Aj1ac09gkq - 12GKQ - 18GKQ - 24GKQ
Aj1ac09gkq - 12GKQ - 18GKQ - 24GKQ
Service Manual
CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions .........................................................................................6
3. Operation ..............................................................................................................14
4. Wiring Diagram.....................................................................................................25
5. Control Block Diagram .........................................................................................27
6. Electric Circuit Diagram........................................................................................30
7. Trouble Shooting ..................................................................................................32
8. PCB Driving Description.......................................................................................38
9. Key Components of Electronic Circuit.................................................................61
10. Disassembly Instructions .....................................................................................64
1) Indoor Unit ........................................................................................................64
2) Outdoor Unit .....................................................................................................68
3) Exploded Diagram (Indoor Unit)......................................................................71
4) Exploded Diagram (Outdoor Unit)...................................................................79
5) Control Box Assembly......................................................................................87
1. SPECIFICATIONS
◆AJ1AC09GKQ / AJ0AC09GKO
MODEL
AJ1AC09GKQ AJ0AC09GKO
ITEM
Function Cooling
Class T1
Btu/h 8,531
Type Rotary
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 3/8 (9.52)
2
◆AJ1AC12GKQ / AJ0AC12GKO
MODEL
AJ1AC12GKQ AJ0AC12GKO
ITEM
Function Cooling
Class T1
Btu/h 11,848
Type Rotary
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 3/8 (9.52)
3
◆AJ1AC18GKQ / AJ0AC18GKO
MODEL
AJ1AC18GKQ AJ0AC18GKO
ITEM
Function Cooling
Class T1
KJ/h 17,500
Capacity
Btu/h 16,588
Type Rotary
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
4
◆AJ1AC24GKQ / AJ0AC24GKO
MODEL
AJ1AC24GKQ AJ0AC24GKO
ITEM
Function Cooling
Class T1
KJ/h 23,500
Capacity
Btu/h 22,275
Type Rotary
Type Flare
Connection
OD (Liquid/Suction) in(mm) 3/8 (9.52) 5/8 (15.9)
5
Plate Mounting
2. OUTLINE AND DIMENSIONS
6
Grille Insert
Frame Grille
Body
1 INDOOR UNIT
Plate Mounting
245
◆AJ1AC09GKQ
179
Connecting Pipe
MODE FAN SPEED FAN DIR.
SLEEP
TIMER
ON/OFF ENTER/ TURBO/MILD
CANCEL
REMOCON
Plate Mounting
7
Insert Grille
Frame Grille
Body
815
285
◆AJ1AC12GKQ
195
Connecting
¿‹ Æ˘˜ ˙` Pipe
Plate
”fi `⁄˘˙
Mounting
MODE FAN SPEED FAN DIR.
SLEEP
TIMER
ON/OFF ENTER/ TURBO/MILD
CANCEL
453
453
1035
1035 `⁄„«…–‚fi‚ ˜
REMOCON
8
Grille Insert
‰˙‡»– ‚Ø– ‚–
Body
‰˙‡»– ‚ ˆ…
322
◆ AJ1AC18GKQ
205
Filter-L Filter-R
Connecting Pipe
MODE FAN SPEED FAN DIR.
