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Coreline Pneumatic Actuators Guide

The document describes a pneumatic rack and pinion actuator. It provides specifications on operating conditions, materials used, dimensions, and operating principles. It also includes diagrams of the actuator components and installation instructions.

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mounir mnr
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0% found this document useful (0 votes)
345 views16 pages

Coreline Pneumatic Actuators Guide

The document describes a pneumatic rack and pinion actuator. It provides specifications on operating conditions, materials used, dimensions, and operating principles. It also includes diagrams of the actuator components and installation instructions.

Uploaded by

mounir mnr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Rack & Pinion pneumatic actuator

Fig.540 : Air/Air
Fig.541 : Air/Spring

www.coreline.dk
General specifications

Specifications

The Coreline Fig.540/541 pneumatic actuators, have been


designed and tested to obtain the highest cycling life and the
most reliable performance with minimum maintenance and
service. Specifications of Coreline pneumatic actuators follow
international standards convenient for faster mounting. CE
approval and ATEX certification provide guarantee for safety
and reliability. A wide product range, permits a more economical
sizing.

Operating media: Dry or lubricated air, non-corrosive gas


Operating temperature: –20°C~+80°C : Standard (NBR O-ring)
–40°C~+80°C : Low temperature (Silicone O-ring)
–20°C~+150°C : High temperature (FPM O-ring)
Enclosure: IP67
Travel adjustment: Adjustable +4°/-4° by 0° and 90° position
Air supply pressure: 2.5bar~8bar
Lubrication: Pre-lubricated for life of actuator on assembly under normal operating conditions

ATEX, CE and SIL approval for all Coreline pneumatic actuators.

Index

page 3 …………………………… Design features

page 4 …………………………… Part list and material specification

page 5 …………………………… Dimensions

page 6 …………………………… Operating principle

page 7 …………………………… Double acting - Sizing and output torque

page 8 ..………………………..... Spring return - Sizing

page 9-11 ……………………….. Spring return - Output torque

page 12 ………………………….. Actuator interface for valve automation

page 13 ………………………….. Technical data

page 14 .……………………….... Pneumatic accessories

page 15-16 ……………………… Installation guide

2/16 www.coreline.dk
Design features

Design features
Visual indicator prepared for inductive sencor Pistons with patent
Position indicator makes it easy to see position of Twin rack pistons made from hard anodized
valve and protect turning point against dirt and die-casting aluminum. Balanced rack and pinion
ambient. Fastened by stainless steel screw/washer. with full width pinion/piston engagement. Patentet
Built-in signal generator, prepared for inductive sencor. reinforced support on each side of teeth, provide
strong solution with long cycle life and fast
operation, with linear torque curve.

Polished actuator body


Standard body in hard anodised
aluminium (40 μ) and polished Bearings and guides
for better corrosion resistance Made from low friction,long-life
and less friction on internal parts composite material, provide
for better performance. maximum protection against wear.
Epoxy&polyester painting, PTFE The maintenance and replacement
or nickel plated body as option. are easy and convenient.

End caps O-rings


Die-casting aluminum, powder NBR O-rings provide trouble-free
polyester painted. PTFE or nickel operation as standard. By high or
plated as option. low temperature, FPM or Silicone
are optional.

Preloaded springs Pinion Travel adjustment


High performance springs in High-precision pinion made from The two independent travel stop
Fig.541: Single acting. nickel alloy steel and with full width adjustment bolts can adjust ±4°at
Coated springs for corrosion pinion/piston engagement for greater both open and close directions,
resistance and preloaded for operational life. easily and precisely.
safe maintenance. Stop cam is made by bar material,
which with better strength than
normal casting, which usually is
standard for actuators.

3/16 www.coreline.dk
Part list and material specification

4
5
22
6

8
9
10

11

28 27 26 25 24 23 21 20 15 16 17 18 19

12

13

14

No. Part name Qty Standard material Protection Optional material


1 Cap screw (Indicator) 1 Stainless steel(304)
2 Washer (Indicator) 1 Stainless steel(304)
3 Position indicator 1 Polyoxymethylene
4 Spring clip (Pinion) 1 Stainless steel(304)
5 Thrust washer 1 Stainless steel(304)
6 Thrust bearing (Pinion) 1 Polyoxymethylene
7 Body 1 Extruded aluminum alloy(6005-T5) Hard anodized and polished *
8 O-ring (Pinion top) 1 NBR FPM/Silicone
9 Bearing (Pinion top) 1 Polyoxymethylene
10 Thrust bearing (Pinion) 1 Polyoxymethylene
11 OCTI Cam (Stop arrangement) 1 Alloy steel(45#)
12 Pinion 1 Alloy steel(45#) Nickel plated Stainless steel
13 Bearing (Pinion bottom) 1 Polyoxymethylene
14 O-ring (Pinion bottom) 1 NBR FPM/Silicone
15 O-ring (Adjust screw) 2 NBR FPM/Silicone
16 Washer (Adjust screw) 2 Stainless steel(304)
17 Nut (Adjust screw) 2 Stainless steel(304)
18 Adjust screw 2 Stainless steel(304)
19 Nut cover (Adjust screw) 2 Plastic (ABS)
20 Plug 2 NBR FPM/Silicone
21 Piston 2 Cast aluminum/casting(101A) Anodized Stainless steel
22 Plate (Piston) 2 Polyoxymethylene
23 O-ring (Piston) 2 NBR FPM/Silicone
24 Bearing (Piston) 2 Polyoxymethylene
25 Spring 0~12 Spring steel Dip coating
26 O-ring (End cap) 2 NBR FPM/Silicone
27 End cap 2 Cast aluminum(ADC12) Powder polyester painted etc
28 Cap screw 8 Stainless steel(304)
* PTFE or Nickel plated.

