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YTB-S-LT Inverter User Manual

The document provides a user manual for a YTB-S-LT model special frequency converter for bobbin winders. It describes the product model and nameplate, lists the product specifications, and explains installation, wiring, operation, parameters and functions, debugging, maintenance and safety precautions.

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vohoangngoc2010
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© © All Rights Reserved
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0% found this document useful (0 votes)
389 views46 pages

YTB-S-LT Inverter User Manual

The document provides a user manual for a YTB-S-LT model special frequency converter for bobbin winders. It describes the product model and nameplate, lists the product specifications, and explains installation, wiring, operation, parameters and functions, debugging, maintenance and safety precautions.

Uploaded by

vohoangngoc2010
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 46

YTB-S-LT Model Special Frequency

Converter for Bobbin Winder

User's Manual

Shanghai Yatai Instrumentation Limited Company

A
Contents

1 Security

2 Brief Introductions to the Product


2.1 Model and the Nameplate of the Product
2.2 The List Table of the YTB-S-LT Series Product
2.3 Appearance of the Product
2.4 Performance Index
3. Installation and Wiring

3.1 Installation
3.2 Terminals Explanation
3.3 System Wiring
4. Operating and Display
4.1 Keyboard Controller
4.2 Setting of the Function Parameters
4.3 Illustration of the Display Items
5. Parameters and Function Codes
5.1 Parameters and the Zoom Table of Function Codes
5.2 Detailed Explanation of the Function Codes
6. Debugging and Application
6.1 Debugging Operating
6.2 Normal Operating
7. Recovery Processing and Routine Maintenance
7.1 Abnormal Information and its Treatment
7.2 Motor Faults and Its Corrective Measures
7.3 The Routine Maintenance

Advising to the Clients

-2-
Yatai Inverter YTB-S-LT User’s Manual

1. Security

Danger!

★ Converter will be installed in the place, where the absence of flammable and explosive gas was strictly
prohibited, else may cause to an explosion.

★ Only can the professionals operate the converter in installation, wiring operating and maintenance,
otherwise may be to endanger the property and the personal safety.

★ The converter ground terminal PE( ) must be reliable grounding (ground impedance must less than
4Ω), otherwise it may endanger the personal safety.
★ The common terminal(CM)of internal power in the converter is not allowed to short circuit with the
zero power line, otherwise it will damage the converter and the property.
★ Before putting power on the converter, it must be sure that the wiring is correct and the cover board is installed
well.
★ After the converter is power on, strictly forbid to touch the terminals electrified. Otherwise it will
jeopardize the personal safety.
★ Before wiring and maintenance, must turn off the power supply. Otherwise it will also jeopardize the
personal safety.
★ In the period (10 minutes) of turning off the power on the converter, or when the voltage of the DC bus
is larger than 36V,please do not carry out any maintenance operations or touch the internal circuitry and
devices, otherwise it will also jeopardize the personal safety.

Warning!

● Before putting power on the converter, must recognize that the input supply voltage of converter is
right, otherwise it will damage the converter, and even to cause fire disaster.
● Don’t drop the screwdriver, screw or other metal objects into the converter. Otherwise it will damage
the converter and may also cause fire disaster.
● Do not install the converter under the sunlight or close up the cooling holes on the converter. Otherwise,
it will reduce output power of the converter.

-3-
Yatai Inverter YTB-S-LT User’s Manual

● Strictly prohibit connecting the input power line to the terminals U、V、W、U1、V1 and W1. Otherwise

it will damage the converter and may cause fire disaster.

● The wiring line of control loop should be separated far from the power line each other; otherwise it may

affect the normal status of the converter or other devices.

Pay Attention to the Following Items,

◆ Before operating of the converter please read this manual carefully.


◆ The storage and installation of the converter must avoid the environment with strong vibration, strong
corrosion, high dust, high temperature and high humidity.
◆ Must carry out regular checks whether or not the input and output wiring of the converter is correct
and the other electrical equipments are aging.
◆ Electrical insulation strength must be checked before installing and operating the converter.
◆ When the motor is frequently used in the operation with low-speed, additional cooling measures must
be taken to the motor.
◆ Do not connect variable resistors and capacitors to the converter output trying to improve the power
factor. If you need to install circuit breaker between the output of the converter and the motor, you have to
ensure that the circuit breaker of the converter only acts at the zero output current.
◆ The protection level of the YTB-S-LT converter is IP20.
◆ After using the converter for 1 to 3 months, cleaning treatment to the internal parts and the radiator is
recommended. If the converter is not used for a long time, it is needed to turn power on some time in an
interval of certain period (one month is recommended).

-4-
Yatai Inverter YTB-S-LT User’s Manual

2. Brief Introductions to the Product

2.1 Model and the Nameplate of the Product


The model example of the YTB-S-LT series frequency converter is shown in Figure 2-1, the nameplate
example is shown in Figure 2-2 (here, we take the 0.4KW single-phase input converter as the example).

YTB -S-LT-0.4KW

Adaptive Main Motor Power (0.4KW)

Bobbin Winder

Type of Input Voltage(S:Single Phase 220VAC Input)

Product Series

Figure 2-1 Example of the


Product Model

名称 name 络筒机专用变频器
型号 model YTB-S-LT-0.4KW
规格 specify 0~220VAC/0.4KW
编号 Product No. 200812056
检验合格(Test Pass)
上海亚泰仪表有限公司

Figure 2-2
The Nameplate Example

2.2 The List Table of the YTB-S-LT Series Products


Table 2-1 List Table of the YTB-S-LT Series Products

Winding Motor Extra-Feeding Motor


Cooling
Model Power Rating Output Power Rating Output
Type
(KW) Current(A) (KW) Current(A)

Self-
YTB-S-LT-0.4KW 0.4 2.5 0.1 0.6
Cooling

-5-
Yatai Inverter YTB-S-LT User’s Manual

YTB-S-LT-0.75K Wind
0.75 4.5 0.2 1.2
W Cooling
2.3 Appearance of the Product
The upper casing of the YTB-S-LT series converter is made of plastic and the lower casing is a structure
made by cast aluminum, its appearance is with the characteristics of beautiful shape,high-intensity,
toughness and fast cooling and shown in Figure 2-3.

128 105
92 4-φ5.0
Mounting Hole
DIGITAL KEYPAD

Ventilation Grid

CTC STOP FWD REV

方式 运行

设置 停/复
138
150

YATAI INVERTER Keyboard Controller

Dust Cover
@7%
6/7


Mounting Hole

警告标志 The terminals Cover


Warning
PE (grounding terminal) ING AFM INV

Control Terminals

L1 L2 U
power terminals

YTB-S-LT-0.4KW外型及操作面板图

Figure 2-3 Structure Chart of the Plastic Shell

2.4 Performance Index


Item Content

Voltage Range 220V±15%


Input
Frequency Range 50/60Hz(±5%)

Voltage Range Three Phase 0~220V


Output
Frequency Range 10.00~150.0Hz(Frequency Resolution 0.01Hz)
Overload Ability 150%of Rating Output,Overload Time:60 Sec

-6-
Yatai Inverter YTB-S-LT User’s Manual
Frequency Setting
Digital Setting: 0.01Hz
Accuracy

Modulation Mode Vector modulation for Optimization of Space


Control Type
V/F Curve 18 Compensating Curves
PI Control Internal PI Controller to Facilitate the Automatic Control
Speed Control Mode

1)Speed Adjusting with Decreasing Frequency


Winding
Motor 2)PI Speed Adjusting
3)Swing Frequency Speed Adjusting
4)Speed Adjusting with Increasing Frequency

Operation 1)Constant Velocity 2)Varied Velocity


Extra-feeding
3)Velocity Adjusting with Increasing Frequency
Motor
4)Velocity Track 5)Varied Velocity 2 6)Velocity
Adjusting with Decreasing Frequency

Start-up Start-up by Keyboard, Start by Terminals

Machine Halt Machine Halt by Keyboard, Machine Halt by Terminals

Memory Automatic Memory after Power Off (Current Length and Frequency)

Protection Under-voltage, Over-voltage, Over-current, Converter Overload, Overheat etc.


