7.

5-25 ton Rooftop Package Units

Installation manual New Released Form: A AA

7.5-25 ton Rooftop Package units

Installation and owner's manual

YMMRZC090-150BAAKBKX
YMMRZC090-150BAJKBGX
YMFE15-25RCSMJMOWC
.PEFM
/P YMFE15-25RCQMJMOWC
YMFE15-25RCSMJMOWX
YMFE15-25RCQMJMOWX

Issue Date
Mar.25 2024
Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Foundation . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Unit Requirements. . . . . . . . . . . . . . . 10
Main Unit Power. . . . . . . . . . . . . . . . . . . . . . . . . 12
External Unit Power Supply . . . . . . . . . . . . . . 15

Pre Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Verifying Proper Air Flow (Units with
Belt Drive Indoor Fan) . . . . . . . . . . . . . . . . . . . . 15
Electromechanical Controls – Test
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter For Air Volume. . . . . . . . . . . . . . . . . 16

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Belt Adjustment-Belt Drive
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Monthly Maintenance. . . . . . . . . . . . . . . . . . . . 22

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Standard Troubleshooting . . . . . . . . . . . . . . . 25
Resetting Cooling and Heating
Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . 28
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Digital Display and Button Settings. . . . . . . . . 28
General Information
Warnings and Cautions appear at appropriate locations WARNING
throughout this manual.
Read these carefully. Never use a flammable spray such as hair spray, lacquer
or paint near the unit. It may cause a fire.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious Never inspect or service the unit by yourself.
injury. Ask a qualified service person to perform this work.
CAUTION: Indicates a potentially hazardous situation
Keep far away from high-frequency equipment.
which, if not avoided, may result in minor or moderate
injury.It may also be used to alarm against unsafe Keep away from the following places:
practices and where property-damage-only accidents A place where it is full of oil, gas; places where salty air
could occur. surrounding(near the coast); and a place where is caustic
gas(the sulfide in hotspring). Location in above places
may cause malfunction or shorten the life span of the
CAUTION manchine.

To prevent refrigerant leak, contact your dealer.

Read this entire manual before beginning installation When the system is installed and runs in a small room, it is
procedures. required to keep the concentration of the refrigerant, if by
any chance coming out, below the limit. Otherwise, oxygen
If operating checks must be performed with the unit in the room may be affected, resulting in a serious
operating, it is the technicians responsibility to recognize accident.
these hazards and proceed safely.
The refrigerant in the air conditioner is safe and normally
does not leak.
If the refrigerant leaks in the room, contact with a fire of a
burner, a heater or a cooker may result in a harmful gas.
WARNING Turn off any combustible heating devices, ventilate the
room, and contact the dealer where you purchased the
Ask your dealer for installation of the air conditioner. unit.
Incomplete installation performed by yourself may result Do not use the air conditioner until a service person
in a water leakage, electric shock, and fire. confirms that the portion where the refrigerant leaks is
repaired.
Ask your dealer for improvement, repair, and maintenance.
If the supply cord is damaged, it must be replaced by the
Incomplete improvement, repair, and maintenance may manufacturer or its service agent or a similarly qualified
result in a water leakage, electric shock, and fire. person in order to avoid a hazard.

In order to avoid electric shock, fire or injury, or if you

The appliance should not be used by children without
detect any abnormality such as smell of fire, turn off the
supervision.
power supply and call your dealer for instructions.

Never replace a fuse with that of wrong rated current or

other wires when a fuse blows out.
Use of wire or copper wire may cause the unit to break WARNING
down or cause a fire.

Do not insert fingers, rods or other objects into the air Check the electric wire, water and gas pipeline layout
inlet or outlet. inside the wall, floor and ceiling before installation. Do not
implement drilling unless confirm safety with the user,
When the fan is rotating at high speed, it will cause injury.
especially for the hidden power wire. An electroprobe can
Bodily injury can result from high voltage electrical be used to test whether a wire is passing by at the drilling
components, fast moving fans. For protection from these location, to prevent physical injury or death caused by
inherent hazards during installation and servicing, the insulation broken cords.
electrical supply must be disconnected.
Check the power supply before installation. Ensure that the
Do not operate the unit without the evaporator fan access power supply must be reliably grounded following local,
panel in place. Reinstall the access panel after performing state and National Electrical Codes. If not, for example, if
any maintenance. Operating the unit without the access the ground wire is detected charged, installation is
panel may result in severe personal injury or death. prohibited before it is rectified. Otherwise, there is a risk of
fire and electric shock, causing physical injury or death.

1
 CAUTION CAUTION

Do not dry out the air filter under direct sunshine or heat. This unit is not intended for use by persons (including
children) with reduced physical, sensory or mental
Re-install the air filter capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction
Condenser coil concerning use of the appliance by a person responsible
Unfiltered air circulates through the unit's condenser coil for their safety. Children should be supervised to ensure
can cause the coil's surface to become clogged with that they do not play with the unit.
dust, etc. Clean the coil, vertically (i.e., with the fins), and
stroke the coil surface with a soft brush. Be sure to keep Disconnect the power supply before cleaning and
all vegetation away from the condenser coil area. maintenance.

Maintenance performed by serviceman. The unit shall be installed in accordance with national
To keep your unit operating safely and efficiently, the wiring regulations.
manufacturer recommends that a qualified serviceman
check the entire system at least once each year and any DISPOSAL: Do not dispose this product as
other time that you feel one is needed. Your serviceman unsorted municipal waste. Collection of such waste
should examine these areas of your unit: separately for special treatment is necessary.

Filters
Do not dispose of electrical appliances as unsorted
Motors and drive system components municipal waste, use separate collection facilities.

Economizer gaskets (for possible replacement) Contact you local government for information regarding
the collection systems available.
Safety controls (for mechanical cleaning)
If electrical appliances are disposed of in landfills or
Electrical components and wiring (for possible dumps, hazardous substances can leak into the
replacement and connection tightness) Condensate drain groundwater and get into the food chain, damaging your
(for cleaning) health and well-being.

Unit duct connections (to see that they are physically

sound and sealed to the unit casing)

Unit mounting support (for structural integrity)

The unit (for obvious unit deterioration)

In the cace of extremely strong wind, please prevent the

air from flowing backwards into the outdoor unit.

Snow canopy is necessary in sonwfall places on the

outdoor unit. Please consult the local dealer for details.

In the frequent thunderstruck place, lightning proof

actions should be taken.

The temperature of refrigerant circuit will be high, please

keep the interconnection cable away from the copper
tube.

2
Unit Description
Before shipment, each unit is leak tested, dehydrated,
charged with refrigerant and compressor oil, and run
tested for proper control operation.
Direct-drive, vertical discharge condenser fans are
provided with built-in thermal overload protection.

System Input Devices and Functions

The unit must have a thermostat input in order to
operate.
The descriptions of the following basic input devices
used within the unit are to acquaint the operator with
their function as they interface with the various
features. Refer to the unit’s electrical schematic for the
specific device connections. The following controls are
available from the factory for field installation.

