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AG700 295 Eng

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0% found this document useful (0 votes)
15 views22 pages

AG700 295 Eng

Uploaded by

utp0157586
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

OPERATOR’S MANUAL

7 in. multi-purpose grinder


DOUBLE INSULATED
AG700

This product has been engineered and manufactured to our high standard for dependability, ease of operation, and operator
safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.

SAVE THIS MANUAL FOR FUTURE REFERENCE


TABLE OF CONTENTS
 Introduction...................................................................................................................................................................... 2
 Warranty........................................................................................................................................................................... 2
 General Safety Rules..................................................................................................................................................... 3-4
 Specific Safety Rules..................................................................................................................................................... 4-6
 Symbols......................................................................................................................................................................... 7-8
 Electrical........................................................................................................................................................................... 9
 Features..................................................................................................................................................................... 10-11
 Assembly................................................................................................................................................................... 11-12
 Operation................................................................................................................................................................... 12-18
 Maintenance.............................................................................................................................................................. 19-21
 Parts Ordering / Service.................................................................................................................................... Back Page

INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.

warranty
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or
requested warranty service, you must present proof of purchase and return all original equipment packaged with the original
product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from
the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are war-
ranted for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One
World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to
www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time,
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Tech-
nologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other
than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.


GENERAL SAFETY RULES
with your finger on the switch or plugging in power tools
WARNING! that have the switch on invites accidents.
 Remove any adjusting key or wrench before turning
Read all instructions. Failure to follow all instructions the power tool on. A wrench or a key left attached to
listed below may result in electric shock, fire and/or a rotating part of the power tool may result in personal
serious injury. The term “power tool” in all of the warn- injury.
ings listed below refers to your mains-operated (corded)  Do not overreach. Keep proper footing and balance
power tool or battery-operated (cordless) power tool. at all times. This enables better control of the power tool
in unexpected situations.
Save These Instructions  Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing and gloves away from moving
Work Area SAFETY parts. Loose clothes, jewelry or long hair can be caught
 Keep work area clean and well lit. Cluttered or dark in moving parts.
areas invite accidents.  If devices are provided for the connection of dust
 Do not operate power tools in explosive atmo- extraction and collection facilities, ensure these are
spheres, such as in the presence of flammable connected and properly used. Use of these devices can
liquids, gases or dust. Power tools create sparks which reduce dust-related hazards.
may ignite the dust or fumes.  Do not wear loose clothing or jewelry. Contain long
 Keep children and bystanders away while operating a hair. Loose clothes, jewelry, or long hair can be drawn
power tool. Distractions can cause you to lose control. into air vents.
 Do not use on a ladder or unstable support. Stable
ELECTRICAL SAFETY footing on a solid surface enables better control of the
 Power tool plugs must match the outlet. Never modify power tool in unexpected situations.
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and POWER TOOL USE AND CARE
matching outlets will reduce risk of electric shock.  Do not force the power tool. Use the correct power tool
 Avoid body contact with earthed or grounded surfaces for your application. The correct power tool will do the job
such as pipes, radiators, ranges and refrigerators. better and safer at the rate for which it was designed.
There is an increased risk of electric shock if your body  Do not use the power tool if the switch does not turn
is earthed or grounded. it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
 Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec-  Disconnect the plug from the power source and/or
tric shock. the battery pack from the power tool before making
any adjustments, changing accessories, or storing
 Do not abuse the cord. Never use the cord for carrying, power tools. Such preventive safety measures reduce
pulling or unplugging the power tool. Keep cord away the risk of starting the power tool accidentally.
from heat, oil, sharp edges or moving parts. Damaged  Store idle power tools out of the reach of children and
or entangled cords increase the risk of electric shock. do not allow persons unfamiliar with the power tool
 When operating a power tool outdoors, use an exten- or these instructions to operate the power tool. Power
sion cord suitable for outdoor use. Use of a cord suit- tools are dangerous in the hands of untrained users.
able for outdoor use reduces the risk of electric shock.  Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
PERSONAL SAFETY condition that may affect the power tool’s operation.
 Stay alert, watch what you are doing and use If damaged, have the power tool repaired before use.
common sense when operating a power tool. Do Many accidents are caused by poorly maintained power
not use a power tool while you are tired or under the tools.
influence of drugs, alcohol or medication. A moment  Keep cutting tools sharp and clean. Properly main-
of inattention while operating power tools may result in tained cutting tools with sharp cutting edges are less
serious personal injury. likely to bind and are easier to control.
 Use safety equipment. Always wear eye protection.  Use the power tool, accessories and tool bits etc., in
Safety equipment such as dust mask, non-skid safety accordance with these instructions and in the manner
shoes, hard hat, or hearing protection used for appropri- intended for the particular type of power tool, taking
ate conditions will reduce personal injuries. into account the working conditions and the work to
 Avoid accidental starting. Ensure the switch is in the be performed. Use of the power tool for operations dif-
off-position before plugging in. Carrying power tools ferent from those intended could result in a hazardous
situation.


