AG700 295 Eng
AG700 295 Eng
This product has been engineered and manufactured to our high standard for dependability, ease of operation, and operator
safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
warranty
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or
requested warranty service, you must present proof of purchase and return all original equipment packaged with the original
product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from
the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are war-
ranted for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One
World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to
www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time,
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Tech-
nologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other
than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
GENERAL SAFETY RULES
with your finger on the switch or plugging in power tools
WARNING! that have the switch on invites accidents.
Remove any adjusting key or wrench before turning
Read all instructions. Failure to follow all instructions the power tool on. A wrench or a key left attached to
listed below may result in electric shock, fire and/or a rotating part of the power tool may result in personal
serious injury. The term “power tool” in all of the warn- injury.
ings listed below refers to your mains-operated (corded) Do not overreach. Keep proper footing and balance
power tool or battery-operated (cordless) power tool. at all times. This enables better control of the power tool
in unexpected situations.
Save These Instructions Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing and gloves away from moving
Work Area SAFETY parts. Loose clothes, jewelry or long hair can be caught
Keep work area clean and well lit. Cluttered or dark in moving parts.
areas invite accidents. If devices are provided for the connection of dust
Do not operate power tools in explosive atmo- extraction and collection facilities, ensure these are
spheres, such as in the presence of flammable connected and properly used. Use of these devices can
liquids, gases or dust. Power tools create sparks which reduce dust-related hazards.
may ignite the dust or fumes. Do not wear loose clothing or jewelry. Contain long
Keep children and bystanders away while operating a hair. Loose clothes, jewelry, or long hair can be drawn
power tool. Distractions can cause you to lose control. into air vents.
Do not use on a ladder or unstable support. Stable
ELECTRICAL SAFETY footing on a solid surface enables better control of the
Power tool plugs must match the outlet. Never modify power tool in unexpected situations.
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and POWER TOOL USE AND CARE
matching outlets will reduce risk of electric shock. Do not force the power tool. Use the correct power tool
Avoid body contact with earthed or grounded surfaces for your application. The correct power tool will do the job
such as pipes, radiators, ranges and refrigerators. better and safer at the rate for which it was designed.
There is an increased risk of electric shock if your body Do not use the power tool if the switch does not turn
is earthed or grounded. it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec- Disconnect the plug from the power source and/or
tric shock. the battery pack from the power tool before making
any adjustments, changing accessories, or storing
Do not abuse the cord. Never use the cord for carrying, power tools. Such preventive safety measures reduce
pulling or unplugging the power tool. Keep cord away the risk of starting the power tool accidentally.
from heat, oil, sharp edges or moving parts. Damaged Store idle power tools out of the reach of children and
or entangled cords increase the risk of electric shock. do not allow persons unfamiliar with the power tool
When operating a power tool outdoors, use an exten- or these instructions to operate the power tool. Power
sion cord suitable for outdoor use. Use of a cord suit- tools are dangerous in the hands of untrained users.
able for outdoor use reduces the risk of electric shock. Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
PERSONAL SAFETY condition that may affect the power tool’s operation.
Stay alert, watch what you are doing and use If damaged, have the power tool repaired before use.
common sense when operating a power tool. Do Many accidents are caused by poorly maintained power
not use a power tool while you are tired or under the tools.
influence of drugs, alcohol or medication. A moment Keep cutting tools sharp and clean. Properly main-
of inattention while operating power tools may result in tained cutting tools with sharp cutting edges are less
serious personal injury. likely to bind and are easier to control.
Use safety equipment. Always wear eye protection. Use the power tool, accessories and tool bits etc., in
Safety equipment such as dust mask, non-skid safety accordance with these instructions and in the manner
shoes, hard hat, or hearing protection used for appropri- intended for the particular type of power tool, taking
ate conditions will reduce personal injuries. into account the working conditions and the work to
Avoid accidental starting. Ensure the switch is in the be performed. Use of the power tool for operations dif-
off-position before plugging in. Carrying power tools ferent from those intended could result in a hazardous
situation.
GENERAL SAFETY RULES
SERVICE When servicing a power tool, use only identical replace-
Have your power tool serviced by a qualified repair ment parts. Follow instructions in the Maintenance sec-
person using only identical replacement parts. This will tion of this manual. Use of unauthorized parts or failure to
ensure that the safety of the power tool is maintained. follow Maintenance instructions may create a risk of
shock or injury.
WARNING!
To reduce the risk of injury, user must read instruction
manual.
SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
W Watt Power
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Always wear safety goggles or safety glasses with side shields and,
Eye Protection
as necessary, a full face shield when operating this product.
Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.
Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.
Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.
Failure to keep your hands away from the blade will result in serious
No Hands Symbol
personal injury.
