Blohm + Voss Oil Tools, LLC

9GF-1100 Cantilever Style FloorHand with

9FM-2501 Hydraulic Manipulator
Technical Documentation

Manual to be used with Generation II FloorHand Serial Numbers 200+

GENERAL INFORMATION
Warnings and Notes Safety issues
information contained herein. and specifications without Patents WARNING: ONE SHOULD WARNING: FAILURE TO REPLACE THEM WITH NEW WARNING: ALWAYS USE
WARNING: A “WARNING” Blohm + Voss Oil Tools, LLC, announcement. AVOID CREATING IGNITION CONDUCT ROUTINE SAFETY ELEMENTS. LIFTING APPARATUS
will not be held liable for The values specified in The following patent SOURCES, LIKE HEAT, AS A MAINTENANCE COULD (SLINGS, CABLES,
INDICATES A DEFINITE
errors in this material, or for this manual represent the numbers apply: RESULT OF THE USE OF THE RESULT IN EQUIPMENT WARNING: KEEP HANDS SHACKLES AND THE
RISK OF EQUIPMENT
consequences arising from nominal values of a unit U.S. 11/404,317 TOOL WITH OTHER TOOLS DAMAGE OR INJURY TO AND ARMS CLEAR OF LIKE) THAT HAVE BEEN
DAMAGE OR DANGER TO
misuse of this material. produced in series. Slight U.S. 11/890,582 OR EQUIPMENT. PERSONNEL. ALL MOVING PARTS INSPECTED AND ARE IN
PERSONNEL. FAILURE TO
Anyone using service deviations in the case of U.S. 11/732,813 WHEN CONNECTING, GOOD CONDITION AND ARE
OBSERVE AND FOLLOW
PROPER PROCEDURES procedures or tools, whether the individual devices are WARNING: THE WARNING WARNING: THE TOOL MUST DISCONNECTING OR PROPERLY SIZED. ENSURE
COULD RESULT IN SERIOUS or not recommended by possible. PLATES, SIGNS AND LABELS ONLY BE SERVICED BY OPERATING THE UNIT. THAT ALL RIGGING AND
OR FATAL INJURY TO Blohm + Voss Oil Tools, MUST BE PRESENT ON THE TRAINED B+V PERSONNEL LIFTING PROCEDURES
PERSONNEL, SIGNIFICANT LLC, must be satisfied that NOTE: In the event of TOOL. DO NOT REMOVE OR BY AUTHORIZED WARNING: ALWAYS WEAR ARE IN ACCORDANCE
PROPERTY LOSS, OR neither personal safety nor problems that cannot be THE LABELS. IF THEY ARE PERSONNEL. PROTECTIVE GEAR FOR WITH ACCEPTED
SIGNIFICANT EQUIPMENT equipment safety will be solved with the aid of this MISSING, REPLACING IS EYES, HEAD, HANDS AND OILFIELD PRACTICES AND
DAMAGE. jeopardized. manual, please contact MANDATORY. WARNING: WHILE WORKING FEET. STANDARDS.
one of the addresses listed WITH THE EQUIPMENT,
NOTE: A “NOTE” indicates below. WARNING: ALL WARNING WEAR PERSONAL WARNING: WHEN SERVICING WARNING: ALWAYS
the current topic has
Intellectual property PLATES, SIGNS AND PROTECTION EQUIPMENT. UNIT, BE SURE ALL POWER CHECK THE UNIT FOR
additional information All rights retained. LABELS ATTACHED TO IS OFF AND SUPPLY LINES LOOSE FASTENERS AND
provided. No part of this document
General remarks THE EQUIPMENT MUST BE WARNING: IF ANY ARE DISCONNECTED AND HYDRAULIC CONNECTIONS
may be reproduced in any As with all rig OBSERVED. SAFETY ELEMENTS (LIKE INTERNAL PRESSURE IS AS WELL AS ANY OTHER
Intended use of this form (print, photocopy, equipment, the FloorHand SAFETY ROPES, WIRE, BLED FROM THE TOOL. DAMAGE PRIOR TO TURNING
manual microfilm or any other Cantilever must be operated Limited Warranty
WARNING: DO NOT USE SAFETY SHEETS, PLATES ON THE POWER UNIT.
procedure) or be processed in accordance with accepted THE TOOL FOR ANY OTHER OR WASHERS) WERE WARNING: LUBRICATE UNIT
WARNING: THIS TECHNICAL
using an electronic system rig safety practices and The warranty provided will PURPOSE THAN MAKING UP DISASSEMBLED DUE TO ONLY WHEN SUPPLY LINES
DOCUMENTATION CONTAINS
without written approval of procedures. All operators be void if the FloorHand or AND BRAKING OUT WITHIN MAINTENANCE WORK, DO ARE DISCONNECTED AND
INSTRUCTIONS ON SAFETY,
Blohm + Voss Oil Tools, LLC should be familiar with all cantilever is either: ITS SPECIFICATION. NOT RE-USE THEM. ALWAYS H.P.U IS OFF AND TAGGED
INSTALLATION, OPERATION
safety precautions and OUT. VERIFY THAT SYSTEM
AND MAINTENANCE. STUDY
All information recommended installation 1. Repaired or serviced by PRESSURE IS -0- psi.
THE MANUAL BEFORE USING
contained in this manual and operating procedures, a service facility which
THE TOOL.
is based upon the latest including the information was not authorized by
product information available provided in this manual and Blohm + Voss Oil Tools,
This manual is LLC.
at the time of printing. any other safety publications
intended for use by field 2. Replacement parts not
Dependent on ongoing by Blohm + Voss Oil Tools,
service, engineering, manufactured by Blohm
technical improvements LLC Listed on the next page
installation, operation, and + Voss Oil Tools, LLC are
(ISO 9001) “Blohm + Voss are safety considerations
repair personnel. Every used.
Oil Tools, LLC” reserves the and warnings found
effort has been made to 3. Modifications were made
right to change the design throughout this manual:
ensure the accuracy of the to the FloorHand which
were not approved by
Blohm + Voss Oil Tools,
LLC.

Manufacturer & Agents World Wide

Revision History Table
CHANGE
Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH Premier Sea & Land Pte Ltd HI-Energy Service REV. SECTION SUB-SECTION PARA. REQUEST DATE AUTHORIZED BY
11355 FM 830 Hermann-Blohm-Straße 2 54 Loyang Way Hamriyah Free Zone Draft All All All N/A 10/01/10 RH
Willis, Texas 77318 20457 Hamburg Singapore 508747 Sharjah, UAE 0 All All All N/A 03/19/12 RH
United States of America Germany
1 All All All N/A 2/11/13 RH
Phone: +1-936-856-4995 Phone: +49-40-3119-1162 Phone: +65-6543-1433 Phone: +971-55-2308-252 2 All All All N/A 5/17/13 RH
Fax: +1-936-856-7487
[email protected]
Fax: +49-40-3119-8196
[email protected]
Fax: +65-6543-1219
[email protected]
Fax: +971-4-2980-862
[email protected]
3 All All All N/A 7/02/13 RH
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com 4 All All All N/A 8/29/13 RH
Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH®

2 3
 Frequency60
OF CONTENTS

OF CONTENTS
Inspection60
TABLE

TABLE
TABLE OF CONTENTS Hydraulic System Inspection
Dismantling Inspection
60
60
Inspection Categories 61
Periodic Inspection 61
TABLE OF CONTENTS 4 Check List 62
DESCRIPTION

DESCRIPTION
Category I (ONGOING OBSERVATION) 62
DESCRIPTION6 Category II (DAILY) 62
General Components 7
Category III (EVERY 3 MONTHS) 63
Wrenches7
Category IV (EVERY YEAR) 63
Spinner7
Inspection Check Lists 64
COMMISSIONING INSTALLATION

INSTALLATION COMMISSIONING
Frame7
Controls7 SPARE PARTS 65
Transport Skid 7 Recommended Spare Parts for One Year Operation 66
Manipulator8 Recommended Spare Parts for One Year of Operation for the FloorHand Manipulator 67
Specifications 9
Hydraulic Requirements 9
DRAWINGS68
FLOORHAND & CANTILEVER MOUNT MANIPULATOR 9GF-1100 & 9FM-2501 69
Wrench Assembly 9
MANIPULATOR POST ASSEMBLY 9FH-40000 71
Shipping Data 9
MANIPULATOR MOUNT ASSEMBLY 9FH-40300 72
With Shipping Skid 9
CANTILEVER MANIPULATOR LIFT ARM ASSEMBLY 9FH-12400 73
COMMISSIONING12 CYLINDER ROD KNUCKLE 9FH-01365 74
FloorHand Commissioning Procedure 14 TORQUE ARM ASSEMBLY 9FH-42000 75
OPERATIONS

OPERATIONS
TOGGLE ASSEMBLY 9FH-10700 76
INSTALLATION17 CANTILEVER FRAME ASSEMBLY 9FH-10001 77
Normal Rig Move Removal and Installation  18 FLOORHAND COMBINATION MANIFOLD 9FH-01539 80
Lifting18 FLOORHAND RETURN MANIFOLD 9FH-01540 81
Locating the Manipulator 19 UPPER WRENCH MANIFOLD 9FH-01150M 82
Installing the Socket 19
MAINTENANCE

MAINTENANCE
& INSPECTION

& INSPECTION
SPINNER SUB ASSEMBLY 9FH-10302 83
Locating the H.P.U and attaching the Hydraulic Lines 19 DOUBLE DRIVE ROLLER ASSEMBLY 9FH-01407 85
Attaching the Hydraulic Lines 21 IDLER GEAR ASSEMBLY 9FH-01287 86
Make Up Torque Adjustment 22 DRIVE ROLLER GEAR ASSEMBLY 9FH-01408 87
FloorHand Wrench Torque Chart 23 UPPER WRENCH SUB ASSEMBLY ORFS 9FH-10201  88
Installing the Manipulator FloorHand Assembly 24 REMOVABLE SPINNER POST ASSEMBLY 9FH-01520 91
SPARE PARTS

SPARE PARTS
OPERATIONS25 LOWER WRENCH SUB ASSEMBLY ORFS 9FH-10101  92
Controls26 DIE BLOCK ASSEMBLY 9FH-01060 93
Making a Connection 28 2-7/8 ADAPTER KIT ASSEMBLY 9FH-10703 94
Breaking a Connection 36 2-7/8 DIE BLOCK ADAPTER ASSY 9FH-01445  95
Pinch Point Hazards 42 LOW RANGE TORQUE CYLINDER CHART 96
Troubleshooting43 INSTALLATION SOCKET 9FH-01386 97
DRAWINGS

DRAWINGS
INSTALLATION SOCKET PIPE TUBE 9FH-01386-6 98
MAINTENANCE & INSPECTION 51 RANGE EXTENDER ASSEMBLY 9FH-40400  99
Hydraulic Oil Quality 52 RANGE EXTENDER DIMENSIONS  100
Primary Hydraulic Oil 52 SERVICE KIT 9FH-10841 101
Lubrication53 FLOORHAND COMPLETE HYDRAULIC SCHEMATIC 102
The Manipulator 53 HYDRAULIC SCHEMATIC 103
The FloorHand 53
INDEX

INDEX
HOSE KITS AND LOCATIONS 104
Removal of Die Block 55 RETURN MANIFOLD PORT I.D & HOSE LOCATIONS 106
Replacement of Tong Dies 56 HOSE MAKE UP 106
Replacement of Centering Buttons  57
Replacing Spinner Drive Rollers 57 INDEX108
4 5
 General Components
The Blohm + Voss Oil Tools, LLC FloorHand is a combination torque and spinning tool de-
DESCRIPTION

DESCRIPTION
signed for quick installation on a variety of drilling rigs by the use of various manipulators.
DESCRIPTION This manual covers the FloorHand 9GF-1100 including the 9FM-2501 Cantilever Mount
Manipulator.

The FloorHand can make and break all tool joint connections from 4 1/4” to 8 1/2” outside
diameter, and can handle nominal drill pipe from 3 1/2” up to 6 5/8” without any modifi-
cation. To handle 2 7/8” drill pipe, Blohm + Voss is able to provide an optional adapter kit
assembly. Please contact Blohm + Voss Oil Tools, LLC for prices on the 9FH-10703 adapter
kit. The FloorHand can also make and brake stabilizers, spiral collars and other bottom hole
assembly (BHA) components with sufficient connection length.

Wrenches
The FloorHand utilizes an upper and a lower wrench designed to apply torque when making
up or breaking out tool joint connections. Each wrench contains an opposing set of clamp
cylinders and Die Block assemblies that self-adjust to varying pipe sizes. The FloorHand is
capable of 65,000 ft-lb (88,128.2 Nm) make up torque and 80,000 ft-lb (108,465.4 Nm)
break out torque.

Spinner
The FloorHand is equipped with a spinner that consists of two halves, a right and a left
hand assembly each containing a set of urethane drive rollers. The spinner uses direct
drive gears, eliminating the need for expensive transmissions. The FloorHand spinner can
be field serviceable and easily maintained by rig personnel.

Frame
The cantilever frame supports and houses the wrench and spinner assemblies.

Controls
The FloorHand and its manipulator have all-hydraulic controls mounted conveniently on the
front of the unit for easy access as well as maximum visibility for the operator.

Transport Skid
The Transport Skid (Part Number 9FH-01389) is designed to aid in shipping of the 9GF-
1100 and cantilever mount manipulator 9FM-2501 from location to location.