Drain Pan Condensate Overflow Switch

(Optional)
This input incorporates the Condensate Overflow
Switch (COF) mounted on the drain pan. When the
condensate level reaches the trip point, the COF relay
energizes and opens the 24 Vac control circuit,
disabling the unit. A delay timer prevents the unit from
starting for 7 minutes.

3
Dimensional Data
Below figure illustrates the minimum operating and Providing less than the recommended clearances may
service clearances for either a single or multiple unit result in condenser coil starvation, “short-circuiting” of
installation. These clearances are the minimum exhaust and economizer airflows, or recirculation of
distances necessary to assure adequate serviceability, hot condenser air.
cataloged unit capacity, and peak operating efficiency.

Figure 1. Typical installation clearance for single and multiple unit applications (in inches)

7 .5 -15 Ton units

END TO END
NOTE 2,3

SIDE BY SIDE
NOTE 2

NOTE 1

4’ 0”

1’ 6” Minimum clearance
3’ 0” Side condensate drain is used

1’ 6” Recommended service clearance

SINGLE UNIT 4’ 0” Unit disconnect is mounted on panel

2 0 -25 Ton units 5’ 0” WITH ECONOMIZER

3’ 0” WITHOUT ECONOMIZER

NOTES:
≥ 39-3/8"
1.FOR HORIZONTAL DISCHARGE UNIT,
Overhead air THIS MEASURE IS REDUCED TO 1’ 6”
Clearance≥ 118-1/8" TO MINIMIZE DUCT EXTENSIONS.
≥ 39-3/8"
2.WHEN EQUIPPED WITH ECONOMIZER
OR BAROMETRIC RELIEF DAMPER,
CLERANCE DISTANCE IS TO BE
MEASURE FROM PROTRUDING HOOD
INSTEAD OF BASE.

3.CLEARANCE IS THE SAME IF ANY

UNIT IS ROTATED 180
0

3.ADDITIONAL CLEARANCE REQUIRED

3/4"NPT WHEN BAROMETRIC DAMPER OR
ECONOMIZER IS INSTALLED.
4
Figure 2. 7.5-15 Ton units — overview

CONDENSATE
DRAIN
CONNECTION

Figure 3. 7.5-15 Ton units — front and side views (in inches)

2-3/4”
Ø2
Ø1-3/8”

2-3/4”
48-5/16”
48-3/4”

Ø2

44-3/16”
Ø1-3/8”

30-3/16”
Ø7/8”

14-7/16”
2-5/16”
7-3/4” 23-3/4” 7-3/4”

7-3/4” 23-3/4” 7-3/4” 9-7/8”

88-7/16” 58-7/8”

5
Figure 4. 7.5-15 Ton units — bottom view (in inches)
88-7/16”

25-5/8”
29-5/8” 14” 3-7/16”

12-7/16”

37-5/8”

40-11/16”
27-5/16”

12-3/8”
36-7/16” 3-7/16”

NOTES:
1.THROUGH THE BASE GAS AND ELECTRICAL IS NOT STANDARD ON ALL UNITS.
2.VERIFY WEIGHT, CONNECTION, AND ALL DIMENSION WITH INSTALLER DOCUMENTS BEFORE INSTALLATION.

Figure 5. 7.5-15 Ton units — back view (horizontal configuration) (in inches)
SUPPLY RETURN
36-7/16”
14”

5-5/8”
4-15/16”

27-5/16” 12-3/8” 4-9/16”

23”

53-3/16”

6
Figure 6. Roof curb for 7.5-15 Ton units (in inches)

15 1/2”

32 1/4” 3.000 84 13/16”

54 9/16”
19 3/8”
3.000 SUPPLY

15 13/16” 45 1/8”

37 15/16”
RETURN
3 9/16”
14.000

1 3/4”

54 9/16”
84 13/16”

Figure 7. Downflow unit clearance of 7.5-15 Ton (in inches)

CLEARANCE 68” CLEARANCE 48”

UNIT OUTLINE

39 11/16” 54 5/8”

CLEARANCE 48”
CLEARANCE 60”

7
 Figure 8. 20-25 Ton units-overview

/16 ”
7 15
1/32”
25 1

11 19/32”
3 15/16”

SUPPLY RETURN
27 9/16”

39 3/8”

Fresh air

Figure 9. 20-25 Ton units- front and side views (in inches)

Maintain orifice for air supply motor

A
3 15/16”

3/4” NPT
1 7/8”

27 9/16”

2 15/32” A

87 13/32”

8
Figure 10. 20-25 Ton units- bottom view (in inches)

19 11/16”
35 7/16”
19 11/16”
6 5/16”
41 15/16” 35 7/16” 23 21/32”

Figure 11. 20-25 Ton units- back view (in inches)

1 31/32”
65 5/32”

RETURN
29 7/32”

SUPPLY
4

5 5/8”

27 3/8” 35 27/32”

113 19/32”

Notes:7.5-15 ton are bottom & Side discharge

20-25ton are side discharge

9
 Installation
Unit Foundation
WARNING
Risk of Roof Collapsing! Spreader bars

Failure to ensure proper structural roof support

could cause the roof to collapse, which could
result in death or serious injury and property
damage.
C o n ffiir m w i t h a s t r u c t u r a l e n g i n e e r t h a t t h e r o o f
structure is strong enough to support the ≥

combined weight of the roofcurb, the unit, and any

accessories. Ductwork
Elbows with turning vanes or splitters are
NOTICE recommended to minimize air noise due to turbulence
Water Damage! and to reduce static pressure.
Failure to follow instructions below could result in When attaching the ductwork to the unit, provide a
equipment and property damage. watertight flexible connector at the unit to prevent
Non-factory penetrations through the base of this operating sounds from transmitting through the
unit are not allowed. Any penetration in the base ductwork.
of the unit may affect the water tight integrity of All outdoor ductwork between the unit and the
the unit and lead to water leaks into the structure should be weather proofed after installation is
conditioned space. completed.
N o t e : For sound consideration, cut only the holes in the
Notes:
roof deck for the ductwork penetrations. Do not
• For units with optional Condensate cut out the entire roof deck within the curb
Overflow Switch (COF) accessory kit, the perimeter.
switch will not work properly if unit is not
If a Curb Accessory Kit is not used:
level or slightly sloped toward switch.
1. The ductwork can be attached directly to the
• To assure proper condensate flow during
factory-provided flanges around the unit’s supply
operation the unit and the curb must be
and return air openings. Be sure to use flexible duct
level.
connections at the unit.
If the unit is installed at ground level, elevate it above
the snow line. Provide concrete footings at each 2. For “built-up” curbs supplied by others, gaskets
support location with a “full perimeter” support must be installed around the curb perimeter flange
structure or a slab foundation for support. Refer to for and the supply and return air opening flanges.
the unit’s operating and point loading weights when
constructing a footing foundation.
General Unit Requirements
If anchoring is required, anchor the unit to the slab
using hold down bolts or isolators. Isolators should be WARNING
installed to minimize the transmission of vibrations
into the building.
Proper Field Wiring and Grounding
For rooftop applications, if anchoring is required,
Required!
anchor the unit to the roof with hold-down bolts or Failure to follow code could result in death or
isolators. serious injury.
Check with a roofing contractor for proper A l l ffiie l d w i r i n g M U S T b e p e r f o r m e d b y q u a l i ffiie d
waterproofing procedures. personnel. Improperly installed and grounded
ffiie l d w i r i n g p o s e s F I R E a n d E L E C T R O C U T I O N
hazards. To avoid these hazards, you MUST follow
Lifting r e q u i r e m e n t s f o r ffiie l d w i r i n g i n s t a l l a t i o n a n d
grounding as described in your local
Rigging cables should have adequate capability to resist elle c t r i c a l c o d e s .
3times weight of unit. Before lift, please check and ensure
thathooks are holding tightly to unit and lifting angles are
no lessthan 60°.
Cloth material or hard-paper should be padded in the
contactplace between unit and rigging cable. Rigging cable
should beentwined a round at the hook for prevent danger
by cable slipbecause of weight unbalance.
During lifting, anyone forbidden lingering under the lifting
unit.

