CONCRETE MIX PROPRT IONING AS PER IS 10262-2019

TR23020382-4
Concrete Mix Design : Trial 1
a) Grade of concrete mix design desired N/mm2 20
b) Type of cement OPC 53
c) Nominal max size of aggregate 20
d) Min.cement content 300
e) Maximum water-cement ratio 0.6
f) Workability for : ( 1=Convential ,2= Pumped concrete,3=High Performance, 4= Self compacting concrete, 5=Mass concrete ) 2
Expected Initial Slump 130
… …
… …
… …
… …
g) Exposure condition Mild
h) Method of concrete placing Non-Pumping
j) Degree of supervision Good
k) Type of aggregate Crushed angular aggregate
m) Maximum cement content 450
n) Chemical admixture type Superplasticizing admixture
A-2 TEST DATA FOR MATERIALS
a) Cement used OPC 53
b) Specific gravity of cement 3.15
Specific gravity of Mineral admixtures : (0 = Not used, 1 = Fly ash ,2 = GGBS, 3 = Metakoline, 4 = Silica fume ,5 = Fly ash +Silica ) 1
Specific Gravity of fly ash 2.2
… 0
... 0
.. 0
c) Chemical admixture ( 0 = NOT used , 1 = Napha based ,2 = Low PCE,3 = Mid PCE, 4 = High PCE ) 2
1) Specific gravity of admixture 1.145
d) Specific gravity of :
1) Coarse aggregate 2.93
2) Fine aggregate 2.83
Water absorption of :
1) Coarse aggregate 1.04
2) Fine aggregate 3.09
Total Water Content (%)
1) Coarse aggregate 0.00
2) Fine aggregate 0.0
e) Free moisture (%)
1) Coarse aggregate -1.04
2) Fine aggregate -3.09

g) Sieve analysis -percent passing (Aggregate used in the mix ( 1 = 10 mm, 2 = 20 mm, 3 = (10+ 20) mm ,4 =40mm ,5=150mm) 3
1)Coarse aggregate-20mm
40 mm (100) 100
20 mm(85-100) 94.7
10 mm(0-20) 2
4.75mm (0-5) 0
2) Coarse aggregate-10 mm
40 mm 100
20 mm 100
10 mm (85-100) 85.3
4.75 mm (0-20) 0.1
Proportioning of CA
1) Coarse aggregate-20mm 61%
2) Coarse aggregate-10mm 39%
Combined (100%) Passing
40 mm 100.0%
20 mm 96.8%
10 mm 34.5%
4.75 mm 0.0%
2.Sieve analysis of Fine aggregates (sand )
10.0 mm 100.0
4.75mm 100.0
2.36mm 95.6
1.18mm 47.5
0.6mm 29.8
0.3mm 23.4
0.15mm 16.0
Fineness Modulus 4.123
Grading Zone as per IS 383 1
A-3 TARGET STRENGTH FOR MIX PROPORTIONING
From table 2,standard deviation ,s = 4
From table 1, X = 5.5
1) f'ck = target average compressive strength at 28 days 26.60
2) f'ck = target average compressive strength at 28 days 25.50
Site control ( Fair/Good ) Good
TMS ,N/mm 2 26.60
A-3 APPROXIMA TE AIR CONTENT 1
A-5 SELECTION OF WATER-CEMENT RATIO 1
From Table 5 of IS 456,Maximum water-cement ratio 0.55
Cement curve use 3
Based on curve ,adopt w/c ratio = 0.520
So ,w/c ratio after durability check = 0.520
Satisfies the minimum cement content criteria OK
W/c ratio for base mix ,+10 % and -10% w/c ratio 0.52
Adopt maximum w/c ratio for Trial 1 ,as per durability condition 0.52
A-6 SELECTION OF WATER CONTENT
From Table 2 of IS 10262 ,Maximum water content (25-50 mm slump ) 186.00
For sellf compacting concrete : …
Estimate workability, slump 130
Additional water content (%) 9.6
Corrected water content in kgs 203.86
EFFICIENCY OF ADMIXTURE
Admixture dosage in percent to get the same marsh cone time ( 0.8-1.5% ) 1.0
Efficiency of admixture = ( Difference in water content / Original water content ) x 100 15.0
Hence, the Corrected Water content in kgs 174
A-7 CALCULATION OF CEMENT CONTENT
Water -Cement Ratio = 0.52
 Cement content as per design = 335
Cementitous material content 352
Water content 174
Water-cementitous ratio 0.49
Recommended doasage of Fly content in (%) (15-30 ) PT = 0 %, NON PT = 20%,for SCC =(25-50 )% 14.8
… 0.0
... 0.0
... 0.0

