HSE Risk Assessment Overview
HSE Risk Assessment Overview
Notes:
1. This risk assessment is developed to meet Cape Management System Requirements, legislation and tailored to reflect hazards relevant to site
2. The risk matrix and risk levels are shown on Page 2.
3. Hazards or Aspects with an inherent risk rating of ‘extreme’ (16-25) or ‘high’ (10-15) are considered a significant risk to persons conducting the work.
4. For risk appetite, a residual risk rating of “extreme (16-25)” is not acceptable. Work must be suspended until the residual risk is reduced to a lower
level. The hierarchy of risk control measures is applied to reduce risks to “as low as reasonably practicable.” In many cases, a combination of control
measures will provide the best solution.
5. For each hazard, our objective is to comply with legal and other requirements to which Cape subscribes. Our target is to eliminate fatalities and
permanent disabilities, and to systematically reduce all other injuries / disease. For environment, we aim to avoid any major environment incident.
Page 1 of 36 Form equivalent to CMS GF58
Health, Safety & Environment Risk Assessment
Risk Levels
Risk Level Score Escalation
Low 0 -2 Local management controls apply
Medium 3–9 To Site Supervisor / Manager / Supervisor:
High 10 - 15 To management level, equivalent to Regional Director
Extreme 16 - 25 Work suspended until risk can be controlled to a lower level
2. Abrasive Blasting Work Health and 16 Manager / Supervisor: Manager /Supervisor: 12 (High)
Safety Act (Extreme) Ensure pre-employment
Before starting work – Confirm any surface paint or coating does not contain C=4
Abrasive blasting means Work Health and C=4 lead, asbestos or other hazardous chemicals. If in any doubt, arrange for medical examination
propelling a stream of abrasive Safety including audiometric L= 3
samples to be taken and sent for NATA laboratory testing. If any hazardous
material at high speed against a Regulations, L= 4 testing is completed for all
chemical found, discuss action with Client and follow legislative requirements.
surface using compressed air, regulation. 32 to workers
liquid, steam, centrifugal wheels 38 Elimination
or paddles to clean, abrade, • Where reasonably practical, avoid abrasive blasting in a confined space. If Refer to asbestos and
etch or otherwise change the Code of Practice:
this cannot be avoided, refer to hazard ‘work in a confined space.’ biological hazards in this
original appearance or Abrasive Blasting
Substitution risk assessment for health
condition of the surface CMS PR 27-2 monitoring. For example,
Abrasive Blasting • Actively source material with less than 1% crystalline silica, to minimise the
workers exposed to lead
Hazards associated with risk of toxic dusts generated during abrasive blasting activities.
CMS WI 01 Dry may require biological
abrasive blasting work activities • Actively source material where the level of radiation is below 1 becquerels monitoring to measure the
include but are not limited to: Abrasive Blasting per gram (Bq/g) to minimise the risk of radiation. level of lead in their blood.
CMS WI 01a Isolation
Radioactive material
Vacuum Blasting Manager /Supervisor:
Some abrasive blasting • Abrasive blasting activities must be isolated from other workplace activities
mediums such as garnet and CMS WI 02a to minimise the possibility of workers being struck by particulate matter and • Conduct workplace
staurolite may contain trace Slurry Blasting exposed to dust. This can be done by using blasting chambers, blasting inspection to assess
levels of thorium While the cabinets, temporary enclosures (encapsulated areas) and exclusion zones compliance
CMS F R1 1123
concentration of thorium or Blast Helmet • Implement
Engineering
other radioactive materials is Inspection Form maintenance schedule
low, mineral extraction may • Use a less hazardous surface preparation method such as Wet abrasive
for equipment in use
concentrate naturally occurring CMS PR 22-1 blasting, Water jetting or Vacuum blasting method
• Faulty equipment to
radioactive material. Exposure Face Fit Testing • Abrasive blasting equipment should be fitted with an automatic cut-off
to naturally occurring tagged out of service
device (deadman control) near the blast nozzle to allow the operator to
radioactive material is through and arrange to fix or
quickly stop the flow of abrasive material to the nozzle.
inhaled dust. Exposure to dispose of
• To prevent uncontrolled release of air, stop-flow values to be installed to
radioactive materials may
compressors for tool air. Workers:
increase the risk of cancer.
• If insufficient natural lighting at work front, provide lighting towers / stands
• Report any concerns,
Dust • Hoses should be constructed with anti-static rubber linings or fitted with an hazards or
One of the main hazards in earth wire or similar mechanism to prevent electric shock. suggestions for
abrasive blasting is dust which • Extraction fans to be installed as required improvements to
in many cases can be toxic. • Use vibration-reduced equipment such as vibration isolating handles Manager / Supervisor
Crystalline silica and lead are incorporated into blasting nozzles and/or supports to reduce the pressure • Report any equipment
typical examples of toxic dusts of the hand to control the nozzle faults
that can be generated during
abrasive blasting activities. • Use mechanical aids e.g. trolleys to transport bags of abrasive blast
material
• Use vacuum recovery equipment to collect spent abrasive material.
4. Extreme Weather Work Health and 12 (High) Manager / Supervisor: Manager/Supervisor: 9 (Medium
Safety Act 2011
(heat, cold, cyclone) C=3 If it is not possible to eliminate exposure to extreme heat, then the risk of heat- • Conduct workplace C=3
Work Health and related illness must be minimised so as far as reasonably practicable. For inspection to assess
Safety L= 4 compliance L= 3
Work involving hot or cold example:
temperatures can lead to a Regulations 2011 • Conduct monitoring
range of symptoms from of SWMS
Code of Practice: Engineering
physical discomfort through to
Managing the • Provide mechanical aids to reduce physical demands of work • Immediate first aid
life threatening conditions.