GENERAL SAFETY RULES
SERVICE  When servicing a power tool, use only identical replace-
 Have your power tool serviced by a qualified repair ment parts. Follow instructions in the Maintenance sec-
person using only identical replacement parts. This will tion of this manual. Use of unauthorized parts or failure to
ensure that the safety of the power tool is maintained. follow Maintenance instructions may create a risk of
shock or injury.
WARNING!
To reduce the risk of injury, user must read instruction
manual.

SPECIFIC SAFETY RULES


SAFETY WARNINGS COMMON FOR GRINDING, minute. Damaged accessories will normally break apart
SANDING AND POLISHING OPERATIONS during this test time.
 This power tool is intended to function as a grinder,  Wear personal protective equipment. Depending on
sander, or polisher. Read all safety warnings, instruc- application, use face shield, safety goggles or safety
tions, illustrations and specifications provided with glasses. As appropriate, wear dust mask, hearing
this power tool. Failure to follow all instructions listed protectors, gloves and workshop apron capable of
below may result in electric shock, fire and/or serious stopping small abrasive or workpiece fragments. The
injury. eye protection must be capable of stopping flying debris
generated by various operations. The dust mask or res-
 Operations such as wire brushing or cutting-off are pirator must be capable of filtrating particles generated
not recommended to be performed with this power by your operation. Prolonged exposure to high intensity
tool. Operations for which the power tool was not de- noise may cause hearing loss.
signed may create a hazard and cause personal injury.
 Keep bystanders a safe distance away from work area.
 Do not use accessories which are not specifically Anyone entering the work area must wear personal
designed and recommended by the tool manufacturer. protective equipment. Fragments of workpiece or of a
Just because the accessory can be attached to your broken accessory may fly away and cause injury beyond
power tool, it does not assure safe operation. immediate area of operation.
 The rated speed of the accessory must be at least  Hold power tool by insulated gripping surfaces only,
equal to the maximum speed marked on the power when performing an operation where the cutting ac-
tool. Accessories running faster than their RATED SPEED cessory may contact hidden wiring or its own cord.
can break and fly apart. Cutting accessory contacting a “live” wire may make
 The outside diameter and the thickness of your acces- exposed metal parts of the power tool “live” and shock
sory must be within the capacity rating of your power the operator.
tool. Incorrectly sized accessories cannot be adequately  Position the cord clear of the spinning accessory. If
guarded or controlled. you lose control, the cord may be cut or snagged and your
 The arbor size of wheels, flanges, backing pads or hand or arm may be pulled into the spinning accessory.
any other accessory must properly fit the spindle of  Never lay the power tool down until the accessory
the power tool. Accessories with arbor holes that do not has come to a complete stop. The spinning accessory
match the mounting hardware of the power tool will run may grab the surface and pull the power tool out of your
out of balance, vibrate excessively and may cause loss control.
of control.  Do not run the power tool while carrying it at your
 Do not use a damaged accessory. Before each use in- side. Accidental contact with the spinning accessory
spect the accessory such as abrasive wheels for chips could snag your clothing, pulling the accessory into your
and cracks, backing pad for cracks, tear or excess body.
wear, wire brush for loose or cracked wires. If power  Regularly clean the power tool’s air vents. The motor’s
tool or accessory is dropped, inspect for damage or fan will draw the dust inside the housing and excessive
install an undamaged accessory. After inspecting and accumulation of powdered metal may cause electrical
installing an accessory, position yourself and bystand- hazards.
ers away from the plane of the rotating accessory and
 Do not operate the power tool near flammable materi-
run the power tool at maximum no-load speed for one
als. Sparks could ignite these materials.