SLEEP
TIMER
ON/OFF ENTER/ TURBO/MILD
CANCEL
430 REMOCON
REMOCON
710 Plate Mounting
1080
9
Body
Frame Grille
Grille Insert
298
◆AJ1AC24GKQ
200
Filter-L Filter-R
◆INSTALLING THE INSTALLATION PLATE
Unit : mm
• AJ1AC24GKQ
• AJ1AC18GKQ
• AJ1AC12GKQ
• AJ1AC09GKQ
10
Inlet
256
286
324
Inlet
Cabinet Side Panel Top Guide Support
Outlet Cabinet Front SVC Cover
11
2 OUTDOOR UNIT
Outlet
539
549
460
Foot Cushion
Servise Valve
◆AJ0AC09GKO
654
Inlet
Inlet
320
360
400
Outlet
SVC Cover
Cabinet Side Panel Top Guide Support
Cabinet Front
12
Outlet
◆AJ0AC12GKO / AJ0AC18GKO
589
615
Foot Cushion 580
800
Servise Valve
Inlet
325
350
380
Inlet
Outlet Panel Top Guide Support
SVC Cover Cabinet Side
Cabinet Front
13
Outlet
673
697
549
Foot Cushion Servise Valve
◆AJ0AC24GKO
872
3. OPERATION
1 NAME AND FUNCTION OF PARTS
◆AJ1AC09GKQ
Indoor Unit
Deodorizing Filter
Removes bad smells
Electrostatic Filter from the air.
Removes dust
particles from the air. Air In
Indoor Cover
Indicators
Indicate the setting
T
ME R.
.P N DI
FA
D
EE
N SP
FA
O
O /N
E
MOD FF NA
F ILD
ID O/M
.R RB
TU AF
P TIMER P S
N
EE R/ ELE
SL T
TE DE MI
OM EN CANC RE
ED NO
/OFF
ON ELS
O
PE FF
E R E
ES TN
T RE
N AC
L EC
14
◆AJ1AC12GKQ
Indoor Unit
VAPS Filter
Removes small dust and
Deodorizing Filter generates (-) ions.
Removes bad smells
from the air. Air In
Indoor Cover
Emergency/Remote
Indicators Switch
Indicate the setting Slide to select the
MOD
E
TE
MP
.
desired position.
FA
SL N SP ON
EE EE /O
P FA D FF
TIM N FA
DIR N DI
ON FAER VAPS . R.
/OFF N
SP
TIMEN EE
ERTE D MO
ON CANC R/ DE
EL SLE
OFF TU EP
RB
O/
EN REMIL
TE SED
R T
CA
NC
EL
RE
MO LCD Remote Controller
CO
N Power Plug
15
◆ AJ1AC18GKQ
Indoor Unit
VAPS Filter
Removes small dust and
generates(-) ions.
Deodorizing Filter Test/Emergency/
Removes bad smells Remote Switch
from the air. Air In Slide to select
the desired position.
Indoor Cover
.
MP
TE
R.
N DI
FA
FFD
/OEE
N SP
ON
FA
DE
DE MO
MO PS
VA P MILD
EE
DIR. SL RBO/
P N ER TU
SL EEFA TIM D SE
T
EE R/ EL RE EL
N SP ENTE NC NC
FA CA R CA
/OFF EN
TE
ON ER F
TIM OF
ON
N
CO
EMO
R
16
◆ AJ1AC24GKQ
VAPS Filter
Deodorizing Filter Removes small dust and generates(-) ions.
Removes bad
smells from the air. AIR IN
Indoor Cover
Indicators Emergency/
Indicate the Remote Switch
AC setting.
R.
N DI
FA
D R.
EE N DI
N SP FA
FA D
EE
MO
DE N SP O/MI
LD
FA RB
TU
E P TIM
ER
PS ILD
MOD SLEE VA R/ EL O/M
TE NC RB
EN CA TU
ER
P /OMFF
EE TI R/ EL
SL ON TE NC
EN CA
/OFF
ON
LCD Remote
Controller
ON
MOC
RE Power Plug
17
2 REMOTE CONTROLLER
AUTO Display
Displays information
pertaining to unit.
( 12, 18, 24 model)
ON/OFF Button
Press to turn the unit
on or off.
TEMPERATURE Buttons
Press to raise or lower
FAN SPEED Button the desired temperature.
Press to select the fan speed
(High " ", Middle " ", FAN DIR. Button
Low " "). MODE FAN SPEED FAN DIR.
Press to select up/down
direction for fan.
MODE Button
Press to cycle through the modes SLEEP VAPS VAPS Buttons
TIMER Press to clean the polluted air.
