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Re14030 - 2019 05 15

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42 views12 pages

Re14030 - 2019 05 15

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

RE 14030/2019-05-15

Replaces: 14026

External gear motor


AZMG

▶▶ Platform G
▶▶ Fixed displacement
▶▶ Size 22 … 45
▶▶ Continuous pressure up to 250 bar
▶▶ Maximum start-up pressure up to 280 bar

Features Contents
▶▶ Consistently high quality due to high-volume series Functional description 2
production Product overview AZMG preferred types 2
▶▶ Long service life Type code 3
▶▶ Wide speed range Technical data 4
▶▶ Slide bearings for high loading Hydraulic fluid 6
▶▶ Numerous configuration variants available Diagrams/characteristic curves 7
▶▶ Output shafts according to ISO or SAE and Output drives 8
customer-specific solutions Max. transmissible output torques 8
▶▶ Line connection: Connection flanges Dimensions – drive shaft 8
▶▶ High pressures though small installation space and Dimensions – front cover 8
low weight Dimensions – standard line connection 8
▶▶ Wide viscosity and temperature range Dimensions – preferred series  9
Accessories10
Project planning notes 11
Order number overview 11
AZ Configurator 12

 RE 14030/2019-05-15, Bosch Rexroth AG


2 AZMG | External gear motor
Functional description, Product overview AZMG preferred types

Functional description Product overview AZMG preferred types

General Version Page


The key task of external gear motors is to convert hydraulic 9
energy (flow and pressure) into mechanical energy
(torque and rotational speed). To reduce heat loss, Rexroth
external gear motors are designed to be extremely efficient.
This efficiency is achieved through pressure-dependent gap
sealing and high-precision manufacturing technology.
Rexroth external gear motors are available in four platforms:
Platforms B, F, N and G, with different gear wheel widths
within a platform for different displacements. Additional
versions with different flanges, shafts and valve
attachments are also available.

At external gear motors, you distinguish between motors for


one direction of rotation and reversible motors.

Gear motor for one direction of rotation


These gear motors are designed asymmetrically, i.e., fixed
high-pressure and low-pressure sides. This means reversing
operation is not possible. Motors require a special start-up
sequence to ensure good efficiency. Any leakage oil is
drained internally. The shaft seal limits drainage pressure.

▼▼ Gear motor for one direction of rotation

Bosch Rexroth AG, RE 14030/2019-05-15


 External gear motor | AZMG 3
 Type code

Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
AZM G – – –

External gear unit


01 External gear motor AZM

Series
02 22.5 cm³/rev to 45 cm³/rev, high performance, platform G G

Series
03 Bearing pin ⌀26 mm 2

Version
04 Corrosion-resistant, pinned 2

Size (NG)
05 Geometric displacement Vg [cm3], see chapter "Technical data" 022 032 045

Direction of rotation
06 Viewed on drive shaft clockwise R
counter-clockwise L

Drive shaft Suitable front cover


07 Tapered shaft 1:5 B C

Front cover
08 Rectangular flange Ø 105 mm B

Line connection
09 Square flange 20

Sealing material
10 NBR (nitrile rubber) M

End cover
11 Without valve (standard) B

 RE 14030/2019-05-15, Bosch Rexroth AG


4 AZMG | External gear motor
Technical data

Technical data

▼▼ Table of values
Size 22 32 45
Series Series 2x
Displacement Vg cm3 22.5 32 45
Motor inlet pressure maximum continuous pressure p1 bar 250 250 250
maximum start-up pressure p2 bar 280 280 280
maximum pressure peak p3 bar 300 300 300
minimum inlet pressure abs.1) pmin bar 0.7 0.7 0.7
Motor output pressure abs. pA bar 3 3 3
upon start-up pA bar 10 10 10
Rotational speed ν = 12 mm²/s p < 100 bar nmin rpm 500 500 500
minimum with p = 100 … 180 bar nmin rpm 1200 1000 800
p = 180 bar … p2 nmin rpm 1400 1400 1000
ν = 25 mm²/s at p2 nmin rpm 600 500 500
Rotational speed maximum at p1 nmax rpm 3000 2800 2600

General data
Installation position No restrictions
Type of mounting See offer drawing
Line connections See chapter "Dimensions – line connection"
Direction of rotation viewed on drive shaft One direction of rotation (motor rotation is only admissible in the indicated direction)
Drive shaft loading Axial and radial forces on request only

▼▼ Pressure definition

p3
p2
Pressure p

p1

max. 20 s

Time t

p1 Maximum continuous pressure


p2 Maximum start-up pressure
p3 Maximum pressure peak

1) To avoid low inlet pressures with fast reduction of the inlet amount
and large flywheel mass of the consumer, an anti-cavitation valve
with correspondingly low pressure drop is to be provided.