6 7
 Manipulator Specifications
The Blohm + Voss Oil Tools, LLC Cantilever Manipulator 9FM-2501 is a moderate reach
DESCRIPTION

DESCRIPTION
manipulator that eliminates the need for hanging cables. The centerline of the manipulator
mounting socket may be located up to 99.5” (2,527.3 mm) from well center or mousehole
Hydraulic Requirements
Hydraulic supply pressure (max.) 2,800 psi (19.3 MPa) - 193 bar
position. The manipulator can manually rotate the FloorHand in either direction.
Hydraulic supply pressure (min.) 2,500 psi (17.2 MPa) - 172 bar
Hydraulic flow rate required 23 - 28 gpm (87 - 106 lpm)
Supply connection (min.) 1” hose with 3/4” MNPT at FloorHand end
Return connection (min.) 1 1/4” hose with 1” MNPT at FloorHand end

The FloorHand is equipped with a Closed Center Hydraulic System. The unit should only be
9FM-2501 operated by a pressure compensated variable displacement Hydraulic Power Source.
WARNING: USE OF A CONSTANT DISPLACEMENT PUMP
CANTILEVER MOUNT
MANIPULATOR Wrench Assembly WILL RESULT IN DAMAGE AND/OR FAILURE THUS VOIDING
WARRANTY.
Motor spinning roller ratio 1: 1.25
9GF-10001 Spin speed (rollers) 105 - 110 rpm
CANTILEVER Spin speed (8 1/2” O.D.) 80 - 100 rpm
FRAME Make up torque 11,000.0 ft/lb min. (w/o optional low torque system)
ASSEMBLY (14,913.0 Nm)
9FH-10302 65,000 ft/lb max. (88,128.2 Nm)
SPINNER SUB Break out torque 80,000 ft/lb max. (108,465.4 Nm)
ASSEMBLY
9FH-10201 Shipping Data
UPPER WRENCH Without Shipping Skid
SUB ASSEMBLY Height 95.7 inches (2,430.8 mm)
CONTROLS Width 60 inches (1,524.0 mm)
9FH-10101 Depth 66 inches (1,676.4 mm)
LOWER WRENCH Weight 7,220 lbs (3,274.9 kg)
SUB ASSEMBLY
With Shipping Skid
Height (without flanges) 100 inches (2,540.0 mm)
Width 62 inches (1,575.0 mm)
Depth 77 inches (1,956.0 mm)
9FH-01389 Weight 9,500 lbs (4,309.1 kg)
TRANSPORT SKID

Figure 1

8 9
 3,180.6 mm)
(904.5 mm) 125.2
35.6 in
DESCRIPTION

DESCRIPTION
(1,181.9 mm)
46.5 in (1,884.2 mm)
74.2 in

(1,259.9 mm)
(281.7 mm) (1,286.5 mm)
49.6 in
11.1 in 50.6 in
(1,494.3 mm)
(2,550.4 mm)
58.8 in Figure 4
100.4 in
Figure 2
(1,673.4 mm)
65.9 in

(2,708.7 mm)
106.6 in

(1,494.3 mm)
(1,794.3 mm)
59 in
70.6 in

(263.1 mm)
10.4 in
(1,404 mm) (1,043.2 mm)
55.2 in 41.1 in

Figure 3 Figure 5

10 11
 Document Front Page
COMMISSIONING

COMMISSIONING
0 11/04/2010 FloorHand Shop Test/ Commissioning Procedure DT CT MT

COMMISSIONING Draft

Rev./Status
10/28/1020

Date
Issued

Description
DT

Made by
CH

Checked By:
MT

Approved:

Supplier References:

Procurement References:

TAG No:

Date: Signature: SDRL Code: Area: System: Pages: Encl:

Company: Document Title/ Equipment:

Commissioning Check Sheet for FloorHand

(Iron Roughneck)

Rig/Vessel/Customer Order: Equipment Serial No:

Supplier: Document No:

Blohm + Voss Oil Tools, LLC

12 13
 FloorHand Commissioning Procedure
This test procedure is to be performed by authorized B+V personnel only!
Note: When performing the following steps, appropriate PPE will be used and standard safety practices must be followed at all (PRV) if applicable.
times. ___ Set Pressure Release Valve (PRV) output to obtain 600 psi at lower clamp cylinder.
Verify during commissioning.
Note: When commissioning, complete H.P.U Commissioning prior to FloorHand commissioning. When installing FloorHand to
customer supplied hydraulics, flush hoses completely before connecting to FloorHand. ___ Clamp upper wrench, ensure that system pressure is now present on lower
clamp cylinders also (PRV reading should not change), unclamp upper wrench, unclamp
___ Connect the FloorHand (using flow meter) to a Hydraulic power source of 2,500- lower wrench.
2,800 psi and 25-28 gpm. Use a Pressure Release Valve (PRV) If pressure is above 2,800 ___ Mock up test pipe, with torque, at end of stroke, check that gauge dump valve func-
COMMISSIONING

COMMISSIONING
psi. _____If flow rate is above 28 gpm, a pressure compensated flow control should be tions correctly.
used.______ ___ Stall spinner in make direction and hold for 5 seconds and check for leaks.
___ Power up the H.P.U to a minimum of 20 minutes before moving to next step, to ___ Stall spinner in break direction and hold for 5 seconds and check for leaks.
bring all oil to required operating oil temperature, record oil temp._________ ___ Operate manipulator / lift cylinder full up & down 10 times to remove all air from
Note: Throughout entire test, observe FloorHand for leaks, and or malfunctions, repair as necessary. cylinder and counterbalance valve, check for leaks. If commissioning, do this after every rig
___ Run spinner motors in make direction for 20 seconds, check that rotation of all up.
four rollers are correct, check for leaks. Monitor flow meter, record max flow. ________ ___ Raise manipulator / lift cylinder to mid stroke, check that counterbalance valve holds.
See step 1. ___ If applicable, extend and retract manipulator full out and in 5 times, check for proper
___ Run spinner motors in break direction for 20 seconds, check for leaks. function, check for leaks.
Note: After making fresh hydraulic connections, or a rig move, it is best to run the spinner before anything else. The spinner is
the only system that is close to a direct system. For example, there are no PRV’s, check valves, shuttle valves, diverter valves, ___ WARNING: Clamp lower wrench, verify that manipulator functions do not operate.
pilot operated check valves, etc. in the spinner motor system, only a flow divider. Flush the lines by running the spinner first. ___ Unclamp lower wrench.
This will remove any small trash or contaminants in the lines with minimal to no damage. If there were trash in the lines, and ___ Connect test gauge to return system test port, run spinner motors and hold while
the torque, or clamp system were operated first, there is a chance of contaminants getting lodged in a small orifice, in one or
more of the many valves in the other systems. checking pressure filter bypass indicator (if applicable), and monitoring system back pres-
___ Without pipe, clamp and unclamp lower wrench 10 times, check that die blocks sure, not to exceed 250 psi. Record back pressure ________
extend and retract evenly, check for leaks. ___ If applicable, check shutoff valve for proper function.
Note: This helps to remove air from the lower clamp system so that the flow divider may ___ Remove test gauges, and reattach the cap ports.
work correctly. ___ Install any panels / covers removed for test.
___ Without pipe, clamp lower wrench. ___ Ensure rig personnel fully understand all functions and basic maintenance of the Floor-
___ Clamp and unclamp upper wrench 10 times, check that die blocks extend and Hand, including but not limited to: Importance of keeping fresh dies installed, proper make
retract evenly, check for leaks. up torque adjustment, proper breakout procedure. Demonstrate how to remove and install
___ Unclamp lower wrench. the following: Dies, die blocks, and drive rollers.
___ Without pipe, clamp and unclamp spinner 10 times, check for leaks.
Note: spinner may, or may not close evenly, this is normal.
___ Back torque adjustment knob out completely, then turn in (clockwise) 4 turns, Blohm + Tech: ________________________________________
Voss Oil Tools, LLC. Signature: ____________________________________
___ Actuate torque cylinder 10 complete strokes in each direction and check for Date: ________________________________________
leaks.
___ Adjust make up speed flow control for a 5-second stroke. Verify during commissioning.
___ Install test gauge on lower clamp cylinder outboard test port.
___ Clamp lower wrench.
___ Observe the test gauge on lower wrench clamp cylinder, and Pressure Release Valve

14 15
 Technician:
Signature:
Date:

Record of Training
Name: Areas of Training: Signature: Date:

(Lubrication/Frequency/PM,etc.)
COMMISSIONING

My signature above indicates that I have read and understand the opening instructions and have been
trained to use the above machine by Blohm + Voss Oil Tools, LLC Technicians.

Acknowledgement of Rig Superintendant / Tool Pusher Date

Name Signature

My signature above indicates acceptance of commissioning and the above personnel training.

16
 INSTALLATION
INSTALLATION

17
 Normal Rig Move Removal and Installation Locating the Manipulator
The FloorHand 9GF-1100 and the Cantilever Manipulator 9FM-2501 are to be installed
directly into the rig floor. The Manipulator may be located at any location on the rig floor
Lifting that will:
The FloorHand 9GF-1100 and 9FM-2501 combination incorporates two lifting points on the
uppermost area of the torque arm. Always lift the unit using a two leg bridle, one leg of the
• Support the deck loads from the FloorHand and Manipulator at full extension. Perform
lifting points. Never lift the unit by a single leg.
an Engineering Review with the rig manufacturer to ensure that the rig structure and
attachment to the manipulator socket are within industry standards. The "Design
Weight Equivalent" that is shown on "Figure 7" on page 20 reflects the overhung
loads imposed on the socket with the FloorHand installed and the manipulator at full
Transport Pin must be in place when lifting extension.
Lifting points Lifting points
INSTALLATION

INSTALLATION
• Provide the operator with a safe environment for all rig floor operations.

• Provide the best accessibility for maintenance and the minimum interference with other
9FH-01387 9FH-01387 rig activities when the FloorHand is not in use.
Transport Transport
Pin Pin Installing the Socket
Weld the socket down on the perimeter of the upper plate as shown per the requirements
from the rig manufacturer subsequent to the Engineering Review. Support the lower portion
of the socket per the Engineering Review to provide a secure installation and to support the
significant overhung loads imposed during operation.

Normally, a portion of the floor plate is removed so that the socket may be welded directly
Tie downs Tie downs Tie downs to the supporting structure. It is good practice to level the socket comparing to the rotary
table. The socket must be level within +/-2° in all directions, assuming the rig floor is level.

Locating the H.P.U and attaching the Hydraulic Lines

The Hydraulic Power Unit may be located some distance away from the rig floor and
Figure 6
away from the danger zone. The electric components on the H.P.U are explosion proof.
WARNING: ALWAYS USE LIFTING APPARATUS (SLINGS,
CABLES, SHACKLES AND THE LIKE) THAT HAVE BEEN This includes the remote start/stop switch provided with the HPU. Normally, the supply
INSPECTED AND ARE IN GOOD CONDITION AND ARE and return hoses from the H.P.U run up through the rig floor near the socket. Support
PROPERLY SIZED. ENSURE THAT ALL RIGGING AND LIFTING
PROCEDURES ARE IN ACCORDANCE WITH ACCEPTED
the hanging weight of the hoses by clamps and/or brackets. The optional supply and
INDUSTRY PRACTICES AND STANDARDS. return hoses are equipped with self-sealing quick disconnect fittings. They attach to the
mating quick disconnect fittings mounted on the back of the manipulator. Take care during
WARNING: NEVER STAND UNDER A LOAD BEING LIFTED.
installation to minimize chafing of the hoses during rig up/rig down as well as during
WARNING: NEVER ALLOW PERSONNEL TO BE IN THE operation of the FloorHand. If the hoses chafe against the rig structure when moving the
DIRECTION THAT THE EQUIPMENT MAY SWING WHEN BEING
INSTALLED OR REMOVED.
manipulator, particularly when being slewed, use chafe protection.

18 19
 FIGURE 2

Attaching the Hydraulic Lines

Design the structure When replacing these fittings, it is imperative to use exactly the same fitting in exactly
to support a the same orientation consistent with the factory installation. Always ensure that the quick
minimum overhung disconnect fittings are clean, fully engaged and locked (if appropriate to the type of fitting
load of 33,333.0 ft-lb used.
Installation zone (45.2 kNm) in any
direction 1. Attach the pressure line from the H.P.U to the pressure line on the backside of the
manipulator.
Socket must be level 2. Attach the return line from the H.P.U to the pressure line on the backside of the
within +/- 2° in all manipulator.
directions for proper 3. Open the Emergency Shut Off Valve. You can find the valve on the back left side of the
operation assuming FloorHand’s cantilever frame.
INSTALLATION

INSTALLATION
rig floor is level 4. Bleed the system prior to use.
67

WARNING: THERE IS LITTLE POSSIBILITY OF ATTACHING THE

99
R

LINES INCORRECTLY DUE TO THE SIZE AND ORIENTATION

0"
. 0"

R .5
5" "R Socket material:
R

. Procedure: OF THE FITTINGS CONFIGURED AT THE FACTORY

67

99 Group 1 steel use 1. Operate all handles for a number of times; WARNING: ALWAYS MAKE SURE THAT ALL OF THE CONTROL
approved procedures allow the tool to move completely to its VALVE HANDLES FOR CLAMP (LOWER WRENCH, UPPER
per AWS D1.1 hard stops. WRENCH AND SPINNER CLAMP) FUNCTIONS ARE IN THE

10"
FULLY RETRACTED ("PULLED BACK”) POSITION PRIOR TO
Well center Mouse hole 2. Spin and torque a piece of pipe. TURNING ON THE POWER UNIT. STAND CLEAR OF THE
Typical installation, UNITS WHEN POWER IS APPLIED.
Figure 7 using installation
WARNING: PRIOR TO USE OF CANTILEVER ALWAYS ENSURE
socket 9FH-01386 NO AIR EXISTS IN THE HYDRAULIC CIRCUITS OF NEITHER
THE FLOORHAND NOR THE CANTILEVER MANIPULATOR.
AIR IN THE HYDRAULIC CIRCUIT CAN CAUSE UNEXPECTED
MOVEMENT OF FLOORHAND AND CANTILEVER.

Installation Socket Tube 9FH-01386-6 Installation Socket 9FH-01386

Pivoting arrangement
1. Pressure line

2. Shutoff
Valve Assembly

3. Return line Figure 11

NOTE: WHEN ACTIVATED, THE SHUTOFF VALVE WILL NOT
HARM THE SYSTEM. HOWEVER, WHEN REENGAGING THE
EMERGENCY SHUTOFF VALV, OPEN THE VALVE SLOWLY AND
INCREMENTALLY. OPENING THE VALVE SUDDENLY COULD
CAUSE DAMAGE TO THE HYDRAULIC LINES AND SYSTEM.
Figure 8 Figure 9 Figure 10

20 21
 NOTE: B+V RECOMMENDS ENGAING ONE MORE TIME AFTER
THE CURRENT TORQUE HAS BEEN SET
FloorHand Wrench Torque Chart

Make Up Torque Adjustment MAKE UP TORQUE

To make up a connection for the first time, it is necessary to set the
make-up torque to the proper setting for the given tool joint, as per BREAKOUT TORQUE
appropriate specifications either from the well plan or from the drill
pipe manufacturer. Referring to normal make up procedures, it is
assumed that the unit is engaged with the lower wrench clamped on

TORQUE - ft-lb
the box and the pin has been spun up and shouldered. The make-up
torque adjustment is as follows:

1. Locate the "Torque Adjustment" control knob on the control

RATING FOR SMALLER DIAMETERS WILL DECREASE LINEARLY AS SHOWN

NOTE: 80,000 FT-LB BREAKOUT TORQUE IS BASED ON AN 8.5" DIAMETER

PRESSURE - psi
panel below the torque gauge and break free the lock knob.
Then rotate the adjustment knob counter clockwise until it stops.
INSTALLATION

INSTALLATION
Figure 12
This decreases the available pressure in the torque circuit to a
minimum.

2. With the upper wrench unclamped, move the "torque" handle on

the main control valve to rotate the upper wrench fully to the break
out position (that is, where the torque cylinder is fully extended).

3. Push the "upper clamp" handle on the main control valve to clamp
the upper wrench on the pin end of the tool joint.

4. Pull and hold the "torque" handle on the main control valve. The
upper wrench may or may not begin to move in the direction of
make-up. While holding the "torque" handle, rotate the "Torque Figure 13
Adjustment" control knob on the control panel clockwise to
increase the torque until the reading on the torque gauge reaches the desired setting
and stops moving. Hold for 3 seconds. Do not over torque the joint.

5. Lock in torque adjustment by gently tightening the locking knob. Do not over tighten.
Once adjusted properly, it is usually not NOTE: IF, AT ANY TIME, THE TORQUE PRESSURE DROPS
necessary to re-adjust under normal DURING THE MAKE UP PROCEDURE, THIS MEANS THAT
THE CYLINDER IS OUT OF STROKE. THE UPPER WRENCH
working conditions. At each connection, SHOULD BE UNCLAMPED AND ANOTHER BITE SHOULD BE
the operator should verify that the torque TAKEN.
gauge stops at the proper setting for the
NOTE: MAKE SURE TO ALLOW THE UPPER WRENCH
particular tool joint. If it does not, the unit SUFFICIENT TIME TO FULLY CLOSE AND GRIP THE TOOL
must be re-adjusted. JOINT. THIS CAN BE VERIFIED BY WATCHING THE "SYSTEM TORQUE LIMITS
PRESSURE” GAUGE ON THE CONTROL PANEL. WHEN FULLY
CLAMPED, THE SYSTEM PRESSURE SHOULD BE STEADY. SEE NOTE
ALL CONNECTIONS SHOULD BE HELD FOR 3 SECONDS.
Figure 14

22 23
 Installing the Manipulator FloorHand Assembly

• Ensure that the inside of the socket is clean, dry and free of all trash and debris.