4/16 www.coreline.dk
Dimensions
ΦZ B
VDI/VDE 3845 Top connection
F

P
2-G1/8 4×4 Groove 4-M5×8
4-M5×8

12 12
Size 32

30
C
M6×12

I
16 16 A N
L E

B
ΦZ

NAMUR air connection


P

4-M5×8

2-G1/4
4-M5×8 4-M6×10
16

Size 40

C
T T
16

32

45
I

12 12 A 24 40
L E

ΦZ B
G1/4” : Size 40-210 G1/2” : Size 240-400
P

Size 50-160 ISO5211 - DIN3337 Bottom view


C

45° 45°
Ch Ch
I

A
L
E

Ch
Ch
ΦZ B W1 W
P

Q1 W1
Q1

Size 190-350 Size 32, 210-300 Size 40-190


C
I

L A
E W1 45°
Ch Q1 Ch
Q1
ΦZ B
P

W1
Ch

Size 400 Ch
C

Q W

Size 400 Size 350


I

A
L
E

Double acting Spring return


Size A B C L E F P ΦZ N ISO5211 Q Q1 W W1 Air interface
Ch I Ch I
* 32 37 47 50 110 27 50 20 40 10 9×9 11 - - F03, F04 - 36 - M5×9 G1/8"

40 60 65 60 144 36.5 50/80 20 40 10 9×9,11×11 13 9×9 11 F03+F05,F04 36 50 M5×8 M6×9 G1/4"

50 45 70.5 70 154 41.5 80 20 40 10 9×9,11×11 13 9×9,11×11 11 F03+F05,F04 36 50 M5×8 M6×9 G1/4"

65 62 89.5 89 189 51.5 80 20 40 10 14×14 16 11×11 13 F03+F05,F04 36 50 M5×8 M6×9 G1/4"

75 68 102.5 100 210 59 80 20 40 14 14×14 16 14×14 16 F05+F07 50 70 M6×9 M8×12 G1/4"

85 68 112.5 113 229 63.5 80 20 40 14 17×17 19 14×14 16 F05+F07 50 70 M6×9 M8×12 G1/4"

95 92 126 123 264 71 80 20 40 14 17×17 19 14×14 16 F05+F07 50 70 M6×9 M8×12 G1/4"

110 93 138.5 136 266 76.5 80 20 40 14 17×17 19 14×14 16 F07+F10 70 102 M8×12 M10×15 G1/4"

125 96 157 161 337 85 80 30 56 22 22×22 25 17×17 19 F07+F10 70 102 M8×12 M10×15 G1/4"

140 110 178 178 377 97 80/130 30 56 22 27×27 31 17×17 19 F10+F12 102 125 M10×15 M12×18 G1/4"

160 112 196 200 412 106 80/130 30 56 22 27×27 31 22×22 25 F10+F12 102 125 M10×15 M12×18 G1/4"

190 136 216.5 232 488 112 130 30 56 22 27×27 31 27×27 31 F10+F14,F12 102 140 M10×15 M16×24 G1/4"

210 140 235.5 255 550 120 130 30 80 32 36×36 40 27×27 31 F14 - 140 - M16×24 G1/4"

240 159 262 292 602 131 130 30 80 32 46×46 50 27×27 31 F14,F16 - 165 - M20×28 G1/2"

270 159 295 331 672 147.5 130 30 80 32 46×46 50 36×36 40 F16 - 165 - M20×28 G1/2"

300 180 335 354 784 173 130 30 80 32 46×46 50 46×46 50 F16 - 165 - M20×28 G1/2"

350 270 385 410 845 195 130 30 80 32 46×46 50 46×46 50 F16+F25 165 254 M20×28 M16×30 G1/2"

400 290 520 466 956 260 130 30 80 32 46×46 50 46×46 50 F25 - 254 - M16×30 G1/2"

* Size 32 is only available for double acting type.

5/16 www.coreline.dk
Operating principle

Principle of double acting actuators


Standard rotation (CCW) Reverse rotation (CW)

Top
View

A B A B A B A B
Air to Port A forces the pistons outwards, causing the Air to Port A forces the pistons outwards, causing the
pinion to turn counterclockwise while the air is being pinion to turn clockwise while the air is being exhausted
exhausted from Port B. from Port B.
Air to Port B forces the pistons inwards, causing the Air to Port B forces the pistons inwards, causing the
pinion to turn clockwise while the air is being exhausted pinion to turn counterclockwise while the air is being
from Port A. exhausted from Port A.

Diagram 1 Output torque of double acting actuators (Standard rotation)


Torque

Close position Open position Close position

0° Counterclockwise 90° 90° Clockwise 0° Rotation


-5° +5° 85° 95° 85° +5° -5°

With reference to diagram 1, it can be noticed that the double acting pneumatic actuator has constant torque over the
whole stroke.

Principle of spring return actuators


Standard rotation (CCW) Reverse rotation (CW)

Top
View

A B A B A B A B

Air to port A forces the pistons outwards, causing the Air to port B forces the pistons outwards, causing the
springs to compress, The pinion turns counterclockwise springs to compress, The pinion turns counterclockwise
while air is being exhausted from port B. while air is being exhausted from port B.
Loss of air pressure on port A, the stored energy in the Loss of air pressure on port A, the stored energy in the
springs forces the pistons inwards. The pinion turns springs forces the pistons inwards. The pinion turns
clockwise while air is being exhausted from port A. clockwise while air is being exhausted from port A.

Diagram 2 Output torque of spring return actuators (Standard rotation)


Torque

Close position
Open position

Close position
Air stoke Spring stroke

0° Counterclockwise 90° 90° Clockwise 0° Rotation


-5° +5° 85° 95° 85° +5° -5°

With reference to diagram 2, we can see that the output torque of spring return actuator is not constant but decreasing.
This is because of the acting of springs that when compressed during air stroke counteract the piston movement and
accumulate energy which will be available in a decreasing way during the rotation inversion.

6/16 www.coreline.dk
Double acting - Sizing and output torque

Sizing - Double acting actuators

Double acting actuator has constant torque over the whole stroke, follow the below instructions to choose the actuator model
for correct sizing.
- Define the maximum torque of the valve.

Torque
- Multiply the valve torque with a safety factor according to the valve manufacturer
advice. Safety factor depends on the valve type and working conditions.
Double acting actuator torque
- Look at the column below the actual air supply pressure to find a torque value exact
to or exceeding the torque needed.
- Once the torque value is found, move to the left column “Size” to find the required
actuator model. Safety factor

Butterfly valve torque

0°(Valve close) (Valve open)90°


Sizing example - Double acting actuators

Torque
Butterfly valve torque including safety factor: = 67.6Nm (52Nm + 30% safety)
Air supply pressure: = 5bar
Double acting actuator torque
Size 85 produces a minimum output torque of 82.8Nm

Ball valve torque including safety factor: = 728Nm (560Nm + 30% safety)
Safety factor
Air supply pressure: = 7bar
Size 160 produces a minimum output torque of 785Nm Butterfly valvetorque
Ball valve torque

0°(Valve close) (Valve open)90°

Output torque of double acting actuators

Air supply pressure (bar)

Size 2.5 3 3.5 4 4.5 5 5.5 6 7 8

Output torque of double acting (Nm)

