Worm Gear Boxu700
Worm Gear Boxu700
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Company Profile
About Us
Our Company, Dharam Power Transmission Equipments Pvt. Ltd. specializes in the design, development,
production and marketing of high quality Power Transmission Equipments, to the highest specifications, with
proven performance in diverse industries across the globe. An accent on quality combined with ongoing research
and development has given us international reputation for excellence. Despite this growth, we ensure that our
customers receive due attention, with higher quality products and scheduled deliveries. As a customer focus &
technology driven organization offering quality products & services is our forte. By updating technology &
infrastructure, we have continued to deliver high value products to our customers.
Our Quality
At Dharam Power, high quality standards pervade every aspect of our operations. Quality is an integral element at
every stage - designing, development, engineering, production and planning process. By integrating our
streamlined production methodologies with a strong quality focus, we are able to manufacture products at par with
established international standards. Therefore, right from product planning, selecting of raw materials, production,
quality inspection & other quality control methods like Profile Grinding of Gear, Special Heat Treatment of
Material. The Teamwork Management is held for the whole process of gear making. Stringent quality
management system is backed by strong regulatory standards that ensures that we maintain an unwavering focus
on excellence throughout our products and processes. Consistent improvement is a requirement rather than an
option with us.
Machinery Used
In our company, the machinery used are well working with great accuracy results. Certain machinery we use in
our company are generally Swiss made or made in Germany.
Our wide line of machinery includes
· Reishaur Gear Grinders
· Gear Grinders up to capacity of 1200 mm
· Surface Grinders
· Cylindrical Grinders
· Bore Grinders
· Gear Hobbing up to capcity of 2000 mm
· Boring Machines
· Horizontal machining centers
· Turning Centers
Shaft Mounted Reducer
Underdriven (MPU-U)
Overdriven (MPU-O)
MODEL & TYPE : HEVY DUTY GEAR UNITS - DU, DO, DV,
Underdriven (DU)
Overdriven (DO)
DO DV
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The worms and worm wheels are supported on ball or * 100 per cent overload for 15 seconds
roller anti-friction bearings of ample margin of safety to * 50 per cent overload for one minute
allow adequate journal as well as thrust loads. Overhung 40 per cent overload for 30 minutes and
*
loads arising out of sprocket or pinion drive are generally
permissible because the gear case and bearings are * 25 per cent overload for two hours.
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Further to succesful launching of OMEX MPU, multipurpose worm gearboxes for various use is
step ahead in WORM GEAR TECHNOLOGY.
A combination of present-day concepts, analytical calculations with the help of 3d modelling on solid
works carried out on single part use of very latest CNC machine tools plus systematic checks on
materials and workmanship, give this series of gearboxes a marked degree of reliability.
Single piece universal casing having flanges top and bottom side and also provision for a supporting
flange make it possible to have the universal mounting positions for gearboxes such as underdriven,
overdriven and vertical. The internal components are, therefore, interchangeable for all the mounting
positions.
Quick change of mounting positions from underdriven to overdriven and vice versa merely by putting the
unit upside down and replacing the positions of drain plug, breather plug and oil level indicator.
Comprehensive maintenance of stock and faster delivery can be achieved due to adoption of
interchangeably principle. Robust compact and streamlined design with ample thermal capacities.
Cooling Fan
for Better Life
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Gear unit selection is made by comparing actual loads with catalogue ratings. Catalogue ratings are
based on a standard set of loading conditions whereas actual load conditions vary according to type of
application. Service factors are therefore used to calculate an equivalent load to compare with catalogue
ratings.
Mechanical ratings measure capacity in terms of life and/or strength assuming 12 hr/day continuous
running under uniform load conditions.
Catalogue ratings allow 100% overload at starting, breaking or momentarily during operations up to
12 hours per day.
Multi-cylinder Under : 3 1.00 1.25 1.75 - For Units subject to frequent starts/stops and
internal, 3 to 10 1.25 1.50 2.00 overloads, also applications where high inertia
combustion Over 10 to 24 1.50 1.75 2.25
engine loads are involved e.g. crane travel drives,
Single cylinder Under : 3 1.25 1.50 2.00
slewing motion etc. consult OMEX.
internal 3 to 10 1.50 1.75 2.25
combustion Over 10 to 24 1.75 2.00 2.50
engine
Thermal ratings measure a unit’s ability to dissipate heat, if they are not exceeded, the lubricant may
overheat and break down resulting in failure of gear unit.
Thermal ratings are affected by ambient temperature and not by mechanical considerations such as
increased running time and shock loads.