Function
LED digitally display the current output frequency (or the current velocity), the
current length, the setting length, the type of fault, the parameter of function code and
Display
the operating parameters. Four LED indicators indicate immediately the current
converter operating status

Environment No strong corrosion or dust


Level Above 1,000 meters below the sea level
the Sea
Ambient
-10℃~+50℃
Temperature
Ambient
Condition Ambient Below 90% (No water condensation phenomenon)
Humidity

Vibration
Below 0.5g (Acceleration)
Intensity

Adaptive
0.4~0.75KW
Motor Power

-7-
Yatai Inverter YTB-S-LT User’s Manual

3. Installation and Wiring


3.1 Installation
3.1.1 The Installation Direction and Space
In order to benefit the heat dissipation of the converter, it is needed that installation of the converter must in
vertical direction (as shown in Figure 3-1); and must guarantee sufficient ambient ventilation space. The
table 3-1 gives out the size of clearance space for installing the converter (recommended value).

Conv
Table 3-1 Gap size
B erter
B Type of
Frequency Gap Size
Converter
A Wall Type A≥150mm B≥50mm

Wall Type

Figure 3-1 Converter Installation

3.1.2 Installation Environment


♦Without rain, water droplets, steam, dust and oily dust; no corrosive, flammable gas, liquid and no metal
particles or metal powder, and so on.
♦ Ambient temperature at -10 ℃ ~ +50 ℃.
♦ Level above the sea is less than 1,000 meters.
♦ Environmental relative humidity must be below 90%, with no water condensation phenomenon.

♦ No strong electromagnetic interference

♦ Vibration intensity is less than 0.5g (Acceleration)


♦ If the frequency converter is installed in the control cabinet, should guarantee that the control cabinet
must have the ventilation flow with outside.

3.2 Terminals Explanation


The terminals of YTB-S-LT series converter include the power terminals and the control terminals,
following is a description of each terminal respectively.
Yatai Inverter YTB-S-LT User’s Manual

3.2.1 Explanation of the Power Terminals

L1 L2 U1 V1 W1 U V W

Figure 3-2 Diagram of the Power Terminals

Table 3-2 Explanation of the Power Terminals


Terminal Name Terminal Label Explanation of the Terminal Function
Terminals for Single Phase 220V Alternative
Terminals of Power Input L1、L2
Voltage
Terminals for Primary Power Output of the
U、V、W
Converter, which is connected to Winding Motor
Terminals of Converter Output Terminals for Secondary Power Output of the
U1、V1、W1 Converter, which is connected to
Extra-Feeding Motor
Note:Converter ground terminal is on the right lateral side of the aluminum case.

3.2.2 Explanation of the Control Terminals

ING AFM INV OUT1 OUT2 AD1 +12V CM OP1 OP2 OP3 OP4 +12V CM 5V SCK

Figure 3-3 Diagram of the Control Terminals

Notice: The tightening torque moment of the control terminals is 5kgf.cm.

Table 3-3 Brief Introduction to the Control Terminals


Classifica- Terminal
Factory Function Function Explanation Specification
tion Name
Ground of the Ground of the Control Power
Control ING
Control Power of the Oil-feeding Motor
Terminals Control Output Terminal of
AFM Output Terminal
the Oil-feeding Motor
of the Oil-
feeding Control Power/12V of the
INV Control Power
Oil-feeding Motor
Motor

Continuous Time Used as the signal of Yarn The Maximum


Terminal
OUT1 Adjustable Output Broken, Machine Halt or Full Output Current is
Output
Signal Yarn Indicating 100mA

-9-
Yatai Inverter YTB-S-LT User’s Manual
Operation
OUT2 Used to Indicate Operation
Indicating Signal
The Signal Input for the
Terminal
AD1 Input Terminal Reserved
Input Tension Control

Auxiliary Power for the


Output and Input Terminals,
Power
+12V Control Power the Common Terminal of the
Source
Power Source is the CM
Terminal
Common Terminal of 12V Not allow to short
Common Power Source and Terminals
CM Common Terminal with the terminal
Terminal
of OP1~OP4 "PE"

Only this terminal shorts with

OP1 Operating Terminal CM, then the frequency


converter can be in running.

This terminal coordinates with


Pulse Terminal and 12V and CM, can be used
OP2
as an input port for the pulse
signal
Terminal
Input the specific function can see
OP3 Machine halt/Reset
5-08

This terminal coordinates with


and 12V and CM, can be used
Yarn broken
OP4
Measurement as an input port for the yarn
broken signal

Reference 5V Reference Power , the


Power 5V Voltage Power reference point is at the GND DC:5V
Source terminal <100mA
Control Maximum Output
Signal of Control Terminal of Voltage Output of Pulse Voltage: 5V
SCK
stepper the stepper motor Maximum Output
motor Current: 20mA
Yatai Inverter YTB-S-LT User’s Manual

3.3 System Wiring

3.3.1 Basic Wiring Diagram of the converter

U
L1
~220V L2
V M1
W

PE
Tension AD1
RUN FWD DGT FRQ
control
Signal input 方式 ▲ 运行 U1
OP1
设置 ▼ 停复 V1 M2
OP2 W1
OP3
Yarn OP4
broken
OUT1 J1
CM
OUT2
J2
Pulse 12V
12V
Hall

INV 5V
SCK Driver
12V AFM
Board of
GND
Oil-Feeding Stepper
Motor ING Motor

Figure 3-4 Basic Wiring Diagram of the Converter

Notice: 1. Terminal of Primary Loop Terminal of Control Loop


2. Control loop is recommended to adopt the shielding line
3. OUT1, OUT2 are connected to indicator or relay externally

- 11 -
Yatai Inverter YTB-S-LT User’s Manual

3.3.2 Reference of the Loop Wiring

Table 3-4 Loop Wiring Reference Table

Power
Primary Rating
Input Circuit
Converter Model Input Capacity Output Output
Current
Power Current (A)
Wiring
2
(mm )
Single Phase
5A 0.4KW 2.5 1.5
YTB-S-LT-0.4KW 220V,1KVA
Single Phase
9A 0.75KW 4.5 2.5
YTB-S-LT-0.75KW 220V,2KVA

♦The longest distance of input and output lines ought to be within 300 meters in order to ensure the
electromagnetic compatibility requirements.
♦ Control circuit wiring and power circuit wiring should be separated from each other, can not be
placed in the same cell line pipe in order to avoid possible interference.
♦ Control loop should be selected with the multi-layer shielding cored wire, so as to reduce or avoid
the electromagnetic interference.
Yatai Inverter YTB-S-LT User’s Manual

4. Operation and Display

4.1 Keyboard Controller


4.1.1 Explanation of the Operating Panel
The size and appearance of the controller keyboard of YTB-S-LT series frequency converter can see
the note of Figure 4-1. .

LED display operating frequency (velocity), function code, parameter value, length or fault
code

Four light-emitting diodes display the operative mode. When operating, RUN bright; when PI
RUN FWD REV FRQ speed regulation FWD bright; when displaying extra-feeding parameter FRQ bright.

Pressing “Mode”key calls out the function code; Pressing “Setting” key calls out the original
方式 ▲ 运行
“停/复”key parameters; the▲ and ▼ key can be used to adjust parameter value. When adjusting the parameters,
pressing “Setting”key to input, pressing“Run” key or“Stop/Reset” key to control “Start-up” or
“Machine Halt”; in the fault mode pressing“Stop/Reset”key to reset the converter; in the function and

设置 ▼ 复 parameter mode pressing“Stop/Reset”key to select the place.

keyboard Shape Size: 52×76×13.6mm

Figure 4-1 Keyboard Controller


方式:Mode;运行:Run;设置:Setting;停/复:Stop/Reset;操作面板:Operating Panel(keyboard)

4.1.2 Explanation of the keys on the Keyboard

Table 4-1 Explanation of the keys

Key Name Explanation

In the Mode of Machine Halt or Operating this key can switch the display
方式 content, such as the Current Length, Setting Length, Current

Frequency(Velocity), Extra-feeding Display and Function Code;


“Mode” Key
Entering “Function Code Edit” display mode;

In the parameter modifying status, pushing down this key will return to the

display mode of “Function Code Edit” without saving the modified data.

- 13 -
Yatai Inverter YTB-S-LT User’s Manual

From “Function Code Edit” display mode to the display mode of “Function
设置
Code Parameter Modifying”, then in the “Function Code Parameter
“Setting” key
Modifying” display mode, this key is used for data storage and returning to

the “Function Code Edit” mode.