SPECIFIC SAFETY RULES
 Do not use accessories that require liquid coolants.  Wheels must be used only for recommended appli-
Using water or other liquid coolants may result in elec- cations. For example: do not grind with the side of
trocution or shock. an abrasive cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to
Kickback and Related Warnings
these wheels may cause them to shatter.
Kickback is a sudden reaction to a pinched or snagged
 Always use undamaged wheel flanges that are of cor-
rotating wheel, backing pad, brush or any other accessory.
rect size and shape for your selected wheel. Proper
Pinching or snagging causes rapid stalling of the rotating
wheel flanges support the wheel thus reducing the pos-
accessory which in turn causes the uncontrolled power tool
sibility of wheel breakage. Flanges for cut-off wheels may
to be forced in the direction opposite of the accessory’s
be different from grinding wheel flanges.
rotation at the point of the binding.
 Do not use worn down wheels from larger power tools.
For example, if an abrasive wheel is snagged or pinched by
Wheel intended for larger power tool is not suitable for
the workpiece, the edge of the wheel that is entering into the
the higher speed of a smaller tool and may burst.
pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either jump  Always use proper guard with grinding wheel. A
toward or away from the operator, depending on direction guard protects operator from broken wheel fragments.
of the wheel’s movement at the point of pinching. Abrasive  Accessories must be rated for at least the speed
wheels may also break under these conditions. recommended on the tool warning label. Wheels and
Kickback is the result of power tool misuse and/or incorrect other accessories running over rated speed can fly apart
operating procedures or conditions and can be avoided by and cause injury.
taking proper precautions as given below.
SAFETY WARNINGS SPECIFIC FOR sanding
 Maintain a firm grip on the power tool and position
OPERATIONS
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for  Do not use excessively oversized sanding disc
maximum control over kickback or torque reac- paper. Follow manufacturers recommendations,
tion during start-up. The operator can control torque when selecting sanding paper. Larger sanding paper
reactions or kickback forces, if proper precautions are extending beyond the sanding pad presents a laceration
taken. hazard and may cause snagging, tearing of the disc or
kickback.
 Never place your hand near the rotating accessory.
Accessory may kickback over your hand. SAFETY WARNINGS SPECIFIC FOR
 Do not position your body in the area where power Polishing OPERATIONS
tool will move if kickback occurs. Kickback will propel  Do not allow any loose portion of the polishing
the tool in direction opposite to the wheel’s movement bonnet or its attachment strings to spin freely. Tuck
at the point of snagging. away or trim any loose attachment strings. Loose and
 Use special care when working corners, sharp edges spinning attachment strings can entangle your fingers
etc. Avoid bouncing and snagging the accessory. or snag on the workpiece.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or ADDITIONAL SAFETY RULES
kickback.  Hold power tools by insulated gripping surfaces when
 Do not attach a saw chain woodcarving blade or performing an operation where the cutting tool may
toothed saw blade. Such blades create frequent kick- contact hidden wiring or its own cord. Contact with a
back and loss of control. “live” wire will make exposed metal parts of the tool “live”
and shock the operator.
SAFETY WARNINGS SPECIFIC FOR GRINDING  Know your power tool. Read operator’s manual care-
OPERATIONS fully. Learn its applications and limitations, as well as
 Use only wheel types that are recommended for your the specific potential hazards related to this power
power tool and the specific guard designed for the tool. Following this rule will reduce the risk of electric
selected wheel. Wheels for which the power tool was shock, fire, or serious injury.
not designed cannot be adequately guarded and are  Always wear safety glasses. Everyday eyeglasses
unsafe. have only impact-resistant lenses; they are NOT safety
 The guard must be securely attached to the power glasses. Following this rule will reduce the risk of serious
tool and positioned for maximum safety, so the least personal injury.
amount of wheel is exposed towards the operator.  Protect your lungs. Wear a face or dust mask if the
The guard helps to protect operator from broken wheel operation is dusty. Following this rule will reduce the risk
fragments and accidental contact with wheel. of serious personal injury.

SPECIFIC SAFETY RULES
 Protect your hearing. Wear hearing protection during one heavy enough to carry the current your product
extended periods of operation. Following this rule will will draw. A wire gauge size (A.W.G.) of at least 14 is
reduce the risk of serious personal injury. recommended for an extension cord 50 feet or less
 Inspect power tool cords periodically and, if damaged, in length. A cord exceeding 100 feet is not recom-
have repaired at your nearest Authorized Service Cen- mended. If in doubt, use the next heavier gauge. The
ter. Constantly stay aware of cord location. Following smaller the gauge number, the heavier the cord. An
this rule will reduce the risk of electric shock or fire. undersized cord will cause a drop in line voltage resulting
in loss of power and overheating.
 Check damaged parts. Before further use of the power
tool, a guard or other part that is damaged should be  Inspect for and remove all nails from lumber before
carefully checked to determine that it will operate using this power tool. Following this rule will reduce the
properly and perform its intended function. Check for risk of serious personal injury.
alignment of moving parts, binding of moving parts,  If the power supply cord is damaged, it must be replaced
breakage of parts, mounting, and any other conditions only by the manufacturer or by an authorized service
that may affect its operation. A guard or other part that center to avoid risk.
is damaged should be properly repaired or replaced  Save these instructions. Refer to them frequently and
by an authorized service center. Following this rule will use them to instruct others who may use this power tool.
reduce the risk of shock, fire, or serious injury. If you loan someone this power tool, loan them these
 Make sure your extension cord is in good condi- instructions also.
tion. When using an extension cord, be sure to use


SYMBOLS

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

Alternating Current Type of current

Direct Current Type or a characteristic of current

no No Load Speed Rotational speed, at no load

Class II Construction Double-insulated construction

.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute

Wet Conditions Alert Do not expose to rain or use in damp locations.

