10mm glass rear wall (no metal edging)

4 360
20mm
Proprietary patch fixing
10mm 130 130
100
gap Brackets from gap 725 725 600 600 725 725
10mm steel plate downpipe outlet, 75mm dia.
"Alucobond" (c) roof sheet, 75x5 steel flat cover strip, secured via (rafter centres) (locate for site conditions)
4mm thick dome head gal screws @ 450mm centres
gutter
silicone seal between roof
sheet & cover strip

2 x 12mm gal
bolt fixing
double sided adhesive tape Alucobond (c) roof sheets

t
between rafter & roof sheet

ee
Corner post,

t
Alucobond "C" channel

ee

t
ee
sh
150x100x6 RHS extrusion AB401 to

sh

sh
sides and front edges steel bar cover strips,

varies
Cross member seat support, of roof, mastic sealed 10mm steel top bar, "slot and plug" 80x5mm, screwed to rafters

2080
10mm glass

FALL
2 072
side wall 150x100x6 RHS welded to tapered flange, min.
10mm steel flange, 50mm long weld every 250mm rafters shown dotted
10mm plate welded to end of lower edge tapered

of
RHS, bolt fixed to post as shown on section

ro

of
f
roo

ro
Rafter stop end, 50x25x3 RHS

Support fins for glass,

75x50x6 steel angle
Proprietary
patch fixing
DETAIL SECTION BB "C" channel to 3
edges of roof sheets
1:5
Aluminium "C" section to all glass
edges of side walls only, painted ROOF PLAN 1:50
DETAIL PLAN CC gap
3 590
gap

gutter from 150 dia. x5.4 CHS,

1:10 glass
1 190
10
1 190
10
1 190
with welded plate stop ends 80 Alucobond (c) roof sheeting, 4mm
2080

BB "C" channel extrusion to 3 edges of roof

welded 10mm
steel fillet
rafter stop end, 50x25x3 RHS 1 190
100 anti-graffiti film,
100 990 both sides
rafters from 10mm bar, with tapered
° vertical flange as detailed glass rear wall
timetable
95

100

glass
roof support cross

1 900
member, support fin, 75x50x6 angles, for
150x100x6 RHS glass side wall
proprietary patch fixings to
patch fixing on 920 support glass
bracket seat, Jarrah
10mm toughened glass

1 650

1 900
sheets with bevelled edges
spiggot to support
roof, welded to
RHS and slid 25mm dia. holes for patch
tightly inside post, fixings (4 of per sheet)
bolt fixed through conc. footing
post via 2 x 12mm
10mm toughened glass side wall

150
dia. gal bolts
with aluminium "C" channel
protection to all edges
FRONT ELEVATION 1:50 SIDE ELEVATION
1 900

corner post,
150x100x6 RHS TYPICAL GLASS PANEL AA
FOR ALL REAR AND SIDE WALLS 100 100
seat Anti-Graffiti Film strip, 1520mm
wide, to both sides of all glass
1:50 CC 3 390
10mm toughened sheets (see Materials (between inside face of corner posts)
glass rear wall Specification on MBS-03)

150 75
cross member roof over
seat support, seat bracket fixed to RHS
150x100x6 RHS

1 190
seat

920
patch fixing support fin, 75x50x6 angles, for glass side wall
proprietary patch fixings to
support glass
bracket for 900 min.

45
patch fixing top of conc. footing level with
1 1

clearance
5
0
125

rafters over
pavement and to form floor of shelter rafter centres to align with
vertical glass sheet joins

conc. footing and base plate fixing

to Structural Engineer's design
PLAN 1:50
AA
(3 panel shelter shown)
SECTION AA 1:20
APPROVED:
BY DETAIL DATE NOTES
THE COUNCIL OF THE CITY OF BLUE MOUNTAINS JOB FOLDER:

AS SHOWN BM CITY SERVICES / DESIGN SERVICES SECTION

SCALE: DETAIL
DRAWING No.
DESIGN
VERSION No: ONE.............Date:.23/07/2010 MAJOR BUS SHELTER MBS - 01
RY Add MBS-02 shelter and
Engineering Dwg for 2 panel shelter 03/06/11 No:..TWO.....Date:. 03/06/11 DESIGN: ACAD:
RY issue to BMCC 23/07/10
No:................Date:...............................
(VARIABLE LENGTH)
AMENDMENTS DRAWN: RY CHECKED: RY SHEET 1 OF 5 SHEETS
REMEMBER DIAL 1100 - BEFORE YOU DIG
 10mm glass rear wall (no metal edging)
3 160
130 130
Proprietary patch fixing
20mm 10mm 725 725 725 725
gap Brackets from gap downpipe outlet, 75mm dia.
10mm steel plate (rafter centres) (locate for site conditions)
"Alucobond" (c) roof sheet, 75x5 steel flat cover strip, secured via
4mm thick dome head gal screws @ 450mm centres
gutter
silicone seal between roof
sheet & cover strip