• Brush grease on the inside of the socket bore to minimize corrosion.

• Verify the installed Transport Pin prevents movement of the Lift Arm or Torque Arm
during hoisting operations.

• Attach the shackles of a two-part lifting bridle to the lift eyes of the Torque Arm.
INSTALLATION

• Remove tie downs from each arm securing the FloorHand and manipulator to the
Transport Skid.

• Lift the FloorHand and align the bottom of the Bearing Housing with the socket.

• Lower the FloorHand into the socket until the shoulder of the Bearing Housing rests on
the top of the socket.

• Remove lifting bridle.

• Remove Transport Pin and place in storage position vertically on the back of the
manipulator.

24
 OPERATIONS
OPERATIONS

25
 Position the pipe as shown in these two images.
Controls
The manipulator and wrench controls are on the front left corner of the upper wrench.

Figure 16
OPERATIONS

OPERATIONS
Figure 15

Figure 17

26 27
 Making a Connection 3. Release the "Extend" handle when
the tool approaches the pipe center.

WARNING: BEFORE OPERATING THE UNIT, MAKE SURE THAT YOU READ AND UNDERSTAND THIS ENTIRE MANUAL AND
ARE PROPERLY TRAINED IN THE OPERATION OF THE UNIT. ALSO, PROPERLY INSPECT, ADJUST AND LUBRICATE THE UNIT
BEFORE EACH USE.

WARNING: ALWAYS CLAMP THE LOWER WRENCH BEFORE CLAMPING THE UPPER WRENCH OR SPINNER.

WARNING: STAB THE PIN BEFORE YOU CLAMP THE FLOORHAND ONTO THE PIPE.

Figure 20

1. Slowly pull the "Lift” handle to raise 4. Use the "Extend” handle to center
the FloorHand approximately 2 to 3 the tool In and out first.
feet from the rig floor.
OPERATIONS

OPERATIONS
WARNING:
NEVER ALLOW YOURSELF OR SOMEONE ELSE TO BE
BETWEEN THE FLOORHAND AND THE PIPE, OR ANY
FIXED OBJECT.
NOTE: NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON ALWAYS CENTER BY EXTENDING FIRST AND THEN
THE GREEN SAFETY HANDLE. CENTER BY MOVING UP AND DOWN!
Figure 18 Figure 21

2. Once you have ensured the 5. Use the lift handle to center the top
operating area is clear, pull the of the box with the pivot center of the
"Extend” handle to move the tool (see photo).
FloorHand out to the pipe. Release
the "Extend” handle when the tool
approaches the pipe center.

Figure 19 Figure 22

28 29
 6. Center the FloorHand on the tool 9. Clamp the spinner on the pipe by
Joint then clamp the lower wrench pushing the spin clamp handle.
onto the box.

NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
NOTE:
NOTE: REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
STAY CLEAR OF HARDBAND! THE GREEN SAFETY HANDLE.
Figure 23 Figure 26

7. TECHNICAL NOTE: When clamped 10. Pull the spinner handle to "Spin In”.
alone, the lower wrench clamps at
approximately 600 psi. This prevents
the box from deforming before the pin
is spun in.
OPERATIONS

OPERATIONS
Figure 24 Figure 27

8. Make sure not to clamp on the upset 11. Shoulder up pin with spinner.
or tool joint taper.

Figure 25 Figure 28

30 31
 12. Pull the spinner clamp handle to 15. Unlock the torque
unclamp the spinner. adjustment-locking knob.

NOTE:
NO OTHER ADJUSTMENT SHOULD BE NECESSARY
NOTE: UNLESS THE PIPE SIZE OR SPECIFIED TORQUE
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON CHANGES. HOWEVER, UPON EVERY CONNECTION
THE GREEN SAFETY HANDLE. MONITOR THE TORQUE.
Figure 29 Figure 32

13. Push the torque handle to clock 16. Rotate the torque adjustment knob
the upper wrench to the full break out full counter clockwise.
position (counter clockwise) to ready
the wrench for a full make up stroke.
OPERATIONS

OPERATIONS
NOTE:
THIS IS THE ABSOLUTE MINIMUM SETTING, AND
SHOULD ALWAYS BE USED AS THE STARTING POINT
WHEN ADJUSTING THE TORQUE.
Figure 30 Figure 33

14. Clamp the upper wrench on the 17. Pull and hold the torque in the
tool joint by pushing the upper wrench makeup direction.
clamp handle.

NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
NOTE:
NOTE:
TOOL WILL NOT MOVE MUCH IF ANY, AS MINIMUM
STAY CLEAR OF HARDBAND!
PRESSURE IS BEING SENT TO TORQUE CYLINDER.
Figure 31 Figure 34

32 33
 18. While holding the torque handle 20. Unclamp the lower wrench by
fully in the makeup direction, slowly pulling the lower wrench unclamp
turn the torque adjustment knob clock- handle.
wise until the desired torque (marked
in black on the gauge) is reached.
When torque is reached, hold for 3
seconds; tighten the torque adjustment
lock knob to hold the torque setting.
(DO NOT OVER TIGHTEN)

Figure 35 Figure 37

21. Ensure all is clear and move

the tool away from the pipe to the
full-retracted position.
NOTE: THERE IS APPROXIMATELY TWO TURNS OF DEAD SPACE IN THE TORQUE ADJUSTMENT KNOB.
OPERATIONS

OPERATIONS
NOTE: IF THE TORQUE NEEDLE FALLS OFF, THE CYLINDER IS AT THE END OF ITS STROKE. IT IS NOW NECESSARY TO
UNCLAMP THE UPPER WRENCH AND PERFORM ANOTHER MAKE UP CYCLE. (REPEAT TORQUE CYCLE)

NOTE: TORQUE ON ALL CONNECTIONS SHOULD BE HELD AND VERIFIED FOR A MINIMUM OF 3 SECONDS.

NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
Figure 38

19. Unclamp the upper wrench by 22. Lower the FloorHand to its
pulling the upper wrench unclamp full-seated position.
handle.

NOTE:
IT IS GOOD PRACTICE TO LOWER THE TOOL
COMPLETELY AFTER EVERY CYCLE TO REDUCE
NOTE:
INTERFERENCE WITH TOP DRIVE SERVICE LOOP OR
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
KELLY HOSE.
THE GREEN SAFETY HANDLE.
Figure 36 Figure 39

34 35
 Breaking a Connection
1. Slowly pull the "Lift” handle to raise 4. Use the "Lift” handle to center the
the FloorHand approximately 2 to 3 tool VERTICALLY on the tool joint.
feet from the rig floor.

WARNING:
NEVER ALLOW YOURSELF OR SOMEONE ELSE TO BE
BETWEEN THE FLOORHAND AND THE PIPE, OR ANY
FIXED OBJECT.
NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
Figure 40 Figure 43

2. Ensure the operating area is clear, 5. Center the FloorHand on the Tool
and then pull the "Extend” handle to Joint and then clamp the lower wrench
move the FloorHand out to the pipe. onto the box.
Release the "Extend” handle when the
tool approaches the pipe center.
OPERATIONS

OPERATIONS
NOTE:
STAY CLEAR OF HARDBAND!
NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON
THE GREEN SAFETY HANDLE.
Figure 41 Figure 44

3. Use the "Extend” handle to center 6. Pull the torque handle to place the
the tool in and out first. wrench in a position that will allow for a
full breakout stroke.

NOTE:
ALWAYS CENTER BY EXTENDING FIRST AND THEN
CENTER BY MOVING UP AND DOWN!
Figure 42 Figure 45

36 37
 7. Clamp the upper wrench by pushing 10. After the breakout is complete,
the upper wrench clamp handle. unclamp the upper wrench.

NOTE:
STAY CLEAR OF HARDBAND!
NOTE: NOTE:
REMEMBER; ALWAYS KEEP YOUR FREE HAND ON YOU MAY NOW CENTER THE UPPER WRENCH
THE GREEN SAFETY HANDLE. HOWEVER THIS IS NOT NECESSARY.
Figure 46 Figure 49

8. Gently move the torque handle 11. Clamp the spinner by pushing the
to the right slowly to break the spin clamp handle. Stay clear of the
connection. upset and tool joint taper.
OPERATIONS

OPERATIONS
NOTE:
THERE IS NO ADJUSTMENT FOR BREAK OUT
TORQUE PRESSURE. THEREFORE, THE BREAKOUT
CYLINDER GETS FULL PRESSURE AND FLOW.

NOTE:
IN HIGH TORQUE SITUATIONS, IF THE BREAKOUT
HANDLE IS SHIFTED FULLY, THE DIES MAY BREAK OR
THE UPPER WRENCH COULD SLIP, THUS DAMAGING
THE TOOL JOINT.
Figure 47 Figure 50

9. Once the connection breaks, shift 12. Push the spin motor handle to the
the handle fully to the right to finish the right, fully, to spin out the pin.
breakout stroke at full speed.

NOTE:
IT WILL SOMETIMES BE NECESSARY TO BREAKOUT
TWICE BEFORE THE SPINNER CAN TAKE OVER.
Figure 48 Figure 51

38 39
 13. Pull the spin clamp handle to 16. Lower the FloorHand to its
unclamp the spinner. full-seated position.

NOTE:
IT IS GOOD PRACTICE TO LOWER THE TOOL
COMPLETELY AFTER EVERY CYCLE TO
REDUCE INTERFERENCE WITH TOP DRIVE SERVICE
LOOP AND OR KELLY HOSE.

Figure 52 Figure 55

14. Unclamp the lower wrench.

OPERATIONS

OPERATIONS
Figure 53

15. Ensure all is clear and move

the tool away from the pipe to the
full-retracted position.

Figure 54

40 41
 Pinch Point Hazards Troubleshooting

Safety should be the first and last Problem: Upper wrench slips when making or breaking a
thought to consider while working with the
FloorHand Exercise caution with all the
connection.
points shown in yellow. Also, if the pinch START
point hazard warning labels fall off, please
refer to this guide in order to replace them Figure 56
Is the operator
in the proper locations. The warning label Is there 2,500 psi
Yes Yes allowing time for the
Are the tong dies in good
present at the wrench dies to bite into the tool
points are listed one through six. Spots four system pressure gauge?
condition?
joint before operating
and six are on the opposite side of the tool, torque cycle?
at a similar location to parts three and five.
Allow a good bite
Please use the part number 9BV671640 Change the dies, stay
prior to making up
clear of the hardband.
(WARNING SIGN "HANDS" STICKER) when No No or breaking out. No Yes
ordering replacement labels.

When breaking out,

Check that quick
Yes disconnects. Are
the operator should
Is there 2,500 psi present manually start break out
there other tools connected
OPERATIONS

OPERATIONS
at H.P.U output? slowly and when connection
to the hydraulic
breaks, finish at full break
system?
out speed.

Figure 57
Good

No Yes
No

Other tools in the

Adjust/Repair system can cause
HPU for 2,500 psi intermittent loss of Does the problem persist?
output. pressure resulting in
slippage.

No
Make sure all
operators understand
correct operation of
Note: It is required that FloorHand.
the FloorHand have an
independent HPU for
proper operation.
Contact Blohm + Voss Service.

Figure 58

42 43
 Problem: Lower wrench slips when making or breaking Problem: After Manipulator / Lift Cylinder is raised, FloorHand
connections. slowly drifts down.
No
START Allow time for good
die penetration. START
When breaking out,
Is there 2,500 psi
Yes Yes Is operator
allowing time for dies
operator should manually Yes Cycle the lift
Many times air will enter a cylinder. Complete
Are tong dies in good start break out slowly. Has there recently been a
present at wrench system to bite into the tool joint hydraulic system during a rig up and down five times to
condition? When connection breaks, rig move?
pressure gauge? before operating torque move. remove air. Does the
cycle? Yes finish at full break out
problem remain?
speed.
No
Yes
No No Continue Operation.
No Replace Dies
Contact
Blohm + Voss
Service.

Cycle the lift Clean cartridge

No cylinder. Complete Yes in the Lift Cylinder’s
Check quick Continue with the Replace lift cylinder
Yes connections. Are operation. Make No up and down five times to Counter Balance Valve.
counter balance valve.
Is there 2,500 psi present remove air. Does the Does the problem
at H.P.U output?
there other tools connected sure all operators Does the problem persist? problem remain? remain? Yes
to the hydraulic understand the correct
system? operation of the
OPERATIONS

OPERATIONS
FloorHand.

No
No Yes Yes No

No Cycle the lift cylinder to

Install a pressure Continue Operation. remove all of the air. Does
test GAUGE on the the problem remain?
Other tools in the system No
Adjust/Repair H.P.U for can cause an intermittent Adjust the PRV for 500 to lower wrench cylinder’s
2,500 psi output. loss of pressure resulting 700 psi. clamp port. Clamp the
in slippage. lower wrench; does the
pressure equal 500 to
700 psi?
Yes

Yes
See
Note
No
Replace lift cylinder. Does
Note: It is required that the problem remain?
the FloorHand have an
independent HPU for proper
Check the lower wrench
operation.
clamp boost line for
No Now clamp the top Yes Contact Yes
wrench. Does the lower Contact
blockage. Also, check for Blohm + Voss
wrench pressure jump to Blohm + Voss
proper installation of the Service.
2,500 psi? Personnel.
PRV shuttle valve.

44 45
 Problem: Upper wrench slips when making or breaking Problem: Transport pin cannot be installed, holes do not line up.
connection.
START START
Spinner

Yes Yes Install test gauge on the spinner Yes Yes

Slips Is 2,500 psi present on Is extension cylinder
clamp, test port, and then clamp Is the lift cylinder fully Is transport pin damaged
system pressure gauge? fully retracted? Both ends if
on loose pipe. extended down? or bent?
applicable.

Stalls

Yes
No
No
Repair or replace
Yes Yes Observe the gauge and transport pin.
Is there 2,500 psi system run the spinner. Does clamp
See Troubleshooting HPU. pressure fall while running spinner
pressure present?
motors?
No No No
OPERATIONS

OPERATIONS
Yes Clean or replace the spinner
Pilot Operated Check Valve.

No
If going in the hole, ensure that
the driller has pipe-aligned
vertical (not cross thread).
Ensure that there is not weight
in the elevator, or that the top Ensure that there is Check that extension
drive is neutral. not any debris inside Retract cylinder(s) cylinder rod head(s) have
manipulator and tool is completely and restart. not unscrewed and are
No completely lowered. still tight?
Bleed Air & Continue Does problem Contact Blohm + Voss
Operation. persist? Personnel.

If coming out of the hole, ensure that Yes Yes

the connection is completely broke and No Yes Yes
that there is no weight in the elevator.

Once fully lowered, Contact

Replace spinner clamp Tighten &
restart the Blohm + Voss
cylinder. Does the problem install pin.
troubleshooting Service.
persist? procedure.

46 47
 Problem: All wrench & manipulator functions are inoperative. Problem: Die block extends, but will not retract on its own.