(Auto/Quick/Cool/Fan/Dehumidifier)
(12, 18, 24 model)
SLEEP Button ON/OFF ENTER/ TURBO/MILD
CANCEL TURBO/MILD
Press to set the unit for
the sleep mode. Press to be colder the unit.
COVER
Slide down to access most
of the remote buttons.
Slide down further to
access the battery
compartment.
18
3 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
Unit ON
ON
Unit OFF
OFF
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
ON
Unit OFF
OFF
COMP (OFF)
-1°C +1°C
0°C (RT-DT)
(COOLING)
(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room
temperature.
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep,
beep".
(1) In the case of receiving ON/OFF signal-"beep" "beep"
(2) And so on-"beep"
19
Fan Speed (Indoor Unit)
(1) Motor speed (high speed, normal speed, low speed).
(2) Remote controller setting fan speed. (Auto, L, M, H, Natural)
(3) Relation of operating mode between fan speed. (legned: X-no relation)
DEHUMI-
FAN ONLY COOL AUTO QUICK
DIFICATION
H H H L H H
M M M L M H
L L L L L H
(COOLING)
20
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
DT +0.5°C
+0.5°C
+0.5°C
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.
Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: Quick
• Preset temperature:18°C
• Fan speed: High
* You cannot operate with remote controller.
21
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil
temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for
indoor coil freeze protection.
-1°C +7°C
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.
Auto Mode
(1) In Auto Mode
After the indoor fan is operated for 20 seconds in the Auto Mode the unit will operate automatically by selecting
operating Mode according to the room temperature
(RT: Room temperature)
22
Dehumidification Mode
23
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
8s
• I/D coil sensor open or short Do not working
• Gas leak
2 times blink
1. Sensor Error
Open or Short circuit of Sensors (Room, Indoor Coil Sensor and Outdoor Coil Sensor)
Open : Micom, Input Voltage 0~0.3V, Short: Micom, Input Voltage 4.7~5.0V
2. Compressor Error
At the start operation, the Compressor is ON and 5 Minutes later, the Temperature change value of Indoor
Coil is below +/-2°C.
• Emergency Mode Operation detect only
24
4. WIRING DIAGRAM
Indoor Unit
◆ AJ1AC09GKQ ◆ AJ1AC12GKQ
◆ AJ1AC18GKQ ◆ AJ1AC24GKQ
25
Outdoor Unit
◆ AJ0AC09GKO ◆ AJ0AC12GKO
◆ AJ0AC18GKO ◆ AJ0AC24GKO
26
5. CONTROL BLOCK DIAGRAM
◆AJ1AC09GKQ/AJ1AC12GKQ
27
◆AJ1AC18GKQ
28
◆AJ1AC24GKQ
29
6. ELECTRIC CIRCUIT DIAGRAM
1 ELECTRIC CIRCUIT DIAGRAM
◆AJ1AC09GKQ/AJ1AC12GKQ/AJ1AC18GKQ/AJ1AC24GKQ
1
Indoor Unit
Fan Motor 2
3
TERMINAL
N
L Y BLOCK
I.D.C L
SWING
MOTOR
S R TRANS-
FORMER
TRIAC
RL1
COMP.
RELAY OVERLOAD
Display Part
PRO-
TECTOR
Control Part
COMPRESSOR OUTDOOR UNIT
ROOM AIR
SENSOR FAN MOTOR
Signal Receiver
CMC FMC
Remote Controller
INDOOR COIL
SENSOR
30
Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote
control setpoint.
– TRIAC is controlled per the fan speed selection.
– RELAY is controlled per the operation mode selection.
2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops
operation.
3. The unit turns on or off according to the temperature set point by sensing the room air temperature through
thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the
temperature difference between room temperature and temperature set point.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
31
Trouble
Is the Is the power NO Check power supply mains
unit display applied to the
normal? or interconnection wires
unit
YES YES
NO Outdoor unit does
not run?(note. 1) Is the
power normal? NO
YES check the voltage between Check the wiring of indoor
L & N of terminal
block
7. TROUBLE SHOOTING
Does
NO YES
the compressor run
normally?