2 x 12mm gal
bolt fixing Alucobond (c) roof sheets
double sided adhesive tape

t
ee

t
ee
between rafter & roof sheet

sh
Corner post, Alucobond "C" channel

sh
150x100x6 RHS extrusion AB401 to steel bar cover strips,
sides and front edges 80x5mm, screwed to rafters

2080

FALL
of roof, mastic sealed

2 072
10mm glass Cross member seat support, 100x10mm steel top bar, "slot and
side wall 150x100x6 RHS plug" welded to tapered flange, min. rafters shown dotted
10mm steel flange, 50mm long weld every 250mm

of
10mm plate welded to end of height varies, lower

of
ro
RHS, bolt fixed to post

ro
edge tapered as Rafter stop end, 50x25x3 RHS
shown on section

Side wall members to support

glass, 75x50x5 RHS
Proprietary
patch fixing
DETAIL SECTION BB 1:5 "C" channel to 3
edges of roof sheets

Aluminium "C" section to all glass ROOF PLAN 1:50

edges of side walls only, painted

2 390
DETAIL PLAN CC 1:10 gap
10 10

5°
1 190 1 190
gutter from 150 dia. x5.4 CHS,
with welded plate stop ends glass glass
80 Alucobond (c) roof sheeting, 4mm gap
2080

BB "C" channel extrusion to 3 edges of roof

welded 10mm
steel fillet
rafter stop end, 50x25x3 RHS anti-graffiti film,
both sides
rafters from 10mm bar, with tapered glass rear wall
° vertical flange as detailed
timetable
95

roof support cross 1 190

member, glass side wall
150x100x6 RHS 100 100
990
patch fixing on seat
bracket

100
spiggot to support 75x50x5 RHS
roof, welded to
RHS and slid conc.
tightly inside post, slab
bolt fixed through 10mm toughened glass

1 650

1 900
post via 2 x 12mm sheets with bevelled edges
dia. gal bolts 10mm toughened glass side wall
with aluminium "C" channel
FRONT ELEVATION 1:50 SIDE ELEVATION
protection to all edges 25mm dia. holes for patch
fixings (4 of per sheet)
AA
1 900

corner post,
150x100x6 RHS 100 100

150
seat Anti-Graffiti Film strip, 1520mm CC 2 190
wide, to both sides of all glass (between inside face of corner posts)
10mm toughened sheets (see Materials
glass rear wall Specification on MBS-03) TYPICAL GLASS PANEL
FOR ALL REAR AND SIDE WALLS

150
cross member
seat support, seat bracket
conc. footing and base plate fixing
1:50
150x100x6 RHS fixed to RHS

1 190
to Structural Engineer's design seat

glass

side bar
920
glass side wall
patch fixing
1 250 900
seat (min) gap (min) roof over
bracket for top of conc. slab level with pavement
patch fixing rafters over
125

PLAN 1:50
SECTION AA 1:20 AA
APPROVED:
BY DETAIL DATE NOTES
THE COUNCIL OF THE CITY OF BLUE MOUNTAINS JOB FOLDER:

