Coreline Pneumatic Actuators Guide
Coreline Pneumatic Actuators Guide
Fig.540 : Air/Air
Fig.541 : Air/Spring
www.coreline.dk
General specifications
Specifications
Index
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Design features
Design features
Visual indicator prepared for inductive sencor Pistons with patent
Position indicator makes it easy to see position of Twin rack pistons made from hard anodized
valve and protect turning point against dirt and die-casting aluminum. Balanced rack and pinion
ambient. Fastened by stainless steel screw/washer. with full width pinion/piston engagement. Patentet
Built-in signal generator, prepared for inductive sencor. reinforced support on each side of teeth, provide
strong solution with long cycle life and fast
operation, with linear torque curve.
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Part list and material specification
4
5
22
6
8
9
10
11
28 27 26 25 24 23 21 20 15 16 17 18 19
12
13
14
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Dimensions
ΦZ B
VDI/VDE 3845 Top connection
F
P
2-G1/8 4×4 Groove 4-M5×8
4-M5×8
12 12
Size 32
30
C
M6×12
I
16 16 A N
L E
B
ΦZ
4-M5×8
2-G1/4
4-M5×8 4-M6×10
16
Size 40
C
T T
16
32
45
I
12 12 A 24 40
L E
ΦZ B
G1/4” : Size 40-210 G1/2” : Size 240-400
P
45° 45°
Ch Ch
I
A
L
E
Ch
Ch
ΦZ B W1 W
P
Q1 W1
Q1
L A
E W1 45°
Ch Q1 Ch
Q1
ΦZ B
P
W1
Ch
Size 400 Ch
C
Q W
A
L
E
85 68 112.5 113 229 63.5 80 20 40 14 17×17 19 14×14 16 F05+F07 50 70 M6×9 M8×12 G1/4"
110 93 138.5 136 266 76.5 80 20 40 14 17×17 19 14×14 16 F07+F10 70 102 M8×12 M10×15 G1/4"
125 96 157 161 337 85 80 30 56 22 22×22 25 17×17 19 F07+F10 70 102 M8×12 M10×15 G1/4"
140 110 178 178 377 97 80/130 30 56 22 27×27 31 17×17 19 F10+F12 102 125 M10×15 M12×18 G1/4"
160 112 196 200 412 106 80/130 30 56 22 27×27 31 22×22 25 F10+F12 102 125 M10×15 M12×18 G1/4"
190 136 216.5 232 488 112 130 30 56 22 27×27 31 27×27 31 F10+F14,F12 102 140 M10×15 M16×24 G1/4"
210 140 235.5 255 550 120 130 30 80 32 36×36 40 27×27 31 F14 - 140 - M16×24 G1/4"
240 159 262 292 602 131 130 30 80 32 46×46 50 27×27 31 F14,F16 - 165 - M20×28 G1/2"
270 159 295 331 672 147.5 130 30 80 32 46×46 50 36×36 40 F16 - 165 - M20×28 G1/2"
300 180 335 354 784 173 130 30 80 32 46×46 50 46×46 50 F16 - 165 - M20×28 G1/2"
350 270 385 410 845 195 130 30 80 32 46×46 50 46×46 50 F16+F25 165 254 M20×28 M16×30 G1/2"
400 290 520 466 956 260 130 30 80 32 46×46 50 46×46 50 F25 - 254 - M16×30 G1/2"
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Operating principle
Top
View
A B A B A B A B
Air to Port A forces the pistons outwards, causing the Air to Port A forces the pistons outwards, causing the
pinion to turn counterclockwise while the air is being pinion to turn clockwise while the air is being exhausted
exhausted from Port B. from Port B.
Air to Port B forces the pistons inwards, causing the Air to Port B forces the pistons inwards, causing the
pinion to turn clockwise while the air is being exhausted pinion to turn counterclockwise while the air is being
from Port A. exhausted from Port A.
With reference to diagram 1, it can be noticed that the double acting pneumatic actuator has constant torque over the
whole stroke.
Top
View
A B A B A B A B
Air to port A forces the pistons outwards, causing the Air to port B forces the pistons outwards, causing the
springs to compress, The pinion turns counterclockwise springs to compress, The pinion turns counterclockwise
while air is being exhausted from port B. while air is being exhausted from port B.
Loss of air pressure on port A, the stored energy in the Loss of air pressure on port A, the stored energy in the
springs forces the pistons inwards. The pinion turns springs forces the pistons inwards. The pinion turns
clockwise while air is being exhausted from port A. clockwise while air is being exhausted from port A.
Close position
Open position
Close position
Air stoke Spring stroke
With reference to diagram 2, we can see that the output torque of spring return actuator is not constant but decreasing.
This is because of the acting of springs that when compressed during air stroke counteract the piston movement and
accumulate energy which will be available in a decreasing way during the rotation inversion.
