Kurarity Technical Brochure A4 18042023 Web
Kurarity Technical Brochure A4 18042023 Web
with KURARITY TM
Rev 09/2022
� KURARITY TM
production started
1958 – Kuraray POVAL (PVOH) TM
Methaclyrate
for market sales
Business
1959 – MMA monomer
1960 1964 – Polyester staple fiber 1960 – PMMA Cast sheets
� CLARINO (man-made leather)
TM
1980
KURARITY TM
development
1990 1999 – AL based
1990 1990 – VECTRAN (High SEPTON (HSBC)
TM TM
catalyst invented
strength polyarylate fiber) 1994
1998 – KURALON K-II (PVA fiber) HYBRAR (HSBC, SBC)
TM TM
1999 – GENESTAR TM
cross-linkable HSBC)
2003 – SEPTON TM
commercialized
Frankfurt
(Sales for Europe, Africa
and the Middle East)
Tokyo
Houston (Elastomer Business
(Manufacturing for World HQ and Sales for
Septon and Sales
TM
Japan and Asia Pacific)
for North, Central,
Shanghai Niigata
and South America)
(Sales for China) (Manufacturing
for KURARITY )
TM
Tsukuba (R&D
for KURARITY )
TM
Hybrar ,and
TM
Kuraray Liquid
Rubber R&D for
Plant locations in Japan these products)
� KURARITY TM
1
2003-
10 3 10 4 10 5 10 6
Molecular Weight
KURARITY
TM
Anionic living polymerization by an unique
catalyst system
Features
� Extremely low residual monomer or oligomer
� Extremely low odor
� Low hardness without plasticizer
Ziegler-Natta
� KURARITYTM
Contents
Structure and characteristics of KURARITY TM
3
Grades of KURARITY TM
6
Properties of KURARITY TM
12
Weatherability of KURARITY TM
16
Important notice 25
� KURARITYTM
3
LA series LK series
By forming PMMA as the hard block(s) and poly (n-butyl acrylate) or a poly
(n-butyl acrylate/2-ethylhexyl acrylate) as the soft block, KURARITY™ exhibits
elastomer properties at temperatures lower the than Tg of PMMA.
4 KURARITY TM
�
Comparison of KURARITY TM
Haze ISO 14782 3mm (%) <2 <0.3 1.0 9.9 9.8
Charpy Impact
ISO 179 1eU(kJ/m ) 2
NB 19-23 NB NB NB
Strength unnotched
Charpy Impact
ISO 179 1eU(kJ/m ) 2
28 1.3-1.4 50 15 NB
Strength notched
Vicat Softening Point ISO 306 B50Annealed (°C) 50 92-100 150-155 87 75-130
Specific Gravity ISO 1183 (-) 1.11 1.19 1.20 1.10 1.15
R scale 47 (124) (122) 108 70
Rockwell Hardness ISO 2039-2
M scale (18) 94-103 55 46 (48)
Type D 46 85-90 75-85 70-80 43
Durometer Hardness ISO 7619-1
Type A 95 95< 95< 95< 85
ave.20-50deg
Linear Thermal Expansion ISO 11359-2 10 6 7 9-11 10-20
(*10^-5K-1)
Flammability UL 94 (-) (HB) HB V-2 HB (HB)
Water Absorption at 23°C ISO 62 24hr (%) 0.9 0.3 0.2 0.8 0.8
Mold Shrinkage ISO 8328 (%) 1.0-1.5 0.2-0.6 0.5-0.7 0.5 1.2-2.0
2 2 2
1 1 1
0 0 0
KurarityTM
KurarityTM Chemical PC Chemical KurarityTM Chemical
PMMA Resistance Resistance Aliphatic TPU Resistance
Transparent ABS
� KURARITYTM
5
Ink, Paint
2
Hot-melt PSA (Self-adhesive) Surface protection films, anti-slip layer
1 2 3
6 KURARITY TM
�
Grades of KURARITY TM
High
For Molding
50 LA4285
40
LA2270
PMMA cont. (wt%)
30 LA2250
For Adhesives
20 LA2140 LA2330
LK9243 LA3320
LA3710
10 LA2114*
(Viscous liquid)
Low
Low Molecular Weight High
Standard grades The figures are typical values and not the guaranteed value.