32 2.9 3.4 4.0 4.6 5.3 5.9 6.5 7.1 8.3 9.5

40 5.7 6.9 8.1 9.4 10.6 11.8 13.0 14.3 16.7 19.2

50 8.6 10.4 12.3 14.2 16.0 17.9 19.8 21.6 25.4 29.1

65 17.4 21.2 25.0 28.7 32.5 36.3 40.1 43.9 51.4 59.0

75 27.0 32.9 38.8 44.7 50.5 56.4 62.3 68.2 79.9 91.7

85 39.7 48.3 56.9 65.6 74.2 82.8 91.4 100.1 117.3 134.6

95 55.7 67.9 80.0 92.1 104.2 116.4 128.5 140.6 164.8 189.1

110 72.0 89.3 105.0 120.6 136.3 152.0 167.6 183.3 214.6 245.9

125 128.7 159.5 187.5 215.4 243.4 271.4 299.4 327.4 383.3 439.3

140 196.4 237.4 278.3 319.2 360.2 401.1 442.0 482.9 564.8 646.6

160 263.5 326.6 383.9 441.2 498.5 555.8 613.1 670.4 785.0 899.7

190 428.5 518.0 607.3 696.6 785.9 875.3 964.6 1053.9 1232.5 1411.1

210 598.2 723.2 847.9 972.6 1097.3 1222.0 1346.6 1471.3 1720.7 1970.1

240 953.8 1121.7 1315.1 1508.5 1701.9 1895.3 2088.7 2282.1 2668.9 3055.7

270 1304.8 1576.6 1848.4 2120.2 2392.1 2663.9 2935.7 3207.5 3751.2 4294.8

300 1678.6 2029.4 2379.3 2729.2 3079.1 3429.0 3778.9 4128.8 4828.5 5528.3

350 2492.5 3011.8 3531.1 4050.4 4569.6 5088.9 5608.2 6127.5 7166.0 8204.6

400 3798.1 4589.4 5380.7 6172.0 6963.3 7754.5 8545.8 9337.1 10919.7 12502.2

7/16 www.coreline.dk
Spring return - Sizing

Sizing - Spring return actuators

Spring return actuator has four different torque values: Air torques at 0° and 90° when pressurized. Spring torques at 90° and
0° when air pressure is discharged. Follow the below instructions to choose the actuator model for correct sizing.
- Define the maximum torque of the valve.
- Multiply the valve torque with a safety factor according to the valve manufacturer advice. Safety factor depends on the valve
type and working conditions.
- Look at the column below the actual air supply pressure and column for spring torque and find a size where both torque
values are exact to or exceeding the torque needed. It is the lowest torque value which counts for both air and spring torque.
Note there is different torque development for ball valves and butterfly valves.
- Once the torque value is found, move to the left column “Size” to find the required actuator model.

Sizing example - Spring return actuators

OBS: Butterfly valve torque is 100% by 0° to 6° angle and 33% from 7° to 90° angle.

Torque
Air to torque
Butterfly valve torque including safety factor: = 67.6Nm (52Nm + 30% safety) rque Spring
Torque by 0° to 6°: = 67.6Nm
Torque by 7° to 90°: = 22.3Nm Spring return actuator torque
Air supply pressure: = 5bar
Size 110 S12 produces minimum required torque as follows:
Air stroke 0°: = 83.3Nm > 67.6Nm Safety factor
Air stroke 90°: = 41.9Nm > 22.3Nm
Butterfly valve torque
Spring stroke 90°: = 110Nm > 22.3Nm
0°(Valve close) (Valve open)90°
Spring stroke 0°: = 68.6Nm > 67.6Nm

Ball valve torque including safety factor: = 728Nm (560Nm + 30% safety)
Torque

Air to
rque torque
Air supply pressure: = 7bar Spring
Size 240 S9 produces minimum required torque as follows:
Air stroke 0°: = 1930.0Nm > 728Nm Spring return actuator torque
Air stroke 90°: = 1671.7Nm > 728Nm
Spring stroke 90°: = 997.2Nm > 728Nm
Safety factor
Spring stroke 0°: = 738.9Nm > 728Nm
Butterfly valvetorque
Ball valve torque
Size 240 S12 produces minimum required torque as follows:
Air stroke 0°: = 1683.7Nm > 728Nm
0°(Valve close) (Valve open)90°
Air stroke 90°: = 1339.3Nm > 728Nm
Spring stroke 90°: = 1329.6Nm > 728Nm
Spring stroke 0°: = 985.2Nm > 728Nm

8/16 www.coreline.dk
Spring return - Spring set configuration and output torque

Spring set configuration

Side A

S4 S5 S6 S7 S8 S9 S10 S11 S12 Side A Side B

Side B

Output torque of spring return actuators


Air supply pressure (bar)
Spring
Spring 2.5 3 3.5 4 4.5 5 5.5 6 7 8
Size torque (Nm)
qty Output torque of spring return (Nm)

90° 0° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90°

4 5.6 3.8 4.3 2.5 5.5 3.7 6.7 4.9 8.0 6.2 9.2 7.4 10.4 8.6 12.9 11.1 15.4 13.6

40 5 7.1 4.7 4.6 2.3 5.9 3.5 7.1 4.7 8.3 6.0 9.6 7.2 12.0 9.7 14.5 12.1

6 8.6 5.7 4.9 2.0 6.1 3.2 7.3 4.5 8.6 5.7 11.0 8.2 13.5 10.6

5 5.2 3.5 5.1 3.4 6.9 5.3 8.8 7.2 10.7 9.0 12.5 10.9 14.4 12.8

6 6.2 4.2 4.4 2.4 6.2 4.3 8.1 6.1 10.0 8.0 11.8 9.9 13.7 11.7 15.6 13.6

7 7.2 4.9 5.5 3.2 7.4 5.1 9.3 7.0 11.1 8.8 13.0 10.7 14.9 12.6 16.7 14.4

8 8.2 5.6 6.7 4.1 8.6 5.9 10.4 7.8 12.3 9.7 14.2 11.5 16.0 13.4 19.8 17.1
50
9 9.3 6.3 7.9 4.9 9.7 6.8 11.6 8.6 13.5 10.5 15.3 12.4 19.1 16.1 22.8 19.8

