Generator Set

R
with PowerCommand 1.1 Controller or PowerStart 0500 Control

(New)
(New)

English – Original Instructions 8-2015 A043K443 (Issue 2)

Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

“Intentionally Left Blank”

Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Table of Contents
Description Page
SECTION -A
Air Induction & Exhaust System.........................................................................................................
Assembly High Pressure Pipes.......................................................................................................... 06
AssemblyTensioner........................................................................................................................... 06
Assembly Water Pump....................................................................................................................... 07
Balancer Shaft......................................................... .......................................................................... 08
Bearing Kit............................................................ ............................................................................. 09
Belt........................................... ....................... ................................................................................. 10
BreatherAssembly Unit..................................................................................................................... 11
Cam Box SubAssembly..................................................................................................................... 12

Crank Shaft............................................................ ............................................................................ 13

Cylinder Block......................................................... ........................................................................... 14
Cylinder Head......... ................................................ .......................................................................... 15
Cylinder Head Cover.... ..................................................................................................................... 16
Esd Coil ............................................................................................................................................. 17
Feed Pump.............................................................. .......................................................................... 18
Flywheel Rear End Oil Seal Housing....... ......................................................................................... 19
Front CoverAssembly........................................................................................................................ 20
Fuel Filter............................................................................................................................................ 21
Fuel Injection Pump... ........................................................................................................................ 22
GearTrain........................................................................................................................................... 23
Joint & Gasket......................................................... .......................................................................... 24
Kits................................................................... .................................................................................. 25
Lub Oil Sump........................................................... .......................................................................... 26
Lubricating Oil Filter............................................................................................................................ 27
RockerAssembly................................................................................................................................ 28
Starter Motor....................................................................................................................................... 29
Supply Pipes........................................................... ........................................................................... 30
SECTION -B
Air Filter Installation (AO41U916)................................................ ....................................................... 32
Air Filter Installation (AO42R894) ................................................................................................................. 34
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Accessory Installation(A041U745) ................................................................................................ 36

Accessory Installation(A042M937) ................................................................................................ 37
Battery Installation .......................................................................................................................... 38
Battery Charger Installation ............................................................................................................ 40
Circuit Breaker Installation (A042L439) ........................................................................................... 41
Circuit Breaker Installation (A042L441) ............................................................................................ 43
Circuit Breaker Installation (A042L443) ............................................................................................ 45
Circuit Breaker Installation (A042L445) ............................................................................................ 47
Circuit Breaker Installation (A042L447) ............................................................................................ 49
Circuit Breaker Installation (A042L451) ............................................................................................. 51
Circuit Breaker Installation (A042L453) ............................................................................................. 53
Circuit Breaker Installation (A042L455) ............................................................................................. 55
Circuit Breaker Installation (A042L457) ............................................................................................. 57
Circuit Breaker Installation (A042L459) ............................................................................................. 59
Circuit Breaker Installation (A042L461) ............................................................................................. 61
Circuit Breaker Installation (A042L463) ............................................................................................. 63
Control Panel Installation (A042L465) .............................................................................................. 65
Control Panel Installation (A042L467) .............................................................................................. 67
Control Panel Installation (A042L469) .............................................................................................. 69
Control Panel Installation (A042L471) .............................................................................................. 71
Control Panel Installation (A042L473) .............................................................................................. 73
Control Panel Installation (A042L475) ............................................................................................... 75
Engine Accessories Installation ......................................................................................................... 77
Exhaust Installation (A042R896) ...................................................................................................... 79
Exhaust Installation (A041U931) ....................................................................................................... 81
Enclosure Installation ....................................................................................................................... 83
Fuel System Installation (A041U867) ................................................................................................ 84
Fuel System Installation (A042L167) ................................................................................................. 86
Fuel System Installation (A042R898) ................................................................................................ 88
Kit ,Rain Shield Installation .............................................................................................................. 91
Oil Drain Installation ......................................................................................................................... 93
Pmg Kit 0541-1735 ........................................................................................................................... 95
Radiator Installation .......................................................................................................................... 96
Sensor Installation (A042M948) ...................................................................................................... 98
Sensor Installation (A041U757) ....................................................................................................... 99
Shipping Bracket Installation ........................................................................................................... 101
Skid Installation ............................................................................................................................. 102
Solenoid Installation ........................................................................................................................ 104
Switch Installation ........................................................................................................................... 105
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Air Induction & Exhaust System

Item Part No. Description Qty

1 0154-3314 GASKET-MANIFOLD 1
2 0155-5043 GASKET-EXHAUST 2
3 0154-3316 MANIFOLD-EXHAUST 1
4 0520-2701 STUD(M8X1.25X30.5) 4
5 0860-2140 NUT-HEX FLG 4
6 A034V999 GASKET,EXHAUST 1
7 A034W000 STUD 3
8 A034W003 NUT, HEX FLANGE 3
9 0800-6580 SCREW-HEX FLANGE 3
10 0518-0832 CLIP-TUBE 1
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Assembly High Pressure Fuel Pipes

Item Part No. Description Qty

1 0541-1749 PIPE KIT 1
2 0147-1011 ADAPTER-INJ NOZZLE.(MICO PARTNO.E 080 1484 00) - 16 PS 2
0501-1156 LINE-FUEL(ASSLYFUELRETURN) 1
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Assembly Tensioner

Item Part No. Description Qty

1 0512-0456 TENSIONER-BELT(ASSLY) 1
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Assembly Water Pump

Item Part No. Part Description Qty

1 0132-0530 PUMP-WATER (ASSLY) 1
2 0130-8441 TUBE-BYPASS 1
3 0518-0833 CLIP-TUBE (BYPASS) 2
4 0130-8444 TUBE-BYPASS 1
5 — HEX FLANGE BOLT(M6 x 1.0) 1
6 — STUD WATER PUMP(M6 x 1.0) 1
7 — HEX FLANGE BOLT(M6 x 1.0) 2
8 — NUTW ATER PUMP(M6 x 1.0) 1
9 0541-1755 WATER PUMP KIT 1
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Balancer Shaft

Item Part No. Description Qty

— 0104-2198 SHAFT-BALANCE(ASSLY) 1
1 0541-1748 BEARING KIT(BALANCER) 1
2 0508-1349 BUSHING 1
3 0515-0328 KEY-MACHINE 1
4 — COPPER WASHER 1
5 0517-0482 PLUG BALANCER SHAFT 1
6 0104-2198 SHAET-BALANCE (ASSLY) 1
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Bearing Kit