Specialty grades
Test Method Units LA2140 LA3710 LK9243
ISO 7619-1 (Type A) 0 sec (-) 33 15 17
ISO 7619-1 (Type A) 15 sec (-) 22 9 12
Hardness
ISO 7619-1 (Type D) 0 sec (-) <5 <5 <5
ISO 7619-1 (Type D) 15 sec (-) <5 <5 <5
Specific Gravity ISO 1183 (-) 1.08 1.05 1.04
ISO 1133 [190°C 2.16 kg] (g/10min) 64 11 99
MFR
ISO 1133 [230°C 2.16 kg] (g/10min) >350 >50 >350
Modulus at 100% ISO 37 (MPa) 1.5 0.24 0.73
ISO 37 (MPa) 5.5 3.2 3.0
Tensile Strength
ISO 527-2 (MPa) - - -
ISO 37 (%) 620 780 300
Tensile Elongation
ISO 527-2 (%) - - -
Flexural Modulus ISO 178 (MPa) - - -
Charpy Impact ISO 179-1 (notched : 1eA) (kJ/m )2
NB NB NB
Transmittance ISO 13468-1 [3mm] (%) 92 92 92
Haze ISO 14782 [3mm] (%) 2.0-6.0* - 2.0-6.0*
For PSA + + +
Suitable
For Molding
Applications
For Compound, Additives +** +**
* The HAZE value is normally worse due to the anti-blocking agent dusted onto the material. Tested by Kuraray
** These grades can block or bridge while feeding into the extruder.
Some solutions to break it should be implemented.
8 KURARITY TM
�
Temperature dependency of
viscosity (Viscous Liquid Grade)
10 6
LA2114
10 5
Viscosity (mPa . s)
10 4
10 3
LA2114
ISO 2555, Brookfield Programmable DV-II +
Specific gravity (-) ISO1183 1.04 Viscometer, Spindle: No. 29
60˚C 503,000 Tested by Kuraray
80˚C 123,000
100˚C 39,500
mPa·s ISO 2555
130˚C 10,350
160˚C 3,700
190˚C 1,700
Creep test at 60°C (mm) to Stainless steel <0.1 <0.1 <0.1 <0.1 0.8
Ball tack 5 7 9 6 8
Loop tack test (N/10mm) to PMMA 4.2 10.8 14.0 15.7 10.8
LK Series
C5/C9 Resin
KURARITY TM
C9 Resin LA Series
Xylene S S S S S S S
Methyl acetate S S S S S S S
Ethyl acetate S S S S S S S
Butyl acetate S S S S S S S
Acetone S S S S S S S
Tetrahydrofuran S S S S S S S
Heptane PS PS PS PS I I PS
Cyclohexane PS PS PS PS PS PS PS
Methanol PS PS PS PS PS PS PS
Ethanol PS PS PS PS PS PS PS
Isopropyl alcohol PS PS PS PS PS PS PS
Test method
2g of KURARITY™ (pellets) and 18g of solvent were mixed S: soluble
in a vessel and shaken at room temperature for 2 days. PS: partially soluble
The solvent solubility (S, PS, I) was determined by visual observation. I: insoluble
12 KURARITY
TM
�
Properties of KURARITY TM
Contact angle
Grade Angle (deg)
LA3710 106
LK9243 103
LA3320 101
LA2330 98
LA2140 91
LA2250 88
LA4285 84
PC 89
PMMA 73
Test method: by image processing method Test piece size: 50mm * 50mm * 3mmt, injection molded sample
Solvent: purified water
Electrical properties
Relative Permittivity ε Dielectric Dissipation Factor tanδ
Grade r
Test method: JIS C 2138, 23°C Test piece: 75mm * 75mm * 1mmt, compression molded sheet
Moisture permeability
Grade Water Vapor Transmission Rate g/(m ·24 h)
2
LA2140 580
LA2330 610
LA3320 760
LA2250 480
LA2270 510
LA4285 320
LK9243 510
Test method: JIS Z 0208 (Dish method), 40°C 90%RH Test piece: 60mm * 60mm * 0.1mmt, compression molded sheet
� KURARITY TM
13
1. E+09 LA4285
1. E+09
1. E+06 1. E+06
LA2330
1. E+05
LK9243 1. E+03 1. E+05 1. E+03
LA3710 -
E'(Pa)
G'(Pa) LA2140
tan
tan
LK9243
LA2330
LA3320
1. E+04 1. E+02 1. E+04 1. E+02
1. E+03 1. E+03
1. E+01 1. E+01
1. E+02 1. E+02
1. E+00 1. E+00
1. E+01 1. E+01
1. E-01 1. E-01
1. E+00 1. E+00
� All the KURARITY grades show similar low temperature properties which result from Tg of
TM
poly (n-butyl acrylate) or poly (n-butyl acrylate/2-ethylhexyl acrylate) and heat resistance
from Tg of PMMA
� KURARITY is non-crystalline block copolymer and does not have melting point.
