YTB-S-LT Inverter User Manual
YTB-S-LT Inverter User Manual
User's Manual
A
Contents
1 Security
3.1 Installation
3.2 Terminals Explanation
3.3 System Wiring
4. Operating and Display
4.1 Keyboard Controller
4.2 Setting of the Function Parameters
4.3 Illustration of the Display Items
5. Parameters and Function Codes
5.1 Parameters and the Zoom Table of Function Codes
5.2 Detailed Explanation of the Function Codes
6. Debugging and Application
6.1 Debugging Operating
6.2 Normal Operating
7. Recovery Processing and Routine Maintenance
7.1 Abnormal Information and its Treatment
7.2 Motor Faults and Its Corrective Measures
7.3 The Routine Maintenance
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Yatai Inverter YTB-S-LT User’s Manual
1. Security
Danger!
★ Converter will be installed in the place, where the absence of flammable and explosive gas was strictly
prohibited, else may cause to an explosion.
★ Only can the professionals operate the converter in installation, wiring operating and maintenance,
otherwise may be to endanger the property and the personal safety.
★ The converter ground terminal PE( ) must be reliable grounding (ground impedance must less than
4Ω), otherwise it may endanger the personal safety.
★ The common terminal(CM)of internal power in the converter is not allowed to short circuit with the
zero power line, otherwise it will damage the converter and the property.
★ Before putting power on the converter, it must be sure that the wiring is correct and the cover board is installed
well.
★ After the converter is power on, strictly forbid to touch the terminals electrified. Otherwise it will
jeopardize the personal safety.
★ Before wiring and maintenance, must turn off the power supply. Otherwise it will also jeopardize the
personal safety.
★ In the period (10 minutes) of turning off the power on the converter, or when the voltage of the DC bus
is larger than 36V,please do not carry out any maintenance operations or touch the internal circuitry and
devices, otherwise it will also jeopardize the personal safety.
Warning!
● Before putting power on the converter, must recognize that the input supply voltage of converter is
right, otherwise it will damage the converter, and even to cause fire disaster.
● Don’t drop the screwdriver, screw or other metal objects into the converter. Otherwise it will damage
the converter and may also cause fire disaster.
● Do not install the converter under the sunlight or close up the cooling holes on the converter. Otherwise,
it will reduce output power of the converter.
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Yatai Inverter YTB-S-LT User’s Manual
● Strictly prohibit connecting the input power line to the terminals U、V、W、U1、V1 and W1. Otherwise
● The wiring line of control loop should be separated far from the power line each other; otherwise it may
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Yatai Inverter YTB-S-LT User’s Manual
YTB -S-LT-0.4KW
Bobbin Winder
Product Series
名称 name 络筒机专用变频器
型号 model YTB-S-LT-0.4KW
规格 specify 0~220VAC/0.4KW
编号 Product No. 200812056
检验合格(Test Pass)
上海亚泰仪表有限公司
Figure 2-2
The Nameplate Example
Self-
YTB-S-LT-0.4KW 0.4 2.5 0.1 0.6
Cooling
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Yatai Inverter YTB-S-LT User’s Manual
YTB-S-LT-0.75K Wind
0.75 4.5 0.2 1.2
W Cooling
2.3 Appearance of the Product
The upper casing of the YTB-S-LT series converter is made of plastic and the lower casing is a structure
made by cast aluminum, its appearance is with the characteristics of beautiful shape,high-intensity,
toughness and fast cooling and shown in Figure 2-3.