10 10.3 7.0 7.2 3.9 9.0 5.7 10.9 7.6 12.8 9.5 14.6 11.3 18.4 15.1 22.1 18.8

11 11.3 7.7 6.5 2.8 8.3 4.7 10.2 6.6 12.1 8.4 13.9 10.3 17.7 14.0 21.4 17.8

12 12.4 8.4 5.8 1.8 7.6 3.7 9.5 5.5 11.4 7.4 13.2 9.3 17.0 13.0 20.7 16.7

4 10.5 7.0 10.4 6.9 14.2 10.7 18.0 14.5 21.8 18.3 25.6 22.1

5 13.1 8.7 8.7 4.3 12.5 8.1 16.3 11.9 20.0 15.6 23.8 19.4 27.6 23.2

6 15.7 10.4 7.0 1.7 10.7 5.5 14.5 9.2 18.3 13.0 22.1 16.8 25.9 20.6 29.7 24.4

7 18.3 12.2 9.0 2.8 12.8 6.6 16.6 10.4 20.4 14.2 24.1 18.0 27.9 21.8 31.7 25.5

65 8 21.0 13.9 11.0 4.0 14.8 7.8 18.6 11.6 22.4 15.4 26.2 19.1 30.0 22.9 37.5 30.5

9 23.6 15.7 13.1 5.2 16.9 9.0 20.7 12.7 24.4 16.5 28.2 20.3 35.8 27.9 43.4 35.4

10 26.2 17.4 11.3 2.5 15.1 6.3 18.9 10.1 22.7 13.9 26.5 17.7 34.0 25.2 41.6 32.8

11 28.8 19.1 9.6 -0.1 13.4 3.7 17.2 7.5 21.0 11.3 24.7 15.1 32.3 22.6 39.9 30.2

12 31.4 20.9 7.9 -2.7 11.7 1.1 15.4 4.9 19.2 8.7 23.0 12.4 30.6 20.0 38.1 27.6

5 16.9 10.7 10.2 16.3 22.2 22.2 28.1 21.9 34.0 27.8 39.8 33.7 45.7 39.6

6 20.2 12.8 6.8 14.2 20.1 20.1 25.9 18.6 31.8 24.4 37.7 30.3 43.6 36.2 49.4 42.1

7 23.6 15.0 17.9 17.9 23.8 15.2 29.7 21.1 35.6 26.9 41.4 32.8 47.3 38.7 53.2 44.6

8 27.0 17.1 21.7 11.8 27.5 17.7 33.4 23.6 39.3 29.4 45.2 35.3 51.0 41.2 62.8 53.0
75
9 30.3 19.3 25.4 14.3 31.3 20.2 37.1 26.1 43.0 32.0 48.9 37.8 60.7 49.6 72.4 61.3

10 33.7 21.4 23.3 11.0 29.1 16.8 35.0 22.7 40.9 28.6 46.8 34.5 58.5 46.2 70.3 58.0

11 37.1 23.5 21.1 7.6 27.0 13.5 32.9 19.3 38.7 25.2 44.6 31.1 56.4 42.8 68.1 54.6

12 40.4 25.7 19.0 4.2 24.9 10.1 30.7 16.0 36.6 21.8 42.5 27.7 54.2 39.5 66.0 51.2

5 26.1 16.6 23.2 13.7 31.8 22.3 40.4 30.9 49.0 39.5 57.6 48.1 66.3 56.8

6 31.3 19.9 19.8 8.4 28.4 17.0 37.1 25.7 45.7 34.3 54.3 42.9 62.9 51.5 71.6 60.2

7 36.5 23.2 25.1 11.8 33.8 20.5 42.4 29.1 51.0 37.7 59.6 46.3 68.3 55.0 76.9 63.6

8 41.7 26.5 30.4 15.2 39.1 23.9 47.7 32.5 56.3 41.1 64.9 49.7 73.6 58.4 90.8 75.6
85
9 46.9 29.8 35.8 18.7 44.4 27.3 53.0 35.9 61.6 44.5 70.3 53.2 87.5 70.4 104.8 87.7

10 52.1 33.1 32.5 13.5 41.1 22.1 49.7 30.7 58.3 39.3 67.0 48.0 84.2 65.2 101.5 82.5

11 57.3 36.4 29.1 8.2 37.8 16.9 46.4 25.5 55.0 34.1 63.6 42.7 80.9 60.0 98.1 77.2

12 62.5 39.7 25.8 3.0 34.5 11.7 43.1 20.3 51.7 28.9 60.3 37.5 77.6 54.8 94.8 72.0

9/16 www.coreline.dk
Spring return - Output torque

Air supply pressure (bar)


Spring
Spring 2.5 3 3.5 4 4.5 5 5.5 6 7 8
Size torque (Nm)
qty Output torque of spring return (Nm)

90° 0° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90°

S5 34.9 22.1 33.6 20.9 45.8 33.0 57.9 45.1 70.0 57.3 82.1 69.4 94.3 81.5

S6 41.8 26.5 29.2 13.9 41.4 26.1 53.5 38.2 65.6 50.3 77.7 62.4 89.8 74.5 102.0 86.7

S7 48.8 30.9 36.9 19.1 49.1 31.2 61.2 43.3 73.3 55.4 85.4 67.6 97.5 79.7 109.7 91.8

S8 55.8 35.4 44.6 24.2 56.8 36.4 68.9 48.5 81.0 60.6 93.1 72.7 105.2 84.8 129.5 109.1
95
S9 62.7 39.8 52.3 29.4 64.5 41.5 76.6 53.6 88.7 65.8 100.8 77.9 125.1 102.1 149.3 126.4

S10 69.7 44.2 47.9 22.4 60.0 34.5 72.2 46.7 84.3 58.8 96.4 70.9 120.6 95.1 144.9 119.4

S11 76.7 48.6 43.5 15.4 55.6 27.6 67.7 39.7 79.9 51.8 92.0 63.9 116.2 88.2 140.5 112.4

S12 83.6 53.0 39.1 8.5 51.2 20.6 63.3 32.7 75.4 44.8 87.6 57.0 111.8 81.2 136.0 105.4

S5 45.9 28.6 43.4 26.2 60.7 43.4 76.4 59.1 92.0 74.8 107.7 90.4 123.4 106.1

S6 55.0 34.3 37.7 17.0 55.0 34.3 70.6 49.9 86.3 65.6 102.0 81.3 117.6 96.9 133.3 112.6
S7 64.2 40.0 49.3 25.1 64.9 40.8 80.6 56.4 96.2 72.1 111.9 87.8 127.6 103.4 143.2 119.1

S8 73.4 45.8 59.2 31.6 74.9 47.3 90.5 62.9 106.2 78.6 121.9 94.3 137.5 109.9 168.9 141.3
110
S9 82.5 51.5 69.1 38.1 84.8 53.8 100.5 69.4 116.1 85.1 131.8 100.8 163.1 132.1 194.5 163.4