Work provided if any
Air temperatures too high or too Environment and • Increase air movement using fans worker experiences
low can contribute to fatigue and Facilities any of the following
heat or cold related illness. It is symptoms /
AS/NZS 2604: Administrative
important to distinguish between warnings
a condition that threatens health Sunscreen • Provide opportunities for workers who are not used to working in hot
products - conditions to acclimatise, for example job rotation Heat stress –
and safety, and a feeling of
discomfort. Evaluation and • Provide a cool, well-ventilated area where workers can take rest breaks dizziness, fatigue,
classification headache, nausea,
• Provide ready access to cool drinking water and encourage drinks up to breathlessness, clammy
4a) Heat Stress CMS PR 32-10 200ml of water at frequent intervals to replace fluids lost in sweating. skin or difficulty
Heat stress may occur as the Working Hot • Provide SPF50+ sunscreen (AS 2064) remaining alert.
result of a heat wave or a Climates
constant source of heat at the • Workers to eat regular meals Hypothermia - numbness
in hands or fingers,
workplace. Six main factors
uncontrolled shivering,
include Air temperature, high PPE slurred speech and
humidity, low air movement,
• Use personal protective clothing provided e.g. safety helmet, wide brim hat, difficulty thinking clearly,
exposure to sun Intense physical
long-sleeved collared shirt, long pants, safety footwear, safety glasses and irrational behaviour –
activity, clothing impairing air
apply sunscreen. such as person
movement and sweat
discarding clothing.
evaporation
4c) Cyclone Work Health and 12 (High) Manager / Supervisor: Manager/Supervisor: 9 (Medium
Safety Act 2011
C=3 • Conduct workplace C=3
The cyclone season officially Work Health and Isolation / Engineering inspection to assess
L= 4 compliance L= 3
runs from 1st November to Safety • Every accommodation unit and/or every transportable building on worksites
30th April each year Regulations 2011 and camps in cyclone sensitive regions should be adequately secured.
Code of Practice: • Workers remaining on site during the cyclone should be moved to a Workers:
A cyclone is an area of extreme Managing the designated appropriate shelter well in advance of the arrival of the cyclone to
Work avoid being injured during the transfer to the shelter • Reports any
low pressure characterized by concerns, hazards
rotating winds around a central Environment and • During the Blue and Yellow Alert Cyclone Warning phase, a safe and orderly
Facilities or suggestions for
calm "eye". The most evacuation of non-essential personnel from the worksite or camp should be improvements to
destructive winds are closest to BOM -The considered prior to high intensity cyclones passing in close proximity to the Manager /
the eye, with damaging winds meteorological site. Supervisor
sometimes extending over one bureau issues
hundred kilometers from the Administrative
watches and
centre of the cyclone. warnings in • Develop an emergency management plan to include the following:
A cyclone often produces large response stages - alert stages, activities and responsibilities of key persons at each stage
amounts of rain. So, in addition (see table)
to damage from wind gusts, - alignment of emergency response in accordance with local emergency
flooding may occur within the CMS GF 1341 planning groups and/or Clients where Cape sites / personnel are located.
affected area, associated Depot – Office
- details ensuring the safety of personnel and for making the site safe This
catchment area and river basins Emergency
should include the removal / restraint of loose objects and structures and
Response Plan
evacuation of personnel.
The Bureau of Meteorology - how each site will continuously monitor cyclone warnings issued on radio,
issues the following tropical television or via the internet connection to the Bureau of Meteorology or
cyclone services: NTPFES websites. In the event of power interruptions on site battery
powered radios should be available.
- where workers are required to stay on site, how adequate stocks of food
Tropical Cyclone OUTLOOK and other essential items will be available during the period when the site
Risk of cyclone formation within may be cut off due to high winds or flooding.
the next three days
Tropical Cyclone WATCH
Gales expected in 24-48 hours,
forecast updates every 6 hours
Tropical Cyclone WARNING
Gales expected within 24
hours, forecast updates at least
every 3 hour
5. Work at Height Work Health and Safety Act 12 (High) Manager / Supervisor: Manager / 9 (Medium
2011. Supervisor:
C=3 Elimination C=3
Persons are at risk of a fall from Work Health and Safety •
height or being struck from a L= 4 • Eliminating the need to work at height is the most effective way of Conduct L= 3
Regulations 2011, Part 4.4 workplace
protecting workers from the risk of falls.
falling object associated with – Fall inspection to
work at height activities Engineering assess
Code of Practice: Managing
the Risk of Falls at • Where this is not reasonably practicable to eliminate the need to compliance
A fall by a person from one level
Workplaces work at height, minimising the risk of a fall by a person from one
to another that is reasonably
level to another will include the following
likely to cause injury to the AS/NZS 1576 Parts 1 to 6 Workers:
person or any other person. - providing a fall prevention device (for example scaffolds
Scaffold
elevating work platforms, mast climbers, workboxes, building • Reports any
AS/NZS 4576:1995 maintenance units, portable or mobile fabricated platforms) if it concerns,
See over page for management
Guidelines for scaffolding is reasonably practicable to do so, or hazards or
of the following hazards:
- providing a work positioning system (for example, an industrial suggestions for
a) Scaffolding AS/NZS 1891 Parts 1 to 4 improvements to
Industrial fall-arrest rope access system) if it is not reasonably practicable to provide
a fall prevention device, or Manager /
b) Fall-arrest system systems and devices— Supervisor
- providing a fall-arrest system, so far as is reasonably
c) Use of ladders AS/NZS 1892 Portable practicable, if it is not reasonably practicable to provide a fall
ladders series prevention device or a work positioning system.
d) Falling objects
AS/NZS 4488 Industrial In some cases, a combination of control measures may be necessary,
e) Open hole
rope access systems series for example using a safety harness while working from an elevating
Typical injuries from falls can work platform
AS/NZS 4488.2 Industrial
include unconsciousness and
rope access systems—
occluded airway, impalement,
Selection, use and Emergency Preparedness and Response
serious head or abdominal
maintenance
injuries and fractures. • Whenever there are risks from working at height, appropriate
CMS PR 09-64 Working at emergency procedures and facilities, including first aid, must be
A person using a fall-arrest
Height established and provided.
system could suffer suspension
intolerance as a result of a fall. • Selected rescue equipment should be kept in close proximity to the
work area so that it can be used immediately.
• Rescuers must be trained, sufficiently fit to carry out their task and
capable of using any equipment provided for rescue.