Total cementitous content 352

Cement content Consider = 335
Mineral admixture (0 = Not used, 1 = Fly ash ,2 = GGBS, 3 = Metakoline, 4 = Silica fume ,5 = Fly ash + Silica ) 52.1
Fly ash kg/m3 52.1
GGBS in Kgs 0.0
Metakoline in Kgs 0.0
Silica in Kgs 0.0
Cement (OPC ) 300
Selection of admixture content
Admixture dose ,percent by mass of cementitous material 1.00
Mass of admixture in kg/cum 3.52
Selection of Power content and fine aggregate content (For SCC )
The powder content (fines <0.125 mm ) = 400 to 600 kg/cum ...
Fines required to be contrubuted by FA ( Total power content -( Fly ash +cement content ) ...
Fine aggregate <0.125 mm,Percent ...
Therefore,Fine aggregate quantity per cum ...
Air content (%) ..
Volume of coarse aggregate ...
Mass of Coarse aggregate in kg/cum ...
Water to powder content ...
A-8 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
Fine aggregate passing 600 mic. IS Sieve = 4.0

Fine aggregate Zone = (Except ) 1

0.600
Therefore ,Vol of CA as per IS 10262-2009 ,Table 3 = ( Except SCC)
In the present case water-cementitous ratio = 0.495
W/C cement ratio is lower by 0.005

The CA is increased at the rate of 0.01 for every decrease in W/C ratio of 0.05,which is increase by 0.0011

Volume of Coarse Agg = 0.6011

Volume of Fine Agg = 0.3989
Since it is angular aggregate and the concrete is to be pumped, the coarse aggregate can be reduced by 10% Non-Pumping
Therefore ,Final Volume of Coarse aggregate = 0.537
Volume of Fine aggregate = 0.463
A-9 MIX CALCULATIONS
a) Volume of concrete in cum = 1
b) Volume of entrapped air in wet concrete in cum = 0.010
Volume of cement ( Mineral admixture (0 = Not used, 1 = Fly ash ,2 = GGBS, 3 = Metakoline, 4 = Silica fume ,5 = Fly ash + Silica ) 1
Volume of cement,when only cement is used in the mix 0.1117
b) Volume of cement when fly ash is used 0.0952
… 0.0000
... 0.0000
... 0.0000

Mineral admixture (0 = Not used, 1 = Fly ash ,2 = GGBS, 3 = Metakoline, 4 = Silica fume ,5 = Fly ash + Silica ) 1
Volume of fly ash 0.0237
… 0.0000
... 0.0000
... 0.00000

Volume of Water = 0.174

Volume of chemical admixture ( Superplasiticizer @1 percent by mass of cementiousis material ) in cum 0.0031
Volume of aggregate :
C) Volume of all in aggregate ( when cement is only used )= 0.702
Volume of all in aggregate ( when Fly ash is used )= 0.694
Volume of all in aggregate ( when GGBS is used )= 0.813
Volume of all in aggregate ( when Metkoline is used )= 0.813
Volume of all in aggregate ( when Silica is used )= 0.813
Volume of all in aggregate ( when Fly ash +Silica is used )= 0.694
Mass of coarse aggregate = e X vol.of coarse aggregate X Sp.Gravity of coarse agg. X 1000 1092
Mass of Fine aggregate = e X vol.of Fine aggregate X Sp.Gravity of fine agg. X 1000 909
A-10 MIX PROPORTIONS FOR SSD AGGREGATE
Cement in kg/m3 300
Fly ash kg/m3 52
GGBS kg/m3 0
Metakoline kg/m3 0.00
Silica kg/m3 0.00
Water (Net Mixing) in kg/m3 174
Fine aggregate in (SSD) in kg/m3 909
Coarse aggregate in (SSD) in kg/m3 1092
Chemical admixture in kg/m3 3.52
Free water-cement ratio 0.495
Yield of concrete in Kg/m3 2531
A-11 DIVISION OF COARSE AGGREGATE (SSD condition )
20 -10 mm in kgs 61% 666
10 - 4.75 mm in kgs 39% 426