TM
14 KURARITY TM
�
1
tanδ
0.1
0.01
-100 -50 0 50
which offer high vibration damping properties due to its tanδ peak near room
temperature.
� SEPTON is a series of hydrogenated styrenic elastomers developed by
TM
Kuraray Co., Ltd. which has its tanδ peak at lower temperature and shows
rubber-like properties at room temperature.
� KURARITY TM
15
N2
LA2250 LA4285 LA2330 LA3710
N2 Air
100 100
LA2250 LA2250
80 LA4285 80 LA4285
LA2330 LA2330
Weight (%)
Weight (%)
60 60
40 40
20 20
0 0
0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
Temperature (˚C) Temperature (˚C)
Recommended antioxidants
To prevent yellowing due to heat, using two types of antioxidants together is recommended.
Weatherability of KURARITY TM
30 100
20 80
60
strength
20 60
strength
40
10 40
20
Tensile
10 20
Tensile
0
0 500 1000 1500 2000
0 0
0 500 1000 time (hr)
Exposure 1500 2000
0 0 500 1000 1500 2000
0 500 Exposure
1000time (hr)1500 2000 Exposure time (hr)
KURARITYTM LA4285
Exposure time (hr)
KURARITYTM LA2250 PMMA
KURARITYTM LA4285
Ether-typeTM
KURARITY TPU
LA2250 PC
PMMA
Aliphatic-TPU
Ether-type TPU ABS
PC
Aliphatic-TPU ABS
Color (b Value)
2 8 11 29 6
1.5 2 8 11 29 6
1.5 Test method: ISO4892-4 (SWOM)
BPT: 63°C
0 hr
1.0 0 1000
hr hr Exposure intensity: 255W/m2
b Value
1.0 1000 hr
2000hr (300 nm - 700 nm)
b Value
PC
ABS
PMMA
Ehter-type
Aliphatic
KURARITYTM
TM
PC
ABS
PMMA
Ehter-type
Aliphatic
TM
KURARITY
KURARITY
TPU
LA4285
LA2250
TPU
TPU
LA4285
LA2250
TPU
� KURARITY TM
17
Recommended water absorption value of KURARITY™ is under 1,000 (ppm) for molding.
4000
Drying Test 4000
LA2250
(ppm)
3500
LA2250
(ppm)
3500 LA4285
Test Specimens: Pellet 3000 LA4285
LA2330
Test Conditions: Drying in air circulating oven dryer 3000
absorption
2500 LA2330
absorption
LA2330, LA2250: 60°C 2500
2000
LA4285: 70°C 2000
Blocking might be occurred after drying 1500
1500
depending on the grades. 1000
Water
1000
Water
Adding silica in 0.01 – 0.1 (phr) is recommended to 500
prevent blocking. 500
0
00 5 10 15 20 25
0 5 10 15 20 25
Drying time (hr)
Drying time (hr)
Tested by Kuraray
Moisture Absorption Test Tested by Kuraray
Test specimens: Pellet
Test conditions: 25°C, 50% RH
* Moisture content at drying time = 0hr is reference value.
4000 2000
4000 2000
(ppm)
(ppm)
(ppm)
(ppm)
3000 1500
3000 1500
absorption
absorption
LA2250
absorption
absorption
LA2250
2000 1000
2000 LA2250 1000
LA2250
LA4285
Water
Water
Water
1000 500
0 0
00 20 40 60 80
00 2 4 6 8
0 20 40 60 80 0 2 4 6 8
Exposure time (hr) Exposure time (hr)
Exposure time (hr) Exposure time (hr)
Tested by Kuraray Tested by Kuraray
Tested by Kuraray Tested by Kuraray
The mechanical properties are largely unaffected by water absorption, though its
appearance might be observed as opaque when it contains more water. Opaque
disappears when dried.