128 105
92 4-φ5.0
Mounting Hole
DIGITAL KEYPAD
Ventilation Grid
方式 运行
设置 停/复
138
150
Dust Cover
@7%
6/7
Mounting Hole
Control Terminals
L1 L2 U
power terminals
YTB-S-LT-0.4KW外型及操作面板图
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Yatai Inverter YTB-S-LT User’s Manual
Frequency Setting
Digital Setting: 0.01Hz
Accuracy
Memory Automatic Memory after Power Off (Current Length and Frequency)
Vibration
Below 0.5g (Acceleration)
Intensity
Adaptive
0.4~0.75KW
Motor Power
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Yatai Inverter YTB-S-LT User’s Manual
Conv
Table 3-1 Gap size
B erter
B Type of
Frequency Gap Size
Converter
A Wall Type A≥150mm B≥50mm
Wall Type
L1 L2 U1 V1 W1 U V W
ING AFM INV OUT1 OUT2 AD1 +12V CM OP1 OP2 OP3 OP4 +12V CM 5V SCK
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Yatai Inverter YTB-S-LT User’s Manual
Operation
OUT2 Used to Indicate Operation
Indicating Signal
The Signal Input for the
Terminal
AD1 Input Terminal Reserved
Input Tension Control
U
L1
~220V L2
V M1
W
PE
Tension AD1
RUN FWD DGT FRQ
control
Signal input 方式 ▲ 运行 U1
OP1
设置 ▼ 停复 V1 M2
OP2 W1
OP3
Yarn OP4
broken
OUT1 J1
CM
OUT2
J2
Pulse 12V
12V
Hall
INV 5V
SCK Driver
12V AFM
Board of
GND
Oil-Feeding Stepper
Motor ING Motor
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Yatai Inverter YTB-S-LT User’s Manual
Power
Primary Rating
Input Circuit
Converter Model Input Capacity Output Output
Current
Power Current (A)
Wiring
2
(mm )
Single Phase
5A 0.4KW 2.5 1.5
YTB-S-LT-0.4KW 220V,1KVA
Single Phase
9A 0.75KW 4.5 2.5
YTB-S-LT-0.75KW 220V,2KVA
♦The longest distance of input and output lines ought to be within 300 meters in order to ensure the
electromagnetic compatibility requirements.
♦ Control circuit wiring and power circuit wiring should be separated from each other, can not be
placed in the same cell line pipe in order to avoid possible interference.
♦ Control loop should be selected with the multi-layer shielding cored wire, so as to reduce or avoid
the electromagnetic interference.
Yatai Inverter YTB-S-LT User’s Manual
LED display operating frequency (velocity), function code, parameter value, length or fault
code
Four light-emitting diodes display the operative mode. When operating, RUN bright; when PI
RUN FWD REV FRQ speed regulation FWD bright; when displaying extra-feeding parameter FRQ bright.
Pressing “Mode”key calls out the function code; Pressing “Setting” key calls out the original
方式 ▲ 运行
“停/复”key parameters; the▲ and ▼ key can be used to adjust parameter value. When adjusting the parameters,
pressing “Setting”key to input, pressing“Run” key or“Stop/Reset” key to control “Start-up” or
“Machine Halt”; in the fault mode pressing“Stop/Reset”key to reset the converter; in the function and
停
设置 ▼ 复 parameter mode pressing“Stop/Reset”key to select the place.
In the Mode of Machine Halt or Operating this key can switch the display
方式 content, such as the Current Length, Setting Length, Current
In the parameter modifying status, pushing down this key will return to the
display mode of “Function Code Edit” without saving the modified data.
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Yatai Inverter YTB-S-LT User’s Manual
From “Function Code Edit” display mode to the display mode of “Function
设置
Code Parameter Modifying”, then in the “Function Code Parameter
“Setting” key
Modifying” display mode, this key is used for data storage and returning to
In the “Function Code Edit” display mode and “Function Code Parameter
▲ “Raising” key
Modifying” display mode, this key is used to increase data progressively.
In the “Function Code Edit” display mode and “Function Code Parameter
▼ “Drop” key
Modifying” display mode, this key is used to decrease data progressively.
运行 “Run” key Start-up the operation of the converter.
3): In the Machine Halted state,press this key 3 second successively can
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Yatai Inverter YTB-S-LT User’s Manual
Process of the power on to reset, after reset the value of length is displayed.
-YT-
60.00 Current operating frequency, parameter’s setting value and so on.
1000 Display the current length of the spinning yarn.
0-00 Function code
Over-current protection instruction for the primary winding motor, the output
OC
current is too large(Fault)
Over-current protection instruction for Extra-feeding motor, the output current
OC1
is too large(Fault)
Err1 Prompt the error of the incorrect password that the user entered.
Have no detected the Hall pulse of machine halt instruction when operated
Err2 time is passed the setting value of 4-02 or in the PI control the velocity is
too low.
-Current Length.
Yatai Inverter YTB-S-LT User’s Manual
When display the Extra-feeding parameters, the indicator FRT on panel is bright.
Notice:When the Fault information is emerged, it is needed firstly to analyze and examine the cause of
♦ In setting of the function parameters, beside that the parameters in the extra-feeding parameters district
can be modified in on-line operating, the other parameters must be modified in the Machine Halt state and
after the parameters are modified it is needed to forcible reset at first then can operate the machine
normally.
♦ The steps of modifying the password is the same as modifying parameters. After the password is modified
♦ The setting steps of other parameters can refer to the illustrations above.
♦ Please don’t try to modify the parameters that are unwanted to alter.
