotors provide positive-displacement internal compression smoothly and without surging.
As the rotors rotate, air is drawn into the cylinder through the inlet port. A volume of air is
filled and trapped as the rotor lobes pass the inlet port in the cylinders. Compression occurs
as the male rotor rolls into the female flute, progressively reducing the space thereby raising
the pressure. Compression continues until the lobe and flute pass the discharge port. The
compressed air is then discharged into the air/oil separator tank. There are five complete
compression cycles for each complete rotation of the male rotor.

When the compressor is operating, a partial vacuum is produced at the compressor inlet.
Fluid is injected into the compressor unit and mixed with the air. The fluid has three basic
functions:

 As a coolant, it controls the rise in air temperature normally associated with the heat
of compression.
 It seals the leakage paths between the rotors and stator and also between the rotors
themselves.
 It acts as a lubricating film between the rotors allowing one rotor to directly drive the
other, which is an idler.
After air/fluid mixture is discharged from compressor to the reservoir, fluid is separated
from the air in the separator tank. Compressed air then flows through the after-cooler for
moisture removal while the lubricant is being cooled by the fluid-cooler for re-injectio

General Information

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2.3 COMPRESSOR LUBRICATION AND COOLING SYSTEM

The lubrication and cooling system consists of a reservoir, centrifugal fan, fan motor,
aluminum finned fluid-cooler and after-cooler, thermal valve & fluid filter. High pressure
forces the lubricant through a series of direction changes in the reservoir where it is
separated from the air. The fluid is then delivered to the thermal valve and fluid-cooler.
Cooled fluid will be filtered before being re-injected back into the compressor.

Ambient air is being forced through the cooler fins by the centrifugal fan, which cools the
fluid and compressed air in the cooler tubes. The after-cooler helps separate the water
content in the discharge air, and through the automatic condensate drain, the water will be
drained. This avoids water contamination problems downstream (in service lines). Cooler
fins must be kept clean at all times.

Fluid from reservoir circulates to the thermal valve. The thermal valve is fully closed when
the fluid temperature is below 70°C (158°F). Fluid (below 158°F) will bypass the thermal
valve and inject directly to the airend. As the discharge temperature rises above 80°C
(176°F), due to heat of compression, the thermal valve begins to open and fluid will be
circulated to the cooler.

The Air Flow of the compressor

Motor power of compressor kw Air Flow m³/min

18.5-22 78
30-37 135
45-55 185
75-90 295
110-132 450
160-200 630
250 920
315-400 1425

General Information

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2.4 COMPRESSOR DISCHARGE SYSTEM

Air/fluid mixture has been forced into reservoir after compression. The reservoir has two
basic functions:

 It acts as a primary fluid separator.

 It serves as the compressor fluid sump.
The compressed air/fluid mixture enters the reservoir and is directed against the internal
baffle. Turbulent flow occurs and velocity is significantly reduced, thus causing large
droplets of fluid to form and fall to the bottom of reservoir. Fluid collected in the reservoir
will then be returned to the compressor due to the pressure differential.

The sight glass enables the operator to visually monitor the reservoir fluid level. Fluid is
added to the reservoir by removing the fluid filling cap after all system pressure is relieved.
The fluid level should remain at the top red lines on the sightglass. Fluid refill is required
once its level drops below the lower red line.

General Information

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2.5 AIREND, INLETVALVE AND FILTRATION SYSTEM

The compressor inlet system consists of a Kerry air filter, Kerry inlet valve. & SKY airend.
The Kerry inlet valve controls the air intake volume. It is also acts as the check valve to
prevent the reverse pressure and rotation when compressor is shutting down.

Min. pressure valve starting

Discharge Pressure
pressure (bar)
7-13 4.5
18-25 12.5
5 3.8
3 2

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- 13 -
 General Information

2.6 Technical Data

Air Cooling
Model Pressure Capacity Power Outlet Weight Dimension
MPa psi m³/min CFM kW Connection kg mm
kg mm
JN90-20/8-Ⅱ 0.8 116 19.5 689 2860x1780x20
90 DN65 3500
JN90-17/10-Ⅱ 1.0 145 16.5 583 20
JN 90-14/13-Ⅱ 1.3 188 13.5 477
JN 110-24/8-Ⅱ 0.8 116 24.0 848 2860x1790x20
110 DN65 4350
JN 110-19.5/10-Ⅱ 1.0 145 19.5 689 60
JN 110-17/13-Ⅱ 1.3 188 17.0 600
JN 132-28/8-Ⅱ 0.8 116 28.0 989 2860x1790x20
132 DN65 4450
JN 132-23/10-Ⅱ 1.0 145 23.0 812 60
JN 132-19/13-Ⅱ 1.3 188 19.0 671
JN 160-38/7-Ⅱ 0.7 101 38.0 1342 3660x2060x22
JN 160-33/8-Ⅱ 0.8 116 33.0 1165 160 DN80 6000
JN 160-28/10-Ⅱ 1.0 145 28.0 989 80
JN 160-24/13-Ⅱ 1.3 188 23.5 830
JN 185-42/7-Ⅱ 0.7 101 42.0 1483 3660x2060x22
JN 185-38/8-Ⅱ 0.8 116 38.0 1342 185 DN80 6100
JN 185-33/10-Ⅱ 1.0 145 33.0 1165 80
JN 185-28/13-Ⅱ 1.3 188 28.0 989
JN 200A-38/8-Ⅱ 0.8 116 38.0 1342 3660x2060x22
JN 200A-33/10-Ⅱ 1.0 145 33.0 1165 200 DN80 6100
80
JN 200A-28/13-Ⅱ 1.3 188 28.0 989
JN 200-41/8-Ⅱ 0.8 116 41.0 1448 3660x2060x22
200 DN80 6200
JN 200-38/10-Ⅱ 1.0 145 38.0 1342 80
JN 200-33/13-Ⅱ 1.3 188 33.0 1165
JN 200-46/7-Ⅱ 0.7 101 46.0 1624 200 DN100 6350 3660x2060x22
JN 220-45/8-Ⅱ 0.8 116 45.0 1589 80
4160x2260x23
220 DN100 6820
JN 220-41/10-Ⅱ 1.0 145 41.0 1448 50
JN 220-38/13-Ⅱ 1.3 188 38.0 1342
JN 250A-45/8-Ⅱ 0.8 116 45.0 1589 4160x2260x23
250 DN100 6820
JN 250A-41/10-Ⅱ 1.0 145 41.0 1448 50
JN 250A-38/13-Ⅱ 1.3 188 38.0 1342
JN 250-54/8-Ⅱ 0.8 116 54.0 1908 4160x2260x23
250 DN100 9100
JN 250-45/10-Ⅱ 1.0 145 45.00 1589 50
JN 250-40/13-Ⅱ 1.3 188 40.00 1413
JN 280-60/8-Ⅱ 0.8 116 59.8 2113 3530x2280x22
280 DN125 8500
JN 280-54/10-Ⅱ 1.0 145 53.7 1898 70
JN 280-45/13-Ⅱ 1.3 188 45.00 1589
JN 315A-60/8-Ⅱ 0.8 116 59.8 2113 3530x2280x22
315 DN125 8500
JN 315A-54/10-Ⅱ 1.0 145 53.7 1898 70
JN315A-45/13-Ⅱ 1.3 188 45.00 1589
JN 315-66/8-Ⅱ 0.8 116 65.8 2325 3530x2280x22
315 DN125 8600
JN 315-60/10-Ⅱ 1.0 145 59.6 2106 70
JN 315-54/13-Ⅱ 1.3 188 53.5 1890
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 Air cooling 6KV

Pressure Capacity Power Weight Dimension

Model Outlet
MPa psi m³/min CFM kW Connection kg
kg mm

JN 160-38/7-Ⅱ-6K 0.7 101 38.0 1342

JN 160-33/8-Ⅱ-6K 0.8 116 33.0 1165 160 DN80 6300 3660x2310x2430
JN 160-28/10-Ⅱ-6K 1.0 145 28.0 989
JN 160-24/13-Ⅱ-6K 1.3 188 23.5 830
JN 185-42/7-Ⅱ-6K 0.7 101 42.0 1483
JN 185-38/8-Ⅱ-6K 0.8 116 38.0 1342 185 DN80 6400 3660x2310x2430
JN 185-33/10-Ⅱ-6K 1.0 145 33.0 1165
JN 185-28/13-Ⅱ-6K 1.3 188 28.0 989
JN 200A-38/8-Ⅱ-6K 0.8 116 38.0 1342
JN 200A-33/10-Ⅱ-6K 1.0 145 33.0 1165 200 DN80 6400 3660x2310x2430
JN 200A-28/13-Ⅱ-6K 1.3 188 28.0 989
JN 200-41/8-Ⅱ-6K 0.8 116 41.0 1448
JN 200-38/10-Ⅱ-6K 1.0 145 38.0 1342 200 DN80 6500 3660x2310x2430
JN 200-33/13-Ⅱ-6K 1.3 188 33.0 1165
JN 200-46/7-Ⅱ-6K 0.7 101 46.0 1624 200 DN100 6600 3660x2310x2430
JN 220-45/8-Ⅱ-6K 0.8 116 45.0 1589
JN 220-41/10-Ⅱ-6K 1.0 145 41.0 1448 220 DN100 7400 4160x2360x2510
JN 220-38/13-Ⅱ-6K 1.3 188 38.0 1342
JN 250A-45/8-Ⅱ-6K 0.8 116 45.0 1589
JN 250A-41/10-Ⅱ-6K 1.0 145 41.0 1448 250 DN100 7400 4160x2360x2510
JN 250A-38/13-Ⅱ-6K 1.3 188 38.0 1342
JN 250-54/8-Ⅱ-6K 0.8 116 54.0 1908
JN 250-45/10-Ⅱ-6K 1.0 145 45.00 1589 250 DN100 7500 4160x2360x2510
JN 250-40/13-Ⅱ-6K 1.3 188 40.00 1413
JN 280-60/8-Ⅱ-6K 0.8 116 59.8 2113
JN 280-54/10-Ⅱ-6K 1.0 145 53.7 1898 280 DN125 8500 3780x2280x2270
JN 280-45/13-Ⅱ-6K 1.3 188 45.00 1589
JN 315A-60/8-Ⅱ-6K 0.8 116 59.8 2113
JN 315A-54/10-Ⅱ-6K 1.0 145 53.7 1898 315 DN125 8500 3780x2280x2270
JN315A-45/13-Ⅱ-6K 1.3 188 45.00 1589
JN 315-66/8-Ⅱ-6K 0.8 116 65.8 2325
JN 315-60/10-Ⅱ-6K 1.0 145 59.6 2106 315 DN125 8600 3780x2280x2270
JN 315-54/13-Ⅱ-6K 1.3 188 53.5 1890