Item Part No. Description Qty

1 0541-1745 BEARING KIT(MAIN BEARING CRANKSHAFT) 1
2 0104-2201 WASHER-CRANKSHAFT 1
3 0114-0462 BEARING-CONN ROD 4
4 0541-1748 BEARING KIT(BALANCER) 1
5 0508-1349 BUSHING(BALANCER SHAFT) 1
Publication A043K443 Parts Manual
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Belt

Item Part No. Description Qty

1 0511-0261 BELT-DRIVE 1
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Breather Assembly Unit

Item Part No. Description Qty

1 0123-2444 BREATHER-CRANKCASE (ASSLY) 1
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Cam Box Sub Assembly

10

7
8

Item Part No. Description Qty

- 0306-5454 CAM-DRIVE(ASSLY) 1
- 0541-1750 GASKET KIT(CAM BOX) 1
1 0149-2956 SUBASSL YSIDE COVER 1
2 0149-2957 JOINT CAM BOX MOUNTING 1
3 0150-3011 ELECTRONIC GOVERNOR 1
4 0306-5449 ASSLYLINKE GOVERNOR 1
5 0123-2450 GASKET OILFILL 1
A041L101 CAM BOX OIL FILTER TUBE (CAPE FILL)
7 A041L103 CAM BOX OIL FILTER ADAPTER
8 A041T661 SCREW ,CAP 2
9 A041S635 COUNTER SVVS SCREW 2
10 - SEAL LIKE ROD
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Crank Shaft

Item Part No. Description Qty

1 0512-0455 PULLEY 1
2 0104-2197 WASHER-CRANKSHAFT 1
3 0800-6562 SCREW-HEX HD 1
4 0104-2201 WASHER-CRANKSHAFT 1
5 0541-1745 BEARING KIT(SETOF LOWER & UPPER) 1
6 0114-0463 CONNECTING ROD (ASSLY) 1
7 0114-0461 BUSHING-CONN ROD (NOTFOR SERVICE) 2
8 0114-0462 BEARING-CONN ROD 4
9 0112-0352 PISTON (ASSLY) 2
10 0541-1746 PISTON RING KIT 2
11 0114-0466 BOLTCON ROD ( M10 X 1.0) 4
12 0114-0467 NUTCON ROD (M10 X 1.0) 4
— 0541-1756 CRANKSHAFTKIT(CRANKSHAFTWITH COUNTER 1
WEIGHT, WOODRUFF KEY&THRUST WASHER )
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Cylinder Block

17

Item Part No. Description Qty

— 0110-4162 BLOCK-C
YLINDER (ASSLY) 1
1 0800-6569 SCREW-HEX FLG HD (M14 X 1.5) 6
2 0800-6575 SCREW-HEX FLG HD(M8 X 1.25) 4
3 0526-2421 WASHER-FL (M14) 1
4 0517-0464 PLUG-CAP(M14 X 1.5) 1
5 0516-2148 PIN-DOWEL 6
6 0102-1585 ADAPTER-OIL DRAIN 1
7 0517-0465 PLUG-CAP1/4-18 PTF 5
8 0517-0458 PLUG-DRAIN WATER GALLERY(M8) 1
9 0517-0459 PLUG-CAP 2
10 0508-1350 GROMMET 1
11 0234-1110 GASKET-COVER 1
12 0110-4163 GASKET-CYLINDER HEAD 1
13 0517-0460 PLUG-CAP 1
14 0800-6586 SCREW-PIGHS 3
15
1 A034W009 TAPPET 4
16
1 0
0110-4161 BOLT-CYLINDER HEAD 6
17
1 ................. NOT SERVICED SEPARATELY 1
Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Cylinder Head

Item Part No. Description Qty

— 0110-4164 HEAD-CYLINDER(ASSLY) 1
1 0333-0810 THERMOSTATASSL Y 1
2 0130-8439 GASKET-THERMOSTAT 2
3 0130-8440 TUBE-WATER(OUT) 1
4 0800-6581 SCREW-HEX FLG HD (M10 X 1.5) 1
5 0800-6582 SCREW-HEX FLG HD (M10 X 1.5) 1
6 0130-8443 TUBE-BYPASS 1
7 0516-2150 PIN-DOWEL 2
8 0517-0461 PLUG-CAP 3
9 0403-7366 PLATE-LIFTING 2
10 0800-6583 SCREW-HEX FLG HD (M10 X 1.5) 2
11 0517-0462 PLUG-CAP 1
12 0110-4161 BOLT-CYLINDER HEAD (M14 X 1.5) 6
13 0516-2151 PIN-DOWEL 2
14 0517-0463 PLUG-HOLE 2
15 0306-5452 SPACER-CONTACT 1
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Cylinder Head Cover

5
4
3

Item Part No. Description Qty

1 A041S632 VALVE COVER 1
2 0110-4165 GASKET-CYLINDER HD (COVER) 1
3 0509-0569 SEA - OIL 2
4 0526-2416 WASHER-FL (CYLINDER HD COVER) 2
5 0870-2315 NUT - CAPTIVE (M8 X1.25) 2
6 0518-0832 CLIP-TUBE 1
 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Esd Coil 14

1
6 16 16
6 FEED
6
16 6 PUMP
7 6 6 6 5 5
6 6

15
2 12 12

11 10

4 9

13

TANK

Item Part No. Description Qty

1 0501-1156 LINE FUEL (ASSY) 1
2 A041L095 FUEL SUPPLY PIPE (FILTER TO ESD) 1
3 A040R735 FUEL RETURE PIPE (ESD TO TEE) 1
4 A034T522 FUEL RETURN PIPE (INJECTOR TAKE OFF TO TEE) 1
5 A040D787 ESD COIL 2
6 A041L067 COPPER WASHER 9
7 A040D812 RELIEF VALVE 1
8 A034T562 TEE PIPE 1
9 0149-2943 FUEL FILTER ASSYMBLY 1
10 0149-2932 ELEMENT FUEL FILTER 1
11 0502-1625 FUEL FILTER BANJO 2
12 0509-0495-02 COPPER WASHER 4
13 0503-3139 HOSE FUEL (TANK TO FEED PUMP) 1
14 0149-2945 FEED PUMP 1
15 0149-2946 GASKET FEED PUMP 1
16 A041S633 BANJO (M12) 3

Page 18 2012 Copyright Cummins Power Generation

Publication A043K443 Parts Manual
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Feed Pump

