WORLDWIDE
LOAD BANK
SPECIALISTS
SINCE 1983
www.crestchicloadbanks.com
Our sector expertise
We specialise in the marine, oil & gas, data
centre, and power generation sectors.
But we also offer load banks of all sizes,
voltages or capacities for any application.
Wherever the risk of power failure threatens
productivity, efficiency or safety, our load
banks are tried and trusted – whether it’s
testing the world’s biggest cruise liners,
commissioning gas turbines, or testing
offshore FPSO’s.
01
Welcome to Crestchic
For 40 years, we’ve been designing and manufacturing load banks that
provide accurate, reliable electrical test loads for commissioning and
maintaining power systems.
We provide market-leading products for sale and rental to some of the world’s
biggest companies, backed up by our consultative service. We work with
you right from specification stage, offering unrivalled quality, choice and
expertise to create the right solution for your needs.
As one of the country’s most enduring manufacturing success stories, we
coordinate our global operations from our UK headquarters, with local
offices around the world serving all seven continents. We pride ourselves on
continual investment in our people, our fleet and our product development,
and on sourcing the finest components via our European supply network.
Read on for a brief introduction to our standard resistive and resistive/
reactive containerised and canopied load banks, transformers and control
systems. For a more in-depth discussion, please get in touch
Contents
02 Introduction 09 Containers & Sizes
A brief welcome to Crestchic and our Details of our range of
global offering. containerised load bank sizes.
03 Load Banks 11 Transformers & Sizes
An overview of our market-leading Step-up/step-down transformers
containerised load banks. to meet every specification.
05 MV Load Banks 12 Canopies & Sizes
Introducing combined load banks Resistive-only load banks for
and transformers in one solution. generator testing and maintenance.
06 Transformers 13 Rental
Our bespoke transformers are available The right products, support and
in a range of custom containers. logistics – right across the world.
07 Control Systems 14 Global Operations
We specialise in intelligent, precise Load bank rental - International
control systems that suit any need. support and logistics
02
Load Banks
We manufacture an unrivalled choice of resistive and resistive/reactive load
banks. Our containerised load banks lead the market in terms of control,
rugged construction and global installed base. Crestchic containerised load
banks enable businesses from shipbuilders to power generation companies to
accurately test, commission and maintain vital operations.
Our purpose-designed air-cooled AC load banks are available in resistive form, or resistive/
reactive for replicating a lagging power factor for complete engine and alternator testing.
Both types are available in a range of sizes and specifications housed in ISO style mini,
10, 20, 30 & 40ft containers, and all are flexible enough to be used with your preferred
control system.
AC Resistive Load Banks
Voltage from 380V to 690V Ambient temperature capacity rating at 50ºC
3 phase Stackable when not in operation
50-60 HZ ISO containers sized 10ft, 20ft, 30ft or 40ft
1000kW to 7000kW Lloyd’s Register-certified
Multiple 1kW load steps Ferroglass insulated bulkheads
IP55 control protection Stainless steel louvres and galvanised exhaust
Low noise versions outlets.
Stainless steel finned elements All weather outdoor operation
AC Resistive/Reactive Load Banks
Voltage from 380V to 690V Standard canopy sizes to 300kVA
Typical power factor 0.8 Container packages over 375kVA
50-60 HZ Lloyd’s Register-certified
375kVA to 6250kVA Ambient temperature capacity rating at 50ºC
Multiple 1kVA load steps Reactive-only (inductive) load banks available
IP55 control protection ISO containers sized 10ft, 20ft, 30ft or 40ft
Low noise versions Ferroglass insulated bulkheads
Stainless steel finned elements Stainless steel louvres and galvanised exhaust
Stackable when not in operation outlets.
All weather outdoor operation
03
Quality without
compromise
Our containerised load banks are
characterised by one thing above all:
quality.
At every stage of our supply chain, from
raw material to finished item, we work
with established, worldclass suppliers
and implement our own uncompromising
quality control processes to ensure that
our products perform better and last
longer.
04
Medium Voltage Load Banks
When it’s essential to test medium voltage equipment but you’re working with a small
footprint, our state-of-the-art MV products combine load banks and transformers into one
ideal, containerised solution.
Available in both resistive and resistive/reactive forms, our AC MV load banks can be custom-designed to your
exact voltage, frequency and capacity needs, alongside the flexibility to use a control system best suited to
you.
Medium Voltage Load Bank
Voltages from 690V to 34kV ISO container enclosure,
50-60 HZ 10ft, 20ft, 30ft and 40ft
Multiple 1kVA/1kW load steps Lloyd’s Register-certified
IP55 control protection Both resistive-only and
Stainless steel fans resistive/reactive
Ambient temperature 500kVA – 3500kVA
capacity rating at 50ºC 500kW – 4000kW
Stackable when not in Ferroglass insulated bulkheads
operation Stainless steel louvres and
galvanised exhaust outlets.