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 Air cooling 10KV

Pressure Capacity Power Outlet Weight Dimension

Model
MPa psi m³/min CFM kW connection
kg mm
JN 160-38/7-Ⅱ-10K 0.7 10 38.0 1342
JN 160-33/8-Ⅱ-10K 0.8 11
1 33.0 1165 160 DN80 6900 3660x2310x2430
JN 160-28/10-Ⅱ-10K 1.0 14
6 28.0 989
JN 160-24/13-Ⅱ-10K 1.3 5
18 23.5 830
JN 185-42/7-Ⅱ-10K 0.7 8
10 42.0 1483
JN 185-38/8-Ⅱ-10K 0.8 11
1 38.0 1342 185 DN80 7000 3660x2310x2430
JN 185-33/10-Ⅱ-10K 1.0 14
6 33.0 1165
JN 185-28/13-Ⅱ-10K 1.3 5
18 28.0 989
JN 200A-38/8-Ⅱ-10K 0.8 8
11 38.0 1342
JN 200A-33/10-Ⅱ-10K 1.0 14
6 33.0 1165 200 DN80 7000 3660x2310x2430
JN 200A-28/13-Ⅱ-10K 1.3 5
18 28.0 989
JN 200-41/8-Ⅱ-10K 0.8 8
11 41.0 1448
JN 200-38/10-Ⅱ-10K 1.0 14
6 38.0 1342 200 DN80 7100 3660x2310x2430
JN 200-33/13-Ⅱ-10K 1.3 5
18 33.0 1165
JN 200-46/7-Ⅱ-10K 0.7 8
10 46.0 1624 200 DN100 7200 3660x2310x2430
JN 220-45/8-Ⅱ-10K 0.8 11
1 45.0 1589
JN 220-41/10-Ⅱ-10K 1.0 14
6 41.0 1448 220 DN100 7950 4160x2360x2510
JN 220-38/13-Ⅱ-10K 1.3 5
18 38.0 1342
JN 250A-45/8-Ⅱ-10K 0.8 8
11 45.0 1589
JN 250A-41/10-Ⅱ-10K 1.0 14 41.0 1448 250 DN100 7550 4160x2360x2510
6
JN 250A-38/13-Ⅱ-10K 1.3 5
18 38.0 1342
JN 250-54/8-Ⅱ-10K 0.8 8
11 54.0 1908
JN 250-45/10-Ⅱ-10K 1.0 14
6 45.00 1589 250 DN100 7800 4160x2360x2510
JN 250-40/13-Ⅱ-10K 1.3 5
18 40.00 1413
JN 280-60/8-Ⅱ-10K 0.8 8
11 59.8 2113
JN 280-54/10-Ⅱ-10K 1.0 14
6 53.7 1898 280 DN125 8800 3780x2280x2270
JN 280-45/13-Ⅱ-10K 1.3 5
18 45.00 1589
JN 315A-60/8-Ⅱ-10K 0.8 8
11 59.8 2113
JN 315A-54/10-Ⅱ-10K 1.0 14
6 53.7 1898 315 DN125 8800 3780x2280x2270
JN315A-45/13-Ⅱ-10K 1.3 5
18 45.00 1589
JN 315-66/8-Ⅱ-10K 0.8 8
11 65.8 2325
JN 315-60/10-Ⅱ-10K 1.0 14
6 59.6 2106 315 DN125 8900 3780x2280x2270
JN 315-54/13-Ⅱ-10K 1.3 5
18 53.5 1890
8

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 Water cooling

Pressure Capacity Power Outlet Weight Dimention

Model
Connection
MPa psi m³/min CFM kW kg mm
JN90W-19.5/8-ⅡA 0.8 116 19.5 689
90 DN65 3400 2560x1630x1880
JN90W-17/10-Ⅱ 1.0 145 16.5 583
JN90W-14/13-Ⅱ 1.3 188 13.5 477
JN110W-24/8-ⅡA 0.8 116 24.0 848 2860X1790X202
110 DN65 3900
JN110W-19.5/10-Ⅱ 1.0 145 19.5 689 0
JN110W-17/13-Ⅱ 1.3 188 17.0 600
JN132W-28/8-ⅡA 0.8 116 28.0 989 2860X1790X202
132 DN65 4050
JN132W-23/10-Ⅱ 1.0 145 23.0 812 0
JN132W-19/13-Ⅱ 1.3 188 19.0 671
JN160W-38/7-Ⅱ 0.7 101 38.0 1342
JN160W-33/8-ⅡA 0.8 116 33.0 1165 160 DN80 5500 3360x1860x2230
JN160W-28/10-Ⅱ 1.0 145 28.0 989
JN160W-24/13-Ⅱ 1.3 188 23.5 830
JN185W-42/7-Ⅱ 0.7 101 42.0 1483
JN185W-38/8-Ⅱ 0.8 116 38.0 1342 185 DN80 5600 3360x1860x2230
JN185W-33/10-Ⅱ 1.0 145 33.0 1165
JN185W-28/13-Ⅱ 1.3 188 28.0 989
JN200AW-38/8-ⅡA 0.8 116 38.0 1342
200 DN80 5600 3360x1860x2230
JN200AW-33/10-Ⅱ 1.0 145 33.0 1165
JN200AW-28/13-Ⅱ 1.3 188 28.0 989
JN200W-41/8-ⅡA 0.8 116 41.0 1448
200 DN80 5650 3360x1860x2230
JN200W-38/10-Ⅱ 1.0 145 38.0 1342
JN200W-33/13-Ⅱ 1.3 188 33.0 1165
JN200W-46/7-Ⅱ 0.7 101 46.0 1624 200 DN100 6300 3360x2060x2230
JN220W-45/8-Ⅱ 0.8 116 45.0 1589
220 DN100 6300 3360x2060x2230
JN220W-41/10-Ⅱ 1.0 145 41.0 1448
JN220W-38/13-Ⅱ 1.3 188 38.0 1342
JN250AW-45/8-Ⅱ 0.8 116 45.0 1589
250 DN100 6300 3360x2060x2230
JN250AW-41/10-Ⅱ 1.0 145 41.0 1448
JN250W-38/13-Ⅱ 1.3 188 38.0 1342
JN250W-54/8-Ⅱ 0.8 116 54.0 1908 3620x2160x2370
250 DN100 8050
JN250W-45/10-Ⅱ 1.0 145 45.0 1589 3360x2060x2230
JN250W-40/13-Ⅱ 1.3 188 40.0 1413 3360x2060x2230
JN280W-60/8-Ⅱ 0.8 116 59.8 2113
280 DN125 8700 3530x2280x2270
JN280W-54/10-Ⅱ 1.0 145 53.7 1898
JN280W-45/13-Ⅱ 1.3 188 45.0 1589
JN315AW-60/8-Ⅱ 0.8 116 59.8 2113
JN315AW-54/10-Ⅱ 1.0 145 53.7 1898 315 DN125 8700 3530x2280x2270
JN315AW-45/13-Ⅱ 1.3 188 45.0 1589
JN315W-66/8-ⅡA 0.8 116 65.8 2325
JN315W-60/10-Ⅱ 1.0 145 59.6 2106 315 DN125 8750 3530x2280x2270
JN315W-54/13-Ⅱ 1.3 188 53.5 1890

- 17 -
 Water cooling 6KV

Pressure Capacity Power Outlet Weight Dimension

Model connectio
MPa psi m³/min CFM kW n kg mm
JN160W-38/7-Ⅱ-6K 0.7 101 38.0 1342
JN160W-33/8-Ⅱ-6K 0.8 116 33.0 1165 3560x2060x223
160 DN80 6000
JN160W-28/10-Ⅱ-6K 1.0 145 28.0 989 0
JN160W-24/13-Ⅱ-6K 1.3 188 23.5 830
JN185W-42/7-Ⅱ-6K 0.7 101 42.0 1483
3560x2060x223
JN185W-38/8-Ⅱ-6K 0.8 116 38.0 1342 185 DN80 6100
JN185W-33/10-Ⅱ-6K 1.0 145 33.0 1165 0
JN185W-28/13-Ⅱ-6K 1.3 188 28.0 989
JN200AW-38/8-Ⅱ-6K 0.8 116 38.0 1342 3560x2060x223
JN200AW-33/10-Ⅱ- 1.0 145 33.0 1165 200 DN80 6100
0
6K
JN200AW-28/13-Ⅱ- 1.3 188 28.0 989
6K
JN200W-41/8-Ⅱ-6K 0.8 116 41.0 1448 3560x2060x223
JN200W-38/10-Ⅱ-6K 1.0 145 38.0 1342 200 DN80 6250
0
JN200W-33/13-Ⅱ-6K 1.3 188 33.0 1165
JN200W-46/7-Ⅱ-6K 0.7 101 46.00 1624 200 DN100 6300 3560x2060x223
JN220W-45/8-Ⅱ-6K 0.8 116 45.0 1589 0
3560x2060x223
JN220W-41/10-Ⅱ-6K 1.0 145 41.0 1448 220 DN100 6400
0
JN220W-38/13-Ⅱ-6K 1.3 188 38.0 1342
JN250AW-45/8-Ⅱ-6K 0.8 116 45.0 1589 3560x2060x223
JN250AW-41/10-Ⅱ- 1.0 145 41.0 1448 250 DN100 6400
0
6K
JN250W-38/13-Ⅱ-6K 1.3 188 38.0 1342
JN250W-54/8-Ⅱ-6K 0.8 116 54.0 1908 3720x2260x237
JN250W-45/10-Ⅱ-6K 1.0 145 45.0 1589 250 DN100 7750 3560x2060x223
0
JN250W-40/13-Ⅱ-6K 1.3 188 40.0 1413 0
3560x2060x223
JN280W-60/8-Ⅱ-6K 0.8 116 59.8 2113 0
3780x2280x227
JN280W-54/10-Ⅱ-6K 1.0 145 53.7 1898 280 DN125 8750
0
JN280W-45/13-Ⅱ-6K 1.3 188 45.0 1589
JN315AW-60/8-Ⅱ-6K 0.8 116 59.8 2113
JN315AW-54/10-Ⅱ- 1.0 145 53.7 1898 3780x2280x227
315 DN125 8750
6K 0
JN315AW-45/13-Ⅱ- 1.3 188 45.0 1589
6K
JN315W-66/8-Ⅱ-6K 0.8 116 65.8 2325 3780x2280x227
JN315W-60/10-Ⅱ-6K 1.0 145 59.6 2106 315 DN125 8900
0
JN315W-54/13-Ⅱ-6K 1.3 188 53.5 1890