In the “Function Code Edit” display mode and “Function Code Parameter
▲ “Raising” key
Modifying” display mode, this key is used to increase data progressively.

In the “Function Code Edit” display mode and “Function Code Parameter
▼ “Drop” key
Modifying” display mode, this key is used to decrease data progressively.
运行 “Run” key Start-up the operation of the converter.

This key is a multiplex key:

1): Reset in the protection mode;


停/复
2): In the “Function Code Edit” display mode and parameter setting, this
“Stop/Reset” key
key is used to select the data’s place;

3): In the Machine Halted state,press this key 3 second successively can

forcible reset and clear the length.

4.2 Setting of the Function Parameters


User can change the parameters of the function code to carry out different applications. After power
on again, if user needs to set the parameters, he must input firstly the user’s password (the factory
setting value or restoring the factory setting value, the password is 8) in the display number 0-00.
Only after inputting the accurate password then can modify new password again.
Table 4-2 Steps to set the parameters
Step Key Operation Display
1 方式 Pushing the “Mode” key to display the function code. 0-00
Pushing the “Stop/Reset” key to select the data place,the selected
停/复
place is displayed with twinkle to show that this place is able to
2 be edited. If choose 0-00 and push the“▲/▼”key, than can select 0-00
the function code district. If choose 0-00 or choose 0-00 and push
“▲/▼”key, then can address the needed modified function code.
3 ▲ or ▼ Push the“▲/▼”key to select the needed function code. 0-05
Push the “Setting” key to read the setting data in the function
4 设置 1000
code. At this time, the default selected edited place is twinkle.
Push the “Stop/Reset” key to select the needed edited place and
5 停/复 the selected data place is displayed with twinkle to show that 1000
this place is able to be edited.。
Yatai Inverter YTB-S-LT User’s Manual

6 ▲ or ▼ Push the“▲/▼”key to modify the selected data place. 2000


Push the “Setting” key to store the setting data and return to the
or current function code.
7 设置 方式 0-05
Push the “Mode”key to display function code, but the changed
value is invalid.

Operations in Table 4-2 are indicated in Figure 4-2:

Figure 4-2 The Diagram of steps in


setting parameters

超喂显示 Extra-feeding Display 设置 Setting 显示 Display 停/复位 Stop/Reset


正确输入用户密码 Input the User’s Password Accurately(Current Display is 0-00)

- 15 -
Yatai Inverter YTB-S-LT User’s Manual

参数设置成功 Success of parameter setting

4.3 Illustration of the Display Items

Table 4-3 List of the display Items


Display Item Illustration

Process of the power on to reset, after reset the value of length is displayed.
-YT-
60.00 Current operating frequency, parameter’s setting value and so on.
1000 Display the current length of the spinning yarn.
0-00 Function code

Prompt of the spindle full, need to replace the spindle


OVER
□ Prompt of the yarn broken, need to connect yarn again.

Over-current protection instruction for the primary winding motor, the output
OC
current is too large(Fault)
Over-current protection instruction for Extra-feeding motor, the output current
OC1
is too large(Fault)

OE Over-voltage protection instruction, voltage at DC side is too high (Fault)

PO Under-voltage protection instruction, voltage at DC side is too low (Fault)

OL Overload protection instruction, the load is over weight.

Err1 Prompt the error of the incorrect password that the user entered.
Have no detected the Hall pulse of machine halt instruction when operated
Err2 time is passed the setting value of 4-02 or in the PI control the velocity is
too low.

Err3 Communication Breakdown

Err4 External Storage Breakdown


The Factory Values are being restored and display of dT…expresses that the
dT。。。 data are in communication.
rSt Prompt of the forcible reset

Sequence of the keyboard controller’s display:Current Length-Setting Length-Current Frequency-

Extra-feeding Display-Function Code-Current Length.

PI Control: Current Length-Setting Length-Current Velocity-Extra-feeding Display-Function Code

-Current Length.
Yatai Inverter YTB-S-LT User’s Manual

When display the Extra-feeding parameters, the indicator FRT on panel is bright.

Notice:When the Fault information is emerged, it is needed firstly to analyze and examine the cause of

the Fault, please don’t run the “Reset” operation immediately.

Matters Needed to Attention:

♦ In setting of the function parameters, beside that the parameters in the extra-feeding parameters district

can be modified in on-line operating, the other parameters must be modified in the Machine Halt state and

after the parameters are modified it is needed to forcible reset at first then can operate the machine

normally.

♦ The steps of modifying the password is the same as modifying parameters. After the password is modified

please safekeeping it properly.

♦ The setting steps of other parameters can refer to the illustrations above.

♦ Please don’t try to modify the parameters that are unwanted to alter.
♦ In operating, please take notice of that the start-up and machine halt of the extra-feeding motor and the
winding motor must keep synchronous basically. That is to say, the difference between the acceleration
time and the deceleration time of the winding motor and them of the extra-feeding motor cannot be too
large. So it is needed to debug their operation synchronously by function code 5-03 and 5-04. When
machine halt, must wait the two motors both stop firmly and the operating indicator has turned off, and then
the machine can be started-up again.

♦ When breaking the extra-feeding, the braking time is not suitable to set too long in order to avoid injuring

the motors.

♦ If do not intend to employ the extra-feeding motor, please set the 5-00 to 0.

♦ When employ the Swing Frequency, please adopt the internal counting, and don’t adopt the terminal’s

counting.

- 17 -
Yatai Inverter YTB-S-LT User’s Manual

5. Parameters and Function Codes


YTB-S-LT Series specific winding converter provides users with the following function parameters. By modifying

the value of these parameters, the frequency converter can meet various requirements of users.

5.1 Zoom Table of the Parameters and Function Codes


Table 5-1 Table of the Parameters and Functions Codes

Function Illustration of Factory


Setting Range Unit Change
Value
Code Function
0-00 User Password 0~9999 Non 8 ×

0-01 Acceleration Time Second 3.0 ×


0.1~300.0
0-02 Deceleration Time 0.1~300.0 Second
3.0 ×
District of Basic Winding Parameter

0-03 2~10 KHz 3 ×


Carrier Frequency

Compensation Torque
0-04 1~18 Non 4 ×
Curve

0-05 Setting of the Length 100~9999 Non 1000 ×

0:Frequency decrease

progressively Control
Type of Frequency
0-06 1:PI Control Non 0 ×
Adjusting
2:Frequency Sway Control
3:Frequency increase
progressively Control
4:Constant Tension
Restore the Factory
0-07 0: No 1: Yes Non 0 ×
Values
0-08 Preservation Non 0 ×
Display Selection of 0: Display Velocity
0-09 the Extra-feeding 1: Display Operating Non 0 ×
Parameter Frequency
Yatai Inverter YTB-S-LT User’s Manual

0-10 Preservation Non 0 ×


District of the Constant Velocity PI Control

1-00 PI Control Coefficient 1~20 Non 5 ×

1-01 PI Control Time 0.1~10.0 Second 0.1 ×

Target Velocity Meter/


1-02 80~1200 300 ×
Minute

1-03 Roller Diameter 10.0~50.0 mm 22.0 ×

1-04 Bobbin Diameter 30.0~200.0 mm 40.0 ×

0:Yarn Length=Setting of

the length
Unit for Displaying
1-05 Meter 0 ×
length of the Yarn 1: Yarn Length=Setting of

the length *10


2: Yarn Length=Setting of
the length *100

Function Function Factory


Setting Range Unit Change
Value
Code Illustration
2-00 Starting Frequency Hz 60.00 ×
Ending Frequency-150.0
2-01 Ending Frequency Hz 40.00 ×
10.00-Starting Frequency
Frequency-controlled District

Double Length
2-02 Non 15 ×
Coefficient 2~1500
Swing Standard
2-03 Hz 30.00 ×
Frequency 0.50~100.0
Amplitude of
2-04 Hz 5.00 ×
Swing Frequency 0~10.00