All weather outdoor operation
Custom containerised
solutions
We’re unique because we don’t settle
for ‘off the shelf’.
To enhance our products’ performance,
every container – from 10ft to 40ft
– is purpose-built, providing greater
strength, protection and airflow for
cooling. They’re also easy to move and
stackable.
05
Containerised Transformers
Our services go beyond load banks. To provide a complete solution for temporary power
generation, as well as to complement our load banks, we provide containerised transformers
to suit your needs.
Available in step-up or step-down our transformers range from 2000kVA to 8000kVA, with voltage from 400V
to 34.6kV. All are fitted into custom-designed, purpose-built containers that enhance their performance and
offer unrivalled protection, and are available for both sale and rental.
Containerised Transformers
MV & LV switchgear installed
Cast resin or oil filled transformer options
Fitted complete with over current and
short protection on the MV breaker
ISO fully bonded containers with save-all base
ONAN or ONAF variants available
Stackable
4 pole isolators for flexible generator connections
06
Controlled by you
Every situation you may face is
unique – so every control system
should be too.
We don’t simply hand you a terminal
and leave. We work with you to assess
your needs and create the most
suitable load bank, container and
control combination, whether you’re
using one small DC load bank or
multiple AC resistive/reactive units.
07
Control Systems
The best load banks in the world are nothing without precise, intuitive
controls for both application and operator. Thankfully, Crestchic can
deliver the best system for your exact needs.
These are one of Crestchic’s key strengths: intelligent systems giving you
perfect control over your load bank. And we can work with you to find your
ideal system – whether it’s our latest ORION software, which includes a host
of control and reporting tools for advanced use, or one of our pre-set panels
or handheld terminals.
Our multilingual control systems cover basic manual controls, microprocessor
controls and DC controls, offering a range of handheld controllers, software
and units. Explore our systems below, or to discuss your best options, call us
on +44 (0)1283 531 645 or email
[email protected].
Microprocessor Controls
Handheld Terminal: The LC80 controller is an IP65 lightweight handheld field
controller suitable for both AC resistive and resistive/reactive load banks,
which operates our dedicated load bank control software, ORION.
ORION Interface: Our state-of-the-art software is ideal for more complex
testing scenarios where accurate, real-time data capture and ultra-precise
control of one or more loadbanks in a familiar windows environment is
preferred.
Modbus Interface: Modbus communication protocol is available as a cost
option on all AC microprocessor controlled load banks.
Basic Manual Controls
KCS Push-Button/Dial Control: A simple, efficient PCB multi-step system,
with handheld or panel mounted options, allowing 1kW load steps.
Manual Fixed-Steps Load Control: A low-cost, ultra-simple, pre-set control
with no external connections.
LoadTrakker II: Where a resistive only load bank is required to follow a
variable load providing additional load for equipment health or tariff
augmentation in the wind turbine market.
DC Load Bank Controls
Corona Control System: Our cutting-edge software for DC load banks
works with a high-performance microprocessor for accurate control,
monitoring, and data sampling over multiple DC load banks via PC or
LC80.
Fusion Battery Discharge System: Equips our DC load banks for
performing constant-current or constant-power discharge tests, coupled
with monitoring, data capture and reporting. Again, control is available for
multiple load banks via PC or LC80.
KCS LC80
08
Containers & Sizes
To ensure total protection, ease of movement and a long service life, all our load banks are
packaged in high quality steel ISO containers. Designed around each individual load bank
type for optimum coolingand access – only the highest quality containers are used.
Below, you’ll find a comprehensive listing of our standard containerised load bank sizes. For prices, enquiries,
bespoke options or smaller canopy sizes, call our team on +44(0)1283 531 645 or email [email protected].