- 18 -
 Water cooling 10KV

Pressure Capacity Powe Weig Dimension

r Outlet ht
Model
connection
MPa psi m³/min CFM kW mm
kg
JN160W-38/7-Ⅱ-10K 0.7 101 38.0 1342
JN160W-33/8-Ⅱ-10K 0.8 116 33.0 1165 160 DN80 6800 3560x2060x2230
JN160W-28/10-Ⅱ-10K 1.0 145 28.0 989
JN160W-24/13-Ⅱ-10K 1.3 188 23.5 830
JN185W-42/7-Ⅱ-10K 0.7 101 42.0 1483
JN185W-38/8-Ⅱ-10K 0.8 116 38.0 1342 185 DN80 6800 3560x2060x2230
JN185W-33/10-Ⅱ-10K 1.0 145 33.0 1165
JN185W-28/13-Ⅱ-10K 1.3 188 28.0 989
JN200AW-38/8-Ⅱ-10K 0.8 116 38.0 1342
JN200AW-33/10-Ⅱ-10K 1.0 145 33.0 1165 200 DN80 6800 3560x2060x2230
JN200AW-28/13-Ⅱ-10K 1.3 188 28.0 989
JN200W-41/8-Ⅱ-10K 0.8 116 41.0 1448
JN200W-38/10-Ⅱ-10K 1.0 145 38.0 1342 200 DN80 6800 3560x2060x2230
JN200W-33/13-Ⅱ-10K 1.3 188 33.0 1165
JN200W-46/7-Ⅱ-10K 0.7 101 46.0 1624 200 DN100 6900 3560x2060x2230
JN220W-45/8-Ⅱ-10K 0.8 116 45.0 1589
JN220W-41/10-Ⅱ-10K 1.0 145 41.0 1448 220 DN100 6900 3560x2060x2230
JN220W-38/13-Ⅱ-10K 1.3 188 38.0 1342
JN250AW-45/8-Ⅱ-10K 0.8 116 45.0 1589
JN250AW-41/10-Ⅱ-10K 1.0 145 41.0 1448 250 DN100 6900 3560x2060x2230
JN250W-38/13-Ⅱ-10K 1.3 188 38.0 1342
JN250W-54/8-Ⅱ-10K 0.8 116 54.0 1908 3720x2260x2370
JN250W-45/10-Ⅱ-10K 1.0 145 45.0 1589 250 DN100 8300 3560x2060x2230
3560x2060x2230
JN250W-40/13-Ⅱ-10K 1.3 188 40.0 1413 3560x2060x2230
JN280W-60/8-Ⅱ-10K 0.8 116 59.8 2113 3560x2060x2230
JN280W-54/10-Ⅱ-10K 1.0 145 53.7 1898 280 DN125 8800 3780x2280x2270
JN280W-45/13-Ⅱ-10K 1.3 188 45.0 1589
JN315AW-60/8-Ⅱ-10K 0.8 116 59.8 2113
JN315AW-54/10-Ⅱ-10K 1.0 145 53.7 1898 315 DN125 8800 3780x2280x2270
JN315AW-45/13-Ⅱ-10K 1.3 188 45.0 1589
JN315W-66/8-Ⅱ-10K 0.8 116 65.8 2325
JN315W-60/10-Ⅱ-10K 1.0 145 59.6 2106 315 DN125 9000 3780x2280x2270
JN315W-54/13-Ⅱ-10K 1.3 188 53.5 1890

- 19 -
 Air cooling (with frequency converter)

Pressure Capacity Power Outlet Weigh Dimension

Model connectio t
MPa psi m³/min CFM kW n mm
kg
JN90-20/8-Ⅱ 0.8 116 19.5 689
JN90-17/10-Ⅱ 1.0 145 16.5 583 90 DN65 3600 3100x1780x2020
JN90-14/13-Ⅱ 1.3 188 13.5 477
JN110-24/8-Ⅱ 0.8 116 24.0 848
JN110-19.5/10-Ⅱ 1.0 145 19.5 689 110 DN65 4450 3100x1790x2060
JN110-17/13-Ⅱ 1.3 188 17.0 600
JN132-28/8-Ⅱ 0.8 116 28.0 989
JN132-23/10-Ⅱ 1.0 145 23.0 812 132 DN65 4500 3100x1790x2060
JN132-19/13-Ⅱ 1.3 188 19.0 671
JN160-38/7-Ⅱ 0.7 101 38.0 1342
JN160-33/8-Ⅱ 0.8 116 33.0 1165 160 DN80 6150 3770x2060x2280
JN160-28/10-Ⅱ 1.0 145 28.0 989
JN160-24/13-Ⅱ 1.3 188 23.5 830
JN185-42/7-Ⅱ 0.7 101 42.0 1483
（变频）
JN185-38/8-Ⅱ 0.8 116 38.0 1342 185 DN80 6250 3770x2060x2280
JN185-33/10-Ⅱ 1.0 145 33.0 1165
JN185-28/13-Ⅱ 1.3 188 28.0 989
JN200A-38/8-Ⅱ 0.8 116 38.0 1342
JN200A-33/10-Ⅱ 1.0 145 33.0 1165 200 DN80 6250 3770x2060x2280
JN200A-28/13-Ⅱ 1.3 188 28.0 989
JN200-41/8-Ⅱ 0.8 116 41.0 1448
JN200-38/10-Ⅱ 1.0 145 38.0 1342 200 DN80 6460 3770x2060x2280
（变频）
JN200-33/13-Ⅱ 1.3 188 33.0 1165
JN200-46/7-Ⅱ 0.7 104 46.0 1624 200 DN100 6560 3770x2060x2280
JN220-45/8-Ⅱ 0.8 116 45.0 1589
JN220-41/10-Ⅱ 1.0 145 41.0 1448 220 DN100 7400 4160x2260x2350
（变频）
JN220-38/13-Ⅱ 1.3 188 38.0 1342
JN250A-45/8-Ⅱ 0.8 116 45.0 1589
JN250A-41/10-Ⅱ 1.0 145 41.0 1448 250 DN100 7400 4160x2260x2350
JN250A-38/13-Ⅱ 1.3 188 38.0 1342
JN250-54/8-Ⅱ 0.8 116 54.0 1908
JN250-45/10-Ⅱ 1.0 145 45.0 1589 250 DN100 7500 4160x2260x2350
JN250-40/13-Ⅱ 1.3 188 40.0 1413
JN280-60/8-Ⅱ 0.8 116 59.8 2113
JN280-54/10-Ⅱ 1.0 145 53.7 1898 280 DN125 8600 3530x2280x2360
JN280-45/13-Ⅱ 1.3 188 45.0 1589
JN315A-60/8-Ⅱ 0.8 116 59.8 2113 315 DN125 8600 3530x2280x2360

- 20 -
JN315A-54/10-Ⅱ 1.0 145 53.7 1898 315 DN125 8600 3530x2280x2360
JN315A-45/13-Ⅱ 1.3 188 45.0 1589
JN315-66/8-Ⅱ 0.8 116 65.8 2325
JN315-60/10-Ⅱ 1.0 145 59.6 2106 315 DN125 8700 3530x2280x2360
JN315-54/13-Ⅱ 1.3 188 53.5 1890

- 21 -
 Fluid Information

3.1 FLUID GUIDE

JN compressors are filled & tested with Kerry lubricant. Refer Figure 3-1 for filler port,
sightglass, quarter-turn valve location on the reservoir. The compressor is filled with the
manufacturer’s recommended quantity of Kerry fluid. Inspection of the reservoir fluid level
during installation or operation is recommended.

 Air/Oil Separator Tank

 Fluid Fill Port

 Sight Glass

 Fluid Drain Valve

Figure 3-1: Fluid Fill Locatio

Do not use different fluid. Using different fluid will void compressor’s warranty.

3.2 FLUID CHANGE RECOMMENDATIONS

FLUID FILTER SEPARATOR

LUBRICANT FLUID CHANGE
CHANGE CHANGE
First time 500 hours First time 500 hours
Kerry 10#
After every 8,000 After every 2,000 Every 4,000 hours
Or equivalence*
hours hours

- 22 -
 Installation

4.1 COMPRESSOR MOUNTING, SUPPORT AND LOCATION

Compressor should be located on a flat surface in a clean, well-lit and well ventilated area.
The location must have sufficient access for maintenance equipment and lifting vehicle. Four
feet (4’) of clearance around the compressor is recommended for daily inspection and easy
access to all compressor components. The area must have sufficient lighting for technicians
to safely operate the compressor as well as perform maintenance work. The location should
be free from standing water.

The compressor’s base must be securely bolted to the floor with lag bolts. Rubber pad with 5
- 15mm thickness or pliable material should be placed under the bottom of the base if floor
surface is uneven or irregular. A stationary compressor will prevent accidents such as broken
piping or electrical connections. Do not over tighten the lag bolts because this may cause the
frame to twist or bind which could results in possible breakage of fluid coolers, piping and
the reservoir.

Brand new compressor has “Orange Color” shipping bracket installed under
airend assembly. Please remove the bracket after the unit is installed.
NOTICE!

Removal or paint over of safety labels will be a safety hazard. This could result in
personal injury or property damage. Warning signs and labels should be conspicuous
and on a bright legible surface. Do not remove any warning, caution or instructional
material attached with unit.

4.2 VENTILATION AND COOLING

Ambient temperature should not exceed 40°C (104°F). High ambient temperatures
may result in high air temperature shutdown.

- 23 -
 Installation

Do not install and operate compressor if the ambient temperature is below

5°C (41°F). Pre-heat option must be installed with the unit for lower ambient
NOTICE! temperatures.

The compressor air inlet must be located in the opposite direction to other compressors or
heat generating equipment. The object is to avoid hot air being drawn into the system. Do
not block the exhaust air from cooler or fan. Hot exhaust air must be vented outside through
a duct to prevent high ambient room temperature. The compressor room must be properly
ventilated to avoid compressor high temperature shutdown.

Maintain clean & fresh air, dust free, metal particle free and chemical vapor
free in the compressor’s room. Housing the compressor within a poorly
ventilated enclosure will cause higher operating temperature.

Under no circumstances should a compressor be installed in an area exposed to

toxic, volatile or corrosive atmosphere, nor should toxic, volatile or corrosive
agents be stored near the compressor.

All models are intended for indoor installation; however, it is possible, with certain
modifications, to accommodate some outdoor locations. Models with standard enclosure are
water-resistant but not water tight. Shelter is needed to protect the unit from rain, snow and
freezing temperatures. An optional weather hood or air grille could be installed to protect
compressor against blowing rain and snow as well as cabinet heater additions if ambient
temperature will be below 5°C (41 F).

- 24 -
 Installation

4.3 PIPING CONNECTION

Before installation, review the complete air systems layout, which includes compressor(s),
receiver tank, dryer(s), line filter(s), pipe size, water drain and isolator valves. Never join
pipes or fittings by soldering. Never use PVC pipe or non-genuine rubber hose in the air
system. Use flexible connections to prevent pipe load from being transmitted to the
compressor. Never use a different pipe size other than the manufacturer specification for the
compressor unit.

A service line shut off valve must be installed after the compressor air outlet connection with
a pressure relief valve installed to release compressed air to the atmosphere. For a single
compressor and air receiver tank, manual shut off valves are typically being installed. A
union connector must be installed after the ball valve (quarter turn, shut off valve) at the
compressed air outlet. This will allow unit isolation for maintenance.

Release system pressure by opening manual pressure relief valve prior to

servicing. Failure to relieve system pressure could result in death or serious
injury and property damage.

The compressor after-cooler comes with an automatic condensate drain. The drain line
should be installed to remove the condensate during compressor operation.

A receiver tank should be installed if compressed air demands fluctuate. Service line piping
is recommended to be sized to match the compressor’s discharge connector. All piping &
fittings should be rated to withstand greater pressure than the discharge pressure. Isolation
valves & drain valves are installed to isolate the compressor when service is required. These
valves should have water drip legs with the drain direction facing downward to the floor.
Piping should all line up properly with an adequate loop radius or bend radius given for easy
installation and to prevent bending stress, flow restriction and damage due to thermal
expansion. Piping support brackets must be mounted independent of the compressor and
motor. This will avoid damage caused by vibration.