S10 91.7 57.2 63.4 28.9 79.1 44.6 94.8 60.3 110.4 75.9 126.1 91.6 157.4 122.9 188.7 154.2

S11 100.9 62.9 57.7 19.8 73.4 35.4 89.0 51.1 104.7 66.7 120.4 82.4 151.7 113.7 183.0 145.1

S12 110.0 68.6 52.0 10.6 67.6 26.2 83.3 41.9 99.0 57.6 114.6 73.2 146.0 104.6 177.3 135.9

S5 80.6 51.0 77.7 48.2 108.5 78.9 136.5 106.9 164.4 134.9 192.4 162.9 220.4 190.9

S6 96.7 61.2 67.5 32.0 98.3 62.8 126.3 90.8 154.2 118.8 182.2 146.8 210.2 174.7 238.2 202.7
S7 112.8 71.4 88.1 46.7 116.1 74.7 144.0 102.7 172.0 130.7 200.0 158.6 228.0 186.6 256.0 214.6

S8 128.9 81.6 105.9 58.6 133.8 86.6 161.8 114.5 189.8 142.5 217.8 170.5 245.8 198.5 301.7 254.4
125
S9 145.0 91.8 123.6 70.5 151.6 98.4 179.6 126.4 207.6 154.4 235.6 182.4 291.5 238.3 347.5 294.3

S10 161.1 102.0 113.4 54.3 141.4 82.3 169.4 110.3 197.4 138.3 225.4 166.3 281.3 222.2 337.3 278.2

S11 177.2 112.2 103.2 38.2 131.2 66.2 159.2 94.2 187.2 122.2 215.2 150.2 271.1 206.1 327.1 262.1

S12 193.3 122.4 93.0 22.1 121.0 50.1 149.0 78.1 177.0 106.1 205.0 134.0 260.9 190.0 316.9 246.0

S5 122.4 82.3 114.2 74.1 155.1 115.0 196.1 156.0 237.0 196.9 277.9 237.8 318.8 278.7

S6 146.8 98.7 97.7 49.6 138.7 90.6 179.6 131.5 220.5 172.4 261.5 213.3 302.4 254.3 343.3 295.2

S7 171.3 115.2 122.2 66.1 163.2 107.0 204.1 147.9 245.0 188.9 285.9 229.8 326.9 270.7 367.8 311.6
S8 195.8 131.6 146.7 82.5 187.6 123.5 228.6 164.4 269.5 205.3 310.4 246.2 351.3 287.2 433.2 369.0
140
S9 220.2 148.1 171.2 99.0 212.1 139.9 253.0 180.9 294.0 221.8 334.9 262.7 416.7 344.6 498.6 426.4

S10 244.7 164.5 154.7 74.5 195.7 115.5 236.6 156.4 277.5 197.3 318.4 238.2 400.3 320.1 482.1 401.9
S11 269.2 181.0 138.3 50.1 179.2 91.0 220.1 131.9 261.1 172.8 302.0 213.8 383.8 295.6 465.7 377.5

S12 293.6 197.4 121.8 25.6 162.8 66.5 203.7 107.4 244.6 148.4 285.5 189.3 367.4 271.1 449.2 353.0

S5 162.3 110.0 153.5 101.3 216.6 164.4 273.9 221.7 331.2 279.0 388.5 336.3 445.8 393.6

S6 194.7 132.0 131.5 68.8 194.6 131.9 251.9 189.2 309.2 246.5 366.5 303.8 423.8 361.1 481.1 418.4

S7 227.2 154.0 172.6 99.5 229.9 156.8 287.2 214.1 344.5 271.4 401.8 328.7 459.1 386.0 516.4 443.3
S8 259.6 176.0 207.9 124.3 265.2 181.6 322.5 238.9 379.8 296.2 437.1 353.5 494.4 410.8 609.0 525.4
160
S9 292.1 198.0 243.2 149.2 300.5 206.5 357.8 263.8 415.1 321.1 472.4 378.4 587.0 493.0 701.7 607.6

S10 324.5 220.0 221.2 116.7 278.5 174.0 335.8 231.3 393.1 288.6 450.4 345.9 565.0 460.5 679.7 575.2

S11 357.0 242.0 199.2 84.3 256.5 141.6 313.8 198.9 371.1 256.2 428.4 313.5 543.0 428.1 657.7 542.7

S12 389.4 264.0 177.2 51.8 234.5 109.1 291.8 166.4 349.1 223.7 406.4 281.0 521.0 395.6 635.7 510.3

S5 261.2 181.8 246.8 167.4 336.3 256.9 425.6 346.2 514.9 435.5 604.2 524.8 693.5 614.1

S6 313.4 218.1 210.4 115.1 299.9 204.6 389.2 293.9 478.5 383.3 567.8 472.6 657.2 561.9 746.5 651.2

S7 365.6 254.5 263.6 152.4 352.9 241.7 442.2 331.0 531.5 420.3 620.8 509.6 710.1 599.0 799.4 688.3
S8 417.8 290.8 316.5 189.5 405.8 278.8 495.1 368.1 584.5 457.4 673.8 546.7 763.1 636.0 941.7 814.7
190
S9 470.1 327.2 369.5 226.6 458.8 315.9 548.1 405.2 637.4 494.5 726.7 583.8 905.3 762.4 1084.0 941.1

S10 522.3 363.5 333.1 174.3 422.4 263.6 511.8 353.0 601.1 442.3 690.4 531.6 869.0 710.2 1047.6 888.8
S11 574.5 399.9 296.8 122.1 386.1 211.4 475.4 300.7 564.7 390.0 654.0 479.3 832.6 658.0 1011.3 836.6

S12 626.8 436.2 260.4 69.9 349.7 159.2 439.1 248.5 528.4 337.8 617.7 427.1 796.3 605.7 974.9 784.4

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Spring return - Output torque

Air supply pressure (bar)


Spring
Spring 2.5 3 3.5 4 4.5 5 5.5 6 7 8
Size torque (Nm)
qty Output torque of spring return (Nm)

90° 0° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90°

S5 359.1 245.4 352.8 239.1 477.8 364.1 602.5 488.8 727.2 613.5 851.9 738.2 976.6 862.9

S6 430.9 294.5 303.7 167.3 428.7 292.3 553.4 417.0 678.1 541.7 802.8 666.4 927.5 791.0 1052.2 915.7

S7 502.7 343.6 379.6 220.5 504.3 345.2 629.0 469.8 753.7 594.5 878.4 719.2 1003.1 843.9 1127.8 968.6

S8 574.6 392.6 455.3 273.3 579.9 398.0 704.6 522.7 829.3 647.4 954.0 772.1 1078.7 896.8 1328.1 1146.2
210
S9 646.4 441.7 530.9 326.2 655.6 450.9 780.2 575.6 904.9 700.3 1029.6 825.0 1279.0 1074.3 1528.4 1323.7