To reduce the risk of injury, user must read and understand


Read The Operator’s Manual
operator’s manual before using this product.

Always wear safety goggles or safety glasses with side shields and,
Eye Protection
as necessary, a full face shield when operating this product.

Safety Alert Precautions that involve your safety.

Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.

Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.

Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.

Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.

To reduce the risk of injury or damage, avoid contact with any hot
Hot Surface
surface.


SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

Indicates an imminently hazardous situation, which, if not avoided, will result


DANGER: in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result


WARNING: in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in


CAUTION: minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property
CAUTION: damage.

SERVICE
Servicing requires extreme care and knowledge and should WARNING:
be performed only by a qualified service technician. For To avoid serious personal injury, do not attempt to use this
service we suggest you return the product to the nearest product until you read thoroughly and understand com-
AUTHORIZED SERVICE CENTER for repair. When servic- pletely the operator’s manual. If you do not understand
ing, use only identical replacement parts. the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.

WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.

SAVE THESE INSTRUCTIONS


ELECTRICAL

DOUBLE INSULATION EXTENSION CORDS


Double insulation is a concept in safety in electric power When using a power tool at a considerable distance from
tools, which eliminates the need for the usual three- a power source, be sure to use an extension cord that has
wire grounded power cord. All exposed metal parts are the capacity to handle the current the tool will draw. An
isolated from the internal metal motor components with undersized cord will cause a drop in line voltage, resulting in
protecting insulation. Double insulated tools do not need overheating and loss of power. Use the chart to determine
to be grounded. the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
WARNING: (UL) should be used.
When working outdoors with a tool, use an extension cord
The double insulated system is ­ intended to protect that is designed for outside use. This type of cord is desig-
the user from shock resulting from a break in the tool’s nated with “W-A” or “W” on the cord’s jacket.
internal insulation. Observe all normal safety precautions
to avoid electrical shock. Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
NOTE: Servicing of a tool with double insulation requires **Ampere rating (on tool data plate)
extreme care and knowledge of the system and should be 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
performed only by a qualified service technician. For service, Cord Length Wire Size (A.W.G.)
we suggest you return the tool to your nearest authorized
service center for repair. Always use original factory replace- 25' 16 16 16 16 14 14
ment parts when servicing. 50' 16 16 16 14 14 12
ELECTRICAL CONNECTION 100' 16 16 14 12 10 —
This tool has a precision-built electric motor. It should be **Used on 12 gauge - 20 amp circuit.
connected to a power supply that is 120 volts, AC only NOTE: AWG = American Wire Gauge
(normal household current), 60 Hz. Do not operate this tool
on direct current (DC). A substantial voltage drop will cause
a loss of power and the motor will overheat. If the tool does WARNING:
not operate when plugged into an outlet, double-check the
Keep the extension cord clear of the working area.
power supply.
Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.

WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.


FEATURES
PRODUCT SPECIFICATIONS
Wheel Size.......................................................................................................................................................................... 7 in.
Arbor Size....................................................................................................................................................... 5/8 in. x 11 UNC
No Load Speed................................................................................................................................ 1,500-6,800 r/min. (RPM)
Input....................................................................................................................................... 120 V, AC only, 60 Hz, 10 Amps
Net Weight..................................................................................................................................................................... 8.2 lbs.

90˚ ROTATING
HANDLE
variable
speed dial

live tool
Spindle indicator
Lock

switch
trigger
lock-off/
LOCK-ON
BUTTON
SIDE HANDLe

WRENCH
STORAGE

spanner Guard
nut

rubber polishing
disc bonnet
WRENCH

sanding
disc

Fig. 1

10
FEATURES
KNOW YOUR multi-purpose GRINDER and must be used during all operations. In addition to main-
See Figure 1. taining safe control during use, the side handle also provides
The safe use of this product requires an understanding of the convenient ease of operation for the operator.
information on the product and in this operator’s manual as SPINDLE LOCK
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all ­ operating The spindle lock keeps the spindle from turning while install-
features and safety rules. ing and removing wheels and discs.

Switch trigger
90˚ ROTATING HANDLE
The tool has a conveniently located switch ­trigger.
The handle rotates 90˚ to the left or right for ease of use.
TOOLLESS GUARD
live tool indicator
A toolless protective guard deflects sparks and metal chips
The live tool indicator is located on the handle of the grinder
during grinder use.
and indicates that the tool is connected to a power sup-
ply. variable speed dial
lock-off/LOCK-ON BUTTON The variable speed dial enables the tool to operate faster or
slower, depending on the selected speed.
The lock-off/lock-on button serves both to unlock the switch
trigger and to allow the switch trigger to be locked on. WRENCH STORAGE
Side handle The wrench can be easily stored in the side handle when
not in use.
The side handle can be installed on the top, left, or right side
of the tool, depending on operator preference, for ­stabilization