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Double acting - Sizing and output torque
Double acting actuator has constant torque over the whole stroke, follow the below instructions to choose the actuator model
for correct sizing.
- Define the maximum torque of the valve.
Torque
- Multiply the valve torque with a safety factor according to the valve manufacturer
advice. Safety factor depends on the valve type and working conditions.
Double acting actuator torque
- Look at the column below the actual air supply pressure to find a torque value exact
to or exceeding the torque needed.
- Once the torque value is found, move to the left column “Size” to find the required
actuator model. Safety factor
Torque
Butterfly valve torque including safety factor: = 67.6Nm (52Nm + 30% safety)
Air supply pressure: = 5bar
Double acting actuator torque
Size 85 produces a minimum output torque of 82.8Nm
Ball valve torque including safety factor: = 728Nm (560Nm + 30% safety)
Safety factor
Air supply pressure: = 7bar
Size 160 produces a minimum output torque of 785Nm Butterfly valvetorque
Ball valve torque
32 2.9 3.4 4.0 4.6 5.3 5.9 6.5 7.1 8.3 9.5
40 5.7 6.9 8.1 9.4 10.6 11.8 13.0 14.3 16.7 19.2
50 8.6 10.4 12.3 14.2 16.0 17.9 19.8 21.6 25.4 29.1
65 17.4 21.2 25.0 28.7 32.5 36.3 40.1 43.9 51.4 59.0
75 27.0 32.9 38.8 44.7 50.5 56.4 62.3 68.2 79.9 91.7
85 39.7 48.3 56.9 65.6 74.2 82.8 91.4 100.1 117.3 134.6
95 55.7 67.9 80.0 92.1 104.2 116.4 128.5 140.6 164.8 189.1
110 72.0 89.3 105.0 120.6 136.3 152.0 167.6 183.3 214.6 245.9
125 128.7 159.5 187.5 215.4 243.4 271.4 299.4 327.4 383.3 439.3
140 196.4 237.4 278.3 319.2 360.2 401.1 442.0 482.9 564.8 646.6
160 263.5 326.6 383.9 441.2 498.5 555.8 613.1 670.4 785.0 899.7
190 428.5 518.0 607.3 696.6 785.9 875.3 964.6 1053.9 1232.5 1411.1
210 598.2 723.2 847.9 972.6 1097.3 1222.0 1346.6 1471.3 1720.7 1970.1
240 953.8 1121.7 1315.1 1508.5 1701.9 1895.3 2088.7 2282.1 2668.9 3055.7
270 1304.8 1576.6 1848.4 2120.2 2392.1 2663.9 2935.7 3207.5 3751.2 4294.8
300 1678.6 2029.4 2379.3 2729.2 3079.1 3429.0 3778.9 4128.8 4828.5 5528.3
350 2492.5 3011.8 3531.1 4050.4 4569.6 5088.9 5608.2 6127.5 7166.0 8204.6
400 3798.1 4589.4 5380.7 6172.0 6963.3 7754.5 8545.8 9337.1 10919.7 12502.2
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Spring return - Sizing
Spring return actuator has four different torque values: Air torques at 0° and 90° when pressurized. Spring torques at 90° and
0° when air pressure is discharged. Follow the below instructions to choose the actuator model for correct sizing.
- Define the maximum torque of the valve.
- Multiply the valve torque with a safety factor according to the valve manufacturer advice. Safety factor depends on the valve
type and working conditions.
- Look at the column below the actual air supply pressure and column for spring torque and find a size where both torque
values are exact to or exceeding the torque needed. It is the lowest torque value which counts for both air and spring torque.
Note there is different torque development for ball valves and butterfly valves.
- Once the torque value is found, move to the left column “Size” to find the required actuator model.
OBS: Butterfly valve torque is 100% by 0° to 6° angle and 33% from 7° to 90° angle.