Resistive Containerised
KW Dimensions
Load Banks at 1.0pf L x W x H mm
Fans
1000 2438 x 1200 x 2400 3
Voltage: 380-690v
Frequency: 50-60HZ 1200 2438 x 1200 x 2400 3
1500 1900 x 2438 x 2591 4
1600 1900 x 2438 x 2591 4
2000 2991 x 2438 x 2591 6
2500 2991 x 2438 x 2591 6
3000 3720 x 2438 x 2591 8
3200 3720 x 2438 x 2591 8
3500 3720 x 2438 x 2591 8
4000 6058 x 2438 x 2591 10
4500 6058 x 2438 x 2591 12
4800 6058 x 2438 x 2591 12
5000 6058 x 2438 x 2592 12
6000 6058 x 2438 x 2593 16
Resistive / Reactive
kVA KW Dimensions
Containerised Load Banks at 0.8pf at 0.8pf L x W x H mm
Fans
375 300 1534 x 1200 x 2100 1
Voltage: 380-690v
Frequency: 50-60HZ 500 400 2438 x 1200 x 2300 1
750 600 2438 x 1200 x 2300 2
1000 800 2438 x 1200 x 2300 2
1250 1000 3210 x 1200 x 2300 3
1650 1320 1900 x 2438 x 2591 4
1875 1500 1900 x 2438 x 2591 4
2000 1600 2991 x 2438 x 2591 6
2500 2000 2991 x 2438 x 2591 6
3000 2400 2991 x 2438 x 2591 6
3300 2640 2991 x 2438 x 2591 6
3750 3000 6058 x 2438 x 2591 8
4000 3200 6058 x 2438 x 2592 8
4375 3500 6058 x 2438 x 2593 10
4500 3600 6058 x 2438 x 2594 10
5000 4000 6058 x 2438 x 2595 10
5625 4500 6058 x 2438 x 2596 12
6000 4800 6058 x 2438 x 2597 12
6250 5000 6058 x 2438 x 2597 12
09
3
Resistive Containerised MV
KW Dimensions
Load Banks Multi-Voltage at 1.0pf L x W x H mm
Fans
500 1900 x 2438 x 2591 2
Voltage: 690-34,000v
Frequency: 50-60HZ 600 2991 x 2438 x 2591 2
750 2991 x 2438 x 2591 2
850 2991 x 2438 x 2592 3
1000 2991 x 2438 x 2593 3
1250 4572 x 2438 x 2591 3
1500 6058 x 2438 x 2591 4
1600 6058 x 2438 x 2592 4
2000 6058 x 2438 x 2593 6
2200 6058 x 2438 x 2594 6
2500 6058 x 2438 x 2595 6
3000 6058 x 2438 x 2596 8
3500 6058 x 2438 x 2597 8
4000 9144 x 2438 x 2591 10
Resistive / Reactive kVA Dimensions
Containerised MV at 0.8pf L x W x H mm
Fans
Load Banks Multi-Voltage 500 1900 x 2438 x 2591 1
750 2991 x 2438 x 2591 2
Voltage: 690-34,000v 1000 2991 x 2438 x 2591 2
Frequency: 50-60HZ
1250 4572 x 2438 x 2591 3
1700 6058 x 2438 x 2591 4
1875 6058 x 2438 x 2591 4
2000 6058 x 2438 x 2591 6
2500 6058 x 2438 x 2591 6
3000 7620 x 2438 x 2591 6
3500 7620 x 2438 x 2591 8
10
Transformers & Sizes
To complement our range of load banks and also
serve the international temporary power generation
sector, Crestchic manufacturers a range of
containerised step-up/step-down transformers.
The multi-tap transformers range from 2000kVA to 8000kVA.
Step-up & Step-down Transformers 50 & 60HZ Operation
MV & LV switchgear installed MVA Voltage Voltage Voltage Dimensions
Capacity In Min Out Min Out Max L x W x H mm
Cast resin or oil filled options
Fitted complete with over current & 2.5 400 3300v 3461v 2991 x 2438 x 2591
short circuit protection on the MV 3.0 400 3300v 3461v 2991 x 2438 x 2591
breaker 3.3 400 3300v 3461v 2991 x 2438 x 2591
ISO fully bonded containers with save
4.0 400 3300v 3461v 2991 x 2438 x 2591
all base
5.0 400 3300v 3461v 6058 x 2438 x 2591
ONAN or ONAF variants available
4 pole isolators for power generation 6.0 400 3300v 3461v 6058 x 2438 x 2591
applications 6.3 400 3300v 3461v 6058 x 2438 x 2591
6.8 400 3300v 3461v 6058 x 2438 x 2591
8.0 400 3300v 3461v 6058 x 2438 x 2591
11
Canopies & Sizes
Where the effective testing or maintenance of
a generator’s engine is required, a resistive-
only load bank is the answer.
The resistive load applied at a power factor of 1.0
(unity), provides stable and accurate load to prove
engine output at the point of build or commissioning.
Resistive load banks can also be used to keep engines
in peak condition where the actual applied load is
lower than the output of the engine. To avoid excessive
carbon build-up and the associated oil pressure and
turbo-charger problems, a regular resistive load is a
cost effective way to protect power generation assets.
