EU Type Examination Certificate of The Lift
EU Type Examination Certificate of The Lift
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Additional document with this Report belonging to the EU-type examination certificate
certificate no. : NL 1 2-400-1 002-07 4-07 REV. 1 4
Additional remarks Model Atlas 2:1 N
Rated load 300 - 1 150 kg
Maximum speed 1,60 m/s
Maximum travel 60 m
See chapter 2 & 5 of the report belonging to this EU-type
exam ination certificate.
Conclusion The (model) lift meets the requirements of the Lifts Directive
20141331EU taking into account any additional remarks
mentioned above.
Amsterdam
Date 15-08-2019 ing. P. J. Peeters Certification decision by
Valid until 20-12-2021 Manager
Liftinstituut B.V. . Buikslotermeerplein 381 . P.O. Box 36027 . 1020 MA Amsterdam Netherlands ' wvwv.liftinstituut.com '
. Registered at the KvK under number 34157363 '
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1. General specifications
Name and address manufacturer Kleemann Group
Kilkis lndustrial Area
P.O Box 25
P.C. 61 100 Kilkis, Greece
Description of lift Gearless traction lift
ïype Atlas 2:1 N
Address of examined lift Kleemann Group
Kilkis lndustrial Area
P.O Box 25
P.C. 61 '100 Kilkis, Greece
Data of examination March-July 2012, October 2012. March-
December 2013, January-February 201 4,
June - July 2014, November 2014 -
January 2015, June - December 2016,
November 2017 - February 2018, May
2018, September 2018, December 2018 -
July 2019, August 2019
Examination performed by W.Visser
Page 1 of 20
No part of th¡s work may be reproduced in any form without written permission from L¡ftinstituut B.V.
Also the overspeed governor is located in the top of the well, to one of the side walls
on a frame.
The power switches, the fuses and the controller including functions for inspection
and rescue operation are mounted in a cabinet.
For MRL this cabinet is mounted in or in the vicinity of one of the landing doorframes,
at one of the two upper floors or in rare cases on other floors. For MR this cabinet is
mounted in a machine room.
lf the travel of the car is more than 30 m, an intercom is provided for two-direction
communication between the car and the control panel.
When for maintenance or inspection entrance to the car roof is necessary, a fixed
balustrade of 700 mm height at least on machine side provides a safe working area.
The car can be built with a single entrance or a double entrance oriented opposite to
each other. The allowed doors are two or three panel telescopic doors and two, four or
six panels central opening doors or semi automatic hinged landing doors with foldable
car doors.
The motor and mechanical brake are activated accordingly the harmonized standard
(e.g. by minimal two independent contactors). The supply for these contactors is only
possible if the safety chain is closed. The main contactors used for the motor and
brake belong to the category AC-3 as defined in EN 60947-4-1. Contact ratings shall
be dimensioned accordingly their purpose (accordingly the components technical
data).
The SIL 2 certified Yaskawa L10004 frequency converter itself can be used as one
of the main contactors, to activate the motor circuit (in compliance with article
5.9.2.5.4 of EN 81-20:2014. The 11000A safety integrated Safe-Disable-Status-
Function (SDSF) is the means to stop the car. lnputs H1 I H2 of L10004 are used to
enable/disable the drive by means of contactor FR, which is energized behind the
safety line. The SDSF contact is checked by the lift controller at the contactor check
input, prior to every run.
The SIL 3 certified Zetadyn 4C frequency converter itself is used to activate the motor
circuit. The 4C safety integrated Safe-Torque-Off function (STO) is the means to
stop the car. lnputs STO-A and STO-B of 4C are used to enable/disable the drive by
means of contactors K1 and K2, which are energized behind the safety line. The 4C
"Umrichterstörung" outputs Xout 1-2 are checked by the lift controller at the " REG "
input, prior to every run.
