A FAD GROUP

COMPANY

www.fadflange.kz
 ABOUT US
We can offer a complete service from the start
to finish of items from design and engineering to
forging and final machining.

O ur company always upda-

ted with the latest tech-
nology, has been attentive to
It is also continuously develo-
ping a technical department
can design special products
select very carefully the Sales according to the demands of
and technical staff, to obtain customer service.
a complete organization and
ready to meet your needs. FAD Group tip constantly
maintaining 2 principles:
Has been working for years Quality and Accuracy.
with a guaranteed Quality It is equipped with a techno-
Control Service, which acts at logical laboratory, capable of
all stages of production, accor- performing mechanical tests,
ding to ISO, BS, ASME, enco- chemical and non-destructive
ded in the Quality Assurance examinations.
Manual.

ESTABLISHED IN 1961
FAD Group is a leader in the production of Flanges & Forged Steel
components for Chemical, Petrochemical, Pharmaceutical, Offshore
and Onshore Oil & Gas Facilities.
We are a manufacturer and stock holder companies alike.
of forged steel Flanges and Special Our group of companies covers an
pieces for Oil, Gas and Power Projects area of 60,000 m2 of which 25,000 are
worldwide serving end users, engineering covered and works successfully on large
companies, design houses and trading projects around the world.

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 WHAT WE DO
FAD Group offers the possibility of having a partner who favors
Our mission is to provide it in the production of forgings without limitations in terms of
our Customers with a first quantity, dimensions, materials and tests.
class quality product &
service and doing this with
safety & our environment T he consolidated experience in the
forged sector has allowed FAD
Group to obtain the most relevant cer-
The sectors served by Forge Nicromo
are mainly: Oil & gas, energy, pharma-
ceutical and mechanical.
always in mind. tifications and qualifications in the field,
thus opening the doors to participa- The current production capacity is
We want to be considered tion in the most prestigious worldwide 12,000 tons / year. We can cover a
as reliable and always as projects in the Oil & Gas market with dimensional range starting from Ø 180
the preferred option for the supply of its products. mm up to Ø 1,500 mm for a maximum
our Customers to use. weight of 5,000 Kg.
The production of Forge Nicromo is
mainly addressed to the supply of for-
gings in carbon steels, for low tempera-
tures, alloys, stainless steel, duplex and
super-duplex.

We make our strength : flexibility ,

we are able to supply as well Raw
Materials, semi-finished and piece
according to any Client’s specifica-
tions and needs.

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 OUR PLANTS

Machining Workshop
Machining Workshop Fad Flange Acciaio & Derivati Spa Forges
Forge Nicromo Spa
( Milan , Italy )
Heat Treatments Forge Nicromo Spa
( Bindo di Cortenova - Lecco, Italy )
( Bindo di Cortenova - Lecco, Italy ) Forge Nicromo Spa
( Bindo di Cortenova - Lecco, Italy )

Warehouse
Warehouse
Fad International Spa
( Gessate - Milano, Italy)
Cladding Station
Fad Flange Acciaio & Derivati Spa Cladding Station Fad Flange Acciaio & Derivati Spa
( Milan, Italy ) ( Milan, Italy )
Fad Flange Acciaio & Derivati Spa
( Milan, Italy )

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FREE RANGE FORGING
DIMENSIONAL RANGE
CARBON STEEL - LOW ALLOY STEEL - STAINLESS STEEL DUPLEX
SUPER DUPLEX AND MORE

Forged Pipes Forged Bars

max external Ø 400 mm max external Ø 450 mm
min internal Ø 180 mm min internal Ø 180 mm
max lenght 1.500 mm max lenght 3.000 mm
max weight 1.500 kg max weight 2.500 kg

Forged Blocks
max thickness 900 mm
Forged Discs Forged Shafts
min thickness 65 mm max external Ø 1.250 mm max external Ø 350 mm
max weight 5.000 kg min external Ø 200 mm max lenght 3.000 mm
min weight 200 kg max weight 3.500 Kg max weight 2.500 Kg
min height 65 mm min gap beetwin diameters 65 mm

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CUSTING FORGING

Forged Rings Rolled Rings

max external Ø 1.250 mm max external Ø 900 mm
min internal Ø 175 mm min internal Ø 190 mm
max height 600 mm max height 320 mm
max weight 5.000 kg max weight 600 kg

All product forged by FAD

accompanied by a test certificate
EN 10204 3.1. At the specific
request of the customer we
have the possibility to carry out
tests in accordance with EN
10204 3.2, thus entrusting the
verification of the test results to
a third accredited body.

