Part 3: Employer's Requirements 419 11. 11 & 33 KV Outdoor Type Current Transformer 41 42 43 44 INTRODUCTION This section covers the specification of 33 KV and 11kV Current Transformer suitable for outdoor service. Any other parts not specifically mentioned in this specification but otherwise required for proper functioning of the equipment should be included by the tender in the offer. The CTs should normally be installed above VCB, The VCB & CT should be installed on common mounting structure. In places, where VCB are not provided in the Substation separate CT mounting structure shall be provided with CTs APPLICABLE STANDARDS, Unless otherwise modified in this specification, the Current Transformer shall comply with the latest version of relevant standards (IS 2165, IS 2705(I-IV), IS 2099, IS 5621, IS 2071, IS 335, 1S 13947(part 1), IEC 185, IEC 270, TEC 44(4), IEC 171, IEC 60, TEC 8263, IEC 815, Indian electricity Rules 2003) or better international standards. This list of standards is for guidance only. The contractor shall be solely responsible to design & manufacture the CT suitable for 33kV & /I1 KV. systems. AMBIENT CONDITIONS ‘The CT supplied against these specifications shall be suitable for satisfactory continuous operation under the tropical conditions. The detail condition is mentioned in General Technical requirement, SYSTEM PARTICULARS ) Nominal System Voltage 33KV & 11kV ») Highest system Voltage 36KV & 12kV © Rated Frequency S0Hz & SOHz @ No ofphases ‘Three & Three System neutral earthing -Solidly Earthed- One minute Power Freq. 70kV & 28kV withstand voltage (rms) ® Lighting Impulse withstand Voltage 170kVp & 75kVpPart 3: Employer's Requirements 45 i) System fault level TECHNICAL PARAMETERS OF CT a) Type b) Type of mounting ©) Rated primary current @) Rated Continuous thermal current Primary current ©) Rated short time withstand Requirement for sec. Winding 1) Rated short time withstand Current i) Duration (for primary current of 150amps and above) ii) Duration (for primary current below 150amps) 2) Rated dynamic withstand Current (KA rms) h) Max temp rise i) Minimum creepage distance of porcelain housing(mm) J) One minute power frequency 420 -25kA for 3sec~ Single phase, dead tank, outdoor,oil filled & hermetically sealed Pedestal type As per BPS 120 % of, rated, As per IS 2705 PLL 25kA(RMS) 38ec 1Sec 62.5 As per IEC-185/ IS 2705 25 mm IKV 3 kV Withstand voltage between Secondary terminal & earth k) Detail of Secondary Cores Current ratio Accuracy class Burden (VA) Metering Protn. (As per BPS) 0.5 SP1O 30 30Part 3: Employer's Requirements 421 4.6 47 Instrument security Factor Ss - Accuracy Limit Factor - 210 Note: The ratings indicated for instrument transformer are tentative only and may be changed to meet the requirements. PORCELAIN HOUSING It shall be single piece of homogeneous, vitreous porcelain of high mechanical & dielectric strength. It will be glazed with uniform Brown or Dark brown colour with smooth surface finish. The creepage distance for the porcelain housing shall be at least 25 mm per kV. WINDING 1 PRIMARY WINDING It shall be made of high conductivity rigid copper wire. The primary winding current density shall not exceed the limit of 1.6 Amp per sq. mm for normal rating. The design current density for short circuit current as well as conductivity of metal used for primary winding shall be as per IS 2705. The calculation for the selection of winding cross section shalll be furnished by contractor. The primary terminal shall be of maximum* size of 30 mm dia x 80 mm length of heavily tinned (min, thickness 15 micron) electrolytic copper of 99.9 % conductivity. Manufacturer shall design the diameter of primary terminal keeping current density 1.6A. per sq. mm for the given capacity of CT.* Amendment issued vide letter No. REC/DDUGIY/SBD/2017/2148 Dated 21.07.2017. 2 SECONDARY WINDING shall be made of insulated copper wire of electrolytic grade. Type of insulation used shall be described in the offer. For multi ratio design, the multi ratio will be achieved by reconnection of the primary winding or secondary winding. The excitation current of the CT shall be as low as possible. The contractor shall furnish the magnetization curves for all the cores. ‘The terminal box shall be dust free & vermin proof. The size of the terminal box shall be big enough to enable easy access and working space with the use of normal tools.Part 3: Employer's Requirements 422. 