D U C T M A T E

Polyester Duct Liner

Fiberglass Free Duct Liner

• Material Availability for Rectangular or Round • Excellent Sound Absorption

Duct Work: • Smooth and extremely durable facing
• R-4.2 (nominal 1”) • Made of soft user friendly polyester
• R-6 (nominal 1½”)
• R-8 (nominal 2”) • Made of 25% recycled content
• R-12 (nominal 3”) • Labor saving fiber glass free alternative
PolyArmor™ Polyester Duct Liner

DESCRIPTION
Ductmate PolyArmor duct liner is engineered from strong and
safe hypoallergenic polyester. The polyester material is webbed
into a thermal blanket which is then bonded with a FSK facing
to resist damage during system installation, operation, and
cleaning resulting in excellent durability in the airstream.
PolyArmor is engineered to provide outstanding R-values with
excellent noise reduction values and superior indoor air quality.

BASIC USE
PolyArmor is an internal polyester duct liner used in forced air
heating, ventilating, and air conditioning systems. It is
engineered to provide industry-leading R-values with excellent
noise reduction values and superior indoor air quality.

F E AT U R E S & B E N E F I T S
High Noise Reduction Coefficient (NRC) value
Provides excellent sound absorption
Smooth and extremely durable facing
Reduces damage during fabrication, operation, and cleaning
Made of soft user friendly and hypoallergenic polyester
Eliminates irritation during handling L I M I TAT I O N S
Engineered for application with water and solvent based adhesives PolyArmor should not be used in duct systems with fan
Provides adhesive alternatives for virtually any system requirement. velocities exceeding 4,000 fpm or at temperatures above 250°F.
Made of 25% recycled content Polyester and Mold
For increased sustainability Polyester insulation will not support mold growth. However,
Mildew and mold resistant mold can grow on virtually any surface when it is contaminated
Does not promote or support the growth of mold or mildew with organic materials or becomes wet. Be sure to inspect any
insulation that has been exposed to water before installing it. If
Light weight design with excellent rebound
it shows any sign of mold, it must be replaced with dry
Reduces the overall weight of the duct system
insulation. If the material is wet but shows no evidence of mold,
Labor saving alternative to elastomeric duct liner it can be dried thoroughly and used. However, if it shows signs
Saves you time and money of facing degradation from wetting, it should be replaced with
Can be used in rectangular or round duct work intact insulation. Air handling insulation used in the air stream
No matter the duct, get all the benefits of PolyArmor must be discarded and replaced if exposed to water.

STANDARD SIZES
R-Value, Thickness, And Length
Width R-4.2 R-6 R-8 R-12
1”x 100’ 1½”x 50’ 2”x 50’ 3”x 50’
47.5” PA475F1W100 PA475F15W50 PA475F2W50 PA475F3W50
Part Number

48” PA48F1W100 PA48F15W50 PA48F2W50 PA48F3W50

56.25” PA5625F1W100 PA5625F15W50 PA5625F2W50 PA5625F3W50
59” PA59F1W100 PA59F15W50 PA59F2W50 PA59F3W50
60” PA60F1W100 PA60F15W50 PA60F2W50 PA60F3W50
 T E C H N I C A L S P E C I F I C AT I O N S
Item Test Method Result
Thermal resistance ASTM C518, 75 F
1” material, ft2.F.hr/Btu R-4.2
1½” material, ft2.F.hr/Btu R-6
2” material, ft2.F.hr/Btu R-8
3” material, ft2.F.hr/Btu R-12
Surface burning characteristics ASTM E84
Flame spread index <25
Smoke developed <50
Density, lb/ft3 ASTM D 1667
1” material 1.6
1½” material 1.5
2” material 1.4
3” material 1.2
Corrosiveness ASTM C665 Pass
Fungi Resistance ASTM C1338 Pass
Mold Growth ASTM G-21 Meets
Requirements
Odor ASTM C1304 Pass
Moisture vapor absorption, % ASTM C1104 0.24
Temperature Resistance ASTM C411
Upper Limit Up to 250°F
Erosion Resistance ASTM C 1071 (tested to maximum throughput of 10,000 fpm (4,719 lps)) Rating 4,000 fpm
Smoke density and toxicity ASTM E662/ ASTM E800
Density, optical Ds at 4 minutes ASTM E662 flaming (non flaming) 2.5 (0.54)
Toxicity, ppm ASTM E800 (flaming exposure)
CO 21
HBr, HCl, HCN, HF, NOx, So2 0
Volatile Organic Content (VOC), ppm ASTM D5116 (CA1350) 0
Greenguard® Environmental Institute Compliant, CS