Item Part No. Description Qty

1 0149-2945 PUMP-FUEL (FEED) (W/O HAND PRIMER) 1
2 0149-2946 GASKET-FUELPUMP 1
3 0520-2703 STUD (M6 X 1.0) 3
4 0860-2144 NUT-HEX FLG (M6 X 1.0) 3
5 0526-2421 WASHER-FL 4
6 0502-1659 BOLT-BANJO (M14X1.0) 2

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 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Flywheel Rear End Oil Seal Housing

Item Part No. Description Qty

1 0306-5451 COVER-FLYWHEEL(BOTT OM) 1
2 0800-6574 SCREW-HEX HD (M6 X 1) 4
3 0509-0568 SEAL-OIL 1
4 0509-0566 SEAL-OIL( REAR END OILSEAL HOUSING ) 1
5 0800-6584 SCREW-HEX FLG HD (M8 X 1.25 X 33) 6
6 0509-0567 SEAL-OIL(M8 X 1.25) 1
— 0104-2199 FLYWHEELASSY (Includes Sr No. 7 & 8) 1

7 0507-0050 GEAR-RING 1
8 0104-2200 FLYWHEEL 1
9 0800-6566 SCREW-HEX FLG HD (FLYWHEELMTG M12 X 1.5) 6

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Front Cover Assembly

Item Part No. Description Qty

1 0103-0875 COVER-GEARCASE (ASSLY) 1
2 0509-0563 SEAL-OIL 1
3 0103-0874 GASKET-GEARCASE 1
4 0149-2942 COVER-FUELPUMP 1
5 0509-0564 SEAL-O RING 1
6 0800-6576 SCREW-HEX FLG HD (M6 X 1.0) 5
7 0800-6577 SCREW-HEX FLG HD (M8 X 1.25) 8
8 0800-6578 SCREW-HEX FLG HD (M8 X 1.25) 4
9 0516-2149 PIN-DOWEL 2
10 0102-1587 GASKET-OILBASE 1
11 0130-8442 TUBE-FILL(ASSL Y) 1
12 0122-0955 GASKET-OILFILTER 1
13 0512-0456 TENSIONER-BELT 1
14 0123-2443 TUBE-OIL (SUCTION) 1
15 0800-6579 SCREW HEX HD (M6 X 1.0) 4
16 0509-0590 SEALO RING 1
17 0123-2451 DIPSTICK (WITH THREADED CAP) 1
18 0509-0591 SEALO RING 1

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 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Fuel Filter

0502-1625 FUEL FILTER BOUJO 2

0509-0495-02 COPPER WASHER 4

Page 22
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Fuel Injection Pump

Item Part No. Description Qty

1 0306-5453 ROD-ROLLER 2
2 0121-0264 SHIM-PUMP AS REQ
0121-0265 SHIM-PUMP AS REQ
0121-0266 SHIM-PUMP AS REQ
0121-0267 SHIM-PUMP AS REQ
3 0147-1010 PUMP-INJECTION (PF PUMP) 2
4 0800-6573 SCREW-HEX FLG HD (M8 X 1.25) 4
- 0149-2955 BRACKETFUELPUMP(FOR CALIBRATION ON MICOTESTBENCH) 1

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 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Gear Train

14

Item Part No. Description Qty

1 0507-0049 GEAR-HELICAL(CRANKSHAFT) 1
2 0800-6572 SCREW-HEX HD (M12 X 1.75) 2
3 0526-2420 WASHER-FL(M12) 2
4 0507-0051 GEAR-HELICAL 1
5 0507-0052 GEAR-HELICAL 1
6 0507-0053 GEAR-HELICAL 1
7 0526-2417 WASHER-FL(IDLER GEAR MTG BOLT) 1
8 0800-6564 SCREW-HEX HD (GEAR IDLEAR M14 X 1.5) 1
9 0507-0054 GEAR-HELICAL 1
10 0860-2141 NUT-HEX (FIPGEAR M14 X 1.5) 1
11 0800-6565 SCREW-HEX FLG HD (M12 X 1.75) 1
12 0105-0793 WASHER CAMSHAFT 1
13 0800-6574 SCREW-HEX HD (M6 X 1.0) 2
14 0105-0795 CAMSHAFT 1

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Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Joints & Gaskets

Item Part No. Description Qty

1 0541-1750 GASKETKIT(CAM BOX) 1
2 0541-1751 GASKET KIT(COMPLETE) 1 SET
3 0541-1751 GASKETKIT(OVERHAUL) 1 SET

Kits

Item Part No. Description Qty

1 0541-1750 GASKETKIT(CAM BOX) 1
2 0541-1751 GASKET KIT(COMPLETE) 1
3 0541-1752 GASKETKIT(OVERHAUL) 1
4 0541-1753 BEARING KIT 1
5 0541-1754 VALVE KIT 1
6 0541-1755 PUMP KIT(WATER) 1
7 0541-1756 CRANKSHAFT KIT 1
8 0541-1757 SEALKIT 1

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 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Item Part No. Description Qty

1 0102-1586 PAN-OIL 1
2 0102-1588 GASKET-OILBASE 1
3 0541-1754 SCREW-HEX HD (M8 X 1.25) 12
4 A035C010 DOWTY WASHER 2

Page 26
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Lubricating Oil Filter

Item Part No. Description Qty

1 0122-0961 FILTER-OIL(LUBE) 1
2 0122-0953 GASKET-OILFIL TER 1
3 0122-0954 HEAD-FILTER(OIL) 1
4 0800-6585 SCREW-HEX FLG HD (M8 X 1.25) 3

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 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Rocker Assembly

Item Part No. Description Qty

— 0115-0584 ARM-ROCKER (ASSLY)Includes Sr No. 1T o 10 1
1 0115-0580 BRACKET-ROCKERARM 2
2 0115-0581 ARM-ROCKER 4
3 0508-1352 BUSHING 4
4 0115-0582 SHAFT-ROCKERARM 2
5 0526-2418 WASHER-FL(ROCKERARM) 4
6 0518-0834 CLIP-ROD END 4
7 0115-0583 STUD-ROCKERARM 2
8 0517-0466 PLUG-CAP 2
9 0115-0579 LOCK NUTT APPETADJUSTING 2
10 0115-0590 PUSH ROD (THIS DOES NOTFORMAPARTOFASSLY) 4
11 0860-2142 NUT-HEX FLG (M10 X 1.5) 2
12 0800-6571 SCREW HEX TAPPET 1
13 0115-0591 ARM ROCKER WITH BUSHING 1

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Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Starter Motor