10
The checklist listed below is a summary of the steps N o t e : Use PVC pipe to connect to the drain pan
required to successfully install a commercial unit. This outlet provided in the unit. This is a slip fit joint
checklist is intended to acquaint the installing (no threads). Do not use PVC glue to connect
personnel with what is required in the installation condensate drain, thread sealing compound or
process. It does not replace the detailed instructions Teflon tape may be used.
called out in the applicable sections of this manual. A condensate trap must be installed at the unit due to
☐ Check the unit for shipping damage and material the drain connection being on the “negative pressure”
shortage; file a freight claim and notify appropriate side of the fan.
sales representative. A condensate drain line must be connected to the P-
☐ Verify correct model, options and voltage from Trap. Pitch the drain lines at least 0.5-inch for every 10
nameplate. feet of horizontal run to assure proper condensate flow.
Do not allow the horizontal run to sag causing a
☐ Verify that the installation location of the unit will
possible doubletrap condition which could result in
provide the required clearance for proper
condensate backup due to “air lock”.
operation.
☐ Assemble and install the roof curb (if applicable). Filter Installation
Refer to the latest edition of the curb installers Each unit ships with filters installed. The quantity of
guide that ships with each curb kit. filters is determined by unit size. Access to the filters
☐ Fabricate and install ductwork; secure ductwork to is obtained by removing the filter access panel.
curb.
N o t e : Do not operate the unit without filters.
☐ Rigging the unit.
☐ Set the unit onto the curb; check for levelness. Field Installed Power Wiring
☐ Ensure unit-to-curb seal is tight and without buckles An overall dimensional layout for the standard field
or cracks. installed wiring entrance into the unit is illustrated in
☐ Install and connect a condensate drain line to the
“Dimensional Data,” p. 4. To insure the unit’s supply
power wiring is properly sized and installed, follow the
evaporator drain connection.
guidelines outlined below.
Main Electrical Power Requirements N o t e : All field installed wiring must conform to
☐ Verify that the power supply complies with the unit Local codes.
nameplate specifications. Verify that the power supply available is compatible
☐ Inspect all control panel components; tighten any with the unit’s nameplate ratings. The available supply
loose connections. power must be within 10 percent of the rated voltage
☐ Connect properly sized and protected power supply stamped on the nameplate. Use only copper
wiring to a field-supplied/ installed disconnect conductors to connect the power supply to the unit.
switch and to the main power terminal block in the
unit control panel. NOTICE
☐ Install proper grounding wires to an earth ground. Use Copper Conductors Only!
N o t e : All field-installed wiring must comply with Failure to use copper conductors could result in
applicable local codes. equipment damage as the equipment was not
d e s i g n e d o r q u a l i ffiie d t o a c c e p t o t h e r t y p e s o f
Condensate Drain Configuration conductors.
An evaporator condensate drain connection is I m p o r t a n t : A field supplied disconnect switch must be
provided on each unit. Refer to “Dimensional Data,” p. installed at or near the unit in accordance
4 for the appropriate drain location. with the Local Electrical Code .
Table 1. electrical data
COMPRESSOR A COMPRESSOR B CONDENSER FAN INDOOR FAN MAIN POWER SUPPLY
VOLTS MODEL
RLA-VOLTS LRA RLA-VOLTS LRA FLA-VOLTS HP FLA-VOLTS HP MCA MOP
7.5T 11.6-208 123 10.4-208 73 1.5-208 0.34 7.2-208 2 36 45
10T 15.6-208 93 18.6-208 137 1.5-208 0.34 12-208 3 54 70
220V 12.5T 23.2-208 164 15.6-208 93 4.5-208 0.76 12-208 3 66 80
15T 23.2-208 164 23.2-208 164 4.5-208 0.76 14.6-208 5 76 90
20T 39.2-208 240 39.2-208 240 7.0-208 3.07 20.1-208 7.33 123 150
25T 48.2-208 245 48.2-208 245 7.0-208 3.07 20.1-208 7.33 143 175
7.5T 6.0-460 60 6.4-460 38 0.87-460 0.34 3.5-460 2 20 25
10T 6.5-460 60 7.8-460 52 0.87-460 0.34 8.7-460 3 27 30
460V 12.5T 11.2-460 75 6.5-460 60 2.1-460 0.76 8.7-460 3 34 40
15T 11.2-460 75 11.2-460 75 2.1-460 0.76 10.3-460 5 40 50
20T 17.1-460 142 17.1-460 142 4.65-460 3.07 9.4-460 7.33 58 70
25T 20.9-460 147 20.9-460 147 4.65-460 3.07 9.4-460 7.33 66 80
The power supply designation is YJV.

11
Main Unit Power
Controls using 24 Vac
Standard Wiring Before installing any connecting wiring, refer to
“Dimensional Data,” p. 4 for the electrical access
The electrical service must be protected from over locations provided on the unit and for AC conductor
current and short circuit conditions in accordance with sizing guidelines.
local requirements.
Protection devices must be sized according to the NOTICE
electrical data on the nameplate.
Use Copper Conductors Only!
• A field supplied disconnect switch must be installed Failure to use copper conductors could result in
at or near the unit in accordance with the Local equipment damage as the equipment was not
Electrical Code . d e s i g n e d o r q u a l i ffiie d t o a c c e p t o t h e r t y p e s o f
• Location of the applicable electrical service conductors.
entrance is illustrated in “Dimensional Data,” p. 4.
1. Use copper conductors unless otherwise specified.
Complete the unit’s power wiring connections onto
either; the main terminal block inside the unit 2. Ensure that the AC control wiring between the
control panel, or the electric heat terminal block. controls and the unit’s termination point does not
Refer to the customer connection diagram that exceed three (3) ohms/conductor for the length of
shipped with the unit for specific termination the run.
points.
N o t e : Resistance in excess of 3 ohms per conductor
• Provide proper grounding for the unit in accordance could cause component failure due to
with Local codes. insufficient AC voltage supply.

3. Be sure to check all loads and conductors for

Control Power Transformer grounds, shorts, and mis-wiring.