Rescue Plan
The quick rescue of a person suspended in a full body harness, as soon as is possible, is vital. For this reason, workers should be capable of conducting a rescue of a fallen worker and be
familiar with onsite rescue equipment and procedures.
Workers and emergency response workers must be trained in the rescue procedures and be able to recognise the risks of suspension intolerance and act quickly in the rescue of a person.
The provision of suitable rescue equipment will depend on the nature of the work and the control measures used, for example, an emergency rapid response kit with man-made fibre rope,
according to AS/NZS 4142.3 Fibre ropes—Man-made fibre rope for static life rescue lines
5a) Scaffolding Work Health and 12 (High) Manager / Supervisor: Competent Person 9 (Medium
Safety Act 2011. Administration inspects:
C=3 C=3
(Supply, Erecting, Work Health and • Scaffold design procedure (CMS PR8-8) applies for scaffold requiring bespoke (a) before the scaffold is
Changing, Inspecting Safety Regulations L= 4 used; and L= 3
design which fall outside the range covered by national standards, industry
and Dismantling 2011, Reg. 225 guidance or manufacturer user manual. Submit a completed Scaffold Design
Scaffolds) (b) after any alteration or
Code of Practice: Request form CMS GF49 must be submitted to Cape Design Engineer.
modification
Managing the Risk of • Supply, erection, maintenance and dismantling of scaffold must conform to
Scaffold means a Falls at Workplaces AS/NZS 4576 and AS/NZS 1576 Scaffolding series (c) after any incident or
temporary structure event likely to have
specifically erected to AS/NZS 1576 Parts 1 • Scaffolding is erected, altered and dismantled by competent persons. Any
affected its integrity (e.g.
support access or to 6 (Scaffold) scaffold from which a person or object could fall must be erected, altered and
after severe weather
working platforms. dismantled by or under the direct supervision of a licensed scaffolder.
AS/NZS 4576: event, struck by plant);
• Prefabricated scaffolds are of the same type and not mixed components, unless
Guidelines for the mixing of components has been approved by the manufacturer (d) at regular intervals
WHS Regulations 225
scaffolding not exceeding 28 days
applies to: • Safe access to and egress from the scaffold must be provided
CMS PR 8-8 Scaffold since the last inspection
(a) a suspended • Edge protection (hand rails, mid-rails and toe boards) must be provided at every
scaffold; and Design open edge of a work platform
Competent Person
(b) a cantilevered CMS PR R112-6 • Scaffold must not be used written confirmation from a competent person that
provides:
scaffold; and Stacking and Storage construction of the scaffold has been completed and is safe to use e.g. a Scaftag
(c) a spur scaffold; of Scaffold Equipment fully completed and affixed at entry to scaffold. • Tagging in accordance
(d) a hung scaffold; and CMS PR 16-18 Over • A person working who lowers any scaffolding equipment must do so carefully, with AS/NZS 1576.1
(e) any other scaffold the Side Working without throwing or dropping scaffolding equipment from one level to another • If required by statutory
from which a person or Scaffold Where work is performed from a scaffold, relevant workers must understand: body or end user,
thing could fall more provide Handover Cert
CMS PR 24-3 • what loads the scaffold can safely to AS4576 for scaffold
than 4 metres. Rescue and Retrieval • not to make any unauthorised alterations to the scaffold (such as removing guard before use.
Scaffolders can be of a Scaffolder rails, planks, ties, toe boards and braces)
exposed to fall hazards: CMS PR 24-5 Ladder • working platforms are kept clear of debris & obstructions along their length
- during the placement Access in Scaffold • that incomplete or defective scaffolds must never be accessed – example hazard Workers
or removal of scaffold warning signage below. • Any defective /
CMS PR 24-7 Long
planks (internal fall) suspect scaffolding
Standing Scaffolds
- from the open sides component must be
or ends of the CMS PR 24-9 rejected and
scaffold (external Erection and quarantined with
fall); and Dismantling of Supervisor to decide
PPE what occurs with
Scaffolds
- - in climbing from one • Scaffolders must wear a safety harness at all times when erecting, modifying or components
lift of the scaffold to CMS PR R1 Scaffold dismantling scaffolding. Twin tailed lanyards or inertia blocks must be used where
the next lift (climbing Inspections • Reports any concerns,
fall prevention or collective fall arrest techniques cannot be suitably achieved. All hazards or
fall) harnesses and lanyards are issued as per CMS PR 24-1
CMS PR R1 19-10 suggestions for
Asbestos and • Use personal protective clothing provided e.g. safety helmet, long-sleeved improvements to
Scaffolding collared shirt, long pants, safety footwear, safety glasses Manager/Supervisor
5c) Use of Ladders Work Health and 12 (High) Manager / Supervisor: Manager / Supervisor: 9 (Medium
Safety Act 2011.
C=3 Elimination: • Conduct workplace C=3
A fall from a ladder by a Work Health and inspection to assess
L= 4 • Prevent persons working from an extension or single ladder. Extension and L= 3
worker that is reasonably Safety Regulations compliance
single ladders should be used as a means of access to or egress from a work
likely to cause injury to 2011, Part 4.4 - area, not as a working platform
the person or any other Falls
person. Substitution: Workers:
Code of Practice:
Managing the Risk • Consider safer alternatives, such as scaffolding or an elevated work platform. • If any defects are
Ladders can be
of Falls at Engineering / Administrative: found, these must be
hazardous if they are not
Workplaces reported to
correctly maintained and Platform Ladders:
used Supervisor and ladder
AS/NZS 4576:1995 Where it is not reasonably practicable to eliminate the necessity to work from a tagged out of service.
Guidelines for step ladder, a platform ladder is acceptable. Any platform ladder to be used must:
scaffolding • Reports any
- Have a load rating of at least 120kg; concerns, hazards or
AS 1892.1 and - Be manufactured for industrial use; suggestions for
1892.2 improvements to
- Be used only for the purpose for which it is designed;
CMS PR 21-9 Safe Manager/Supervisor
- Not used to support a weight greater than that for which it is designed;
Use of Step
Ladders - Have all the locking devices on the ladder secured before use; and
- Be set up on a solid and stable surface to prevent ladder from slipping.