Swing Cycle
R
2-05 15 ×
Number of times in 0~30 /min

one minute

Rotate Speed
2-06 Non 100 ×
0~200
Coefficient

- 19 -
Yatai Inverter YTB-S-LT User’s Manual

Function Code 3 District is Invalid

Time for Beginning


4-00 Sec 3.0 ×
District of the synthesis parameters

Detect the time of 0.0~20.0

Yarn broken

Is or not Machine 0:Yes 1:No


4-01 Non 0 ×
Halt for no pulse?
2:Internal Counting

Delay Machine
4-02 Halt-Time of no 5.0 ×
0.0~10.0 Non
pulse

0:Machine Halt, Indication of

OUT1 Selection of Yarn broken Output


4-03 Non 0 ×
Output Terminal 1: Indication of Spindle full

Function 2: Indication of Adjustable

Machine Halt Output


OUT1 Output
4-04 Sec 5.0 ×
Lasting Time 0.0~10.0
OUT2 Selection of
0: Indication of Operating
4-05 Output Terminal Non 0 ×
Function
1: Indication of Machine Halt
Maximum Frequency
4-06 Output of OUT1 at Hz 0.00 ×
0.00~20.00
Machine Halt
4-07 Preservation Non 0 ×

4-08 Preservation Non 0 ×

4-09 Non 0 ×
Selection of Yarn 0:Clear the Yarn broken Mark

broken with pushing Reset

1:Control Yarn broken Mark


Yatai Inverter YTB-S-LT User’s Manual

with the Yarn broken Signal

Delay Time for


4-10 0.1~300.0 Sec 10.0 ×
Beginning of the PI

Control

Protected Value for


4-11 20~100 m/min 50 ×
the PI Control
0: No Voltage Output
Type of Outputting 1: Output Fixed Value
4-12 non 0 ×
2:Output directly proportional
Analog Voltage to Winding Frequency

Output Ratio
4-13 0~100 % 0 ×
Coefficient

Output Modify
4-14 1~200 % 100 ×
Coefficient

Function Function Factory


Setting Range Unit Change
Value
Code Illustration

0:Extra-feeding invalid

1:Constant Velocity
Setting of the
2:Varied Velocity
operating Mode of
5-00 Non 0 ×
3:Frequency Increase
the Extra-feeding
Extra-feeding Parameter Distract

4: Varied velocity Track


Motor
5:Varied Velocity2
6:Extra-frequency
decrease progressively
Target velocity of
the Extra-feeding
5-01 80~1500 m/min 600 ×
motor

5-02 30.0~100.0 mm 72.5 ×


Extra-feeding
- 21 -
Yatai Inverter YTB-S-LT User’s Manual

wheel Diameter

Extra-feeding
5-03 Sec 3.0 √
Acceleration 0.1~300.0

Time

Extra-feeding
5-04 0.1~300.0 Sec 3.0 √
Deceleration

Time

Extra-feeding
5-05 2~10 kHz 3 ×
Carrier Frequency
Extra-feeding
Torque
5-06 1~18 Non 6 ×
Compensation

0: Machine Halt with


Selection of the
Deceleration
Extra-feeding
5-07 Non 0 √
1: Machine Halt with
Motor Operation
high speed
in the Yarn broken 2: Machine Halt with
Direct Current Brake

0: Machine Halt, Reset

OP3 Function 1: Reset, Quick Halt of


5-08 Non 0 √
Selection the Extra-feeding
2: Reset,Brake of the
Extra-feeding

Extra-Feeding
5-09 5-14~120.00 Hz 50.00 √
Starting

Frequency

5-10 Hz 60.00 √
Extra-feeding Stop 5-09~120.00
Yatai Inverter YTB-S-LT User’s Manual

Frequency

Increment of the
5-11 1~200 m 100 √
winding length
Value of the
Extra-feeding
5-12 increased velocity 0.0~8.0 m/min 1.0 √

Velocity Track
5-13 1.00~4.00 Non 1.20 √
Coefficient

Extra-feeding
5-14 0.00~25.00 Hz 0.00 ×
Start-up frequency

Extra-feeding
5-15 0~60 V 40 √
Brake voltage

Extra-feeding
5-16 0.0~10.0 Sec 0.5 √
Brake Time
Starting
Frequency of the
5-17 0.00-10.00 Hz 5.00 √
Extra-feeding
Brake

√ Can modify in the states both operating and machine halt.

× Can modify only in the machine halt state but cannot modify in the operating state and can modify the

parameters on debug probation. After finishing the process of debug, please do not modify again the

parameters to the greatest extent. If it is in the state of displaying the function code in operating state,

cannot halt the machine with the keyboard.

5.2 Detailed Explanation for the Function Codes


Function Distract 0
0-00 Setting of the User
Setting Range: 1~9999 Factory Value: 8
Password

In order to prevent the converter parameters have been changed arbitrarily by other personals, a password function

is set up for operating this converter. Only the user inputs the accurate password, the parameters then can be

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Yatai Inverter YTB-S-LT User’s Manual

modified. The Factory Value of the password is 8; the user can set it with another number by his desire. After

modifying, please save valid password properly.

0-01 Acceleration Time Setting Range: 0.1~300.0S Factory Value: 3.0

Acceleration time is the time of the period from 0Hz to 50 Hz in beginning operation of the converter. This

parameter is inappropriate to set too short, if that it is easy to jump to “OC” protection.

0-02 Deceleration Time Setting Range: 0.1~300.0S Factory Value: 3.0

Deceleration Time is the period from 50Hz to 0Hz of the converter operating frequency in deceleration

process. This parameter is inappropriate to set too short, if that it is easy to jump to “OE” protection.

0-03 Carrier Frequency Setting Range: 2~10 KHz Factory Value: 3

Carrier Frequency is namely the chopper frequency, which means the pulse frequency of PWM waves of the
converter output. The higher the Carrier Frequency, the lower the electromagnetic noise of the motor; but the

wear and tear of the switch would increase and the temperature rise also will be raised. So with the power of the
converter increasing, ought to decrease the Carrier Frequency.

0-04 Selection of the Torque


Setting Range: 1~18 Factory Value: 4
Compensation Curve

In order to compensate the torque characteristics of the motor at lower frequency, the converter set up the following

torque compensation curve (V / F curve), which should be used in accordance with the specific circumstance, in

general circumstance do not have to be adjusted again.

输出频率 Output Frequency; 输出电压 Output Voltage


Yatai Inverter YTB-S-LT User’s Manual

0-05 Length Setting Setting Range: 100~9999


Factory Value: 1000

This parameter refers to the length of spinning yarn, used together with 1-05 and 2-02, can set different

spinning length, see the function introduction of 0-05 and 2-05 for details.

0:Frequency Decrease Progressively Control

0-06 Frequency Adjusting 1: PI Control Factory


Value: 0
Mode 2: Frequency Swing Control

3: Frequency Increase Progressively Control

When 0-06=0, selecting frequency decrease progressively mode to operate, its detailed function code

setting can be seen in the introduction of frequency control district(District of Function Code 2).

When 0-06=1, selecting constant velocity mode to operate, its detailed function code setting can be seen in

the introduction of constant velocity district(District of Function Code 1).

When 0-06=2, selecting frequency swing control mode to operate, its detailed function code setting can be

seen in the introduction to the frequency control district(District of the Function Code 2).

When 0-06=3,selecting frequency increase progressively mode to operate, its detailed function code

setting can be seen in the introduction to frequency control district(District of the Function Code 2).

Because the Starting Frequency must be larger than the Stopping Frequency, then when frequency increase

progressively, the frequency is increased from the Stopping Frequency to the Starting Frequency. If the

Stopping Frequency is equal to the Starting Frequency then the frequency converter is operated according

to the Starting Frequency.

0: Do not restore all the Factory


0-07 Restore the Factory
Factory Value: 0
Values
Values
1: Restore all the Factory Values

This parameter can clear all the settings and restore all the parameters of the converter to their Factory

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Yatai Inverter YTB-S-LT User’s Manual

Values, that is to say, if choosing its value as 1, then pushing the setting key can make all the parameters

restore to their Factory Values. During the process of restoring the Factory Values, the “dT...” is displayed

to express the data are in transferring: “data transferring”.

Function District 1 (When 0-06 is set as 1, this parameter district is valid.)