- 25 -
 Installation

Pressure relief valves are sized to protect the system. Never change the pressure setting or
tamper with the valve. Only the valve manufacturer and their authorized representatives are
allowed to make such changes.

Pressure relief valves are used to protect system integrity in accordance with
safety standards. Failure to provide properly sized valves will result in death or
serious injury.

Pressure relief valves are installed prior to any potential blockage point such as shutoff
valves, heat exchangers and discharge silencers. Ideally, the valve should be threaded
directly into the pressure point it is sensing, not connected with tubing or pipe. Always direct
discharge from relief valves to a safe area away from personnel.

4.4 FLUID LEVEL INSPECTION

Inspect the fluid level when the compressor is in shut down mode. Fluid level is indicated on
the reservoir sight glass. The maximum fluid level is at the top red-mark. Add fluid until the
top red-mark is reached.

4.5 ELECTRICAL

Before installation, the electrical supply should be checked for adequate wire size and
capacity. User must comply with national & local electrical codes. The codes specify the
surrounding clearance requirement for the electrical panel. Wiring work should be
undertaken only by a qualified electrician in compliance with OSHA, national or local
electrical code. JN compressor provides wiring diagrams for user reference. Refer to the
electrical control schematic in the parts manual for wiring diagrams. Genuine fused
disconnect switch or circuit breaker should be purchased from the manufacturer. Any
unreasonable voltage imbalance (5%) between phases must be eliminated and low voltage
problems must be corrected to prevent excessive current draw. Air compressors must be
grounded in accordance with applicable codes, regulations and requirement.

- 26 -
 Installation

Kaishan Compressor would like to emphasize the importance of providing

adequate grounding for air compressors. The common practice of grounding
units to a building’s structural steel may not provide adequate grounding
protection, as paint and corrosion build-up may exist.

All electrical supply cables must be adequately sized to prevent overheating due
to current draw.

Enclosure panels and drive grille must be fastened in place before starting the
compressor and never removed before lock out / tag out of the main power
supply.

A starter hole is provided for an incoming power connection. If a different location for the
starter hole is needed, the certified technician must make sure to keep control box clean after
the hole is created. The original hole must be capped if another hole is used. Inspect
incoming voltage to match the compressor’s specification. Inspect motor starter and
overload heater sizes. Check all electrical connections L1-L2-L3 for tightness and
cleanliness.

4.6 MOTOR ROTATION INSPECTION

Motor rotation must be checked after the wiring has been installed. Operating the
compressor in incorrect rotation will result in severe damage to the compressor and warranty
coverage will be voided. Motor rotation can be viewed through the opening in the drive
grille. The drive motor end of the compressor is marked with an arrow noting the proper
rotation.

To inspect rotors rotation, pull out the “EMERGENCY STOP” button and press once,
quickly press the “START” and “STOP” button in sequence, allowing the motor to turn 2 or
3 revolutions. Observe the drive shaft for correct direction. If reverse rotation is observed,
disconnect the power supply, reverse power input leads at the motor starter. Recheck for
proper rotation.

- 27 -
 Installation

4.7 FAN ROTATION INSPECTION

Fan motor rotation should be inspected. JN compressors uses an axial fan for cooling. Fan
rotation is inspected through an arrow shaped observation hole above the fan motor. The fan
must rotate in the direction indicated by the arrow.

Always inspect fan rotation through the observation hole. Never assume the fan
rotation is correct based on the induced air flow across the coolers. A centrifugal
fan can pull the airflow across the coolers when rotating in either direction;
NOTICE! however, incorrect rotation will cause high discharge temperature.

- 28 -
 Operation

5.1 ROUTINE OPERATION

Provisions should be made to have the instruction manual readily available to the
operator and maintenance personnel. If, for any reason, any parts of the manual
become illegible or if the manual is lost, have it replaced immediately. The
instruction manual should be read periodically to refresh one’s memory. This
may prevent a serious accident.

Before compressor start up, inspect fluid level in reservoir. After start up, observe the control
panel screen for operation status. Ensure the compressor is running at its optimum level.

Close the service valve to plant air distribution system. Allow pressure to build up within the
reservoir until compressor fully unloads. Press the stop button.

Always close the service valve when compressor is not being used. It prevents
back pressure from the service line and avoids leakage due to check valve failure.
NOTICE

Emergency shutdown. Press the emergency stop button or pull the circuit breaker
at the main power terminal.
NOTICE

- 29 -
 Operation

CONTROL PANEL LAYOUT(380V)

Standard JN compressor is equipped with microprocessor control panel.

Figure 1.

Control panel buttons explanation:

◆ Display Screen for compressor operation status

◆ Components indication lights for identifying compressor’s current status
◆ START button for compressor startup
◆ STOP button for compressor shutdown
◆ SET/LOADING/UNLOAD button for confirmation of and to save entered data. Press
to set load or unload pressure when the compressor is running.
◆ UP and DOWN button for changing parameter values. Modification for
increment and deduction of existing data. Moving up and down the menu content when menu
mode is selected.
◆ ENTER/SHIFT button, treated as “Shift” button when data are modified or “Enter”
button when menu is selected.
◆ BACK / RESET button for returning to main menu from sub-menu; press and hold
this button to reset to default parameters if a unit shutdown is caused by a system error.

- 30 -
 Operation

5.2 OPERATING PROCEDURES (ELECTRICAL CONTROL PANEL)

Control Panel Functions:
 LCD English display
 All-round protection against short-circuit, locking, phase failure, overload and
imbalance for the motor.
 Control function: start, stop and operation of motor.
 Protection function: prevent rotor reverse rotation.
 Measure and control temperature.
 Automatically adjust loading rate and control system pressure balance.
 Selection of remote and local control.
 Selection of interlocking and independent operating modes

5.3 DISPLAY UNIT STATUS AND OPERATIONS
The display interface is as following when the units are POWERED ON:

Welcome to use
***Screw Air Compressor

The main display will be as follow after 5 seconds:

GAS T：20℃ 380v

GAS P：0.6Mpa

STATE：NORMAL STOP

NEAR

- 31 -
 Operation

Press “ ” to enter into the following Menu Selection Interface:

RUN PARAMETER

CUSTOMER PARAMETER

FACTORY PRAMETER

Run the Parameter Review

Press ‘ ’or ‘ ’ to move the black cursor over the menu to ‘RUN PARAMETER’ and
then press ‘ ’ to pop up the submenu:

TOTAL RUN TIME

CURRENT RUN TIME

MAINTENANCE PARAMETER

FAULT HISTORY

Press ‘’ to pop up another menu:

RUN TIME

4 HOUR 10 MINUTES

TOTAL LOAD TIME

3 HOUR 20 MINUTES

If the menu popped up is the last menu level, the black cursor will disappear. Press the
RETURN button ‘ C ’ and return to the upper menu or the main menu. If the operation is
stopped at a certain interface, it will automatically return to the main menu after several
seconds.
Using the moving buttons ‘’ , ‘’ ,CONFIRM button ‘’ RETURN button ‘ C ’ to view
the RUNPARAMETERS sush as the CURRENT, RUN TIME, MAINTENANCE
PARAMETER, HISTORY FAILURE, PRODUCTING DATE and CURRENT FAILURES
and then return to the upper menu with the similar method as above.

- 32 -
 Operation

Calendar and Time

Press ‘’ or ‘’ to move the black cursor to the menu ‘USER PARAMETER’ and then press
‘’ to confirm, the following menu will be popped up:

PRESSURE PRESET

OPERATION MODE PRESET

OPERATION PARAMETER PRESET

LINKAGE PARAMETER PRESET

2 be adjusted according to
When the motor is not in working position, the date and time can
the following steps: 0
0
Press ‘’ or ‘’ to move the black cursor to the parameter which
4 you want to modify and
年 and ‘’ ‘Page-up’ and
then press ‘’ to reach the blinking position. Now the button ‘’
2
‘Page-down’ buttons. Press ‘S’ button to confirm and save the data
月 after modification. The
buttons ‘’ or ‘’ return to be black cursor moving buttons. 2
2
CUSTOMER PARAMETERS
日
星期日
Parameter Modification
══ The Customer Parameters and the Factory Preset Parameters can not be modified
during the Running State and Stop Delaying period ══

The Customer Parameters could be read and modified with the same method of running
Parameter Review which has been mentioned above. For example, to modify BLOCK
LOAD PRESSURE, the steps will be as the following:
Press ‘’ or ‘’ to move the black cursor to ‘CUSTOMER PARAMETER’ menu and then
press the CONFIRM button ‘’ to pop up the following menu:

SET P、T

ON/OFF DELAY PRESET

OP. MODE PRESET

BLCK PARA PRESET

2
0
0
- 33 -
4
年
2
月
2
2
 Operation

Press the CONFIRM button ‘’ again to pop up the following menu:

LOADING P 0.8Mpa

UNLOADING P 0.6Mpa

2
0
0
The CUSTOMER PARAMETERS can be read now without pressing 4 the CONFIRM button
‘’. When pressing the CONFIRM button ‘’, the following interface
年 will be popped up
and the password is needed: 2
月
2
2
ENTER PASSWORD 日
****
星期日
2
0
0
4
Attention: Customer Password can me modified in the CUSTOMER 年
PARAMETER,
the FACTORY PASSWORD is 2
月
The black cursor will blink after this interface has been popped up.2The button ‘’ and ‘’
now is Page-Up and Page-Down buttons which be used to change the 2 current value. The
日
button ‘’ now is move button to move the position where the modification is needed, Press
星期日
‘S’ to confirm and the following interface will be as follows:

BLOCK LOAD P: 0.8Mpa *

BLOCK UNLOAD P: 0.6Mpa

2
When there is a ‘*’ displayed at the up right corner, it means it0is at the CUSTOMER
0
PARAMETER set status. 4
年
2
月
2
2
日
星期日
- 34 -
 Operation

The ‘’ or ‘’ button return to be black cursor moving buttons and the button ‘’ return to
be the CONFIRM button. Press the CONFIRM button ‘’ when the cursor is over the menu
‘ PRESSURE UPPER LIMIT’, now the blinking appears and the button ‘’ and ‘’ is
changed to be Page-Up and Page-Down buttons that could be used to change the current
value. The button ‘’ is changed to be move button to move the position where the
modification is needed, Press ‘S’ to confirm and the blinking will disappear. The ‘’ or ‘’
return to be black cursor moving button and the button ’’ change back to be CONFIRM
button for modifying other CUSTOMER PARAMETERS. If there are no other parameters
needed to be modified, press the button ‘C’ to return to the upper menu or the main menu.
The other CUSTOMER PARAMETERS could be modified with the same method as above.

- 35 -
 Operation

5.4 Customer Parameter (CUSTOMER SET) and Functions

First Submenu Second submenu Preset Value Functions

Unload P. *.**Mpa UNLOADING PRESSURE VALUE

Load P. *.**Mpa LOADING PRESSURE VALUE

Control the fan starting. This value

Set P. T.
will be set as ‘120℃' if there is no fan
Fan start T. ***℃
present or the fan is not required to be
protected.”