48 49 4.10 The secondary terminals studs shall be provided with at least 3 nuts and two plain washers, these shall be made of brass duly nickel plated. The min. stud outer dia shall be 6 mm & length 15 mm. The min spacing between the centres of the adjacent studs shall be 1.5 time the outer dia of the stud, 3 POLARITY The polarity shall be marked on each CT at the primary and secondary terminals, TANK & HARDWARES ‘The CT will be dead tank type. The tank shall be fabricated of MS steel sheet of min, 3.15 mm for sides & 5 mm for top & bottom, The tank will be finished with min. 2 coats of zine rich epoxy paint extemally. The inner surface shall be painted with oil resistance white enamel paint. All ferrous hardwares, exposed to atmosphere shall be hot dipped galvanized. INSULATION OIL The first filling of oil in CT shall be in contractor's scope. The oil shall be as per IS 335. To ensure prevention of oil leakage, the manufacturer wi supported by drawings: give following details i) Location of emergence of Primary & Secondary terminals ii) Interface between porcelain & metal tanks iii) Cover of the secondary terminal box Any nut & bolt and screw used for fixation of the interfacing porcelain bushing for taking out the terminals shall be provided on flanges cemented to the bushings & not on the porcelain, If gasket joints ate used, Nitrite Butyl Rubber gasket shall be used. The grooves. shall be machined with adequate space for accommodating gasket under pressure. ‘The CT shall be vacuum filled with oil after processing. It will be properly sealed to eliminate breathing & to prevent air & moisture from entering the tank, The sealing methods/arrangement shall be described by the contractor & be approved by the owner. OIL LEVEL INDICATORPart 3: Employer's Requirements 423 41 4.12 4.13 414 ‘The CT shall be fitted with prismatic type oil sight window at suitable location so that the oil level is clearly visible with naked eye to an observer standing at ground level. To compensate oil volume variation due to temperature variation, Nitrogen cushion or the stainless steel bellows shall be used. Rubber diaphragms are not permitted for this purpose. EARTHING ‘Two earthling terminals shall be provided on the metallic tank of size 16 mm dia & 30 mm length each with one plain washer & one nut for connection to the station earth mat Junction Box The junction box shall be of MS sheet having thickness of 2mm, synthetic enamel painted as per procedure mentioned in General Technical Requirement (Min, thickness 55 micron). The shade of junction box shall be 697 of IS: 5. Disconnecting type terminal blocks for CT secondary lead shall be provided. The junction boxes shall be weather proof type with gaskets, as per section-I (Introduction and general technical requirements) conforming to IP-55 as per IS-13947 (Part-). LIFTING & MOUNTING ARRANGEMENT The CT shall be provided with two lifting eyes to lift the CT. This shall be so positioned 0 as to avoid any damage to the CT during lifting for instillation or transportation purpose. This shall be detailed in General Arrangement drawing. ‘The CT shall be of pedestal mounting type suitable for outdoor installation on steel/cement concrete structures. All the clamps, bolts, nut and washers etc. required for mounting the CT on the structure shall be supplied along with the CT and shall be galvanized. The contractor shall supply all the terminal connectors ete. required for connection to the CT. TESTING All Type and Routine Tests shall be as per relevant IS and/or IEC. GUARANTEED TECHNICAL PARTICULARS OF CURRENT TRANSFORMER kv CT. Manufacturer's Name & address | Type of equipment oo —— | Type of Mounting Bidders Confirmation |art 3: Employer's Requirements 424 a SLNo. Particular of GTP Parameter issers Confirmation KV CT UkV CT “Equipment Conforming to Standards Rated Voltage / Highest System Voltage in KV > Rated Primary Current (Amp) | Rated Secondary Current (Amp) 8 Frequency (HZ) 110 Ratio of Current Transformer Details of Cores FON i) ‘Number of Cores aa) __ Purpose fii) | Burden (VA) av) Class of Accuracy 1 Rated Short Time Withstand Current for 1 Sec. duration 2 Rated Dynamic Withstand Current (KAp) 1B Method of Earthing system to be connected to 4 ‘One-minute Dry Power Frequency Withstand Voltage (KV sms) of Primary Winding 15 One-minute Wet Power Frequency Withstand Voltage (KV | mms) of Primary Winding = 16 | 1.2/50 micro-second Impulse Withstand Voltage (KVP) a The die-electric Withstand values (KVp)of external & | Linculati | One minute Power Frequency Withstand Voltage (KV mms) of Secondary Winding Minimum Creepage Distance (mm) Weight of oil (ky/Ltrs.) [Total Weight (kg) ‘Mounting details ‘Overall dimension Type of Winding Material of Winding Size & Cross Section of Primary Winding ‘Size & Cross Section of Secondary Winding No. of Primary Tums No. of Secondary Turns Current Density of Primary & Secondary Winding (may —L6. Primary Terminal Type of Insulation ER=/s VESFee ERS Whether Current Transformer confirms to Temperature Rise _|