1-00 PI Control Coefficient Setting Range: 1~20 Factory Value: 5
1-01 PI Control Time Setting Rang: 0.1~10.0 S Factory Value:0.1

1-02 Velocity Setting Rang: 80~1200 m/min


Factory Value: 300

Parameter 1-02 is used to set the target velocity, namely the reference velocity of PI control; the parameters
1-00 and 1-01 are mainly used to control the response speed and control amplitude. If the user requires the
rapid response for the change, he can set the parameter 1-01 to a smaller value; otherwise he should set it
larger. If the user requires the extent by control every time with larger than the last one, he can set the
parameter 1-00 as a slight large value (but inappropriate too large, if that it is easy to produce oscillation),
else should set it smaller. Users can set these two parameters according to the actual situation, until to its
suitable state.

1-03 Roller Diameter Setting Range:10.0~50.0 mm


Factory Value:22.0

This parameter is used to count the length of the spinning yarn and the velocity. By the sensor mounted on

the converter, sampling the pulses which are passing through the OP2 Port on the terminal and sending to

the CPU, then make the count of the length. As an instance: if 1-03 is set to 22.0 mm, 10 pulses every

minute then the velocity is 22.0*3.14*60*10/1000=41.1 m/min. Every 14.5 pulses (1000/22.0/3.14=14.5)

the length is increased by 1m.

1-04 Yarn Bobbin Diameter Setting Range: 30.0~200.0 mm Factory Value: 40.0

This parameter is valid only for the empty spindle. It is mainly set up for estimating the operating velocity

in the empty spindle state to make it convenient to operate immediately with near the setting velocity at the
Yatai Inverter YTB-S-LT User’s Manual

beginning time, and then PI control the velocity. For instance: if 1-04 is set up to 40.0 mm,1-02 is set up to

300m/min, then if 1 Hz is estimated according to 30 R/min, the target frequency for beginning operating is

300*1000/40.0/30/3.14=79.62Hz. When the target frequency setting up is above 150 Hz,for the

purpose of protecting the machine equipment, the converter still operates according to 150 Hz.

Setting Range

0: Yarn Length=Length Setting

1: Yarn Length=Length
1-05 Unit for Displaying the
Factory Value: 0
Yarn Length
Setting*10

2: Yarn Length=Length

Setting*100

In the mode of constant velocity, this parameter is used to select the display accuracy of the digital display

indicator, which is coordinately used with the function code of 0-05 to complete counting of the different

length. For instance: if 0-05 is set up as 1000 and 1-05 is set up as 0 then the length of the spinning yarn is

with the maximum value of 1000m and the display length is with the minimum value is 1 m; otherwise if

the 1-05 is set up as 1, then the length of the spinning yarn is with the maximum value of 10000m and the

display length is with the minimum value of 10m; else if the 1-05 is set up as 2 then the length of the

spinning yarn is with the maximum value of 100000m and the display length is with the minimum value of

100m. The users can set up them according to the actual situation.

Function 2 (Only the 0-06 is set up as no “1”, the parameters in this data district are valid.)
Setting Range: Lower Limit
2-00 Starting Frequency Factory Value: 60.00
Frequency~150.0Hz
Setting Range: 10.00Hz~Upper
2-01 Stopping Frequency Factory Value: 40.00
Limit Frequency

The Parameter 2-00 together with 2-01 can satisfy different spinning requirements.

When control with frequency decreasing progressively, the Starting Frequency refers to the target frequency

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Yatai Inverter YTB-S-LT User’s Manual

of the converter at the beginning of spinning (Spindle Empty). Along with the changing of the spinning

length, the frequency is also decreasing as well. If the machine halts without full yarn, then the target

frequency at operation of the next time is just the frequency at the time of machine halt. The Stopping

Frequency refers to the frequency of the spindle full, as shown in Figure A.

When control with frequency increasing progressively, the Stopping Frequency refers to the target

frequency of the converter at the beginning of spinning (Spindle Empty). Along with the changing of the

spinning length, the frequency is also increasing as well. If the machine halts without full yarn, then the

target frequency at operation of the next time is just the frequency at the time of machine halt. The Starting

Frequency refers to the frequency of the spindle full, as shown in Figure B.


For instance, if the Starting Frequency is 60Hz and the Stopping Frequency is 40Hz, then along with the
changing of the spinning length (this moment the radius of spindles also gradually increase and the velocity of
the spindle is also increasing; if operating with a fixed frequency then it is possible to form the spindle in the inner

loose and outer tight state), the relation between the operating frequency and the yarn velocity is shown as Figure A;

if the starting frequency is 50Hz and the Stopping Frequency is also 50Hz, the relation between the
operating frequency and the yarn velocity is shown as Figure C.


50H Z
线
40H Z 速
A C 度
0 0
时间 时间

线
40H Z 速
B

0 0
时间 时间

50H Z 线

C 度
0 0
时间 时间

时间 Time; 纱线速度 Yarn Velocity

From Figure A it can be seen that if operating is in decreasing progressively from the Starting Frequency to

the Stopping Frequency, the velocity of the yarn is intended to stable. From Figure C it can be seen that the
Yatai Inverter YTB-S-LT User’s Manual

operating will be according to a general constant frequency and together with the diameter increasing of

yarn bobbin, the velocity of the yarn also gradually increases as well. However the Figure B adopts the

operating mode of increasing progressively from the Stopping Frequency to the Starting Frequency, it can

increase the velocity of the yarn effectively and make the efficiency of spinning able to be improved

obviously.

2-02 Double length Coefficient Setting Rang: 2~1500 Factory: 15

This parameter refers to the needed pulse’s number when the length counting increasing one unit. This

parameter must be used together with the 0-05 function code to accomplish the counting for different length.

For instance: If the parameter 0-05 is set up to 1000 and the parameter 2-02 is set up to 20, which expresses

the motor revolving 20 circles(the length counting pulse sensor send out 20 long pulses ) the length value

increases one unit. If the parameter 2-02 is set up to 200, then when inputting 200 pulses then can increase

the length value increasing one unit. Therefore, by expansion of this double length coefficient it can

increase the counting length; user can set up it according to the specific situation.

2-03Swing Standard Frequency Setting Range:0.50~100.0Hz Factory Value:30.00


2-04Swing Frequency
Setting Range:0~10.00Hz Factory Value:5.00
Amplitude
2-05 Swing Cycle Times Setting Range:0~30 times/min Factory Value:15
2-06 Speed Coefficient Setting Range:0~200 Factory Value:100

When selecting the swing frequency, namely, set up 0-06=2 and 4-01=2,the converter will take the

frequency set up by the parameter 2-03 as the center to sway up and down and the amplitude of the swing is

the setting value of 2-04. The 2-05 is point to the times of period in one minute, which takes the standard

frequency as the center to sway up and down. The 2-06, the speed coefficient refers to the compensation

for the internal counting(4-01=2); its Factory Value is 100 without compensation. If the length counting

speed is too high, then can decrease this value, else if the length counting speed is too low can increase this

value to compensate it till the length counting can reflect its actual value. When adopting the swing

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Yatai Inverter YTB-S-LT User’s Manual

frequency, the operation process is shown in the Figure below.

Setting up the 2-03 and 2-04 must ensure (2-03)-(2-04)>0.50Hz, otherwise the lowest operating frequency
is 0.50Hz and bring about the cycle period inaccurate. While setting up the parameters, the acceleration and
deceleration time are easy to be too long. If the acceleration and deceleration time are too long, then the
amplitude of the operating frequency is unable to achieve the setting value(2-03 + 2-04,2-03-2-04),
namely diminish the swing amplitude. As shown in the following figure:

运行频率 Operating Frequency;运行时间 Operating Time;每分钟 Every Minute;1 次Each Time

Function Code 3 District

The parameters in this district are in preservation; please do not set up casually.
Yatai Inverter YTB-S-LT User’s Manual

Function Code 4 District


4-00 Delay Detect the Yarn
Factory Value:3.0
broken Time Setting Range:1.0~20.0 S

Because at the beginning of the converter’s operation the yarn is still up on the spindle, the sensor for yarn

broken would account the yarn has been break, this parameter must be set up to make the converter not treat

the signal of yarn broken in this period of time.

4-01 Is machine halt or not if Setting Range:0:Yes 1:No


Factory Value:0
without pulse 2:Internal Counting

When 4-01=0 and 1, please see 4-02 for detailed introduction.