Catalogue ratings are given on 20°C ambient temperature allowing for a lubricant temperature rise
to 100°C during operation as the unit transmit power and generate heat.
Thermal service factor FT (Table No. 3) is used to modify the actual load according to prevailing
ambient temperature.
TABLE NO. 3
THERMAL SERVICE FACTOR (F T)
Ambient Temp °C 10 20 30 40 50 60
If the ambient temperature is other than 20°C, divide the catalogue thermal rating by the factor from
Table No. 3
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EXAMPLE - 1
Worm reduction gear having input (worm) above the wheel required for belt conveyor where non-uniform
material is fed on conveyor belt, operating for 8 hours per day. Speed required at conveyor shaft is 50
rpm. The gear unit is driven directly using coupling by 7.5 KW, 1500 rpm electric motor.
SOLUTION
Input speed 1500
STEP : 1 Ratio required = = = 30:1
Output speed 50
STEP : 2 From Table No.1
Drive m/c - Belt conveyor
Material - Non uniform fed
Type of Load - Moderate shock (M)
\ From Table No.2
Mechanical service factor (Fm) = 1.25 for 8 hr/day operation
STEP : 3 Input power = Motor Power x Fm
= 7.5 x 1.25
= 9.375 KW
\ From catalogue - Rating at Input 1500 rpm, Ratio - 30:1
Gear unit size : 6 Ratio - 30:1
Input Power = 12.2 KW
\ Gear unit type/size : 6 MPU-O, Ratio - 30:1
EXAMPLE - 2
Worm reduction gear unit underdriven type is required to drive a bucket elevator heavily loaded, oper-
ating 24 hours per day at 29 rpm, transmitting 30 KW. The gear unit is directly driven using coupling
by 1500 rpm of an electric motor. The ambient temperature is around 30°C on plant.
SOLUTION :
Input speed 1500
STEP : 1 Ratio required = = = 51.7:1
Output speed 29
Nearest standard ratio available is 50:1
STEP : 2 From Table No. 1
Driven m/c - Bucket Elevator (Heavily Loaded)
Type of Load - Moderate shock (M),
From Table No. 2
Mechanical service factor (Fm) = 1.50 for 24 running hrs/day continuous
STEP : 3 Equivalent output power (Mechanical) = 30 x 1.5 = 45 KW
9550 x 45
\ Equivalent output torque (Mechanical) = = 14818.96 Nm
29
From catalogue.
Refer rating at input speed 1500 rpm, Ratio - 50:1
\ Gear unit size 14, ratio 50:1 having output torque (Mechanical) = 16457.4 Nm
Input power (Mechanical) = 62 KW
STEP : 4 From Table No. 3 Thermal service factor (Ft) = 1.16
For an ambient temp. of 30°C
\ Equivalent output power (Thermal) = 30 KW x 1.16
= 34.8 KW
9550 x 34.8
\ Equivalent output torque (Thermal) = = 11460 Nm.
29
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STEP : 5 From catalogue, rating at input 1500 rpm Ratio - 50:1, for 14 size
Output torque (Thermal) = 10486.9 Nm, which is less than calculated equivalent
Output torque (Thermal) = 11460 Nm
\ Higher gear unit size 17 DU, Ratio - 50:1 is to be selected where at input 1500 rpm
Where, Output torque (Mechanical) = 29064 Nm and
Input power (Mechanical) = 110 KW
\ Required Input power
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Shaft Mounted Reducer
2 TO 3 MPU-U, O, V
K2 K2 S
HV
C1
C L2
EO
M2
HO
D2
B2
A2
EU
M1
K
V1 V2
D1
HU
A2
S
B2
C
L1 A A1
B B1 T2
K1 K3 T1
W2
W1
SIZE A B A1 B1 C A2 B2 C1 FS HU EU HO EO HV K K1 K2 K3 D1 L1 M1 T1 W1 D2 L2 M2 T2 W2 V1 V2
