0% found this document useful (0 votes)
90 views13 pages

High Strength Steel Plates Guide

The document discusses Metinvest, a vertically integrated steel and mining company. It details Metinvest's production capacity and assets, including four steelmaking plants, one large diameter pipe plant, and four rolling plants in Europe. The document also provides information on Metinvest's plate production capabilities and the applications of quenched and tempered steel plates.

Uploaded by

amr.elsaeid53
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
90 views13 pages

High Strength Steel Plates Guide

The document discusses Metinvest, a vertically integrated steel and mining company. It details Metinvest's production capacity and assets, including four steelmaking plants, one large diameter pipe plant, and four rolling plants in Europe. The document also provides information on Metinvest's plate production capabilities and the applications of quenched and tempered steel plates.

Uploaded by

amr.elsaeid53
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

High Strength

Plates

www.metinvestholding.com
About us Metinvest is an international vertically integrated metals and mining company
that owns assets in Ukraine, Europe and the U.S.A. and controls every link in
its production and supply chain – from iron ore and coal mining, coke produc-
tion, and steelmaking to the production of flat, long and shaped rolled steel
products, large diameter pipes and other high value-added products.

Vertical
Integration

33 th The largest producer of steel in Ukraine and


one of the largest producers in the CIS. The 33th
IN THE
largest metallurgical company in the world in PRODUCTION
WORLD OF FLAT, LONG AND
2014, according to the World Steel Association. SHAPED ROLLED
STEEL PRODUCTS,
LARGE DIAMETER
PIPES

18.5 Metinvest's assets include four steel- making


enterprises, one large diameter pipe production
MLN. TONS
plant, and four rolling plants in Europe (in Italy,
the United Kingdom and Bulgaria). The total
capacity of the Group's steelmaking equipment STEELMAKING
including Zaporizhstal* is 18.5 mln. tons.

4.4 The company is among the top 10 heavy plate


producers in the world. Metinvest's total heavy
MLN. TONS COKE PRODUCTION
PER YEAR plate manufacturing capacity is about 4.5 mln.
tons per year.

1st
A company with a rational strategy of mergers

IN UKRAINE mutually beneficial coordination of actions. IRON ORE AND COAL


MINING

* Metinvest purchased 50% of its shares in July 2012

www.metinvestholding.com 01
Metinvest’s
plate production

Azovstal I&SW
Metinvest Trametal
1,200,000 t 600,000 t Plates sales
THICKNESS: 8-200 mm
WIDTH: 1,500-3,300 mm THICKNESS: 4-180 mm structure in 2013
LENGTH: 6,000-12,200 mm WIDTH:1,400-3,250 mm
LENGTH: 3,000-36,000 mm

PLATE-MAKING CAPACITY

4,400,000 t
1,300
thsd t

Ilyich I&SW
of Mariupol
Ferriera Valsider
2,000,000 t 400,000 t 700
THICKNESS: 6-50 mm thsd t
WIDTH: 1,500-2,700 mm
THICKNESS: 12-200 mm 500
WIDTH: 1,500-3,000 mm
LENGTH: 6,000-24,000 mm
thsd t 450
LENGTH: 3,600-24,000 mm
thsd t 360
thsd t

Spartan
200,000 t
THICKNESS: 8-150 mm
WIDTH:1,250-2,100 mm
Europe MENA Ukraine Other CIS Other
LENGTH: 4,000-20,000 mm

www.metinvestholding.com 02
Quenched and tempered
steel plates (Q&T)
This type of product is manufactured using special
heat treatment (quenching and tempering, Q&T), which
provides high tensile strength, hardness and impact
strength.

Q&T has a unique combination of wear resistance,


strength and deformation resistance, which is why it
is used in structures and equipment subject to extreme
loads: during the manufacture of mining and heavy
construction machinery, crane equipment, offshore
drilling units and support structures for offshore wind
power stations, and during the construction of bridges
and trestles.