♦ In operating, please take notice of that the start-up and machine halt of the extra-feeding motor and the
winding motor must keep synchronous basically. That is to say, the difference between the acceleration
time and the deceleration time of the winding motor and them of the extra-feeding motor cannot be too
large. So it is needed to debug their operation synchronously by function code 5-03 and 5-04. When
machine halt, must wait the two motors both stop firmly and the operating indicator has turned off, and then
the machine can be started-up again.
♦ When breaking the extra-feeding, the braking time is not suitable to set too long in order to avoid injuring
the motors.
♦ If do not intend to employ the extra-feeding motor, please set the 5-00 to 0.
♦ When employ the Swing Frequency, please adopt the internal counting, and don’t adopt the terminal’s
counting.
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Yatai Inverter YTB-S-LT User’s Manual
the value of these parameters, the frequency converter can meet various requirements of users.
Compensation Torque
0-04 1~18 Non 4 ×
Curve
0:Frequency decrease
progressively Control
Type of Frequency
0-06 1:PI Control Non 0 ×
Adjusting
2:Frequency Sway Control
3:Frequency increase
progressively Control
4:Constant Tension
Restore the Factory
0-07 0: No 1: Yes Non 0 ×
Values
0-08 Preservation Non 0 ×
Display Selection of 0: Display Velocity
0-09 the Extra-feeding 1: Display Operating Non 0 ×
Parameter Frequency
Yatai Inverter YTB-S-LT User’s Manual
0:Yarn Length=Setting of
the length
Unit for Displaying
1-05 Meter 0 ×
length of the Yarn 1: Yarn Length=Setting of
Double Length
2-02 Non 15 ×
Coefficient 2~1500
Swing Standard
2-03 Hz 30.00 ×
Frequency 0.50~100.0
Amplitude of
2-04 Hz 5.00 ×
Swing Frequency 0~10.00
Swing Cycle
R
2-05 15 ×
Number of times in 0~30 /min
one minute
Rotate Speed
2-06 Non 100 ×
0~200
Coefficient
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Yatai Inverter YTB-S-LT User’s Manual
Yarn broken
Delay Machine
4-02 Halt-Time of no 5.0 ×
0.0~10.0 Non
pulse
4-09 Non 0 ×
Selection of Yarn 0:Clear the Yarn broken Mark
Control
Output Ratio
4-13 0~100 % 0 ×
Coefficient
Output Modify
4-14 1~200 % 100 ×
Coefficient
0:Extra-feeding invalid
1:Constant Velocity
Setting of the
2:Varied Velocity
operating Mode of
5-00 Non 0 ×
3:Frequency Increase
the Extra-feeding
Extra-feeding Parameter Distract
wheel Diameter
Extra-feeding
5-03 Sec 3.0 √
Acceleration 0.1~300.0
Time
Extra-feeding
5-04 0.1~300.0 Sec 3.0 √
Deceleration
Time
Extra-feeding
5-05 2~10 kHz 3 ×
Carrier Frequency
Extra-feeding
Torque
5-06 1~18 Non 6 ×
Compensation
Extra-Feeding
5-09 5-14~120.00 Hz 50.00 √
Starting
Frequency
5-10 Hz 60.00 √
Extra-feeding Stop 5-09~120.00
Yatai Inverter YTB-S-LT User’s Manual
Frequency
Increment of the
5-11 1~200 m 100 √
winding length
Value of the
Extra-feeding
5-12 increased velocity 0.0~8.0 m/min 1.0 √
Velocity Track
5-13 1.00~4.00 Non 1.20 √
Coefficient
Extra-feeding
5-14 0.00~25.00 Hz 0.00 ×
Start-up frequency
Extra-feeding
5-15 0~60 V 40 √
Brake voltage
Extra-feeding
5-16 0.0~10.0 Sec 0.5 √
Brake Time
Starting
Frequency of the
5-17 0.00-10.00 Hz 5.00 √
Extra-feeding
Brake
× Can modify only in the machine halt state but cannot modify in the operating state and can modify the
parameters on debug probation. After finishing the process of debug, please do not modify again the
parameters to the greatest extent. If it is in the state of displaying the function code in operating state,
In order to prevent the converter parameters have been changed arbitrarily by other personals, a password function
is set up for operating this converter. Only the user inputs the accurate password, the parameters then can be
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Yatai Inverter YTB-S-LT User’s Manual
modified. The Factory Value of the password is 8; the user can set it with another number by his desire. After
Acceleration time is the time of the period from 0Hz to 50 Hz in beginning operation of the converter. This
parameter is inappropriate to set too short, if that it is easy to jump to “OC” protection.