The 24-volt control power transformers are to be used 4. Do not run the AC low voltage wiring in the same
only with the accessories called out in this manual. conduit with the high voltage power wiring.

Table 2. Electromechanical thermostat 24V AC conductors with electromechanical unit

Distance from Unit to Control Recommended Wire Size

0 - 30 feet 22 gauge

0 - 9.1 m 0.33 mm^2

31 - 50 feet 20 gauge

9.5 - 15.2 m 0.50 mm^2

51 - 75 feet 18 gauge

15.5 - 22.9 m 0.75 mm^2

76 - 125 feet 16 gauge

23.1 - 38.1 m 1.3 mm^2

126 - 200 feet 14 gauge

38.4 - 60.9 m 2.0 mm^2

12
Figure 12. Conventional thermostat field wiring diagram

Voltage Imbalance % Voltage Imbalance =

Three phase electrical power to the unit must meet AV - VD
100 X = where;
stringent requirements for the unit to operate properly. AV
Measure each leg (phase-to-phase) of the power
AV (Average Voltage) =
supply.
Volt1 + Volt2 + Volt3
Each reading must fall within the utilization range
3
stamped on the unit nameplate. If any of the readings
do not fall within the proper tolerances, notify the • V1, V2, V3 = Line Voltage Readings
power company to correct this situation before • VD = Line Voltage reading that deviates the farthest
operating the unit. from the average voltage.
Excessive three phase voltage imbalance between Example: If the voltage readings of the supply power
phases will cause motors to overheat and eventually measured 221, 230, and 227, the average volts would
fail. be:
The maximum allowable voltage imbalance is 2 221 + 230 + 227
= 226 Avg.
percent. Measure and record the voltage between 3
phases 1, 2, and 3 and calculate the amount of
imbalance as follows: • VD (reading farthest from average) = 221
• The percentage of Imbalance equals:

13
 226 - 221
100 X = 2.2%
226
The 2.2 percent imbalance in this example exceeds the 4. Observe the ABC and CBA phase indicator lights on
maximum allowable imbalance of 2.0 percent. This the face of the sequencer. The ABC indicator light
much imbalance between phases can equal as much as will glow if the phase is ABC. If the CBA indicator
a 20 percent current imbalance with a resulting light glows, open the disconnect switch or circuit
increase in motor winding temperatures that will protection switch and reverse any two power wires.
decrease motor life. 5. Restore the main electrical power and recheck the
If the voltage imbalance is over 2 percent, notify the phasing. If the phasing is correct, open the
proper agencies to correct the voltage problem before disconnect switch or circuit protection switch and
operating this equipment. remove the phase sequence indicator.

Electrical Phasing (Three Phase Motors) Checklist

The compressor motor(s) and the supply fan motor are Use the following checklist in conjunction with the
internally connected for the proper rotation when the general checklist (“General Unit Requirements,” p. 15)
incoming power supply is phased as A, B, C. to ensure that the unit is properly installed and ready
for operation.
Proper electrical supply phasing can be quickly
determined and corrected before starting the unit by
using an instrument such as an Associated Research
WARNING
Model 45 Phase Sequence Indicator and following the Hazardous Voltage!
steps below: Failure to disconnect power before servicing could
result in death or serious injury.
WARNING Disconnect all electric power, including remote
Hazardous Voltage! disconnects before servicing. Follow proper
lockout/tagout procedures to ensure the power
Failure to disconnect power before servicing could can not be inadvertently energized. Verify that no
result in death or serious injury. power is present with a voltmeter.
Disconnect all electric power, including remote
disconnects before servicing. Follow proper ☐ Check all electrical connections for tightness and
lockout/tagout procedures to ensure the power “point of termination” accuracy.
can not be inadvertently energized. Verify that no
power is present with a voltmeter. ☐ Verify that the condenser airflow is unobstructed.
☐ Verify that the condenser fan and indoor blower
1. Turn the field supplied disconnect switch that turn freely without rubbing and are properly
provides power to the main power terminal block or tightened on the shafts.
to the “Line” side of the optional factory mounted ☐ Check the supply fan belts for proper tension and
disconnect switch to the “Off” position. the fan bearings for sufficient lubrication.
2. Connect the phase sequence indicator leads to the If the belts require adjustment,
terminal block or to the “Line” side of the optional or if the bearings need lubricating, refer to the
factory mounted disconnect switch as follows: maintenance section of this manual for instructions.
• Black (phase A) to L1 ☐ Verify that a condensate trap is installed and the
• Brown (phase B) to L2 piping is properly sized and pitched.

• Gray (phase C) to L3 ☐ Verify that the correct size and number of filters are
in place.
3. Close the field supplied main power disconnect
switch or circuit protector switch that provides the ☐ Inspect the interior of the unit for tools and debris
supply power to the unit. and install all panels in preparation for starting the
unit.
WARNING
Live Electrical Components!
Failure to follow all electrical safety precautions
when exposed to live electrical components could
result in death or serious injury.
When it is necessary to work with live electrical
c o m p o n e n t s , h a v e a q u a l i ffiie d l i c e n s e d e l e c t r i c i a n
or other individual who has been properly trained
in handling live electrical components perform
these tasks.

14
External Unit Power Supply Pre Start
Unit Disconnect Wiring Plan
Verifying Proper Air Flow (Units
1. Field connections are made by first removing the with Belt Drive Indoor Fan)
compressor access panel on the front of the unit.
Unscrew the assembly around the outside of the Much of the systems performance and reliability is
disconnect switch. This assembly is located in the closely associated with, and dependent upon having
condenser section of the unit. the proper airflow supplied both to the space that is
being conditioned and across the evaporator coil.
Both high and low voltage power can be routed
through the base or through the front corner post The indoor fan speed is changed by opening or closing
where the disconnect enclosure is mounted. The the adjustable motor sheave.
hole is sized for 1 1/2–in. conduit. Before starting the SERVICE TEST, set the minimum
2. If the conduit required for your application is larger position setpoint for the economizer to 0% using the
than 1 1/2–in., remove the termination plate and setpoint potentiometer located on the Economizer
connect to the larger hole using field supplied Control (ECA), if applicable.
reducing washers.
3. Route the power wires and ground conductor
through conduit and into the bottom of a field-
installed disconnect switch. Connect the power WARNING
conductors to the lugs provided. Connect the
ground wire to the unit ground lug.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings
4. Route low voltage (class II), control wiring through
hole in base of unit but not through high voltage
exactly could result in serious injury,
conduit. Feed control wiring through bushing death or property damage.
provided on side panel. Route wires through loose
wire ties provided.
Never test for gas leaks with an open
5. Tighten the wire ties. Secure the excess wire bundle
under the wire ties in the outdoor section. Do not
flame. Use a commercially available
leave excess wire in the electrical enclosure. Use soap solution made specifically for the
the unit wiring diagram to make the low voltage detection of leaks to check all
connections.
connections. A fire or explosion may
result causing property damage,
personal injury or loss of life.