2 MPU 95 142 100 125 14 120 150 14 11 70 120.8 133.8 83 94 50.8 133 128 140 16 47 - 13 5 25 57 - 21 8 45 55
1
2 /4 MPU 105 152 105 132 14 120 150 14 11 70 127.15 142.15 85 100 57.15 142 136 150 22 50 - 18.5 6 25 60 - 21 8 45 55
3 MPU 140 180 160 192 20 200 240 16 14 102 178.20 181.20 105 125 76.20 155 175 165 25 50 MB 21 8 38 75 M12 33 10 45 70
3.5 MPU-U
M8
88.9
238
284
35
Key & Keyways as per IS 2048. Shaft limits up to 58dia.-k6 and above 58 dia.-m6
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4 TO 10.5 MPU
MPU-U
K2 K4 K3
T1
K1
BREATHER &
FILLER PLUG L2
V2
W1
IN PUT SHAFT
D2
GREASE NIPPLE KEYWAY DETAIL
L1
M2
M1
V1
P
D1
HU
DRAIN PLUG
W2
S
OUT PUT SHAFT
AU BU
KEYWAY DETAIL
A B
SIZE A AU B BU CU jS HU EU P D1 L1 V1 M1 T1 W1 K1 K2 D2 L2 V2 M2 T2 W2 K3 K4
4 MPU-U 250 180 200 160 25 18 108 209.6 325 32 65 60 M12 27 10 215 440 45 90 85 M16 39.5 14 215 115
5 MPU-U 300 220 252 200 30 18 118 245 385 35 70 65 M12 30 10 242 492 50 100 95 M16 44.5 14 235 130
6 MPU-U 354 266 302 241 32 23 127 279.4 450 38 75 70 M12 33 10 279 580 58 114 111 M20 52 16 274 155
7 MPU-U 400 306 340 265 36 23 146 323.8 524 40 82 79 M16 35 12 311 656 65 130 127 M20 58 18 287 160
8 MPU-U 440 343 340 265 40 27 146 349.2 574 45 88 85 M16 39.5 14 342 710 70 140 137 M20 62.5 20 312 175
9 MPU-U 490 390 344 282 40 27 154 382.6 635 50 95 92 M16 44.5 14 375 776 75 145 140 M20 67.5 20 325 180
10.5 MPU-U 590 432 430 330 50 33 172 438.7 720 60 115 110 M20 53 18 450 925 80 150 147 M20 71 22 352 200
MPU-O
K2 BREATHER & K4 K3
FILLER PLUG
K1 T1
D1
W1
L2
OIL LEVEL INDICATOR V2
V1
M1
M2
L1
P
GREASE NIPPLE
D2
HO
T2
EO
DRAIN PLUG
CO
S
W2
BO
AO
A B
SIZE A AO B BO CO jS HO EO P D1 L1 V1 M1 T1 W1 K1 K2 D2 L2 V2 M2 T2 W2 K3 k4
4 MPU-O 250 180 240 200 25 18 241.6 140 350 32 65 60 M12 27 10 215 440 45 90 85 M16 39.5 14 215 115
5 MPU-O 300 220 270 230 25 18 292 165 410 35 70 65 M12 30 10 242 492 50 100 95 M16 44.5 14 235 130
6 MPU-O 354 266 310 250 30 23 352.4 200 479.4 38 75 70 M12 33 10 279 580 58 114 111 M20 52 16 274 155
7 MPU-O 400 306 340 266 44 23 421.8 244 568 40 82 79 M16 35 12 311 656 65 130 127 M20 58 18 287 160
8 MPU-O 440 343 340 266 44 27 472.2 269 618 45 68 85 M16 39.5 14 342 656 70 140 137 M20 62.5 20 312 175
9 MPU-O 490 390 414 340 44 27 524.6 296 679 50 95 92 M16 44.5 14 375 776 75 145 140 M20 67.5 20 325 180
10.5 MPU-O 590 432 484 400 50 33 597.7 331 770 60 115 110 M20 53 18 450 925 80 150 147 M20 71 22 352 200
Key & Keyways as per IS 2048. Shaft limits up to 58dia.-k6 and above 58 dia.-m6
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Shaft Mounted Reducer
MPU-V
Size A AV CV fS HV H K P D1 L1 V1 M1 T1 W1 K1 K2 D2 L2 V2 M2 T2 W2 K3 E F M3
4 MPU-V 280 235 20 18 140 108 101.6 325 32 65 60 M12 27 10 215 440 45 90 85 M16 39.5 14 215 200 100 M16
5 MPU-V 320 260 22 18 185 118 127 385 35 70 65 M12 30 10 242 492 50 100 95 M16 44.5 14 235 240 130 M16
6 MPU-V 340 270 25 23 180 127 152.4 450 38 75 70 M12 33 10 279 580 58 114 111 M20 52 16 274 280 150 M20
7 MPU-V 400 320 40 27 200 146 177.8 524 40 82 79 M16 35 12 311 656 65 130 127 M20 58 18 287 320 150 M20
8 MPU-V 440 360 40 27 220 146 203.2 574 45 88 85 M16 39.5 14 342 710 70 140 137 M20 62.5 18 312 340 180 M24
9 MPU-V 490 410 40 27 240 154 228.6 635 50 95 92 M16 44.5 14 375 776 75 145 140 M20 67.5 20 325 386 180 M24