START START
Clamp the wrench in
Is there 2,500 psi
Yes The return line is
question. It may be
probably loose.
present at system pressure necessary to clamp the
Check the quick
gauge? lower wrench first.
disconnect fitting.

No No

Yes Yes Unclamp the same wrench. Replace clamp cylinder.

Is 2,500 psi present at Are all valves in the system The problem is most likely a Ensure pinhole in cylinder
H.P.U output? open? loose pressure quick disconnect. rod is horizontal before
installation. See Note!
OPERATIONS

OPERATIONS
Rod Head

No No

Trouble shoot
Open related
Hydraulic
valves.
Power Unit. Cylinder will retract. Observe Yes Has the die block-
cylinder’s rod head using retaining pin been broken
flashlight through die block’s pin or has the cylinder rod
installation hole. head been broken?

Die Block Retaining Pin

NOTE: Replacement, remove

Replace die block retaining pin. die block, ensure die block
See note! cavity is free of all debris before
re-installation.

48 49
 Problem: Manipulator / Lift Cylinder does not function.

START
Is transport
Yes pin installed in
Yes Remove transport
Is 2,500 psi present at
manipulator, or are the lift pin, Connect quick
system pressure gauge?
cylinder quick connects disconnects.
disconnected?

No No

Is 2,500 psi Yes

Is the lower wrench
present at H.P.U Unclamp & Retry.
clamped?
output?
OPERATIONS

No Yes No

Trouble shoot Hydraulic

Power Unit.

Yes Contact
Does the problem persist? Blohm + Voss
Service.

No

Check all quick connects. Continue Operation.

50
 MAINTENANCE
& INSPECTION
MAINTENANCE & INSPECTION

51
 Hydraulic Oil Quality Lubrication
BVOT recommends a mineral-based hydraulic oil, ISO 68 or equivalent for primary use in Inspect and grease the FloorHand each week. For higher ambient temperature up to 86°
temperature ranges between 65° - 95° F (18° - 35° C). For environments above or below Fahrenheit (30° Celsius), we recommend to use NLGI grade 2. "Figure 60" on page 53
this range, consult the chart below to select an appropriate substitute.
The Manipulator
• TOGGLE BEARINGS - Use a grease gun on the grease fittings on the cross tubes of each
Frame Toggle. 4 grease points

• ROD KNUCKLE - Use a grease gun on the grease fitting on the head of each Cylinder
Rod Pin (2 grease points). One fitting accessed through the hole in the side of the
Torque Arm the other form the column end of the Lift Arm

• TORQUE ARM PIN - Use a grease gun on the grease fitting on each end of the Torque
Arm Pin (2 grease points)

The FloorHand
• DIE BLOCKS - Actuate both lower wrench clamp and upper wrench clamp to expose the
grease fittings before turning off the hydraulic power unit. Use a grease gun on each of
the four fittings (front and back) on each die block to lubricate the centering buttons. It
may be necessary to use spray lubricant on the backside of the die blocks buttons due
MAINTENANCE

MAINTENANCE
& INSPECTION

& INSPECTION
to pipe stop interference. "Figure 60" on page 53
Figure 59
• DIE BLOCKS - With the die blocks extended, brush grease on the top, bottom, and sides
Primary Hydraulic Oil
of each die block
Chevron Regal® R&O ISO 220-ISO 680
Shell Tellus® Oil Premium 68
• SPINNER GEARS - Brush grease onto the drive gear teeth. Take care to keep grease off
the drive rollers. Do this daily
Multipurpose grease, e.g.:
Retinax Grease LX2
• TORQUE CYLINDER PINS - Use a grease gun on the fitting on the top of each torque
Shell Alvania RL 3
cylinder pin
Aviaticon XRF NLGI 0
• SPINNER CLAMP CYLINDER PINS - Use a grease gun on the grease fitting on each end
Alternatively; use EP gear lubricating grease for greasing "non-oil tight gear trains"
of the spinner clamp cylinder
NESSOS SF0
NLGI 0
WARNING: ALWAYS TURN OFF THE HYDRAULIC POWER UNIT; • SPINNER GUIDE TUBES EXTERIOR - Brush grease on the spinner guide tubes
DIN 51 826 GPOF-25 DISCONNECT THE HYDRAULIC LINES AND TAG OUT THE
DIN 51 502 GPOF-25 H.P.U CONTROL BEFORE LUBRICATING THE FLOORHAND.
FAILURE TO DO SO MAY CAUSE INJURY TO PERSONNEL OR • SPINNER GUIDE TUBES - Use a grease gun on the grease fittings
DAMAGE TO THE EQUIPMENT.

52 53
 BACKSIDE VIEW OF
SPINNER ASSEMBLY
1 GREASE POINT AT EACH SPINNER CYLINDER (2EA)
• DIE DOVE TAIL GROOVE - Brush grease
in the die slots when replacing the dies

2 GREASE POINTS
SPINNERSIDE (4EA) Removal of Die Block
1. Remove the bolt. Number 1
2 GREASE
2 GREASE POINTS POINTS 2 GREASE
POINTS EACH 2. Remove retainer. Number 2
SIDE OF THE
2 GREASE POINTS
EACH SPINNER SIDE
DIE BLOCK DIE BLOCK Figure 61
(4EA)
(4X4)
ASSEMBLY 3. Remove the retainer pin. Use the
1 GREASE POINTS
AT EACH TORQUE
opening on the front on the wrench to
CYLINDER (2EA) push the pin through the opening on the
NOTE: EXTEND DIE BLOCKS TO GREASE EACH SIDE
back of the wrench. (Not shown)

4. Remove pipe stop. (Lower wrench only)

Number 4
CANTILEVER FRAME
5. Remove pipe stop base. (Lower wrench
4 GREASE POINTS only) Number 5
DRIVE ROLLER GEARS
(DAILY)
6. Slide out the Die Block. Number 6
MAINTENANCE

MAINTENANCE
& INSPECTION

& INSPECTION
Figure 62
1 GREASE POINT
1 GREASE POINT AT CYLINDER ROD
EACH SIDE NUCKLE

Figure 60

54 55
 NOTE: FACTORY 9FH70622 WARNING: ALWAYS TURN OFF THE HYDRAULIC POWER
TONG DIES SHOULD BE UNIT AND DISCONNECT THE HYDRAULIC LINES BEFORE
USED. REPLACING SPINNER DRIVE ROLLERS ON THE FLOORHAND.

Replacement of Tong Dies

Inspect the Tong Dies on a daily basis and Replacement of Centering Buttons
replace if damaged. Actuate both lower 1. Remove the Die Block.
wrench clamp and upper wrench clamp
to expose the tong die retainer cotter pins 2. Use a 1/2" drive ratchet to remove the spring retainer plug, the spring spacer and the
before turning off the hydraulic power spring.
unit. Once the lower wrench clamp is fully
extended and the upper wrench clamp is 3. Now use a mallet to drive the button back through and out of the housing.
partially extended, all four tong dies may be
replaced at the same time. 4. Remove all debris.

1. Remove the cotter pin securing the tong 5. Apply lubricant and reinstall components.
die retainer.
6. Replace the button and assemble in reverse order.
2. Remove the tong die’s retainer pin. Figure 63

Replacing Spinner Drive Rollers

3. Slide the tong die upwards to disengage from the slot in the jaw. If the die is difficult to Inspect the spinner drive rollers after each trip and replace if they show signs of
remove, use a brass drift to tap it out from the bottom. deterioration or cracking. To replace the spinner drive rollers refer to "Figure 64" on page
59 and follow the procedure.
4. Discard old tong dies and cotter pins.
1. Remove the five bolts securing the drive roller shaft retainer plate. (Items 40 and 41)
MAINTENANCE

MAINTENANCE
& INSPECTION

& INSPECTION
5. Clean and grease the die slot.
2. Remove the drive roller shaft retainer plate. (Item 17)
6. Slide in new tong dies.
3. Pull the drive roller shaft (Item 16) upwards approximately 3/4” so that the bottom end of
7. Replace tong die retainers. the drive roller shaft clears the bottom plate of the spinner frame.
8. Insert new cotter pins and bend legs to WARNING: ALWAYS TURN OFF THE HYDRAULIC POWER
UNIT, DISCONNECT THE HYDRAULIC LINES AND TAG OUT 4. Withdraw the entire assembly from the spinner frame. Hold together the gear, roller and
secure. THE H.P.U CONTROL BEFORE REPLACING TONG DIES ON shaft as to not drop the parts. (Items 13, 14, 15 and 16 respectively)
THE FLOORHAND.

WARNING: NEVER STRIKE THE TONG DIES WITH A HAMMER 5. Remove and set aside the upper spacer for reuse. (Item 13)
OR ANY OTHER STEEL TOOL WHEN REPLACING THE TONG
DIES ON THE FLOORHAND. TONG DIES ARE HIGHLY HEAT
TREATED AND BRITTLE AND MAY SHATTER. ALWAYS WEAR 6. Withdraw the drive roller shaft fully from the top of the drive roller and set aside for
PROTECTIVE EYEWEAR WHEN CHANGING TONG DIES. reuse.
WARNING: BE AWARE OF THE FACT THERE IS A SLIGHTLY
PRELOADED SPRING BEHIND THE PLUG WHICH COULD 7. Separate the drive roller away from the drive roller gear and set aside. (Items 15 and 14)
CAUSE INJURY.

WARNING: THE BLOCK IS HEAVY, TAKE CARE WHILE

LIFTING.

56 57
 8. Clean the top of the drive roller gear to remove caked drilling mud and other debris that
might keep the drive roller from fully seating in the case.

9. Inspect the drive roller gear bearings and replace if they appear damaged or do not
rotate smoothly.

10. Lubricate the top hex of the spinner drive roller gear.

11. Slide the new drive roller onto the hex portion until it seats fully.

12. Clean and lubricate the drive roller shaft. Slide it through the drive roller bearings
and then through the drive roller gear bearings. Do not use force. If the drive roller shaft
does not slide easily through the bearings with, at most, a light tap with a hammer
handle, inspect the shaft for damage and, if necessary, replace the drive roller shaft.

13. Reposition the upper spacer (Item 13) on the assembly and position the lower end of
the drive roller shaft flush with (or slightly inside) the face of the lower spacer.

14. Slide the entire assembly back into the spinner frame until the drive roller shaft
contacts the back of the slot in the top plate of the spinner frame.
MAINTENANCE

MAINTENANCE
& INSPECTION

& INSPECTION
15. Align holes, then lightly tap the drive roller shaft (Item 16) down to engage the lower
end of the drive roller shaft with the bottom plate of the spinner frame. (Items 1 or 2)

16. Orient the flat on the top of the drive roller shaft (Item 16) to properly mate with the
drive roller shaft retainer. (Item 17)

17. Replace the drive roller shaft retainer (Item 17) and, INSTALL the bolts and washers
holding it to the spinner frame and tighten.

Figure 64

58 59
 Frequency Inspection Categories
This is Category III inspection plus further inspection for which the equipment is
disassembled to the extent necessary to conduct NDT of all primary-load-carrying
Inspection components.
A thorough inspection should be carried out periodically (every 3 months) or as special
circumstances may require. Before starting an inspection disconnect hydraulic system
Equipment shall be:
and remove all foreign materials (dirt, paint, grease, oil, scale, etc) from surface by a
• Disassembled in a suitable-equipped facility to the extent necessary to permit full
suitable method. After a field inspection, it is advisable to record the extent of testing
inspection of all primary-load-carrying components and other components that are
and testing results. A periodic load inspection may be conducted in the field. If cracks,
critical to the equipment.
excessive wear etc are recognized, contact Blohm + Voss Oil Tools, LLC or an authorized
• Inspected for excessive wear, cracks, flaws and deformation.
service company.
Procedure:
Hydraulic System Inspection • Corrections shall be made in accordance with the manufacturer’s recommendations.
Check for leakage every day. If an internal or external leakage reaches an unacceptable • Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be
level, contact Blohm + Voss Oil Tools, LLC or an authorized service company. removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-
cleaning, grit-blasting)
Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc carry out the tool inspection Periodic Inspection
immediately. Furthermore, repair it if necessary prior to it being sent on the next job. The recommended schedule for inspection of the FloorHand are as follows:
The tool should be dismantled and inspected in a suitably equipped facility for excessive • Ongoing: Inspection category I
wear, cracks, flaws or deformations. Corrections should be made in accordance with • Daily: Inspection category II
MAINTENANCE

MAINTENANCE
& INSPECTION

& INSPECTION
recommendations which can be obtained from Blohm + Voss Oil Tools, LLC. • Every 3 months: Inspection category III
• Every 1 year: Inspection category IV

The recommended frequencies apply for equipment in use during the specified period.

60 61
 Check List

Category I (ONGOING OBSERVATION) Category III (EVERY 3 MONTHS)

Observe during operation for inadequate performance GENERAL
DESCRIPTION CHECKED SIGNATURE
Category II (DAILY) 1 Carry out a Category II inspection
Remarks
CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1. Check state of lubrication
2. Check functioning of FloorHand as a
whole remarks
3. Check for leakage
4. Check completeness and condition of
warning plates and labels
Category IV (EVERY YEAR)
Remarks GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out inspection II & III
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
Remarks
1. Shafts, bolts and retainers
2. Assemblies
3. Screws, bolts, nuts, washers,
___________________________________________ ________________________
MAINTENANCE

MAINTENANCE
retainers, springs and lock wire
& INSPECTION

& INSPECTION
SUPERVISOR DATE
4. Check for presence of centering
buttons and dies
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but
not limited to):
1. Dies
2. Shafts, nuts, bolts
3. Drive rollers
4. Centring buttons
Remarks

___________________________________________ ________________________
SUPERVISOR DATE

62 63
 Inspection Check Lists
CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY
MAINTENANCE
& INSPECTION

PLACE OF INSPECTION

64
 SPARE PARTS
SPARE PARTS

65
 Recommended Spare Parts for One Year Operation Recommended Spare Parts for One Year of Operation for the
FloorHand Manipulator

Part number Description Qty. Part number Description Qty.

