Service Information
Document Title: Function Group: Information Type: Date:
Track motor, assembly Service Information 12/12/2022
Profile:
EXC, EC380D L [GB]
Track motor, assembly
Op nbr 00000
14599547 and 14599548
Precautions
Clean all parts with cleaning solvent and dry with compressed air.
Rework damaged parts and before assembling, prepare all replacement parts.
Coat the sliding parts, bearings and gears with clean gear oil.
Coat the motor assembly sliding parts and bearings with clean hydraulic oil.
Replace the O-rings, seals.
Use a torque wrench to tighten the screws and plugs to the specified torque.
Tightening torque and tools
NOTE!
Track motor description. See Track motor, description.
Tightening torque and tools
No. Description Thread size Torque, Nm (kgf m) (lbf ft) Tools
5, 8 Snap ring - - Snap ring pliers
28 Plug PF 1/4 36.3 ±2.0 (3.7 ±0.2) (26.7 ±1.4) Socket wrench
30 Filter M8 - (-) driver
36 Plug PF 3/8 73.5 ±4.9 (7.5 ±0.5) (54.2 ±3.6) Allen wrench
41 Nut M16 156.9 ±23.5 (16 ±2.4) (115.5 ±17.3) Spanner
45 Plug M22 x 1.5 137.3 ±9.8 (14 ±1.0) (101.1 ±7.2) Allen wrench
53 Screw M12 98.1 ±14.7 (10 ±1.5) (72 ±10.8)
54 Plug PF 1/2 107.9 ±9.8 (11 ±1.0) (79.4 ±7.2) Socket wrench
56 Plug M33 x 1.5 176.5 ±9.8 (18 ±1.0) (130.0 ±7.2) Spanner
57, 58 Screw M20 411.9 ±41.2 (42 ±4.2) (303.2 ±30.3) Allen wrench
62 Screw NPTF 1/16 6.9 ~ 9.8 (0.7 ~ 1.0) (5.1 ~ 7.2)
63 Orifice NPTF 1/16 6.9 (0.7) (5.1)
1. Press-fit roller bearing to drive shaft.
Tools: 14599547
NOTE!
Use the press machine.
NOTE!
Be careful not to damage the sliding surface for the seal on the drive shaft.
Figure 1
Install, bearing
2. Insert the snap ring with snap ring pliers.
NOTE!
Make certain of the direction of snap ring.
Figure 2
Install, snap ring
3. Tighten 5 plugs to valve casing to the specified torque.
Figure 3
Tightening, plugs
4. Press-fit pin.
Figure 4
Press-fit, pin
5. Press-fit needle roller bearing.
Figure 5
Install, needle roller bearing
6. Assemble seat, steel ball, stopper and plug in sequence.
NOTE!
Make certain of the direction of seat and stopper.
Figure 6
Install, plugs
7. Mount relief valves.
Figure 7
Install, relief valve
8. Assemble O-ring, counterbalance spool washers, springs and seat in sequence.
Figure 8
Install, counterbalance spool
9. Fasten covers with screws.
NOTE!
Confirm that cover, and O-rings are fitted correctly.
Figure 9
Install, cover
10. Tighten the screws and nuts.
NOTE!
Only if previously loosened.
Figure 10
Install, screw
11. Assemble spool, O-ring, spring and plug in sequence.
NOTE!
When assembling the spool and the sleeve, pay attention to the assembling direction. Plug side has a slit at the end of
the spool and the sleeve.
Figure 11
Install, spool
12. Fasten orifice.
NOTE!
Ensure O-rings are fitted correctly.
Figure 12
Install, filter
13. Assemble control rod.
NOTE!
Ensure O-rings are fitted correctly.
Figure 13
Install, control rod
14. Assemble pressure reducing valve, spring and plug.
NOTE!
Ensure O-rings are fitted correctly.
Figure 14
Install, pressure reducing valve
15. Fit cylinder spring, spacer and spherical bushing to cylinder block.
NOTE!
Align the phase of the cylinder block and the spherical bushing.
Figure 15
Install, bushing
16. Insert the assembly of piston and shoe to push plate and fit it to the cylinder block.
Figure 16
Install, piston and shoe
17. Tighten the 4 plugs motor casing to the specified torque.
Figure 17
Install, plugs
18. Press-fit 5 pins.
Figure 18
Press-fit, pins
19. Fit the seal.
Tools: 14599548
NOTE!
Be careful not to damage the lip of the seal.
Figure 19
Install, seal
20. Assemble the drive shaft assembly.
NOTE!
Insert it while striking the outer race of the roller bearing with a wood block and hammer.
Figure 20
Install, drive shaft
21. Assemble pivot.
Figure 21
Install, pivot
22. Fit the control piston.
Figure 22
Install, control piston
23. Mount swash plate to casing.
NOTE!
It is easier to work by placing the motor shaft horizontally.
Figure 23
Install, swash plate
24. Fit the pin stopper.
NOTE!
Ensure O-rings are fitted correctly.
Figure 24
Install, pin stopper
25. Fit the cylinder sub-assembly.
Figure 25
Install, cylinder sub-assembly
26. Assemble friction plates and mating plates.
Align the mating plate to pin.
Figure 26
Install, friction plate
27. Fit the brake piston to the motor casing.
NOTE!
Pay attention to the direction of the brake piston.
NOTE!
Ensure O-rings are fitted correctly.
Figure 27
Install, brake piston
28. Tighten the orifice to the specified torque.
NOTE!
Confirm O-ring ins fitted properly.
Figure 28
Install, orifice
29. Mount 10 brake springs.
Figure 29
Install, brake springs
30. Mount valve plate to valve casing.
NOTE!
Coat grease on the surface of the valve plate to hold it in place.
Figure 30
Install, valve plate
31. Assemble the valve casing to the motor casing using a crane. Tighten them with screws.
Tools: 14599547
NOTE!
Align the pin of the shaft casing and the pin hole of the valve casing.
Figure 31
Steel ball valve casing
32. Tighten the relief valves and plugs on valve casing to the specified torque.
Figure 32
Steel ball relief valve