Torque
Air to torque
Butterfly valve torque including safety factor: = 67.6Nm (52Nm + 30% safety) rque Spring
Torque by 0° to 6°: = 67.6Nm
Torque by 7° to 90°: = 22.3Nm Spring return actuator torque
Air supply pressure: = 5bar
Size 110 S12 produces minimum required torque as follows:
Air stroke 0°: = 83.3Nm > 67.6Nm Safety factor
Air stroke 90°: = 41.9Nm > 22.3Nm
Butterfly valve torque
Spring stroke 90°: = 110Nm > 22.3Nm
0°(Valve close) (Valve open)90°
Spring stroke 0°: = 68.6Nm > 67.6Nm
Ball valve torque including safety factor: = 728Nm (560Nm + 30% safety)
Torque
Air to
rque torque
Air supply pressure: = 7bar Spring
Size 240 S9 produces minimum required torque as follows:
Air stroke 0°: = 1930.0Nm > 728Nm Spring return actuator torque
Air stroke 90°: = 1671.7Nm > 728Nm
Spring stroke 90°: = 997.2Nm > 728Nm
Safety factor
Spring stroke 0°: = 738.9Nm > 728Nm
Butterfly valvetorque
Ball valve torque
Size 240 S12 produces minimum required torque as follows:
Air stroke 0°: = 1683.7Nm > 728Nm
0°(Valve close) (Valve open)90°
Air stroke 90°: = 1339.3Nm > 728Nm
Spring stroke 90°: = 1329.6Nm > 728Nm
Spring stroke 0°: = 985.2Nm > 728Nm
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Spring return - Spring set configuration and output torque
Side A
Side B
90° 0° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90°
4 5.6 3.8 4.3 2.5 5.5 3.7 6.7 4.9 8.0 6.2 9.2 7.4 10.4 8.6 12.9 11.1 15.4 13.6
40 5 7.1 4.7 4.6 2.3 5.9 3.5 7.1 4.7 8.3 6.0 9.6 7.2 12.0 9.7 14.5 12.1
6 8.6 5.7 4.9 2.0 6.1 3.2 7.3 4.5 8.6 5.7 11.0 8.2 13.5 10.6
5 5.2 3.5 5.1 3.4 6.9 5.3 8.8 7.2 10.7 9.0 12.5 10.9 14.4 12.8
6 6.2 4.2 4.4 2.4 6.2 4.3 8.1 6.1 10.0 8.0 11.8 9.9 13.7 11.7 15.6 13.6
7 7.2 4.9 5.5 3.2 7.4 5.1 9.3 7.0 11.1 8.8 13.0 10.7 14.9 12.6 16.7 14.4
8 8.2 5.6 6.7 4.1 8.6 5.9 10.4 7.8 12.3 9.7 14.2 11.5 16.0 13.4 19.8 17.1
50
9 9.3 6.3 7.9 4.9 9.7 6.8 11.6 8.6 13.5 10.5 15.3 12.4 19.1 16.1 22.8 19.8
10 10.3 7.0 7.2 3.9 9.0 5.7 10.9 7.6 12.8 9.5 14.6 11.3 18.4 15.1 22.1 18.8
11 11.3 7.7 6.5 2.8 8.3 4.7 10.2 6.6 12.1 8.4 13.9 10.3 17.7 14.0 21.4 17.8
12 12.4 8.4 5.8 1.8 7.6 3.7 9.5 5.5 11.4 7.4 13.2 9.3 17.0 13.0 20.7 16.7
4 10.5 7.0 10.4 6.9 14.2 10.7 18.0 14.5 21.8 18.3 25.6 22.1
5 13.1 8.7 8.7 4.3 12.5 8.1 16.3 11.9 20.0 15.6 23.8 19.4 27.6 23.2
6 15.7 10.4 7.0 1.7 10.7 5.5 14.5 9.2 18.3 13.0 22.1 16.8 25.9 20.6 29.7 24.4
7 18.3 12.2 9.0 2.8 12.8 6.6 16.6 10.4 20.4 14.2 24.1 18.0 27.9 21.8 31.7 25.5
65 8 21.0 13.9 11.0 4.0 14.8 7.8 18.6 11.6 22.4 15.4 26.2 19.1 30.0 22.9 37.5 30.5
9 23.6 15.7 13.1 5.2 16.9 9.0 20.7 12.7 24.4 16.5 28.2 20.3 35.8 27.9 43.4 35.4
10 26.2 17.4 11.3 2.5 15.1 6.3 18.9 10.1 22.7 13.9 26.5 17.7 34.0 25.2 41.6 32.8
11 28.8 19.1 9.6 -0.1 13.4 3.7 17.2 7.5 21.0 11.3 24.7 15.1 32.3 22.6 39.9 30.2
12 31.4 20.9 7.9 -2.7 11.7 1.1 15.4 4.9 19.2 8.7 23.0 12.4 30.6 20.0 38.1 27.6
5 16.9 10.7 10.2 16.3 22.2 22.2 28.1 21.9 34.0 27.8 39.8 33.7 45.7 39.6
6 20.2 12.8 6.8 14.2 20.1 20.1 25.9 18.6 31.8 24.4 37.7 30.3 43.6 36.2 49.4 42.1