Is the Place the switch
32
press the power ON/OFF switch position NO position to the
YES button on remote controller on switch pannel at "Remote" and then
"Remote" Check it once
YES more
Indoor unit does NO
not run(note 1) YES
NO
Is the unit YES
display Does the
Normal
mormal? beeper beep two
times? Does
NO Check the failure control PCB
code according to status LED repeat one
check the YES NO
the self diagnostic second "on and
(note 2) connecting off"?
YES point of
magnetic • control PCB fault
NO Is the display
contactor • Micom or reset
all off? IC fault YES
YES
check the failure
code according to • Check the connector on display • Check the remote signal receiver
the self-diagonostic PCB connected to control PCB • Check the connection between signal
(note 2) • Check the display PCB itself receiver and control PCB
Note 1)
1 Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are following case in normal operation)
a. Is the timer mode set the "timer ON".
b. Is the timer mode set the "timer-OFF" and the time had passed?
2 Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are following cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard for compressor operated?
Self-Diagnostic Function
• Error Code •
1 When the compressor do not run.
i) Check the voltage between L and Y of terminal block.
(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii) Check relay RL1 on power P.C.B
2 Check fixing of indoor coil thermistor.
3 Check the GAS LEAKAGE of the pipe.
33
Neither Indoor Unit nor Outdoor Unit Runs
Yes
Yes
Press the ON/OFF switch of
No Check according to
Remote Control
self Diagnostic function
Is the indoor unit display all off?
34
Outdoor Unit Runs but Indoor Fan Do Not Run
YES
Normal
Run again
No
Check the starting of indoor fan motor Normal
Run again
35
Outdoor Fan and Compressor Do Not
Check compressor,
outdoor fan motor individually
36
Only Compressor Do not Run
OK
37
8. PCB DRIVING DESCRIPTION
◆AJ1AC09GKQ/AJ1AC12GKQ
38
◆AJ1AC18GKQ
39
◆AJ1AC24GKQ
40
◆AJ1AC09GKQ PART LIST (Control PCB Assy)
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
41
No. PART CODE PART NAME SPEC. Q'TY UNIT REMARK
PCB 3104398104 PCB CONTROL 162.5X140X1.6T 1 EA
PT1 1TLP560J-- IC PHOTO COUPLER TLP 560J 1 EA
R1 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R11 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R12 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R13 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R14 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R15 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R16 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R17 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R18 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R19 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R2 RD-2K102J- RESISTOR 1/2W - 1K OHM J 1 EA
R20 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R21 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R22 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R23 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R25 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R26 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R28 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R29 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R3 RS01F470J- R M-OXIDE FILM 1W 47 OHM J 1 EA
R30 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R31 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R33 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R34 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R35 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R36 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R37 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R39 RN-4K5621F R METAL FILM 1/4 5.62K OHM F 1 EA