Fan stop T. ***℃ Control the stopping of the fan

When using the controller to protect

the motor, it is required that the time
set here will not meet the impulse
Host start time 0008s starting current of the motor, the value
here must be longer than the STAR
DELAY TIME plus LOAD DELAY
TIME
When using the controller to protect
the motor, it is required that the time
Fan start time 0006s
set here will not meet the impulse
ON/OFF Delay
starting current of the motor.
time preset
Star delay time 0006S Star contactor descending delay time.

The loading delay time after star

Load delay time 0002S
contactor descending.

Load free continuous running time,

Empty delay 0020M the machine will automatically stop
after this time

- 36 -
 Operation

The machine will not stop until the load

Stop delay time 0010S
free running status lasting till this time

Machine can not be restarted before this

Start delay time 0100S set time (stop and over time load free
stop till this time)

Standby delay time 0000S Additional functions

Continuous draining time during the

Drain open time 0002S
automatic draining control.

Draining interval time by automatic

Drain close time 0010M
Draining control

When the remote mode is set, both the

button beside the machine and the
ON/OFF mode Machine side
remote control button can turn on and off
the machines

When the manual mode is set, the

Operation mode Load mode Auto Load/Unload function can only be
preset executed by pressing buttons

When this is set as ‘PROHIBIT’ the

Com mode Prohibited
communication function is not available

Com code 0255 Communication address

Act as Host or slaves when there are

more than one machines running in
Blocking mode Host
Blocking blocking mode. The HOST controls the
parameter SLAVES
preset
BLOCKING ON/OFF Sequence

- 37 -
 Operation

squence Time 9999 Hours

Block Number 0000

BLOCK LOAD P *.**Mpa

BLOCK UNLOAD P *.**Mpa

BLOCK DELAY
0000S
TIME

Changing oil filter would clear the

Oil filter RESET 0000 HOURS
time, need to be reset

O/A RESET 0000Hours Changing O/G would clear the time

Maintenance
parameter Chang gas filter would clear the
Air FILTER RESET 0000Hours
preset time, need to be reset

Changing lubricate oil would clear

LUB OIL RESET 0000Hours
the time, need to be reset

LUB GREASE Changing lubricate grease would

0000Hours
RESET clear the time, need to be reset

When set this value to ‘0’ , oil filter

OIL FILTER 9999Hours
alarm is not available
Max. life time
preset
Set this value to ‘0’ to disable the
O/A SEPARATOR 9999Hours
O/G separator alarm function

- 38 -
 Operation

Set this value to ‘0’ to disable the

GAS FILTER 9999Hours
alarm function of gas filter

Set this value to ‘0’ to disable the

LUB. OIL 9999Hours
time alarm of lub. oil

Set this value to ‘0’ to disable the

LUB GREASE 9999Hours
time alarm of Lub. Grease

Language
display Set to ‘ENGLISH’ will change the
Chinese
(Chinese / interface to be English display.
English)
User password Customer could modify the user
modification **** password

- 39 -
 Operation

5.5 Manufacturer Parameters

The difference of the FACTORY PARAMETERS and the CUSTOMER PARAMETERS is
that the FACTORY PARAMETERS can not be modified unless you have the initial
password from the manufacturer. The modification method of the FACTORY
PARAMETER is the same as that of the CUSTOMER PARAMETER. The main functions
of the parameters are as the following table.

Parameter Initial Value Functions

After the starting delay time, when the motor

MAXIMUM
current is greater than 1.2 times of the set value
Host rated current OVERLOAD VAULE
and less than 4 times of the set value, the unit
OF THE MOTOR /1.2
will jump as per overload feature.
Maximum allowable
Fan rated current
motor overload Same as above
value/1.2
Pre-alarm when the temperature reaches this set
Pre-alarm T. 105℃
value
Alarm when the air exhausting temperature
Stop T. 110℃
reaches this set value.
Alarm and stop the machine when the air supply
Stop P. 1.00Mpa
temperature reaches this set value
Unload P. upper The Unload Limit Pressure in the Customer
0.80Mpa
limit Parameter must be set lower than this value.
MODI LOAD The manufacturer can modify the load running
****Hours
TIME time
MODI TOTAL The manufacturer can modify the total running
****Hours
TIME time
Input the history failure password to clear all the
History fault reset ****
history failures.
When (the max. phase current / min. phase
current) is greater than (1+set value), the
Unbalance scope 0006 unbalance protection will stop the machine. If
the set value is greater than 15, the unbalance
protection will be unavailable.
Lack phase Set the LACK PHASE TIME ≥20S, the Lack
0005
protection phase protection will be disabled
50HZ
The manufacturer input the product date of the
Produce Date ****Y**M**D
unit.
The manufacturer input the product No. of the
Produce No. ******
unit

- 40 -
 Operation

Functions and Technical Parameters

1. Switching value：9 ways of Switching value input; 10 ways of relay switching value
input.

2. Analog quantity：2 Pt100 temperature input; 2 ways of 4～20mA transferred input; 2

groups of 3 phase current input (Match with CT)

3. Input voltage of phase sequence: 3 phase 380V/220V.

4. Working Power of the controller:AC20V,50HZ,40VA

5. Display measuring Range

a） Oil Temperature of Oil: —20～150℃; Accuracy: ±1℃.

b） Air Temperature: —20～150℃ Accuracy: ±1℃.

c） Running Time: 0～999999Hours.

d） Current Display Measuring Range: 0～999.9A.

e） Pressure: 0～1.60Mpa, Accuracy: 0.01Mpa.

6. Phase sequence Protection: When the wrong phase sequence is detected by the protector,
it activate for the time≤2s.

7. Motor Protection: This control unit has the following 5 basic protection functions to the
motor and fan.
① Rotor Lock protection: After the starting of the motor, if the working current reaches 4

or 8 times of the set value, the protection activates. The activate time is less than 0.2s.

② Short-Circuit Protection: if the detected current reaches 8 times or more above the set
value, the protection activates, the activate time is less than 0.2s.

③ Lack phase protection: Any of the phase lack, the protection activates and the activate
time is the setting time.

- 41 -
 Operation

④ Unbalance Protection: the current difference between any of the two phases reaches the
percentage of the setting value, the protection activates and the activate time is less than 5s.

⑤ Overload anti-time limitation protection (time unit: s): See the following table. The
multiple=I actual value／I Set Value.

When the running current of the motor is in 1.2 ~3.0 times of the set value, the overload
multiple and action delay time will be accordance with the following table.

Iact/I set
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time Para

Action time 60 48 24 8 5 1

8. Temperature Protection: When the actual detected temperature is higher than the set
temperature, the protection activates and the activate time≤2s.

9. The output relay contactor capacity: 250V 5A. The life time of the contactors: 500000
times of running.

10. The current display tolerance <1.0%.

11. RS—485 communication.

- 42 -
Electrical installation basic Chart

- 43 -
 Operation

5.6 Control Principle (Refer to the attached for the Electric schematic circuit)
（A）Individual Control
（1）Local Automatic control(ON/OFF mode: Beside Machine; Loading method:
Automatic)
① Press ‘I’ to start:（Y—△ Starting）
When the controller is powered on, it will perform a 3S self-checking. Press the ‘I’
button cannot start the machine until the self-checking is completed. The starting
process of the host will be as the following: KM3 is powered on, KM2 is Powered on
 Y type Starting  Time Delay finish（Y—△ converting time）, KM3 loss power
(KM1 and KM3 interlocked)，KM1 is powered on  Motor runs in △ type and the
Starting is completed. the load magnetic Valves are without power during the whole
starting process to ensure the load free starting.
② Automatic Running Control:
When the motor is started to running in △ state and load the magnetic valve with
power applied after a certain period of delay. Then the air compressor will be applied
with air pressure to increase the pressure in the air tank. When the air pressure reaches
the value over the set unload pressure (unload pressure value), the loading magnetic
valve will loss power and the release magnetic valve is applied with power to run the
air compressor with load free. If in the specified time (load free running period) the
air pressure turns to be lower than the set load pressure (LOAD PRESSURE VALUE),
the load magnetic valve obtains power and the release magnetic valve losses power,
the air compressor will apply normal pressure to increase the pressure in the air tank.
If the pressure in the air tank is not drop down to the load pressure limit within the
empty free running time, the controller will automatically stop the running of the
motor to perform the automatic stop of machine for over time empty free running.
Only when the pressure drops to the load pressure limit, the motor could restart
according to the normal starting process and it runs repeatedly in this way. pressure,
the load magnetic valve will be applied with power and will not stop running anreturn
to the unload state until the air supply pressure becomes higher than the unload
pressure. When the unit is at the load state, press the button ‘S’ to unload. If the
pressure is higher than the load pressure, the load magnetic valve will loss the power
and return to the load state till the air supply pressure becomes lower than the load
pressure. If the pressure is lower than the load pressure, the unload function is disable.

- 44 -
 Operation

③ Normal Stopping:
Press the button ‘O’, the load magnetic valve will loss power and the unload
magnetic will be applied with power, after a while of delay (stop delay), the motor
contactor will loss power, the host and fan will stop running, after the restarting delay
completed, the unload magnetic will loss power. Only pressing the button ‘I’ could
restart the motor.
④ Frequency starting prevent control
The motor can not be started immediately unless after a while of time delay after
stopped by pressing ‘O’ button or stopped due to failure. Whenever the situation is,
this controller will display the remaining count down of the time delaying (such as
90s). The motor can only be started when the time display is 0.

- 45 -
 Operation

(2) Remote Automatic Control (ON/OFF mode: Remote; Load mode: Automatic)

The remote automatic control is almost the same as the local automatic control; the
only difference is that the start and stop of the unit is controlled by remote control.

(3) Local Manual Control (On/Off mode: beside machine; Load mode: Manual)

The Starting and stopping control is the same as the automatic control, the only
difference is that when the starting procedure finished in this mode, the machine is at
the load free state and will be loaded by pressing the button ‘S’. When the air supply
pressure is higher than the unload pressure, the unit will load automatically, if the
button ‘S’ is not pressed to load, the unit will be running at the load free state till load
free stop. During the unload process, press the button ‘S’ to load and during the
process of loading, press the button ‘S’ to unload

(4) Remote Manual Control (On/Off Mode: Remote; Load mode: Manual)

The remote automatic control is almost the same as the local manual control; the only
difference is that the start and stop of the unit is controlled by remote control.

5.7 Network control

(1) When the control network is set to ‘COMPUTER’, it could perform the computer
network control of the units

(2) Set the controller communication to ‘BLOCKING’ could perform the network control
between the controllers but the host must be 1# controller.

5.8 Fan Temperature control

When the air Exhausting temperature is higher than the fan starting temperature, the Fan
motor will run; when the air exhausting temperature is lower than the fan stop temperature,
the fan motor will stop running. If there is no fan or the fan is not necessary to be protected,
set the starting temperature of the fan to ‘120℃’ and the stop temperature to be ‘70℃’.

- 46 -
 Operation

5.9 Failure stop and Emergency stop

When there is any electronic failure or high air temperature failures occurred during the
running process, the controller would stop the motor immediately. The motor can only be
restarted after the failures are cleared. Any emergency situation occurred, please press down
the emergency stop button to cut off the power supply of the controller and contactor power.