ASSEMBLY
UNPACKING
This product requires assembly. WARNING:
n Carefully remove the product and any accessories from If any parts are damaged or missing do not operate
the box. Make sure that all items listed in the packing list this product until the parts are replaced. Failure to heed
are included. this warning could result in serious personal injury.
n Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
WARNING:
n Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the product. Do not attempt to modify this product or create acces-
n If any parts are damaged or missing, please call sories not recommended for use with this product. Any
1-800-525-2579 for assistance. such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
PACKING LIST personal injury.
Multi-Purpose Grinder
Side Handle
WARNING:
Wrench
Do not connect to power supply until assembly is
Rubber Disc
complete. Failure to comply could result in accidental
Sanding Disc starting and possible serious personal injury.
Spanner Nut
Polishing Bonnet
Tool Bag
Operator’s Manual

11
ASSEMBLY

WARNING:
The side handle must always be used to help prevent
loss of control and possible serious injury.

side
installing THE Side handle Handle
See Figure 2.
 Unplug the tool.
 Insert the side handle into the desired operating
position.
 Securely tighten by turning the side handle clockwise.
NOTE: The handle can be installed on the top, left, or right
side of the tool, depending on operator preference.

TO
TIGHTEN
Fig. 2

OPERATION
APPLICATIONS
WARNING: You may use this product for the purposes listed below:
Do not allow familiarity with this product to make you  Grinding metals
careless. Remember that a careless fraction of a second
 Sanding wood or metal surfaces
is sufficient to inflict serious injury.
 Polishing and buffing

WARNING: SWITCH TRIGGER


See Figure 3.
Always wear safety goggles or safety glasses with side To turn the tool ON, depress the lock-off/lock-on button,
shields when operating power tools. Failure to do so then depress the switch trigger. To turn it OFF, release the
could result in objects being thrown into your eyes switch trigger.
resulting in possible serious injury.

WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.

12
OPERATION
lock-off/LOCK-ON BUTTON
See Figure 3.
The lock-off/lock-on button prevents accidental starting of the
grinder, and also allows the grinder to be locked-on, which
is convenient for continuous grinding/sanding/polishing for
extended periods of time.
To lock-on:
 Push in and hold the lock-off/lock-on button, located on
the side of the handle. lock-off/
LOCK-ON SWITCH
 Depress the switch trigger. BUTTON TRIGGER
 Push in further on the lock-off/lock-on button.
Fig. 3
 Release the switch trigger.
 Release the lock-on button and the tool will continue
running.
 To release the lock, depress and release the switch
trigger.
If the lock-on feature is engaged during use and the
tool becomes disconnected from the power supply,
disengage the lock-on feature immediately.

CAUTION:
Never cover air vents. They must always be open for PUSH
proper motor cooling. HANDLE LOCK BUTTON
to rotate handle
Fig. 4
90˚ ROTATING HANDLE
See Figure 4.
variable
The handle on the tool can rotate 90˚ to the left or right for speed dial
ease of operation. 3

To adjust the handle:


 Unplug the tool.
 Press and hold handle lock button.
 Rotate the handle to the desired position and release the
handle lock button.

WARNING:
Make sure the handle lock button on the handle clicks
and locks into place when changing handle positions. Fig. 5
Failure to heed this warning could result in serious per-
sonal injury.
Application Speed Setting
VARIABLE SPEED DIAL Polishing 1-2
See Figure 5. Sanding 3-5
The variable speed dial allows you to optimize the speed of Grinding 6
the tool based on the desired application. Refer to the chart
at right for proper speed selection.

13
OPERATION

WARNING:
A
Before performing any adjustment, make sure the tool is
unplugged from the power supply and the switch is in the
OFF position. Failure to heed this warning could result in
serious personal injury.

GUARD ADJUSTMENT
See Figure 6 - 8.
Never use the tool for grinding without the guard in place Correct
and properly adjusted. location of guard is
BETWEEN POINTS
 Unplug the tool. A AND B Fig. 6
 Using the wrench provided, remove clamp nut, grinding
wheel, and disc flange, if ­necessary.
 Unlock the guard clamp lever. B
 Rotate the guard to its correct position as shown in figures
6 and 7.
 Lock the guard clamp lever.
 Reassemble disc flange, grinding wheel, and clamp nut
(if removed) and tighten securely.

WARNING:
Never place the guard so that it is on front of the grinder Fig. 7
as shown in figure 8. This could result in serious injury
because sparks and loose particles thrown from the
Incorrect
grinding wheel would be directed toward the operator. location of guard
Always place the guard in the correct location as shown
in figures 6 and 7.