Bosch Rexroth AG, RE 14030/2019-05-15


 External gear motor | AZMG 5
 Technical data

Determining characteristics
Vg × n
Inlet flow qv = [l/min]
1000 × ηv
qV × 1000 × ηV
Rotational speed n = [rpm]
Vg
Vg × Δp × ηhm
Torque M = [Nm]
20 × π
2π×M×n qv × Δp × ηt
Power P = = [kW]
60000 600

Key
Vg Displacement per revolution [cm3]
Δp Differential pressure [bar] (Δp = p1 − pA)
n Rotational speed [rpm]
qv Inlet flow [l/min]
M Torque [Nm]
P Power [kW]
ηv Volumetric efficiency1)
ηhm Hydraulic-mechanical efficiency1)
ηt Total efficiency (ηt = ηv × ηhm)1)

qV

p1

∆p n
P M Vg

pA

Notice
▶▶ Please observe the safety requirements for the
overall system.
▶▶ Please contact us regarding applications with frequent
load cycles.
▶▶ In the "Diagrams/characteristic curves" chapter,
you can find diagrams for a rough calculation.

▼▼ Direction of rotation viewed on drive shaft

Counter-clockwise Counter-clockwise
rotation rotation

1) Parameter as a decimal, e.g. 0.9

 RE 14030/2019-05-15, Bosch Rexroth AG


6 AZMG | External gear motor
Hydraulic fluid

Hydraulic fluid

The external gear unit is designed for operation with Explanation regarding the selection of hydraulic fluid
HLP mineral oil according to DIN 51524 1–3. For higher Selection of hydraulic fluid shall make sure that
loading, Bosch Rexroth recommends HLP according the operating viscosity in the operating temperature range
to DIN 51524 Part 2 as a minimum. 1)
is within the optimal range (νopt; see selection diagram).
See the following data sheets for application instructions
and requirements for selecting hydraulic fluid, behavior
during operation as well as disposal and environmental
protection before you begin project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and
related hydrocarbons

Viscosity and temperature of hydraulic fluids


Viscosity range

Permissible in continuous operation ν = 12 … 800 mm²/s


Recommended in continuous operation νopt = 20 … 100 mm²/s
Permissible for cold start νmax ≤ 2000 mm²/s

Temperature range

With NBR seals (NBR = nitrile rubber) t = -30 °C … +80 °C


With FKM seals (FKM = fluoroelastomer) t = -20 °C … +110 °C

▼▼ Selection diagram
Maximum permissible viscosity on cold start
2000
Warm-up phase 1500
800
400
Viscosity ν [mm²/s]

VG 68

200
VG 46
VG

VG 32
VG 2

10
2

100
Continuous operation
60
νopt 40

20

12
Minimum permissible viscosity for 10
short-term operation
7
-40 -30 -20 -10 0 10 30 50 80 110
Temperature t [°C]

Temperature range of NBR seals

Temperature range of FKM seals

1) Other hydraulic fluids on request.

Bosch Rexroth AG, RE 14030/2019-05-15


 External gear motor | AZMG 7
 Diagrams/characteristic curves

Diagrams/characteristic curves

Inlet flow characteristic curves Performance charts


▼▼ Inlet flow ▼▼ Size 22

140 30 120
p2

r
ba
p = 20 bar

80
3
cm
120

=2
25 100

0
45

25
Δp = 280 bar

Δp
=
g
100 V 250

Output torque M [Nm]


Output power P [kW]
20 80
32
0
Inlet flow q [l/min]

20
80 200
5
22,
15 0 60
15
60 150

10 0 40
40 100 10

20 5 20
50 50

0
0 1000 2000 3000 0 0
Rotational speed n [rpm] 0 1000 2000 3000
Rotational speed n [rpm]