R4 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R41 RN-4K7681F R METAL FILM 1/4 7.68K OHM F 1 EA
R43 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R6 RD-4K513J- R CARBON FILM 1/4 51K OHM J 1 EA
R7 RD-4K202J- R CARBON FILM 1/4 2K OHM J 1 EA
R8 RD-4K683J- R CARBON FILM 1/4 68K OHM J 1 EA
R9 RD-4K683J- R CARBON FILM 1/4 68K OHM J 1 EA
RA1 RA8K5103J- RESISTOR ARRAY 6P(5)X 103J 1 EA
RA2 RA8K4103J- RESISTOR ARRAY 5P(4)X 103J 1 EA
RA3 RA8K3103J- RESISTOR ARRAY 4P(3)X 103J 1 EA
RL1 5SC0101210 RELAY UKH-12S 1 EA
T1 TSM3JZ47-- TRIAC SM3JZ47 1 EA
TR1 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA
TRS1 5EMU1916-- TRANS SMPS 264P,1916 1 EA
VAR D15G561K-- VARISTOR 15G561K/350V 1 EA
ZD1 DZN5241B-- DIODE ZENOR 1N5241B 1 EA
42
◆AJ1AC12GKQ PART LIST (Control PCB Assy)
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
43
No. PART CODE PART NAME SPEC. Q'TY UNIT REMARK
PC2 1TLP421--- IC PHOTOCOUPLER TLP421 1 EA
PCB 3104398113 PCB CONTROL 180X126X1.6T 1 EA
PT1 1TLP560J-- IC PHOTO COUPLER TLP 560J 1 EA
R1 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R11 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R12 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R13 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R14 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R15 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R16 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R17 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R18 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R19 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R2 RD-2K102J- RESISTOR 1/2W - 1K OHM J 1 EA
R20 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R21 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R22 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R23 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R25 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R26 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R28 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R29 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R3 RS01F470J- R M-OXIDE FILM 1W 47 OHM J 1 EA
R30 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R31 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R33 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R34 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R35 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R36 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R37 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R39 RN-4K4121F R METAL FILM 1/4 4.12K OHM F 1 EA
R4 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R41 RN-4K6341F R METAL FILM 1/4 6.34K OHM F 1 EA
R43 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R44 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R6 RD-4K513J- R CARBON FILM 1/4 51K OHM J 1 EA
R8 RD-4K683J- R CARBON FILM 1/4 68K OHM J 1 EA
R9 RD-4K683J- R CARBON FILM 1/4 68K OHM J 1 EA
RA1 RA8K5103J- RESISTOR ARRAY 6P(5)X 103J 1 EA
RA2 RA8K4103J- RESISTOR ARRAY 5P(4)X 103J 1 EA
RA3 RA8K3103J- RESISTOR ARRAY 4P(3)X 103J 1 EA
RL1 5SC0101210 RELAY UKH-12S 1 EA
RL4 5SC0101310 RELAY US11-12S 1 EA
T1 TSM3JZ47-- TRIAC SM3JZ47 1 EA
TR1 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA
TRS1 5EMU1916-- TRANS SMPS 264P,1916 1 EA
VAR D15G561K-- VARISTOR 15G561K/350V 1 EA
ZD1 DZN5241B-- DIODE ZENOR 1N5241B 1 EA
44
◆AJ1AC18GKQ PART LIST (Control PCB Assy)
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
45
No. PART CODE PART NAME SPEC. Q'TY UNIT REMARK
46
◆AJ1AC24GKQ PART LIST (Control PCB Assy)
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
47
No. PART CODE PART NAME SPEC. Q'TY UNIT REMARK
J1 14 3109400100 JUMPER 10MM 14 EA
J1~14 3109400100 JUMPER 10MM 14 EA
L1 52C1374001 COIL 130UF 3A 1 EA