7 23.6 15.0 17.9 17.9 23.8 15.2 29.7 21.1 35.6 26.9 41.4 32.8 47.3 38.7 53.2 44.6
8 27.0 17.1 21.7 11.8 27.5 17.7 33.4 23.6 39.3 29.4 45.2 35.3 51.0 41.2 62.8 53.0
75
9 30.3 19.3 25.4 14.3 31.3 20.2 37.1 26.1 43.0 32.0 48.9 37.8 60.7 49.6 72.4 61.3
10 33.7 21.4 23.3 11.0 29.1 16.8 35.0 22.7 40.9 28.6 46.8 34.5 58.5 46.2 70.3 58.0
11 37.1 23.5 21.1 7.6 27.0 13.5 32.9 19.3 38.7 25.2 44.6 31.1 56.4 42.8 68.1 54.6
12 40.4 25.7 19.0 4.2 24.9 10.1 30.7 16.0 36.6 21.8 42.5 27.7 54.2 39.5 66.0 51.2
5 26.1 16.6 23.2 13.7 31.8 22.3 40.4 30.9 49.0 39.5 57.6 48.1 66.3 56.8
6 31.3 19.9 19.8 8.4 28.4 17.0 37.1 25.7 45.7 34.3 54.3 42.9 62.9 51.5 71.6 60.2
7 36.5 23.2 25.1 11.8 33.8 20.5 42.4 29.1 51.0 37.7 59.6 46.3 68.3 55.0 76.9 63.6
8 41.7 26.5 30.4 15.2 39.1 23.9 47.7 32.5 56.3 41.1 64.9 49.7 73.6 58.4 90.8 75.6
85
9 46.9 29.8 35.8 18.7 44.4 27.3 53.0 35.9 61.6 44.5 70.3 53.2 87.5 70.4 104.8 87.7
10 52.1 33.1 32.5 13.5 41.1 22.1 49.7 30.7 58.3 39.3 67.0 48.0 84.2 65.2 101.5 82.5
11 57.3 36.4 29.1 8.2 37.8 16.9 46.4 25.5 55.0 34.1 63.6 42.7 80.9 60.0 98.1 77.2
12 62.5 39.7 25.8 3.0 34.5 11.7 43.1 20.3 51.7 28.9 60.3 37.5 77.6 54.8 94.8 72.0
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Spring return - Output torque
90° 0° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90°
S5 34.9 22.1 33.6 20.9 45.8 33.0 57.9 45.1 70.0 57.3 82.1 69.4 94.3 81.5
S6 41.8 26.5 29.2 13.9 41.4 26.1 53.5 38.2 65.6 50.3 77.7 62.4 89.8 74.5 102.0 86.7
S7 48.8 30.9 36.9 19.1 49.1 31.2 61.2 43.3 73.3 55.4 85.4 67.6 97.5 79.7 109.7 91.8
S8 55.8 35.4 44.6 24.2 56.8 36.4 68.9 48.5 81.0 60.6 93.1 72.7 105.2 84.8 129.5 109.1
95
S9 62.7 39.8 52.3 29.4 64.5 41.5 76.6 53.6 88.7 65.8 100.8 77.9 125.1 102.1 149.3 126.4
S10 69.7 44.2 47.9 22.4 60.0 34.5 72.2 46.7 84.3 58.8 96.4 70.9 120.6 95.1 144.9 119.4
S11 76.7 48.6 43.5 15.4 55.6 27.6 67.7 39.7 79.9 51.8 92.0 63.9 116.2 88.2 140.5 112.4
S12 83.6 53.0 39.1 8.5 51.2 20.6 63.3 32.7 75.4 44.8 87.6 57.0 111.8 81.2 136.0 105.4
S5 45.9 28.6 43.4 26.2 60.7 43.4 76.4 59.1 92.0 74.8 107.7 90.4 123.4 106.1
S6 55.0 34.3 37.7 17.0 55.0 34.3 70.6 49.9 86.3 65.6 102.0 81.3 117.6 96.9 133.3 112.6
S7 64.2 40.0 49.3 25.1 64.9 40.8 80.6 56.4 96.2 72.1 111.9 87.8 127.6 103.4 143.2 119.1
S8 73.4 45.8 59.2 31.6 74.9 47.3 90.5 62.9 106.2 78.6 121.9 94.3 137.5 109.9 168.9 141.3
110
S9 82.5 51.5 69.1 38.1 84.8 53.8 100.5 69.4 116.1 85.1 131.8 100.8 163.1 132.1 194.5 163.4
S10 91.7 57.2 63.4 28.9 79.1 44.6 94.8 60.3 110.4 75.9 126.1 91.6 157.4 122.9 188.7 154.2
S11 100.9 62.9 57.7 19.8 73.4 35.4 89.0 51.1 104.7 66.7 120.4 82.4 151.7 113.7 183.0 145.1
S12 110.0 68.6 52.0 10.6 67.6 26.2 83.3 41.9 99.0 57.6 114.6 73.2 146.0 104.6 177.3 135.9
S5 80.6 51.0 77.7 48.2 108.5 78.9 136.5 106.9 164.4 134.9 192.4 162.9 220.4 190.9
S6 96.7 61.2 67.5 32.0 98.3 62.8 126.3 90.8 154.2 118.8 182.2 146.8 210.2 174.7 238.2 202.7
S7 112.8 71.4 88.1 46.7 116.1 74.7 144.0 102.7 172.0 130.7 200.0 158.6 228.0 186.6 256.0 214.6
S8 128.9 81.6 105.9 58.6 133.8 86.6 161.8 114.5 189.8 142.5 217.8 170.5 245.8 198.5 301.7 254.4