5.10 Alarm and Notices

(1) Text Display tips

① Air filter Alarm tips

a. Check the alarm using the switch signal

The controller can display the message on the text display to remind the operator that ‘the air
filter is blocked’ by checking the pressure difference switch operating state.
b. Set the running time alarm of the air filter
The Text displays ‘Air filter life terminated’ when the using time of the air filter terminates.
② Oil Filter alarm tips
a. Check the alarm using the switch signal
The controller can display the message on the text display to remind the operator that ‘the oil
filter is blocked’ by checking the pressure difference switch operating state.
b. Set the running time alarm of the oil filter
The Text displays ‘Oil filter life terminated’ when the using time of the oil filter terminates.
③ Oil separator alarm tips
a. Check the alarm using the switch signal
The controller can display the message on the text display to remind the operator that ‘the oil
separator is blocked’ by checking the pressure difference switch operating state.
b. Set the running time alarm of the oil separator
The Text displays ‘Oil separator life terminated’ when the using time of the oil separator
terminates.

- 47 -
 Operation

④ Lubricate Oil alarm tips

The Text displays ‘Lubricate Oil life terminated’ when the using time of the lubricate oil
terminates.
⑤ Lubricate Grease alarm tips
The Text displays ‘Lubricate Grease life terminated’ when the using time of the lubricate
grease terminates.
（2） Main Controller Tips

Item Meaning and Functions Lights Status

POWER Controller Power on PWR Lights

RUN Controller run RUN Lights
Failure Detect failure and Stop the unit ERR Blinking
Input Terminal 20～12 Input switching IN00~08 lights, but if there is no function at
Switching value activate the input point, no light lighting
Output
Value Terminals
Switching 27,28,29,30,31,35,36,37,38 and 39 OUT00~09 lights
Value output switching value activate
Data Save Set Data and save time PWR blinking once

5.11 SAFETY PROTECTION

① Motor Protection

MAM—KY12S air compressor controller can perform the short-circuit protection, rotor lock
protection, overload protection, Phase Lacking Protection and Unbalance Protections to the
motor.

② Air Exhaust overheat protection

When the air exhaust temperature is higher than the set limited unload temperature, the
controller will alarm and stop the machine. Local Failure display ‘Air Exhaust High
Temperature’.

③ Reverse running protection of the air compressor

- 48 -
 Operation

When the phase sequence of the power connected to the air compressor is not conforming to
the set of the controller, the local failure displays ‘Wrong phase sequence’ and as a result the
controller can not start the motor. It is needed to check and alternate any two of the phase
sequence and investigate the motor rotation direction.
④ Over Pressure protection
When the pressure of the air exhaust is higher than the set stop pressure of the controller, the
controller will alarm and stop the machine, the local failure displays ‘Pressure too high’.

⑤Sensor Failure Protection

When the cable of the pressure sensor or the temperature sensor is broken, the controller will

alarm and stop the machine and the local failure displays ‘** sensor failure’.

⑥ Interlock Protection

The Host is running and the air exhaust temperature reaches the Fan starting temperature but
the Fan does not run, the controller alarm, the local failure displays ‘ Fan is stopped’

- 49 -
 Operation

CONTROL PANEL LAYOUT(High Pressure Type)

Standard JN compressor is equipped with microprocessor control panel.

Figure 1.

Control panel buttons explanation:

◆ Display Screen for compressor operation status

◆Components indication lights for identifying compressor’s current status
◆START button for compressor startup
◆STOP button for compressor shutdown
◆SET/LOADING/UNLOAD button for confirmation of and to save entered data. Press
to set load or unload pressure when the compressor is running.
◆UP and DOWN button for changing parameter values. Modification for
increment and deduction of existing data. Moving up and down the menu content when menu
mode is selected.
◆ENTER/SHIFT button, treated as “Shift” button when data are modified or “Enter”
button when menu is selected.
◆ Manual loading/unloading.
◆BACK / RESET button for returning to main menu from sub-menu; press and hold
this button to reset to default parameters if a unit shutdown is caused by a system error.

- 50 -
 Operation

6.1 OPERATING PROCEDURES (ELECTRICAL CONTROL PANEL)

Control Panel Functions:
 LCD English display
 All-round protection against short-circuit, locking, phase failure, overload and
imbalance for the motor.
 Control function: start, stop and operation of motor.
 Protection function: prevent rotor reverse rotation.
 Measure and control temperature.
 Automatically adjust loading rate and control system pressure balance.
 Selection of remote and local control.
 Selection of interlocking and independent operating modes

6.2 STATUS DISPLAY AND OPERATIONS
The display interface is as following when the units are POWERED ON:

Welcome to use
***Screw Air Compressor

The main display will be as follow after 5 seconds:

GAS T：20℃

GAS P：0.6Mpa

STATE：NORMAL STOP

NEAR

- 51 -
 Operation

Press “ ” to enter into the following Menu Selection Interface:

RUN PARAMETER

CALENDAR

CUSTOMER PARAMETER

FACTORY PRAMETER

Run the Parameter Review

Press ‘ ’or ‘ ’ to move the black cursor over the menu to ‘RUN PARAMETER’ and
then press ‘ ’ to pop up the submenu:

THE MAIN FAN CURRENT

TOTAL RUN TIME

CURRENT RUN TIME

MAINTENANCE PARAMETER

Press ‘’ to pop up another menu:

CURRENT(A): R S T

AIREND: 56.1 56.2 56.0

FAN: 4.1 4.1 4.1

If the menu popped up is the last menu level, the black cursor will disappear. Press the
RETURN button ‘ C ’ and return to the upper menu or the main menu. If the operation is
stopped at a certain interface, it will automatically return to the main menu after several
seconds.

Using the moving buttons ‘’ , ‘’ ,CONFIRM button ‘’ RETURN button ‘ C ’ to view
the RUNPARAMETERS sush as the CURRENT, RUN TIME, MAINTENANCE
PARAMETER, HISTORY FAILURE, PRODUCTING DATE and CURRENT
FAILURES and then return to the upper menu with the similar method as above.

- 52 -
 Operation

Calendar and Time

Press ‘’ or ‘’ to move the black cursor to the menu ‘USER PARAMETER’ and then press
‘’ to confirm, the following menu will be popped up:

PRESSURE PRESET

OPERATION MODE PRESET

OPERATION PARAMETER PRESET

LINKAGE PARAMETER PRESET

2 be adjusted according to
When the motor is not in working position, the date and time can
the following steps: 0
0
Press ‘’ or ‘’ to move the black cursor to the parameter which
4 you want to modify and
年 and ‘’ ‘Page-up’ and
then press ‘’ to reach the blinking position. Now the button ‘’
2
‘Page-down’ buttons. Press ‘S’ button to confirm and save the data
月 after modification. The
buttons ‘’ or ‘’ return to be black cursor moving buttons. 2
2
CUSTOMER PARAMETERS
日
星期日
Parameter Modification
══ The Customer Parameters and the Factory Preset Parameters can not be modified
during the Running State and Stop Delaying period ══

The Customer Parameters could be read and modified with the same method of running
Parameter Review which has been mentioned above. For example, to modify BLOCK
LOAD PRESSURE, the steps will be as the following:
Press ‘’ or ‘’ to move the black cursor to ‘CUSTOMER PARAMETER’ menu and then
press the CONFIRM button ‘’ to pop up the following menu:

SET P、T

ON/OFF DELAY PRESET

OP. MODE PRESET

BLCK PARA PRESET

2
0
0
- 53 -
4
年
2
月
2
2
 Operation

Press the CONFIRM button ‘’ again to pop up the following menu:

LOADING P 0.8Mpa

UNLOADING P 0.6Mpa

FAN STARTING TEMP.80℃

FAN STOP TEMP.70℃

The CUSTOMER PARAMETERS can be read now without pressing the CONFIRM button
‘’. When pressing the CONFIRM button ‘’, the following interface
2 will be popped up
and the password is needed: 0
0
4
年
ENTER PASSWORD 2
**** 月
2
22
0
日
0
星期日 Password can me modified in the CUSTOMER
Attention: Customer 4 PARAMETER,
the FACTORY PASSWORD is 年
The black cursor will blink after this interface has been popped up.2The button ‘’ and ‘’
月
now is Page-Up and Page-Down buttons which be used to change the current value. The
2
button ‘’ now is move button to move the position where the modification
2 is needed, Press
‘S’ to confirm and the following interface will be as follows: 日
星期日
BLOCK LOAD P: 0.8Mpa *

BLOCK UNLOAD P: 0.6Mpa

FAN STARTING TEMP.80℃

FAN STOP TEMP.70℃

When there is a ‘*’ displayed at the up right corner, it means it is at the CUSTOMER
2
PARAMETER set status. 0
0
4
年
- 54 - 2
月
2
2
日
星期日
 Operation

The ‘’ or ‘’ button return to be black cursor moving buttons and the button ‘’ return to
be the CONFIRM button. Press the CONFIRM button ‘’ when the cursor is over the menu
‘ PRESSURE UPPER LIMIT’, now the blinking appears and the button ‘’ and ‘’ is
changed to be Page-Up and Page-Down buttons that could be used to change the current
value. The button ‘’ is changed to be move button to move the position where the
modification is needed, Press ‘S’ to confirm and the blinking will disappear. The ‘’ or ‘’
return to be black cursor moving button and the button ’’ change back to be CONFIRM
button for modifying other CUSTOMER PARAMETERS. If there are no other parameters
needed to be modified, press the button ‘C’ to return to the upper menu or the main menu.
The other CUSTOMER PARAMETERS could be modified with the same method as above.

- 55 -
 Operation

6.3 Customer Parameter (CUSTOMER SET) and Functions

First Submenu Second submenu Preset Value Functions

Unload P. *.**Mpa UNLOADING PRESSURE VALUE

Load P. *.**Mpa LOADING PRESSURE VALUE

Control the fan starting. This value

Set P. T.
will be set as ‘120℃' if there is no fan
Fan start T. ***℃
present or the fan is not required to be
protected.”

Fan stop T. ***℃ Control the stopping of the fan

When using the controller to protect

the motor, it is required that the time
set here will not meet the impulse
Host start time 0008s starting current of the motor, the value
here must be longer than the STAR
DELAY TIME plus LOAD DELAY
TIME
When using the controller to protect
the motor, it is required that the time
Fan start time 0006s
set here will not meet the impulse
ON/OFF Delay
starting current of the motor.
time preset
Star delay time 0006S Star contactor descending delay time.

The loading delay time after star

Load delay time 0002S
contactor descending.

Load free continuous running time,

Empty delay 0020M the machine will automatically stop
after this time

Operation
- 56 -
 The machine will not stop until the load
Stop delay time 0010S
free running status lasting till this time

Machine can not be restarted before this

Start delay time 0100S set time (stop and over time load free
stop till this time)

Standby delay time 0000S Additional functions

Continuous draining time during the

Drain open time 0002S
automatic draining control.

