BHARUCHA & COM

RMC PLANT CHAR

CHAROLI
TEST FOR AGGREG

AGGREGATE BLENDING -

SOURCE : B/ Plant Bins

LOCATION : RMC Plant
SAMPLE NO. :-
SAMPLE TYPE : BLENDED FOR PUMPABLE MIX

0.51
IS SIEVE CUM. % PASSING IN MATERIAL CUM. % PASSING
mm 20mm 10mm RS Cr.S 20mm
26%

40 100 100 100 100 26

20 90 100 100 100 23
16 42 100 100 100 11
12.5 10 96 100 100 3
10 1 70 100 100 0
4.75 0 10 99 93 0
2.36 0 1 76 81 0
1.18 0 0 46 54 0
0.6 0 0 36 34 0
0.3 0 0 25 14 0
0.15 0 0 16 8 0
0.075 0 0 8 7 0

ALL-IN-AGGREGATE A
 ALL-IN-AGGREGATE A

100

80
CUM. % PASSING

60

40

20

0
0 1

IS SEIVE S

NOTE : MAXIMUM SIZE OF AGGREGATE IS 20mm.

HARUCHA & COMPANE
RMC PLANT CHAROLI

CHAROLI
ST FOR AGGREGATES

TE BLENDING - TEST REPORT

DATE :
TESTED BY : ZNS

0.49 0.612 0.388

CUM. % PASSING IN MATERIAL CUM. % IS : 383
10mm RS Cr.S PASSING LIMITS
25% 30% 19% ALL-IN-AGG

25 30 19 100 100
25 30 19 2 95
25 30 19 85
24 30 19 76
17 30 19 67
2 30 18 4 30
0 23 15 38
0 14 10 24
0 11 6 5 10
0 7 3 10
0 5 2 7 0
0 3 1 4

AGGREGATE ANALYSIS
AGGREGATE ANALYSIS

10 100

IS SEIVE SIZE,mm

Lab incharge
IS : 383
LIMITS

100
100

50

35

6
100
 STRONG TECH ENGINEERING SERVICES & RESEARCH (I) PVT. LTD.
Combine Gradation

Report No. ST220204-10-01

Client Name :- PBG Concretes
Site/Project Name & Location :- PBG Concretes, Bavdhan, Pune
Sample Condition :- Acceptable
Date of Receipt 2/4/2022
Date of Testing 3/10/2022
References IS10262-2019, IS:456-2000 & IS:383 – 2016

Blending for Coarse aggregate (Nominal Maximum Size is 20mm- Graded)

% Passing % Blending
IS Sieve mm
20mm 10mm 20mm 10mm Actual Total Limits Remark
60% 40% 100
40 100.0 100.00 60.00 40.00 100.00 100
20 95.38 100.00 57.23 40.00 97.23 90-100
10 1.41 75.84 0.85 30.34 31.18 25-55
4.75 0.00 2.84 0.00 1.136 1.14 0-10

Combine Gradation
120

100

80 IS Limit
IS Limit
Percentage

60 Actual Testing

40

20

0
4.75mm 10mm 20mm 40mm

Authorized Signatory

Rajaram Pujari
(Technical Manager)
 Home Page
STRONG TECH ENGINEERING SERVICES & RESEARCH (I) PVT. LTD.
All in Aggregate ( IS-383-2016)

Report No. ST220204-10-01

Client Name :- PBG Concretes
Site/Project Name & Location :- PBG Concretes, Bavdhan, Pune

Sample Condition :- Acceptable

Date of Receipt 2/4/2022
Date of Testing 3/10/2022
References IS10262-2019, IS:456-2000 & IS:383 – 2016

Blending for All in Aggregate-As per IS-383-2016 (Nominal Maximum Size is 20mm)