125
S9 145.0 91.8 123.6 70.5 151.6 98.4 179.6 126.4 207.6 154.4 235.6 182.4 291.5 238.3 347.5 294.3
S10 161.1 102.0 113.4 54.3 141.4 82.3 169.4 110.3 197.4 138.3 225.4 166.3 281.3 222.2 337.3 278.2
S11 177.2 112.2 103.2 38.2 131.2 66.2 159.2 94.2 187.2 122.2 215.2 150.2 271.1 206.1 327.1 262.1
S12 193.3 122.4 93.0 22.1 121.0 50.1 149.0 78.1 177.0 106.1 205.0 134.0 260.9 190.0 316.9 246.0
S5 122.4 82.3 114.2 74.1 155.1 115.0 196.1 156.0 237.0 196.9 277.9 237.8 318.8 278.7
S6 146.8 98.7 97.7 49.6 138.7 90.6 179.6 131.5 220.5 172.4 261.5 213.3 302.4 254.3 343.3 295.2
S7 171.3 115.2 122.2 66.1 163.2 107.0 204.1 147.9 245.0 188.9 285.9 229.8 326.9 270.7 367.8 311.6
S8 195.8 131.6 146.7 82.5 187.6 123.5 228.6 164.4 269.5 205.3 310.4 246.2 351.3 287.2 433.2 369.0
140
S9 220.2 148.1 171.2 99.0 212.1 139.9 253.0 180.9 294.0 221.8 334.9 262.7 416.7 344.6 498.6 426.4
S10 244.7 164.5 154.7 74.5 195.7 115.5 236.6 156.4 277.5 197.3 318.4 238.2 400.3 320.1 482.1 401.9
S11 269.2 181.0 138.3 50.1 179.2 91.0 220.1 131.9 261.1 172.8 302.0 213.8 383.8 295.6 465.7 377.5
S12 293.6 197.4 121.8 25.6 162.8 66.5 203.7 107.4 244.6 148.4 285.5 189.3 367.4 271.1 449.2 353.0
S5 162.3 110.0 153.5 101.3 216.6 164.4 273.9 221.7 331.2 279.0 388.5 336.3 445.8 393.6
S6 194.7 132.0 131.5 68.8 194.6 131.9 251.9 189.2 309.2 246.5 366.5 303.8 423.8 361.1 481.1 418.4
S7 227.2 154.0 172.6 99.5 229.9 156.8 287.2 214.1 344.5 271.4 401.8 328.7 459.1 386.0 516.4 443.3
S8 259.6 176.0 207.9 124.3 265.2 181.6 322.5 238.9 379.8 296.2 437.1 353.5 494.4 410.8 609.0 525.4
160
S9 292.1 198.0 243.2 149.2 300.5 206.5 357.8 263.8 415.1 321.1 472.4 378.4 587.0 493.0 701.7 607.6
S10 324.5 220.0 221.2 116.7 278.5 174.0 335.8 231.3 393.1 288.6 450.4 345.9 565.0 460.5 679.7 575.2
S11 357.0 242.0 199.2 84.3 256.5 141.6 313.8 198.9 371.1 256.2 428.4 313.5 543.0 428.1 657.7 542.7
S12 389.4 264.0 177.2 51.8 234.5 109.1 291.8 166.4 349.1 223.7 406.4 281.0 521.0 395.6 635.7 510.3
S5 261.2 181.8 246.8 167.4 336.3 256.9 425.6 346.2 514.9 435.5 604.2 524.8 693.5 614.1
S6 313.4 218.1 210.4 115.1 299.9 204.6 389.2 293.9 478.5 383.3 567.8 472.6 657.2 561.9 746.5 651.2
S7 365.6 254.5 263.6 152.4 352.9 241.7 442.2 331.0 531.5 420.3 620.8 509.6 710.1 599.0 799.4 688.3
S8 417.8 290.8 316.5 189.5 405.8 278.8 495.1 368.1 584.5 457.4 673.8 546.7 763.1 636.0 941.7 814.7
190
S9 470.1 327.2 369.5 226.6 458.8 315.9 548.1 405.2 637.4 494.5 726.7 583.8 905.3 762.4 1084.0 941.1
S10 522.3 363.5 333.1 174.3 422.4 263.6 511.8 353.0 601.1 442.3 690.4 531.6 869.0 710.2 1047.6 888.8
S11 574.5 399.9 296.8 122.1 386.1 211.4 475.4 300.7 564.7 390.0 654.0 479.3 832.6 658.0 1011.3 836.6
S12 626.8 436.2 260.4 69.9 349.7 159.2 439.1 248.5 528.4 337.8 617.7 427.1 796.3 605.7 974.9 784.4
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Spring return - Output torque
90° 0° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90°
S5 359.1 245.4 352.8 239.1 477.8 364.1 602.5 488.8 727.2 613.5 851.9 738.2 976.6 862.9