S O U N D A B S O R P T I O N C O E F F I C I E N T S AT F R E Q U E N C Y - ASTM Standard C423

PolyArmor
Material 125 Hz 250 Hz 500 Hz 1,000 Hz 2,000 Hz NRC
Min. 1” 0.10 0.30 0.73 1.07 0.49 0.65

Elastomeric
Material 125 Hz 250 Hz 500 Hz 1,000 Hz 2,000 Hz NRC
Min. 1” 0.10 0.15 0.31 0.57 0.36 0.35

Fiberglass
Material 125 Hz 250 Hz 500 Hz 1,000 Hz 2,000 Hz NRC
Min. 1” 0.18 0.36 0.59 0.86 0.95 0.70
 I N S TA L L AT I O N
PolyArmor™ is installed using common duct liner installation methods and materials on both rectangular and round duct work. Please
follow guidelines for installing duct liner on rectangular and round duct work in accordance with the SMACNA HVAC Duct Construction
Standards, Metal and Flexible 4th Edition (see Chapter 7, pages 7.13 - 7.21).

Installation Instructions - Rectangular Duct Work Installation Instructions - Round Duct Work
1. Determine the square foot area of the duct section and cut 1. Cut PolyArmor to the correct size.
the PolyArmor to the appropriate size. 2. With the FSK facing of the PolyArmor facing into the
2. Apply an approved duct liner adhesive to the duct interior airstream, bring edges together forming the PolyArmor
where the PolyArmor will be installed, ensure the FSK into a round shape and adhere the edges together with an
facing is toward the airstream. approved duct liner adhesive.
Note: If additional pieces of PolyArmor are needed, they 3. Insert the PolyArmor into the duct work by folding it in
should be adhered together where they meet. half, leaving the upper half of the duct interior exposed.
3. Allow the duct liner adhesive to fully cure based on 4. Apply an approved duct liner adhesive to the exposed
manufacture’s recommendations and then pin the duct interior. Once fully coated, release the folded
PolyArmor in place per SMACNA requirements. PolyArmor and firmly press it to the duct interior ensure
4. To complete the installation ensure that any exposed that it makes even contact.
edges of PolyArmor at transverse connections are properly 5. Spin the duct work 90 degrees, fold the other side of the
coated with an approved edge sealer or coating. PolyArmor down, and repeat Step 4.
Note: If additional pieces of PolyArmor are needed, they
should be adhered together where they meet.
6. Allow the duct liner adhesive to fully cure base on
manufacture’s recommendations and the pin the
PolyArmor in place per SMACNA requirements.
7. To complete the installation ensure that any exposed
edges of PolyArmor at transverse connections are properly
coated with an approved edge sealer or coating.

CUTTING METHODS
1. Waterjet - Recommended setting is 45,000 psi
a. Consult manufacturer for equipment settings and limitations
2. Coil Line - An inline rotary style blade used to make straight cuts
a. Consult manufacturer for available coil line equipment and accessories
3. Rotary Hand Tools - Eastman Round Cutting Knives
a. The Cardinal 534 or the Falcon 548 (recommended)
b. Can make straight and curved cuts easily

Cardinal 534 - Specs: Falcon 548 - Specs:

Motors: 110v, 1ph, 50/60Hz Table Widths
220v, 1ph or 3ph, 50Hz High speed Available: 48” - 144” (1.22m-3.66m)
(3,600/3,000 RPM) Motors: 110v, 1ph, 50/60Hz
Horsepower: 110v = .20hp, 1ph 220v, 1ph or 3ph, 50/60Hz
220v = .34hp, 3ph Horsepower: 110v = .20hp, 1ph
Weight: 16 lbs. (7.26kg) 220v = .48hp, 3ph
Blades: Standard: Carbon Steel Weight: 70 lbs. (31.75kg)
Optional: High Speed Steel, With track and lifters
Grooved, PTFE coated Standard
Sharpener Features: Toggle Manual Switch, Pull Handle
Stones: Standard: 120 Heavy. Options: Manual Lifter, Bias Lifter, Air
Optional: 150 Medium, 220 Fine Lifters, Material Alignment, Push
Options: Knife lubricator, stationary base Handle, Swivel Handle
plate Blade Size: 5” (12.7 cm)
Blade Size: 4” (10.2 cm) Cutting
Cutting Capacity: 1” (2.54 cm)
Capacity: 2.125” (5.4 cm)
 A D H E S I V E S A N D C O AT I N G S
Polyarmor Polyester duct liner Insulation is compatible with a wide range of water-based and solvent based adhesives sold in the
commercial HVAC industry.
While Ductmate Industries Inc. offers a wide variety of adhesives formulated and recommended for use in commercial HVAC
applications, this does not preclude the use of other specified, suitable, or equivalent brands of adhesives. Use and acceptance of
any adhesive is contingent on approval and compliance with all applicable city, state, and local codes. Refer to and follow each
manufacturers specification, instructions and recommendation for application of product.
In addition, a metal nosing or edge coating should be applied in accordance with the SMACNA HVAC Duct Construction
Standards, Metal and Flexible 4th Edition.