Advantages of using Q&T steel plates:

Increased wear resistance of rolled products

Reduced weight of products and assemblies


while maintaining the strength characteristics

Increased net loading capacity

Reduced cost of transportation,


assembly, and installation

Reduced cost of repair and maintenance

Combined wear resistance, crack resistance


and deformation resistance

www.metinvestholding.com 03
Application areas
of Q&T steel plates

Application area Examples of applications Application area Examples of applications

“Yellow goods” Excavator buckets Heavy-duty and Wear parts of concrete plants'
(manufacturing of and other attachments general purpose equipment
details for heavy-duty machine building Plates for concrete mixers,
Dump truck bodies
surface vehicles) tanks for gravel charging
Smoothing plate for an asphalter Lining of railcars and buckets
and bodies of wheeled equipment
Grader blade
Wear parts of machines and equipment

“Orange goods” Connecting parts of conveyors Construction Load bearing parts


(manufacturing of of offshore platforms
wear parts for Reinforcement of the load carrying
underground vehicles) parts of mining machines Elements of wind power
generator towers
Attachments of mining equipment
Elements of bridges and trestles

Cranes and lifting Harbour crane clamshell Distribution/ Refurbishment of individual wear parts
equipment Maintenance of the aforementioned assemblies at
Load beading part of bridge cranes the customer's premises or at special
Booms, etc. purpose maintenance enterprises

Mining industry Receiving bins and screens


Buffer tanks and vibration feeders
Cone crushers

www.metinvestholding.com 04
Range of Metinvest's
Q&T steel products
ACCORDING TO STANDARDS OF THE U.S.A. AND EUROPE ACCORDING TO THE STANDARDS OF CIS COUNTRIES

Technical standards Steel Thickness, Yield Tensile Technical standards Steel Thickness, Yield Tensile Application
and regulations grade mm strength, strength, and regulations grade mm strength, strength, area
MPa MPa MPa MPa

ASTM/ASME GOST/TU/TT

A514-B MT 8-32 620-690 690-895 10HSND 8-40 ≥ 390 530-685 High stength rolled products to manufac-
GOST 6713 ture bridges of different purposes, for nor-
A514-Q MT 8-150 620-690 690-895 15HSND 8-50 ≥ 345 490-685 mal use and in the Arctic

ASTM A514 A514-H MT 8-50 620-690 690-895 10HSND 8-50 ≥ 390 ≥ 510 High stength rolled products for welded,
riveted or bolted structures
A514-F MT 8-65 620-690 690-895 15HSND 8-50 ≥ 345 ≥ 490
GOST 19281
A514-E MT 8-150 620-690 690-895 09G2S 8-50 ≥ 350 ≥ 500

A517-F 8-65 620-690 725-930 16G2AF 8-50 ≥ 450 ≥ 600

ASTM A517 A517-B 8-32 620-690 725-930 GOST 27772 14G2AF 8-150 ≥ 390 ≥ 510 Rolled products for building steel structures
with welded and other joints
A517-Q 65-101.6 620-690 725-930
TU 14-1-5334-96, ТТ 16HGMFTR 8-50 ≥ 580 ≥ 680
ASME SA537 A537, categories 2, 3 8-101.6 380-415 550-690 High stength products for the machine
TU 14-1-5517-2005, ТТ 16H2GSB 10-20 590-835 690-930 building, construction and mining
industries
EN TU U 77-096-173-2001, ТТ 25HGSR 8-36 ≥ 620 ≥ 800

S460 Q/QL/QL1* 8-100 ≥ 460 550-720 TU U 27.1-26416904- 06G2B 8-50 ≥ 440 ≥ 540 High stength weldable plates
150:2005 for machine building
S500 Q/QL/QL1* 8-100 ≥ 500 590-770 06GB 8-50 ≥ 355 ≥ 450

S550 Q/QL/QL1* 8-100 ≥ 550 640-820

EN 10025, part 6 S620 Q/QL/QL1 8-100 ≥ 620 700-890

S690 Q/QL 8-100 ≥ 690 770-940


Metinvest manufactures high strength Q&T steel plates
S690QL1 8-50 ≥ 690 770-940 at Azovstal. The equipment of the plate mill enables the
S890Q 8-25 ≥ 890 940-1100 processing of metal with tensile strength of up to 1,200 МPа
in a cold state.