Forged Nozzles Forged Flanges

max external Ø 1.300 mm wn ansi B16.5 - class 600-2500 6”-24”
min stem Ø 180 mm wn api 6BX - class 10k 4 1/16’’ - 13 5/8’’
max weight 5.000 Kg anchor flange upon request
min height 180 mm special flange upon request

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 HEAT TREATMENT QUALITY CONTROL
1 heat treatment furnace with double sole with a capacity of 30 Tons PMI (positive material identification)
1 automatized heat treatment center equipped with is performed on demand on incoming
2+2 furnaces 4.000x2500x2000mm max load 15 tons each. ingots and/or on products
Certification API6A Annex M and API6D Annex F.
+ water tank 15.000x5.000x3.500mm (260m3) Forging temperatures are measured with optical pyrometers
(2 in-house).

HARDNESS is monitored with a brand new EASYDUR

hardness gauge for brinell tests up to 3000 kg.
“Integral XY” is a special hardness tester Designed with a XY
table for easy moving and placing of the pieces.
This machine performs Brinell tests up to 3000 kg.

MAIN FEATURES
• Max load: 3000 kg
• Repeatability: 0.1 HBW
• High resolution camera

DESTRUCTIVE TESTS / METALLOGRAPHY

For all mechanical & metallurgical tests we use only
UNI CEI/IEC17025-2005 accredited laboratories;
see below references.

I&T INSTRUMENTS
FAD is using an integrated tailor-made software in all
the analysis, planning, production and certification steps;
chemical compositions, offers, QC parameters,
Customers order and specs and EN10204 certificates.

It’s ALL processed and registered through digital instruments.

All data and documents are stored in digital format in a safe
cloud.
Our digitalization is a BENCHMARK

GF ELTI S.r.l. SORBIT Srl

Viale delle Industrie, 1 - 24060 Sovere (BG) - Italy Via Calvenzana inferiore, 9 - 23849 Rogeno (LC) - Italy
Tel +39 035 966500 - Fax +39 035 966510 Tel +39 031 865442 Fax +39 031 865435
[email protected] - www.gfelti.com [email protected] - www.sorfit.it

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 OUR PRODUCTS

Forged Flanges including Special Flanges including

SWIVEL RING – WELD NECK – BLIND – COMPACT PIPE AND BUNDLE TYPE BULKHEAD FORGINGS
FLANGES – SPECTACLE BLIND & SPACER – COLLARS & BUCKLE ARRESTORS

Special forging Tee Pieces including Laterals

ANCHOR AND HANGER FLANGES PAWN HEADS & ASSOCIATED ELBOW ADAPTOR

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 WHAT WE CAN DO PROJECTS
FAD Kazahstan LLP ’s mechanical workshop has been designed and created to
be as a front-end to serve closely and more effectively clients and operators for
domestic demand.

1 2 3
Freudenberg Oil & Gas Technologies
Local Production Stock material according Monitoring and Project Future Growth
Wellhead Pressure Management
final machining for all to RoK `all Operators implement - end to
materials and Spec for Flanges, end- customer care with
Fittings and Pipes in all Project management
materials and Tender supervision
specialized for
Kazkahstan Operators Tengiz Chevroil
and requirements. Future Growth Project
Wellhead Pressure Management Project (FGP-WPMP)
Fluor PO 909/14 REV1 Limited Notice to Proceed.

4 5 6
Through our CNC Reaserch and All weld overlay methods
machines equipment do Development of New avaible in all materials,
all sort of finishing on Materials. Any machined inconel and other cra
Carbon, stainless and forging on client’s design weldoverlay
all kind including Low and drawing all materials NCOC
Contract No.PO¬4512553505
Temperature Alloy Steels. including: stainless, alloy,
Supply of High Pressure Pipes, Fittings and Flanges for
such as : High pressure duplex, super duplex, D island Well Conversion Project
piping materials 6MO especially F22
specifications Mod. F60/F70

Karachaganak
Pre-Qualification A182 F22 Mod. (2 1/4 Cr. 1Mo) for
high pressure System and low temperature application
since 2009

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 REFERENCE
letter of reccomandation

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 REFERENCE REFERENCE
letter of reccomandation letter of reccomandation

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CONTACT US

Fad Kazakhstan LPP

090300, Iksanov Street, 184/1
Aksai - Republic of Kazakhstan

phone (+7) 711-333-5531

fax (+7) 705-772-6166

email [email protected]