AS SHOWN BM CITY SERVICES / DESIGN SERVICES SECTION

SCALE: DETAIL
DRAWING No.
DESIGN
VERSION No: ONE.............Date:.23/07/2010 MAJOR BUS SHELTER MBS - 02
RY Add MBS-02 shelter and
Engineering Dwg for 2 panel shelter 03/06/11 No:..TWO.....Date:. 03/06/11 DESIGN: ACAD:
RY issue to BMCC 23/07/10
No:................Date:...............................
(TWO PANEL, 2200mm INTERIOR)
AMENDMENTS DRAWN: RY CHECKED: RY SHEET 1 OF 5 SHEETS
REMEMBER DIAL 1100 - BEFORE YOU DIG
 MATERIALS SPECIFICATION WELDING SCHEDULE FOR 2 PANEL (2200mm WIDE) SHELTERS
STEELWORK SCHEDULE FOR VARIABLE LENGTH SHELTERS
ITEM WELD TYPE NOTES
ITEM STEELWORK SIZE OR SECTION FINISH NOTES
POST BASE PLATE TO POST 3 runs of 6mm fillet weld around Weld before galvanising
Note side wall fixing method and slab for 2 PANEL junction
POST BASE PLATES 350x 250 x 20 plate G+P See weld schedule for fixing of plate to
Shelter only (See Dwg. MBS-02) post. See engineers drawing for fixing RAFTERS: Slot and plug weld from above. Grind weld flush to top of top plate.
of base plate to footing TOP PLATE TO TAPERED Minimum 50mm long slot every
POSTS 150x100x6 RHS G+P FLANGE 250mm length. Do not fillet weld at visible junctions
ANGLE FINS (to side walls) 75x50x6 unequal angle G+P 2 fins per end wall for glass patch SPIGOT TO ROOF SUPPORT Fully beveled, 3 run filled weld
fixings, weld to post CROSS MEMBER
SEAT SUPPORT CROSS 150x100x6 RHS P Bolt fix RHS to side of posts via ALL OTHER WELDS 6mm fillet weld Grind smooth where visible
MEMBER 10mm base plate welded to ends of
2 PANEL RHS
LENGTH = 2200mm ROOF SUPPORT CROSS 150x100x6 RHS P Bolt fix RHS to posts via welded
SEE DWG. MBS-02 MEMBER spigots inserted into top of posts
RAFTERS Top plate, 100x10mm P Tapered flange as shown. Slot weld
Tapered flange, from 150x10mm top plate to flange to conceal weld ROOFING
plate Material
RAFTER STOP END 50x25x3 RHS P Weld RHS to rafter ends Roof sheeting shall be 4.0mm thick ALUCOBOND® aluminium composite panel comprising a polyethylene
COVER STRIPS (to roof sheet 75x5mm plate P Screw fix through to rafters with gal. core sandwiched between two skins of aluminium alloy PERALUMAN-100 (AlMg1-NS41) or approved
joins, over rafters) dome head screws @ 450mm ctrs
RANGE OF SIZES BRACKETS (for patch fixings) From 10mm plate P
equivalent

SEE DWG. MBS-01 GUTTER From CHS, 150mm dia. nom. bore, P
wall thickness 5.4mm Finish
The external panel surface shall be factory prefinished by the manufacturer with a
minimum clear anodic film of 20 microns (E6/EV1) in accordance with DIN 17611. The finished
STEELWORK SCHEDULE FOR 2 PANEL (2200mm WIDE) SHELTERS surface shall be factory protected with a self-adhesive peel-off foil, tested to withstand at least 6
ITEM STEELWORK SIZE OR SECTION FINISH NOTES months exposure to local weather conditions without losing the original peel-off characteristic or
causing stains or other damages.
POST BASE PLATES 350x 250 x 20 plate G+P See weld schedule for fixing of plate to The reverse face shall be anodised finish also
post. See engineers drawing for fixing
of base plate to footing
Fixings
POSTS 150x100x6 RHS P 2 x main corner posts only
SIDE POST AND 75x50x6 RHS P 2 x posts and rails for fixing of side
(a) Fasteners, including concealed screws, nuts, bolts and other items required for connecting
HORIZONTAL RAILS wall glass fittings aluminium to aluminium or aluminium to steel shall be of non-magnetic stainless steel.
(to side walls)
3 PANEL SEAT SUPPORT CROSS
MEMBER
150x100x6 RHS P Bolt fix RHS to side of posts via
10mm base plate welded to ends of
Extrusions
LENGTH = 3400mm Provide ALUCOBOND® extrusion AB401 (15x8mm "C" channel) or approved equivalent to 3 sides of roof
RHS
ROOF SUPPORT CROSS 150x100x6 RHS P Bolt fix RHS to posts via welded sheet perimeter as shown
MEMBER spigots inserted into top of posts
RAFTERS Top plate, 100x10mm P Tapered flange as shown. Slot weld Dissimilar Materials
Tapered flange from 150x10 plate top plate to flange to conceal weld Where two surfaces of dissimilar material come into contact, such surfaces shall be insulated with a layer
RAFTER STOP END 50x25x3 RHS P Weld RHS to rafter ends
of PVC or Polyethylene tape.
COVER STRIPS (to roof sheet 75x5mm plate P Screw fix through to rafters with gal.
joins, over rafters) dome head screws @ 450mm ctrs
BRACKETS (for patch fixings) From 10mm plate P
GUTTER From CHS, 150mm dia. nom. bore, P
PAINT SYSTEM SCHEDULE
wall thickness 5.4mm Preparation:
Galvanised metal: Clean and degrease surface thoroughly with Dulux "Prepwash" or sugar soap.
All other steelwork: Prepare all surfaces with ABRASIVE BLAST to AS1627.4 Class 2.5.
Notes: Aluminium trim: Clean, degrease and abrade all surfaces to receive paint finish.
6 PANEL G + P= Hot dip galvanized finish, clean as scheduled, then Paint finish as scheduled below
LENGTH = 7000mm
P = Clean as scheduled, then Paint finish (as scheduled below) Paint System:
To all steelwork and aluminium trim:
1st Coat: Dulux ZINCANODE 402, 75 Microns Dry Film Thickness
WELDING SCHEDULE
2nd Coat: Dulux DUREMAX GPE, 125 Microns Dry Film Thickness
All welding to be carried out in accordance with AS/NZS 1554.1:2004.
3rd Coat: Dulux ACRATHANE IF, 60 Microns Dry Film Thickness