CMS PR 21-18
Inspection and use
Extension and Single Ladders used for access and egress
of Ladders
• Portable metal ladder meets AS/NZS 1892.1
CMS GF 88
Inspections of • Portable wooden ladder meets AS 1892.2
ladders form • The ladder is not too close or too far from the support structure—the distance
between the ladder base and the supporting structure should be about one
metre for every four metres of working ladder height (4:1 ratio)
• There is set up on firm, stable ground, free from obstructions on the floor,
allowing workers to easily access and step onto the ladder
• Materials or tools are not carried while climbing the ladder—use a tool belt,
side pouch
• The ladder extends at least one metre above the stepping-off point on the
working platform
• Worker inspects the ladder before use, maintains 3 points of contact whilst
using the ladder and do not overreach which may lead to risk of fall.
A person must not use a ladder-bracket scaffold at a workplace unless the ladder-
bracket scaffold is set up and used as per clause 10.2.5 of AS/NZS 4576.
5d) Falling Objects Work Health and 12 (High) Manager / Supervisor: Manager / Supervisor: Medium
Safety Act 2011.
Potential for falling objects to hit C=3 Isolation • Conduct workplace L=
Work Health and inspection to assess Unlikely
people doing construction work
Safety L= 4 • Provide an exclusion zone (barrier and appropriate signage) to prohibit
and people in adjoining areas. compliance, including
Regulations persons from entering an area where there is risk of falling objects. C=
use of CMS GF 188
Adjoining areas could include 2011, Div. 10 – Engineering Dropped Objects Form Class 1
another work group, public Falling objects
• Ensure edge protection to all exposed edges of working platforms to Workers:
footpath, building beside a Code of Practice: prevent objects including equipment, material, tools and debris falling
workplace. Managing the below. • Reports any concerns,
Risk of Falls at hazards or suggestions
Objects including equipment, • Toolbelts are supplied and individual tools must be secured to a lanyard
Workplaces for improvements to
material, tools and debris that
Manager / Supervisor
can fall or be emitted sideways CMS PR 09-63 PPE
or upwards are considered as Management and
falling objects. Control of • Workers to wear safety helmets in areas of the workshop where indicated
Dropped Objects by signage (sheetmetal work areas are exempt and clearly delineated
Examples of falling objects and sign posted).
include tools falling off a • When persons are working at height, the use of a safety chin strap or clip
working platform attachment to the safety helmet is recommended to prevent the safety
helmet falling from one level to another
5e) Open Hole Work Health and 12 (High) Manager / Supervisor: Manager / Supervisor: 9 (Medium
Safety Act 2011.
Person falling from height C=3 Engineering • Conduct workplace C=3
through an unguarded, Work Health and • Floor opening or holes must be protected by approved guard rails or inspection to assess
Safety L= 4 compliance L= 3
uncovered or insufficiently covers to prevent a risk of fall.
secure (e.g. material covering Regulations
the hole fails under heavy load) 2011, Part 4.4 - If covers are used as a fall protection control measure, they must be:
open penetration and potential Falls Workers:
• Of a suitable size to properly cover the hole or opening; and
for serious injury or fatality Code of Practice: • Reports any concerns,
• Able to withstand the impact of a fall onto it of any person who may
Falls can also occur at ground Managing the hazards or suggestions
reasonably be expected to fall onto it to ensure that the person does not
level into holes, for example Risk of Falls at for improvements to
fall;
trenches or service pits. Workplaces Manager / Supervisor
• Securely fixed in place to prevent it being moved or removed accidentally;
Administration
• Affix hazard warning signage (complying with AS1319) such as “Danger –
Hole Below” or similar as below
10. Plant (Fixed) Work Health and 12 Manager / Supervisor: Manager / Supervisor: 9 (Medium
Safety Act 2011 (Medium
Plant should be positioned so that: • So far as is reasonably C=3
Fixed plant includes but is Work Health and C=4
not limited to the following: • Risks from hot plant (such as friction, hot material, hot gases) are practicable, prevent L= 3
Safety Regulations controlled through restricted access, guarding or insulation unauthorised alterations to
• Pressure Vessels 2011, Part 5.1 to L= 3
or interference with the
• Boilers 5.3 • There is sufficient space (suggested 600 mm, the minimum width of a
plant
walkway) for safe access to the plant for operation, cleaning,
• Spray Painting Booths
• Cutting machines
Code of Practice: maintenance, inspection and emergency evacuation • Ensure all safety features,
Managing risks of • The plant does not obstruct doorways and emergency exits warning devices,
plant in the guarding, operational
There are significant risks • The proximity to other plant does not have a negative effect on the
workplace controls, emergency stops
associated with using plant operation of the plant or work processes
and severe injuries can result AS1210 Pressure are used in accordance
Engineering with instructions
from the unsafe use of plant, Vessels
for example: • Guards must be fitted to plant as per manufacturer instructions
AS 4343 (Pressure • Conduct workplace
• cause injury due to equipment— Administration inspection to assess
entanglement, falling, compliance
Hazard levels) • Certain items of plant and types of plant designs must be registered
crushing, trapping,
cutting, puncturing, AS 4024 (Series) – • Daily pre-start checks must be completed and recorded. • Ensure that maintenance,
shearing, abrasion or Safeguarding of • Workers who operate plant should be competent, or suitably supervised inspection, and if
tearing machinery – during training, so that they do not put themselves or others at risk. It is necessary testing, of plant
general principles important to retain all operating manuals and instructional material is carried out by a
• create hazardous competent person in
conditions due to harmful AS 2971 Serially provided by the manufacturer to correctly operate and maintain the plant
once it is in the workplace. accordance with
emissions, fluids or gas produced pressure manufacturer’s
under pressure, vessels • Ensure all safety features, warning devices, guarding, operational
recommendations
electricity, noise, controls, emergency stops are used in accordance with instructions and
AS/NZS 3788
radiation, friction, information provided • Verify records of service
Boiler and
vibration, fire, explosion, • Any emergency instructions relating to an item of plant should be clearly and maintenance for plant
moisture, dust, ice, hot or pressure vessels –
displayed on or near it
cold parts, and In service