* Products upon agreement with a customer

www.metinvestholding.com 05
Metinvest's Q&T steel plates in use.
Mining industry

The service “ The use of Q&T steel


plate allowed us to

life of the lining


decrease the costs of
changing the lining and
reduce idle time. Now the

manufactured body lining lasts for one


year longer.

from high strength Aleksey Fedotov,
chief engineer

wear resistant of Central Iron Ore


Enrichment Works.

steel is 1.5 times


longer
Task: Advantages for customers:
BelAZ trucks to transport rock mass are
used at Central Iron Ore Enrichment Works. Truck platforms experience significant wear Mining equipment is subject to constant impact loads
Thanks to using Q&T steel plate for body during handling because of impact loads and and wear. The use of Q&T steel plate is an optimal
lining, the plant reduced the wear of coating rock mass movement within the body. The solution for increasing the service life and improving the
on service platforms three times. plant set a task to increase the equipment's efficiency of the use of equipment and machinery.
service life.
Solution:

Metinvest's Q&T steel plate manufactured from


25HGSR steel was used for lining a
BelAZ-75131 truck body. Tests showed that
the lining's service life increased by 1.5 times
to 36 months and the lining weight decreased
20%.

www.metinvestholding.com 06
Thermomechanically strengthened steel plates with
an improved fine-grain metal structure (TMCP steel products)
According to thermomechanically controlled rolling
technology (TMCP), the final fine-grain microstructure
of the metal is obtained by rolling within the temperature
range of 900-700° and by micro-alloying.
TMCP steel products do not require additional off-line
heat treatment and have minimum use of alloying ele-
ments.

The TMCP allows for obtaining a unique fine-grain


metal structure, which provides for high strength,
good formability and high impact strength. TMCP
steel products have a low carbon equivalent and thus
good weldability.

Advantages of using TMCP steel products:

Minimization in goods weight

Wide range of design solutions

Increased safety and reliability


of goods and structures

Improved performance properties of metal


products (including those in extreme conditions)

Reduction in manufacturing costs during


the production of steel structures and goods

Decrease in construction and goods


manufacturing deadlines

www.metinvestholding.com 07
Application areas Range of
for TMCP steel plates TMCP steel plate
Application area Examples of applications

Industrial and civil Construction steel structures - columns, Standard Enterprise Steel grade Geometrical dimensions, mm
construction trusses, elements of floors, etc.
EN 10025-4:2004 Azovstal I&SW S275M/ML 8-50 х 1,500-3,200 х 6,000-12,200
Elements of bridges and trestles DSTU EN 10025-4:2007 S355M/ML
S420M/ML
S460M/ML

EN 10025-4:2004 Ilyich I&SW S275M/ML 6-50 x 1,500-2,700 x 6,000-12,000


Load bearing parts of offshore platforms DSTU EN 10025-4:2007 of Mariupol S355M/ML
structures S420M/ML
Components of offshore drilling rigs S460M/ML

EN 10149-2:1995 Azovstal I&SW S315MC 8-20* x 1,500-3,200 x 6,000-12,000**


S355MC
S420MC
S460MC
Manufacturing Elements of wind power
of wind generators generator towers S500MC 8-16* x 1,500-3,200 x 6,000-12,000**
S550MC
S600MC
S650MC
S700MC

EN 10149-2:1995 Ilyich I&SW S315MC 2-8 x 1,000-1,540 x 4,000-12,000


Heavy-duty and Booms of mobile cranes, frames of of Mariupol S355MC 6-20* x 1,500-2,700 x 4,000-12,000**
general purpose trucks and agricultural equipment, S420MC
strength members
machine building
Lining of side and end walls S460MC 6-20* x 1,500-2,700 x 4,000-12,000**
of railcars, open railcar frames
S500MC 6-16* x 1,500-2,700 x 4,000-12,000**
Components of turbines,
hydrogenerators and turbogenerators S550MC