OSC 5PCRTL8MS0 RESONATOR CRTL8.00MSOT 1 EA
PCB 3104398102 PCB MAIN 160.5*140*1.6T(42) 1 EA
PT1 1TLP560J-- IC PHOTO COUPLER TLP 560J 1 EA
R1 RD-4K101J- R CARBON FILM 1/4 100 OHM J 1 EA
R10 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R11 RN-4K1272F R METAL FILM 1/4 12.7K OHM F 1 EA
R12 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R13 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R14 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R15 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R16 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R17 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R18 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R19 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R2 RD-4K562J- R CARBON FILM 1/4 5.6K OHM J 1 EA
R20 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R21 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R23 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R24 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R25 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R26 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R27 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R28 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R29 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R3 RD-4K103J- R CARBON FILM 1/4 10K OHM J 1 EA
R30 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R31 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R32 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R33 RN-4K1501F R METAL FILM 1/4 1.5K OHM F 1 EA
R35 RN-4K1821F R METAL FILM 1/4 1.82K OHM F 1 EA
R38 RS01F121J- R M-OXIDE FILM 1W 120 OHM J 1 EA
R4 RD-4K102J- R CARBON FILM 1/4 1K OHM J 1 EA
R5 RD-2K102J- RESISTOR 1/2W - 1K OHM J 1 EA
R6 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
R7 RD-4K331J- R CARBON FILM 1/4 330 OHM J 1 EA
RA1 RA8K5103J- RESISTOR ARRAY 6P(5)X 103J 1 EA
RA2 RA8K4103J- RESISTOR ARRAY 5P(4)X 103J 1 EA
RA3 RA8K3103J- RESISTOR ARRAY 4P(3)X 103J 1 EA
RL1 5SC0101404 SW RELAY OJ-SS-112LM 1C 1P 1 EA
RL4 5SC0101404 SW RELAY OJ-SS-112LM 1C 1P 1 EA
SCRW 7122401211 SCREW TAPPING T2S TRS 4X12 MFZN 1 EA
T1 TSM3JZ47-- TRIAC SM3JZ47 1 EA
TEST 3108804400 WAFER YFAW254-02 1 EA
TR1 TKRC102M-- TR KRC 102-M (TAPPING) 1 EA
VAR D15G561K-- VARISTOR 15G561K/350V 1 EA
WSHR 3106002900 WASHER 3*6 1 EA
48
◆LED PCB ASS`Y (MODEL : AJ1AC09GKQ)
No PART CODE PART NAME SPEC Q'TY UNIT REMARK
CC1 CDXE1H104M C-MULTI CR501B-Z5U,104Z,50V 1 EA
CN1 3108804800 WAFER SMAW250-08 1 EA
HOLD 3103002700 HOLDER LED ABS 1 EA
L1 DDLS05031D LED DLSO-5031D(RED) 1 EA
L2 DDLG05031D LED DLG-5031D(GRN) 1 EA
L3 DDLS05031D LED DLSO-5031D(RED) 1 EA
L4 DDLY05031D LED DLY-5031D(YLW) 1 EA
PCB 3104398201 PCB LED 110*31*1.6T.10(288) 1 EA
RCV 1TSP1838YA RECEIVER MODULE TSOP-1838YA1(HOLDER) 1 EA
SW1 5S40202000 S/W PUSH JPS2281 1 EA
49
Power Supply(1)
G
+ + +
3.15A D4 D3 104 16V
104 35V 25V 104
1000µF 470µF 100µF
POWER TRANS
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor CE1.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
VAR is serge filter and CC1, CC2, CC3 is Noise filter.
Oscillator(2)
5V
19
CC13
OSC 104
20
8M
50
DESCRIPTION
VDD-10%
VSS+10%
Fig 2-1
Sensor(3)
070LH,091LH
182LH, 240LH
330 R8
23
R9 CC7
O/C SENSOR
CN10 12.7kF 103 MICOM
103
CN9 CC6
24
I/C SENSOR R10 R7 330
12.7KF
25
ROOM SENSOR R11 R6 330
12.7KF CC5
103
DESCRIPTION
-5 1.127 1.127
0 1.378 1.378
5 1.650 1.650
10 1.936 1.936
15 2.228 2.228
Table 3-1
51
Triac Driving(4)
12V
N
TLP561 L1 AC 220V
PT1 1 2 L
130 H
3A
MICOM SN1
0.1 F
T1 120Ohm
IC4 SM3JZ47
KID 65004
2 15 R5 TO MOTOR
38
1K
1/2W
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied
Trigger Signal.
Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.
AC220V
TRIGGER
MOTOR
INPUT
Fig 4-1
52
Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.