S10 718.2 490.8 481.8 254.4 606.5 379.1 731.2 503.8 855.8 628.4 980.5 753.1 1229.9 1002.5 1479.3 1251.9

S11 790.0 539.9 432.7 182.6 557.4 307.3 682.1 431.9 806.8 556.6 931.5 681.3 1180.8 930.7 1430.2 1180.1

S12 861.8 589.0 383.6 110.7 508.3 235.4 633.0 360.1 757.7 484.8 882.4 609.5 1131.8 858.9 1381.1 1108.3

S5 554.0 410.5 543.3 399.8 711.2 567.7 904.6 761.1 1098.0 954.5 1291.4 1147.9 1484.8 1341.3

S6 664.8 492.6 461.2 289.0 629.1 456.9 822.5 650.3 1015.9 843.7 1209.3 1037.1 1402.7 1230.5 1596.1 1423.9

S7 775.6 574.7 547.0 346.1 740.4 539.5 933.8 732.9 1127.2 926.3 1320.6 1119.7 1514.0 1313.1 1707.4 1506.5

S8 886.4 656.8 658.3 428.7 851.7 622.1 1045.1 815.5 1238.5 1008.9 1431.9 1202.3 1625.3 1395.7 2012.1 1782.5
240
S9 997.2 738.9 769.6 511.3 963.0 704.7 1156.4 898.1 1349.8 1091.5 1543.2 1284.9 1930.0 1671.7 2316.8 2058.5

S10 1108.0 821.0 687.5 400.5 880.9 593.9 1074.3 787.3 1267.7 980.7 1461.1 1174.1 1847.9 1560.9 2234.7 1947.7

S11 1218.8 903.1 605.4 289.7 798.8 483.1 992.2 676.5 1185.6 869.9 1379.0 1063.3 1765.8 1450.1 2152.6 1836.9

S12 1329.6 985.2 523.3 178.9 716.7 372.3 910.1 565.7 1103.5 759.1 1296.9 952.5 1683.7 1339.3 2070.5 1726.1

S5 786.0 559.5 769.8 543.3 1047.6 821.1 1324.7 1098.2 1601.8 1375.3 1878.9 1652.4 2156.0 1929.5

S6 943.2 671.4 657.9 386.1 935.7 663.9 1212.8 941.0 1489.9 1218.1 1767.0 1495.2 2044.1 1772.3 2321.2 2049.4

S7 1100.4 783.3 823.8 506.7 1100.9 783.8 1378.0 1060.9 1655.1 1338.0 1932.2 1615.1 2209.3 1892.2 2486.3 2169.2

S8 1257.6 895.2 989.0 626.6 1266.1 903.7 1543.2 1180.8 1820.3 1457.9 2097.4 1735.0 2374.4 2012.0 2928.6 2566.2
270
S9 1414.8 1007.1 1154.2 746.5 1431.3 1023.6 1708.4 1300.7 1985.5 1577.8 2262.5 1854.8 2816.7 2409.0 3370.9 2963.2

S10 1572.0 1119.0 1042.3 589.3 1319.4 866.4 1596.5 1143.5 1873.6 1420.6 2150.6 1697.6 2704.8 2251.8 3259.0 2806.0

S11 1729.2 1230.9 930.4 432.1 1207.5 709.2 1484.6 986.3 1761.7 1263.4 2038.7 1540.4 2592.9 2094.6 3147.1 2648.8

S12 1886.4 1342.8 818.5 274.9 1095.6 552.0 1372.7 829.1 1649.8 1106.2 1926.8 1383.2 2481.0 1937.4 3035.2 2491.6

S5 1031.9 691.1 987.5 646.7 1338.3 997.5 1688.2 1347.4 2038.1 1697.3 2388.0 2047.2 2737.9 2397.1

S6 1238.3 829.3 849.3 440.3 1200.1 791.1 1550.0 1141.0 1899.9 1490.9 2249.8 1840.8 2599.6 2190.7 2949.5 2540.6

S7 1444.7 967.5 1061.9 584.7 1411.7 934.6 1761.6 1284.5 2111.5 1634.4 2461.4 1984.3 2811.3 2334.2 3161.2 2684.1

S8 1651.0 1105.8 1273.5 728.2 1623.4 1078.1 1973.3 1428.0 2323.2 1777.9 2673.1 2127.8 3023.0 2477.7 3722.8 3177.5
300
S9 1857.4 1244.0 1485.2 871.8 1835.1 1221.7 2185.0 1571.5 2534.9 1921.4 2884.8 2271.3 3584.6 2971.1 4284.4 3670.9

S10 2063.8 1382.2 1347.0 665.4 1696.9 1015.3 2046.8 1365.2 2396.7 1715.1 2746.6 2065.0 3446.3 2764.7 4146.1 3464.5

S11 2270.2 1520.4 1208.8 459.0 1558.7 808.9 1908.5 1158.8 2258.4 1508.7 2608.3 1858.6 3308.1 2558.4 4007.9 3258.2

S12 2476.6 1658.6 1070.5 252.6 1420.4 602.5 1770.3 952.4 2120.2 1302.3 2470.1 1652.2 3169.9 2352.0 3869.7 3051.8

S5 1475.5 994.3 1498.2 1017.1 2017.5 1536.4 2536.8 2055.6 3056.1 2574.9 3575.3 3094.2 4094.6 3613.5

S6 1770.5 1193.2 1818.6 1241.3 2337.9 1760.5 2857.2 2279.8 3376.5 2799.1 3895.8 3318.4 4415.0 3837.7

S7 2065.6 1392.0 1619.8 946.2 2139.1 1465.5 2658.3 1984.7 3177.6 2504.0 3696.9 3023.3 4216.2 3542.6 4735.5 4061.8

S8 2360.7 1590.9 1940.2 1170.4 2459.5 1689.6 2978.8 2208.9 3498.0 2728.2 4017.3 3247.5 4536.6 3766.8 5575.1 4805.3
350
S9 2655.8 1789.7 1741.3 875.3 2260.6 1394.6 2779.9 1913.8 3299.2 2433.1 3818.5 2952.4 4337.7 3471.7 5376.3 4510.2 6414.8 5548.8