10.5 MPU-V 560 480 40 33 260 172 266.7 720 60 115 110 M20 53 18 450 925 80 150 147 M20 71 22 352 440 220 M30
SIZE K H U K1 K2 G J N D1 L1 V1 M1 T1 W1 D2 T2 W2 D3 D4 P A A1 B B1 C S E F M2 O Q M3 R T
21/4 MPU-SM 57.15 70 85 142 295 75 58 4 22 50 45 - 18.5 8 30 33.3 8 50 105 135 105 105 152 132 14 11 105 f
105 f11 8 124 M8 - -
3 MPU-SM 76.2 102 105 155 330 100 80 5 25 50 45 M8 21 8 50 53.8 14 80 138 177 140 160 180 192 20 14 140 f
160 f14 8 158 M8 - -
4 MPU-SM 101.6 108 115 215 440 115 95 6 32 65 60 M12 27 10 65 69.4 18 95 146 222 180 160 250 200 25 18 200 100 M16 8 200 M8 165 20
5 MPU-SM 127 118 140 242 492 145 115 15 35 70 65 M12 30 10 70 75.1 20 105 195 272 220 200 300 252 30 18 240 130 M16 8 250 M10 210 20
6 MPU-SM 152.4 127 170 279 580 165 132 20 38 75 70 M12 33 10 75 80.1 20 105 205 330 266 241 354 302 32 23 280 150 M20 8 305 M10 250 20
7 MPU-SM 177.8 146 200 311 656 160 132 8 40 82 79 M16 35 12 80 85.6 22 120 222 390 306 266 400 340 36 23 320 150 M20 12 355 M10 280 20
8 MPU-SM 203.2 146 225 342 710 180 148 8 45 88 85 M16 39.5 14 90 95.6 25 130 263 445 343 266 440 340 40 27 340 160 M24 12 405 M12 318 20
9 MPU-SM 228.6 154 252.4 375 776 190 157 8 50 95 92 M16 44.5 14 95 100.6 25 140 266 492 390 282 490 344 40 27 386 180 M24 12 460 M12 330 20
10.5 MPU-SM 266.7 172 281.3 450 925 205 180 8 60 115 110 M20 53 18 100 106.6 28 152 292 540 432 330 590 430 50 33 440 220 M30 12 510 M12 380 20
Key & Keyways as per IS 2048. Shaft limits up to 58dia.-k6 and above 58 dia.-m6
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Shaft Mounted Reducer
E1 E2
KØ HOLES
Y2
Y1
INPUT SHAFT
OUTPUT SHAFT
Sizes 1000 to 1700
SIZE A B C D E1 E2 E3 E4 F G H J K
31.750 44.450
400 101.6 108.0 229 216 67 89 54 83 108.0 101.6 20.6
31.735 44.435
38.100 50.800
500 127.0 114,3 260 248 73 102 73 95 123.8 111.1 20.6
38.085 50.782
38.100 57.150
600 152.4 127.0 279 273 76 114 73 114 133.4 120.7 23.8
38.085 57.135
44.450 63.500
700 177.8 146.1 318 298 86 127 83 114 152.4 133.4 23.8
44.435 63.482
44.450 69.850
800 203.2 146.1 343 311 89 140 83 127 171.5 133.4 27.0
44.435 69.832
57.150 82.550
1000 254.0 171.5 425 375 121 152 89 143 215.9 165.1 31.8
57.135 82.527
63.500 95.250
1200 304.8 190.5 495 413 124 171 89 162 260.4 184.2 34.9
63.482 95.227
76.200 114.300
1400 355.6 215.9 572 483 149 191 146 210 298.5 215.9 41.3
76.182 114.277
82.550 139.700
1700 431.8 254.0 699 546 181 203 152 222 381.0 254.0 41.3
82.527 139.675
Key & Keyways as per IS 2048. Shaft limits up to 58dia.-k6 and above 58 dia.-m6
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SIZE L N P Q R S T V V1 W Y1 Y2 Z1 Z2
7.976 11.176 34.47 47.73
400 44 121 159 140 127 137 222 64 - 76
7.925 11.125 34.24 47.50
9.576 12.751 40.72 53.98
500 54 133 184 164 137 159 254 70 - 83
9.525 12.700 40.49 53.75
9.576 15.926 40.72 61.75
600 64 140 200 179 149 184 270 76 - 89
9.525 15.875 40.49 61.52
11.176 15.926 47.73 68.10
700 70 151 229 208 162 210 305 89 - 98
11.125 15.875 47.50 67.87
11.176 19.101 47.73 75.03
800 76 159 251 230 171 235 327 102 - 102
11.125 19.050 47.50 74.80
15.926 22.276 61.75 89.13
1000 51 194 311 298 200 292 378 127 64 200
15.875 22.225 61.52 88.87
15.926 25.476 68.10 103.20
1200 57 216 368 356 222 343 441 152 76 222