Deceleration Time is the period from 50Hz to 0Hz of the converter operating frequency in deceleration
process. This parameter is inappropriate to set too short, if that it is easy to jump to “OE” protection.
Carrier Frequency is namely the chopper frequency, which means the pulse frequency of PWM waves of the
converter output. The higher the Carrier Frequency, the lower the electromagnetic noise of the motor; but the
wear and tear of the switch would increase and the temperature rise also will be raised. So with the power of the
converter increasing, ought to decrease the Carrier Frequency.
In order to compensate the torque characteristics of the motor at lower frequency, the converter set up the following
torque compensation curve (V / F curve), which should be used in accordance with the specific circumstance, in
This parameter refers to the length of spinning yarn, used together with 1-05 and 2-02, can set different
spinning length, see the function introduction of 0-05 and 2-05 for details.
When 0-06=0, selecting frequency decrease progressively mode to operate, its detailed function code
setting can be seen in the introduction of frequency control district(District of Function Code 2).
When 0-06=1, selecting constant velocity mode to operate, its detailed function code setting can be seen in
When 0-06=2, selecting frequency swing control mode to operate, its detailed function code setting can be
seen in the introduction to the frequency control district(District of the Function Code 2).
When 0-06=3,selecting frequency increase progressively mode to operate, its detailed function code
setting can be seen in the introduction to frequency control district(District of the Function Code 2).
Because the Starting Frequency must be larger than the Stopping Frequency, then when frequency increase
progressively, the frequency is increased from the Stopping Frequency to the Starting Frequency. If the
Stopping Frequency is equal to the Starting Frequency then the frequency converter is operated according
This parameter can clear all the settings and restore all the parameters of the converter to their Factory
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Yatai Inverter YTB-S-LT User’s Manual
Values, that is to say, if choosing its value as 1, then pushing the setting key can make all the parameters
restore to their Factory Values. During the process of restoring the Factory Values, the “dT...” is displayed
Parameter 1-02 is used to set the target velocity, namely the reference velocity of PI control; the parameters
1-00 and 1-01 are mainly used to control the response speed and control amplitude. If the user requires the
rapid response for the change, he can set the parameter 1-01 to a smaller value; otherwise he should set it
larger. If the user requires the extent by control every time with larger than the last one, he can set the
parameter 1-00 as a slight large value (but inappropriate too large, if that it is easy to produce oscillation),
else should set it smaller. Users can set these two parameters according to the actual situation, until to its
suitable state.
This parameter is used to count the length of the spinning yarn and the velocity. By the sensor mounted on
the converter, sampling the pulses which are passing through the OP2 Port on the terminal and sending to
the CPU, then make the count of the length. As an instance: if 1-03 is set to 22.0 mm, 10 pulses every
minute then the velocity is 22.0*3.14*60*10/1000=41.1 m/min. Every 14.5 pulses (1000/22.0/3.14=14.5)
1-04 Yarn Bobbin Diameter Setting Range: 30.0~200.0 mm Factory Value: 40.0
This parameter is valid only for the empty spindle. It is mainly set up for estimating the operating velocity
in the empty spindle state to make it convenient to operate immediately with near the setting velocity at the
Yatai Inverter YTB-S-LT User’s Manual
beginning time, and then PI control the velocity. For instance: if 1-04 is set up to 40.0 mm,1-02 is set up to
300m/min, then if 1 Hz is estimated according to 30 R/min, the target frequency for beginning operating is
300*1000/40.0/30/3.14=79.62Hz. When the target frequency setting up is above 150 Hz,for the
purpose of protecting the machine equipment, the converter still operates according to 150 Hz.
Setting Range
1: Yarn Length=Length
1-05 Unit for Displaying the
Factory Value: 0
Yarn Length
Setting*10
2: Yarn Length=Length
Setting*100
In the mode of constant velocity, this parameter is used to select the display accuracy of the digital display
indicator, which is coordinately used with the function code of 0-05 to complete counting of the different
length. For instance: if 0-05 is set up as 1000 and 1-05 is set up as 0 then the length of the spinning yarn is
with the maximum value of 1000m and the display length is with the minimum value is 1 m; otherwise if
the 1-05 is set up as 1, then the length of the spinning yarn is with the maximum value of 10000m and the
display length is with the minimum value of 10m; else if the 1-05 is set up as 2 then the length of the
spinning yarn is with the maximum value of 100000m and the display length is with the minimum value of
100m. The users can set up them according to the actual situation.