* - Maximum thicknesses according to EN 10149-2. Production of TMCP plates with other thickness is available on agreement
Distribution/ The refurbishment of the individual wear ** - up to 24,000 on agreement
Maintenance parts of the aforementioned assemblies
at the customer's premises or at special
purpose maintenance enterprises Metinvest manufactures ТМСР steel plates according to EN, DSTU EN 10025-4:2007
and other normative and technical regulations applicable at Azovstal I&SW (3600 Mill)
and Ilyich I&SW of Mariupol (3000 Mill).

www.metinvestholding.com 08
Mechanical properties
of TMCP steel plate

Standard Steel Min. yield strength depending on thickness, MPa Tensile strength, MPa Min. elongation
grade aſter fracture, %

6-16 mm 16-40 mm 40-50 mm 8-40 mm 40-50 mm

S275M/ML
S275M/ML 275 265
265 255 370-530
370-530 360-520 24
24

EN 10025-4 S355M/ML
S355M/ML 355 345
345 335 470-630
470-630 450-610 22
22

DSTU EN 10025-4 S420M/ML


S420M/ML 420 400
400 390 520-680
520-680 500-660 19
19

S460M/ML
S460M/ML 460 440
440 430 540-720
540-720 530-710 17
17

6-16 mm 16-20 mm 40-50 mm 8-40 mm 40-50 mm

S315MC
S315MC 315 315 - 390-510 - 24

S355MC
S355MC 355 355 - 430-550 - 23

S420MC
S420MC 420 420 - 480-620 - 19

S460MC
S460MC 460 460 - 520-670 - 17

EN 10149-2 S500MC
S500MC 500 500 - 550-700 - 14

S550MC
S550MC 550 550 - 600-760 - 14

S600MC
S600MC 600 600 - 650-820 - 13

S650MC
S650MC 630 630 - 700-880 - 12

S700MC
S700MC 680 680 - 750-950 - 12

Due to high strength, good weldability and high brittle Hot forming (in temperatures above 580°С) cannot be
fracture resistance, TMCP steel plate can be used in applied as it leads to the loss of mechanical properties
structures in temperature to -50°C with a guaranteed and changes to TMCP steel microstructure. There are
level of impact strength. no limitations on cold and warm forming.

www.metinvestholding.com 09
Metinvest's TMCP steel plate in use.
Bridge construction

Steel “ The use of TMCP steel


plates allowed us to

consumption considerably reduce


production expenses. We

during the
decreased steel consump-
tion per bridge by 3,000
tons and will complete

construction construction 2.5 months


ahead of schedule,”

decreased Roman Michalczuk,
technical director of

by 27% Gotowski.

Task: Advantages for customers:


Gotowski, a Polish company, whose profile
includes infrastructure design, construction Gotowski was searching for a solution that Decreased weight of bridge steel structures
and supervision, received a construction could allow to reduce steel consumption per while retaining bearing capacity
order for a 1,000 m long road bridge over bridge by retaining its structural strength.
the Vistula river. Decrease in construction deadlines

Savings on the project's general costs


Solution:
Increase in construction safety due to a reduced
Metinvest supplied Azovstal's TMCP steel amount of works at heights
plates made from S460M steel. Thanks to
using TMCP steel plate, the amount of metal
during the construction decreased by 27%.