% Passing % Blending Actual

IS Sieve
mm 20mm 10mm C.sand R.Sand Total Limits Remark
20 mm 10 mm C.Sand R.Sand
33.70% 22.46% 43.8% 0.0% 100
40 100.0 100.00 100.00 0.00 33.70 22.46 43.84 0 100.00 100
20 93.23 100.00 100.00 0.00 31.41 22.46 43.84 0 97.72 95-100
4.75 0.10 0.62 99.63 0.00 0.03 0.14 43.68 0 43.85 35-50
600mic - - 33.9 0.00 - - 14.86 0.00 14.86 10-35
150 mic - - 11.19 0.00 - - 4.91 0.00 4.91 0-6

All in aggregate Graph

120

100
IS Limit
80
Percentage

IS Limit
60 Actual Testing

40

20

0
150 mic 600 mic 4.75 mm 20 mm 40 mm
 Home Page Design Mode- Auto
Concrete Mix Design
A. DESIGN MIX STIPULATION : B. MATERIAL TEST D
1 ) Grade of designation : M 40
2 ) Type of Concrete : Plain Concrete 1)
3 ) Characteristic Comp. Strength required in field at 28 : 40N/mm² 2)
4 ) Maximum size of aggregate(mm) : 20 3)
5 ) Degree of Quality Control : Good 4)

6 ) Maximum Water-Cement Ratio : 0.4 5)

7 ) Slump of Concrete : 100 mm 6)

8 ) Explosure Condition : Moderate 7)

Hence OK

9 ) Method of Concrete placing : Pumpable 8)

10 ) Type of aggregate : Crushed angular aggregate 9)

11 ) Maximum Cement Content : 450 kg/m3 10 )

12 ) Water Cement Ratio as per Fig 432 : 0.38 11 )

13 ) Minimum Cement Content : 0 kg/m3 12 )

14 ) Water Content : 186 liter 13 )

14 )
1
15 )
16 )
1 ) Admixture use : Yes 17 )
2 ) Flyash / GGBS use Fly Ash : No 18 )
3 ) 10 mm use : Yes 19 )
4 ) Crushed Sand use : Yes 20 )
5 ) River Sand use : No 21 )
6 ) Reduce of Water : 17 22 )
7 ) Percentage of Fly Ash : 0 23 )
24 )

Combine gradition
120
100 120
IS Limit
80 100
centage

IS Limit
60 80
40 Actual Testing 60
 Combine gradition
120
100 120
IS Limit
80 100

Percentage
IS Limit
60 80
40 Actual Testing 60
20 6 40
0 20
4.75mm 10mm 20mm 40mm 0
150 mi

Coarce Agg. Fine agg.

For Pumping Coarse aggregate Reduce by = 10 % 0.562 0.438
D. INGREDIENT PER CUM :-
1) Cement = 432 kg/m3 IS Sieve
2) Fly Ash = 0 kg/m3 mm
3) Water = 164 kg/m3
4) 20 mm AGG = 672 kg/m3 40 0.0
5) 10 mm AGG = 445 kg/m3 20 0.00
6) C. Sand = 826 kg/m3 10 0.00
7) R. Sand = 0 kg/m3 4.75 0.00
8) Admixture = 4.32 kg/m3
9) Water Cement ratio = 0.38
final wc 0.38
ix Design IS 10262 : 2009 2:00 PM

B. MATERIAL TEST DATA:

Fine Aggregate Physical Test (Crushed Sand) ( Sample ID) : 83/1

Fine Aggregate Physical Test( River Sand) ( Sample ID) : 83/2

Coarse Aggregate Physical Test (10mm) ( Sample ID ) : 619/2

Coarse Aggregate Physical Test (20mm) ( Sample ID ) : 1162/1

Coarse Aggregate Physical and Machanical Test (10mm) ( Sample : 619/2

Coarse Aggregate Physical and Machanical Test(20mm) ( Sample : 1162/1

Name of Cement : Ultratech
Name of Admixture BASF 8352
Admixture Percentage : 1.0 %
Source of Coarse Aggregate : --
Source of fine aggregate ( C.Sand ) : --
Source of fine aggregate ( R.Sand ) :
Specific Gravity of Cement : 3.15
Specific Gravity of Admixture 1.2
Specific Gravity of Fly Ash : 2.2
Specific Gravity of C.Sand : 2.75
Specific Gravity of R.Sand : 2.76
Specific Gravity of Coarse Aggregate (10mm) : 2.89
Specific Gravity of Coarse Aggregate (20mm) : 2.91
Water Absorption of Fine Aggregate ( C.Sand ) : 1.98 %
Water Absorption of Fine Aggregate ( R.Sand ) : - %
Water Absorption of Coarse Aggregate (20mm) : 1.54 %
Water Absorption of Coarse Aggregate (10mm) : 1.43 %
Fine Aggregate Zone : I