9FH-01407 DOUBLE DRIVE ROLLER ASSEMBLY 8 9FH-CJS3636 FIBERGLIDE TOGGLE BEARING 4
9FH-01408 DRIVE ROLLER GEAR ASSEMBLY 4 9FM-CJS2224 RBC FIBERGLIDE BEARINGS 2
9FH-01315 UPPER SPACER (DR) 4 9FM-CJS2212 RBC FIBERGLIDE BEARINGS 2
9FH-01287 IDLER GEAR ASSEMBLY 2 9HCMVEP17 1 FLAT FACE QDC NIPPLE 1
9FH-01384 DRIVE ROLLER SHAFT 4 9HCFVEP17 1 FLAT FACE QDC COUPLER 1
9FH-01391 SPINNER IDLER SHAFT 2 9HCFVEP15 3/4 FLAT FACE QDC COUPLER 1
9FH-01290 IDLER SHAFT SPACER 2 9HCMVEP15 3/4 FLAT FACE QDC NIPPLE 1
9FH-01216 DIE RETAINER WITH COTTER PIN 24 9FH-01371 FM-2501 LOCK SCREW ASSEMBLY 2
9FH-01055 DIE BLOCK RETAINING PINS 8 9FH-01149-4 LIFT CYLINDER COUNTER BALANCE VALVE 1
9FH-70622-1 BLUE DIAMOND TONG DIE 108 9FH-01355 PIN LIFT CYLINDER BODY FM-2500/1 1
9FH-01023 SPINNER SLIDE BEARING 2 9FH-01185 PIN, LIFT CYLINDER ROD 1
9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 8 9FH-01074-3 LIFT CYLINDER W/ COUNTER BALANCE VALVE 1
9FH-01149-29 TORQUE CONTROL CARTRIDGE 1 9FH-01356 TORQUE ARM CYLINDER BODY PIN 1
9G6005-3 HYDRAULIC VALVE LINKAGE KIT 5 9FH-01362 PIN, CYLINDER ROD FM-2500/1 1
9FH-01152-2 TORQUE GAUGE W/ MOUNTING RING 1 9FH-01361 FM-2500/1 TORQUE ARM PIN 1
9FH-HCPASSM STANDARD LEVER BOX 2 9FH-01363 TORQUE ARM PIN RETAINER 2
9FH-10504 CONTROL VALVE HOSE KIT 1 9FH-10505 MANIPULATOR HOSE KIT 1
9FH-10500 FRAME HOSE KIT 1
9FH-10501 LOWER WRENCH HOSE KIT 1
9FH-10502 UPPER WRENCH HOSE KIT 1
9FH-10503 SPINNER HOSE KIT 1
SPARE PARTS

SPARE PARTS
66 67
 FLOORHAND & CANTILEVER MOUNT MANIPULATOR
9GF-1100 & 9FM-2501
DRAWINGS

DRAWINGS
DRAWINGS

Figure 65

68 69
 FLOORHAND & CANTILEVER MOUNT MANIPULATOR MANIPULATOR POST ASSEMBLY
9GF-1100 & 9FM-2501 9FH-40000
DRAWINGS

DRAWINGS
Figure 66 Figure 67
Item Part number Description Qty. Item Part number Description Qty.
1 9FM-2501 CANTILEVER MOUNT MANIPULATOR 1 1 9FH-40300 MANIPULATOR MOUNT ASSY 1
2 9FH-10001 CANTILEVER FRAME ASSEMBLY 1 2 9FH-40005 MOUNTING PIN 2
3 9FM-10302 SPINNER SUB ASSEMBLY 1 3 9BN65193 3/8 X 4 COTTER PIN 2
4 9FH-10201 UPPER WRENCH SUB ASSEMBLY ORFS 1 4 9FH-40200 FM2501 MANIPULATOR POST 1
5 9FH-10101 LOWER WRENCH SUB ASSEMBLY ORFS 1 5 9FH-40207 CANTILEVER POST CAP ASSY FM 4500 1

70 71
 MANIPULATOR MOUNT ASSEMBLY CANTILEVER MANIPULATOR LIFT ARM ASSEMBLY
9FH-40300 9FH-12400

NOTE: THE CYLINDER ROD KNUCKLE ASSEMBLY (9FH-

01365) IS PART OF THE COUNTER BALANCE CYLINDER
ASSEMBLY (9FH-01074-11) Figure 69
Item Part number Description Qty.
1 9FH-41200 CANTILEVER MANIPULATOR LIFT ARM 1
2 9FH-01074-3 LIFT CYLINDER W/ COUNTER BALANCE VALVE 1
Figure 68 3 9FH-01356 FM-2500/ TORQUE ARM CYL BODY PIN 1
Item Part number Description Qty. 4 9FH-01365 CYLINDER ROD KNUCKLE ASSEMBLY 1
1 9FH-40301 MANIPULATOR MOUNT SHAFT 1 5 9FH-01355 PIN, LIFT CYLINDER BODY FM-2500/1 1
2 9FH-01406-12 SLEWING BEARING 1 6 9FH-01074-11 COUNTER BALANCE CYLINDER ASSY 1
DRAWINGS

DRAWINGS
3 9FH-40310 ADAPTER PLATE ASSEMBLY 1 7 9FH-CJS3636 FIBERGLIDE TOGGLE BEARING 2
4 9BN0115003 1/4-20 X 3/4 HHCS 4 8 9FH-01185 PIN, LIFT CYLINDER ROD 1
5 9BN1133891 1/4 SPLIT LOCKWASHER 4 9 9BN65153 1/4 X 4 COTTER PIN 1
6 9FH-40313 COVER PLATE 1 10 9FH-01149-4 COUNTER BALANCE VALVE 1
7 9FH-01371 FM-2500/2501/500 LOCK SCREW ASSY 2 11 9FH-01362 PIN, CYLINDER ROD FM-2500/2501/5 1
8 9BN1133897 5/8 SPLIT LOCKWASHER 36 12 9BN65151 1/4 X 3 COTTER PIN 1
9 9BN0115315 5/8-11 X 3 HHCS 36 13 9FM-HVBEA461 COMBO BEARING 4

72 73
 CYLINDER ROD KNUCKLE TORQUE ARM ASSEMBLY
9FH-01365 9FH-42000

Figure 71
Item Part number Description Qty.
1 9FH-01297 TOGGLE 1
2 9FH-12200 TORQUE ARM SUB ASSEMBLY 1
3 9FH-01360 FM2500 SUSPENSION SHAFT 1
4 9BN0115207 1/2-13 X 1-1/4 HHCS YZ G8 8
DRAWINGS

DRAWINGS
5 9BN1133895 1/2 SPLIT LOCKWASHER YZ 15
6 9FH-01364 HOSE RETAINER 7
Figure 70 7 9FH-01363 FM-2500 TORQUE ARM PIN RETAINER 2
Item Part number Description Qty. 8 9BN1133895 1/2 SPLIT LOCKWASHER YZ 15
1 9FH-01365-1 CYLINDER ROD KNUCKLE 1 9 9BN0115207 1/2-13 X 1-1/4 HHCS YZ G8 8
2 9FM-CJS2224 RBC FIBERGLIDE BEARING 1 10 9BN60102 1/8 STRAIGHT GREASE ZERK 2
3 9FM-CJS2212 RBC FIBERGLIDE BEARING 1 11 9FH-01361 FM-2500 TORQUE ARM PIN 1

74 75
 TOGGLE ASSEMBLY CANTILEVER FRAME ASSEMBLY
9FH-10700 9FH-10001

Figure 72
Item Part number Description Qty.
1 9FH-01297 TOGGLE 1
2 9FH-01300 BRAKE BRACKET 1
3 9FH-01302 TOGGLE PIN 1
4 9FH-01439 FLAT WASHER, ST-80 CONVERSION 1
5 9BN64243 1/4 X 3/4 ROLL PIN 1
6 9FH-K30000093S TOGGLE BELLVILLE WASHER 1 Figure 73
7 9BN64355 1/2 X 2 ROLL PIN 1 Item Part number Description Qty.
8 9BN33866 1 HIGH STRENGTH FLAT WASHER 1 1 9FH-01291 FRAME 1
9 9BN36819 1-8 UNF CASTLE NUT 1 2 9CJS2424 RBC FIBERGLIDE BEARING 4
10 9FH-FTP1628 TOGGLE FTP1628 THRUST BEARING 1 3 9FH-01151 TORQUE CYLINDER MANIFOLD ASSY 1
DRAWINGS

DRAWINGS
11 9BN65151 1/4 X 3 COTTER PIN 1 4 9FH-01307-5 TORQUE MANIFOLD TAG 1
12 9FH-CJS3636 FIBERGLIDE TOGGLE BEARING 2 5 9FH-01018-11 FLOORHAND SN TAG 1
13 9FH-01500 TOGGLE STOP (BUMPER) 1 6 9FH-01018-12 LARGE 8X8 "FLOORHAND"TAG 2
14 9BN0115209 1/2-13 X 1-1/2 HHCS 2 7 9FH-01152-2 TORQUE GAUGE W/ MOUNTING RING 1
15 9BN1133817 1/2 SAE WASHER 2 8 9FH-01533 TORQUE GAUGE GUARD 1
16 9BN1133895 1/2 SPLIT LOCKWASHER 2 9 9FH-01149-8 PRESSURE REDUCING VALVE ASSY 1
17 9FH-01301 GF-1100 BRAKE PAD ASSY 1 10 9FH-01149-9 PRV SHUTTLE VALVE 1

76 77
 CANTILEVER FRAME ASSEMBLY PRESSURE REDUCING VALVE
9FH-10001 FH-01149-8

Figure 74
Item Part number Description Qty.
11 9FH-01152-1 LOWER WRENCH FLOW DIVIDER 1
12 9FH-01152-10 PRESSURE GAUGE 1
13 9FH-01539 FLOORHAND COMBINATION MANIFOLD 1
14 9FH-01018-6 SYSTEM PRESSURE TAG 1
15 9FH-01540 FLOORHAND RETURN MANIFOLD 1
DRAWINGS

DRAWINGS
16 9FH-01152-13 IN LINE PRESSURE FILTER ASSEMBLY 1
17 9FH-01344 FRAME BUMPER 2
18* 9FH-10010 FRAME ASSEMBLY BOLT KIT (NOT SHOWN) 1 Figure 75
19 9FH-10500 FRAME HOSE KIT (NOT SHOWN) 1 Item Part number Description Qty.
20 9FH-10510 FRAME FITING KIT (NOT SHOWN) 1 1 9FH-01149-8M PRV MANIFOLD 1
21 9FH-01310 TOP COVER 1 2 9FH-01149-45 RELIEF VALVE 1
22 9FH-01426 SHUTOFF VALVE BRACKET 1 3 9FH-01149-32 REDUCING VALVE CARTRIDGE 1

78 79
 FLOORHAND COMBINATION MANIFOLD FLOORHAND RETURN MANIFOLD
9FH-01539 9FH-01540
DRAWINGS

DRAWINGS
Figure 76
Item Part number Description Qty.
1 9FH-01149-24 DIVERTER VALVE CARTRIDGE 1
2 9FH-01149-10 TORQUE MANIFOLD SHUTTLE VALVE 1
3 9FH-01152-11 ACCUMULATOR 1
4 9FH-01149-19 CHECK VALVE CARTRIDGE 1 Figure 77

80 81
 UPPER WRENCH MANIFOLD SPINNER SUB ASSEMBLY
9FH-01150M 9FH-10302

Figure 79
Item Part number Description Qty.
1 9FH-01321 DR SPINNER RIGHT HALF 1
2 9FH-01320 DR SPINNER LEFT HALF 1
3 9FH-01323 SPINNER PEDESTAL CENTER SECTION 1
4 9FH-01142-1 HYDRAULIC SPINNER MOTOR 2
5 9FH-01015 DRIVE MOTOR GEAR 2
6 9FH-01399 DRIVE MOTOR GEAR CAP 2
7 9FH-01016 SPINNER CYLINDER ROD MOUNT 1
8 9FH-01018-9 ATEX TAG 1
9 9FH-01018-8 FLOORHAND TAG 1
10 9FH-01287 IDLER GEAR ASSEMBLY 2
11 9FH-01290 IDLER SHAFT SPACER 2
12 9FH-01391 SPINNER IDLER SHAFT 2
13 9FH-01315 UPPER SPACER (DRIVE ROLLER) 4
14 9FH-01408 DRIVE ROLLER GEAR ASSEMBLY 4
15 9FH-01407 DRIVE ROLLER ASSEMBLY 4
16 9FH-01384 DRIVE ROLLER SHAFT 4
17 9FH-01017 DRIVE ROLLER SHAFT RETAINER 2
18 9FH-01149-46 SPINNER MOTOR FLOW DIVIDER 1
19 9FH-01045-5 URETHANE SPRING 1
DRAWINGS

DRAWINGS
20 9FH-01027 SPRING CAP 1
21 9FH-01074-1 SPIN CLAMP CYLINDER 1
22 9FH-01025 SHORT SPINNER CLEVIS PIN 1
Figure 78 23 9FH-01026 LONG SPINNER CLEVIS PIN 1
Item Part number Description Qty. 24 9BN1133814 5/16 SAE FLAT WASHER 11
1 9FH-01149-24 DIVERTER VALVE CARTRIDGE 1 25 9BN133892 5/16 SPLIT LOCKWASHER 11
2 9FH-01149-43 UPPER MANIFOLD FLOW DIVIDER CARTRIDGE 1 26 9BN0115055 5/16-18 X HHCS 8

82 83
 SPINNER SUB ASSEMBLY DOUBLE DRIVE ROLLER ASSEMBLY
9FH-10302 9FH-01407

Figure 80
Item Part number Description Qty.
27 9BN64363 1/2 X 4 SPRING ROLL PIN 2
28 9BN33822 1 SAE FLAT WASHER 1
29 9BN37192 1-8 NYLON LOCK NUT 1
30 9BN65080 1/8 X 2 COTTER PIN 2
31 9BN65153 1/4 X 4 COTTER PIN 1
32 9BN0115062 5/16-18 X 2-1/4HHCS 3
33 9BN1133893 3/8 SPLIT LOCKWASHER 2
34 9BN0115105 3/8-16 X 1 HHCS 2
35 9BN1133692 5/8 HI COLLAR LOCKWASHER 8
36 9BN1123512 5/8-11 X 2-1/4 SHCS (DRILLED) 8
37 9BN60104 1/8 NPT 90 DEG GREASE ZERK 2
38 9BN60102 1/8 STRAIGHT GREASE ZERK 8
39 9BN1133817 1/2 SAE WASHER 4
40 9BN1133895 1/2 SPLIT LOCKWASHER 14
DRAWINGS

DRAWINGS
41 9BN0115205 1/2-13 X 1 HHCS 10
42 9BN0115211 1/2-13 X 2 HHCS 4 Figure 81
43 9BN1137262 5/16-8 TYPE-C LOCKNUT 3 Item Part number Description Qty.
44 9BN1137190 3/4-10 NYLON INSERTED LOCKNUT 2 1 9FH-01382 DOUBLE DRIVE ROLLER 1
45 9BN1137187 1/2-13 NYLON LOCK NUT 4 2 9FH-22208 DRIVE ROLLER BEARING 2
46 9FH-10503 SPINNER HOSE KIT (NOT SHOWN) 1 3 9FH-01385 DRIVE ROLLER BEARING SPACER 1
47 9FH-10513 SPINNER FITTING KIT (NOT SHOWN) 1 4 9G2351-314 RETAINING RING 1

84 85
 IDLER GEAR ASSEMBLY DRIVE ROLLER GEAR ASSEMBLY
9FH-01287 9FH-01408
DRAWINGS

DRAWINGS
Figure 83
Figure 82 Item Part number Description Qty.
Item Part number Description Qty. 1 9FH-01383 DOUBLE DRIVE ROLLER GEAR 1
1 9FH-01288 IDLER GEAR 1 2 9FH-22206 DOUBLE DRIVE RLR GEAR BEARING 2
2 9FH-22207 IDLER GEAR BEARING 2 3 9FH-01396 DRIVE ROLLER GEAR BEARING SPACER 1
3 9FH-WH283 IDLER GEAR RETAINING RING 1 4 9FH-01314 LOWER DRIVE ROLLER GEAR SPACER 1
4 9FH-01398 IDLER GEAR BEARING SPACER 1 5 9FH-WH244 DRIVE ROLLER GEAR RETAINING RING 2

86 87
 UPPER WRENCH SUB ASSEMBLY ORFS UPPER WRENCH SUB ASSEMBLY ORFS
9FH-10201 9FH-10201

Item Part number Description Qty.