Together with the Zetadyn 4C, a contactor-less control of the motor brake can be
applied. ln that case a safety circuit, incorporated in in the ZAsbc4C module, is
interrupting the supply of energy to the electro-mechanical motor brake
The SIL 3 certified Gefran ADL300 frequency converter itself is used to activate the
motor circuit. The ADL300 safety integrated Safe-Torque-Off function (STO) is the
means to stop the car. lnputs EN and ENHW of ADL300 are used for monitoring and
to enable/disable the drive by means of contactors K2 and K3, which are energized
LIFT]NSTITUUT 8 V
SAFETY _ AND QUALITY MANAGEMENÏ
I Buikstotermeerpl"ein 381 I P.0. Box 36027 | fet. +:r 20 - 435 06 06 | www.l.iftinstituut.nl. I VAT number: I
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LIFTINSTITUUT
behind the safety line. The correct operation of the ADL300 is monitored by the
controller, prior to every run.
The main characteristics of the Atlas 2:1 N lift are given in table 1 and table 2. The
general drawings are given in Annex 1.
Min/max car weight kg 450/800 510i800 550/900 590/1 1 00 730t1100 730/1 000
telescopic single side or central opening doors
Door type
hinqed semi-automatic doors
Clear entrance width mm 600-900 600-1 000 600-1 200 600-1 200 600-1 200
Number of car entrances 1 entrance or 2 entrances at 180o
Maximum no. of stops 24
Maximum no. of accesses 48
Maximum travel m 60..
Minimum headroom mm See table 2a
Minimum pit heiqht mm See table 2a (with a normal apron)
Rated soeed machine 1-4 m/s <.6
I NL-1025XE Amsterdam I |
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Thvssen:O1A
Thvssen; O1B EU-B 001/002/003
Hydraulic Thvssen:O1C
Buffers Oleo : LSB16.8 BSt-LB-570095
Oleo;LSB18.B BSt-LB-570096
Oleo;MLB18 BSt-LB-570092
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Gomponent Manufacturer; type Certificate no.
Pfeifer Drako, 2507 cA 067
Suspension A1-18-EN8 I -387
Köskerler, SWR K-240W 1 7-t S-1 37 4-T
ropes
Gustav Wolf, PAWO 819W cA 298
Contactorless 01t208t4N6108.00/16
Ziehl Abegg, ZAsbc(xx)(yyy)
Brake module
ents
Gomponent Manufacturer Type
Zetadvn 3C
lnverter
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4. Results
After the final examination the product and the technical file were found in
accordance with the requirements. The functional tests passed without remarks.
The load tests passed without remarks and did not lead to permanent deformations
or loss of stability.
4.1. Calculation
Calculations of the car guide rails and counterweight guide rails are made on the
basis of EN 81-20150 requirements. Additional calculations were made for the
counten¡yeight frame, machine support frame, drive shaft and the buffer support
structure. The calculations were checked and found in order.
There has been given special attention to the fact that it should be possible to
conduct final inspections without the need of checking calculations.
This means that, where possible, system limits are given such as maximum car mass
and maximum bracketing distance for the guide rails.
4.1.1. Guide rail calculations
The calculations are made according to EN 81-50, clause 5.10
The calculations take into account the additional loads introduced by the machine.
The information stated in the model description enables final inspections without the
need of a calculation check. The maximum bracket span for each allowed type of
guide rail is stated in the model description.
4.1 .2. Traction
The calculations are made according to EN 81-50, clause 5.1 1 and found in order.
The minimum and maximum required mass of the car is indicated in the model
description. The information stated in the model description enables final inspections
without the need of a traction calculation check.
4.2 Measurements
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The following speed measurements, us¡ng test loads, have been performedr
- nominal speed
- inspection drive speed
All measurements were with¡n the set values according to clause 5.9.2.4 (nominal
speed), clause 5.12.1.5 (inspection drive speed) of EN 81'20.
4.2.3.lnsulation resi nce m easrrrements
On the following circuits, insulation resistance measurements have been performed
- Motor circuit
- Safety circuit
- Car lighting circuit
The measured values of the single lines, and of parts of lines, as well as their
summation, were significantly higher than the required values in the standard.
5. Conditions
Additional to the applicable demands in the considered requirements / standards
(see certificate and/or page 1 of this report), the following conditions shall be taken
into account:
General:
This EU-type certification does not include approval for fire-fighting purposes
according to EN 81-72.