All welding is to be carried out in the fabricating workshop. No on-site welding is to be carried out
Refer to Dulux Protective Coatings Data Sheet PC218 (December 2009) for properties and application of the
except by approval of the Contract Works Supervisor
selected paint system. Available from Dulux, TEL. 132 377.

Paint Colour:
To match Dulux "CHARCOAL PEARL 18796"
WELDING SCHEDULE FOR VARIABLE LENGTH SHELTERS
8 PANEL ITEM WELD TYPE NOTES GLASS SHEETS
LENGTH = 9400mm Glass sheets to be 10mm thick toughened glass with beveled edges. All glass sheets to be the same
POST BASE PLATE TO POST 3 runs of 6mm fillet weld all around Weld before galvanising
dimensions and hole positions for proprietary stainless steel patch fixings.
post, top and bottom of base plate
Provide 150x100 hole in base plate to
NOTES: receive post. Post to penetrate ANTI-GRAFFITI FILM
1. "PANEL NUMBER" refers to the number of glass sheets along rear wall. through base plate by 50mm to allow
Apply a 1520mm high strip of clear anti-graffiti film to both sides of all glass sheets (see drawings),
welding to top and bottom of base
plate. unless directed otherwise by BMCC.
2. "LENGTH" refers to the distance between the inside faces of the corner posts
RAFTERS: Slot and plug weld from above. Grind weld flush to top of top plate. Film to be "Suntek" 6MIL clear AG film from Sydney Tint Solutions, tel. 02 9541 2723 or approved
TOP PLATE TO TAPERED equivalent.
3. Other LENGTHS to those shown above can be obtained by adding bays as FLANGE Minimum 50mm long slot every Do not fillet weld at visible junctions Where bus timetable information sheet is attached to rear surface of rear glass panel, cut out film
required. The maximum distance between support posts is 3400mm. 250mm length.
SPIGOT TO ROOF SUPPORT Fully beveled, 3 run filled weld
before attachment of timetable to glass surface.
4. Confirm footing details with the Structural Engineer for the selected length of CROSS MEMBER RHS
shelter before proceeding. SEATS
ALL OTHER WELDS 6mm fillet weld Grind smooth where visible Approved Australian Hardwood slats, 70x30mm finished with exterior oil based finish.
5. For 6 and 8 bay shelters, adapt the height level of horizontal members to Provide cast aluminium seat brackets, bolt fixed to cross member seat support RHS.
accommodate sloping pavement if required. Seat brackets to be Botton & Gardiner Urban Seat 15 ((US15.18) or approved equivalent.

APPROVED:
BY DETAIL DATE NOTES
THE COUNCIL OF THE CITY OF BLUE MOUNTAINS JOB FOLDER:

AS SHOWN BM CITY SERVICES / DESIGN SERVICES SECTION

SCALE: DETAIL
DRAWING No.
DESIGN
VERSION No: ONE.............Date:.23/07/2010 MAJOR BUS SHELTER MBS - 03
RY Add MBS-02 shelter and
Engineering Dwg for 2 panel shelter 03/06/11 No:..TWO.....Date:. 03/06/11

No:................Date:...............................
DESIGN: ACAD: MATERIALS SPECIFICATION
RY issue to BMCC 23/07/10
DRAWN: RY CHECKED: RY
VARIABLE LENGTH and TWO PANEL SHELTERS SHEET 2 OF 5 SHEETS
AMENDMENTS REMEMBER DIAL 1100 - BEFORE YOU DIG