Our canopy packaged load banks are available with
a variety of control systems, from simple fixed steps Resistive-Only
controlled by switches, to state of the art micro- Canopy Style Load Banks
processor high performance supervisory control and
data acquisition systems operating on modern PCs and
tablets. KW Rating Dimensions Weight
at 1.0pf L x W x H mm KG
All our load banks employ stainless steel finned 20 825 x 500 x 500 52
elements for maximum heat dissipation and durability. 30 825 x 500 x 500 52
40 751 x 875 x 720 115
Voltage from 110v to 690v 60 751 x 875 x 720 120
1 or 3 phase
80 751 x 875 x 720 125
50 – 60 HZ
100 751 x 875 x 720 130
10kW to 2000kW canopy packages
Permanent or transportable models 200 825 x 875 x 1350 230
Multiple 1kW load steps 250 825 x 875 x 1350 240
Choice of control system for all units – suited to 300 825 x 875 x 1350 250
application & operators 400 1275 x 1025 x 1520 390
Automatic load tracking facility available 500 1550 x 1025 x 1520 550
600 1550 x 1025 x 1520 600
700 1550 x 1025 x 1520 650
800 2055 x 1025 x 2152 1080
900 2055 x 1025 x 2152 1160
1000 2055 x 1025 x 2152 1250
1100 2055 x 1025 x 2152 1300
12
Rental
Crestchic provide a range of delivery and installation options, support services, and
accessories to compliment their rental packages. You can choose to have equipment installed
for self operation, operated by Crestchic, or simply delivered to site.
Whichever option you choose, with Crestchic’s unparalleled experience in providing worldwide load testing
solutions, you can be assured that the service you receive will be second to none.
Delivery and Installation Options Additional Support Services
Crestchic’s standard service includes working Site surveys
with the client to understand the exact
testing requirement and matching the correct Layout drawings
equipment in terms of voltage, frequency
Risk assessments
and instrumentation to the application. This
is coupled with our ability to organise all the Method statements
logistics of delivery and off-loading, installation
and de-installation where required. Crestchic Full project management
can also supply operators and project engineers
Logistics assistance
to run an entire test from one day to many
months; anywhere in the world. Vehicle permits, road closures and environmental issues
International Support & Logistics
When you rent equipment, you expect in-depth support – and here’s where we excel.
With our global foot-print and project management expertise, we have a proven-track record on even the
largest and most challenging international projects. From helping with initial specification through to delivery,
installation, de-commissioning and support, we can be with you every stepof the way - wherever you are in the
world.
13
Global Offices
CRESTCHIC (UK) Ltd. CRESTCHIC (UK) Ltd.
Second Avenue, Centrum 100,Burton-on-Trent DE142WF. Southern Office, Unit 35, Rochester Airport Industrial
United Kingdom Estate, Laker Road, Rochester Kent, ME1 3QX
Tel : +44 (0)1283 531645 Tel : +44 (0) 1634 864064
Email:
[email protected] Email:
[email protected] www.crestchicloadbanks.com www.crestchicloadbanks.com
CRESTCHIC Belguim CRESTCHIC France SAS
Schaliehoevestraat 10, 2220 – Heist-Op-Den-Berg 15 Avenue Condorcet, 91240 – Saint Michel Sur Orge
Antwerp, Belgium France
Commercial : +32 1 5793 879 Service : +32 1 5793 881 Tel : +33 (0)1 69 259 434
Email:
[email protected] E-mail :
[email protected] www.crestchictransformers.com www.crestchic.fr
CRESTCHIC Germany GmbH CRESTCHIC USA (Pennsylvania)
Karl-Heinz-Fräger Str. 1 191 S Keim St, Unit 1C-1, Pottstown, PA 19464.
34376 Immenhausen, Germany United States of America
Tel : +49 (0)5 67 3913 787 Tel : +1 (610) 458 8182
E-mail :
[email protected] E-mail :
[email protected] www.crestchic.de www.crestchic-usa.com
CRESTCHIC USA (Texas) CRESTCHIC Middle East
9535 Swafford Road, Justin, TX 76247. Texas FZE, PoBox 262519, Jebel Ali.
United States of America United Arab Emirates
Tel : +1 (682) 946 5623 Tel : +971 4 8818 655
E-mail :
[email protected] E-mail :
[email protected] www.crestchic-usa.com www.crestchicloadbanks.com
CRESTCHIC Singapore CRESTCHIC China
No.8 Tuas South Street 11, No.8 Tuas South Street 11,
Singapore 637093 Singapore 637093
Tel : +65 6 2653 323 Tel : +65 6 2653 323
E-mail :
[email protected] E-mail :
[email protected] www.crestchicloadbanks.com www.crestchicloadbanks.com
14
The information given in this literature is, to the best of our knowledge, correct
at the time of going to print. However, Crestchic is constantly looking at ways
of improving their products and services and therefore reserve the right to
change, without prior notice, any of the data contained in this publication. Any
orders placed will be subject to our Standard Conditions of Sale or Hire (as
applicable), available on request.
Crestchic (UK) Ltd, Second Avenue, Centrum 100, Burton-on-Trent, DE14 2WF
Crestchic has direct sales offices in UK, North America, Singapore, Germany,
Belgium, France, China & UAE.
Tel: +44 (0) 1283 531 645 Fax: +44 (0) 1283 510 103
Email: [email protected]
www.crestchicloadbanks.com
Version: 1.3