The 4-01=2 is the special function when the converter is in using of the swing frequency and is an internal

counting function. The details can be seen in the introduction of the swing frequency function in the district

of the function code 2.

4-02 Delay Machine Halt Time


Setting Range:1.0~10.0 S Factory Value:5.0
without Pulse

In operating of the converter, the spinning length is counted. When 4-01 is set up to “0” and without pulse

input in the time which is set up by the parameter 4-02 continuously, the converter will stop its operation

and display the err information (Err2). But if 4-01 is set up to “1” and without pulse input then besides the

operation will stop in the PI control constant velocity mode, the converter will be running as usual in other

control modes.

0:Machine Halt, Indication of Yarn

4-03 OUT1 Selection of broken Output 1: Indication of


Factory Value:0
Output Terminal Function
Spindle full 2: Indication of

Adjustable Machine Halt Output


4-04 OUT1 Output Lasting
Setting Range:0.0~10.0 S Factory Value:5.0
Time
4-06 Maximum Frequency
Setting Range:0.00~20.00 Factory Value:0.00
Output of OUT1 at Machine Halt

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Yatai Inverter YTB-S-LT User’s Manual

4-03 is set up to “0”, then when machine halt or yarn broken, between OUT1 and 12V there are several

seconds output; if 4-03 is set up to “1”, there are several seconds output when yarn is full. The output time

is set up by 4-04. If 4-03 is set up to “2”, then the starting time point and the lasting time will be adjustable.

During the system halt process, when the driving frequency of winding motor is lower than the value set by

4-06, OUT1 begins to output, and will last for the time set by 4-04, then stop output automatically.

4-05 OUT2 Function Selection of Setting Range: 0: Indication of Operating


Factory Value:0
the output terminals 1:Indication of Machine Halt

OUT2 as the output indication of the converter, when the 4-05=0, between OUT2 and 12V,there are 12V

to output and vanish after machine halt; when 4-05=1, only in the machine halt mode between OUT2 and

12V, there are 12V to output.

Setting Range:

4-09 Selection of the Yarn 0:Clear the Mark of Yarn broken


Factory Value:0
broken
by pushing the Reset Key
1: Control the Yarn broken Mark
by the Yarn broken Signal

When 4-09=0, after yarn broken the converter can display the signal of yarn broken immediately, only

push the “Reset” key then can clear the mark of yarn broken.

When the 4-09=1, after yarn broken the converter can display the signal of the yarn broken and the yarn

broken signal will be clear automatically. If before halting the machine the yarn broken signal has been

cleared, then the mark of yarn broken will be cleared automatically after 5 seconds displayed with its

display mark.

4-10 Delay Beginning PI


Setting Range:0.1~300.0 S Factory Value:10.0
Control Time

The Function Code 4-10 refers to that when the converter operates to its target velocity and goes through

the time delay set by the parameter 4-10, then the PI control begins to act. Its Factory Value is 10Sec. User
Yatai Inverter YTB-S-LT User’s Manual

can adjust it according to his requirements.

4-11 Protection Value of PI


Setting Range:20~100 m/min Factory Value:50
Control
The Function Code 4-11 means that when the difference between the target velocity and the actual velocity
exceeds the setting value of 4-11, the converter will jump to the protection of Err2. As an example, if user
adopts PI control but the contact being bad between the compression roller and yarn bobbin, it will cause
the rotation of the compression roller with lower speed, and then causes further the larger difference
between the target velocity and the actual velocity, and therefore to prompt the machine jumping to Err2
protection. In such situation the user should set up the value of this function code appropriately larger but
not suitable over too. The Factory Value is 50. User can adjust it by his need.

Function Code 5 District, the setting District of the Extra-feeding parameters

Setting Range:

0: Extra-feeding is invalid

1: Constant Velocity
5-00 Setting of the
2: Variable Velocity
Extra-feeding Motor Operating Factory Value: 0
Mode
3: Frequency Increase

4: Velocity Tracking

5: Variable Velocity 2
6: Extra-feeding Frequency
Decrease Progressively

5-00=0,Extra-feeding Motor Invalid: U1, V1 and W1 have no voltage output.

5-00=1,Constant Velocity: The velocity of Extra-feeding is constant; the value of the velocity is

determined by the Function Codes of 5-01 and 5-02.

5-00=2,Variable Velocity: The Extra-feeding motor increases continuously on the basis of the setting

velocity of 5-01 and according to the setting values of 5-11 and 5-12.

5-00=3,Frequency increase: This function together with the setting length and along with the increase of

the winding length can make the frequency increase progressively from the Extra-feeding Starting

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Yatai Inverter YTB-S-LT User’s Manual

Frequency (Function code 5-09) until to the Extra-feeding Stopping Frequency (Function Code 5-10) and

the yarn bobbin is in spindle full.

5-00=4, Velocity Tracking: The machine operates with the Extra-feeding velocity directly proportional to

the winding velocity and the proportional coefficient is determined by the Function Code 5-13.

5-00 = 5,,Variable Velocity 2: The Extra-feeding motor decreases continuously on the basis of the setting

velocity of 5-01 and according to the setting values of 5-11 and 5-12.

Interrelated Function Code: 5-00=5, 5-01 is the target velocity of the Extra-feeding, 5-11 is the winding

length increment and 5-12 is the Extra-feeding velocity increasing value.

5-00 =6,Frequency Decrease Progressively: This function together with the setting length and along with

the increasing of the winding length can make the frequency decrease progressively from the Stopping

Frequency (Function code 5-10) until to the Extra-feeding Starting Frequency (Function Code 5-09) and the

yarn bobbin is in spindle full.

Interrelated Function Code: 5-00=6, 5-09, 5-10 and 2-02.

The relation between the Extra-feeding velocity and the rolling speed: Velocity= Diameter of the

Extra-feeding*3.14*3.14*Speed.

No matter what mode the Extra-feeding Motor operates in, please set reasonably the diameter of the

compression roller(Function Code 1-02).

5-01 Setting of the Setting Range : 80 ~ 1200


Factory Value:600
Extra-feeding Velocity m/min
5-02 Diameter of Extra-feeding
Setting Range:30.0~100.0 mm Factory Value:72.5
Wheel

Computing Formula of the Extra-feeding velocity: Extra-feeding velocity= Diameter of Extra-feeding

*3.14*Speed. Owing to the maximum speed of the Extra-feeding Motor is 4200 R/min, when setting the

velocity, must consider whether the diameter of the Extra-feeding wheel can meet the user’s needs. For

instance: If the diameter of the Extra-feeding wheel is 72.5mm and the speed of the Extra-feeding motor is

2800 R/min, then the Extra-feeding velocity=0.0725*3.14*2800=637 m/min.


Yatai Inverter YTB-S-LT User’s Manual

5-03Extra-feeding Acceleration
Setting Range: 0.1~300.0 S Factory Value:3.0
Time
5-04Extra-feeding Deceleration
Setting Range: 0.1~300.0 S Factory Value:3.0
Time
For the purpose of synchronous operation of the Extra-feeding and the Winding,please debug on-site the
acceleration and deceleration time of the Extra-feeding motor to make both of them synchronous reliably. Because

the acceleration and deceleration setting time is the needed time that the frequency of the converter operates from 0

Hz to 50Hz or from 50Hz to 0Hz, and that the target frequencies operated of the winding and extra-feeding motors

are frequently different, when debugging the winding motor operating in mode of frequency decrease progressively,

constant velocity and swing frequency, the user should suitably set the acceleration and deceleration time to

guarantee that while the winding motor operates to its target frequency, the extra-feeding motor can achieve its

target frequency at the same time and while the winding motor decreases to 0 Hz, the extra-feeding motor also

decreases to 0Hz simultaneously.

5-05 Extra-feeding Carrier


Setting Range: 2~10 KHz Factory Value:3
Wave Frequency
5-06 Extra-feeding Torque
Setting Range: 1~18 Factory Value:6
Compensation

Carrier wave frequency is the pulse frequency of the converter’s output PWM wave. The higher the carrier
wave frequency, the lower the electromagnetic noise of the motors; but the wear of converter’s switch and
the temperature rise will increase. The Torque Compensation is mainly to increase the output torque of the
converter at low frequency. The larger the compensation, the larger the torque at start-up, but it will
increase attack to the motors. Therefore the user may set up 5-06 according to the actual situation.