▼▼ Size 32 ▼▼ Size 45

40 160 50 200
Δp = 280 ba
r

r
r
ba

ba
80

80
45 180
=2

35 140 =2
Δp = 280 bar 250
0
0
Δp

Δp
25
25

40 160
250
30 120
Output torque M [Nm]

Output torque M [Nm]


35 200 140
Output power P [kW]

Output power P [kW]

0
0

20
20

25 200 100
30 120

150
20 0 80 25 0
150 15 15 100

20 80
15 60 100
100
10
0 100
15 60
10 40
10 40
50 50 50
50
5 20
5 20

0 0 0 0
0 1000 2000 3000 0 1000 2000 3000
Rotational speed n [rpm] Rotational speed n [rpm]

Notice P = f (n, p) incl. ηt


Characteristic curves measured at ν = 32 mm²/s and t = 50 °C. M = f (n, p) incl. ηhm
 RE 14030/2019-05-15, Bosch Rexroth AG
8 AZMG | External gear motor
Output dri ves, dimensions – drive shaft – front cover – standard line connection

Output dri ves


1)

1. Elastic couplings Dimensions – front cover


▶▶ The coupling should not transfer any radial or
axial forces to the motor. ▼▼ Rectangular flange ⌀105 mm
▶▶ The maximum radial runout deviation from the B
motor shaft to the spigot should not exceed 0.2 mm. 8±0.1 10
R
▶▶ See the coupling manufacturer’s assembly instructions

58±1.5
for permissible shaft misalignment tolerances.

48±0.1
22±1
ø105–0.090
–0.036

145±0.2

165±1.8
11±0.14
24 102±0.2
122±1.8
[mm]
2)

Max. transmissible output torques


Dimensions – standard line connection
Tapered shaft
Drive shaft Front cover Mmax Size p2 max ▼▼ Square flange
Code Designation Code Nm bar 20
C 1:5 B 290 22 … 45 280 45° 45°
1)

Dimensions – drive shaft E


C
D [mm]
▼▼ 1:5 tapered shaft
C 50.5±0.5 Direction Series Size Upstream side Downstream
of rotation side
11±0.5
DIN 128-A14-FSt C D E C D E
25
5 × 7.5 DIN 6888 right/left 2x 22 ... 45 18 55 M8; 26 55 M8;
13 deep 13 deep
⌀25–0.05 ± 1'
"
'38
5°42
2.4

Tightening
M16torque
× 10.9
1:5 110±10 Nm
[mm]

1) For other version, see offer drawing 2) Customer-specific versions may differ (see offer drawing)

Bosch Rexroth AG, RE 14030/2019-05-15


Dimensions [mm]
 External gear motor | AZMG 9
 Dimensions – preferred series

Dimensions – preferred series

▼▼ 1:5 tapered shaft with rectangular flange ⌀105 mm


AZMG‒…‒xCB20MB

50.5±0.5 B±1.5
8±0.1 A±0.4 10
R

58±1.5
45°
45°

48±0.1
22±1
ø105–0.090
–0.036

2.4

+1.5

145±0.2

165±1.8
144–1

11±0.14
1:5

18
24 55±0.15 C 102±0.2
122±1.8
11±0.5
ø25–0.05 ± 1'
"
'38

As shown in drawing
5°42

120–0.2

Upstream and downstream


side exchanged

25

45°
45°

DIN 128-A14-FSt

Drawing number
A511 440 016

M16 × 1.5
26
55±0.15 C
DIN 6888 – 5 × 7.5

[mm]

NG Order number Maximum start-up Maximum Dimensions


Direction of rotation pressure p2 [bar] rotational
Counter-clockwise Clockwise speed [rpm] A B C
22 0511725317 0511725036 280 3000 60.9 124.6 M8; min. 13 deep
32 0511725318 0511725037 280 2800 64.8 132.4
45 0511725319 0511725038 280 2600 70.1 143.1

 RE 14030/2019-05-15, Bosch Rexroth AG


Dimensions [mm]
10 AZMG | External gear motor
Accessories

Accessories

▼▼ 90° angle flange, for square flange 20 (see chapter "Line connection")