All in Aggregate
120
100 IS Limit
centage

80 IS Limit
60 Actual Testing
 All in Aggregate
120
100 IS Limit
Percentage

80 IS Limit
60 Actual Testing
40
20
0
150 mic 600 mic 4.75 mm 20 mm 40 mm

Fine agg.
0.438
PM 1:34 AM

OPC 53

196
%
%
%
%

IS Limit
IS Limit
Actual Testing
 IS Limit
IS Limit
Actual Testing

40 mm
Fly Ash
Admixture
10 mm
Crushed Sa

River Sand

W/c
Yes 1
No 0
No 0 0
Yes 1 0 1 2 1
Yes 1 0 0 1 1
Yes 1 0 1 1 0 0

No 0 0

1 Hence OK 1

1 Hence OK 1
0 0 Hence NOT 0
 CONCRETE MIX DESIGN CALCULATION (IS 10262:2019)
Report No:- ST220204-10-01
Client Name :- PBG Concretes
Site/Project Name &
Location :-
PBG Concretes, Bavdhan, Pune
Sample Condition :- Acceptable
Date of Receipt :- 2/4/2022
Date of Testing :- 3/1/2022
References :- IS10262-2019, IS:456-2000 & IS:383 – 2016

A. DESIGN MIX STIPULATION :

1) Grade Designation : M 40 0
2) Type of Cement : UltratechOPC 53
3) Maximum nominal size of aggregate : 20
4) Minimum cement content : 0 kg/m3
5) Maximum water-cement ratio : 0.4
6) Workability : 100mm
7) Explosure Condition : Moderate
8) Method of concrete placing : Pumpable
9) Degree of supervision : Good
10) Type of aggregate : Crushed angular aggregate
11) Maximum Cement content : 450 kg/m3
12) Chemical admixture type : -

B. MATERIAL TEST DATA:

1) Cement : UltratechOPC 53
2) Admixture Name : BASF 8352
3) Admixture Percentage : 1.0 %
4) Source of Course Aggregate : --
5) Source of fine aggregate ( C.Sand ) : --
6) Source of fine aggregate ( R.Sand ) : 0
7) Specific Gravity of Cement : 3.15
8) Specific Gravity of Flyash : 2.2
9) Specific Gravity of C.Sand : 2.75
10) Specific Gravity of R.Sand : 2.76
11) Specific Gravity of Coarse Aggregate (10mm) : 2.89
12) Specific Gravity of Coarse Aggregate (20mm) : 2.91
13) Water Absorption of Fine Aggregate ( C.Sand ) : 1.98
14) Water Absorption of Fine Aggregate ( R.Sand ) : -
15) Water Absorption of Coarse Aggregate (20mm) : 1.54
16) Water Absorption of Coarse Aggregate (10mm) : 1.43

Page 17 of 38
 C. TARGET MEAN STRENGTH OF CONCRETE:
Required Target mean strength in 28 days, For a Tolerance Factor of 1.65 (Using IS : 456-2000) and
Standard Deviation equals to 5.0 (Using IS: 456-2000), the Target Mean compressive Strength
for the specified characteristic cube strength is:
a) f'c k = fck + 1.65s b) f'c k = fck + X
= 40 + 1.65 x 5.0 = 40 + 6.5
= 48.25 N/mm² = 46.5 N/mm²
Therefore,Target Mean Strength = 48.25 N/mm²
The higher value is to be adopted.Therefore,target strength will be 48.25N/mm² as 48.25N/mm² > 46.5N/mm²
APPROXIMATE AIR CONTENT
From Table 3,the approximate amount of entrapped air to be expected in normal (non-air-entrained) concrete is 1.0 percent for 20mm
nominal maximum size of aggregate