S6 430.9 294.5 303.7 167.3 428.7 292.3 553.4 417.0 678.1 541.7 802.8 666.4 927.5 791.0 1052.2 915.7
S7 502.7 343.6 379.6 220.5 504.3 345.2 629.0 469.8 753.7 594.5 878.4 719.2 1003.1 843.9 1127.8 968.6
S8 574.6 392.6 455.3 273.3 579.9 398.0 704.6 522.7 829.3 647.4 954.0 772.1 1078.7 896.8 1328.1 1146.2
210
S9 646.4 441.7 530.9 326.2 655.6 450.9 780.2 575.6 904.9 700.3 1029.6 825.0 1279.0 1074.3 1528.4 1323.7
S10 718.2 490.8 481.8 254.4 606.5 379.1 731.2 503.8 855.8 628.4 980.5 753.1 1229.9 1002.5 1479.3 1251.9
S11 790.0 539.9 432.7 182.6 557.4 307.3 682.1 431.9 806.8 556.6 931.5 681.3 1180.8 930.7 1430.2 1180.1
S12 861.8 589.0 383.6 110.7 508.3 235.4 633.0 360.1 757.7 484.8 882.4 609.5 1131.8 858.9 1381.1 1108.3
S5 554.0 410.5 543.3 399.8 711.2 567.7 904.6 761.1 1098.0 954.5 1291.4 1147.9 1484.8 1341.3
S6 664.8 492.6 461.2 289.0 629.1 456.9 822.5 650.3 1015.9 843.7 1209.3 1037.1 1402.7 1230.5 1596.1 1423.9
S7 775.6 574.7 547.0 346.1 740.4 539.5 933.8 732.9 1127.2 926.3 1320.6 1119.7 1514.0 1313.1 1707.4 1506.5
S8 886.4 656.8 658.3 428.7 851.7 622.1 1045.1 815.5 1238.5 1008.9 1431.9 1202.3 1625.3 1395.7 2012.1 1782.5
240
S9 997.2 738.9 769.6 511.3 963.0 704.7 1156.4 898.1 1349.8 1091.5 1543.2 1284.9 1930.0 1671.7 2316.8 2058.5
S10 1108.0 821.0 687.5 400.5 880.9 593.9 1074.3 787.3 1267.7 980.7 1461.1 1174.1 1847.9 1560.9 2234.7 1947.7
S11 1218.8 903.1 605.4 289.7 798.8 483.1 992.2 676.5 1185.6 869.9 1379.0 1063.3 1765.8 1450.1 2152.6 1836.9
S12 1329.6 985.2 523.3 178.9 716.7 372.3 910.1 565.7 1103.5 759.1 1296.9 952.5 1683.7 1339.3 2070.5 1726.1
S5 786.0 559.5 769.8 543.3 1047.6 821.1 1324.7 1098.2 1601.8 1375.3 1878.9 1652.4 2156.0 1929.5
S6 943.2 671.4 657.9 386.1 935.7 663.9 1212.8 941.0 1489.9 1218.1 1767.0 1495.2 2044.1 1772.3 2321.2 2049.4
S7 1100.4 783.3 823.8 506.7 1100.9 783.8 1378.0 1060.9 1655.1 1338.0 1932.2 1615.1 2209.3 1892.2 2486.3 2169.2
S8 1257.6 895.2 989.0 626.6 1266.1 903.7 1543.2 1180.8 1820.3 1457.9 2097.4 1735.0 2374.4 2012.0 2928.6 2566.2
270
S9 1414.8 1007.1 1154.2 746.5 1431.3 1023.6 1708.4 1300.7 1985.5 1577.8 2262.5 1854.8 2816.7 2409.0 3370.9 2963.2
S10 1572.0 1119.0 1042.3 589.3 1319.4 866.4 1596.5 1143.5 1873.6 1420.6 2150.6 1697.6 2704.8 2251.8 3259.0 2806.0
S11 1729.2 1230.9 930.4 432.1 1207.5 709.2 1484.6 986.3 1761.7 1263.4 2038.7 1540.4 2592.9 2094.6 3147.1 2648.8
S12 1886.4 1342.8 818.5 274.9 1095.6 552.0 1372.7 829.1 1649.8 1106.2 1926.8 1383.2 2481.0 1937.4 3035.2 2491.6
S5 1031.9 691.1 987.5 646.7 1338.3 997.5 1688.2 1347.4 2038.1 1697.3 2388.0 2047.2 2737.9 2397.1
S6 1238.3 829.3 849.3 440.3 1200.1 791.1 1550.0 1141.0 1899.9 1490.9 2249.8 1840.8 2599.6 2190.7 2949.5 2540.6
S7 1444.7 967.5 1061.9 584.7 1411.7 934.6 1761.6 1284.5 2111.5 1634.4 2461.4 1984.3 2811.3 2334.2 3161.2 2684.1
S8 1651.0 1105.8 1273.5 728.2 1623.4 1078.1 1973.3 1428.0 2323.2 1777.9 2673.1 2127.8 3023.0 2477.7 3722.8 3177.5
300
S9 1857.4 1244.0 1485.2 871.8 1835.1 1221.7 2185.0 1571.5 2534.9 1921.4 2884.8 2271.3 3584.6 2971.1 4284.4 3670.9