6 9FH-01056 DIE BLOCK PIN RETAINER 2
7 9FH-01023 SPINNER SLIDE BEARING 2
8 9FH-01022 POST WASHER 2
9 9FH-01150 UPPER CLAMP MANIFOLD ASSEMBLY 1
10 9FH-01058 UPPER MANIFOLD BRACKET 1
11 9FH-01074-5 TORQUE CYLINDER 1
12 9FH-01051 LONG TORQUE CYLINDER PIN 1
13 9FH-01052 SHORT TORQUE CYLINDER PIN 1
14 9FH-01378 VALVE MOUNT 1
15 9FH-01552 VALVE MOUNT BRACKET 1
16 9FH-01149-73 5 STATION V20 CONTROL VALVE 1
17 9FH-01512ASSM VALVE HANDLE GUARD ASSY 1
18 9FH-01018-1 CONTROL VALVE TAG 1
19 9FH-01555 LOWER WRENCH HANDLE 1
20 9FH-01556 UPPER WRENCH HANDLE 1
21 9FH-01557 SPIN CLAMP HANDLE 1
22 9FH-01558 TORQUE HANDLE 1
23 9FH-01559 SPIN IN/OUT HANDLE 1
25 9FH-01149-2 MANIPULATOR VALVE (2 BANK) 1
26 9FH-01307-2 EXTEND/LIFT MANIPULATOR VAVLE TAG 1
27 9FH-01069 VALVE HANDLE, MANIPULATOR (F) 2
28 9BV70751 SAFETY HANDLE 2
29 9FH-01096 HANDLE BRACKET WELDMENT 1
30 9FH-01101 CONTROL VALVE COVER 1
31 9BN1137264 3/8-16 TYPE-C LOCK NUT 6
32 9BN1137187 1/2-13 NYLON LOCK NUT 1
DRAWINGS

DRAWINGS
Figure 84
33 9BN1137262 5/16-8 TYPE-C LOCKNUT 9
Item Part number Description Qty. 34 9BN1137185 3/8-16 NYLON LOCK NUT 2
1 9FH-01029 UPPER WRENCH WELDMENT 1 35 9BN24295 3/8-16 X 3-1/2 FHSCS 2
2 9FH-01520 REMOVABLE SPINNER POST ASSEMBLY 1 36 9BN18523 1-1/8-12 x 5 HHCS DRILLED (CYLINDER BLOTS) 8
3 9FH-01074-2 CLAMP CYLINDER 2 37 9BN1133817 1/2 SAE WASHER 8
4 9FH-01060 DIE BLOCK ASSEMBLY 2 38 9BN1133895 1/2 SPLIT LOCKWASHER 10
5 9FH-01055 DIE BLOCK RETAINING PINS 2 39 9BN0115205 1/2-13 X 1 HHCS 2

88 89
 UPPER WRENCH SUB ASSEMBLY ORFS REMOVABLE SPINNER POST ASSEMBLY
9FH-10201 9FH-01520

Item Part number Description Qty.

40 9BN0115207 1/2-13 X 1-1/4 HHCS 8
41 9BN1133893 3/8 SPLIT LOCKWASHER 6
42 9BN24295 3/8-16 X 3-1/2 HHCS 2
43 9BN66004 3/16 X 3/4 CLEVIS PIN 5
44 9BN65016 1/16 X 1 COTTER PIN 5
45 9BN1133814 5/16 SAE FLAT WASHER 8
46 9BN133892 5/16 SPLIT LOCKWASHER 9
47 9BN0115057 5/16-18 X 1-1/4 HHCS 2
48 9BN0115059 5/16-18 X 1-1/2 HHCS 2
49 9BN0115055 5/16-18 X 1 HHCS 2
50 9BN1133815 3/8 SAE WASHER 8
51 9BN0115105 3/8-16 X 1 HHCS 4
52 9BN65153 1/4 X 4 COTTER PIN 2
53 9BN60102 1/8 STRAIGHT GREASE ZERK 2
54 9BN11130 3/8-16 x 8-1/2 HHCS 2
55 9FH-10512 UPPER WRENCH FITTING KIT (NOT SHOWN) 1
56 9FH-10502 UPPER WRENCH HOSE KIT (NOT SHOWN) 1
57 9BN0167065 1-1/8 NORDLOC LOCK WASHERS 8

Figure 85
Item Part number Description Qty.
DRAWINGS

DRAWINGS
1 FH-01514 SPINNER POST 1
2 FH-01515 SPINNER POST BASE ASSY 1
3 FH-01516 SPINNER POST SPLIT COLLET 1
4 FH-01517 SPINNER POST COLLAR 1
5 BN1133895 1/2 SPLIT LOCKWASHER 4
6 BN0115205 1/2-13 X 1 HHCS 4
7 BN65153 1/4 X 4 COTTER PIN 1

90 91
 LOWER WRENCH SUB ASSEMBLY ORFS DIE BLOCK ASSEMBLY
9FH-10101 9FH-01060

Figure 86
Item Part number Description Qty.
1 9FH-01061 LOWER WRENCH 1
2 9FH-01060 DIE BLOCK ASSEMBLY 2
3 9FH-01074-2 CLAMP CYLINDER 2
4 9FH-01056 DIE BLOCK PIN RETAINER 2
5 9FH-01329 PIPE BUMPER BASE 1
6 9FH-01330 BUMPER 1
7 9FH-01331 PIPE CLAW 1 Figure 87
8 9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 4 Item Part number Description Qty.
9 9BN18523 1-1/8-12 X 5 HHCS PLAIN G8 8 1 9FH-01059 DIE BLOCK 1
10 9BN0115205 1/2-13 X 1 HHCS YZ G8 4 2 9FH-01053 CENTERING BUTTON 4
11 9BN1133895 1/2 SPLIT LOCKWASHER YZ 4 3 9FH-01045-2 DIE BLOCK SPRING 4
DRAWINGS

DRAWINGS
12 9BN1137187 1/2-13 NYLON LOCK NUT YZ 2 4 9FH-01057 CENTERING BUTTON SPRING SPACER 4
13 9BN0167065 1-1/8 NORDLOC LOCK WASHERS 8 5 9FH-01054 SPRING RETAINER PLUG 4
14 9FH-01055 DIE BLOCK RETAINING PINS 2 6 9BN60105 1/4-28 GREASE ZERK STRAIGHT 4
15 9BN1133861 1/2 USS FLAT WASHER YZ 2 7 9FH-70622-1 BLUE DIAMOND TONG DIE 1
N/A 9FH-10501 GF1100 GEN II LOWER WRENCH HOSE KIT 1 8 9FH-01216-1 DIE RETAINER PIN ONLY 1
N/A 9FH-10511 GF1100 GEN II LOWER WRENCH FITTING KIT 1 9 9BN65076 1/8 X 1 COTTER PIN 1
N/A 9FH-10110 GF1100 GEN II LOWER WRENCH BOLT KIT 1 10 9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 1

92 93
 2-7/8 ADAPTER KIT ASSEMBLY 2-7/8 DIE BLOCK ADAPTER ASSY
9FH-10703 9FH-01445

Figure 88

Figure 90
Item Part number Description Qty.
DRAWINGS

DRAWINGS
1 9FH-01446 2-7/8 ADAPTER 1
2 9FH-01448 CENTERING BUTTON 4
Figure 89 3 9FH-01447 ADAPTER RETAINER 1
Item Part number Description Qty. 4 9FH-01449 2-7/8 ADAPTER PIN 1
1 9FH-70622-2 BLUE DIAMOND TONG DIE 4 5 9FH-01445-1 2-7/8 BUTTON RETAINING PIN 2
2 9FH-01445 2-7/8 ADAPTER ASSEMBLY 4 6 9BN65076 1/8 X 1 COTTER PIN 1
3 9FH-01074-15A LOW RANGE TORQUE CYLINDER ASSEMBLY 1 7 9BN65016 1/16 X 1 COTTER PIN 2

94 95
 LOW RANGE TORQUE CYLINDER CHART INSTALLATION SOCKET
9FH-01386
Low Range Torque Cylinder (3 1/4" bore)
TORQUE - ft-lb

PRESSURE - psi
DRAWINGS

DRAWINGS
MAKE UP TORQUE

BREAK OUT TORQUE Figure 92

Item Part number Description Qty.
Figure 91 1 9FH-01386 INSTALLATION SOCKET 1

96 97
 INSTALLATION SOCKET PIPE TUBE RANGE EXTENDER ASSEMBLY
9FH-01386-6 9FH-40400

Figure 94
Item Part number Description Qty.
1 9FH-40301 MANIPULATOR MOUNT SHAFT 1
2 9FH-40401-1 BASEMENT PLATE 1
3 9FH-01406-12 SLEWING BEARING 2
4 9FH-01371 FM-2500 LOCK SCREW ASSEMBLY 4
DRAWINGS

DRAWINGS
5 9BN1133897 5/8 SPLIT LOCKWASHER YZ 76
6 9BN0115319 5/8-11 X 4 HHCS YZ G8 40
7 9BN0115315 5/8-11 X 3 HHCS YZ G8 36
8 9FH-40310 ADAPTERPLATTE ASSY WELDING 1
Figure 93 9 9FH-40313 COVER PLATE 1
Item Part number Description Qty. 10 9BN1133813 1/4 SAE FLAT WASHER YZ 4
1 9FH-01386-6 INSTALLATION SOCKET PIPE TUBE 1 11 9BN0115003 1/4-20 X 3/4 HHCS YZ G8 4

98 99
 RANGE EXTENDER DIMENSIONS SERVICE KIT
9FH-10841

Figure 95
Figure 97
Item Part number Description Qty.
1 9FH-10842 TEST PORT HOSE / GAUGE ASSEMBLY 1
2 9FH-10843 TEST KIT STORAGE BOX 1
3 9FH-01154 FLOW METER 1
4 9FH-10844 HOSE / FITTING KIT FOR FLOW METER 1
5 9HCORBORK ORB O-RING KIT 1
6 9HCORFSORK ORFS O-RING KIT 1
7 9FH-01142-1OSRK FH MOTOR OUTPUT SHAFT REPAIR KIT 1
8 9FH-01149-1RK CONTROL VALVE SECTION SEAL KIT 1
9 9FH-HPC2928-RK CLAMP CYLINDER REPAIR KIT 1
DRAWINGS

DRAWINGS
10 9FH37820151RK SPIN CLAMP CYLINDER REPAIR KIT 1
11 9FH37820145RK LIFT CYLINDER REPAIR KIT 1
12 9FH37820123RK TORQUE CYLINDER REPAIR KIT 1
13 9FH-HCPASSM MANIPULATOR HANDLE HOUSING ASSEMBLY 1
14 9G6005-RK REPAIR KIT FOR 6005 HYDRAULIC VALVE 1
15 9G6005-LK HYDRAULIC VALVE LINKAGE KIT 1
Figure 96 16 9G6005-3 HANDLE BRACKET FOR G6005 VALVE 1

100 101
 FLOORHAND COMPLETE HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC

SPINNER CONTROL CIRCUIT

9FH-01074-11
9FH-01074-1 EXTEND/RETRACT CYLINDER
9FH-01152-11 SPINNER CLAMP
9FH-01149-46 ACCUMALATOR
FLOW DIVIDER CYLINDER
9FH-01142-1 1600 psi
SPINNER DRIVE MOTORS PRECHARGE
CASE DRAIN

9FH-01149-19
SPINNER PO CHECK VALVE
CLAMP CARTRIDGE ACC SCU SCC
VALVE

3 2
SCVA
SPINNER SPINNER CONTROL VALVES ARE SCVB 1
VALVE PART OF MAIN CONTROL VALVE
9FH-01149-1 PART OF COMBINATION MANIFOLD INTEGRAL
9FH-01539 TPC WITH CYCLINDERS

9HCSMK2004
TORQUE CONTROL VALVE IS PART OF TEST PORT
MAIN CONTROL VALVE
TORQUE
9HCSMK2004
CONTROL VALVE
TEST PORT TORQUE CYLINDER
FT TPA 9FH-01152-2
VA CA CA
9FH-01149-10 PART OF
SHUTTLE COMBINATION
VALVE MANIFOLD
9FH-01539 TORQUE GAUGE
TPB
9FH-01152-2 CYLINDER 2 CYLINDER 1
9HCSMK2004 CB
DUMP TEST PORT EXTEND RETRACT
VALVE
2 CB SPEED SPEED
3
P CONTROL CONTROL
MAKEUP SPEED TORQUE CONTROL
1 9HCF620 9HCF620
CONTROL ADJUSTMENT
3
VB 9FH-01074-3
2 1 LIFT CYLINDER
1 2 G
9FH-01151 FIXED
TORQUE MANIFOLD .031" DIA.
T
GAUGE DUMP VALVE
(SEE NOTE) 9FH-0149-4
COUNTER BALANCE VALVE
TORQUE CONTROL VALVE CIRCUIT GASKET MOUNTED
EXTEND LIFT TO CYLINDER
NOTE: ALL RETURN LINES CONNECT TO RETURN MANIFOLD & CONTROL
RETRACT
WRENCH CLAMP CIRCUIT DIVERTER VALVE LOWER CLAMP CONTROL
UPPER CLAMP CYLINDERS UPPER CLAMP FLOW CARTRIDGE CYLINDERS
9FH-0174-2 DIVERTER VALVE 9FH-01149-11 9FH-01074-2
SHUTTLE VALVE
MANIFOLD
9FH-01149-9 V
9FH01150
LOWER CLAMP
FLOW DIVIDER
9FH-01152-1

ECA PRESSURE REDUCING

LCA1

LCA2

9HCSMK201/4 VALVE SET TO 600 psi

EX TEST PORT 9FH-01149-8

ECB
RCA/RCB RET
FT

2 1 PART OF
LCB1

COMBINATION
MANIFOLD
9FH-01539
3
DRAWINGS

DRAWINGS
LCB2
(PLUG IF NOT NEEDED)
SUPPLY TO STABBER

CONTROL VALVES ARE PART TO INLET SUPPLY

CONTROL VALVE

P
OF MAIN CONTROL VALVE OF MANIPULATOR
OR LIFT VALVE 2 SECTION VALVE
9FH-01149-1
MAIN CONTROL 9FH-01149-2
9HCSMK2008 SYSTEM PRESSURE GAGUGE 9HCSMK2008
VALVE RELIEF VALVE
TEST PORT 9FH-01152-10 TEST PORT
SET TO 2500 psi
9HCSMK2004
HYDRAULIC SUPPLY FROM
TEST PORT
UPPER WRENCH LOWER WRENCH LOWER WRENCH "UNCLAMP" CIRCUT
RELIEF VALVE IS PART OF
CLAMP VALVE CLAMP VALVE MAIN CONTROL VALVE
9FH-01149-1