D. SELECTION OF WATER CEMENT RATIO ( as per IS-456 ) :-

From Fig.1 the free water-cement ratio required for the target strength of 48.25N/mm² is 0.38 for OPC 43

Grade curve .This is lower than the the maximum value of 0.40 prescribeb for severe' exposure for rainforced
concrete as per Table 5 of IS 456.
0.38<0.4 Hence OK

E. SELECTION OF WATER CONTENT :-

From table 4, maximum water content = 186 litre ( for 25 to 50 mm slump range) for 20mm aggregate.
Estimated water content for 100mm slump = 186 + ( 6.0 / 100 ) * 186
The Required water content Established by trial = 197.16 kg
As super plasticizer is used, the water content can be reduced up 20 percent and above.
Based on trails with super plasticizer water content reduction of 17 percent has been achieved.
Hence the arrived water content = 197.16 x 0.83 = 163.64 kg
= 163.64 ≈ 164kg
F. CALCULATION OF CEMENT :-
Water Cement Ratio = 0.38
Cement Content = 164 / 0.38 = 431.58 kg/m3
Cement Content = 432 kg/m3

432 >0kg/m3 ( As per specification IS:456 ) , hence OK

Cementitious material content = 432 x 1.10 = 475 kg/m3
Water content = 164 kg/m3
So, Water-cement ratio = 164 / 475 = 0.34
Fly ash @ 0% of total cementitious material content = 475 x 0 = 0 kg/m3
Cement ( OPC) = 475 - 0 = 475 kg/m3
Saving of cement while using fly ash = 432 - 475 = -43 kg/m3 , and
Fly ash being utilized = 0 kg/m3

Page 18 of 38
G. PROPORTION OF VOLUME COARSE AGGREGATE AND FINE AGGREGATE CONTENT :-
From table 5, volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate
(Zone I) for water cement ratio of 0.50=0.60
In the present case water cement ratio is 0.38 Therefore, volume of coarse aggregate is required to be
increased to decrease the fine aggregate content. As the w/c ratio lower by 0.12 , the proportion of
volume of coarse aggregate is increased by 0.024 .( at the rate of -/+0.01 for every +/-0.05 change in water
cement ratio )
Therefore volume of coarse aggregate is = 0.624
For Pumping or desirable cohesive and workable mix Coarse aggregate Reduce
by 10% Hence = 0.62 x 0.9= 0.562
Volume of fine aggregate = 1 - 0.56 = 0.438

H. MIX CALCULATION :-
A) Volume of concrete = 0.99 m3 { Volume of entrapped air in wet concrete=0.01m3, Net Volume=(1-0.01)m3}
B) Volume of cement = (Mass of cement / Specific gravity of cement ) * 1/1000
= ( 432 / 3.15 ) * 1/1000
= 0.137 m3

C) Volume of fly ash= (Mass of fly ash/specific gravity of fly ash)*1/1000

= ( 0 / 2.20 ) * 1/1000
= 0.000 m3

C) Volume of water = (Mass of water/specific gravity of water)*1/1000

= ( 164 / 1)*1/1000
= 0.164 m3 `
D) Volume of admixture = (Mass of admixture/ specific gravity of admixture)*1/1000
= ( 4.32 / 1.20 )*1/1000
= 0.0036 m3
E) Volume of all in aggregate = A – (B+C+D)

= {(1-0.01)-0.137+0.164+0.0036)}
= 0.685 m3
F) Volume of 10mm aggregate = 0.685 x 0.225 x 2.89 x 1000