Selecting Mode(6)
5V
RA1
R14
MICOM 1K
MODE
13 SELECT
P2 PUSH S/W
CA1
F4104Z
DESCRIPTION
53
Micom Power Supply(7)
5V
VDD 42 +
CE5 CC11
10µF 104
16V
41
40
MICOM 39
OSC 19
8MHz
20
21
VSS 22 CC13
104
DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
54
Reset(8)
MICOM
R13 5.6K
1K R12
7042P 18
IC5 CC9
10.3
CE4
4.7uF/50V
DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.
Vcc (+5V)
4.25V
t
DELAY TIME
FOR POWER ON
H RESET
L t
POWER
ON
55
Function Selecting(9)
CA3 RA3
F3 104Z 4A 103J RA3
41
R32 1K JS5
40 MILD/HIGH
R31 1K JS4
39 HEAT/COOL
R30 1K
MICOM
F5 104Z 6A 103J
CA1 RA1 R36 heat/low
30
1K R28
model R35 cool/low
JS3 1K R17 29
14 1K R25
R34 heat/high
JS2 1K R16 28
15 1K R24
R33 cool/high
JS1 1K R15 27
16 1K R23
RA2
CA2 R37 monitoring
26
1K R29
DESCRIPTION
JUMPER
PIN NO. LOC 18K 09K/12K/24K
SHORT OPEN
14 JS3 New flap angle Old flap angle O X
TURBO is available TURBO is not available
15 JS2 (at heat mode) (at heat mode) X X
Buzzer Driving(10)
VCC
12V
DESCRIPTION
MICOM
R4
1K BZ1
KID 65004 Micom 34 Terminal put out Buzzer Driving Pulse,
34
6 11 its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.
56
Zero Crossing Detect(11)
VCC
R3
TR1 10K
KRC120M
R27
2
D5 1K MICOM
1 2 1 31
3
TRANS
OUTPUT
1
D6 R2 CC4 2 1
5.6K 103
2
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.
AC18V
The
Number
31 of H
Micom
terminal
DETECT POINT
Fig 11-1
57
Stepping Motor Driving(12)
12V
CN13
1
IC6
2 B+
1 3 Ø1
M1
2 4 Ø2 FOR SWING
MICOM
3 5 Ø3
4 6 Ø4
KID65004
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø4
Ø3
Ø2
Ø1
58
2 REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD
TEST START No
Power supply again
Power Supply
Is Display at the No
beginning ON?
Select ON/OFF button
Check the Following
Yes BATTERY SPRING
Is Display at the No MICOM
beginning ON? PCB
LCD
No
Is it normal? ERROR
No
Is it normal? ERROR
No
Is it normal? ERROR
Is display at the No
ERROR
begining ON?
No
Is it normal? ERROR
59
No
Is LCD display OFF? ERROR
No
Is it normal ERROR
No
TIMER display? ERROR
No
Is all display OFF? ERROR
No
Is it normal? ERROR
SLEEP MODE No
ERROR
Display ON?
Is display at the No
ERROR
beginning ON?
TEST OK!
60
9. KEY COMPONENTS OF ELECTRONIC CIRCUIT
(1) U1 (MICOM)
1 P77(HSO) VDD 42
61
(2) U2, 4 (KID65004) DARLINGTON ARRAYS
IN1 1 16 OUT 1
KID65004AP
IN2 2 15 OUT 2
COMMON
IN 3 3 14 OUT 3 INPUT
OUTPUT
IN 4 4 13 OUT 4 10.5KΩ
IN5 5 12 OUT 5 7.2KΩ
3KΩ
IN6 6 11 OUT 6 GND
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES (Equivalent Circuit)
(Top View)
SCHEMATIC DIAGRAM
INPUT
100K 500 100 100 10K
240
INPUT
10K 10K
210
16K
100
300 200
36K
64K 300
50K
012
520 50 200
40
pF OUTPUT
60K
26K
29K
Pin 1. INPUT 20K
2. GROUND
3. OUTPUT 20K
GND
(Equivalent Ciircuit)
62
(5) U9 (KIA7042P) : RESET IC
1 VCC
KIA70
42P 3 OUT
2 GND
INPUT
GROUND OUTLINE
OUTPUT
63
10. DISASSEMBLY INSTRUCTIONS
1 INDOOR UNIT
◆AJ1AC09GKQ/AJ1AC12GKQ
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2
64
◆AJ1AC18GKQ
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 2
3. Removing the Control Box.
After doing above procedures:
! Disconnect indoor room and coil thermistors. (Fig 3)
@ Disconnect the fan motor lead wire from connection at the main
PCB. (Fig 3)
# Disconnect the swing motor connection wire. Fig 3
$ Loosen a screw for fixing ground wire.