Function 2 (Only the 0-06 is set up as no “1”, the parameters in this data district are valid.)
Setting Range: Lower Limit
2-00 Starting Frequency Factory Value: 60.00
Frequency~150.0Hz
Setting Range: 10.00Hz~Upper
2-01 Stopping Frequency Factory Value: 40.00
Limit Frequency
The Parameter 2-00 together with 2-01 can satisfy different spinning requirements.
When control with frequency decreasing progressively, the Starting Frequency refers to the target frequency
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Yatai Inverter YTB-S-LT User’s Manual
of the converter at the beginning of spinning (Spindle Empty). Along with the changing of the spinning
length, the frequency is also decreasing as well. If the machine halts without full yarn, then the target
frequency at operation of the next time is just the frequency at the time of machine halt. The Stopping
When control with frequency increasing progressively, the Stopping Frequency refers to the target
frequency of the converter at the beginning of spinning (Spindle Empty). Along with the changing of the
spinning length, the frequency is also increasing as well. If the machine halts without full yarn, then the
target frequency at operation of the next time is just the frequency at the time of machine halt. The Starting
loose and outer tight state), the relation between the operating frequency and the yarn velocity is shown as Figure A;
if the starting frequency is 50Hz and the Stopping Frequency is also 50Hz, the relation between the
operating frequency and the yarn velocity is shown as Figure C.
纱
50H Z
线
40H Z 速
A C 度
0 0
时间 时间
纱
线
40H Z 速
B
度
0 0
时间 时间
纱
50H Z 线
速
C 度
0 0
时间 时间
From Figure A it can be seen that if operating is in decreasing progressively from the Starting Frequency to
the Stopping Frequency, the velocity of the yarn is intended to stable. From Figure C it can be seen that the
Yatai Inverter YTB-S-LT User’s Manual
operating will be according to a general constant frequency and together with the diameter increasing of
yarn bobbin, the velocity of the yarn also gradually increases as well. However the Figure B adopts the
operating mode of increasing progressively from the Stopping Frequency to the Starting Frequency, it can
increase the velocity of the yarn effectively and make the efficiency of spinning able to be improved
obviously.
This parameter refers to the needed pulse’s number when the length counting increasing one unit. This
parameter must be used together with the 0-05 function code to accomplish the counting for different length.
For instance: If the parameter 0-05 is set up to 1000 and the parameter 2-02 is set up to 20, which expresses
the motor revolving 20 circles(the length counting pulse sensor send out 20 long pulses ) the length value
increases one unit. If the parameter 2-02 is set up to 200, then when inputting 200 pulses then can increase
the length value increasing one unit. Therefore, by expansion of this double length coefficient it can
increase the counting length; user can set up it according to the specific situation.
When selecting the swing frequency, namely, set up 0-06=2 and 4-01=2,the converter will take the
frequency set up by the parameter 2-03 as the center to sway up and down and the amplitude of the swing is
the setting value of 2-04. The 2-05 is point to the times of period in one minute, which takes the standard
frequency as the center to sway up and down. The 2-06, the speed coefficient refers to the compensation
for the internal counting(4-01=2); its Factory Value is 100 without compensation. If the length counting
speed is too high, then can decrease this value, else if the length counting speed is too low can increase this
value to compensate it till the length counting can reflect its actual value. When adopting the swing
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Yatai Inverter YTB-S-LT User’s Manual
Setting up the 2-03 and 2-04 must ensure (2-03)-(2-04)>0.50Hz, otherwise the lowest operating frequency
is 0.50Hz and bring about the cycle period inaccurate. While setting up the parameters, the acceleration and
deceleration time are easy to be too long. If the acceleration and deceleration time are too long, then the
amplitude of the operating frequency is unable to achieve the setting value(2-03 + 2-04,2-03-2-04),
namely diminish the swing amplitude. As shown in the following figure:
The parameters in this district are in preservation; please do not set up casually.
Yatai Inverter YTB-S-LT User’s Manual
Because at the beginning of the converter’s operation the yarn is still up on the spindle, the sensor for yarn
broken would account the yarn has been break, this parameter must be set up to make the converter not treat
The 4-01=2 is the special function when the converter is in using of the swing frequency and is an internal
counting function. The details can be seen in the introduction of the swing frequency function in the district
In operating of the converter, the spinning length is counted. When 4-01 is set up to “0” and without pulse
input in the time which is set up by the parameter 4-02 continuously, the converter will stop its operation
and display the err information (Err2). But if 4-01 is set up to “1” and without pulse input then besides the
operation will stop in the PI control constant velocity mode, the converter will be running as usual in other
control modes.