Electromechanical Controls –
Test Procedure
F a n T e s t a n d M i n i m u m V e n t i l a t i o n . Connect the
short circuit between R and G.
Connect the short circuit between R and Y1.
C o o l 1 . Connect the short circuit between R and Y1.
C o o l 2 . Connect the short circuit between R and Y2.
H e a t 1 . Connect the short circuit between R and W1.
H e a t 2 . Connect the short circuit between R and W2.

15
Parameter For Air Volunme
7.5Ton

Number of External Static Pressure

(Inches W.C.) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Turns
Power input (W) / / / / / / / / / 1660 1570
0
Air flow (CFM) / / / / / / / / / 3257 3044
Power input (W) / / / / / / / / 1520 1440 1360
1
Air flow (CFM) / / / / / / / / 3244 3031 2781
Power input (W) / / / / / / / 1480 1410 1330 1240
2
Air flow (CFM) / / / / / / / 3187 2988 2744 2433
Power input (W) / / / / / / 1360 1290 1230 1130 /
3
Air flow (CFM) / / / / / / 3186 2979 2748 2451 /
Power input (W) / / / / / 1290 1230 1160 1090 / /
4
Air flow (CFM) / / / / / 3176 2964 2741 2446 / /
Power input (W) / / / / 1235 1170 1112 1050 / / /
5
Air flow (CFM) / / / / 3171 2922 2704 2471 / / /
Power input (W) / / / 1140 1080 1020 960 / / / /
6
Air flow (CFM) / / / 3201 2986 2756 2483 / / / /
Power input (W) / / 1050 990 940 880 / / / / /
7
Air flow (CFM) / / 3231 3009 2756 2515 / / / / /

10Ton

Number of External Static Pressure

(Inches W.C.) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Turns
Power input (W) / / / / 2152 2083 2018 1950 1860 1788 1710
0
Air flow (CFM) / / / / 4167 4017 3881 3738 3546 3371 3186
Power input (W) / / / 2000 1930 1860 1800 1720 1650 / /
1
Air flow (CFM) / / / 4140 3982 3833 3685 3515 3334 / /
Power input (W) / 1910 1850 1790 1720 1660 1590 1510 / / /
2
Air flow (CFM) / 4291 4123 3982 3819 3659 3490 3284 / / /
Power input (W) / 1720 1650 1590 1530 1460 1400 / / / /
3
Air flow (CFM) / 4140 3962 3793 3644 3460 3280 / / / /
Power input (W) 1590 1540 1480 1420 1360 1290 / / / / /
4
Air flow (CFM) 4131 3975 3788 3636 3461 3265 / / / / /
Power input (W) 1540 1480 1430 1370 1320 / / / / / /
5
Air flow (CFM) 3931 3753 3575 3388 3209 / / / / / /
Power input (W) 1370 1320 1260 1210 / / / / / / /
6
Air flow (CFM) 3782 3593 3400 3215 / / / / / / /
Power input (W) 1220 1170 1120 / / / / / / / /
7
Air flow (CFM) 3620 3420 3223 / / / / / / / /

16
12.5Ton

Number of External Static Pressure

Turns (Inches W.C.) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Power input (W) / / / / / / / / / / /

0
Air flow (CFM) / / / / / / / / / / /
Power input (W) / / / / / / / / / / /
1
Air flow (CFM) / / / / / / / / / / /
Power input (W) / / / / / / / / 2980 2840 2670
2
Air flow (CFM) / / / / / / / / 5069 4842 4616
Power input (W) / / / / / / 2910 2790 2670 2520 2370
3
Air flow (CFM) / / / / / / 5118 4904 4676 4441 4181
Power input (W) / / / / / 2700 2580 2430 2360 2190 /
4
Air flow (CFM) / / / / / 5086 4872 4651 4421 4179 /
Power input (W) / / / 2550 2440 2330 2210 2130 1980 / /
5
Air flow (CFM) / / / 5228 4994 4784 4549 4314 4047 / /
Power input (W) / / 2360 2220 2100 2030 1910 1820 / / /
6
Air flow (CFM) / / 5206 4973 4741 4521 4268 3999 / / /
Power input (W) / 2200 2130 2020 1880 1820 / / / / /
7
Air flow (CFM) / 5158 4936 4683 4434 4185 / / / / /

15Ton

Number of External Static Pressure

(Inches W.C.) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2
Turns
Power input (W) / / / / / / / / / / / 4003 3874
0
Air flow (CFM) / / / / / / / / / / / 5983 5817
Power input (W) / / / / / / / / / 3782 3654 3520 3385
1
Air flow (CFM) / / / / / / / / / 5974 5808 5625 5442
Power input (W) / / / / / / / / 3526 3404 3282 3151 3020
2
Air flow (CFM) / / / / / / / / 5871 5687 5502 5292 5082
Power input (W) / / / / / / 3320 3234 3148 3028 2907 2764 2621
3
Air flow (CFM) / / / / / / 5886 5726 5566 5379 5191 4956 4722
Power input (W) / / / / 3170 3089 3008 2892 2776 2668 2560 2418 /
4
Air flow (CFM) / / / / 5900 5737 5574 5390 5205 5009 4814 4537 /
Power input (W) / / 3071 2965 2859 2775 2690 2589 2487 2362 / / /
5
Air flow (CFM) / / 5984 5786 5589 5425 5261 5072 4883 4619 / / /
Power input (W) / 2765 2668 2585 2502 2412 2322 2217 2112 / / / /
6
Air flow (CFM) / 5884 5694 5508 5322 5139 4955 4737 4519 / / / /
Power input (W) 2606 2494 2382 2382 2382 2211 2040 / / / / / /
7
Air flow (CFM) 5770 5580 5389 5182 4974 4785 4596 / / / / / /

17
20Ton

Number of External Static Pressure

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Turns (Inches W.C.)
Power input (W) / / / / / / / / / / 3059
0
Air flow (CFM) / / / / / / / / / / 8180
Power input (W) / / / / / / / / / 3036 2716
0.5
Air flow (CFM) / / / / / / / / / 8428 7637
Power input (W) / / / / / / / / 2980 2610 2372
1
Air flow (CFM) / / / / / / / / 8621 7610 7093
Power input (W) / / / / / / / 2920 2600 2300 /
1.5
Air flow (CFM) / / / / / / / 8849 7903 7155 /
Power input (W) / / / / / / / 2580 2220 1990 /
2
Air flow (CFM) / / / / / / / 8286 7185 6700 /
Power input (W) / / / / / / 2574 2304 1998 / /
2.5
Air flow (CFM) / / / / / / 8482 7695 6762 / /
Power input (W) / / / / / 2529 2278 2027 1776 / /
3
Air flow (CFM) / / / / / 8629 7866 7103 6339 / /
Power input (W) / / / / 2524 2282 2014 1803 / / /
3.5
Air flow (CFM) / / / / 8993 8225 7350 6741 / / /
Power input (W) / / / / 2268 2034 1750 / / / /
4
Air flow (CFM) / / / / 8593 7821 6833 / / / /
Power input (W) / / / 2210 1993 1761 / / / / /
4.5
Air flow (CFM) / / / 8862 8121 7264 / / / / /
Power input (W) / / 2210 2006 1795 / / / / / /
5
Air flow (CFM) / / 9018 8298 7504 / / / / / /