= 445 kg/m3
G) Volume of 20mm aggregate = 0.68500 x 0.337 x 2.91 x 1000

= 672 kg/m3
H) Volume of C.Sand = 0.685 x 0.438 x 2.75 x 1000

= 826 kg/m3
I) Volume of R.Sand = 0.685 x 0.000 x 2.76 x 1000
= 0 kg/m3

Page 19 of 38
I. INGREDIENT PER CUM :-

1) Cement = 432 kg/m3

2) Fly Ash = 0 kg/m3
3) Water(Net mixing) = 164 kg/m3
4) 20 mm AGG (SSD) = 672 kg/m3
5) 10 mm AGG (SSD) = 445 kg/m3
6) C. Sand(SSD) = 826 kg/m3
7) R. Sand(SSD) = 0 kg/m3
8) Admixture = 4.32 kg/m3
9) Water Cement ratio = 0.38

Page 20 of 38
 Strong Tech Engineering Services & Research (I) Pvt. Ltd.
TRIAL MIX
Report No. ST220204-10-01 DATE OF RECIEPT 2/4/2022 DATE OF TRIAL 3/1/2022
CEMENT TYPE AND GRADE Ultratech OPC 53 TRIAL NO. 1
GRADE OF CONCRETE M 40 BATCH VOLUME 0.025
NAME OF ADMIXTURE BASF 8352 % OF DOSES 1.00%

Materials Correctio Corrected dry

Description Source SSD Wt. W.A% M.C.% n in W.A&
wt. Batch Wt.
M.C

Cement Ultratech 432 432 10.79

Fly Ash 0 0 0.00
C.Sand -- 826 1.98 1.23 6 820 20.49
CA-1(10mm) -- 445 1.43 0.54 4 441 11.02
CA-2 (20mm) -- 672 1.54 0.48 7 665 16.61
R.Sand 0 0 - 0 0 0 0.00
Water 164 17 180.91 4.52
Admixture BASF 8352 4.32 4.32 0.11
Density 2542 2542 63.54
Observations
Time of Interval Slump / Flow (mm) Time Remark
Initial
30 min
60 min
90 min
120 min
Compressive Strength
Avg. Comp.
Sr. Date of Age Length Width C/S Area Weight Load Comp.Strenght Strength
No. Testing (Days) (mm) (mm) (mm2) (gm) (KN) (N/mm2)
(N/mm2)
1
2 3/8/2022 7
3
4
5 3/29/2022 28
6

Witness By Prepered By Check By

 Hom

Cover Letter
Sample ID No. :- 0
Client Name :- PBG Concretes
Site/Project Name & Location :- PBG Concretes, Bavdhan, Pune
Sample :-
1)Condition :-
Acceptable
Date of Receipt .
Date of Testing 3/10/2022
References IS10262-2019, IS:456-2000 & IS:383 – 2016

1) Report of Mix Design Report ✘

2) Physical properties of aggregate for mix Design ✘

Note
1) The above mix design requires certain control practices on site to ensure results.

2) Any change in materials like cement, sand or aggregate, and plasticizer would require re-validation of design.

3) This Trial mix is recommended as mix found to be homogeneous, workable and economical in terms of
cement consumption.
4) Design quantities are based on properties of materials as found in laboratory and degree of quality control “
Good ” expected to be followed at site as per design data provided by the customer.
5) The water used for mixing of concrete at site should conform to specification of IS:456-2000.
6) Moisture content corrections in aggregate should be made corrected for water and aggregate and it should
be carried out before preparation of concrete.
7) This mix has been designed for a slump of (Initial)0 , in saturated surface dry condition of the aggregate and if
slump found more at site which indicates excess free water content in the mix and results in lower strength at
specified age as well as concrete mix may be seggregated

□ Standard References: IS10262-2009, IS:456-2000 & IS:383 - 2016

Authorized Signatory

Rajaram Pujari
(Technical Manager)
 Test Report - Compressive Strength of Concrete Cube
Report No.