S10 2063.8 1382.2 1347.0 665.4 1696.9 1015.3 2046.8 1365.2 2396.7 1715.1 2746.6 2065.0 3446.3 2764.7 4146.1 3464.5
S11 2270.2 1520.4 1208.8 459.0 1558.7 808.9 1908.5 1158.8 2258.4 1508.7 2608.3 1858.6 3308.1 2558.4 4007.9 3258.2
S12 2476.6 1658.6 1070.5 252.6 1420.4 602.5 1770.3 952.4 2120.2 1302.3 2470.1 1652.2 3169.9 2352.0 3869.7 3051.8
S5 1475.5 994.3 1498.2 1017.1 2017.5 1536.4 2536.8 2055.6 3056.1 2574.9 3575.3 3094.2 4094.6 3613.5
S6 1770.5 1193.2 1818.6 1241.3 2337.9 1760.5 2857.2 2279.8 3376.5 2799.1 3895.8 3318.4 4415.0 3837.7
S7 2065.6 1392.0 1619.8 946.2 2139.1 1465.5 2658.3 1984.7 3177.6 2504.0 3696.9 3023.3 4216.2 3542.6 4735.5 4061.8
S8 2360.7 1590.9 1940.2 1170.4 2459.5 1689.6 2978.8 2208.9 3498.0 2728.2 4017.3 3247.5 4536.6 3766.8 5575.1 4805.3
350
S9 2655.8 1789.7 1741.3 875.3 2260.6 1394.6 2779.9 1913.8 3299.2 2433.1 3818.5 2952.4 4337.7 3471.7 5376.3 4510.2 6414.8 5548.8
S10 2950.9 1988.6 2061.8 1099.5 2581.0 1618.7 3100.3 2138.0 3619.6 2657.3 4138.9 3176.6 5177.4 4215.1 6216.0 5253.7
S11 3246.0 2187.5 1862.9 804.4 2382.2 1323.7 2901.5 1842.9 3420.7 2362.2 3940.0 2881.5 4978.6 3920.0 6017.1 4958.6
S12 3541.1 2386.3 1664.0 509.3 2183.3 1028.6 2702.6 1547.8 3221.9 2067.1 3741.2 2586.4 4779.7 3624.9 5818.3 4663.5
S5 2301.0 1576.0 2222.1 1497.1 3013.4 2288.4 3804.7 3079.7 4596.0 3871.0 5387.3 4662.3 6178.5 5453.5
S6 2761.2 1891.2 2698.2 1828.2 3489.5 2619.5 4280.8 3410.8 5072.1 4202.1 5863.3 4993.3 6654.6 5784.6
S7 3221.4 2206.4 2383.0 1368.0 3174.3 2159.3 3965.6 2950.6 4756.9 3741.9 5548.1 4533.1 6339.4 5324.4 7130.7 6115.7
S8 3681.6 2521.6 2859.1 1699.1 3650.4 2490.4 4441.7 3281.7 5232.9 4072.9 6024.2 4864.2 6815.5 5655.5 8398.1 7238.1
400
S9 4141.8 2836.8 2543.9 1238.9 3335.2 2030.2 4126.5 2821.5 4917.7 3612.7 5709.0 4404.0 6500.3 5195.3 8082.9 6777.9 9665.4 8360.4
S10 4602.0 3152.0 3020.0 1570.0 3811.3 2361.3 4602.5 3152.5 5393.8 3943.8 6185.1 4735.1 7767.7 6317.7 9350.2 7900.2
S11 5062.2 3467.2 2704.8 1109.8 3496.1 1901.1 4287.3 2692.3 5078.6 3483.6 5869.9 4274.9 7452.5 5857.5 9035.0 7440.0
S12 5522.4 3782.4 2389.6 649.6 3180.9 1440.9 3972.1 2232.1 4763.4 3023.4 5554.7 3814.7 7137.3 5397.3 8719.8 6979.8
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Actuator interface for valve automation
Positioner
Limit box
NAMUR air supply
connection to install
solenoid valve directly
Solenoid valve
Mounting kits
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Technical data
Size Double acting Spring return Double acting & Spring return Double acting Spring return
Open time Close time Open time Close time Open volume Close volume
[kg] [kg]
[s] [s] [s] [s] [L] [L]
Notes:
1. Operating times under no load, with air supply pressure 5.5bar. Time based on actual measurement.
2. Total time is defined as time required from switching solenoid valve to completion of 90 degree stroke.
3. 32-160: Diameter of solenoid valve 4mm with flow capacity 400L/min, air pipe diameter 6mm;
190-400: Diameter of solenoid valve 12mm with flow capacity 5100L/min, air pipe diameter 8mm.