Setting Range:

5-07 Selection of the 0:Speed decrease and Machine


Extra-feeding Motor’s Operation Factory Value:0
when Yarn broken Halt

1:Fast Machine Halt


2: DC Braking Machine Halt

5-07 = 0: After yarn broken, the Extra-feeding motor stops its operation according to its original

deceleration time. It is applicable to the situation without requirement to the Extra-feeding during yarn

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Yatai Inverter YTB-S-LT User’s Manual

broken.

5-07=1: After yarn broken, the Extra-feeding motor stops its operation in the mode of fast machine halt. It

is applicable to the situation with the requirement to stop the Extra-feeding motor rapidly.

5-07=2: After yarn broken, the Extra-feeding motor stops its operation in the mode of fast machine halt

with braking; the braking voltage and braking time are determined by the function code of 5-15 and 5-16. It

is applicable to the situation that the fast machine halt can not satisfy the user’s requirement.

Setting Range:

0: Machine Halt, Reset and

5-08 Selection of the Function Forcible Reset


Factory Value:0
OP3
1: Reset and Extra-feeding Fast

Stop
2: Reset and Extra-Feeding
Braking
5-08=0: Shorting circuit the terminals of OP3 and CM, the winding motor and the extra-feeding motor
both stop and will reset when machine fault, short-circuit 3 seconds will start up the mandatory reset.
5-08=1: Shorting circuit the terminals of OP3 and CM, the winding motor stops and the extra-feeding
motor is in fast stop and will reset when machine fault, short-circuit 3 seconds will start up the mandatory
reset.

5-08=2: Shorting circuit the terminals of OP3 and CM, the winding motor stops and the extra-feeding

motor is in fast stop with braking. The braking voltage and the braking time are determined by the function

codes of 5-15 and 5-16 and will reset when machine fault, short-circuit 3 seconds will start up the

mandatory reset.

5-09 Extra-feeding Starting


Setting Range: 5-14~5-10 Factory Value:50.00
Frequency
5-10 Extra-feeding Stopping
Setting Range:5-10~75.00Hz Factory Value:60.00
Frequency
When 5-00=3,it is similar to increase progressively frequency control mode in the main winding. It is
applicable to the situation of the winding motor with constant frequency and the extra-feeding motor with
Yatai Inverter YTB-S-LT User’s Manual

increasing frequency. It is commonly applicable to the situation of smaller textile yarn bobbin and then able
to increase the spinning velocity in the allowable range of the extra-feeding velocity. As an example, if
the setting length is 1000 m, 5-09=50Hz and 5-10=60Hz, then while the winding length increases from 0m
to 1000m the operating frequency of the extra-feeding increases from 5-09 to 5-10.

When the 5-00=6, it is similar to decrease progressively frequency control mode in the main winding that in

the range of the setting length the extra-feeding frequency decreases progressively with a constant speed.

In the function of the progressive decrease of the extra-feeding frequency the parameter 5-09 is the

Stopping Frequency and the 5-10 is the Starting Frequency. The Extra-feeding frequency will decrease

progressively from 5-10 to 5-09. When the winding adopts the constant velocity, and extra-feeding adopts

the frequency increase or decrease progressively, must pay attention to that the double-length coefficient

should be consistent with the unit of 1-05 (namely the representative units of length should be same each

other).

5-11 The Increase Value of the


Setting Range:1~200 m Factory Value:100
Winding Length
5-12 The Velocity Increase
Setting Range:0.0~8.0 m/min Factory Value:1.0
Value of the Extra-feeding

When the 5-00=2, the setting parameters of the 5-11 and 5-12 are valid. After the winding and the

extra-feeding come into stable operation, when the winding length increases the setting value of 5-11 once,

the extra-feeding will base on the setting value of 5-01, to increase the setting value of 5-12. As an example,

if 5-01=500m/min, 5-11=80m and 5-12=4 m/min, then in operation, when the velocity of the extra-feeding

achieves 500m/min, then to begin the accumulation of the winding length and the extra-feeding velocity

will increase 4m/min while the actual value of winding length increase 80m once.

When 5-00=5, after the winding and the extra-feeding come into stable operation, when the winding

length increases the setting value of 5-11 once, the extra-feeding will base on the setting value of 5-01, to

decrease progressively the setting value of 5-12.

5-13 Tracking Coefficient of


Setting Range:1.00~4.00 Factory Value:1.20
the Velocity

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Yatai Inverter YTB-S-LT User’s Manual

When the 5-00=4, this parameter is valid. The operating velocity of the extra-feeding motor is proportional

to the velocity of the winding motor, so for various yarn the user should set the different and appropriate

proportional coefficient to meet the sufficient extra-feeding amount. For instance, in this mode firstly need

to preset the velocity of the extra-feeding motor, otherwise would cause the yarn broken. If the velocity of

winding is predict 500m/min after completing the start-up process and the Tracking Coefficient 5-13=1.20,

then the setting value of 5-01=500*1.2=600m/min. In order to make the pressure roll reflect the velocity

better, it is needed to begin its control after delay automatically a period of time (about 10 seconds).

5-14 The Star-up Frequency of


Setting Range:0.00~25.00Hz Factory Value:0.00
the Extra-feeding Motor
This parameter is used to increase the initial operating frequency, convenient for the start-up of the
Extra-feeding motor. It is applicable to the situation with difficult start-up of Extra-feeding motor.

5-15 Extra-feeding Braking


Setting Range:0~60 V Factory Value:40
Voltage
5-16 Extra-feeding Braking
Setting Range:0.0~10.0 Sec Factory Value:0.5
Time
5-17 Extra-feeding Braking
Setting Range:0.00~10.00 Hz Factory Value:5.00
Starting Frequency

When needing the braking, such three parameters are valid. The Braking Voltage and the Braking time are

not suitable too large so as to avoid damaging the extra-feeding motor.


Yatai Inverter YTB-S-LT User’s Manual

The Matching Table for the operation of the Winding and Extra-feeding Motors:
The Operating Mode of the Winding Motor The Operating Mode of the Extra-feeding Motor
Without the
5-00=0
Extra-feeding Motor
5-00=1 Constant Velocity
Frequency Decrease
0-06=0 5-00=2 Variable Velocity
Progressively
5-00=3 Frequency Increase
Tracking of the
5-00=4
Velocity
Without the
5-00=0
Extra-feeding Motor
5-00=1 Constant Velocity
5-00=2 Variable Velocity
0-06=1 Constant Velocity PI Tracking of the
5-00=4
Velocity
5-00=5 Variable Velocity 2
Frequency Decrease
5-00=6
Progressively
Without the
5-00=0
0-06=2 Swing Frequency Extra-feeding Motor
5-00=1 Constant Velocity
Without the
5-00=0
Extra-feeding Motor
0-06=3 Frequency Increase 5-00=3 Frequency Increase
Tracking of the
5-00=4
Velocity

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Yatai Inverter YTB-S-LT User’s Manual

6. Debugging and Application


Before the products manufactured by our company are delivered out from factory, all have inspected
comprehensively. However the process of loading, discharging and transportation, all may bring harmful
effect to the products. For that reason, after you get the products, you should test them all-round in
accordance with the following specific steps firstly:

6.1 Debugging Operating


6.1.1 Debugging Wiring
Power Supply through the air switch connects the power input terminals L1 and L2, the ground wire connects
to PE and put the output terminals U,V and W to the winding motor and U1,V1 and W1 to the Extra-feeding
motor.

6.1.2 Inspection before Power On


◆ Whether or not the converter is installed in the environmental requirements

◆ Whether or not the wiring of converter is correct and the sectional area of the power circuit is satisfactory.

◆ Whether or not the rating input voltage and the rating input power can match to the AC power source.

◆ When finished the wiring, it is to be sure that inside the converter and on the field must put in order.
◆ The converter must be operated by the specially trained technicians.