Draining interval time by automatic

Drain close time 0010M
Draining control

When the remote mode is set, both the

button beside the machine and the
ON/OFF mode Machine side
remote control button can turn on and off
the machines

When the manual mode is set, the

Operation mode Load mode Auto Load/Unload function can only be
preset executed by pressing buttons

When this is set as ‘PROHIBIT’ the

Com mode Prohibited
communication function is not available

Com code 0255 Communication address

Act as Host or slaves when there are

more than one machines running in
Blocking mode Host
Blocking blocking mode. The HOST controls the
parameter SLAVES
preset
BLOCKING ON/OFF Sequence

Operation

- 57 -
 squence Time 9999 Hours

Block Number 0000

BLOCK LOAD P *.**Mpa

BLOCK UNLOAD P *.**Mpa

BLOCK DELAY
0000S
TIME

Changing oil filter would clear the

Oil filter RESET 0000 HOURS
time, need to be reset

O/A RESET 0000Hours Changing O/G would clear the time

Maintenance
parameter Chang gas filter would clear the
Air FILTER RESET 0000Hours
preset time, need to be reset

Changing lubricate oil would clear

LUB OIL RESET 0000Hours
the time, need to be reset

LUB GREASE Changing lubricate grease would

0000Hours
RESET clear the time, need to be reset

When set this value to ‘0’ , oil filter

OIL FILTER 9999Hours
alarm is not available
Max. life time
preset
Set this value to ‘0’ to disable the
O/A SEPARATOR 9999Hours
O/G separator alarm function

Operation

- 58 -
 Set this value to ‘0’ to disable the
GAS FILTER 9999Hours
alarm function of gas filter

Set this value to ‘0’ to disable the

LUB. OIL 9999Hours
time alarm of lub. oil

Set this value to ‘0’ to disable the

LUB GREASE 9999Hours
time alarm of Lub. Grease

Language
display Set to ‘ENGLISH’ will change the
Chinese
(Chinese / interface to be English display.
English)
User password Customer could modify the user
modification **** password

Operation

- 59 -
6.4 Manufacturer Parameters
The difference of the FACTORY PARAMETERS and the CUSTOMER PARAMETERS is
that the FACTORY PARAMETERS can not be modified unless you have the initial
password from the manufacturer. The modification method of the FACTORY
PARAMETER is the same as that of the CUSTOMER PARAMETER. The main functions
of the parameters are as the following table.

Parameter Initial Value Functions

After the starting delay time, when the motor

MAXIMUM
current is greater than 1.2 times of the set value
Host rated current OVERLOAD VAULE
and less than 4 times of the set value, the unit
OF THE MOTOR /1.2
will jump as per overload feature.
Maximum allowable
Fan rated current
motor overload Same as above
value/1.2
Pre-alarm when the temperature reaches this set
Pre-alarm T. 105℃
value
Alarm when the air exhausting temperature
Stop T. 110℃
reaches this set value.
Alarm and stop the machine when the air supply
Stop P. 1.00Mpa
temperature reaches this set value
Unload P. upper The Unload Limit Pressure in the Customer
0.80Mpa
limit Parameter must be set lower than this value.
MODI LOAD The manufacturer can modify the load running
****Hours
TIME time
MODI TOTAL The manufacturer can modify the total running
****Hours
TIME time
Input the history failure password to clear all the
History fault reset ****
history failures.
When (the max. phase current / min. phase
current) is greater than (1+set value), the
Unbalance scope 0006 unbalance protection will stop the machine. If
the set value is greater than 15, the unbalance
protection will be unavailable.
Lack phase Set the LACK PHASE TIME ≥20S, the Lack
0005
protection phase protection will be disabled
50HZ
The manufacturer input the product date of the
Produce Date ****Y**M**D
unit.
The manufacturer input the product No. of the
Produce No. ******
unit

Operation

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Functions and Technical Parameters

1. Switching value：8 ways of Switching value input; 10 ways of relay switching value
input.

2. Analog quantity：1 way Pt100 temperature input; 1 way of 4～20mA transferred input; 2
groups of 3 phase current input (Match with CT)

3. Working Power of the controller: 220V,50HZ,20VA.

5. Display measuring Range

a） Oil Temperature of Oil: —20～150℃; Accuracy: ±1℃.

b） Air Temperature: —20～150℃ Accuracy: ±1℃.

c） Running Time: 0～999999Hours.

d） Current Display Measuring Range: 0～999.9A.

e） Pressure: 0～1.60Mpa, Accuracy: 0.01Mpa.

6. Phase sequence Protection: When the wrong phase sequence is detected by the protector,
it activate for the time≤2s.

7. Motor Protection: This control unit has the following 5 basic protection functions to the
motor and fan.
① Rotor Lock protection: After the starting of the motor, if the working current reaches 4

or 8 times of the set value, the protection activates. The activate time is less than 0.2s.

② Short-Circuit Protection: if the detected current reaches 8 times or more above the set
value, the protection activates, the activate time is less than 0.2s.

③ Lack phase protection: Any of the phase lack, the protection activates and the activate
time is the setting time.

Operation

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④ Unbalance Protection: the current difference between any of the two phases reaches the
percentage of the setting value, the protection activates and the activate time is less than 5s.

⑤ Overload anti-time limitation protection (time unit: s): See the following table. The
multiple=I actual value／I Set Value.

When the running current of the motor is in 1.2 ~3.0 times of the set value, the overload
multiple and action delay time will be accordance with the following table.

Iact/I set
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time Para

Action time 60 48 24 8 5 1

8. Temperature Protection: When the actual detected temperature is higher than the set
temperature, the protection activates and the activate time≤2s.

9. The output relay contactor capacity: 250V 5A. The life time of the contactors: 500000
times of running.

10. The current display tolerance <1.0%.

11. RS—485 communication.

Electrical installation basic Chart

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Operation

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6.5 Control Principle (Refer to the attached for the Electric schematic circuit)
（A）Individual Control
(1) Remote Automatic Control (ON/OFF mode: Remote; Load mode: Automatic)
The remote automatic control is almost the same as the local automatic control; the
only difference is that the start and stop of the unit is controlled by remote control.
(2) Local Manual Control (On/Off mode: beside machine; Load mode: Manual)
The Starting and stopping control is the same as the automatic control, the only
difference is that when the starting procedure finished in this mode, the machine is at

the load free state and will be loaded by pressing the button ‘ ’. When the air
supply pressure is higher than the unload pressure, the unit will load automatically, if

the button ‘ ’ is not pressed to load, the unit will be running at the load free state

till load free stop. During the unload process, press the button ‘ ’ to load and

during the process of loading, press the button ‘ ’ to unload

(3) Remote Manual Control (On/Off Mode: Remote; Load mode: Manual)
The remote automatic control is almost the same as the local manual control; the only
difference is that the start and stop of the unit is controlled by remote control.
6.6 Network control
(1) When the control network is set to ‘COMPUTER’, it could perform the computer
network control of the units

(2) Set the controller communication to ‘BLOCKING’ could perform the network control
between the controllers but the host must be 1# controller.

6.7 Failure stop and Emergency stop

When there is any electronic failure or high air temperature failures occurred during the
running process, the controller would stop the motor immediately. The motor can only be
restarted after the failures are cleared. Any emergency situation occurred, please press down
the emergency stop button to cut off the power supply of the controller and contactor power.

Operation

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6.8 Alarm and Notices

(1) Text Display tips

① Air filter Alarm tips

a. Check the alarm using the switch signal

The controller can display the message on the text display to remind the operator that ‘the air
filter is blocked’ by checking the pressure difference switch operating state.
b. Set the running time alarm of the air filter
The Text displays ‘Air filter life terminated’ when the using time of the air filter terminates.
② Oil Filter alarm tips
a. Check the alarm using the switch signal
The controller can display the message on the text display to remind the operator that ‘the oil
filter is blocked’ by checking the pressure difference switch operating state.
b. Set the running time alarm of the oil filter
The Text displays ‘Oil filter life terminated’ when the using time of the oil filter terminates.
③ Oil separator alarm tips
a. Check the alarm using the switch signal
The controller can display the message on the text display to remind the operator that ‘the oil
separator is blocked’ by checking the pressure difference switch operating state.
b. Set the running time alarm of the oil separator
The Text displays ‘Oil separator life terminated’ when the using time of the oil separator
terminates.
④ Lubricate Oil alarm tips
The Text displays ‘Lubricate Oil life terminated’ when the using time of the lubricate oil
terminates.
⑤Lubricate Grease alarm tips
The Text displays ‘Lubricate Grease life terminated’ when the using time of the lubricate
grease terminates.

Operation
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（2）Main controller tips:

Item Meaning and Functions Lights Status

POWER Controller Power on PWR Lights

RUN Controller run RUN Lights
Failure Detect failure and Stop the unit ERR Blinking
Input Terminal 20～12 Input switching IN00~08 lights, but if there is no function at
Switching value activate the input point, no light lighting
Output
Value Terminals
Switching 27,28,29,30,31,35,36,37,38 and 39 OUT00~09 lights
Value output switching value activate
Data Save Set Data and save time PWR blinking once

6.9 SAFETY PROTECTION

① Motor Protection

MAM—KY12S air compressor controller can perform the short-circuit protection, rotor lock
protection, overload protection, Phase Lacking Protection and Unbalance Protections to the
motor.

Electronic
Failure Display Possible Causes
failure
Local Failure display ‘Host or Fan Short-circuited or the rated current is
Short-Circuit
short-circuited’ wrongly set
Local Failure display ‘Host or Fan Overloaded, Bearing wear off or other
Rotor lock
Rotor Locked’ mechanic Failures
Local Failure display ‘Host or Fan Overloaded, Bearing wear off or other
OVERLOAD
Overloaded’ mechanic Failures
Local Failure display ‘ Host or Fan Phase lacking occurred to the Power or
Phase Lack
Phase Lacking’ the connectors
Local Failure display ‘ Host or Fan Contactors are not contacted correctly
Unbalance
current unbalance’. or the motor inner parts open.

Operation

② Air Exhaust overheat protection

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 When the air exhaust temperature is higher than the set limited unload temperature, the
controller will alarm and stop the machine. Local Failure display ‘Air Exhaust High
Temperature’.

③ Reverse running protection of the air compressor

When the phase sequence of the power connected to the air compressor is not conforming to
the set of the controller, the local failure displays ‘Wrong phase sequence’ and as a result the
controller can not start the motor. It is needed to check and alternate any two of the phase
sequence and investigate the motor rotation direction.
⑤ Over Pressure protection
When the pressure of the air exhaust is higher than the set stop pressure of the controller, the
controller will alarm and stop the machine, the local failure displays ‘Pressure too high’.

⑤Sensor Failure Protection

When the cable of the pressure sensor or the temperature sensor is broken, the controller will

alarm and stop the machine and the local failure displays ‘** sensor failure’.

⑥ Interlock Protection

The Host is running and the air exhaust temperature reaches the Fan starting temperature but
the Fan does not run, the controller alarm, the local failure displays ‘ Fan is stopped’

Operation

6.10 Common Failure Solving

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The failures caused by the peripheral equipments of the controller could be investigated by
queering from the local failure record or the history failure record to find out the failure
causes and solves the relative problem. The detailed method is as the following:

Press the button ‘’ or ‘’ to move the black cursor over the menu ‘ Run Parameter’ and
then press the confirm button ‘’ to popup the submenu as the following:

MOTORS CURRENT

TOTAL RUN TIME:

CURRENT RUN TIME

MAINTENANCE PARAMETER

Press the button ‘’ repeat to popup the following menu:

HISTORY FAULT

PROD. DATE/NUM

CURRENT FAULT

Press ‘‘to reach the following failure cause:

Temperature sensor
Failure

170℃

Check the Temperature sensor to confirm if there is any line broken or damage of this
equipment.