Item Part No. Description Qty

1 0516-2153 PIN-DOWEL 1
2 0516-2154 PIN-DOWEL 1
3 0306-5455 SPACER-CONTACT 1
4 0191-2536 STARTER MOTOR 1
5 0800-6567 SCREW-HEX FLG HD (M10 X 1.5 X 45) 2

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 Parts Manual Publication A043K433
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Supply Pipes

Item Part No. Description Qty

1 0501-1155 LINE-OIL 1
2 0501-1156 LINE-FUEL(ASSLY) 1

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Air Filter Installation

14
13

9
11
10
12
4

56 7
8

7 6 5 8

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Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Air Filter Installation

Item Part No. Description Qty

1 A041B787 PIPE,AIR INLET 1
2 0850-2113-19 WASHER,LOCK 2
3 0800-6494-26 SCREW,HEX HEAD 2
4 A041B807 SUPPORT,AIR FILTER 1
5 0526-2403-55 WASHER,FLAT 6
6 0850-2114-09 WASHER,LOCK 6
7 0800-6494-27 SCREW,HEX HEAD 6
8 0860-2127-11 NUT,HEX 6
9 0140-4331 FILTER,AIR 1
10 A041B791 HOSE,REDUCER 1
11 0503-2922 CLAMP 1
12 0503-2926 CLAMP 1
13 0140-4213 INDICATOR,SERVICE 1
14 0140-4255 COVER,AIR FILTER 1

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Air Filter Installation

4 14 15 5 7
6
9

10
13
16

12 11

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Publication A043K443 Parts Manual
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Air Filter Installation

Item Part No. Description Qty

1 A041B827 PIPE,AIR INLET 1
2 0850-2113-19 WASHER,LOCK 2
3 0800-6494-26 SCREW,HEX HEAD 2
4 0140-4335 BRACKET,AIR FILTER 1
5 0140-4331 FILTER,AIR 1
6 0140-4213 INDICATOR,SERVICE 1
7 0140-4255 COVER,AIR FILTER 1
8 0503-3060 ELBOW,HOSE 1
9 0503-2922 CLAMP 1
10 0503-2923 CLAMP 1
11 0850-2114-11 WASHER,LOCK 3
12 0800-6494-44 SCREW,HEX HEAD 3
13 0800-2403-55 WASHER,FLAT 4
14 0850-2114-09 WASHER,LOCK 4
15 0800-6494-27 SCREW,HEX HEAD 4
16 0860-2127-11 NUT,HEX 4

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Accessory Installation

Item Part No. Description Qty

1 0305-1057 REGULATOR,VOLTAGE 1
2 0800-6520-04 SCREW,HEX FLANGE HEAD 4

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Publication A043K443 Parts Manual
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Accessory Installation

Item Part No. Description Qty

1 0305-1057 REGULATOR,VOLTAGE 1
2 0800-6520-04 SCREW,HEX FLANGE HEAD 4

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Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Battery Installation

7
13
5 12 9
6
10
11
8
3

2
4
1

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Publication A043K443 Parts Manual
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Battery Installation

Item Part No. Description Qty

1 A035R697 HOLDDOWN,BATTERY 1
2 A034F667 INSULATION 3
3 A041U913 CABLE,ELECTRICAL 1
4 0800-6520-18 SCREW,HEX FLANGE HEAD 2
5 A041J767 ROD,BATTERY HOLDDOWN 2
6 A041S873 CLAMP,BATTERY 1
7 0865-0030 NUT,WING 2
8 A041U910 CABLE,ELECTRICAL 1
9 0526-2400-28 WASHER,FLAT 1
10 0850-2114-11 WASHER,LOCK 1
11 0800-6494-42 SCREW,HEX HEAD 1
12 0526-2400-22 WASHER,FLAT 2
13 0850-2114-07 WASHER,LOCK 2

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Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Battery Charger Installation

Item Part No. Description Qty

1 A040Y367 CHARGER BATTERY 1
2 0338-5395 HARNESS ,INTERFACE 1

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Publication A043K443 Parts Manual
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Circuit Breaker Installation

1
2

5 6

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty
1 0320-2488-11 BREAKER,CIRCUIT 1
2 A042L649 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 1
4 A042Y531 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-04 LABEL,INFORMATION 1
7 0332-4399 BLOCK,TERMINAL 4
8 A035F510 BLOCK,TERMINAL 9
9 0814-2166-01 SCREW ,FLAT HEAD 4

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Circuit Breaker Installation

1
2
9

5 6

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Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2488-12 BREAKER,CIRCUIT 1
2 A042L649 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 1
4 A042Y531 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-04 LABEL,INFORMATION 1
7 0332-4399 BLOCK,TERMINAL 4
8 A035F510 BLOCK,TERMINAL 9
9 0814-2166-01 SCREW,FLAT HEAD 4

Page 44
 Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

2
1

3
10

5 6 7

Page 45
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2491-08 BREAKER,CIRCUIT 1
2 A041X603 CRADLE,CIRCUIT BREAKER 1
3 0315-1793-01 TRANSFORMER,CURRENT 3
4 A042Y529 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-03 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 0332-4399 BLOCK,TERMINAL 4
10 A035F510 BLOCK,TERMINAL 9
11 0814-2166-01 SCREW,FLAT HEAD 4

Page 46
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

10

5 6 7

Page 47
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2601-02 BREAKER,CIRCUIT 1
2 0315-1793-01 TRANSFORMER,CURRENT 3
3 A042L647 CRADLE,CIRCUIT BREAKER 1
4 A042Y559 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-03 LABEL,INFORMATION 1
8 0332-4399 BLOCK,TERMINAL 4
9 A035F510 BLOCK,TERMINAL 9
10 0814-2166-01 SCREW,FLAT HEAD 4

Page 48
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

10

11

5 6 7 8

Page 49
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2491-09 BREAKER,CIRCUIT 1
2 A041X603 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 3
4 A042Y529 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-03 LABEL,INFORMATIONL 1
8 0098-8981-04 LABEL,INFORMATION 1
9 0332-4399 LABEL,INFORMATION 4
10 A035F510 BLOCK,TERMINAL 9
11 0814-2166-01 SCREW,FLAT HEAD 4

Page 50
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

10

3
1

11

5 6 7 8

Page 51
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

3
1

2
10

5 6 7

Page 53
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2491-11 BREAKER,CIRCUIT 1
2 A041X603 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 3
4 A042Y529 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-03 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 9
9 0332-4399 BLOCK,TERMINAL 4
10 A035F510 BLOCK,TERMINAL 9
11 0814-2166-01 SCREW,FLAT HEAD 4