S10 2950.9 1988.6 2061.8 1099.5 2581.0 1618.7 3100.3 2138.0 3619.6 2657.3 4138.9 3176.6 5177.4 4215.1 6216.0 5253.7

S11 3246.0 2187.5 1862.9 804.4 2382.2 1323.7 2901.5 1842.9 3420.7 2362.2 3940.0 2881.5 4978.6 3920.0 6017.1 4958.6

S12 3541.1 2386.3 1664.0 509.3 2183.3 1028.6 2702.6 1547.8 3221.9 2067.1 3741.2 2586.4 4779.7 3624.9 5818.3 4663.5

S5 2301.0 1576.0 2222.1 1497.1 3013.4 2288.4 3804.7 3079.7 4596.0 3871.0 5387.3 4662.3 6178.5 5453.5

S6 2761.2 1891.2 2698.2 1828.2 3489.5 2619.5 4280.8 3410.8 5072.1 4202.1 5863.3 4993.3 6654.6 5784.6

S7 3221.4 2206.4 2383.0 1368.0 3174.3 2159.3 3965.6 2950.6 4756.9 3741.9 5548.1 4533.1 6339.4 5324.4 7130.7 6115.7

S8 3681.6 2521.6 2859.1 1699.1 3650.4 2490.4 4441.7 3281.7 5232.9 4072.9 6024.2 4864.2 6815.5 5655.5 8398.1 7238.1
400
S9 4141.8 2836.8 2543.9 1238.9 3335.2 2030.2 4126.5 2821.5 4917.7 3612.7 5709.0 4404.0 6500.3 5195.3 8082.9 6777.9 9665.4 8360.4

S10 4602.0 3152.0 3020.0 1570.0 3811.3 2361.3 4602.5 3152.5 5393.8 3943.8 6185.1 4735.1 7767.7 6317.7 9350.2 7900.2

S11 5062.2 3467.2 2704.8 1109.8 3496.1 1901.1 4287.3 2692.3 5078.6 3483.6 5869.9 4274.9 7452.5 5857.5 9035.0 7440.0

S12 5522.4 3782.4 2389.6 649.6 3180.9 1440.9 3972.1 2232.1 4763.4 3023.4 5554.7 3814.7 7137.3 5397.3 8719.8 6979.8

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Actuator interface for valve automation

Actuator interface for valve automation and mounting standard

VDI/VDE 3845 standard


for easy top mounting of
switches, positioners etc.

Positioner

Limit box
NAMUR air supply
connection to install
solenoid valve directly

Solenoid valve

ISO 5211 - DIN 3337 bottom


mounting connection for direct
mounting on valves

Declutchable gear box

Mounting kits

Concentric butterfly valve Eccentric butterfly valve Ball valve

12/16 www.coreline.dk
Technical data

Working time, air consumption, weight

Working time Air consumption Weight

Size Double acting Spring return Double acting & Spring return Double acting Spring return

Open time Close time Open time Close time Open volume Close volume
[kg] [kg]
[s] [s] [s] [s] [L] [L]

32 0.30 0.40 0.30 0.40 0.03 0.04 0.47 0.59

40 0.20 0.30 0.60 0.80 0.08 0.11 1.00 1.10

50 0.30 0.40 0.90 0.70 0.09 0.15 1.13 1.25

65 0.40 0.40 0.90 0.80 0.19 0.32 1.97 2.21

75 0.40 0.40 0.90 0.90 0.30 0.50 2.93 3.29

85 0.90 0.90 1.00 1.20 0.44 0.66 3.78 4.26

95 0.90 1.00 1.40 1.40 0.88 1.17 5.14 5.86

110 0.90 1.00 1.40 1.60 0.83 1.27 6.09 7.17

125 1.30 1.40 2.40 2.40 1.41 2.13 10.86 12.54

140 1.30 1.40 2.80 3.00 1.76 2.72 13.77 15.93

160 2.00 2.40 4.80 4.90 2.85 4.08 20.15 23.75

190 2.20 2.60 2.40 3.00 4.75 7.20 28.41 33.81

210 2.90 3.80 3.40 4.10 6.60 10.29 40.03 48.43

240 3.20 3.70 3.81 4.00 11.40 15.10 52.60 77.76

270 4.40 4.90 5.00 5.50 15.80 18.80 73.64 90.60

300 5.00 6.00 6.00 6.80 19.09 28.23 108.00 135.60

350 6.20 7.20 7.40 8.40 27.65 44.10 146.70 188.10

400 7.50 8.50 9.60 10.60 42.81 62.05 220.50 283.50

* Size 32 is only available for double acting type.


** Spring quantity: S12.

Notes:

1. Operating times under no load, with air supply pressure 5.5bar. Time based on actual measurement.
2. Total time is defined as time required from switching solenoid valve to completion of 90 degree stroke.
3. 32-160: Diameter of solenoid valve 4mm with flow capacity 400L/min, air pipe diameter 6mm;
190-400: Diameter of solenoid valve 12mm with flow capacity 5100L/min, air pipe diameter 8mm.
4. Stroke times can be decreased by using speed control.
5. Air Consumption:
Litre shown in chart represent actual free air volume in either open or close direction.
Air consumption will vary depending on air supply pressure, open/close volume and the number of strokes per minute .
To determine standard litre per minute use the following formula:
air supply pressure.Kpa+101.3
Air consumption (L/min) = (open+close volume.L)× × strokes/min
101.3

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Pneumatic accessories

Solenoid valve
● 5/2 and 3/2 NC.
● Single coil and double coil.
● Wide range voltage both for DC and AC.
● Namur connection both for 1/4″ and 1/2″.

Explosion-proof solenoid valve


● Environmentally-protected structure with explosion-proof Exd II CT6.
● Extruded enclosure with weather proof IP66.
● F class coil of insulation protection.
● SS316 body material available on request.

Position switch box


● Compact design with visual indicator.
● Easy and safe adjustment of limit switch.
● Mechanical switches, proximity sensor.
● 4-20mA current feedback is available with multi-function type.

Explosion-proof position switch box


● Explosion-proof Exd II CT6 or Exd II BT6.
● Compact design with visual indicator.
● Easy and safe adjustment of limit switch.
● Mechanical switches, proximity sensor.

Intelligent positioner
● Full digital control, reliability, stability, small size and light weight.
● Convenient for adjustment by simple buttons.
● Simple function setting, convenient for the transform of positive action and
counteraction, valve open and closing.
● Intelligent control. It can give analysis, alarm and optimization when medium
fluctuates, span excesses, actuator leakage occurs.