HYDRAULIC SCHEMATIC
HYDRAULIC RETURN
HYDRAULIC SUPPLY

FM2501 MANIPULATOR
PRESSURE FILTER W/ COUNTERBALANCE CYLINDER
9FH-01152-13

FILE: FH-HS-10017.DWG
DATE: 17JUL2011 B+V FLOORHAND GEN II HYDRAULIC SCHEMATIC Figure 98 Figure 99

102 103
 HOSE KITS AND LOCATIONS

Part No. From To Hose No. Part No. From To Hose No.
9FH-10500 FRAME HOSE KIT 9HC10503-53 LH SPINNER MOTOR (B) SPINNER FLOW DIVIDER (K2) 53
9HC10500-11 PRV SHUTTLE VALVE TEE LOWER FLOW DIVIDER 11 9FH-10504 CONTROL VALVE HOSE KIT
9HC10500-13 UPPER MANIFOLD (FT) COMBO MANIFOLD (FT) 13 9HC10504-23 CONTROL VALVE (SPIN OUT) LH SPINNER MOTOR (A) 23
9HC10500-14 TORQUE MANIFOLD (T) RETURN MANIFOLD (RH 3/4 90 ORFS) 14 9HC10504-24 CONTROL VALVE (SPIN IN) SPINNER FLOW DIVIDER (K1) 24
9HC10500-15 TORQUE MANIFOLD (CA) TORQUE MANIFOLD (BRAKE) 15 9HC10504-25 CONTROL VALVE (LOWER UNCLAMP) LH LOWER CLMAP CYLINDER (UNCLAMP) 25
9HC10500-18 TORQUE MANIFOLD (P) TORQUE CYLINDER (DUMP PORT) 18 9HC10504-26 CONTROL VALVE (UPPER CLAMP) UPPER MANIFOLD (RCB) 26
9HC10500-19 TORQUE MANIFOLD (CB) TORQUE CYLINDER (MAKE) 19 9HC10504-27 CONTROL VALVE (UPPER CLAMP) UPPER CLAMP (EX) 27
9HC10500-30 PRESSURE FILTER OUT (BULKHEAD) CONTROL VALVE (PRESSURE IN) 30 9HC10504-29 CONTROL VALVE (LOWER CLAMP) LOWER PRV VAVLE (#2) 29
9HC10500-36 COMBO MANIFOLD (SCU) SPINNER CLAMP CILNDER (UNCLAMP) 36 9HC10504-31 CONTROL VALVE (TORQUE "MAKE") TORQUE MANIFOLD (VB) 31
9HC10500-37 COMBO MANIFOLD (SCC) SPINNER CLAMP (CLAMP) 37 9HC10504-32 CONTROL VALVE (TORQUE "BRAKE") TORQUE MANIFOLD (VA) 32
9HC10500-38 PRESSURE LINE IN (BULKHEAD) PRESSURE FILTER IN (BULK HEAD) 38 9HC10504-33 CONTROL VAVLE (RETURN) RETURN MANIFOLD (CENTER 3/4 STR ORFS)33
9HC10500-39 PRV (T) RETURN MANIFOLD (TL 3/8 90 ORFS) 39 9HC10504-34 CONTROL VALVE (SPINNER CLAMP "CLAMP") COMBO MANIFOLD (BL 1/4) 34
9HC10500-40 PRESSURE LINE PRESSURE GAUGE 40 9HC10504-35 CONTROL VALVE (SPINNER CLAMP "CLAMP") COMBO MANIFOLD (TL 1/4) 35
9HC10500-41 TORQUE GAUGE TORQUE BLOCK 41 9FH-10505 MANIPULATOR VALVE HOSE KIT
9HC10500-57 RETURN BLOCK (LH 3/4 90 ORFS) RETURN BULKHEAD 57 9HC10505-28 CONTROL VALVE (LOWER UNCLAMP "TEE") MANIPULATOR VALVE (PRESSURE IN) 28
9FH-10501 LOWER WRENCH HOSE KIT 9HC10505-43 MANIPULTOR RETURN RETURN MANIFOLD (CENTER LOWER RH) 43
9HC10501-3 RH LOWER CLAMP CYLINDER (UNCLAMP) LH LOWER CLAMP CYLINDER (UNCLAMP) 3 9HC10505-44 MANIPULTOR VALVE (EXTEND) MANIPULTOR (EXTEND) 44
9HC10501-4 LOWER CLAMP CYLINDER (CLAMP) COMBO MANIFOLD (LCA2) 4 9HC10505-45 MANIPULATOR VALVE (RETRACT) MANIPULTOR HEADER (RETRACT) 45
9HC10501-5 LOWER CLAMP CYLINDER (CLAMP) COMBO MANIFOLD (LCB2) 5 9HC10505-46 MANIPULTOR VALVE (RAISE) MANIPULTOR HEADER (RAISE) 46
9HC10501-6 LOWER FLOW DIVIDER (TOP TO TOP) COMBO MANIFOLD (LCA1) 6 9HC10505-47 MANIPULTOR VALVE (LOWER) MANIPULTOR HEADER (LOWER) 47
9HC10501-9 LOWER FLOW DIVIDER (BOTTOM TO BOTTOM)COMBO MANIFOLD (LCB1) 9
9HC10501-16 TORQUE MANIFOLD (CA) COMBO MANIFOLD (CA) 16
9HC10501-17 TORQUE MANIFOLD (CB) COMBO MANIFOLD (CB) 17
9FH-10502 UPPER WRENCH HOSE KIT
9HC10502-1 UPPER MANIFOLD (ECB) RH UPPER CLAMP CYLINDER (CLAMP) 1
9HC10502-2 UPPER MANIFOLD (ECA) LH UPPER CLAMP CYLINDER (CLAMP) 2
9HC10502-7 LH UPPER CLAMP CYLINDER (UNCLAMP) RH UPPER CLAMP CYLINDER (UNCLAMP) 7
DRAWINGS

DRAWINGS
9HC10502-8 UPPER MANIFOLD (RCA) RH UPPER CLAMP CYLINDER (UNCLAMP) 8
9HC10502-12 UPPER MANIFOLD (EX) PRV SHUTTLE VALVE 12
9FH-10503 SPINNER HOSE KIT
9HC10503-21 RH SPINNER MOTOR (A) LH SPINNER MOTOR (A) 21
9HC10503-50 LH SPINNER MOTOR CASE DRAIN (TEE) RH SPINNER MOTOR CASE DRAIN 50
9HC10503-51 LH SPINNER MOTOR CASE DRAIN (TEE) RETURN MANIFOLD (BR 3/8 90 ORFS) 51
9HC10503-52 RH SPINNER MOTOR (B) SPINNER FLOW DIVIDER (K3) 52

104 105
 RETURN MANIFOLD PORT I.D & HOSE LOCATIONS HOSE # LENGTH ENDS CLOCK 1 CLOCK 2
PORT NO. HOSE NO. HOSE LOCATION #18 1/4 X 30-1/4 90 X STRT 90 @ 180

1 9HC10500-39 FROM PRV "T" TO PORT #1 RETURN MANIFOLD #19 1/2 X 35 STRT X STRT STRT X STRT

2 N/A PLUGGED #21 1/2 X 48 1/2 45 X 45 45 @ 180 45 @ 180

3 9HC10504-33 FROM CONTROL VALVE TO PORT #3 RETURN MANIFOLD #23 1/2 X 31-1/4 90 X STRT 90 @ 0

4 N/A PLUGGED #24 1/2 X 48-1/2 90 X STRT 90 @ 0

5 9HC10503-51 FROM MOTOR CASE DRAIN TO PORT #5 RETURN MANIFOLD #25 1/2 X 51-1/4 90 X STRT 90 @ 270

6 9HC10500-57 FROM TANK OUTLET (FRAME TO PORT #6 RETURN MANIFOLD #26 1/2 X 21 1/4 STRT X STRT STRT X STRT

7 N/A PLUGGED #27 1/2 X 30 90 X STRT 90 @ 180

8 N/A PLUGGED #28 3/8 x 12 LONG 90 X 45 L90 @ 270 45 @ 0

9 9HC10505-43 FROM MANIPULATOR VALVE TO PORT #9 RETURN MANIFOLD #29 1/2 X 75-1/2 90 X STRT 90 @ 180

10 N/A PLUGGED #30 1/2 X 65 90 X STRT 90 @ 0

11 9HC10500-14 FROM TORQUE MANIFOLD "T" TO PORT # 11 RETURN MANIFOLD #32 1/2 X 63-1/4 L 90 X STRT L90 @ 90

12 N/A PLUGGED #31 1/2 X 66-3/8 90 X L90 90 @ 180 L90 @ 90

TP N/A TEST PORT FITTING #33 3/4 X 86 90 X STRT 90 @ 180

#34 1/4 X 57 90 X STRT 90 @ 0
#35 1/4 X 53 STRT X STRT STRT X STRT
HOSE MAKE UP #36 1/4 X 35-1/2 L90 X STRT L90 @ 0

HOSE # LENGTH ENDS CLOCK 1 CLOCK 2 #37 1/4 X 47-1/2 90 X STRT 90 @ 90

#38 1/2 X 72-1/4 90 X L90 90 @ 270 L90 @ 180
#1 1/2 X 43-1/2 45 X STRT 45 @ 180
#39 3/8 X 22 STRT X STRT STRT X STRT
#2 1/2 X 15-1/2 90 X STRT 90 @ 180
#40 1/4 X 20 STRT X STRT STRT X STRT
#3 1/2 X 40 45 X 45 45 @ 180 45 @ 180
#41 1/4 X 25 90 X STRT 90 @ 0
#4 1/2 X 14 90 X STRT 90 @ 180
#43 3/8 x 97 L90 X STRT L90 @ 0
#5 1/2 X 40 45 X 45 45 @ 180 45 @ 0
#44 3/8 x 134 90 X STRT JIC 90 @ 0 JIC
#6 1/2 X 55-1/2 45 X STRT 45 @ 180
#45 3/8 x 134 90 X STRT JIC 90 @ 0 JIC
#7 1/2 X 42 45 X 45 45 @ 180 45 @ 180
#46 3/8 X 137 90 x STRT JIC 90 @ 0 JIC
#8 1/2 X 40 90 X 90 90 @ 45 90 @ 225
#47 3/8 X 137 90 X STRT JIC 90 @ 0 JIC
#9 1/2 X 51-1/2 45 X STRT 45 @ 180
DRAWINGS

DRAWINGS
#50 3/8 X 59 90 X 45 90 @ 0 45 @ 180
#11 1/2 X 18 90 X STRT 90 @ 180
#51 3/8 X 101 90 X STRT 90 @ 180
#12 1/4 X 53 45 X STRT 45 @ 0
#52 1/2 X 33 45 X STRT 45 @ 180
#13 1/4 X 25-1/2 90 X STRT 90 @ 0
#53 1/2 X 33 45 X STRT 45 @ 180
#14 3/4 X 25-1/2 90 X STRT 90 @ 45
#57 3/4 X 34-1/2 90 X STRT 90 @ 45
#15 3/4 X 29-1/2 90 X 90 90 @ 180 90 @ 90
#16 1/4 X 48 90 X STRT 90 @ 0
#17 1/4 X 48 45 X 90 45 @ 180 90 @90

106 107
 1-1/8-12 X 4 HHCS DRILLED (CYL) 94
1/2-13 NYLON LOCK NUT 85, 93
1/2-13 X 1-1/4 HHCS YZ G8 76
1/2-13 X 1 HHCS 85, 94
1/2-13 X 2 HHCS 85
1/2-13 X 3-1/2 HHCS 94
1/2 SAE WASHER 85, 94
1/2 SPLIT LOCKWASHER YZ 76
1/2 X 4 SPRING ROLL PIN 85
1/4-20 X 1-1/2 HHCS 94
1/4-20 X 3/4 HHCS YZ G8 101
1/4-28 GREASE ZERK STRAIGHT 95
1/4 SAE FLAT WASHER YZ 101
1/4 SPLIT LOCKWASHER 94
1/4 X 4 COTTER PIN 85
1-8 NYLON LOCK NUT 85
1/8 STRAIGHT GREASE ZERK 76, 85, 91
1/8 X 1 COTTER PIN 95, 97
1/8 X 2 COTTER PIN 85
1/16 X 1 COTTER PIN 97
1 SAE FLAT WASHER 85
2-7/8 ADAPTER 96, 97
2-7/8 ADAPTER ASSEMBLY 96
2-7/8 ADAPTER PIN 97
2-7/8 BUTTON RETAINING PIN 97
3/4-10 NYLON INSERTED LOCKNUT 85, 93
3/4-10 X 4 HHCS 94
3/4 SPLIT LOCKWASHER 94
3/8-16 X 1 HHCS 85
3/8-16 X 4 HHCS 94
3/8 SPLIT LOCKWASHER 85, 94
5/8-11 X 2-1/4 SHCS (DRILLED) 85
5/8-11 X 3 HHCS YZ G8 101
5/8-11 X 4 HHCS YZ G8 101
5/8 HI COLLAR LOCKWASHER 85
5/8 SPLIT LOCKWASHER YZ 101
INDEX

INDEX
INDEX 5/16-8 TYPE-C LOCKNUT 85
5/16 SAE FLAT WASHER 84

108 109
 5/16 SPLIT LOCKWASHER 85 9BN1137190 85, 93
5 STATION V20 CONTROL VALVE 90 9BN1137262 85
9BN18519 94 9BN1137264 94
9BN33822 85 9BV70751 90
9BN37192 85 9BV671640 43
9BN60102 76, 85, 91 9FH-01015 84
9BN60104 85 9FH-01016 84
9BN60105 95 9FH-01017 84
9BN64363 85 9FH-01018-1 90
9BN65016 97 9FH-01018-8 84
9BN65076 95, 97 9FH-01018-9 84
9BN65080 85 9FH-01022 90
9BN65153 85 9FH-01023 67, 90
9BN0115003 73, 101 9FH-01025 84
9BN0115009 94 9FH-01026 84
9BN0115055 85 9FH-01027 84
9BN0115062 85 9FH-01029 89
9BN0115105 85 9FH-01045-2 95
9BN0115119 94 9FH-01045-5 84
9BN0115205 85, 94 9FH-01050-1 67, 93, 95
9BN0115207 76, 91 9FH-01051 90
9BN0115211 85 9FH-01052 90
9BN0115217 94 9FH-01053 95
9BN0115315 73, 101 9FH-01054 95
9BN0115319 101 9FH-01055 67, 89, 93
9BN0115369 94 9FH-01056 90, 93
9BN133892 85 9FH-01057 95
9BN1123512 85 9FH-01058 90
9BN1133692 85 9FH-01059 95
9BN1133813 101 9FH-01060 89, 93, 95
9BN1133814 84 9FH-01061 93
9BN1133817 85, 94 9FH-01074-1 84
9BN1133891 94 9FH-01074-2 89, 93
9BN1133893 85, 94 9FH-01074-5 90
9BN1133895 76, 77, 85, 91, 94 9FH-01074-15A 96
9BN1133897 73, 101 9FH-01096 90
INDEX