After 80°C,
LA2250 in R.T. After R.T., 120hr
95%RH, 1000hr
18 KURARITY TM
�
Visual Check
Acids (H2SO4: 0.1N) +
Hand cream +
Castor oil +
Gasoline +
Kerosene +
Oleic acid -
Methanol -
Ethanol -
Test Method
The aforementioned chemical is soaked into cotton cloth, then wiped 8 times-RT*24hr-80ºC *1hr
+ = No changes observed
- = Changes of visual observed
Tested by Kuraray
� KURARITY
TM
19
Dyeing*** + +
* The coating materials may crack depending on their flexibility. Tested by Kuraray
** Acrylic urethane paints have proven well suited.
*** Pigments (organic or inorganic) have proven well suited.
PC + +*
PET-G + +
ABS + +
PS + +
PVC + +
TPU + +
PBT - -
POM - -
PET - -*
PA - -*
PE - -
PP - -
* Proper equipment and processing parameter adjustments are required since the processing temperature of these resins
are widely different from KURARITY . TM
20 KURARITYTM
�
Clear
PMMA*
AS EVA
PLA High VA% EVA
Low VA%
Visual PVDF
Clarity ABS/TPU
PVC PI*** PP/PE
PET-G/PC
PBT/POM PET*** TPO
HSBC** PA***
The figures should be regarded as guide values only and not as binding minimum values.
ABS 100 90 80 50
PMMA 100 90
PET-G 100 95
AS 100 90
KURARITY™ LA4285 10 20 50 10 5 10
Method Unit
60-
Tensile Strength ISO 527-2 (MPa) 34 32 30 23 57 40 44 72 72
80
Tensile
ISO 527-2 (%) 12 12 12 47 2-7 16 6 5 3 3
Elongation
Flexural
ISO 178 (MPa) 2486 2303 2116 1404 3300 3145 1935 1899 3546 3301
Modulus
ISO 179
Charpy Impact (kJ/m ) 2
19.7 21.8 27.0 43.0 1.4 1.2 7.3 10.9 1.1 0.9
(notched: 1eA)
Type A (-) 91 90 89 88 95< 91 91 91 90 91
ISO
Hardness
7619-1 85-
Type D (-) 77 76 72 62 86 76 74 84 83
90
Specific Gravity ISO 1183 (-) 1.04 1.05 1.05 1.08 1.19 1.18 1.27 1.27 1.07 1.07
ISO 1133 (g/
MFR 1.8 2.4 3.8 8.5 1.1 1.7 8.1 11.7 2.0 2.8
(230°C 2.16kg) 10min)
ISO 75-1,2
DTUL (°C) 102 101 101 97 98 99 72 71 102 101
(0.45MPa)
Vicat Softening ISO 306
(°C) 102 100 97 79 112 107 74 73 103 102
Point (B50 Annealed)
Tested by Kuraray
� KURARITY
TM
21
TEM Photo.
500nm
TEM Photo.
500nm
22 KURARITY TM
�
KURARITY is hydrophilic. Pre-drying is recommended to ensure the highest molding quality and consistency.
TM
Excessive moisture causes streaking, bubbles, loss of clarity, etc., although the mechanical properties are largely
unaffected by water absorption. Circulating air ovens or vacuum oven dryers are recommended. A vented barrel and
screw is satisfactory alternative to pre-drying.
Cleaning
All traces must be fully purged with polypropylene or polyethylene.
Feeding
Poor feeding might occur depending on the grades. Recommended agents to improve feeding are as follows.
5% Weight loss temp. Pellets tend to agglomerate due to the tackiness of the pellets. Silica 0.01- 0.1 (phr)
Pellets can bridge around the lower side of the hopper or the
Hopper Bridging entrance of the molding machine due to the weight of the Etylene bis stearamide 0.01-0.1 (phr)
pellets.
Pellets are agglomerated by shear stress between the screw
Poor biting by screw Etylene bis stearamide 0.01-0.1 (phr)
and the barrel.
Demolding
The following slip agents have proven suitable to protect components with highly
smooth surface from scratches as well as to reduce tackiness of components.
Processing Parameters
Feeding Compression Metering
Hopper Adapter Die Head
zone zone zone
Water Cooling 100 140 150 150 150
LA2270
(down to 40°C) ~ 130°C ~ 160°C ~ 170°C ~ 170°C ~ 170°C
1.E+04 180°C
LA2250: 60°C, 4 hours
200°C
LA4285: 70~80°C, more than 6 hours
1.E+03
1.E+02
1.E+01
1.E+00 1.E+01 1.E+02 1.E+03 1.E+04
Shear Rate (1/sec)
Feeding
Poor feeding might occur depending on the grades. Recommended agents to improve feeding are as follows.