Operation

COMMON FAILURE AND THE CAUSES:

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 CAUSES MEASUREMENT TO TAKE
FAILURE
Air Exhaust Temperature Bad vent condition, Oil lacking Check the vent condition and
too high etc. lubricant amount etc.
Temperature Sensor
Cable off or PT1OO damaged Checking the wiring and PT100
Failure
The pressure too high or the Check the pressure and the pressure
Over Pressure
pressure sensor failure sensor
Cable off, Sensor damaged or Check the wiring and sensor
Pressure Sensor Failure
the cable connected reversed transformer

Water Lacking Water Pressure switch damaged Check the water pressure switch

Power phase lacking or the

Phase Lacking Check the power and contactors
Contactor terminal damaged
Voltage too low, tubes blocked,
Check the set data, Voltage,
Bearing Wear off or other
Overloaded bearings, tubes and other mechanical
mechanical failure or wrong set
system.
data etc.
Power unbalance, Contactor
Check the power, contactors and the
Unbalance damaged or the internal open of
motor
the motor
Voltage too low, tubes blocked,
Check the set data, Voltage,
Bearing Wear off or other
Rotor Lock bearings, tubes and other mechanical
mechanical failure or wrong set
system.
data etc.
Wrong Wiring, Incorrect Data Checking the wiring and set the data
Short Circuit
setting etc. correctly
Reversed Phase sequence or
Wrong Phase Sequence Check the wiring
phase off
Fan damaged, Contactor
Fan stopped Check the wiring and control output
damaged, no control output
Overload or Rotor Reset the host starting time to be
Host start time set to a valueless
locking during starting longer than star angel delay + Load
than the star angel time delay
process delay time
Main Contactor moves
The emergency button loose Check the wiring
often

Servicing

JN compressor requires the minimum amount of inspection and maintenance. The controller
and indicator alerts the operator to perform required maintenance or repair unit problems.
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7.1 FLUID CHANGE
JN series compressors utilize a pressurized fluid drain. Use the following procedure to drain
and replace the compressor fluid.
i.Press the emergency stop button and remove the right side cabinet panel (if
applicable).
ii.Check the pressure gauge reading on reservoir and wait until reservoir pressure
drops to approximately 0.05Mpa (7psig).
iii.Close the 1/4 turn valve on the blow-down valve.
iv.Remove the drain plug and attach the 1/4 NPT barb fitting and drain tube (supplied
with the unit) to the drain on the oil/air separator tank.
v.Slowly open the 1/4 turn valve on the drain of oil/air separator tank. The pressure
remaining in the tank will force the fluid out. When air begins to escape from the
tank, close the valve.
vi.After closing the valve, remove the tubing and barb fitting and reinstall the drain
plug.
vii.Remove the plug from the fluid fill port and refill the reservoir with the appropriate
amount of Kerry 10# fluid.
viii.Before starting the compressor opens the 1/4 turn valve on the blow-down valve to
ensure the blow-down valve functions correctly.

The 1/4 turn valve on the blow-down valve MUST be open for the unit to
blow down during regular unit operation.
NOTICE

7.2 AIR FILTER

The standard Kerry air filter is a dry type element. Air filter maintenance should be
performed when the maintenance gauge shows red with the compressor running full load, or
every 2,000 hours, or once a year, whichever comes first. Daily cleaning of the filter element
is common in dirty conditions. If dirty conditions exist, it is advisable to relocate the intake
air to an outside source. Each time the filter is serviced, inspect the filtered air side of the air
cleaner canister and the suction manifold for dirt. If dirt is found, determine the cause and
correct. Always make sure all gaskets, threaded connections, flange connections, and hose
connections between the air filter and air compressor-are airtight. Dirty filters result in
reduced airflow and can distort the element and allow dirt to bypass the filter element.

Servicing

Intake filtration equipment supplied from the factory may not be adequate
for extremely dirty applications or some forms of dust or vapors. It is the

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 NOTICE customer’s responsibility to provide adequate filtration for those
conditions. Warranty will be voided if inadequate filtration causes a failure.

7.3 FLUID FILTER

The fluid filter is a spin on, full flow unit. Replacement of the filter requires spinning off the
cartridge and replacing it with a new one. The initial filter change should occur after the first
500 hours of operation. During normal service, the filter cartridge should be replaced under
the following conditions, whichever occurs first:

 As indicated by the fluid filter maintenance indicator when the fluid is at normal
operating temperature
 Every 2,000 hours
 Every fluid change

The fluid filter maintenance indicator may read high upon start up on cool
mornings due to sluggish fluid creating higher than normal differential
NOTICE pressures. Monitor indicator after the fluid warms up.

7.4 AIR/OIL SEPARATOR

The air/oil separator is using coalescent filter element. Replacement requires unbolting and
lifting the separator cover and replacing it with a new one. The air/oil separator should be
replaced as indicated in the maintenance schedule or as follows:

 If excessive fluid carryover is observed.

 4,000 hours MAX, or-as indicated by differential pressure indicator.
 As indicated by the gauge (if equipped).

Servicing

7.5 MAINTENANCE SCHEDULE

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This Schedule is intended to be used as a guideline only. Depending on the specific
operating conditions of your JN compressor, maintenance requirements may vary. The
instructions in this section will give more details about determining when specific service
should be performed.

Clean air filter or replace with new element.

Every day / Every 10 hours Discharging condensed water in oil-air tank

Check fluid filter and fluid level

Clean air filter

Change fluid filter after FIRST 500 hours

Change lubricant after FIRST 500 hours

Every 3 months / Every 500 hours
Check for loose fluid and air tubing, electrical wiring
connection.

Tightening belt

Check the discharge function of safety valve

Replace air filter.

Every 6 months / Every 2000
Replace fluid filter.
hours
Clean after-cooler fins.

Every year / Every 4000 hours Replace air/oil separator element

Every 8000 hours Replace the lubricant

Troubleshooting Guide

8. Troubleshooting Guide

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Information below is a troubleshooting guideline; it describes symptoms and possible cause.
Do not assume that these are the only faulty condition that may occur.

Table 7-1: TROUBLE SHOOTING GUIDE

Symptom Possible Cause Solution
Fail to Start Power failure Check power supply to the unit
Low incoming voltage Check voltage and power source, or
contact local power company.
Fuse blown Replace Fuse
Faulty start switch Check the switch for malfunction or loose
connection.
Emergency button Reset emergency button
Motor starter overload Check motor starter wiring before
tripped removing motor. Remove motor and have
tested at motor manufacturer repair center.
Loose wire connections Check all wiring terminals for contact and
tightness
Air-end failure Contact a local authorized distributor.
Compressor shuts down High ambient temperature Make fresh air intake openings or install
during loaded condition ducts to discharge the hot air.
Low incoming voltage Check voltage and power source, or
contact local power company.
High operating pressure Reset, check line pressure and ensure it
does not exceed the compressor’s
maximum operating pressure.
Low fluid level Top-up fluid
PLC controller indicate Replace separator element.
separator requires
maintenance
Line pressure rises Control system air leakage Check for leak
above unload pressure causing loss of pressure
set-point
Plugged air filter Replace air filter element
Air Intake valve stuck open Remove the intake hose and check the inlet
valve for proper operation
Defective blow-down valve Check the receiver tank to ensure that it is
exhausting air to the atmosphere when the
solenoid opens - repair or replace if
necessary.

Troubleshooting Guide

Table 7-1: TROUBLE SHOOTING GUIDE (Continued)

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Symptom Possible Cause Solution
Compressor does not Faulty solenoid Repair or replace as necessary
reload when service line Loose wiring connection Check and tighten wiring terminals
pressure drops to reset Faulty proportional valve Orifice plugged. Clean or replace as
necessary
Jammed air inlet valve Check and repair air inlet valve
assembly
Faulty air pressure sensor Repair or replace as necessary
High air discharge Low Fluid Level Check oil level
temperature Incorrect fluid brand Check oil code number, replace as
necessary
High ambient temperature Check air exhaust, reduce room
temperature.
Plugged oil filter Change oil filter
Plugged internal Chemical cleaning for after-cooler
aftercooler
Dusty after-cooler fins Chemical wash for after-cooler fins
Fan motor setting Adjust
Temperature sensor failure Check and replace as necessary
Loose wire Check and tighten
Low air capacity Plugged air filter Clean air filter or replace with new element
delivery Air Intake valve failure Remove the intake hose and check the inlet
valve for proper operation
Separator failure Replace separator element
Faulty indirect proportional Adjust or replace as necessary
valve
Faulty solenoid Repair or replace as necessary
Faulty safety valve Repair or replace as necessary
Excessive oil carry over High oil level Check oil level
in discharge Plugged oil orifice valve Clean or replace as necessary
compressed air. Low discharge pressure Adjust
Air/oil separator element Clean or replace as necessary
failure
Minimum pressure valve Check for leaking, replace as necessary
malfunction
Loading function Failure Solenoid valve failure Check and replace as necessary
Pipe leak Check and replace as necessary
Proportional valve failure Check and replace as necessary
Air Intake valve stuck open Remove the intake hose and check the inlet
valve for proper operation
Minimum pressure valve Check for leaking, replace as necessary
failure

Troubleshooting Guide

Table 7-1: TROUBLE SHOOTING GUIDE (Continued)

Symptom Possible Cause Solution
Unloading failure at Pressure loading setting Adjust as necessary
working pressure, Solenoid valve failure Check and replace as necessary

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causing safety valve to Plugged air/oil separator Check and replace as necessary
release pressure Air Intake valve stuck open Remove the intake hose and check the inlet
valve for proper operation
Safety valve failure Repair or replace as necessary
PLC controller failure Check and replace as necessary
Compressor air Plugged air filter Clean or replace as necessary
discharge pressure Air Intake valve stuck Remove the intake hose and check the inlet
below normal operating closed valve for proper operation
settings Plugged air/oil separator Check or replace as necessary
Indirect proportional valve Adjust or replace as necessary
setting
Solenoid valve failure Check and replace as necessary
Safety valve failure Check and replace as necessary
Short period of Pipe leak Check and replace as necessary
load/unload Pressure setting Change setting above 1Bar
Receiver tank too small Check or increase volume of receiver tank
Air flow into the main Increase pipe size. Checks filter cartridge
network restricted failure.
Oil vapor leak from air Air inlet valve failure Check and replace as necessary
filter when compressor Minimum pressure valve Check for leaks and replace as necessary
stops failure
Pressure relief valve failure Check and replace as necessary
Excessive Fluid Different oil is being used. Use JN genuine fluid.
Consumption Separator element Check and replace as necessary.
damaged
Oil level too high Drain off oil until the correct level.
Fluid foaming Drain off oil and change
Oil return line or orifice Clean and replace as necessary.
clogged

Contact Information

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ZHEJIANG KAISHAN COMPRESSOR CO.,LTD.

ADDRESS:NO.9 KAIXUAN(W) ROAD QUZHOU ECONOMIC ZONE ZHEJIANG PROVINCE

TEL: 0570-8581175; FAX: 0570-3662886

E-MAIL: [email protected]

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