Electron-pneumatic positioner
● High anti-vibration.
● Split-range operation by inputting electrical signals.
● Exquisite design.
● Putting in and out cam is available without disassembling feedback level.
● Convenient for ZREO and SPAN adjustments.
● Convenient for on-side maintenance.

Air pressure filter


● Stable outlet pressure regardless of the fluctuation of inputting pressure or
flow rate.
● Easy to install and maintain due to light weight and small size.
● To filter minuteness particle is available with 5 micron filter.
● Relief function which discharges to atmosphere if outlet pressure is higher
that setting pressure.

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Installation guide

Warning
- Make sure only qualified person can carry out the mounting, assembly and disassembly of the actuators.
- Isolate the actuator from air supply before doing any adjusting, mounting or maintenance work.
- Do not operate the actuator over pressure limits: this could damage internal parts as well as cause damage to the housing
and end caps.
- Never use the adjust screws to pressure against the operating pressure.

Setting the end positions


Adjustment of the end positions is performed via adjust screws.

0° 90° position 0° position


-5° +5°
1 2 1 2

85°
90°
95°
A B A B
When driving shaft turns counterclockwise: When driving shaft turns clockwise:
Loosen the locknut and turn the end position adjust screw Loosen the locknut and turn the end position adjust screw
2 inwards/outwards until the desired position is reached. 1 inwards/outwards until the desired position is reached.
Secure the position by tightening the locknut. Secure the position by tightening the locknut.

Assembly of the valve


1. Determine the desired operation of assembly: Normally closed NC, or Normally open NO.
2. Make sure the supply air pressure is minimum same or higher than used by the calculation for sizing
the actuator.
3. Make sure that the rotation direction and the position indicatior are in the correct position.
4. Ensure the mounting srews is proportianally fastened with correct torque.
5. Fit the stem of the valve directly into the square of the actuator. Use an additional adaptor if needed.
6. Bolt the valve and actuator together through the valve ISO pad. Make sure the force in proportionally
distributed in circle.
7. When using a spring return actuator for fail safe operation, ensure that when air or electricity failure
occurs the direction of rotation is correct for your application.
8. Ensure temperature is not higher than max. limit of actuator.
9. Ensure supply air quality is accordance with ISO8573 Part 1, Class 5 with the maximum particle size not exceeding 30μm.

Disassembly of the actuator


Before performing any disassembly operations, it is important to verify that the actuator is not pressurised. Relief air from
actuator and then remove from the valve.
For spring return actuator, make sure that the actuator is in the failed position and with pistions completely inwards before
disassembly.
1. Remove the indicator screw (1) and washer (2) if fitted, lift position indicator (3) off pinion, it may be necessary to pry gently
with a screw-driver.
2. Remove the nut cover (19), unscrew both adjust screws (18) together with nut (17), washer (16) and O-ring (15).
3. Unscrew the end caps screw (28) and remove the end cap (27) and O-ring (26). Remember to disassemble one end cap
at one time. For spring return type, then remove the springs (25).

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Installation guide

1
2
3
4 No. Part name Qty No. Part name Qty
22 5
6 1 Cap screw (Indicator) 1 15 O-ring (Adjust screw) 2
2 Washer (Indicator) 1 16 Washer (Adjust screw) 2
3 Position indicator 1 17 Nut (Adjust screw) 2
4 Spring clip (Pinion) 1 18 Adjust screw 2
5 Thrust washer 1 19 Nut cover (Adjust screw) 2
7 6 Thrust bearing (Pinion) 1 20 Plug 2
8 7 Body 1 21 Piston 2
9
10 8 O-ring (Pinion top) 1 22 Plate (Piston) 2
11 9 Bearing (Pinion top) 1 23 O-ring (Piston) 2
10 Thrust bearing (Pinion) 1 24 Bearing (Piston) 2
28 27 26 25 24 21 15 17 19
11 OCTI Cam (Stop arrangement) 1 25 Spring 0~12
23 20 16 18
12 Pinion 1 26 O-ring (End cap) 2
12
13 Bearing (Pinion bottom) 1 27 End cap 2
13 14 O-ring (Pinion bottom) 1 28 Cap screw 8
14

4. Holding the body (7), rotate the pinion until the pistons (21) are released.
5. Remove the spring clip (4), thrust washer (5) and bearing (6).
6. Exert a downwards force on top of the pinion to remove the pinion (12), cam (11), pinion top bearing (9) and O-ring (8),
pinion bottom bearing (13) and O-ring (14).
7. Clean all the components of the actuators, inspect them for wear or damage and replace where necessary.

Assembly of the actuator


Before assembly, make sure that all the components are perfectly clean and in good condition. The spare parts and the
lubricant used are suitable for the operating temperature of the actuator.
1. Install top (9) and bottom (13) bearings, grease and insert the top (8) and bottom (14) O-rings on to the pinion.
2. Refit the pinion (12) into the actuator body (7) ensuring the cam (11) correctly fit during assembly.
3. Fix the thrust bearing (6), washer (5) and spring clip (4) to the top of the pinion.
4. Install the piston plate (22) and bearing (24), grease and insert the O-ring (23) on to the piston.
5. Insert and press the two pistons (21) simultaneously inside the body (7) ensuring that the rack on each of the piston fit in
with the rack of the pinion.
6. For standard rotation assembly, rotate the body about 40-45° clockwise from top view until the pistons are correctly reacted.
Check that the pinion output end is square to the body is in the correctly aligned.
7. Fit the end cap O-ring (26) into the groove on both end caps (27).
8. For spring return actuators, insert the springs in each end cap according to the desired configuration.
9. Fit end caps onto the body and tighten the screws (28) proportionally with correct torque value.
10. Fit the stroke adjustment screw (18) with nut (17), washer (16) and O-ring (15).

Storage instructions
- Store the actuator in a dry and clean area.
- Protect the air supply entrances from dust by fitting in the original plastic cover.
- Packing the actuator in box or plastic bag to avoid dust, dirt and damage.

CORELINE LTD.
Add: No.2 Plant, Intelligent Equipment Manufacturing Industrial Park,
The contents of this catalogue are confidential No.4 Wangjiang Road, Laoqiao Town, Zhengpugang New District,
and proprietary to Coreline, we reserve the right 238261 Ma'anshan, Anhui Province, China
to change the specifications without any notice. Http: // www.coreline.dk E-mail : [email protected]

2023-12-12 Coreline Ltd. 16/16 www.coreline.dk

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