6.1.3 Debugging with Power on


1. After convinced that the connection is right and every preparation is ready, then can put on the power to
the converter. After the power supply is put on, the keyboard controller displays “-YT-”, about after 5
seconds, the converter enters its normal standby mode and displays the length of last time of the machine
operating.
2. Entering into the parameter’s setting mode, its concrete steps please refer to the “Operation Illustration of
the Keyboard.”
3. After finishing the parameter’s setting, pushing the operating key can make the converter run and can
employ the electromagnetic or electrodynamics multi-meter to measure and test the output voltage of the
converter. It must be sure that the three phase voltage of the terminals U, V, W and U1, V1, W1 ought to
balance, namely each voltage between every two phase must be equal by each other. When the operating
frequency attains 50Hz, the output voltage by measuring should be equal to 220V and the three voltages of
the three phases ought to be equal.
Yatai Inverter YTB-S-LT User’s Manual

6.2 Normal Operating

1. According to the site specific requirements, connect the pulse sensor for counting the length of yarn and

the sensor for yarn broken.

2. In accordance with the spinning requirement, other parameters can be set up.

3. Commissioning operation with motor: Examining the rotation direction of winding motor is or isn’t

identical to the requirement. If not, the user must change two random output line of U, V and W; and it is also

needed to examine the rotation direction of the Extra-feeding is or isn’t consistent with the requirement, if not,

the user must also change two random output line of U1,V1 and W1. (Notice: when wiring again, must cut

off the power supply!)

4. Observing the operating status of the yarn spindle: Analyze the degree of tightness and mellowness of the

yarn spindle and refer to the parameter’s setting explanation in detail to find out the improper parameters and

alter them carefully till they can satisfy the requirements of your spinning.

5. Configure the trained professionals to operate such as the actions of handling the yarn broken, spindle

changing and other matters and to treat some simple machine faults. ( Detailed can be seen in

Chapter7-Recovery Processing and Routine Maintenance).

6. If still have some problems that cannot resolve, please according to the communication method to contact

us for resolving. At the same time we welcome you to send information back the insufficiency of this

converter to us. We will strive for improving.

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Yatai Inverter YTB-S-LT User’s Manual

7. Recovery Processing and Routine Maintenance


In the actual use of the converter, due to be reflected by environment and working condition, it is possible to
take place some error protection and abnormal phenomena. This chapter has given the processing method of
some common faults.

7.1 Abnormal Information and its Treatment


This machine is provided with the protection functions of over current, over voltage and overload. Once the
fault occurred, the converter immediately stops its output and displays the corresponding fault type. Table 7-1
lists the common faults and their simple measures to deal with.

Table 7-1 Common Faults Phenomena and Their Measures to Deal with
Fault Display Illustration Cause Measures to Deal With
Over Current
OC(Winding) *Too short Increase Time * Increase the acceleration time
OC1
(Extra-feeding) *Short Circuit on the output side *Whether the motor cable is

* Motor blocked damaged.


* VF Compensation improper
*Examine whether or not the

motor is overload.
*Decrease the V/F
compensation value
OE DC Over voltage
* Too high the Power Voltage *Check whether or not input

*Too large the Load Inertia the rating voltage


* Too short the speed decrease *Increase the speed decrease
time time
OL Overload *Too high the Load
*Decrease the Load
*Augment the converter
Err1 Input Error *Setting Parameters without *Re-input the accurate
breaking open the password password

Err2 Without Pulse


Signal * Without the Hall Signal *Inspect the connecting line of
* Pressure Roller without contact
well Hall Element
* Inspect whether or not the
pressure roller is contacted well
Err3 Communication
Breakdown
Yatai Inverter YTB-S-LT User’s Manual

External Storage
Err4
Breakdown
OT System Over
Temperature
Yarn broken
□ * Yarn has Broken *Inspect whether or not the
* Damage of the yarn probing
device yarn is broken

*Inspect whether or not the

Yarn Probing Device is

damaged
Motor not Rotation
*Wiring Error *Inspect the power and control

*Setting Error lines


*Load is too high
*Inspect the Parameter’s setting

*Increase the output capability

of the converter
Tripping Operation Too large the
of the Power circuit current *Short Circuit on the input side *Inspect the Input Lines
Supply
*Too low capability of the Air *Inspect the capability of the

Switch air switch


*Overload the Motor
*Decrease the load

7.2 Motor Faults and Its Corrective Measures

Table 7-2 Motor Faults and Its Corrective Measures


Fault Inspection Item Corrective Measures
Whether or not the power voltage Put on power supply; Inspect the
is normal? wiring
Whether or not the three phase Cut off power supply and put on it
Motor not Rotation
output is normal? again
Whether or not the motor is
Decrease the load
blocked?
Wiring of U、V、W is or isn’t
Motor Rotation Direction Error Correct the wiring
accurate?
Whether or not the load is over? Decrease the load
Rotation of Motors is not stable

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Yatai Inverter YTB-S-LT User’s Manual
Decrease the variation of the load;
Whether or not the variation of
Increase the capability of
the load is over?
converter.

Notice: If above treatments are invalid, please contact our factory to resolve it, don’t dismantle and repair by

yourself.

7.3 The Routine Maintenance


In order to make the converter service for you better, it is needed to guarantee the converter operating in a

good and safe working atmosphere and please do well the following routine maintenance and servicing.
◆ Keep clear the use atmosphere of the converter, without dust and with good ventilation and cooling.

◆ Clear the cooling fan and inspect whether or not the operation of the converter is normal.
◆ Clear the dust and other sundries in the cooling plates at regular intervals.

◆ Inspect whether or not the wiring bolts on the terminals and the fixed screws is tightening at regular

intervals.

◆ Replace the rapid ware devices which are connected to the converter at regular intervals. Such as the

relays and contactors, etc.

◆ Inspect whether or not the input and output wiring lines is damaged, ageing at regular intervals and

replace it in time.

◆ If the converter is not used for a long time, must guarantee to charge the converter with a fixed interval

(don’t exceed one month) so as to ensure that the internal devices in the converter will not ageing for the long

time of no use!
Yatai Inverter YTB-S-LT User’s Manual

Advising to the Clients


Thank you for your choice of our product. In order to ensure you can get the best after-sales service from our
company, please read the following terms and do good jobs of related issues as below:
1. Product Inspection at Out of the Box
1 To confirm whether or not the product is damaged during transport.
2 Check the nameplate to determine the frequency converter in the hands is by your ordering goods.
3 Check whether or not that the box includes a converter body, a user manual, a factory certificate and
the other purchasing goods.
2、Warranty and after-sales service
1. The scope of warranty is only for the converter body and only for the failure in the normal use
according to employing request.
2. Converter used in the normal warranty is twelve months beginning from the date of purchasing the
invoice (according to the date of purchasing invoice or the release date). If the product malfunctions or
damages in the warranty under the normal use, our company will carry out the free repair. More than
this warranty, our Company will give out the paid maintenance.
3. Even in the warranty, if the affairs as following are occurred, a certain amount of maintenance costs
will be collected:
▲ Operating not according to the requirement of the user manual to cause the mechanical failure or
damage;
▲ After purchase, the damage occurred as a result of the product falling or in transport;
▲ The mechanical failure or damage caused by earthquakes, fires, floods, lightning and other natural
disasters or the abnormal voltage of power supply;
▲ The damage is due to that the converter is used in its non-normal function. As well as the damage is
caused for selfishly demolition, modification and repair without permission.
4. Within 30 days from the date of purchase, and the damage is really due to the product quality issues
(not belong to the above-mentioned four affairs) and the appearance without evident deface, our
Company can replace the product with the same specifications.
5. The on-site service charge of users, counted based on actual costs, is borne by the users. If having
another contract, the contract is a priority basis.
6. Please be sure to retain your warranty card, and bring forth to the maintenance unit at the warranty
time.
If you have problems, please contact with the nearby office of our Company or the agents, it is able
also to be directly related to the company headquarters

This manual is only for reference, and without notice for its further improvement!

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Yatai Inverter YTB-S-LT User’s Manual

Shanghai Yatai Instrumentation Corporation


Company Headquarters: 8th Floor, Rong-Xin Building, 1851, Sichuan Road (North), Shanghai, China
Phone:021-51053128 51053913, Fax:021-51053123
Postal Code:200081
Production Base:128 Zhen-Yuan Road, Baoshan City Industrial Park, Shanghai, China
Phone:021-36160825 361636162989 Fax:021-36160122
TechnicalService:021-36161843 Postal Code:200444
E-mail:[email protected] [email protected]
Http://www.yatai.sh.cn

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