Complete fitting with


O-ring, metric screw set, K6
nut and cutting ring. K5
K1 K10

⌀K2

⌀K9

LK
K4
K3
K7

SW

⌀D
24°

LK D Series1) Material number pmax K1 K2 K3 K4 K5 K6 K7 K9 K10 SW Screws O-ring Weight


mm mm bar mm mm mm mm mm mm mm mm mm mm 2 × 2× NBR kg
55 20 S 1515702004 250 13 18.2 45 34.5 24 38 57.0 8.4 58 36 M8 × 25 M8 × 50 32 × 2.5 0.62
55 30 S 1515702006 250 12 26.5 49 38.5 32 51 63.5 8.4 58 50 M8 × 25 M8 × 50 32 × 2.5 0.63
55 35 L 1515702005 100 12 26.5 49 38.5 32 52 61.0 8.4 58 50 M8 × 25 M8 × 60 32 × 2.5 0.77
55 42 L 1515702019 100 12 26.5 49 38.0 40 64 61.5 8.4 58 60 M8 × 25 M8 × 70 32 × 2.5 1.04

1) See DIN EN ISO 8434-1

Bosch Rexroth AG, RE 14030/2019-05-15


 External gear motor | AZMG 11
 Project planning notes , order number overview

Project planning notes Order number overview

Technical data
All specified technical data is based on manufacturing Order number Type Page

tolerances and apply with certain constraints. 0511725036 AZMG‒22‒022RCB20MB 9

Note that this makes certain deviations possible and that 0511725317 AZMG‒22‒022LCB20MB 9

technical data may vary with certain constraints 0511725037 AZMG‒22‒032RCB20MB 9

(e.g., viscosity). 0511725318 AZMG‒22‒032LCB20MB 9

Motors delivered by Bosch Rexroth are tested for function 0511725038 AZMG‒22‒045RCB20MB 9

and performance. 0511725319 AZMG‒22‒045LCB20MB 9

The motor should only be operated with the


permissible data (see page chapter "Technical data").

Characteristic curves
When dimensioning the gear motor, observe the
maximum possible application data based on the
characteristic curves.

Filtration of the hydraulic fluid


Since the majority of premature failures in gear motors
occur due to contaminated hydraulic fluid, filtration should
at least maintain a cleanliness level of 20/18/15 as defined
by ISO 4406.
This can reduce contamination to a permissible degree
in terms of particle size and concentration.

Bosch Rexroth generally recommends full-flow filtration.


Basic contamination of the hydraulic fluid used may not
exceed level 20/18/15 according to ISO 4406. Experience
has shown that even new fluids are often above this value.
In this case, a filling device with a special filter should
be used.
Bosch Rexroth does not accept any warranty for wear due
to contamination.

Further information
Installation drawings and dimensions are valid at date of
publication, subject to modifications.
Further information and notes on project planning can be
found in the "General instruction manual for external
gear units" (07012-B1, Chapter 5.5).

 RE 14030/2019-05-15, Bosch Rexroth AG


12 AZMG | External gear motor
AZ Configurator

AZ Configurator

With our practical product selector, it will take you next


to no time to find the right solution for your applications,
no matter whether you are looking for Standard
Performance or any other external gear unit.
Based on a selection of features, the selector guides you
through all of the products available for order. By clicking
on the order number, you can view and download the
following product information: data sheet, dimension sheet,
instruction manual, operating conditions and
tightening torques.
You can order your selection directly via our online shop
and benefit from an additional discount of 2% in this way.
And if you need something really quickly, simply use our
fast delivery and preferred programs (GoTo). Your order will
then be dispatched within 10 business days.
You also have the possibility of easily and conveniently
configuring your custom external gear unit with our
AZ Configurator. All the data required for the project
planning of external gear units can be obtained through
the menu navigation.
For an existing configuration, the result is the order
number, the type code and further information. If your
configuration does not result in an orderable product, our
online tools give you the possibility of sending a project
request directly to Bosch Rexroth. We will then get
in contact with you.
Link: www.boschrexroth.de/az-configurator

Bosch Rexroth AG © Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal,
Robert-Bosch-Straße 2 exploitation, reproduction, editing, distribution, as well as in the event
71701 Schwieberdingen, of applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condition
[email protected] or suitability for a certain application can be derived from our information.
www.boschrexroth.com The information given does not release the user from the obligation of own
judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 14030/2019-05-15

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