% Loosen two screws for fixing the body.
65
PROCEDURES PHOTOS
Fig 7
Fig 8
66
◆AJ1AC24GKQ
PROCEDURES PHOTOS
1. Stop the operation of the Air conditioner and disconnect the power cord
from the wall outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen the screws fixed at the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2
Fig 7
67
2 OUTDOOR UNIT
◆AJ0AC09GKO
PROCEDURES PHOTOS
1.Stop the operation of the air conditioner and disconnect the wire from
Indoor Unit to Outdoor Unit.
Fig 7
68
◆AJ0AC12GKO/AJ0AC18GKO
PROCEDURES PHOTOS
1.Stop the operation of the air conditioner and dis connect the wire from in
door unit to out door unit.
Fig 2
3. Removing the Propeller Fan. (Fig 3)
1Loosen the screw fixed at the motor bracket.
2Remove the Plain Washer.
3Remove the Propeller Fan.
Fig 6
69
◆AJ0AC24GKO
PROCEDURES PHOTOS
1.Stop the operation of the air conditioner and disconnect the wire from in
door unit to out door unit.
Fig 4
6. Remove the partition panel. (Fig 5)
1Loosen four screws at the bracket motor.
2Disconnect the wire at the control panel.
Fig 6
70
3 EXPLODED VIEW & PARTS LIST (Indoor Unit)
◆INDOOR UNIT EXPLODED VIEW: AJ1AC09GKQ
71
◆INDOOR UNIT PART LIST; AJ1AC09GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
72
◆INDOOR UNIT EXPLODED VIEW: AJ1AC12GKQ
73
◆INDOOR UNIT PART LIST; AJ1AC12GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
74
◆INDOOR UNIT EXPLODED VIEW: AJ1AC18GKQ
t
0
o
w
d
a p
;
3
8
2
r
y
l
7
6
u
f
s
z
4
h
k
c
j
g
q
5
1
75
◆INDOOR UNIT PART LIST; AJ1AC18GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
76
◆INDOOR UNIT EXPLODED VIEW: AJ1AC24GKQ
77
◆INDOOR UNIT PART LIST; AJ1AC24GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
78
4 EXPLODED VIEW & PARTS LIST (OUTDOOR UNIT)
◆OUTDOOR UNIT EXPLODED VIEW: AJ0AC09GKO
79
◆OUTDOOR UNIT PART LIST; AJ0AC09GKO
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
80
◆OUTDOOR UNIT EXPLODED VIEW: AJ0AC12GKO
81
◆OUTDOOR UNIT PART LIST; AJ0AC12GKO
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
82
◆OUTDOOR UNIT EXPLODED VIEW: AJ0AC18GKO
83
◆OUTDOOR UNIT PART LIST; AJ0AC18GKO
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
84
◆OUTDOOR UNIT EXPLODED VIEW: AJ0AC24GKO
85
◆OUTDOOR UNIT PART LIST; AJ0AC24GKO
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
86
5 CONTROL BOX ASSEMBLY
◆AJ1AC09GKQ
8
7
2
9
1
0
q
87
◆AJ1AC09GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
88
◆AJ1AC12GKQ
89
◆AJ1AC12GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
90
◆AJ1AC18GKQ
91
◆AJ1AC18GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
92
◆AJ1AC24GKQ
93
◆AJ1AC24GKQ
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
94