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Yatai Inverter YTB-S-LT User’s Manual
4-03 is set up to “0”, then when machine halt or yarn broken, between OUT1 and 12V there are several
seconds output; if 4-03 is set up to “1”, there are several seconds output when yarn is full. The output time
is set up by 4-04. If 4-03 is set up to “2”, then the starting time point and the lasting time will be adjustable.
During the system halt process, when the driving frequency of winding motor is lower than the value set by
4-06, OUT1 begins to output, and will last for the time set by 4-04, then stop output automatically.
OUT2 as the output indication of the converter, when the 4-05=0, between OUT2 and 12V,there are 12V
to output and vanish after machine halt; when 4-05=1, only in the machine halt mode between OUT2 and
Setting Range:
When 4-09=0, after yarn broken the converter can display the signal of yarn broken immediately, only
push the “Reset” key then can clear the mark of yarn broken.
When the 4-09=1, after yarn broken the converter can display the signal of the yarn broken and the yarn
broken signal will be clear automatically. If before halting the machine the yarn broken signal has been
cleared, then the mark of yarn broken will be cleared automatically after 5 seconds displayed with its
display mark.
The Function Code 4-10 refers to that when the converter operates to its target velocity and goes through
the time delay set by the parameter 4-10, then the PI control begins to act. Its Factory Value is 10Sec. User
Yatai Inverter YTB-S-LT User’s Manual
Setting Range:
0: Extra-feeding is invalid
1: Constant Velocity
5-00 Setting of the
2: Variable Velocity
Extra-feeding Motor Operating Factory Value: 0
Mode
3: Frequency Increase
4: Velocity Tracking
5: Variable Velocity 2
6: Extra-feeding Frequency
Decrease Progressively
5-00=1,Constant Velocity: The velocity of Extra-feeding is constant; the value of the velocity is
5-00=2,Variable Velocity: The Extra-feeding motor increases continuously on the basis of the setting
velocity of 5-01 and according to the setting values of 5-11 and 5-12.
5-00=3,Frequency increase: This function together with the setting length and along with the increase of
the winding length can make the frequency increase progressively from the Extra-feeding Starting
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Yatai Inverter YTB-S-LT User’s Manual
Frequency (Function code 5-09) until to the Extra-feeding Stopping Frequency (Function Code 5-10) and
5-00=4, Velocity Tracking: The machine operates with the Extra-feeding velocity directly proportional to
the winding velocity and the proportional coefficient is determined by the Function Code 5-13.
5-00 = 5,,Variable Velocity 2: The Extra-feeding motor decreases continuously on the basis of the setting
velocity of 5-01 and according to the setting values of 5-11 and 5-12.
Interrelated Function Code: 5-00=5, 5-01 is the target velocity of the Extra-feeding, 5-11 is the winding
5-00 =6,Frequency Decrease Progressively: This function together with the setting length and along with
the increasing of the winding length can make the frequency decrease progressively from the Stopping
Frequency (Function code 5-10) until to the Extra-feeding Starting Frequency (Function Code 5-09) and the
The relation between the Extra-feeding velocity and the rolling speed: Velocity= Diameter of the
Extra-feeding*3.14*3.14*Speed.
No matter what mode the Extra-feeding Motor operates in, please set reasonably the diameter of the
*3.14*Speed. Owing to the maximum speed of the Extra-feeding Motor is 4200 R/min, when setting the
velocity, must consider whether the diameter of the Extra-feeding wheel can meet the user’s needs. For
instance: If the diameter of the Extra-feeding wheel is 72.5mm and the speed of the Extra-feeding motor is
5-03Extra-feeding Acceleration
Setting Range: 0.1~300.0 S Factory Value:3.0
Time
5-04Extra-feeding Deceleration
Setting Range: 0.1~300.0 S Factory Value:3.0
Time
For the purpose of synchronous operation of the Extra-feeding and the Winding,please debug on-site the
acceleration and deceleration time of the Extra-feeding motor to make both of them synchronous reliably. Because
the acceleration and deceleration setting time is the needed time that the frequency of the converter operates from 0
Hz to 50Hz or from 50Hz to 0Hz, and that the target frequencies operated of the winding and extra-feeding motors
are frequently different, when debugging the winding motor operating in mode of frequency decrease progressively,
constant velocity and swing frequency, the user should suitably set the acceleration and deceleration time to
guarantee that while the winding motor operates to its target frequency, the extra-feeding motor can achieve its
target frequency at the same time and while the winding motor decreases to 0 Hz, the extra-feeding motor also
Carrier wave frequency is the pulse frequency of the converter’s output PWM wave. The higher the carrier
wave frequency, the lower the electromagnetic noise of the motors; but the wear of converter’s switch and
the temperature rise will increase. The Torque Compensation is mainly to increase the output torque of the
converter at low frequency. The larger the compensation, the larger the torque at start-up, but it will
increase attack to the motors. Therefore the user may set up 5-06 according to the actual situation.