Blocking Pellets tend to agglomerate due to the tackiness of the pellets. Silica 0.01- 0.1 (phr)
Pellets can bridge around the lower side of the hopper or the Etylene bis stearamide
Hopper bridging
entrance of the molding machine due to the weight of the pellets. 0.01-0.1 (phr)
Pellets are agglomerated by shear stress between the screw and Etylene bis stearamide
Poor biting by screw
the barrel. 0.01-0.1 (phr)
� The screen pack should consist of two 80 and 100 mesh screens to remove any impurities that may damage the die, and
also to ensure sufficient back pressure.
� A water cooling bath (5~30°C) is recommended for the cooling of KURARITY . TM
*Air cooling or shower may give insufficient cooling, and also generate vibrations that may cause defects in appearance.
� The edge and inner surface of the die should be well-finished to achieve high-quality appearance.
Standard compounding
conditions of KURARITY
TM
Other resins,
Example of compounding additives, Since the melt viscosity of KURARITY TM
200°C
200°C
1.E+04
1.E+04 180°C
180°C 1.E+04
1.E+04
220°C
220°C
200°C
200°C 240°C
240°C
1.E+03
1.E+03 1.E+03
1.E+03
1.E+02
1.E+02 1.E+02
1.E+02
1.E+01
1.E+01 1.E+01
1.E+01
1.E+00
1.E+00 1.E+01
1.E+01 1.E+02
1.E+02 1.E+03
1.E+03 1.E+04
1.E+04 1.E+00
1.E+00 1.E+01
1.E+01 1.E+02
1.E+02 1.E+03
1.E+03 1.E+04
1.E+04
Shear
ShearRate
Rate(1/sec)
(1/sec) Shear
ShearRate
Rate(1/sec)
(1/sec)
Feeding
Poor feeding might occur depending on the grades. Recommended agents to improve feeding are as follows.
Important notice
� Precautions should be taken in handling and storing.
Please refer to the appropriate Safety Data Sheet for
further safety information.
Frankfurt,
Germany
Tokyo,
Japan
Houston,
Texas, USA Shanghai,
China
New Delhi,
India
São Paulo,
Brasil
Kuraray is a world leader in specialty chemicals and production line, the Elastomer Division continuously
functional materials. We are committed to developing grew and invented new products such as KURARAY
products that ensure quality and value while helping LIQUID RUBBER, ISOBAM , SEPTON , HYBRAR , TM TM TM
competition.
Kuraray strives to develop new and innovative high-
Kuraray's Elastomer Division started in 1972 with performance products for customers around the
the production of polyisoprene rubber and the globe. Learn more about Kuraray's Elastomer
development of new rubber materials based on products, visit elastomer.kuraray.com.
Isoprene in the Kashima Plant. From the first
Kuraray Trading (Shanghai) Kuraray India Private Limited Kuraray South America Ltda.
Co., Ltd. Prius Platinum 2nd Floor B Wing, Av. Paulista, 1636 - Sala 405
3 Hongqiao Road, Xuhui District D3 District Centre Saket 01310-200 Sao Paulo, Brasil
Shanghai 200030, China New Delhi -110017, India
P +55-11-2615-3531
P +86 21 6407 9182 P +91-11-4090-4400
� [email protected]
� [email protected] � [email protected]
SEPTON, HYBRAR, KURARITY and ISOBAM are trademarks or registered trademarks of Kuraray Co., Ltd. Trademarks may not be applied for or registered in all countries.
Disclaimer: The information provided herein corresponds to Kuraray’s knowledge on the subject at the date of its publication. This information may be
subject to revision as new knowledge and experience becomes available. The information provided falls within the normal range of product properties and
relates only to the specific material designated; this data may not be valid for such material used in combination with any other materials or additives or in
any process, unless expressly indicated otherwise. The data provided should not be used to establish specification limits or used alone as the basis of design;
they are not intended to substitute for any testing you may need to conduct to determine for yourself the suitability of a specific material for your particular
purposes. Final determination of suitability of any material or process and whether there is any infringement of patents is the sole responsibility of the user.
Since Kuraray cannot anticipate all variations in actual end-use conditions, Kuraray makes no warranties and assumes no liability in connection with any use
of this information.
02/2023
For the latest information visit: elastomer.kuraray.com