18
25Ton

Number of External Static Pressure

0 0.1 / 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Turns (Inches W.C.)
Power input (W) / / / / / / / 4130 3821 3461 3059
0
Air flow (CFM) / / / / / / / 10674 10018 9245 8180
Power input (W) / / / / / / 3969 3695 3401 3036 /
0.5
Air flow (CFM) / / / / / / 10683 10043 9320 8428 /
Power input (W) / / / / / 3840 3560 3260 2980 / /
1
Air flow (CFM) / / / / / 10698 10071 9412 8621 / /
Power input (W) / / / / 3735 3510 3215 2920 / / /
1.5
Air flow (CFM) / / / / 10839 10259 9584 8849 / / /
Power input (W) / / / 3650 3410 3180 2870 2580 / / /
2
Air flow (CFM) / / / 10951 10402 9819 9097 8286 / / /
Power input (W) / / / 3341 3095 2855 2574 / / / /
2.5
Air flow (CFM) / / / 10554 9898 9224 8482 / / / /
Power input (W) / / 3282 3031 2780 2529 / / / / /
3
Air flow (CFM) / / 10919 10156 9393 8629 / / / / /
Power input (W) / / 2991 2757 2524 2282 / / / / /
3.5
Air flow (CFM) / / 10444 9734 8993 8225 / / / / /
Power input (W) 3088 2901 2700 2483 2268 / / / / / /
4
Air flow (CFM) 11053 10531 9969 9312 8593 / / / / / /
Power input (W) 2845 2596 2423 2210 1993 / / / / / /
4.5
Air flow (CFM) 10882 10098 9519 8862 8121 / / / / / /
Power input (W) 2587 2410 2210 2006 / / / / / / /
5
Air flow (CFM) 10237 9666 9018 8298 / / / / / / /

19
Start Up

Before starting unit

● Is the unit properly located and level with the proper

clearance?

● Is the duct work correctly sized, run, taped, insulated, and

weatherproofed with proper unit arrangement? See Ductwork
Installation section.

● Is the wiring properly sized and run according to the unit wiring
diagram?

● Are all the wiring connections, including those in the unit,

tight?

● Has the unit been properly grounded and fused with the
recommended fuse size? See Wiring Data.

● Have the air conditioning systems been checked at the

service ports for charge and leak tested if necessary?

● Does the condenser fan and indoor blower fan free without
rubbing, and are they tight on the shafts?

● Are all covers and access panels in place to prevent air loss
and safety hazards?

Starting the unit in the cooling mode

Voltage
With the unit operating, check the line voltage of the unit. The
voltage should be within the range shown on the unit
nameplate.
If low voltage is encountered, check the size and length of
the supply line from the main disconnect to the unit. The line
may be undersized for the length of the run.

Cooling shut down

Place the system selector in the OFF position or reset
thermostat at a setting above room temperature.
Do not de-energize the main power disconnect except when
unit is to be serviced.

20
Maintenance
WARNING deflection value determined in Step 1b.

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD 3. Set the small O-ring at zero on the force scale of the
gauge plunger.
Failure to follow safety warnings exactly could
result in dangerous 4. Place the large end of the gauge at the center of the
belt span; then depress the gauge plunger until the
operation, serious injury, death or property damage.
large O-ring is even with the top of the next belt or
Improper servicing could result in dangerous even with a straightedge placed across the fan and
operation, serious injury, motor sheaves.
death or property damage.
5. Remove the belt tension gauge. The small O-ring
• Before servicing, disconnect all electrical power now indicates a number other than zero on the
to unit. plunger’s force scale. This number represents the
• When servicing controls, label all wires prior to force (in pounds) required to give the needed
disconnecting. Reconnect wires correctly. deflection.
• Verify proper operation after servicing. 6. Compare the “force” scale reading (Step 5) with the
Make sure all personnel are standing clear of the unit appropriate “force” value listed in the Belt tension
before proceeding. The system components will start table. If the “force” reading is outside the range,
when the power is applied. readjust the belt tension.
N o t e : Actual belt deflection “force” must not
Fan Belt Adjustment-Belt Drive exceed the maximum “force” value shown in
the Belt tension measurement and deflection
Units ranges table.
7. Recheck the belt tension at least twice during the
WARNING first 2 to 3 days of operation. Belt tension may
Rotating Components! decrease until the new belts are “run in”.
Failure to disconnect power before servicing could
Figure 13. Belt tension gauge
result in rotating components cutting and slashing
technician which could result in death or serious
injury.
Disconnect all electric power, including remote
disconnects before servicing. Follow proper
lockout/tagout procedures to ensure the power
can not be inadvertently energized.

The fan belts must be inspected periodically to assure

proper unit operation. Replacement is necessary if the
belts appear frayed or worn. Units with dual belts
require a matched set of belts to ensure equal belt
length.
When removing or installing the new belts, do not The exhaust gas fan is that lubrication of motor,
stretch them over the sheaves. Loosen the belts using blower, or fan bearings should not be done，and
the belt tension adjustment bolts on the motor others should Check the supply fan belts for proper
mounting base. tension and the fan bearings for sufficient lubrication.
Once the new belts are installed, using a Browning or
Gates tension gauge (or equivalent), adjust the belt
tension as follows:
1. To determine the appropriate belt deflection:
a. Measure the center-to-center shaft distance (in
inches) between the fan and motor sheaves.
b. Divide the distance measured in Step 1a by 64;
the resulting value represents the amount of
belt deflection that corresponds to the proper
belt tension.
2. Set the large O-ring on the belt tension gauge at the

21
 Table 3. Belt tension measurement and deflection ranges (in/lb)

Deflection Force (lb)

Belts Cross Small P.D Range Steel Cable Gripbelts

Super Gripbelts (in) Gripnotch (in)
Section (in) (in)

Min. Max. Min. Max Min. Max.

3.0–3.6 3.00 4.50 3.87 5.50 3.25 4.00

A 3.8–4.8 3.50 5.00 4.50 6.25 3.75 4.75

5.0–7.0 4.00 5.50 5.00 6.87 4.25 5.25

3.4–4.2 4.00 5.50 5.75 8.00 4.50 5.50

B 4.4–5.6 5.12 7.12 6.50 9.12 5.75 7.25

5.8–8.8 6.37 8.75 7.37 10.12 7.00 8.75

Table 4. Belt tension measurement and deflection ranges (mm/kg)

Deflection Force (kg)

Belts Cross Small P.D Range Steel Cable Gripbelts

Super Gripbelts (mm) Gripnotch (mm)
Section (mm) (mm)

Min. Max. Min. Max. Min. Max

13.3–16.0 13.3 20.0 17.2 24.5 14.5 17.8

A 16.9–21.4 15.6 22.2 20.0 27.8 16.7 21.1

22.0–31.1 17.8 24.5 22.2 30.6 18.9 23.4

15.1–18.7 17.8 24.5 25.6 35.6 20.0 24.5

B 19.6–24.9 22.8 31.7 28.9 40.6 25.6 32.3

25.8–39.1 28.4 38.9 32.8 45.0 31.1 38.9

Monthly Maintenance Cooling Season

Before completing the following checks, turn the unit ☐ Check the unit’s drain pans and condensate piping
OFF and lock the main power disconnect switch open. to ensure that there are no blockages.
☐ Inspect the evaporator and condenser coils for dirt,
WARNING bent fins, etc. If the coils appear dirty, clean them
Hazardous Voltage! according to the instructions described in “Coil
Cleaning” later in this section.
Failure to disconnect power before servicing could
result in death or serious injury. ☐ Manually rotate the condenser fans to ensure free
Disconnect all electric power, including remote movement and check motor bearings for wear.
disconnects before servicing. Follow proper Verify that all of the fan mounting hardware is tight.
lockout/tagout procedures to ensure the power
can not be inadvertently energized. Verify that no
power is present with a voltmeter.