Client name :- PBG Concretes

Project/Site :- PBG Concretes, Bavdhan, Pune
Location :- Pune
Grade of concrete :- M 40
ID mark if any :- -
Date of Receipt 2/4/2022
Date of casting :- 7/20/2019
Date of testing :- 7/27/2019
Age of cubes in days :- 7
References :- IS:516-1959 ( Reaffirmed-2013), IS:456-2000, SP24-1983

Sr.
Size of Cubes C/s Area Volume Weight Density of
Compressive
No. of Cubes of Cubes (gm) Cubes
(mm²) (cm³) (Kg/m³) Load Strength Avg. Strength
L W H (KN) (N/mm²) (N/mm²)
1 150.7 151.6 149.4 22846.1 3413.2 8865 2597.3 254.2 11.13
2 150.8 151.0 149.8 22770.8 3411.1 8965 2628.2 263.1 11.55 11.37
3 149.9 150.3 151.3 22530.0 3408.8 9022 2646.7 257.8 11.44

As per ( IS: 456 -2000 Exp Handbook ) SP 24-1983 required minimum strength of concrete for
Remark :-
M-10 Grade at 7 days is 6.65 N/mm²

Authorized Signatory

Rajaram Pujari
( Technical Manager)

End of test report

 Report - Concrete Mix Design -M 40
Report No. ST220204-10-01
Client Name :- PBG Concretes
Site/Project Name & Location :- PBG Concretes, Bavdhan, Pune
Sample Condition: - Acceptable
ID Mark if any : -
Date of Receipt 2/4/2022
Date of Report 3/10/2022
References IS10262-2019, IS:456-2000 & IS:383 – 2016
Stipulations for proportioning:
Grade Designation M 40
Type of Cement Ultratech OPC 53
Maximum nominal size of
aggregate 20mm
Minimum cement content 0 kg/m3
Maximum water-cement ratio 0.40
Final water-cement ratio 0.38
Workability 100mm
Explosure Condition Moderate
Degree of supervision Good
Type of aggregate Crushed angular aggregate
Target Mean Strength f'c k = fck + 1.65s = 40 + 1.65 x 5 = 48.25 N/mm²
Name of Admixture BASF 8352
· Test Data of Materials
Description of Tests Specific Gravity Water Absorbtion Sieve Size Analyasis
2omm Coarse Aggregate 2.91 1.54 As per IS 383 table No.7
10mm Coarse Aggregate 2.89 1.43 -- --
Crushed Sand - Fine Gagregate 2.75 1.98 I Zone As per IS 383 table
No.9
PROPOSED MIX PROPORTIONS :- (all weight in Kg)

Plastic
For Cement Fly Ash Crushed River Sand 10 mm 20mm Water Admixture Density
Sand
(Kg/m3)

Per kg/m3 432 0 826 0 445 672 164 4.32 2542

Per Bag (50kg) 50 0 96 0 52 78 19 500ml ---
Observation of Laboratory Trials
Slump Achieved in mm Compressive Strength
Initial = Collapse
Average Compressive Strength for 07 Days = 34.86 N/mm²
After 1 hr = 160mm
After 2 hr = 80mm Average Compressive Strength for 28 Days = 53.23 N/mm²

Remark:- 1) Mix observed good cohesive /homogeneous & Workable Authorized Signatory
2) Compressive Strength is satisfactory achived
3) This mix designs is prepared by IS:10262-2019 as well as trials for the same.
4) Before use take a trial and revert us if any
 Rajaram Pujari
(Technical Manager)
End of report Page 1 of 1
Test Report - Compressive Strength of Concrete Cube
Accelerated Curing Test (IS: 9013)
Report No. ST220204-10-01
Client name :- PBG Concretes
Project/Site :- PBG Concretes, Bavdhan, Pune
Grade of concrete :- M 40
Date of Report:- 3/2/2022
Date of Receipt 2/4/2022
Date of Casting :- 3/1/2022
Date of Testing :- 3/2/2022
Age of cubes in days :- 1
References :- IS:516-1959 ( Reaffirmed-2013), IS:456-2000, SP24-1983

Size of Cubes Compressive

Volume
Sr. C/s Area of Weight
No. Cubes (mm²) of Cubes (gm) Accelrated Avg.
(cm³) Load Strength Strength Strength
L W H (N/mm²) (N/mm²
(KN) (N/mm²)
)

1 149.8 149.9 149.9 22450.5 3365.8 8894 1091.1 24.7 48.6

2 149.7 149.8 150.0 22423.6 3363.3 8844 1111.8 25.3 49.6 49.04
3 149.0 148.8 149.4 22169.7 3311.9 8853 1084.7 24.9 48.9