inspection • Each person involved in the maintenance, cleaning or repair of the plant Workers:
• cause injury due to poor should have a lock, tag and key for each isolation point. Tags should only • Reports any concerns,
ergonomic design, for AS/NZS 4114.2 be used as a means of providing information to others. A tag must not be hazards or suggestions for
example if operator Spray painting used on its own as an isolation device; only a lock is effective at isolating improvements to Manager
controls are difficult to booths. Part 2: the energy source / Supervisor
reach or require high Installation and
force to operate. maintenance PPE
• Provide workers with appropriate PPE such as hard hat, safety footwear,
CMS PR 09-04
gloves, safety eyewear / faceshield, earmuffs / ear plugs and dust mask
Management and
Control of Work
Equipment
13. Vehicles and Work Health and 12 (Medium Manager / Supervisor: Manager / 9 (Medium
occupational road Safety Act 2011 Supervisor:
C=4 Administration C=3
use Work Health and Ensure any faults which L= 3
Safety Regulations L= 3 • Vehicles must be serviced and maintained in accordance with
are reported affect the
2011 manufacturer recommendations to ensure vehicle roadworthiness
Road crashes make up the safe operation of the
most common types of work Australian Design Employees: vehicle are addressed
related deaths in Australia and Rules (2nd and 3rd by a mechanic and
also the largest cause of injury • Compliance to road rules, including but not limited to: fixed, as necessary to
editions);
and absence from work. ensure roadworthiness
- Daily vehicle inspection (pre-start) for vehicles
Two out of three vehicles on the CMS GPO 08
Fitness for Work - Do not drink and drive
road are making a work-related
Policy - Do not operate a vehicle under the influence of alcohol or illicit drugs Employees:
trip (Wheatley, 1997)
- Do not operate a vehicle under the influence of prescribed drugs
Factors to fatal and serious CMS PO R1
unless safe to do so (Doctor’s advice) For breakdown and
vehicle crashes included: Driving Safely
Policy - Do not use a hand-held mobile phone in control of a motor vehicle roadside repairs to hired
• Speed vehicles the car hire
- Do not operate a motor vehicle if fatigued
• Wildlife CMS PR 45-1 company should be
- Always wear your seat belt
• Fatigue Vehicle contacted
Maintenance and - Drive to road rules and weather conditions
• Boredom
Inspection If a spill occurs follow
• Alcohol
• All persons required to operate a motor vehicle must hold a valid Driver’s Emergency procedures
• Dirt roads CMS PR 10-6 licence recognised in Australia
• High centre of gravity Transport of
• In the event of a spill, follow Emergency and Spill Response procedures.
vehicles Hazardous
• Narrow roads Substances in
Vehicles Transport of Hazardous Chemicals by Vehicle
• Cyclists
You may be allowed to transport by road certain quantities of dangerous goods
• Pedestrians CMS PR 10-05
Environmental used as 'tools of trade' or for personal use without a dangerous goods driver
Emergencies and licence or vehicle licence.
Death or serious bodily injury Spill Response • Cape procedure CMS PR 10-6 states the maximum quantity of paint and
resulting from unsafe driving or thinners etc that may be carried on any one vehicle is 200 litres.
failure to maintain vehicles Australian
Dangerous Goods • Hazardous Chemicals must not be transported in a passenger
Traffic accidents involving compartment of a vehicle or enclosed space not separated from the
employees on their way to work Code
passenger compartment of a vehicle.
and back home result in huge
economic losses as they can • Before any containers are placed on a vehicle, they must be checked to
involve lost time injuries for ensure that they are in good condition, free from leaks and that all lids/caps
most employers and the are properly secured
ramifications certainly impact on • All containers must be adequately stored and secured in position to prevent
the community. accidental displacement during transit.
14. Airborne Work Health and 16 Manager / Supervisor: Manager / Supervisor: 12 (High
Contaminants Safety Act 2011, (Extreme)
Sections 17 and 19 Eliminate, so far as is reasonably practicable, any exposure to airborne • Conduct workplace C=4
(inhalation, absorption, C=4 contaminants that are hazardous chemicals. inspection to assess L= 3
ingestion) Work Health and compliance
Safety Regulations L= 3
If it is not reasonably practicable to eliminate the risk, measures to
Exposure to substances or 2011, Regulation 48 minimise it must be used. For example: Exposure standards
mixtures in the workplace can to 50, 420 represent airborne
• Substituting a hazardous chemical with a less hazardous one
occur through inhalation, concentrations of a
absorption through the skin or SWA Guidance on • Reducing the quantity of a hazardous chemical that is used, handled or particular substance or
ingestion. Most exposure the interpretation of stored at the workplace mixture that must not be
workplace exposure
occurs through the inhalation
Standards for • Isolating the source of exposure to the hazardous chemical, for example, exceeded.
of vapours, dusts, fumes or welding in isolation booths away from others
gases. For some chemicals, airborne There are three types of
absorption through the skin Contaminants exposure standard:
may also be a significant Engineering • 8-hour time-weighted
source of exposure.
• Installing ventilation systems to capture or remove airborne average
The response of the body from contaminants. • peak limitation
exposure to substances and
• short term exposure
mixtures depends on the Administration limit.
nature of the substance, the
health effects it can cause and • Check the Safety Data Sheet to understand any contaminants which
the amount of the substance or may be harmful to health Exposure standards are
mixture absorbed by the body. • Manage risks associated with using, handling and storing hazardous based on the airborne
Individuals also have differing chemicals safely including airborne contaminants and asbestos. concentrations of individual
abilities to metabolise substances that, according
• Ensures that no person at a workplace is exposed to a substance or to current knowledge,
chemicals which can cause
mixture in an airborne concentration that exceeds the exposure standard should not cause adverse
considerable variation in the
for the substance or mixture. health effects nor cause
toxic effects between people
PPE undue discomfort to nearly
Exposure to some chemicals all workers
can result in hearing loss. • Provide appropriate safety footwear, respiratory protective devices,
These chemicals are known as clothing, safety eyewear, gloves / goggles
ototoxic substances. Hearing
loss is more likely to occur if a
worker is exposed to both
noise and ototoxic substances
than if exposure is just to noise
or ototoxic substances alone.