Filters
Inspect the return air filters. Clean or replace them if
necessary.

Condensate Overflow Switch

During maintenance, the switch float (black ring) must
be checked to ensure free movement up and down.

22
 WARNING Coil Cleaning
Rotating Components! Regular coil maintenance, including annual cleaning
enhances the unit’s operating efficiency by minimizing
Failure to disconnect power before servicing
the following:
could result in rotating components cutting
and slashing technician which could result in • Compressor head pressure and amperage draw
death or serious injury. • Evaporator water carryover
During installation, testing, servicing and
• Fan brake horsepower
troubleshooting of this product it may be
necessary to work with live and exposed • Static pressure losses
r o t a t i n g c o m p o n e n t s . H a v e a q u a l i ffiie d o r • Airflow reduction
licensed service individual who has been
At least once each year, or more often if the unit is
properly trained in handling exposed rotating
located in a “dirty” environment, clean the condenser
components, perform these tasks.
coils using the instructions outlined below. Be sure to
follow these instructions as closely as possible to avoid
NOTICE damaging the coils.
Equipment Damage!
Forcibly turning the motor shaft can damage
CAUTION
the gear train and motor beyond repair. Hazardous Chemicals!
Never turn the motor shaft by hand or with a Coil cleaning agents can be either acidic or highly
wrench. alkaline and can burn severely if contact with skin
or eyes occurs.
☐ Verify that all damper linkages move freely;
Handle chemical carefully and avoid contact with
lubricate with white grease, if necessary.
skin. ALWAYS wear Personal Protective
☐ Check supply fan motor bearings; repair or replace Equipment (PPE) including goggles or face shield,
the motor as necessary. chemical resistant gloves, boots, apron or suit as
☐ Check the fan shaft bearings for wear. Replace the required. For personal safety refer to the cleaning
bearings as necessary. agent manufacturer’s Materials Safety Data Sheet
and follow all recommended safe handling
☐ Check the supply fan belt(s). If the belts are frayed practices.
or worn, replace them. Refer to the “Fan Belt
Adjustment-Belt Drive Units,” p. 18 for belt
replacement and adjustments. Microchannel (MCHE) Coils
☐ Verify that all wire terminal connections are tight.
☐ Remove any corrosion present on the exterior NOTICE
surfaces of the unit and repaint these areas. Coil Damage!
☐ Generally inspect the unit for unusual conditions (e. Failure to follow instructions below could result in
g., loose access panels, leaking piping connections, coil damage.
etc.) DO NOT use any detergents with microchannel
☐ Make sure that all retaining screws are reinstalled in condenser coils.
the unit access panels once these checks are Use pressurized water or air ONLY, with pressure
complete. no greater than 600psi.
For additional information regarding the proper
☐ With the unit running, check and record the
microchannel coil cleaning procedure.
following:
– ambient temperature
Due to the soft material and thin walls of the MCHE
– compressor oil level (each circuit) coils, the traditional field maintenance method
– compressor suction and discharge pressures recommended for Round Tube Plate Fin (RTPF) coils
(each circuit) does not apply to microchannel coils. Moreover,
– superheat and subcooling (each circuit)
Record this data on an “operator’s maintenance log”
like the one shown in Sample maintenance log table in
Final Process Section. If the operating pressures
indicate a refrigerant shortage, measure the system
superheat and system subcooling.

23
chemical cleaners are a risk factor to MCHE due to the
material of the coil. The manufacturer does not
recommend the use of chemical cleaners to clean
microchannel coils. Using chemical cleaners could lead
to warranty claims being further evaluated for validity
and failure analysis.
The recommended cleaning method for microchannel
condenser coils is pressurized water or air with a non-
pinpoint nozzle and an ECU of at least 180 with
pressure no greater than 600 psi. To minimize the risk
of coil damage, approach the cleaning of the coil with
the pressure washer aimed perpendicular to the face of
the coil during cleaning. Optimum clearance between
the sprayer nozzle and the microchannel coil is 1”–3”.

Final Process
For future reference, record the unit data below in the
blanks provided.

24
Troubleshooting
6. If no abnormal operating conditions appear in the
WARNING test mode, exit the test mode by turning the power
Hazardous Service Procedures! “Off” at the main power disconnect switch and
Failure to follow all precautions in this manual and removing the test mode connections.
on the tags, stickers, and labels could result in
death or serious injury.
Technicians, in order to protect themselves from
Failures
potential electrical, mechanical, and chemical Simultaneous Heat and Cool Failure
hazards, MUST follow precautions in this manual Emergency Stop is activated.
and on the tags, stickers, and labels, as well as the
f o l l o w i n g i n s t r u c t i o n s : U n l e s s s p e c i ffiie d o t h e r w i s e , To Clear an Alarm
disconnect all electrical power including remote
disconnect and discharge all energy storing Once the alarm has been identified and the cause has
devices such as capacitors before servicing. been removed (for example, replaced faulty sensor),
Follow proper lockout/tagout procedures to the alarm can be cleared from the display.
ensure the power can not be inadvertently
energized. When necessary to work with live Resetting Cooling and Heating
e l e c t r i c a l c o m p o n e n t s , h a v e a q u a l i ffiie d l i c e n s e d
electrician or other individual who has been Lockouts
trained in handling live electrical components Cooling Failures and Heating Lockouts are reset in an
perform these tasks. identical manner.
Method 1 section explains resetting the system from
Standard Troubleshooting the space; Method 2 section explains resetting the
system at the unit.
Before turning the main power disconnect switch N o t e : Before resetting Cooling Failures and Heating
“Off”, follow the steps below to check the Mainboard. Lockouts check the Failure Status Diagnostics by
the methods previously explained. Diagnostics
To prevent injury or death from electrocution, it is the will be lost when the power to the unit is
responsibility of the technician to recognize this disconnected.
hazard and use extreme care when performing service
procedures with the electrical power energized. Method 1
To reset the system from the space, turn the “Mode”
1. Verify that the Digital Display on the mainboard is
displaying “E0”，if it is displaying “E0”，correct After approximately 30 seconds, turn the “Mode”
supply power fault. selection switch at the thermostat to the “Off” position.
selection switch to the desired mode, i.e. Heat, Cool or
2. Verify that the Digital Display on the mainboard is Auto.
displaying “–”. If the Digital Display is right, go to
Step 4.