DANGER:
Never use your grinder with the guard removed. It has
been designed for use only with the guard installed.
Attempting to use grinder with guard removed will result
in loose particles being thrown against the operator
resulting in serious personal injury.
Fig. 8
GRINDing
See Figure 9.  Hold the grinder in front and away from you with
Always carefully select and use grinding wheels that are both hands, keeping the grinding wheel clear of the
recommended for the material to be ground. Make sure workpiece.
that the minimum operating speed of any accessory wheel  Turn on the grinder and let the motor and grinding wheel
selected is 6,800 r/min. or more. The grinding wheel provided build up to full speed.
with the grinder is suitable for grinding welds, preparing  Lower the grinder gradually until the grinding wheel con-
surfaces to be welded, grinding structural steel, and grind- tacts the workpiece.
ing stainless steel.  Keep the grinder tilted at an angle from 5 to 15
To operate the grinder: ­degrees.
 Secure all work in a vise or clamp to a workbench.

14
OPERATION

WARNING:
To prevent loss of control and possible serious personal
injury, always operate the grinder with both hands, keep-
ing one hand on the side handle.

 Move the grinder continuously at a steady, consistent


pace.

CAUTION: 5° to 15°
If the grinder is held in one spot too long, it will gouge and Fig. 9
cut grooves in the workpiece. If the grinder is held at too
sharp an angle, it will also gouge the workpiece because
of concentration of pressure on a small area.
remove
wrench
 Use just enough pressure to keep the grinder from chat-
tering or bouncing.
NOTE: Heavy pressure will decrease the grinder’s speed and
put a strain on the motor. Normally the weight of the tool
alone is adequate for most grinding jobs. Use light pressure
when grinding jagged edges or loose bolts where there is the spanner nut
potential for the grinder to snag on the metal edge.
 Lift the grinder away from the workpiece before turning
off. rubber disc

installing rubber disc


See Figure 10.
The grinding wheel and guard must be removed and the rub-
ber disc installed to use the tool for sanding or polishing.
To install the rubber disc:
 Unplug the tool. flat(s)
 Depress and hold spindle lock button and rotate clamp
nut with provided wrench until spindle locks.
NOTE: To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop before
engaging spindle lock.
 Loosen and remove clamp nut from spindle. Spindle
 Remove grinding wheel, disc flange, and guard. Lock Button Fig. 10
 Install rubber disc. Make sure flats on the bottom of disc
flange are engaged with flats on spindle.
 Install spanner nut on spindle with the flange side of the
nut facing the rubber disc. Finger tighten.
 Depress and hold the spindle lock button and rotate the
wheel clockwise until the spindle locks in position.
 Securely tighten the spanner nut with the wrench provided.
Do not overtighten.
 To reinstall the grinding wheel after sanding or polishing,
see Replacing Grinding Wheel and Replacing Guard
in the Maintenance section of this manual.

15
OPERATION
installing sanding disc
See Figure 11. to
Before installing the sanding disc, the rubber disc must be tighten wrench
installed on the tool. If the grinding wheel and guard are on
the tool, they must be removed first. Follow the steps in
Installing Rubber Disc before proceeding. to
 Unplug the tool. loosen
 Depress and hold spindle lock button and rotate spanner spanner nut
nut with provided wrench until spindle locks.
NOTE: To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop before SANDING DISc
engaging spindle lock.
 Loosen and remove spanner nut from spindle. rubber disc
 Center and place the sanding disc over the rubber
disc.
 Install spanner nut on spindle. Finger tighten.
 Depress and hold the spindle lock button and rotate the
wheel clockwise until the spindle locks in position.
 Securely tighten the spanner nut with the wrench provided. Spindle
Do not overtighten.

WARNING:
To prevent loss of control and possible serious personal
injury, always operate the tool with both hands, keeping
one hand on the side handle.
Spindle
Lock Button Fig. 11
SANDING
See Figure 12.
Clamp or otherwise secure the work to prevent it from mov-
ing under the tool. Secure small workpieces in a vise or use
clamps to secure them to a workbench.

WARNING:
Unsecured work could be thrown towards the operator
causing injury.

Hold the tool in front and away from you, keeping it clear of
the workpiece. Start the tool by depressing the switch trigger
and letting the motor build to its maximum speed. Gradually
lower sander to the workpiece at a slight (5° to 8°) angle.
Do not attempt to hold the sanding disc flat on the workpiece.
Always keep the tool in motion moving over the work, allowing
it to operate freely without unnecessary pressure. The weight
of the unit supplies adequate pressure, so let the sanding
disc and sander do the work. Applying additional pressure
only slows the motor, rapidly wears sanding discs, damages
rubber disc, and greatly reduces sander speed.
Excessive pressure will overload the motor, causing pos-
sible damage from motor overheating, which can result in
inferior work. Any finish or resin on wood may soften from
the frictional heat.
Fig. 12
16
OPERATION
Do not sand too long in one spot. This will cause uneven
sanding and gouging of the work.
Upon completion of a sanding operation, lift tool away from
work surface before turning off.