INDEX
9BN1133898 94 9FH-01101 90
9BN1137187 85, 93 9FH-01102 93

110 111
 9FH-01142-1 84 9FH-01385 86
9FH-01142-1OSRK 103 9FH-01386 21, 99, 100
9FH-01149-1RK 103 9FH-01386-6 21, 99, 100
9FH-01149-8M 80 9FH-01391 67, 84
9FH-01149-10 93 9FH-01396 88
9FH-01149-11 93 9FH-01398 87
9FH-01149-32 80 9FH-01399 84
9FH-01149-45 80 9FH-01406-12 73, 101
9FH-01149-46 84 9FH-01407 67, 84, 86
9FH-01149-73 90 9FH-01408 67, 84, 88
9FH-01150 90 9FH-01445 96, 97
9FH-01152-2 67 9FH-01445-1 97
9FH-01154 103 9FH-01446 96, 97
9FH-01185 68, 74 9FH-01447 96, 97
9FH-01216-1 95 9FH-01448 96, 97
9FH-01287 67, 84 9FH-01449 97
9FH-01288 87 9FH-01512 90
9FH-01290 67, 84 9FH-01520 89, 92
9FH-01297 76, 77 9FH-01552 90
9FH-01314 88 9FH-01555 90
9FH-01315 67, 84 9FH-01556 90
9FH-01320 84 9FH-01557 90
9FH-01321 84 9FH-01558 90
9FH-01323 84 9FH-01559 90
9FH-01329 93 9FH-10001 71, 78, 79
9FH-01330 93 9FH-10101 8, 71, 93, 94
9FH-01331 93 9FH-10110 94
9FH-01360 76 9FH-10121 94
9FH-01361 68, 76 9FH-10123 94
9FH-01363 68, 76 9FH-10201 8, 71, 89, 90, 91
9FH-01364 76 9FH-10302 8, 84, 85
9FH-01365 75 9FH-10323 85
9FH-01365-1 75 9FH-10363 85
9FH-01371 68, 73, 101 9FH-10500 67, 79, 106
9FH-01378 90 9FH-10501 67, 94, 106
9FH-01382 86 9FH-10502 67, 91, 106
INDEX

INDEX
9FH-01383 88 9FH-10503 67, 85, 106
9FH-01384 67, 84 9FH-10504 67, 106

112 113
 9FH-10505 68, 107 9HC10500-30 106
9FH-10511 94 9HC10500-36 106
9FH-10512 91 9HC10500-37 106
9FH-10513 85 9HC10500-38 106
9FH-10842 103 9HC10500-39 106
9FH-10843 103 9HC10500-40 106
9FH-10844 103 9HC10500-41 106
9FH-12200 76 9HC10500-57 106
9FH-22206 88 9HC10501-3 106
9FH-22207 87 9HC10501-4 106
9FH-22208 86 9HC10501-5 106
9FH-40301 73, 101 9HC10501-6 106
9FH-40310 73, 101 9HC10501-9 106
9FH-40313 73, 101 9HC10501-16 106
9FH-40401 101 9HC10501-17 106
9FH-70622-1 95, 96 9HC10502-1 106
9FH-70622-2 96 9HC10502-2 106
9FH37820123RK 103 9HC10502-7 106
9FH37820145RK 103 9HC10502-8 106
9FH37820151RK 103 9HC10502-12 106
9FH-HCPASSM 103 9HC10503-21 106
9FH-HPC2928-RK 103 9HC10503-50 106
9FH-WH244 88 9HC10503-51 106, 107
9FH-WH283 87 9HC10503-52 106
9FM-2500 71 9HC10503-53 106
9FM-10302 71 9HC10504-23 106
9FM-CJS2212 75 9HC10504-24 106
9FM-CJS2224 75 9HC10504-25 107
9G2351-314 86 9HC10504-26 107
9G6005-3 103 9HC10504-27 107
9G6005-LK 67, 103 9HC10504-29 107
9G6005-RK 103 9HC10504-31 107
9HC10500-11 106 9HC10504-32 107
9HC10500-13 106 9HC10504-33 107
9HC10500-14 106 9HC10504-34 107
9HC10500-15 106 9HC10504-35 107
INDEX

INDEX
9HC10500-18 106 9HC10505-28 107
9HC10500-19 106 9HC10505-43 107

114 115
 9HC10505-44 107 CONTROL VALVE HOSE KIT 67, 106
9HC10505-45 107 CONTROL VALVE HOSE KIT GEN II 67
9HC10505-46 107 CONTROL VALVE (LOWER UNCLAMP) 107
9HC10505-47 107 CONTROL VALVE (LOWER UNCLAMP “TEE”) 107
9HCORBORK 103 CONTROL VALVE (PRESSURE IN) 106
9HCORFSORK 103 CONTROL VALVE SECTION SEAL KIT 103
A CONTROL VALVE (SPIN IN) 106
ADAPTERPLATTE ASSY WELDING 101 CONTROL VALVE (SPINNER CLAMP “CLAMP”) 107
ADAPTER RETAINER 96, 97 CONTROL VALVE (SPIN OUT) 106
ATEX TAG 84 CONTROL VALVE TAG 90
B CONTROL VALVE (TORQUE “BRAKE”) 107
BEARING 75, 86, 87, 88 CONTROL VALVE (UPPER CLAMP) 107
BLUE DIAMOND TONG DIE 95, 96 CONTROL VAVLE (LOWER CLAMP) 107
BUMPER 93 CONTROL VAVLE (RETURN) 107
C CONTROL VAVLE (TORQUE “MAKE”) 107
CANTILEVER FRAME ASSEMBLY 71 COVER PLATE 73, 101
CANTILEVER MOUNT MANIPULATOR 71 CYLINDER ROD KNUCKLE 75
CENTERING BUTTON 95, 96, 97 D
CENTERING BUTTON SPRING SPACER 95 DIE BLOCK 93, 95, 97
CLAMP CYLINDER 84, 93, 103 DIE BLOCK ASSEMBLY 55, 89, 93
CLAMP CYLINDER REPAIR KIT 103 DIE BLOCK PIN RETAINER 90
COMBO MANIFOLD 106, 107 DIE BLOCK RETAINER 93
COMBO MANIFOLD (BL 1/4) 107 DIE BLOCK RETAINING PINS 67, 89, 93
COMBO MANIFOLD (CA) 106 DIE BLOCK SPRING 95
COMBO MANIFOLD (CB) 106 DIE BLOCK / WRENCH SUPPORT BEARING 67, 93, 95
COMBO MANIFOLD (FT) 106 DIE RETAINER PIN ONLY 95
COMBO MANIFOLD (LCA1) 106 DOUBLE DRIVE ROLLER 86, 88
COMBO MANIFOLD (LCA2) 106 DOUBLE DRIVE ROLLER ASSEMBLY 67
COMBO MANIFOLD (LCB1) 106 DOUBLE DRIVE ROLLER GEAR 88
COMBO MANIFOLD (LCB2) 106 DRIVE MOTOR GEAR 84
COMBO MANIFOLD (SCC) 106 DRIVE MOTOR GEAR CAP 84
COMBO MANIFOLD (SCU) 106 DRIVE ROLLER ASSEMBLY 84
COMBO MANIFOLD (TL 1/4) 107 DRIVE ROLLER GEAR ASSEMBLY 67, 84
CONTORL VALVE HOSE KIT 106 DRIVE ROLLER GEAR BEARING SPACER 88
CONTORL VALVE (SPINNER CLAMP “CLAMP”) 107 DRIVE ROLLER GEAR RETAINING RING 88
CONTORL VALVE (TORQUE “BRAKE”) 107 DRIVE ROLLER SHAFT 67, 84
INDEX

INDEX
CONTORL VAVLE (RETURN) 107 DRIVE ROLLER SHAFT RETAINER 84
CONTROL VALVE COVER 90 DR SPINNER LEFT HALF 84

116 117
 DR SPINNER RIGHT HALF 84 LH SPINNER MOTOR (B) 106
E LH SPINNER MOTOR CASE DRAIN (TEE) 106
F LH UPPER CLAMP CYLINDER (CLAMP) 106
FH MOTOR OUTPUT SHAFT REPAIR KIT 103 LH UPPER CLAMP CYLINDER (UNCLAMP) 106
FLAT WASHER 84, 85 LIFT CYLINDER 105
FLOORHAND TAG 84 LIFT CYLINDER REPAIR KIT 103
FLOW METER 103 LOCK NUT 85, 93, 94
FM-2500 LOCK SCREW ASSEMBLY 101 LOCKWASHER 85, 94
FM2500 SUSPENSION SHAFT 76 LONG SPINNER CLEVIS PIN 84
FM-2500 TORQUE ARM PIN 76 LONG TORQUE CYLINDER PIN 90
FM-2500 TORQUE ARM PIN RETAINER 76 LOWER CLAMP CYLINDER (CLAMP) 106
FRAME 8, 55, 71 LOWER DIVERTER VALVE ASSEMBLY 93
FRAME ASSEMBLY BOLT KIT 79 LOWER DRIVE ROLLER GEAR SPACER 88
FRAME FITING KIT 79 LOWER FLOW DIVIDER 106
FRAME HOSE KIT 67, 79, 106 LOWER FLOW DIVIDER (BOTTOM TO BOTTOM) 106
FRAME HOSE KIT GEN II 67 LOWER FLOW DIVIDER (TOP TO TOP) 106
G LOWER PRV VAVLE (#2) 107
H LOWER WRENCH BOLT KIT 94
HANDLE BRACKET FOR G6005 VALVE 103 LOWER WRENCH FITTING 94
HOSE / FITTING KIT FOR FLOW METER 103 LOWER WRENCH HANDLE 90
HOSE RETAINER 76 LOWER WRENCH HOSE KIT 67, 94, 106
HYDRAULIC SPINNER MOTOR 84 LOWER WRENCH HOSE KIT GEN II 67
HYDRAULIC VALVE LINKAGE KIT 67, 103 LOWER WRENCH SUB ASSEMBLY ORFS 71
I LOWER WRENCH WELDMENT 93
IDLER GEAR 84, 87 LOW RANGE TORQUE CYLINDER ASSEMBLY 96
IDLER GEAR ASSEMBLY 84 M
IDLER GEAR BEARING 87 MANIPULATOR HANDLE HOUSING ASSEMBLY 103
IDLER GEAR BEARING SPACER 87 MANIPULATOR HOSE KIT 68
IDLER GEAR RETAINING RING 87 MANIPULATOR HOSE KIT GEN II 68
IDLER SHAFT SPACER 67, 84 MANIPULATOR MOUNT SHAFT 73, 101
INSTALLATION SOCKET 99, 100 MANIPULATOR VALVE HOSE KIT 107
INSTALLATION SOCKET PIPE TUBE 100 MANIPULATOR VALVE (PRESSURE IN) 107
J MANIPULATOR VALVE (RETRACT) 107
K MANIPULTOR (EXTEND) 107
L MANIPULTOR HEADER (LOWER) 107
LH LOWER CLAMP CYLINDER (UNCLAMP) 106 MANIPULTOR HEADER (RAISE) 107
INDEX

INDEX
LH LOWER CLMAP CYLINDER (UNCLAMP) 107 MANIPULTOR HEADER (RETRACT) 107
LH SPINNER MOTOR (A) 106 MANIPULTOR RETURN 107

118 119
 MANIPULTOR VALVE (EXTEND) 107 RH SPINNER MOTOR CASE DRAIN 106
MANIPULTOR VALVE (LOWER) 107 RH UPPER CLAMP CYLINDER (CLAMP) 106
MANIPULTOR VALVE (RAISE) 107 RH UPPER CLAMP CYLINDER (UNCLAMP) 106
MOUNTING BRACKET 93 S
N SAFETY HANDLE 38, 39, 90
O SHORT SPINNER CLEVIS PIN 84
P SHORT TORQUE CYLINDER PIN 90
PIPE BUMPER BASE 93 SHUTOFF VALVE BRACKET 79
PIPE CLAW 93 SLEWING BEARING 73, 101
PLATE MACHINING 101 SPIN CLAMP CYLINDER 84, 103
POST WASHER 90 SPIN CLAMP CYLINDER REPAIR KIT 103
PRESSURE FILTER IN (BULK HEAD) 106 SPIN IN/OUT HANDLE 90
PRESSURE FILTER OUT (BULKHEAD) 106 SPINNER CLAMP CILNDER (UNCLAMP) 106
PRESSURE GAUGE 79, 106 SPINNER CLAMP (CLAMP) 106
PRESSURE LINE 106 SPINNER CYLINDER ROD MOUNT 84
PRESSURE LINE IN (BULKHEAD) 106 SPINNER FITTING KIT 85
PRV SHUTTLE VALVE 78, 106 SPINNER FLOW DIVIDER (K1) 106
PRV SHUTTLE VALVE TEE 106 SPINNER FLOW DIVIDER (K3) 106
PRV (T) 106 SPINNER FLOW DIVIDER (KS) 106
Q SPINNER HOSE 85
R SPINNER HOSE KIT 67, 85, 106
RBC FIBERGLIDE BEARING 75 SPINNER HOSE KIT GEN II 67
REDUCING VALVE CARTRIDGE 80 SPINNER IDLER SHAFT 67, 84
RELIEF VALVE 80, 104 SPINNER MOTOR FLOW DIVIDER 84
REMOVABLE SPINNER POST ASSEMBLY 89 SPINNER PEDESTAL CENTER SECTION 84
REPAIR KIT FOR 6005 HYDRAULIC VALVE 103 SPINNER SLIDE BEARING 67, 90
RETURN BLOCK 106 SPINNER SUB ASSEMBLY 71
RETURN BLOCK (LH 3/4 90 ORFS) 106 SPRING CAP 84
RETURN BULKHEAD 106 SPRING RETAINER PLUG 95
RETURN MANIFOLD 79, 82, 104, 106, 107 T
RETURN MANIFOLD (BR 3/8 90 ORFS) 106 TAG 14, 84, 90
RETURN MANIFOLD (CENTER 3/4 STR ORFS) 107 TEST KIT STORAGE BOX 103
RETURN MANIFOLD (CENTER LOWER RH) 107 TOGGLE 54, 68, 74, 76, 77
RETURN MANIFOLD (RH 3/4 90 ORFS) 106 TORQUE ARM SUB ASSEMBLY 76
RETURN MANIFOLD (TL 3/8 90 ORFS) 106 TORQUE BLOCK 106
RH LOWER CLAMP CYLINDER (UNCLAMP) 106 TORQUE CYLINDER 55, 90, 96, 103
INDEX

INDEX
RH SPINNER MOTOR (A) 106 TORQUE CYLINDER (DUMP PORT) 106
RH SPINNER MOTOR (B) 106 TORQUE CYLINDER (MAKE) 106

120 121
 TORQUE CYLINDER REPAIR KIT 103 Y
TORQUE GAUGE 67, 78, 104, 106 Z
TORQUE GAUGE W/ MOUNTING RING 67
TORQUE HANDLE 90
TORQUE MANIFOLD (BRAKE) 106
TORQUE MANIFOLD (CA) 106
TORQUE MANIFOLD (CB) 106
TORQUE MANIFOLD (P) 106
TORQUE MANIFOLD SHUTTLE VALVE 93
TORQUE MANIFOLD (T) 106
TORQUE MANIFOLD (VA) 107
TORQUE MANIFOLD (VB) 107
U
UPPER CLAMP (EX) 107
UPPER CLAMP MANIFOLD ASSEMBLY 90
UPPER MAIFOLD (FT) 106
UPPER MANIFOLD BRACKET 90
UPPER MANIFOLD (ECA) 106
UPPER MANIFOLD (ECB) 106
UPPER MANIFOLD (EX) 106
UPPER MANIFOLD (FT) 106
UPPER MANIFOLD (RCA) 106
UPPER MANIFOLD (RCB) 107
UPPER SPACER (DR) 67
UPPER WRENCH FITTING KIT 91
UPPER WRENCH HANDLE 90
UPPER WRENCH HOSE KIT 91, 106
UPPER WRENCH SUB ASSEMBLY ORFS 71
UPPER WRENCH WELDMENT 89
UPRER WRENCH HOSE KIT 67
UPRER WRENCH HOSE KIT GEN II 67
URETHANE SPRING 84
V
VALVE MOUNT 90
VALVE MOUNT BRACKET 90
W
INDEX

INDEX
WARNING SIGN “HANDS” STICKER 43
X

122 123
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