Setting Range:
5-07 = 0: After yarn broken, the Extra-feeding motor stops its operation according to its original
deceleration time. It is applicable to the situation without requirement to the Extra-feeding during yarn
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Yatai Inverter YTB-S-LT User’s Manual
broken.
5-07=1: After yarn broken, the Extra-feeding motor stops its operation in the mode of fast machine halt. It
is applicable to the situation with the requirement to stop the Extra-feeding motor rapidly.
5-07=2: After yarn broken, the Extra-feeding motor stops its operation in the mode of fast machine halt
with braking; the braking voltage and braking time are determined by the function code of 5-15 and 5-16. It
is applicable to the situation that the fast machine halt can not satisfy the user’s requirement.
Setting Range:
Stop
2: Reset and Extra-Feeding
Braking
5-08=0: Shorting circuit the terminals of OP3 and CM, the winding motor and the extra-feeding motor
both stop and will reset when machine fault, short-circuit 3 seconds will start up the mandatory reset.
5-08=1: Shorting circuit the terminals of OP3 and CM, the winding motor stops and the extra-feeding
motor is in fast stop and will reset when machine fault, short-circuit 3 seconds will start up the mandatory
reset.
5-08=2: Shorting circuit the terminals of OP3 and CM, the winding motor stops and the extra-feeding
motor is in fast stop with braking. The braking voltage and the braking time are determined by the function
codes of 5-15 and 5-16 and will reset when machine fault, short-circuit 3 seconds will start up the
mandatory reset.
increasing frequency. It is commonly applicable to the situation of smaller textile yarn bobbin and then able
to increase the spinning velocity in the allowable range of the extra-feeding velocity. As an example, if
the setting length is 1000 m, 5-09=50Hz and 5-10=60Hz, then while the winding length increases from 0m
to 1000m the operating frequency of the extra-feeding increases from 5-09 to 5-10.
When the 5-00=6, it is similar to decrease progressively frequency control mode in the main winding that in
the range of the setting length the extra-feeding frequency decreases progressively with a constant speed.
In the function of the progressive decrease of the extra-feeding frequency the parameter 5-09 is the
Stopping Frequency and the 5-10 is the Starting Frequency. The Extra-feeding frequency will decrease
progressively from 5-10 to 5-09. When the winding adopts the constant velocity, and extra-feeding adopts
the frequency increase or decrease progressively, must pay attention to that the double-length coefficient
should be consistent with the unit of 1-05 (namely the representative units of length should be same each
other).
When the 5-00=2, the setting parameters of the 5-11 and 5-12 are valid. After the winding and the
extra-feeding come into stable operation, when the winding length increases the setting value of 5-11 once,
the extra-feeding will base on the setting value of 5-01, to increase the setting value of 5-12. As an example,
if 5-01=500m/min, 5-11=80m and 5-12=4 m/min, then in operation, when the velocity of the extra-feeding
achieves 500m/min, then to begin the accumulation of the winding length and the extra-feeding velocity
will increase 4m/min while the actual value of winding length increase 80m once.
When 5-00=5, after the winding and the extra-feeding come into stable operation, when the winding
length increases the setting value of 5-11 once, the extra-feeding will base on the setting value of 5-01, to
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Yatai Inverter YTB-S-LT User’s Manual
When the 5-00=4, this parameter is valid. The operating velocity of the extra-feeding motor is proportional
to the velocity of the winding motor, so for various yarn the user should set the different and appropriate
proportional coefficient to meet the sufficient extra-feeding amount. For instance, in this mode firstly need
to preset the velocity of the extra-feeding motor, otherwise would cause the yarn broken. If the velocity of
winding is predict 500m/min after completing the start-up process and the Tracking Coefficient 5-13=1.20,
then the setting value of 5-01=500*1.2=600m/min. In order to make the pressure roll reflect the velocity
better, it is needed to begin its control after delay automatically a period of time (about 10 seconds).