WARNING:
Sanding disc must come to a complete stop before rubber disc
setting tool down on workbench. Failure to do so can
cause the tool to be thrown from workbench because of
sanding disc rotation. This could result in damage to the
tool or possible serious injury to the operator.

SANDING DISC SELECTION


Selecting the correct size grit and type sanding disc is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet are too soft for economical use in
power sanding. POLISHING
BONNET Fig. 13
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations.
The condition of the surface to be sanded will determine  Securely retighten spanner nut with the wrench provided,
which grit will do the job. If the surface is rough, start with if necessary.
a coarse grit and sand until the surface is uniform.  Slip polishing bonnet over rubber disc.
Medium grit may then be used to remove scratches left by the  Pull string ends tight and tie in a bow to secure bonnet.
coarser grit and finer grit used for finishing the surface.  Tuck string ends and bow underneath bonnet.
Always use the proper grit sanding disc, and not extra pres-
sure when sanding. Continue sanding with each grit until
surface is uniform.
WARNING:
Failure to tuck string ends and bow underneath bonnet
INSTALLING/REMOVING POLISHING could result in string ends coming loose and hitting or
BONNET grabbing foreign objects.
See Figure 13.
Before installing the polishing bonnet, the rubber disc must  To remove, untie string and pull polishing bonnet edges
be installed on the tool. If the grinding wheel and guard are over and off rubber disc.
on the tool, they must be removed first. Follow the steps in  To reinstall the grinding wheel after sanding or polishing,
Installing Rubber Disc before proceeding. see Replacing Grinding Wheel and Replacing Guard
 Unplug the tool. in the Maintenance section of this manual.
 Remove sanding disc, if necessary.

17
OPERATION
POLISHING
See Figure 14.

WARNING:
Keep a firm grip on the tool with both hands at all times.
Failure to do so could result in loss of control leading to
possible serious injury.

When polishing, hold the tool firmly, allowing it to operate


freely without unnecessary pressure. The weight of the tool
alone will provide adequate pressure for polishing at top
efficiency. For best results, always operate at low speed
when polishing.
Bonnets must be kept clean and free from grit, dirt, and
other abrasive particles. When bonnets become dirty and
clogged with polishing film, wash in lukewarm water with
a mild detergent. Allow bonnets to dry thoroughly before
reuse. Polish with a long sweeping motion, back and forth,
advancing along the surface to be polished. Do not hold the
tool in one spot or use a circular or spiral pattern. This will
cause swirls in the finish.
Spread a light coat of polish or wax over a small area. Polish Fig. 14
with the tool according to the manufacturer’s instructions
printed on the label of the polish or wax container. Surfaces that have an old film of wax or polish, or that have
NOTE: Some polishes should be buffed while damp while not been polished or waxed for an extended period of time,
others must be allowed to dry; therefore, always check the may require a second application. This is especially true
manufacturer’s label. on oxidized surfaces. Heavily oxidized surfaces should be
Tilt the tool so that the polishing bonnet is at a slight angle cleaned with a commercial paste or liquid cleaner before
to the work surface. Always start polishing at the top or polishing or waxing.
highest point and work down. This will prevent light dust or
polish film from being thrown upon completed section. It WARNING:
also eliminates pulling the tool’s power cord over sections
already polished. Check polishing bonnets before each use. Make sure
they are clean and free from any loose particles or foreign
objects that may be embedded in the bonnet. Failure to
do so could cause these particles or objects to be thrown
from the tool resulting in possible serious injury.

18
MAINTENANCE
replacing GRINDING WHEEL
WARNING: See Figure 15.
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause WARNING:
product damage.
Thoroughly inspect a new grinding wheel before you
install it on the grinder.
WARNING: • Tap lightly around the wheel using a wooden
­hammer.
Always wear safety goggles or safety glasses with side
• Listen carefully to the resulting sounds. Places with
shields during power tool operation or when blowing
fissures or cracks will result in a different sound.
dust. If operation is dusty, also wear a dust mask.
Do not use a wheel containing fissures or cracks.
When you install a new grinding wheel, carry out a no
GENERAL MAINTENANCE
load revolution test of approximately one minute with
Avoid using solvents when cleaning plastic parts. Most the grinding wheel facing a safe direction, i.e., away from
plastics are susceptible to damage from various types of people or objects.
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.  Unplug the tool.
 Depress the spindle lock button and rotate the clamp nut
WARNING: until the spindle locks.
Do not at any time let brake fluids, gasoline, petroleum- Note: To prevent damage to the spindle or spindle lock,
based products, penetrating oils, etc., come in contact always allow motor to come to a complete stop before
with plastic parts. Chemicals can damage, weaken or engaging spindle lock.
destroy plastic which may result in serious personal  Loosen and remove the clamp nut from the spindle. Do
injury. not remove the disc flange.