Page 52
 Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2601-07 BREAKER,CIRCUIT 1
2 A042L647 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 2
4 A042Y535 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-04 LABEL,INFORMATION 1
8 0332-4399 BLOCK,TERMINAL 4
9 A035F510 BLOCK,TERMINAL 9
10 0814-2166-01 SCREW,FLAT HEAD 4

Page 54
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

1
2

5 6

Page 55
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

1
2

5 6

Page 57
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2488-11 BREAKER,CIRCUIT 1
2 A042L649 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 2
4 A042Y531 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-04 LABEL,INFORMATION 1
7 0332-4399 BLOCK,TERMINAL 4
8 A035F510 BLOCK,TERMINAL 9
9 0814-2166-01 SCREW,FLAT HEAD 4

Page 56
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2488-12 BREAKER,CIRCUIT 1
2 A042L649 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 2
4 A042Y531 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-04 LABEL,INFORMATION 1
7 0332-4399 BLOCK,TERMINAL 4
8 A035F510 BLOCK,TERMINAL 9
9 0814-2166-01 SCREW,FLAT HEAD 4

Page 58
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

10
9

2
11

5 6 7 8

Page 59
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2488-12 BREAKER,CIRCUIT 1
2 A041x603 CRADLE,CIRCUIT BREAKER 1
3 0315-1793-01 TRANSFORMER,CURRENT 3
4 A042Y529 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-03 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 332-4399 BLOCK,TERMINAL 4
10 A035F510 BLOCK,TERMINAL 9
11 0814-2166-01 SCREW,FLAT HEAD 4

Page 60
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

3
1
2
10

5 6 7

Page 61
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2601-07 BREAKER,CIRCUIT 1
2 A042L647 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 2
4 A042Y535 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-02 LABEL,INFORMATION 1
7 0098-8981-04 LABEL,INFORMATION 1
8 0332-4399 BLOCK,TERMINAL 4
9 A035F510 BLOCK,TERMINAL 9
10 0814-2166-01 SCREW,FLAT HEAD 4

Page 62
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Circuit Breaker Installation

1
2
9

5 6

Page 63
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Circuit Breaker Installation

Item Part No. Description Qty

1 0320-2488-11 BREAKER,CIRCUIT 1
2 A042L649 CRADLE,CIRCUIT BREAKER 1
3 0315-1781-03 TRANSFORMER,CURRENT 1
4 A042Y531 HARNESS,POWER 1
5 0098-8981-01 LABEL,INFORMATION 1
6 0098-8981-04 LABEL,INFORMATION 1
7 0332-4399 BLOCK,TERMINAL 4
8 A035F510 BLOCK,TERMINAL 9
9 0814-2166-01 SCREW ,FLAT HEAD 4

Page 64
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Control Panel Installation

12
10
11
7
4

2
3

5
11
10

16 14 15 9 8

16
14
20
20

13

Page 65
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Control Panel Installation

Item Part No. Description Qty

1 A041J765 PANEL,CONTROL BOX 1
2 0319-7548 PLATE,MOUNTING 1
3 0300-6014 CONTROL,GENSET 1
4 0800-6494-11 SCREW,HEX HEAD 8
5 0814-2166-01 SCREW,FLAT HEAD 4
6 0337-4129-03 STRAP,ELECTRICAL 1
7 A042M287 HARNESS,ENGINE 1
8 A042M299 HARNESS,TRANSFORMER 1
9 0327-1617-01 CARD,CONTROL 1
10 0814-2168 SCREW,FLAT HEAD 4
11 0860-2127-06 NUT,HEX 4
12 0526-2400-19 WASHER,FLAT 10
13 0814-2166-03 SCREW,FLAT HEAD 10
14 0853-2046 WASHER,LOCK 2
15 0526-2402 WASHER,FLAT 2
16 0860-2129 NUT,HEX 2
17 0800-6523 SCREW,HEX HEAD 1
18 A040N734 SUPPRESSOR,SURGE 1
19 0307-3187 RELAY,CONTROL 1
20 A042M297 HARNESS,ALTERNATING CURRENT 1
21 A042M283 DIAGRAM,WIRING 1
22 0526-2400-22 WASHER,FLAT 8

Page 66
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Control Panel Installation

1

17
20
21
4
19

2
7

18
3

21
20

9
10
11
6
5

9
12
8
10
12

22

Page 67
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Control Panel Installation

Item Part No. Description Qty

1 A041J765 PANEL,CONTROL BOX 1
2 0319-7548 PLATE,MOUNTING 1
3 0300-6014 CONTROL,GENSET 1
4 0307-3187 RELAY,CONTROL 1
5 0526-2400-22 WASHER,FLAT 8
6 0800-6494-11 SCREW,HEX HEAD 8
7 0814-2166-01 SCREW,FLAT HEAD 4
8 0337-4129-03 STRAP,ELECTRICAL 1
9 0853-2046 WASHER,LOCK 2
10 0526-2402 WASHER,FLAT 2
11 0800-6523 SCREW,HEX HEAD 1
12 0860-2129 NUT,HEX 2
13 A042M287 HARNESS,ENGINE 1
14 A042M297 HARNESS,ALTERNATING CURRENT 1
15 A042M299 HARNESS,TRANSFORMER 1
16 A042M283 DIAGRAM,WIRING 1
17 0327-1617-01 CARD,CONTROL 1
18 0814-2168 SCREW,FLAT HEAD 4
19 0860-2127-06 NUT,HEX 4
20 0526-2400-19 WASHER,FLAT 10
21 0814-2166-03 SCREW,FLAT HEAD 10
22 0508-1344-01 GROMMET 1
23 A040N734 SUPPRESSOR,SURGE 1
24 A031A637 HARNESS,INTERFACE 1

Page 68
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Control Panel Installation

6 1

2
3

12
13
14
5
4

12
13
15
15

Page 69
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Control Panel Installation

Item Part No. Description Qty

1 A041J765 PANEL,CONTROL BOX 1
2 0300-6445 CONTROL 1
3 0307-3187 RELAY,CONTROL 1
4 0526-2400-22 WASHER,FLAT 8
5 0800-6494-11 SCREW,HEX HEAD 8
6 0814-2166-01 SCREW,FLAT HEAD 4
7 0337-4129-03 STRAP,ELECTRICAL 1
8 A042M285 HARNESS,ENGINE 1
9 A042M293 HARNESS,ALTERNATING CURRENT 1
10 A042M315 HARNESS,TRANSFORMER 1
11 A042M283 DIAGRAM,WIRING 1
12 0853-2046 WASHER,LOCK 2
13 0526-2402 WASHER,FLAT 2
14 0800-6523 WASHER,FLAT 1
15 0860-2129 NUT,HEX 2
16 A040N734 SUPPRESSOR,SURGE 1