Authorized Signatory

Rajaram Pujari
(Technical Manager)

End of test report Page 1of 1

 Test Report - Compressive Strength of Concrete Cube

Report No. ST220204-10-01

Client name :- PBG Concretes
Project/Site :- PBG Concretes, Bavdhan, Pune
Grade of concrete :- M 40
Date of Report:- 2/15/2022
Date of Receipt 2/4/2022
Date of Casting :- 2/8/2022
Date of Testing :- 2/15/2022
Age of cubes in days :- 7
References :- IS:516-1959 ( Reaffirmed-2013), IS:456-2000, SP24-1983

Sr.
Size of Cubes
C/s Area of Volume of Weight
Compressive
No. Cubes (mm²) Cubes (cm³) (gm) Load Strength Avg. Strength
L W H (KN) (N/mm²) (N/mm²)
1 150.5 150.6 150.6 22660.8 3413.2 8887 790.2 34.9
2 150.4 150.5 150.7 22633.7 3410.7 8845 760.5 33.6 34.86
3 149.7 149.5 150.1 22378.7 3358.8 8813 807.9 36.1

Authorized Signatory

Rajaram Pujari
(Technical Manager)

End of test report Page 1of 1

 Test Report - Compressive Strength of Concrete Cube

Report No. ST220204-10-01

Client name :- PBG Concretes
Project/Site :- PBG Concretes, Bavdhan, Pune
Grade of concrete :- M 40
Date of Report:- 3/10/2022
Date of Receipt 2/4/2022
Date of Casting :- 2/9/2022
Date of Testing :- 3/9/2022
Age of cubes in days :- 28
References :- IS:516-1959 ( Reaffirmed-2013), IS:456-2000, SP24-1983

Sr.
Size of Cubes
C/s Area of Volume of Weight
Compressive
No. Cubes (mm²) Cubes (cm³) (gm) Load Strength Avg. Strength
L W H (KN) (N/mm²) (N/mm²)
1 151.0 151.1 151.6 22814.6 3458.5 8745 1227.4 53.8
2 150.9 150.9 151.4 22776.8 3449.3 8685 1179.8 51.8 53.23
3 150.2 149.9 150.8 22521.0 3397.1 8587 1218.4 54.1

Authorized Signatory

Rajaram Pujari
(Technical Manager)

End of test report Page 1of 1

 STRONG TECH ENGINEERING SERVICES & RESEARCH (I) PVT. LTD.
Fine Aggregate Physical Test ( R.Sand)
Obs.No. 4
Inward No. 173/29 Sample ID No. 83/2
Date of Receipt 12/12/2015 Date of Testing 12/14/2015

Sample Description F.A ( River Sand )

● Observation / Calculation : Sieve Analysis - IS : 2386-1963 (Part -1)

Sr.No. IS Sieve Weight Retained in % Retained Cumulative % Passing

gm % Retained

1 10.0 mm 9 0.86538462 0.86538462 99.134615385

2 4.75 mm 208 20.00 20.87 79.13
3 2.36 mm 218 20.96 41.83 58.17
4 1.18 mm 294 28.27 70.10 29.90
5 600 µ 121 11.63 81.73 18.27
6 300 µ 113 10.87 92.60 7.40
7 150 µ 54 5.19 97.79 2.21
8 PAN 23 2.21 100 0.00
9 Total Wt. 1040 F.M= 4.05

● Material finer than 75 µ- By WeightIS : 2386-1963 (Part -1)

Sr. No. Description Sample No.1
1 Weight of Dry Sample (A) 500
2 Weight Oven Dried Sample after washing on 75 µ(B) 476
3 Material finer than 75µ in % = {(A-B)/A} x 100 4.80