Electric tools used on fiberglass material, wallboard, spackling


compounds, or plaster are subject to accelerated wear and to
possible premature failure because the fiberglass chips and tighten
Wrench
grindings are highly abrasive to bearings, brushes, commu-
tators, etc. Consequently, we do not recommend using this
tool for extended work on these types of materials. However, to Clamp
if you do work with any of these materials, it is extremely loosen nut
important to clean the tool using compressed air.

LUBRICATION Grinding
Wheel
All of the bearings in this product are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.
Disc
POWER SUPPLY CORD REPLACEMENT Flange
If replacement of the power supply cord is necessary, this Spindle
has to be done by an authorized service center in order to
avoid a safety hazard.

WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off and unplug the tool before
performing any maintenance or adjustment.

Spindle
Lock Button
Fig. 15
19
MAINTENANCE
 Make sure the flats on the bottom of the disc flange are
engaged with the flats on the spindle.
to
 Place the grinding wheel over the spindle. tighten
Wrench
 Thread the clamp nut on the spindle with the flat side of
the nut facing up.
to Clamp
loosen nut
WARNING:
Always install a grinding wheel with the depressed center Grinding
Wheel
against the disc flange. Failure to do so will cause the
grinding wheel to crack when tightening the clamp nut.
This could result in serious personal injury because of
loose particles breaking off and being thrown from the
grinder. Do not overtighten.

 Depress the spindle lock button and rotate the wheel


clockwise until the spindle locks in position. Disc
Flange
 Tighten the clamp nut securely with the wrench provided. Guard
Do not overtighten.
GUARD
Clamp
CLAMP
DANGER: Screw
LEVER
Never attach a wood cutting or carving blade of any type
to this grinder. It is only designed for grinding. Use for
any other purpose is not recommended and creates a arrow
hazard, which will result in serious injury.
Spindle
BEARING CAP
DANGER:
Use ONLY Type 27 depressed center wheels (such
as the one provided with this product). Never ­ attach
a Type 1 straight or cut-off wheel to this angle grind-
er. This product is only designed for grinding and
sanding. Use for any other purpose is not recommended Spindle
and creates a hazard, which will result in serious injury. Lock Button Fig. 16
Type 27 − OK to use Type 1 − do not use

 Unlock the guard clamp lever and remove old guard, if


necessary.
 Remove the guard.
 Place the new guard on the shoulder of the bearing cap,
REPLACING GUARD aligning the arrow on the bearing cap with the notch on
See Figure 16. the guard.
 Unplug the tool. NOTE: If the new guard will not fit, loosen the clamp
 Depress spindle lock button and rotate nut with provided screw until it will slide over the bearing cap. Be sure the
wrench until spindle locks. tabs on the guard are seated in the groove in the bearing
NOTE: To prevent damage to the spindle or spindle lock, cap.
always allow motor to come to a complete stop before  Rotate guard to the correct position as shown in figures
engaging spindle lock. 6 and 7 on page 14.
 Using the wrench provided, loosen and remove nut,  Lock the guard clamp lever.
grinding wheel or rubber disc, and disc flange, if neces-  Tighten clamp nut securely if needed.
sary, from spindle.

20
MAINTENANCE
replacing brushes
See Figure 17.
This product has externally accessible brush assemblies BRUSH
that should be periodically checked for wear. CAP
BRUSH
 Unplug the tool. ASSEMBLY
 With a flat head screwdriver, remove the brush caps. The
brush assembly is spring loaded and will pop out when
you remove the brush cap.
 Remove the brush assembly (brush and spring). Check
for wear. Replace both brushes when either has less than
1/4 in. length of carbon remaining. Do not replace one
side without replacing the other.
 Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
BRUSH
brush moves freely in brush tube. ASSEMBLY BRUSH
 Replace brush cap and tighten securely. Do not over- CAP
tighten.

Fig. 17

21
OPERATOR’S MANUAL
7 in. multi-purpose grinder
DOUBLE INSULATED
AG700

WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out microscopic particles.

• Parts and Service


Prior to requesting service or purchasing replacement parts, please obtain your model
and serial number from the product data plate.

• MODEL NUMBER AG700

• SERIAL NUMBER

• How to obtain Replacement Parts:


Replacement parts can be purchased online at www.ryobitools.com or by calling
1-800-525-2579. Replacement parts can also be obtained at one of our Authorized
Service Centers.

• How to locate an Authorized Service Center:


Authorized Service Centers can be located online at www.ryobitools.com or by calling
1-800-525-2579.

• How to obtain Customer or Technical Support:


To obtain Customer or Technical Support please contact us at 1-800-525-2579.

Ryobi® is a registered trademark of Ryobi Limited used under license.

ONE WORLD TECHNOLOGIES, INC.


1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
www.ryobitools.com

987000-295
9-2-08 (REV:03)

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