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Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Control Panel Installation

12 13 14 5 4

12

13
15
15
7

Page 71
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Control Panel Installation

Item Part No. Description Qty

1 A041J765 PANEL,CONTROL BOX 1
2 0300-6445 CONTROL 1
3 0307-3187 RELAY,CONTROL 1
4 0526-2400-22 WASHER,FLAT 8
5 0800-6494-11 SCREW,HEX HEAD 8
6 0814-2166-01 SCREW,FLAT HEAD 4
7 0337-4129-03 STRAP,ELECTRICAL 1
8 A042M285 HARNESS,ENGINE 1
9 A042M289 HARNESS,ALTERNATING CURRENT 1
10 A042M301 HARNESS,TRANSFORMER 1
11 A042M283 DIAGRAM,WIRING 1
12 0853-2046 WASHER,LOCK 2
13 0526-2402 WASHER,FLAT 2
14 0800-6523 SCREW,HEX HEAD 1
15 0860-2129 NUT,HEX 2
16 A040N734 SUPPRESSOR,SURGE 1

Page 72
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Control Panel Installation

1

9
12
13
11

2
5

10
19
12 13

14 15 17 4 22

14
15
16
16

Page 73
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Control Panel Installation

Item Part No. Description Qty
1 A041J765 PANEL,CONTROL BOX 1
2 0300-6445 CONTROL 1
3 0307-3187 RELAY,CONTROL 1
4 0526-2400-22 WASHER,FLAT 8
5 0800-6494-11 SCREW,HEX HEAD 8
6 0814-2166-01 SCREW,FLAT HEAD 4
7 0337-4129-03 STRAP,ELECTRICAL 1
8 A042M285 HARNESS,ENGINE 1
9 A042M289 HARNESS,ALTERNATING CURRENT 1
10 A042M301 HARNESS,TRANSFORMER 1
11 A042M283 DIAGRAM,WIRING 1
12 0853-2046 WASHER,LOCK 2
13 0526-2402 WASHER,FLAT 2
14 0800-6523 SCREW HEX HEAD 1
15 0860-2129 NUT,HEX 2
16 A040N734 SUPPRESSOR,SURGE 1

Page 74
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Control Panel Installation

6 1
2
3

12
13
14
5
4

12
13
15
15

Page 75
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Control Panel Installation

Item Part No. Description Qty

1 A041J765 PANEL,CONTROL BOX 1
2 0300-6445 CONTROL 1
3 0307-3187 RELAY,CONTROL 1
4 0526-2400-22 WASHER,FLAT 8
5 0800-6494-11 SCREW,HEX HEAD 8
6 0814-2166-01 SCREW,FLAT HEAD 4
7 0337-4129-03 STRAP,ELECTRICAL 1
8 A042M285 HARNESS,ENGINE 1
9 A042M291 HARNESS,ALTERNATING CURRENT 1
10 A042M299 HARNESS,TRANSFORMER 1
11 A042M283 DIAGRAM,WIRING 1
12 0853-2046 WASHER,LOCK 2
13 0526-2402 WASHER,FLAT 2
14 0800-6523 SCREW,HEX HEAD 1
15 0860-2129 NUT,HEX 2
16 A040N734 SUPPRESSOR,SURGE 1

Page 76
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Engine Accessories Installation

12

1
2
3
4

7
8
9
10
11

12

1 4 3 2
Page 77
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Engine Accessories Installation

Item Part No. Description Qty

1 A041B192 MOUNT,ENGINE 1
2 0526-2403-28 WASHER-FL 6
3 0850-2114-11 WASHER,LOCK 6
4 0800-6494-45 SCREW,HEX HEAD 6
5 0130-8434 FAN,RADIATOR 1
6 0800-6520-12 SCREW,HEX FLANGE HEAD 4
7 0509-0559-02 WASHER,SEALING 1
8 A041L012 NUT,HEX 1
9 A041K872 ELBOW,PIPE 1
10 0504-0343 VALVE,BALL 1
11 A040G934 FITTING,HOSE CONNECTOR 1
12 0517-0484 PLUG,HOLE 6
13 0524-0826 SEALANT,THREAD 0

Page 78
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Exhaust Installation

5
15
14
13
8
4
16
15 14 13 16

17

18
1 2
6
3

19

12 11 10 9
7 10

Page 79
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Exhaust Installation

Item Part No. Description Qty

1 A041A489 SUPPORT,SILENCER 1
2 A041U740 PANEL,ENCLOSURE 22
3 A041B025 SILENCER 20
4 0155-5022 GASKET,EXHAUST 24
5 0155-5049 PIPE,EXHAUST 4
6 A041U942 PIPE,EXHAUST 2
7 A041B208 BRACKET,EXHAUST 2
8 A041B202 GUARD,EXHAUST 2
9 A041B206 BRACKET,EXHAUST 10
10 0800-6520-09 SCREW,HEX FLANGE HEAD 10
11 0850-2114-11 WASHER,LOCK 8
12 0800-6494-42 SCREW,HEX HEAD 4
13 0526-2403-55 WASHER,FLAT 4
14 0850-2114-09 WASHER,LOCK 4
15 0800-6494-29 SCREW,HEX HEAD 1
16 08602127-11 NUT,HEX 1
17 0800-6520-21 SCREW,HEX FLANGE HEAD 1
18 0800-6520-20 SCREW,HEX FLANGE HEAD 1
19 A042N827 SCREW,HEX FLANGE HEAD 1
20 A041L096 JACKET,EXHAUST 1
21 A041L207 TAPE,INSULATION 1

Page 80
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Exhaust Installation

13
12
11
4

14

15

2
16
1
6
3

17

10 9

13 12 11 14

10
7

Page 81
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Exhaust Installation