Motor and brakes must be energized according to the requirements of EN 81-
20:2014 clauses 5.9.2.2.2,5.9.2"5.2,5.9.2.5.4, while the used contactors must
fulfill the requirements of EN 81-20:2014 clause 5.10.3.1.
The AC control circuits shall be supplied from a transformer, which shall have
separate windings.
Atlas 2:1 N:
Nominal load 300 - 1150 kg
Max. nominal speed 1,6 m/s
Max travel 60m
Max number of stops 24
Control cabinet:
The controller must be located in a separate and lockable cabinet. lt must be
able to close and lock this door without the use of a key. Opening can only be
done with the use of a key.
For MRL the control cabinet must be located next to one of the two upper
landing doors or in the nearby vicinity. ln rare cases the control cabinet can be
located at intermediate floors, always in the nearby vicinity of the landing door.
ln that case the following conditions must be met:
.
Put a label at the bottom and top landing door, indicating the location of the
control panel.
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Ucontrol Controller:
lncoming ground/neutral is connected on terminal JP1Ø1 of the AS.T029
board. The ground/neutral used for the main contactors shall be supplied from
terminal JP1Ø5 of the AS.T029 board.
The controller has been tested and certified for all applicable EN81-20:2014,
EN 81 -21:2018 and ENBI -73:2016 requirements.
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Genius 20 Controller:
lncoming ground/neutral is connected on terminal NIN of the KMREL-V1
board. tne ground/neutral used for the main contactors shall be supplied from
terminal NOUT of the KMREL-V1 board.
The controller has been tested and certified for all applicable EN81-20:2014,
EN 81 -21:2018 and EN81-73:2016 requirements'
Lisa 20 Controller
lncoming ground is connected to terminal "N4", the ground used for the main
contactors shall be supplied from terminal "N1".
The controller has been tested and certified for all applicable EN81-20:2014
and EN 81-21:2018 requirements.
ZAsbc4C:
All conditions mentioned in the Operating instructions have to be met.
Machine:
The light intensity in front of the machine and inverter shall be 200 Lux.
The machine used is equipped with a non-adjustable brake. This brake is
considered by its manufacturer as a maintenance free brake. The machine
itself needs only visual inspections. The maintenance work foreseen to be
performed from the car roof is not likely to cause any unexpected movement of
ihe car. Changing of the machine or the brake is considered repair work and
not maintenance work. For that reason the car is not equipped with any
mechanical blocking device to keep it in position to perform maintenance.
Considering the location of the machine at the side in the top of the well, there
shall be a free space of minimum 0,3 m above the moving parts, unless they
are completely covered.
Rope system:
The rope system of the ATLAS 2:1 N deviates from various EN81-20 clauses.
The nominal diameter of the ropes is 6.5 mm instead of the required 8.0 mm
and the traction sheave has a diameter of 210 or 240 mm. The rope
terminations consist of a wedge socket with one rope clamp that is mounted
such that it prevents that the wedge can leave the socket. Because of the
risks involved with the deviations of the standard, the suspension rope system
has been type approved by a Notified Body. The drive system of the ATLAS
2:1 N meets all conditions set in the report of both certifications. Also all other
conditions, as set in the different ropes certifications, shall be met.
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Pit :
The minimum vertical distance between the cover of the tension weight and
the lowest part of the car bottom shall be 100 mm when the car is at its fully
compressed buffers.
After making use of the pit inspection station the installation can only get back
to normal operation after a reset by means of a reset switch located at the
bottom landing or by a specific sequence and time of operating the LOP at the
bottom landing.
For entrance of the pit, in case the depth is over 500 mm, a vertically fixed
ladder shall be present to reach the pit floor from the landing. When this is not
possible, a not permanently fixed ladder can be used under several conditions:
o lt must be possible to place the not permanently fixed ladder in an
operational position angle of approximately 70' to the horizontal.
o Additional requirements for this ladder are that it can be stored either
against the wall of the well or on a support attached to the guide rail within
a reach of 0.70 m or it is stored on the pit floor under the condition that it is
connected to a chain in order to lift it from the landing position.
. The ladder shall be connected irremovable to the pit.
. The ladder shall comply with EN 81-20, annex F.