When needing the braking, such three parameters are valid. The Braking Voltage and the Braking time are
The Matching Table for the operation of the Winding and Extra-feeding Motors:
The Operating Mode of the Winding Motor The Operating Mode of the Extra-feeding Motor
Without the
5-00=0
Extra-feeding Motor
5-00=1 Constant Velocity
Frequency Decrease
0-06=0 5-00=2 Variable Velocity
Progressively
5-00=3 Frequency Increase
Tracking of the
5-00=4
Velocity
Without the
5-00=0
Extra-feeding Motor
5-00=1 Constant Velocity
5-00=2 Variable Velocity
0-06=1 Constant Velocity PI Tracking of the
5-00=4
Velocity
5-00=5 Variable Velocity 2
Frequency Decrease
5-00=6
Progressively
Without the
5-00=0
0-06=2 Swing Frequency Extra-feeding Motor
5-00=1 Constant Velocity
Without the
5-00=0
Extra-feeding Motor
0-06=3 Frequency Increase 5-00=3 Frequency Increase
Tracking of the
5-00=4
Velocity
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Yatai Inverter YTB-S-LT User’s Manual
◆ Whether or not the wiring of converter is correct and the sectional area of the power circuit is satisfactory.
◆ Whether or not the rating input voltage and the rating input power can match to the AC power source.
◆ When finished the wiring, it is to be sure that inside the converter and on the field must put in order.
◆ The converter must be operated by the specially trained technicians.
1. According to the site specific requirements, connect the pulse sensor for counting the length of yarn and
2. In accordance with the spinning requirement, other parameters can be set up.
3. Commissioning operation with motor: Examining the rotation direction of winding motor is or isn’t
identical to the requirement. If not, the user must change two random output line of U, V and W; and it is also
needed to examine the rotation direction of the Extra-feeding is or isn’t consistent with the requirement, if not,
the user must also change two random output line of U1,V1 and W1. (Notice: when wiring again, must cut
4. Observing the operating status of the yarn spindle: Analyze the degree of tightness and mellowness of the
yarn spindle and refer to the parameter’s setting explanation in detail to find out the improper parameters and
alter them carefully till they can satisfy the requirements of your spinning.
5. Configure the trained professionals to operate such as the actions of handling the yarn broken, spindle
changing and other matters and to treat some simple machine faults. ( Detailed can be seen in
6. If still have some problems that cannot resolve, please according to the communication method to contact
us for resolving. At the same time we welcome you to send information back the insufficiency of this
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Yatai Inverter YTB-S-LT User’s Manual
Table 7-1 Common Faults Phenomena and Their Measures to Deal with
Fault Display Illustration Cause Measures to Deal With
Over Current
OC(Winding) *Too short Increase Time * Increase the acceleration time
OC1
(Extra-feeding) *Short Circuit on the output side *Whether the motor cable is
motor is overload.
*Decrease the V/F
compensation value
OE DC Over voltage
* Too high the Power Voltage *Check whether or not input
External Storage
Err4
Breakdown
OT System Over
Temperature
Yarn broken
□ * Yarn has Broken *Inspect whether or not the
* Damage of the yarn probing
device yarn is broken
damaged
Motor not Rotation
*Wiring Error *Inspect the power and control
of the converter
Tripping Operation Too large the
of the Power circuit current *Short Circuit on the input side *Inspect the Input Lines
Supply
*Too low capability of the Air *Inspect the capability of the
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Yatai Inverter YTB-S-LT User’s Manual
Decrease the variation of the load;
Whether or not the variation of
Increase the capability of
the load is over?
converter.
Notice: If above treatments are invalid, please contact our factory to resolve it, don’t dismantle and repair by
yourself.
good and safe working atmosphere and please do well the following routine maintenance and servicing.
◆ Keep clear the use atmosphere of the converter, without dust and with good ventilation and cooling.
◆ Clear the cooling fan and inspect whether or not the operation of the converter is normal.
◆ Clear the dust and other sundries in the cooling plates at regular intervals.
◆ Inspect whether or not the wiring bolts on the terminals and the fixed screws is tightening at regular
intervals.
◆ Replace the rapid ware devices which are connected to the converter at regular intervals. Such as the
◆ Inspect whether or not the input and output wiring lines is damaged, ageing at regular intervals and
replace it in time.
◆ If the converter is not used for a long time, must guarantee to charge the converter with a fixed interval
(don’t exceed one month) so as to ensure that the internal devices in the converter will not ageing for the long
time of no use!
Yatai Inverter YTB-S-LT User’s Manual
This manual is only for reference, and without notice for its further improvement!
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Yatai Inverter YTB-S-LT User’s Manual