Item Part No. Description Qty

1 A041A489 SUPPORT SILENCER 1
2 A041U740 PANEL,ENCLOSURE 1
3 A041B025 SILENCER 1
4 0155-5022 GASKET,EXHAUST 2
5 0155-5049 PIPE,EXHAUST 1
6 A041U942 PIPE,EXHAUST 1
7 A041B208 BRACKET,EXHAUST 1
8 A041B202 GUARD,EXHAUST 1
9 A041B206 BRACKET,EXHAUST 1
10 0800-6520-09 SCREW,HEX FLANGE HEAD 4
11 0526-2403-55 WASHER,FLAT 8
12 0850-2114-09 WASHER,LOCK 8
13 0800-6494-29 SCREW,HEX HEAD 8
14 0860-2127-11 NUT,HEX 8
15 0800-6520-21 SCREW,HEX FLANGE HEAD 2
16 0800-6520-20 SCREW,HEX FLANGE HEAD 6
17 A042N827 SCREW,HEX FLANGE HEAD 7
18 A041L096 JACKET,EXHAUST 1
19 A041L207 TAPE,INSULATION 0

Page 82
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Enclosure Installation

1 4 3 3
3

10 3
8
9
7

5 11

6 12

Item Part No. Description Qty

1 0404-0287 ENCLOSURE 1
2 0098-8280 LABEL,INFORMATION 2
3 0098-7902-03 LABEL,LOGO 4
4 0098-8224-09 LABEL,CERTIFICATION 1
5 0526-2403-25 WASHER,FLAT 20
6 0800-6494-27 SCREW,HEX HEAD 10
7 0850-2114-09 WASHER,LOCK 10
8 0860-2127-11 NUT,HEX 10
9 0526-2403-59 WASHER,FLAT 8
10 0800-6494-45 SCREW,HEX HEAD 4
11 0850-2114-11 WASHER,LOCK 4
12 0860-2127-13 NUT,HEX 4

Page 83
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Fuel System Installation

10

16 23
26 12
15
4
14
5
11
3
17 18
6 2

13
27
19
20
21
1

22

24

25
8
9
7

Page 84
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Fuel System Installation

Item Part No. Description Qty

1 A040M834 ADAPTER,HOSE 1
2 A041U699 HOSE,FUEL 2
3 A040M819 STRAINER,FUEL 1
4 A040P511 TUBE,FUEL SUPPLY 1
5 A041W261 CLAMP,HOSE 4
6 A041U703 BRACKET,FUEL FILTER 1
7 0122-0961 FILTER,OIL 1
8 A041U895 ADAPTER,FUEL LINE 2
9 A041W194 HOSE,FUEL 1
10 A041V988 BRACKET 1
11 0503-3097-01 CLAMP,HOSE 1
12 A041W269 HOSE,FUEL 1
13 A041W192 TUBE,FUEL SUPPLY 1
14 0526-2400-22 WASHER,FLAT 1
15 0850-2114-07 WASHER,LOCK 1
16 0800-6494-10 SCREW,HEX HEAD 1
17 0860-2127-09 NUT,HEX 1
18 0800-6520-11 SCREW,HEX FLANGE HEAD 2
19 0526-2400-25 WASHER,FLAT 4
20 0850-2114-09 WASHER,LOCK 4
21 0800-6494-27 SCREW,HEX HEAD 4
22 0503-3097-03 CLAMP,HOSE 1
23 0509-0495-02 WASHER,SEALING 4
24 0800-6520-37 SCREW,HEX FLANGE HEAD 1
25 A034T522 HOSE,FUEL 1
26 0502-1625 BOLT,BANJO 2
27 0149-2952 FILTER,FUEL 1

Page 85
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Fuel System Installation

10
16
15
14
11
17

13

23
8
9
7 1

19

6
18

4
12
5
20
3
25 21
22 2
24

Page 86
Publication A043K443 Parts Manual
Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Fuel System Installation

Item Part No. Description Qty

1 A040M834 ADAPTER,HOSE 1
2 A041U699 HOSE,FUEL 2
3 A040M819 STRAINER,FUEL 1
4 A040P511 TUBE,FUEL SUPPLY 1
5 A041W261 CLAMP,HOSE 4
6 A041U705 BRACKET,FUEL FILTER 1
7 0122-0961 FILTER,OIL 1
8 A041U895 ADAPTER,FUEL LINE 2
9 A041W194 HOSE,FUEL 1
10 A041V988 BRACKET 1
11 0503-3097-01 CLAMP,HOSE 1
12 A041W269 HOSE,FUEL 1
13 A041W192 TUBE,FUEL SUPPLY 1
14 0526-2400-22 WASHER,FLAT 1
15 0850-2114-07 WASHER,LOCK 1
16 0800-6494-10 SCREW,HEX HEAD 1
17 0860-2127-09 NUT,HEX 1
18 0800-6520-40 SCREW,HEX FLANGE HEAD 2
19 0800-6520-11 SCREW,HEX FLANGE HEAD 2
20 0503-3097-03 CLAMP,HOSE 1
21 0800-6520-37 SCREW,HEX FLANGE HEAD 1
22 0509-0495-02 WASHER,SEALING 4
23 A034T522 HOSE,FUEL 1
24 0502-1625 BOLT,BANJO 2
25 0149-2952 FILTER,FUEL 1

Page 87
Parts Manual Publication A043K443
Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Fuel System Installation

4
12
5

3
25
20 2
22
1 21
8
9
7
24
14 14
23 15

18
15 14 16 10
6
11
17

19

17

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Fuel System Installation

Item Part No. Description Qty

1 A040M834 ADAPTER,HOSE 1
2 A043b497 HOSE,FUEL 2
3 A040M819 STRAINER,FUEL 1
4 A040P511 TUBE,FUEL SUPPLY 1
5 A041W261 CLAMP,HOSE 4
6 A041U705 BRACKET,FUEL FILTER 1
7 0122-0961 FILTER,OIL 1
8 A041U895 ADAPTER,FUEL LINE 2
9 A041W194 HOSE,FUEL 1
10 A042S303 BRACKET 1
11 0503-3097-01 CLAMP,HOSE 1
12 A041W269 HOSE,FUEL 1
13 A041W192 TUBE,FUEL SUPPLY 1
14 0526-2400-22 WASHER,FLAT 1
15 0850-2114-07 WASHER,LOCK 3
16 0800-6494-10 SCREW,HEX HEAD 2
17 0800-6520-37 SCREW,HEX FLANGE HEAD 1
18 0800-6520-11 SCREW,HEX FLANGE HEAD 3
19 0503-3097-03 CLAMP HOSE 2
20 0509-0495-02 WASHER SEALING 1
21 A034T522 HOSE FUEL 4
22 0502-1625 BOLT BANJO 2
23 0800-6494-11 SCREW HEX HEAD 1
24 0860-2127-09 NUT HEX 1
25 0149-2952 FILTER FUEL 1