To reduce the risk of injury or damage, avoid contact with any hot
Hot Surface
surface.
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
(Without Safety Alert Symbol) Indicates a situation that may result in property
CAUTION: damage.
SERVICE
Servicing requires extreme care and knowledge and should WARNING:
be performed only by a qualified service technician. For To avoid serious personal injury, do not attempt to use this
service we suggest you return the product to the nearest product until you read thoroughly and understand com-
AUTHORIZED SERVICE CENTER for repair. When servic- pletely the operator’s manual. If you do not understand
ing, use only identical replacement parts. the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
ELECTRICAL
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
FEATURES
PRODUCT SPECIFICATIONS
Wheel Size.......................................................................................................................................................................... 7 in.
Arbor Size....................................................................................................................................................... 5/8 in. x 11 UNC
No Load Speed................................................................................................................................ 1,500-6,800 r/min. (RPM)
Input....................................................................................................................................... 120 V, AC only, 60 Hz, 10 Amps
Net Weight..................................................................................................................................................................... 8.2 lbs.
90˚ ROTATING
HANDLE
variable
speed dial
live tool
Spindle indicator
Lock
switch
trigger
lock-off/
LOCK-ON
BUTTON
SIDE HANDLe
WRENCH
STORAGE
spanner Guard
nut
rubber polishing
disc bonnet
WRENCH
sanding
disc
Fig. 1
10
FEATURES
KNOW YOUR multi-purpose GRINDER and must be used during all operations. In addition to main-
See Figure 1. taining safe control during use, the side handle also provides
The safe use of this product requires an understanding of the convenient ease of operation for the operator.
information on the product and in this operator’s manual as SPINDLE LOCK
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating The spindle lock keeps the spindle from turning while install-
features and safety rules. ing and removing wheels and discs.
Switch trigger
90˚ ROTATING HANDLE
The tool has a conveniently located switch trigger.
The handle rotates 90˚ to the left or right for ease of use.
TOOLLESS GUARD
live tool indicator
A toolless protective guard deflects sparks and metal chips
The live tool indicator is located on the handle of the grinder
during grinder use.
and indicates that the tool is connected to a power sup-
ply. variable speed dial
lock-off/LOCK-ON BUTTON The variable speed dial enables the tool to operate faster or
slower, depending on the selected speed.
The lock-off/lock-on button serves both to unlock the switch
trigger and to allow the switch trigger to be locked on. WRENCH STORAGE
Side handle The wrench can be easily stored in the side handle when
not in use.
The side handle can be installed on the top, left, or right side
of the tool, depending on operator preference, for stabilization
ASSEMBLY
UNPACKING
This product requires assembly. WARNING:
n Carefully remove the product and any accessories from If any parts are damaged or missing do not operate
the box. Make sure that all items listed in the packing list this product until the parts are replaced. Failure to heed
are included. this warning could result in serious personal injury.
n Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
WARNING:
n Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the product. Do not attempt to modify this product or create acces-
n If any parts are damaged or missing, please call sories not recommended for use with this product. Any
1-800-525-2579 for assistance. such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
PACKING LIST personal injury.
Multi-Purpose Grinder
Side Handle
WARNING:
Wrench
Do not connect to power supply until assembly is
Rubber Disc
complete. Failure to comply could result in accidental
Sanding Disc starting and possible serious personal injury.
Spanner Nut
Polishing Bonnet
Tool Bag
Operator’s Manual
11
ASSEMBLY
WARNING:
The side handle must always be used to help prevent
loss of control and possible serious injury.
side
installing THE Side handle Handle
See Figure 2.
Unplug the tool.
Insert the side handle into the desired operating
position.
Securely tighten by turning the side handle clockwise.
NOTE: The handle can be installed on the top, left, or right
side of the tool, depending on operator preference.
TO
TIGHTEN
Fig. 2
OPERATION
APPLICATIONS
WARNING: You may use this product for the purposes listed below:
Do not allow familiarity with this product to make you Grinding metals
careless. Remember that a careless fraction of a second
Sanding wood or metal surfaces
is sufficient to inflict serious injury.
Polishing and buffing
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
12
OPERATION
lock-off/LOCK-ON BUTTON
See Figure 3.
The lock-off/lock-on button prevents accidental starting of the
grinder, and also allows the grinder to be locked-on, which
is convenient for continuous grinding/sanding/polishing for
extended periods of time.
To lock-on:
Push in and hold the lock-off/lock-on button, located on
the side of the handle. lock-off/
LOCK-ON SWITCH
Depress the switch trigger. BUTTON TRIGGER
Push in further on the lock-off/lock-on button.
Fig. 3
Release the switch trigger.
Release the lock-on button and the tool will continue
running.
To release the lock, depress and release the switch
trigger.