15.875 25.400 67.87 102.95
19.101 31.826 81.38 123.47
1400 64 254 425 413 260 394 521 178 89 260
19.050 31.750 81.15 123.22
22.276 38.202 89.13 150.04
1700 76 305 514 502 298 489 629 191 127 298
22.225 38.100 88.90 149.73
Size 400 500 600 700 800 1000 1200 1400 1700
Net weight (kg) 68 95 125 172 218 350 540 864 1340
Gross weight (kg) 79 109 140 191 244 395 635 928 1440
Volume packed (cu. m.) .08 .12 .15 .21 .27 .48 .76 1.1 1.7
Oil required at 1st filling (lit) 3.0 4.3 6.3 9.1 11.4 15.9 22.7 36.4 45
As improvements in design are continually being made, this specification is not regarded as binding in detail,
and dimensions are subject to alteration without notice.
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AVERAGE WEIGHT IN KILOGRAMS
GEAR TYPE NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR. NET GR.
MPU-U 7 8.5 8 10.5 12 23 14 25 32 60 40 65 65 95 95 125 152 190 180 230 220 270 319 385 460 585
MPU-O 7 8.5 8 10.5 12 23 14 25 32 60 40 65 72 102 105 135 165 204 195 265 237 305 336 400 480 600
MPU-V 7.3 9 8.5 11.5 14 24 15 25 37 67 43 68 73 103 105 135 166 205 200 270 250 315 348 430 481 610
MPU-SM - - - - 15 28 16 28 35 65 41 66 64 80 110 140 157 170 200 270 252 316 330 415 465 590
APPROXIMATE OIL CAPACITY FOR MPU-SM GEAR UNIT FOR DIFFERENT MOUNTING POSITIONS IN LITRES
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RECOMMENDED LUBRICANTS
I MINERAL OIL :
Brand Grade
International Brands
British Petroleum CS 320 or GR-XP320
Indian Brands
Brand Grade
Castrol EPL 2
Indian Oil SERVOGEM EP 2
Brand Grade
Castrol Tribol 800-220
Fuchs Renolin PG 220
Special Note : Synthetic Lubricants must not be mixed with any other type of oil. The gear unit must be flushed
while changing to or from this lubricant.
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MPU-V/LX MPU-V/RX
MPU-U MPU-U/L MPU-U/R MPU-V
MPU-V/LY MPU-V/RY
MPU-O/L MPU-O/R MPU-V
MPU-O
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The sprag holdback is incorporated on the fan end side of the high speed shaft. Visually and dimensionally
the OMEX unit is unchanged. The hold back can be provided for either direction of rotation and the same
should be specified when ordering.
2. Base Frame
Fabricated steel base frames are also supplied when requires.
3. Steel Gearcases
OMEX gear unit can be supplied with cast or fabricated steel cases for heavy duty application when
loadings on the housings are in excess of the capacities of standard cast iron cases.
4. Wormwheel construction
Standard worm wheel comprise phosphourous bronze rims continuous welded to cast iron centres, where
the duties demand rims are welded to steel centres.
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TUBE/ PIPE MILL GEARBOXES
FEATURES
• SINGLE WORM SHAFT WITH TWIN OUTPUT SHAFT
• AVAILABLE IN VARIOUS SIZE FROM 3" TO 14"
• CAPACITY FROM 3KW TO 150KW
• TRANSMITTING CAPACITY IN RATIO RANGING FROM 5:1 TO 70:1
• HEAVY BEARING SIZE ON INPUT AND OUTPUT SHAFT
• EXTRA WIDTH WORM WHEEL TO CARRY SHOCK LOAD
Dharam Power Transmission Equipments Pvt. Ltd.
Add : Plot No. 1492, 1481, Industrial Estates, HSIDC, Rai, Sonepat (HR)
Tel.: 0130 - 6453492, 6531492 Fax.: 2367897
e-mail : [email protected]
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