3. If the Digital Display is not lit and 24 Vac is present

replace the mainboard. If 24 Vac is not present,
check fuse 2 on the mainboard and check
transformer (TNS1).Proceed to Step 4 if necessary.

4. If no failures are indicated, use the TEST mode

procedures described in the “Unit Start-Up” section
or thermostat to start the unit. This procedure will
allow you to check all of the external controls
(relays, contactors, etc)

5. Test the system through all of the available modes,

and verify operation of all outputs, controls, and
modes. Refer to the sequence of operations for each
mode, to assist in verifying proper operation. Make
the necessary repairs and proceed to Step 5 and
Step 6.

25
Method 2
To reset the system at the unit, cycle the unit power by
turning the disconnect switch “Off” and then “On”.

Table 5. Troubleshooting chart

Symptom Possible Cause Remedy
Check for correct voltage at compressor contactor in
Power off or loose electrical connection
control box
Thermostat out of calibration-set too high Reset
Check for 24 volts at contactor coil - replace if contacts are
Failed contactor
Unit will not run open
Blown fuses Replace fuses

Transformer defective Check wiring - replace transformer

Interconnecting low voltage wiring damaged Replace thermostat wiring

Run or start capacitor failed (single phase only) Replace

Check for correct voltage at compressor - check and
Loose connection
tighten all connection
Condenser fan runs, compressor Compressor stuck, grounded or open motor Wait at least 2 hours for overload to reset. If still open,
doesn't winding open internal overload replace the compressor.
Determine cause and correct. At compressor terminals,
Low voltage condition voltages must be within 10% of rating plate volts when
unit is operating.
Improperly sized unit Recalculate load
Improper airflow Check - should be approximately 400 CFM per ton.

Incorrect refrigerant charge Charge per procedure attached to unit service panel.
Insufficient cooling
Air, non-condensible or moisture in system Recover refrigerant, evacuate & recharge, add filter drier

Determine cause and correct. At compressor terminals,

Incorrect voltage voltages must be within 10% of rating plate volts when
unit is operating.
At compressor terminals, voltage must be ±10% or
Incorrect voltage
nameplate marking when unit is operating.
Compressor short cycles Defective overload protector Replace - check for correct voltage

Refrigerant undercharge Add refrigerant

Dirty air filter Replace filter

Unit undersized for load Decrease load or increase unit size

Compressor operates Thermostat temperature set too low Reset thermostat

continuously Low refrigerant charge Locate leak, repair, and recharge

Air in system Recover refrigerant, evacuate system, and recharge

Outdoor coil dirty or restricted Clean coil or remove restriction

Registers sweat Low evaporator airflow Increase speed of blower or reduce restriction - replace air
filter
Restriction in liquid line, expansion device or filter
Remove or replace defective component
drier
High head-low vapor pressure Flow check piston size too small Change to correct size piston

Incorrect capillary tubes Change coil assembly

Dirty condenser coil Clean coil

High head-high or normal vapor Refrigerant overcharge Correct system charge

pressure - Cooling mode Condenser fan not running Repair or replace

Air or non-condensible in system Recover refrigerant, evacuate & recharge

Defective compressor valves Replace compressor

Low head-high vapor pressures

Incorrect capillary tubes Replace coil assembly

26
Table 5. Troubleshooting chart (continued)
Symptom Possible Cause Remedy
Increase speed of blower or reduce restriction - replace air
Low evaporator airflow
filter
Low vapor - cool compressor -
iced evaporator coil
Moisture in system Recover refrigerant - evacuate & recharge - add filter drier

Excessive load Recheck load calculation

High vapor pressure
Defective compressor Replace

Fluctuating head and vapor hunting Check air distribution on coil -replace Throttle
pressure
Air or non-condensible in system Recover refrigerant - evacuate and recharge
Gurgle or pulsing noise at
Air or non-condensible in system Recover refrigerant - evacuate and recharge
expansion device or liquid line
Circulating air blower and Manual reset overtemperature control tripped Reset or replace
inducer run continuously,
compressor will not start Wire loose in limit circuit Check wiring

27
CONFIGURATION
Overview Menu mode
This chapter describes how the system configuration 1. Press and hold the SW4 button for 3 seconds
can be implemented once the installation is complete to enter menu mode, and the digital display displays
and other relevant information. “n1”.
It contains the following information: 2. Press the SW4 button to Switch circularly in the Tier 1
● Using the Check function. of menu.
3. Press the SW3 button to enter the specified Tier 2 of
● Implement field settings
menu.
4. Press the SW3 button to Switch circularly in the Tier 2
of menu.
Digital Display and Button Settings 5. Press the SW4 button to confirm and exit.

Figure 14
CAUTION
DSP1

SW3 SW4
Operate the switches and push buttons with an
insulated stick (such as a closed ball-point
pen) to avoid touching live parts.

Menu mode selection flowchart:

Digital display output Start

Table 6 Press and hold SW4

Parameters displayed on
for 3 seconds
Unit state

Press SW4 to confirm and exit

DSP1
Display "n1"
Standby
--
Press SW4 to exit

Normal operation 10. Press SW4 to chose

Placeholder and error or protection "X"（X=1、2 or 3）
Error or protection
code
In menu mode Display menu mode code Display "n1" or "n2" Display "n3
System check Display system check code
Press SW3 to
confirm

Display "aYZ" Display "00" or "01"

Function of buttons SW3 and SW4
Table 7 Press SW3 to check Press SW3 to
Button Mode Operation Function in order Change parameter
SW3 Not in menu short press Check system
mode Display "aYZ" Display "00" or "01"
information
SW3 In menu short press Enter the Tier 2
mode(Tier 1)
of menu
SW3 In menu short press Sw itch circularly in
mode(Tier 2) the Tier 2 of menu
SW4 Not in menu press for 3 Enter the Tier 1
mode seconds
of menu
SW4 In menu short press Sw itch circularly in
mode(Tier 1) the Tier 1 of menu
SW4 In menu short press Confirm and exit
mode(Tier 2)

28
Table 8
Tier 1 of menu Tier 2 of menu Description Default
1ZY The latest error code of the outdoor fan A -
2ZY The second-to-last error code of the outdoor fan A -
n1 3ZY The third-to-last error code of the outdoor fan A -
4ZY The fourth-to-last error code of the outdoor fan A -
5ZY The Fifth-to-last error code of the outdoor fan A -
1ZY The latest error code of the outdoor fan B -
2ZY The second-to-last error code of the outdoor fan B -
n2 3ZY The third-to-last error code of the outdoor fan B -
4ZY The fourth-to-last error code of the outdoor fan B -
5ZY The Fifth-to-last error code of the outdoor fan B -
00 Auto dust-clean function unavailable √
n3
01 Auto dust-clean function available -

Notice：●ZY is the error code.

●n3 menu is available only to 20/25Ton.

29
Johnson Controls, Inc. Milwaukee, USA www.johnsoncontrols.com Form:
Middle East and Africa Customer Care Email : [email protected]

Johnson Controls reserve the right to change product features without prior notice.