If the lock-on feature is engaged during use and the
tool becomes disconnected from the power supply,
disengage the lock-on feature immediately.
CAUTION:
Never cover air vents. They must always be open for PUSH
proper motor cooling. HANDLE LOCK BUTTON
to rotate handle
Fig. 4
90˚ ROTATING HANDLE
See Figure 4.
variable
The handle on the tool can rotate 90˚ to the left or right for speed dial
ease of operation. 3
WARNING:
Make sure the handle lock button on the handle clicks
and locks into place when changing handle positions. Fig. 5
Failure to heed this warning could result in serious per-
sonal injury.
Application Speed Setting
VARIABLE SPEED DIAL Polishing 1-2
See Figure 5. Sanding 3-5
The variable speed dial allows you to optimize the speed of Grinding 6
the tool based on the desired application. Refer to the chart
at right for proper speed selection.
13
OPERATION
WARNING:
A
Before performing any adjustment, make sure the tool is
unplugged from the power supply and the switch is in the
OFF position. Failure to heed this warning could result in
serious personal injury.
GUARD ADJUSTMENT
See Figure 6 - 8.
Never use the tool for grinding without the guard in place Correct
and properly adjusted. location of guard is
BETWEEN POINTS
Unplug the tool. A AND B Fig. 6
Using the wrench provided, remove clamp nut, grinding
wheel, and disc flange, if necessary.
Unlock the guard clamp lever. B
Rotate the guard to its correct position as shown in figures
6 and 7.
Lock the guard clamp lever.
Reassemble disc flange, grinding wheel, and clamp nut
(if removed) and tighten securely.
WARNING:
Never place the guard so that it is on front of the grinder Fig. 7
as shown in figure 8. This could result in serious injury
because sparks and loose particles thrown from the
Incorrect
grinding wheel would be directed toward the operator. location of guard
Always place the guard in the correct location as shown
in figures 6 and 7.
DANGER:
Never use your grinder with the guard removed. It has
been designed for use only with the guard installed.
Attempting to use grinder with guard removed will result
in loose particles being thrown against the operator
resulting in serious personal injury.
Fig. 8
GRINDing
See Figure 9. Hold the grinder in front and away from you with
Always carefully select and use grinding wheels that are both hands, keeping the grinding wheel clear of the
recommended for the material to be ground. Make sure workpiece.
that the minimum operating speed of any accessory wheel Turn on the grinder and let the motor and grinding wheel
selected is 6,800 r/min. or more. The grinding wheel provided build up to full speed.
with the grinder is suitable for grinding welds, preparing Lower the grinder gradually until the grinding wheel con-
surfaces to be welded, grinding structural steel, and grind- tacts the workpiece.
ing stainless steel. Keep the grinder tilted at an angle from 5 to 15
To operate the grinder: degrees.
Secure all work in a vise or clamp to a workbench.
14
OPERATION
WARNING:
To prevent loss of control and possible serious personal
injury, always operate the grinder with both hands, keep-
ing one hand on the side handle.
CAUTION: 5° to 15°
If the grinder is held in one spot too long, it will gouge and Fig. 9
cut grooves in the workpiece. If the grinder is held at too
sharp an angle, it will also gouge the workpiece because
of concentration of pressure on a small area.
remove
wrench
Use just enough pressure to keep the grinder from chat-
tering or bouncing.
NOTE: Heavy pressure will decrease the grinder’s speed and
put a strain on the motor. Normally the weight of the tool
alone is adequate for most grinding jobs. Use light pressure
when grinding jagged edges or loose bolts where there is the spanner nut
potential for the grinder to snag on the metal edge.
Lift the grinder away from the workpiece before turning
off. rubber disc
15
OPERATION
installing sanding disc
See Figure 11. to
Before installing the sanding disc, the rubber disc must be tighten wrench
installed on the tool. If the grinding wheel and guard are on
the tool, they must be removed first. Follow the steps in
Installing Rubber Disc before proceeding. to
Unplug the tool. loosen
Depress and hold spindle lock button and rotate spanner spanner nut
nut with provided wrench until spindle locks.
NOTE: To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop before SANDING DISc
engaging spindle lock.
Loosen and remove spanner nut from spindle. rubber disc
Center and place the sanding disc over the rubber
disc.
Install spanner nut on spindle. Finger tighten.
Depress and hold the spindle lock button and rotate the
wheel clockwise until the spindle locks in position.
Securely tighten the spanner nut with the wrench provided. Spindle
Do not overtighten.
WARNING:
To prevent loss of control and possible serious personal
injury, always operate the tool with both hands, keeping
one hand on the side handle.
Spindle
Lock Button Fig. 11
SANDING
See Figure 12.