Spray Painting (cont’d) Work Health 12 (High) Spray painting outside a booth Manager / 9
and Safety Act Where it is not reasonably practicable to do the spray painting in a booth and it is Supervisor: (Medium)
Hazardous Manual Tasks - 2011 C=3
repetitive spraying action, lifting carried out in a building or structure other than a confined space, the building or Conduct workplace C=3
Work Health L= 4 structure should be of open construction or a mechanical exhaust system should be
and pushing objects into place. inspection to assess L= 3
Potential muscular strain from and Safety used to prevent the build-up of flammable or toxic fumes. In addition: compliance
overexertion, sustained Regulations
awkward postures or repetitive 2011 Isolation Health monitoring, which
movement • A spray painting exclusion zone should be designated around the area where the may include biological
AS/NZS
spray painting is carried out. In general, the exclusion zone should, as far as is monitoring, can assist in:
Noise 4114.1: Spray
reasonably practicable, have at least six metres horizontal and two metres vertical
painting • establishing whether
Exposure to high noise levels clearance above and below the place where the paint is being applied.
booths, an identifiable disease
can cause permanent damage
designated or health effect known
to hearing. Spray painting Engineering
spray painting to be linked to
equipment including pumps
areas and • Place physical barriers and affix hazard warning signs to prevent unprotected exposure to dust,
and compressors, can persons from entering the exclusion zone
paint mixing chemicals or noise
generate varying levels and
rooms – has occurred, and
frequencies of noise that may
Design, Administrative • determining levels of
cause workers to be exposed to
noise that exceeds the
construction • Removing stored wastes, like solvent-soaked rags and waste paint, to control fire toxic substances in
and testing or explosion risks the body so that
exposure standard. Typical
noise levels of plant and work AS/NZS • Persons other than the spray painter should not enter the exclusion zone during a informed decisions
spray painting operation can be made about
practices used in spray painting 4114.2: Spray
the effectiveness of
range between 82 and painting
PPE control measures and
110dB(A). booths,
whether any further
Injection Injury
designated • Workers carrying out spray painting with two part epoxy or polyurethane paint, or action needs to be
spray painting some catalytic acrylic paints should be provided with either a full face piece
Paint injected into the body taken (e.g. a
areas supplied air respirator or half face piece supplied air respirator.
may initially appear harmless reduction in or
but may cause a lack of blood • Respirators should be fitted for each person individually. The tightness of all cessation of
supply to the area, or cause connections and the condition of the face piece, headbands and valves should be exposure)
chemical or thermal burns. checked before each use. Air supplied respirators may be required in some
situations, for example confined spaces. Select air supplied respirators that Qualified hygienist
Solvents and other substances
may be injected in sufficient generate less noise so the worker can hear warning signals and will not become Air monitoring can be
quantities to cause symptoms easily tangled or caught on other objects. used: when there is
affecting the whole body. ll uncertainty about the
• Respirators should closely fit the wearer to provide its designed protection, it is
workers with injection injuries level of exposure
essential that an adequate face seal is achieved.
should be referred for to indicate whether the
immediate medical treatment to - They should be cleaned and disinfected with a broad spectrum disinfectant in exposure standards are
minimise the possibility of accordance with the manufacturer’s instructions after each use. being exceeded or
gangrene or tissue destruction, - They should also be inspected for damage before and after each use. approached, and to test
which could result in disability - Filters should be changed in accordance with manufacturer’s instruction and the effectiveness of the
through amputation or death. stored to prevent contaminations, damage and deterioration. Airline filters control measures.
should be changed as required
17. Workstation set-up Work Health and 9 All Employees: All Employees: 6
Safety Act 2011 (Medium) (Medium)
It may be necessary to determine whether the work is best • When using a computer, as with many
An ergonomically congenial work Work Health and C=3 carried out in a seated or standing position (or a activities, you may experience C=3
area is crucial to good working Safety combination of the two) occasional discomfort in your hands, L= 2
Regulations 2011 L= 3
posture, without it, aches and pains, arms, shoulders, neck, or other parts of
To prevent injury:
stiffness and headaches can Code of Practice: your body.
eventually lead to staff needing to Managing the • A well designed workstation considers your chair, • However, if you experience symptoms
claim Work Cover assistance and Work lighting, noise, and the position of the screen, keyboard such as persistent or recurring
take time off work. Environment and and documents discomfort, pain, throbbing, aching,
Facilities tingling, numbness, burning sensation,
OSS / RSI • Check your workstation is set-up correctly (see
or stiffness, DO NOT IGNORE THESE
Repetitive Strain Injuries occur from CMS PR 9-44 overleaf)
WARNING SIGNS. PROMPTLY SEE
repeated physical movements Office Safety
• Ideally, place screens parallel to overhead fluorescent A QUALIFIED HEALTH
doing damage to tendons, nerves, PROFESSIONAL, even if symptoms
CMS PR 32-8 lights (to avoid rebound reflection).
muscles, and other soft body occur when you are not working at
Display Screen
tissues. • Hold the mouse lightly, don't grip it hard or squeeze it, your computer.
Equipment
Thousands of repeated keystrokes use a light touch on the keyboard, and don’t hammer
Safety • Symptoms like these can be
and long periods of clutching and those keys.
dragging with the mouse associated with painful and sometimes
• Rest your eyes occasionally. Look out a window or at a permanently disabling injuries or
accumulates damage to the body,
wall poster. disorders of the nerves, muscles,
especially if we adopt a poor
posture which can place • Take breaks away from your computer, and be aware of tendons, or other parts of the body.
unnecessary stress on the tendons what your body is telling you. • These musculoskeletal disorders
and nerves in the hand, wrist, arms, (MSDs) include carpal tunnel
and even the shoulders & neck. syndrome, tendonitis, tenosynovitis,
The amount of time we spend in one and other conditions.
position, lack of adequate rest and
breaks will invariably result in injury.
Exposure
All staff exposed to potential injury.
Employees spending many hours at
a computer each day are at a
greater risk of injury.