Car:
The car roof is accessible, provided with required handrails and inspection
drive.
ln case a 1 ,10 m balustrade is needed, it can be a foldable version. lt is
equipped with 2 safety switches: one is checking the folded position that
enables normal drive and the other is checking the complete upright, unfolded,
position and enables inspection drive from the car top.
The car and its interior with finishes shall be designed according to the
requirements of EN81-50. Walls, floor, roof and balustrade shall be of
sufficient strength.
Car doors shall be accompanied by a pendulum test report according to
clause 5.14.5 of EN81-50.
The car door shall be locked between floors or be equipped with a door
restrictor.
The connection box on the car roof shall be non-accessible due to dimensions.
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Well:
Local requirements may demand an emergency light on the car roof or top of
the well.
Landing doors shall be accompanied by a pendulum test report according to
clause 5.14.5 of EN81-50.
Vertical and horizontal clearances in top of the well as required by clause
5.2.5.7 of EN81-20 have to be met, considering all control cabinets located in
top of the well, like the drive, controller, UPS but also the machine and OSG.
A two way communication device shall allow contact with the rescue service
and shall be designed and constructed such, that it will function even without
the normal power supply. This provision shall be there both on the car roof and
on the bottom of the car so that it can be reached when trapped in the pit.
A temperature between +5"C and + 40'C must be ensured in the lift well
The vertical clearance between the VWF located in the welltop ( which
mighthave some part in the car projection ) and the top of the cardoormotor
boxmust be sufficient. lf this can not be achieved, the WVF must be
relocated.
Documents:
A technical file, a user manual, a maintenance manual and an electrical
diagram must be Present at the lift.
When the option re-levelling with the doors open is provided, the following
items will have to be present at the installation to be checked during final
inspection:
Detailed field test instructions regarding UCMP must be present in one of
the following documents "Kleemann KL-UCMP Traction-Examination and
Tests before putting into seryice"
.
"Gearless Machine Ziehl-Abegg / Lift Drive Zetadyn / Serial controller" or,
.
"Gearless Machine Ziehl-Abegg / Lift Drive Zetadyn / Lisa controller" or,
.
"Gearless Machine Ziehl-Abegg / Lift Drive Yaskawa / Serial controller" or,
.
"Gearless Machine Ziehl-Abegg i Lift Drive Yaskawa / Lisa controller" or,
An additional calculation shall be done to check whether the deceleration
and stopping distance is within the limits as required by EN 81-20:2014. The
calculation method to be used is "Kleemann Calculations for UCM-43,
stopping with Machine Brake". For each installation the calculations shall be
checked and approved.
6 Conclusions
Based upon the results of the EU-type examination Liftinstituut B.V. issues an EU-
type examination certificate.
The EU-type examination certificate is only valid for products which are in conformity
with the same specifications as the type certified product. The certificate is issued
based on the requirements that are valid at the date of issue. ln case of changes of
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Registered by the Dutch Chamber of Conmerce nr. 34157363. Generat terms of suppty of Liftinstituut B.V. are registered at the Duth Chamber of Commerce, under number 34157363.
LIFTINSTITUUT
the product specifications, changes in the requirements or changes in the state of the
art the certificate holder shall request Liftinstituut B.V. to reconsider the validity of the
certificate.
Every product that is placed on the market in complete conformity with the examined
type must be provided with a CE marking according to article 18 of the Lifts Directive
2O14t33tEU under consideration that conformity with eventually other applicable
Directives is proven.
Also every product must be accompanied by an EU declaration of conformity
according to annex ll of the Directive in which the name, address and Notified Body
identification number of Liftinstituut B.V. must be included as well as the number of
the EU-type examination certificate.
Prepared by Certificati decision by:
W.Visser
Prod uct Specialist Certification
Liftinstituut B.V.
LIFTINSTITUUT B V
- SAFETY AND QUALITY MANAGEMENT
I BuiksLotermeerpl.ein 381 l P.0. Box 36027 | tet. +lr 20 - 435 06 06 | www.tiftinstituut.nl I VAT number: I
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Annexes
Annex 1a ATLAS 2:1 N dimensions are not absolute
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