PINNING GUIDELINES
Follow all SMACNA’s guidelines for weld pin and mechanical fastener sizing, application, and spacing.
1. Insulated Cupped Head weld pins are preferred for use with the Polyarmor FSK foil facing
2. Consult manufacturer on recommended voltage, pressure, duration, and angle of the weld
a. With FSK facing, the suggested voltage range is 85 - 100 volts for most mechanical and hand held welding equipment
3. Important note when using a manual hand held a pin spotter
a. Voltage, pressure, duration and Pin angle are important factors for a quality weld

RECTANGUL AR DUCT PINNING ROUND DUCT PINNING

Mechanical Fastener Locations Mechanical Fastener Locations
Velocity/FPM 0 - 2,500 2,501 - 5,000 A. From duct work edge: 3” O.C.
A. From corners of duct work: 4” 4” B. Across length of duct work: 72” O.C.
B. From transverse of duct work: 3” 3” C. Pin spacing around duct work circumference: 16” O.C.
C. Across width of duct work, on D. Exposed edges should be coated or sealed
centers (min. 1/side): 12” 6”
E. Adhere seam together with an approved duct liner adhesive
D. Across length of duct work, on
centers (min. 1/side): 18” 16”

= Weld Pin Location

A. = 3” B. = ≤ 72”

D.

C. = ≤ 16”

Liner Interior Width

No. Pins Inches (mm)
0 <8 < 203 E.

2 9 - 16 229 - 406
3 17 - 28 432 - 711
4 29 - 40 737 - 1,016
5 41 - 52 1,041 - 1,321
6 53 - 64 1,346 - 1,626
7 65 - 76 1,651 - 1,930
8 77 - 88 1,956 - 2,235
9 89 - 100 2,261 - 2,540
 LIMITED PRODUCT WARRANTY
Ductmate warrants that PolyArmor™, when properly installed and maintained, will be free from defects in material and workmanship, and
will comply with all written specifications made by Ductmate at the time of sale. Ductmate’s warranty shall run for a period of one year
from the date of manufacture.
Warranty Limitation
The warranty stated above is in lieu of all other warranties, express or implied, including but not limited to the implied warranties of
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Although Ductmate may have suggested the product, or
provided written or oral advice to the Purchaser, it is the Purchaser’s responsibility to test and determine the suitability of PolyArmor™, for
the intended use and purpose, and Purchaser and/or its customer assumes all risk and liability whatsoever regarding such suitability.
Limitation of Liability
In the event of a breach of the above warranty, Ductmate’s sole obligation, and Purchaser’s sole and exclusive remedy, shall be, at
Ductmate’s option, repair or replacement of any defective products, or refund of an applicable portion of the purchase price. Ductmate
shall have no liability for costs of removal or reinstallation of the product. The Purchaser agrees that no other remedy, including but not
limited to loss of profits, loss sales, injury to person or property, or any other special, incidental or consequential damages, shall be
available to the Purchaser for any claim arising out of this Agreement, regardless of whether such claim is made in contract or in tort,
including strict liability in tort. In no event will Ductmate be obligated to pay damages to the Purchaser in any amount exceeding the
purchase price that the Purchaser paid to Ductmate for the allegedly defective product.
Notes
The technical specifications of Ductmate PolyArmor represent typical values determined in accordance with accepted test methods. The
data is subject to normal manufacturing and testing variations. The information is supplied as a technical service and can be changed
without notice. The values stated for the flame spread ratings are not intended to indicate actual hazards by these or any other materials
under real fire conditions.
Check with a Ductmate sales representative to assure information is current or to receive current material.

®
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Charleroi, PA Lodi, CA
210 Fifth Street 810 S. Cluff Avenue This spec data is printed on paper that meets the Certified Fiber
Charleroi, PA 15022 Lodi, CA 95240-9141 Sourcing requirements of the SFI program.
724-258-0500 209-333-4680
Ductmate Is A Proud Member Of The Following Organizations:
Additional Manufacturing and Warehousing in
Monongahela, PA and Wagoner, OK
1-800-245-3188 • www.ductmate.com
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