To minimize reaching and to promote comfortable shoulder and arm postures, try the following:
• Place your keyboard and mouse or trackball at the same height; these should be at about elbow level. Your upper arms
should fall relaxed at your sides (see detail 3).
• When typing, center your keyboard in front of you with your mouse or trackball located close to it (see detail 4).
• Place frequently used items within arm's reach (see detail 5).
18. Confined Space Work Health and 9 (Medium) Manager / Supervisor: Manager / Supervisor: 6
Safety Act 2011 (Medium)
C=3 Elimination • Review compliance to
Work Health and ensure requirements of C=3
Hazards associated with confined L= 3 • Eliminate the need to enter or work in a confined space.
spaces include: Safety Act 2011 AS/NZS 2865 -:Safe L= 2
• Explore an alternative work method by which the work can be done working in a confined
• Oxygen deficient or enriched Work Health and without persons entering the confined space
atmosphere Safety Regulations space; and WHS
2011. Part 4.3 – Regulations 2011
• Flammable atmosphere Isolation Division 3 are met
Confined Spaces
• Toxic atmosphere • Isolation of energy sources, solids, fluids or gases into the confined
• Conduct monitoring of
• External hazards that may Code of Practice: space
Confined Spaces SWMS for high-risk
affect those in the confined
Administrative activities
space AS/NZS 2865 Safe
• Residual hazardous working in a Where it is not possible to eliminate the need to enter the confined
substances confined space space, the following controls must be completed:
• Surfaces • A Risk Assessment (SWMS) is completed before any entry or work
CMS PR 9-42
• Engulfment Confined Space in a confined space
• Electric shock Working • A Permit to Work in a confined space is completed and authorised
• Temperature extremes • A Confined Space Entry / Exit Register is maintained
• Access and egress • All the persons involved with work in a confined space are
• Visibility appropriate trained to meet AS/NZS 2865 requirements
• Noise • Work inside a confined space complies with AS/NZS 2865: Safe
• Psychological factors working in a confined space
• Mechanical equipment. • Before any work in relation to a confined space starts, signs must
be erected to prevent entry of persons not involved in the work.
• A standby person is in the immediate vicinity of the confined space
if there is a risk of injury to a person entering or working in the
confined space
• In the event of an Emergency – refer to the Workplace Emergency
Plan for rescue
19. Alcohol & Other Work Health and 9 (Medium) Manager / Supervisor: Manager / Supervisor: 6
Drugs Safety Act 2011 Administrative: The Company recognises (Medium)
C=3
Company is committed to providing a safe and productive work environment with that substance abuse can
Work Health and C=3
L= 3 appropriate safeguards. Company reserves the right to require all employees to be a serious medical
Safety L= 2
Alcohol and other drug related undergo alcohol or drug screening tests and searches as laid down in specific condition and will provide
Regulations 2011
problems can occur in any Company procedures. Failure of or refusal to take any such test will render the employees with
workplace. Estimates of the CMS PO R1 employee subject to disciplinary action. appropriate guidance and
cost of injuries, absenteeism, Fitness for Work reasonable assistance to
lost production, workers Policy It is not permissible for any employee to be under the influence of alcohol or drugs obtain the necessary
compensation and while at work. Therefore, every employee shall not:- treatment.
CMS PR R1 32-3
rehabilitation services, arising • Perform any work or attend a site while under the influence of alcohol or any
from the misuse of alcohol and Fitness for Work
controlled substance. Employee:
other drugs in the workplace CMS GF 14 – • Misuse prescription drugs or possess, use, distribute or sell illicit drugs or Any employee who feels
vary in the current research Drug and Alcohol substances on Company business or contracting site premises. he/she has an alcohol or
data available. Acknowledgment • Consume, distribute or sell alcoholic beverages on Company business or drug problem, should
The abuse of alcohol and CMS F R1 15 contracting site premises. notify their Supervisor, in
other drugs may damage Alcohol Testing Employees taking prescription or over the counter medication, which may affect all cases this will be dealt
physical and mental health. Consent Form performance at work, must notify their supervisor in confidence. with in strict confidence,
subject to the
The impairment of behaviour CMS GF 491 Refusal by an employee to submit to, or co-operate fully with the administration of requirements of the law.
can cause affected employees Failure to Comply a drug and alcohol test will be treated as a breach, recorded as a positive test and
to injure themselves or others. with a Workplace result in termination of employment. Employee Assistance
Company Drug and Alcohol Drug or Alcohol Program (EAP):
Alcohol Breath Testing
requirements shall equally Test Company provides
Testing for the presence of alcohol will be by the use of an approved and calibrated
apply to all employees In the AS 4308 employees and their
breath test unit by a trained and authorised person.
context of this policy the Procedures for immediate family with free
following definitions apply: Persons in a Company workplace may self-test against the alcohol standard (BAC 24/7 access to an
the Collection, 0.00) if they are in any doubt as to their fitness prior to commencing work which is
• Substance – Alcohol, Detection and Employee Assistance
deemed as the commencement of the daily pre-start briefing. Program, namely BSS
Illicit drugs, prescription Quantification of
drugs, over the counter Drugs of Abuse Any reading of greater than 0.00% BAC will be regarded as positive. NB. The Corporate Psychology
medication, solvents or in Urine. reading will only be done to two decimal places. Readings will not be rounded up Services.
any other substance that or down. A second confirmatory test will be taken 20 minutes after the first, this The EAP is available 24/7
AS 3547:1997 will the one used as the actual reading. free call on 1800 30 30 90
when used can affect an
Breath alcohol Persons producing their first positive reading between 0.01 and 0.05 will not be
individuals perception / An EAP is an effective
testing devices allowed to start or stay at work and will be stood down without pay for the day and
actions. early intervention service
for personal use. will receive a formal letter of Breach. This breach will remain on file for a period of that provides professional
• Abuse – the use of illegal Blood Alcohol 24 months. Persons producing their second positive reading between 0.01 and
Content (BAC) and confidential
drugs and the misuse, 0.05 will have their employment terminated. counselling and referral
whether deliberate or
Drugs services for employees to
unintentional
Testing for the presence of other drugs will be by urine testing according to the assist them resolve
levels specified by the AS 4308. Once a positive test has been confirmed this will personal, health or work-
count as a strike as per the requirements of this standard and the persons related concerns.
employment shall be terminated with immediate effect.