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Generator Installation

6
2

4
6

Item Part No. Description Qty

1 0850-2114-11 WASHER,LOCK 6
2 0800-6494-45 SCREW,HEX HEAD 6
3 0850-2114-10 WASHER,LOCK 6
4 0800-6494-26 SCREW,HEX HEAD 6
5 0338-5398 HARNESS,GROUND 1
6 0098-8104-05 LABEL,WARNING 4

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Kit ,Rain Shield Installation

4 5 6

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Kit ,Rain Shield Installation

Item Part No. Description Qty

1 A034U097 CAP RAIN 1
2 0155-5022 GASKET,EXHAUST 2
3 A034U100 FLANGE PIPE 2
4 0800-6494-30 SCREW HEX HEAD 4
5 0850-2114-09 WASHER LOCK 4
6 0526-2403-55 WASHER FLAT 8
7 0860-2127-11 NUT HEX 4

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Oil Drain Installation

4
5 1

6 3
2
5

7 5

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Oil Drain Installation

Item Part No. Description Qty

1 A041T351 BRACKET,OIL PUMP 1
2 0120-1414 PUMP,OIL 1
3 0800-6520-19 SCREW,HEX FLANGE HEAD 3
4 0503-3099-01 HOSE,FUEL 1
5 0503-3036-02 CLAMP,HOSE 3
6 0860-2127-09 NUT,HEX 1
7 A042X913 HOSE,OIL 1

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Pmg Kit 0541-1735

Item Part No. Description Qty

1 450-1053 EBSASSLY 1
2 005-04109 HEX HD SCREW FLANGE (M6 X 16) 4
3 015-41816 HEX HD BOLT(M10 X 80LG) 1
4 028-31509 RECTANGULAR SPRING WASHER STEELZP(M10) 1
5 054-20508 DOWEL 1
6 450-16009 COVER EBC MOUNTING 1
7 016-40612 HEX HD SCREW STEELZP(M5 X 8) 3
8 028-31506 RECTANGULAR SPRING WASHER STEELZP (M5) 3
9 191-10061 NDE COVER 1
10 005-04074 HEX HDTRIPPLE SCREW STEELZP(M5 X 16) 4

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Radiator Installation

15

11 12 13
11
14

1
2
7
16
3

10
6 15
7

4
7

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Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Radiator Installation

Item Part No. Description Qty

1 A041Z725 RADIATOR 1
2 A041T325 GUARD,FAN 1
3 0503-3020 HOSE,RADIATOR 1
4 0503-3021 HOSE,RADIATOR 1
5 0503-3205 ELBOW,HOSE 1
6 0503-3204 HOSE 1
7 0503-3149 CLAMP,HOSE 6
8 A041S444 BRACKET,GUARD 1
9 A041B774 SUPPORT,RADIATOR 1
10 A041B776 SUPPORT,RADIATOR 1
11 0526-2403-58 WASHER,FLAT 4
12 0850-2114-11 WASHER,LOCK 2
13 0800-6464-44 SCREW,HEX HEAD 2
14 0860-2127-13 NUT,HEX 2
15 0800-6520-18 SCREW,HEX FLANGE HEAD 2
16 0503-3097-01 CLAMP,HOSE 1

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Sensor Installation

Item Part No. Description Qty

1 0193-0468 SENDER COOLANT LEVEL 1
2 0338-5318 HARNESS SENSOR 1

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Sensor Installation

3
2

10 12

13
11

13 10 11 12

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Sensor Installation

Item Part No. Description Qty

1 0505-2470 BUSHING,REDUCER 1
2 0193-0529-01 SENSOR,TEMPERATURE 1
3 0150-2915 SENSOR,MAGNETIC PICKUP 1
4 A041U759 BRACKET,ENGINE 1
5 0503-3097-01 CLAMP,HOSE 1
6 0505-2540 COUPLING,PIPE 1
7 0193-0430-01 SENDER,PRESSURE 1
8 0323-2692 CONNECTOR,PLUG 1
9 0503-3138-01 HOSE,FUEL 1
10 0526-2403-55 WASHER,FLAT 4
11 0850-2114-09 WASHER,LOCK 2
12 0800-6494-27 SCREW,HEX HEAD 2
13 0860-2127-11 NUT,HEX 2
14 A030W022 HARNESS,PIGTAIL 1

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Shipping Bracket Installation

6
3
3
4
5

36

34 5

1
7
4
7 4 5 5

Item Part No. Description Qty

1 A041U639 BRACKET SHIPPING 2
2 A041U641 BRACKET,SHIPPING 2
3 0526-2400-25 WASHER,FLAT 8
4 0850-2114-09 WASHER,LOCK 8
5 0800-6494-27 SCREW,HEX HEAD 8
6 0860-2127-11 NUT,HEX 4
7 0098-8998 LABEL,INFORMATION 4

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Skid Installation

4
13
11 13 11
12
2 6
2
3
11 13
2

9
7
8
10
3
3
5
13 11
2

17
14
6
15
16

10
8
7

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Skid Installation

Item Part No. Description Qty

1 A041B190 CHASSIS 1
2 A041U778 ISOLATOR,VIBRATION 4
3 A041U781 TUBE,FUEL 3
4 A040A497 SWITCH,LEVEL 1
5 0159-1741 CAP,FILL 1
6 0526-2400-25 WASHER,FLAT 10
7 0853-2046 WASHER,LOCK 4
8 0526-2402 WASHER,FLAT 4
9 0800-6523 SCREW,HEX HEAD 2
10 0860-2129 NUT,HEX 4
11 0526-2403-59 WASHER,FLAT 4
12 0800-6494-29 SCREW,HEX HEAD 8
13 0800-6494-45 SCREW,HEX HEAD 4
14 0503-3097-01 CLAMP,HOSE 1
15 0850-2114-09 WASHER,LOCK 1
16 0800-6494-26 SCREW,HEX HEAD 1
17 0860-2127-11 NUT,HEX 1

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Solenoid Installation

Item Part No. Description Qty

1 0306-5466 SD COIL 1

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Issue 2 - 08 - 2015 Model: C8 D5 - C11 D5

Switch Installation

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Model: C8 D5 - C11 D5 Issue 2 - 08 - 2015

Switch Installation

Item Part No. Description Qty

1 A030U289 SWITCH,TRANSFER 1
2 0526-2400-26 WASHER-FL 8
3 0850-2114-09 WASHER-SPR LK 4
4 0800-6494-28 SCREW-HEX HD 4

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