Clamp or otherwise secure the work to prevent it from mov-
ing under the tool. Secure small workpieces in a vise or use
clamps to secure them to a workbench.
WARNING:
Unsecured work could be thrown towards the operator
causing injury.
Hold the tool in front and away from you, keeping it clear of
the workpiece. Start the tool by depressing the switch trigger
and letting the motor build to its maximum speed. Gradually
lower sander to the workpiece at a slight (5° to 8°) angle.
Do not attempt to hold the sanding disc flat on the workpiece.
Always keep the tool in motion moving over the work, allowing
it to operate freely without unnecessary pressure. The weight
of the unit supplies adequate pressure, so let the sanding
disc and sander do the work. Applying additional pressure
only slows the motor, rapidly wears sanding discs, damages
rubber disc, and greatly reduces sander speed.
Excessive pressure will overload the motor, causing pos-
sible damage from motor overheating, which can result in
inferior work. Any finish or resin on wood may soften from
the frictional heat.
Fig. 12
16
OPERATION
Do not sand too long in one spot. This will cause uneven
sanding and gouging of the work.
Upon completion of a sanding operation, lift tool away from
work surface before turning off.
WARNING:
Sanding disc must come to a complete stop before rubber disc
setting tool down on workbench. Failure to do so can
cause the tool to be thrown from workbench because of
sanding disc rotation. This could result in damage to the
tool or possible serious injury to the operator.
17
OPERATION
POLISHING
See Figure 14.
WARNING:
Keep a firm grip on the tool with both hands at all times.
Failure to do so could result in loss of control leading to
possible serious injury.
18
MAINTENANCE
replacing GRINDING WHEEL
WARNING: See Figure 15.
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause WARNING:
product damage.
Thoroughly inspect a new grinding wheel before you
install it on the grinder.
WARNING: • Tap lightly around the wheel using a wooden
hammer.
Always wear safety goggles or safety glasses with side
• Listen carefully to the resulting sounds. Places with
shields during power tool operation or when blowing
fissures or cracks will result in a different sound.
dust. If operation is dusty, also wear a dust mask.
Do not use a wheel containing fissures or cracks.
When you install a new grinding wheel, carry out a no
GENERAL MAINTENANCE
load revolution test of approximately one minute with
Avoid using solvents when cleaning plastic parts. Most the grinding wheel facing a safe direction, i.e., away from
plastics are susceptible to damage from various types of people or objects.
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc. Unplug the tool.
Depress the spindle lock button and rotate the clamp nut
WARNING: until the spindle locks.
Do not at any time let brake fluids, gasoline, petroleum- Note: To prevent damage to the spindle or spindle lock,
based products, penetrating oils, etc., come in contact always allow motor to come to a complete stop before
with plastic parts. Chemicals can damage, weaken or engaging spindle lock.
destroy plastic which may result in serious personal Loosen and remove the clamp nut from the spindle. Do
injury. not remove the disc flange.
LUBRICATION Grinding
Wheel
All of the bearings in this product are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.
Disc
POWER SUPPLY CORD REPLACEMENT Flange
If replacement of the power supply cord is necessary, this Spindle
has to be done by an authorized service center in order to
avoid a safety hazard.
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off and unplug the tool before
performing any maintenance or adjustment.
Spindle
Lock Button
Fig. 15
19
MAINTENANCE
Make sure the flats on the bottom of the disc flange are
engaged with the flats on the spindle.
to
Place the grinding wheel over the spindle. tighten
Wrench
Thread the clamp nut on the spindle with the flat side of
the nut facing up.
to Clamp
loosen nut
WARNING:
Always install a grinding wheel with the depressed center Grinding
Wheel
against the disc flange. Failure to do so will cause the
grinding wheel to crack when tightening the clamp nut.
This could result in serious personal injury because of
loose particles breaking off and being thrown from the
grinder. Do not overtighten.
20
MAINTENANCE
replacing brushes
See Figure 17.
This product has externally accessible brush assemblies BRUSH
that should be periodically checked for wear. CAP
BRUSH
Unplug the tool. ASSEMBLY
With a flat head screwdriver, remove the brush caps. The
brush assembly is spring loaded and will pop out when
you remove the brush cap.
Remove the brush assembly (brush and spring). Check
for wear. Replace both brushes when either has less than
1/4 in. length of carbon remaining. Do not replace one
side without replacing the other.
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
BRUSH
brush moves freely in brush tube. ASSEMBLY BRUSH
Replace brush cap and tighten securely. Do not over- CAP
tighten.
Fig. 17
21
OPERATOR’S MANUAL
7 in. multi-purpose grinder
DOUBLE INSULATED
AG700
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out microscopic particles.
• SERIAL NUMBER
987000-295
9-2-08 (REV:03)