www.metinvestholding.com 10
Contacts
CIS

Market development manager UKRAINE RUSSIA OTHER CIS COUNTRIES

METINVEST-SMC METINVEST EURASIA METINVEST DISTRIBUTION


PAVEL TRUNIN

Metinvest Holding 15A Leiptsyzka str., Kyiv, Minsk, 220012, Belarus


Tel. +38 067 544 42 27 01015, Ukraine Moscow,121357, Russia Tel: + 37 (517) 336 55 56
E-mail: [email protected] Tel: +38 (044) 581 44 37 Tel: + 7 (495) 739 26 26
Tel: 0800303070 Fax: +7 (800) 5555 957 METINVEST INTERNATIONAL SA
[email protected] [email protected]
Europe Kopetdagetraby, Garassyzlyk
sayoly, 25 jay, 3 otag, Ashkhabad
METINVEST WESTERN EUROPE METINVEST SOUTH-EAST EUROPE METINVEST INTERNATIONAL SA saheri, Turkmenistan
Tel: +993 12 48 01 59
HEAD OFFICE METINVEST POLSKA Fax: +993 12 48 01 69
[email protected]
Dobrudzha Str.,1 Warszawska str., 33
1000 Sofia, Bulgaria 40-010 Katowice
Tel: +359 2 981 29 10 Poland Other regions
Tel.: + 48 32 888 58 41
Tel.: + 48 32 888 58 42
ROMANIA REPRESENTATIVE OFFICE METINVEST INTERNATIONAL SA

Metinvest Carpathia SRL


11A Turtureleloa Street, 2nd Floor, 2 Rue Vallin, Geneva 1201, Switzerland
3rd District Bucharest, Romania Tel. +41 22 906 18 28
Tel: + 40 314 378 372 Fax: +41 22 906 18 29
E-mail: romania@metinvest-internation- E-mail: [email protected]
al.com

MENA COUNTRIES ASIA AMERICAS

TURKEY REPRESENTATIVE OFFICE CHINA REPRESENTATIVE OFFICE NORTH AMERICA & CANADA
REPRESENTATIVE OFFICE
Atasehir Residence, Sedef Caddesi, Suite 3713, Jing Guang Centre,
No 2 A Blok, Daire: 4, 34758 Atasehir – Hujalou, Chaoyang District, PO Box 205, 1500 Upper Middle
Istanbul, Turkey Beijing, China Road W, Oakville, ON Toronto
Tel: +90 216 456 56 80 E-mail: sales@metinvest-interna- L6M 0C2, Canada
Fax: +90 216 456 56 81 tional.com Tel: +1 416 768 37 55
E-mail: aydin.turker@metinvest-internation- Fax: +1 905 465 92 86
al.com E-mail: yuri.shvetsov@metinvest-inter-
SINGAPORE national.com
GULF REPRESENTATIVE OFFICES REPRESENTATIVE OFFICE
LATIN AMERICA
Jebel Ali Free Zone, Building LOB17, Floor Penthouse level, Suntec Tower REPRESENTATIVE OFFICE
3, PO Box 263027, Dubai, United Arab Three, 8 Temasek Boulevard,
Emirates Singapore 038988 100 Enriquillo Avenue, Residencial
Tel: +971 4 881 19 40 Tel: +65 6 866 37 67 Alkhou IV, Apt 403, Santo Domingo,
Fax: +971 4 881 19 57 Fax: +65 6 866 38 38 Dominican Republic
E-mail: viktor.vukusic@metinvest-interna- E-mail: renat.salimov@metin- Tel: +1 809 482 74 56
tional.com vest-international.com Fax: +1 809 482 76 34
E-mail: sasha.vukusic@metinvest-inter-
LEBANON REPRESENTATIVE OFFICE national.com

New Jdeideh, Sagesse Street, 10th Floor,


Montelibano Building, Beirut, Lebanon
Tel: +961 90 08 72
Fax: +961 89 30 83
E-mail: vladimir.shakhovoy@metinvest-in-
ternational.com

TUNISIA REPRESENTATIVE OFFICE

Immeuble de Carthage, Rue du Lac de


Constance, Les Berges du Lac, 1053
Tunis, Tunisia
Tel: +216 7 196 50 27
Fax: +216 7 196 51 00
E-mail: ghazi.maherzi@metinvest-interna-
tional.com

www.metinvestholding.com
25
11

You might also like