4. Stroke times can be decreased by using speed control.
5. Air Consumption:
Litre shown in chart represent actual free air volume in either open or close direction.
Air consumption will vary depending on air supply pressure, open/close volume and the number of strokes per minute .
To determine standard litre per minute use the following formula:
air supply pressure.Kpa+101.3
Air consumption (L/min) = (open+close volume.L)× × strokes/min
101.3
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Pneumatic accessories
Solenoid valve
● 5/2 and 3/2 NC.
● Single coil and double coil.
● Wide range voltage both for DC and AC.
● Namur connection both for 1/4″ and 1/2″.
Intelligent positioner
● Full digital control, reliability, stability, small size and light weight.
● Convenient for adjustment by simple buttons.
● Simple function setting, convenient for the transform of positive action and
counteraction, valve open and closing.
● Intelligent control. It can give analysis, alarm and optimization when medium
fluctuates, span excesses, actuator leakage occurs.
Electron-pneumatic positioner
● High anti-vibration.
● Split-range operation by inputting electrical signals.
● Exquisite design.
● Putting in and out cam is available without disassembling feedback level.
● Convenient for ZREO and SPAN adjustments.
● Convenient for on-side maintenance.
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Installation guide
Warning
- Make sure only qualified person can carry out the mounting, assembly and disassembly of the actuators.
- Isolate the actuator from air supply before doing any adjusting, mounting or maintenance work.
- Do not operate the actuator over pressure limits: this could damage internal parts as well as cause damage to the housing
and end caps.
- Never use the adjust screws to pressure against the operating pressure.
85°
90°
95°
A B A B
When driving shaft turns counterclockwise: When driving shaft turns clockwise:
Loosen the locknut and turn the end position adjust screw Loosen the locknut and turn the end position adjust screw
2 inwards/outwards until the desired position is reached. 1 inwards/outwards until the desired position is reached.
Secure the position by tightening the locknut. Secure the position by tightening the locknut.
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Installation guide
1
2
3
4 No. Part name Qty No. Part name Qty
22 5
6 1 Cap screw (Indicator) 1 15 O-ring (Adjust screw) 2
2 Washer (Indicator) 1 16 Washer (Adjust screw) 2
3 Position indicator 1 17 Nut (Adjust screw) 2
4 Spring clip (Pinion) 1 18 Adjust screw 2
5 Thrust washer 1 19 Nut cover (Adjust screw) 2
7 6 Thrust bearing (Pinion) 1 20 Plug 2
8 7 Body 1 21 Piston 2
9
10 8 O-ring (Pinion top) 1 22 Plate (Piston) 2
11 9 Bearing (Pinion top) 1 23 O-ring (Piston) 2
10 Thrust bearing (Pinion) 1 24 Bearing (Piston) 2
28 27 26 25 24 21 15 17 19
11 OCTI Cam (Stop arrangement) 1 25 Spring 0~12
23 20 16 18
12 Pinion 1 26 O-ring (End cap) 2
12
13 Bearing (Pinion bottom) 1 27 End cap 2
13 14 O-ring (Pinion bottom) 1 28 Cap screw 8
14
4. Holding the body (7), rotate the pinion until the pistons (21) are released.
5. Remove the spring clip (4), thrust washer (5) and bearing (6).
6. Exert a downwards force on top of the pinion to remove the pinion (12), cam (11), pinion top bearing (9) and O-ring (8),
pinion bottom bearing (13) and O-ring (14).
7. Clean all the components of the actuators, inspect them for wear or damage and replace where necessary.
Storage instructions
- Store the actuator in a dry and clean area.
- Protect the air supply entrances from dust by fitting in the original plastic cover.
- Packing the actuator in box or plastic bag to avoid dust, dirt and damage.
CORELINE LTD.
Add: No.2 Plant, Intelligent Equipment Manufacturing Industrial Park,
The contents of this catalogue are confidential No.4 Wangjiang Road, Laoqiao Town, Zhengpugang New District,
and proprietary to Coreline, we reserve the right 238261 Ma'anshan, Anhui Province, China
to change the specifications without any notice. Http: // www.coreline.dk E-mail : [email protected]