20. Fatigue Management Work Health and 9 (Medium) Manager / Supervisor: Manager / Supervisor: 6
Safety Act 2011 (Medium)
Certain working hours arrangements have C=3 Elimination or Substitution • Understand Fitness for Work
been linked to occupational safety and Work Health and • Review whether the type of work is suitable for the Policy C=3
Safety L= 3
health risks, such as fatigue, impaired allocated time period and modify it, if practicable, if L= 2
performance and increased exposure to Regulations 2011 • Act upon self-reports of
there are risks of employees developing fatigue. fatigue and undertake a
some hazards. CMS GPO 08 – Administrative Fatigue Risk Assessment
In the context of performance at the Fitness for Work CMS F R1 935 with the
workplace, these health risks may have • Discuss with employees about Fatigue Management,
Policy employee involved
implications for safety standards and the their responsibilities for safety and health and
prevention of incidents. Psychosocial relevant health and lifestyle choices. • Act upon concerns raised by
hazards are • Providing reasonable notice if working hours or roster others in respect of identifying
Work life and personal life are inter-related, aspects of the changes are planned people who may be suffering
and both can impact on each other. work
Person’s at greater risk include: • Give 24 hour notice before night work from fatigue
environment and
the way that work • Keeping sequential night shifts to a minimum • Monitoring absenteeism and
Working Hours Arrangement
is organised can • Rotation of employees involved in highly repetitive workload changes
• More than 12 hours a day be associated work and/or high concentration with high demands
• More than 56 hours a week • Monitor incidents reported
with psychiatric, • Ensuring shifts do not finish after 10am, so day sleep
• Daily work hours and work related psychological
attributed to fatigue
not restricted
travel of 13 hours or more and/or physical
• Ensuring adequate period of non-work following a • Monitoring actual hours
• Irregular & unpredictable hours injury or illness.
sequence of night shifts worked
• Short notice of schedule
• Extended overtime
Workers: Employees
Night Work
• • The maximum number of working hours allowable in
Shift end (working 8 hours or more
one 24 hour period shall not exceed 12 hours, • Report fatigue if affected
between 10pm and 6am)
including travel to and from work / place of hire
• Length of shift more than 12 hrs
• Sequential night shifts (6 more than • Take allocated work breaks
8hrs, 5 more than 10hrs, 4 or more 12
hour shift)
• Period of non-work less than 48 hrs
following a sequence of night shifts
Demands of the Work tasks
• Highly repetitive work and/or high
concentration with high demands
• Highly physical demanding work that
results in muscle fatigue
• Long periods of high concentration
and/or making critical decisions
24. Infectious disease Work Health and 9 (Medium) Location is an obvious predisposing factor for certain vector-borne Manager / 6
(bacteria, viruses, fungi Safety Act 2011 diseases (e.g. rabies and malaria) that are endemic to particular regions, Supervisor: (Medium)
C=3 and for dangerous animals (e.g. crocodiles and venomous snakes).
etc.) Work Health and C=3
Safety L= 3 • Conduct workplace
Biological hazards are organic Preventing Influenza or 'the flu' inspection to assess L= 2
Regulations 2011
substances that pose a threat to the Flu is usually spread through infected people coughing and sneezing, compliance
health of humans and other living SWA - National which temporarily contaminates the surrounding air and surfaces with
organisms. Biological hazards hazard exposure infected droplets. You can reduce the risk of infection by getting
include pathogenic micro-organisms, Worker vaccinated and practising good hand and respiratory hygiene. Stay Workers:
viruses, toxins (from biological surveillance: home when you are sick to reduce spreading flu to other workers. • Wounds and
sources), spores, fungi and bio- Exposure to infections provide
active substances. biological hazards Preventing skin penetrating injuries excellent routes for
and the provision Sharps (including needles and syringes) may be used at work or may be further infections. Any
Biological hazards can also be of controls against
considered to include biological found discarded at workplaces. Sharps are a cause of skin penetrating cut or abrasion
biological hazards (needle-stick or sharps) injuries, which can expose workers to blood- should be treated
vectors or transmitters of disease in Australian borne viruses such as hepatitis B, hepatitis C and human immediately and
Exposure to biological hazards in workplaces immunodeficiency virus (HIV). Skin penetrating injuries may also expose covered with a
the work environment can also occur CMS GPR 19- workers to other infection risks. Workers who are at risk of regular waterproof dressing.
when people are in contact with soil, Occupational contact with sharps and/or blood and body substances are immunised Any infections,
clay and plant materials, organic Health against hepatitis B. particularly of the
dusts, food, and rubbish, wastewater Management respiratory or
and sewerage Preventing mosquito bites alimentary tracts or
CMS PR 22-2 The Aedes aegypti, mosquito (known as the dengue mosquito in north hand wounds, must
Influenza or 'the flu' is a highly Control of Lead be reported
Queensland) is found in parts of Queensland. It is the main type of
contagious disease caused by
mosquito that transmits dengue, zika, chikungunya and yellow fever. immediately.
infection from influenza type A or B
Wear long, loose clothing to help protect yourself from bites (light
(or rarely C) virus. These viruses
coloured clothes are best). Use insect repellent containing DEET or
infect the upper airways and lungs.
Picaridin, to protect against mosquito bites. Check workplace for any
Biohazard transmission of infection containers; tip any water out, wipe out containers and dry store them if
may be either: possible.
• Direct, which requires physical Preventing exposure to Hepatitis A
contact between an infected
person and a susceptible Sewage spills have posed serious health risks to workers at a number of
person construction sites recently. Contact with raw sewage or with sewage-
contaminated areas can risk exposure to Hepatitis A and infectious
• Indirect, where the susceptible bacteria such as Giardia. Workers undertaking activities such as
person is infected by contact
plumbing, or persons cleaning toilet areas, are particularly at risk from
with a contaminated surface,
these biological hazards. Workers with an increased chance of being
food-borne, droplet/airborne infected with hepatitis A virus at work should be vaccinated against the
transmission or by vectors.
disease.