● Observation/Calculation:Specific Gravity &Water Absorption -IS:2386-1963

(Part-3)
Sr. No. Description Sample No.1
1 Weight of saturated surface-dry sample in gm. (A) 500
2 Weight of Pycnometer + S.S.D Sample + Water in gm. (B) 1826.6
3 Weight of Pycnometer + Water in gm. (C) 1504
4 Weight of Oven- dried sample in gm.(D) 489.6
5 Specific Gravity = D/ A-(B-C) 2.76
6 Water Absorption (A-D)/D×100 2.12

● Observation / Calculation: Loose Bulk Density IS:2386-1963 (Part-3)

Sr. No. Description Sample No.1
1 Weight of Sample in Container (A) 5.51
2 Volume of Container (B) 3
3 Dry Loose Bulk Density in kg/lit (A / B) 1.84
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Fine Aggregate Physical Test ( C.Sand)
Obs.No. 3
Inward No. 173/29 Sample ID No. 83/1
Date of Receipt 12/12/2015 Date of Testing 12/14/2015
Sample Description F.A ( Crushed Sand)

● Observation / Calculation : Sieve Analysis - IS : 2386-1963 (Part -1)

Sr.No. IS Sieve Weight Retained % Retained Cumulative % % Passing

in gm Retained

1 10.0 mm 0 0 0 100
2 4.75 mm 18 1.69 1.69 98.31
3 2.36 mm 374 35.05 36.74 63.26
4 1.18 mm 307 28.77 65.51 34.49
5 600 µ 77 7.22 72.73 27.27
6 300 µ 70 6.56 79.29 20.71
7 150 µ 50 4.69 83.97 16.03
8 PAN 171 16.03 100 0.00
9 Total Wt. 1067 F.M= 3.40

● Material finer than 75 µ- By WeightIS : 2386-1963 (Part -1)

Sr. No. Description Sample No.1
1 Weight of Dry Sample (A) 500
2 Weight Oven Dried Sample after washing on 75 µ(B) 424
3 Material finer than 75µ in % = {(A-B)/A} x 100 15.20

● Observation/Calculation:Specific Gravity &Water Absorption -IS:2386-1963 (Part-3)

Sr. No. Description Sample No.1
1 Weight of saturated surface-dry sample in gm. (A) 500
2 Weight of Pycnometer + S.S.D Sample + Water in gm. (B) 1826.2
3 Weight of Pycnometer + Water in gm. (C) 1504
4 Weight of Oven- dried sample in gm.(D) 482
5 Specific Gravity = D/ A-(B-C) 2.71
6 Water Absorption (A-D)/D×100 3.73

● Observation / Calculation: Loose Bulk Density IS:2386-1963 (Part-3)

Sr. No. Description Sample No.1
1 Weight of Sample in Container (A) 5.88
2 Volume of Container (B) 3
3 Dry Loose Bulk Density in kg/lit (A / B) 1.96
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Coarse Aggregate Physical Test(20mm) - IS : 2386-1963 (Part -1)

Obs.No. 9
Inward No. 2776 Sample ID No. 1162/1
Date of Receipt 1/2/2017 Date of Testing 1/5/2017
Sample Description C.A (20mm)

v Observation / Calculation : Sieve Analysis

Sr.No. IS Sieve in Weight % Retained Cumulative % % Passing

mm Retained in Retained
gm.
1 80 - - - -
2 63 - - - -
3 40 0 0.00 0.00 100.00
4 25 0 0.00 0.00 100.00
5 20 270 5.38 5.38 94.62
6 16 2754 54.89 60.28 39.72
7 12.5 1803 35.94 96.21 3.79
8 10 173 3.45 99.66 0.34
10 4.75 5 0.10 99.76 0.24
11 2.36 - - - -
12 PAN 12 0.24 100 0.00
Total Wt. 5017

v Observation / Calculation : Flakiness Index & Elongation Index

Flakiness Index Elongation Index
Total Wt. of % Wt.of 200
IS Sieves fraction Wt.of 200 pieces to the Passing
in mm pieces gm total weight wt.(gm) Individual Corrected Retained Elongation
(gm) F.I.(%)
of sample (y) F.I(%) (x) wt. in gm Index
(x*y)

63-50 - - - - - - - -
50-40 0 0 0.00 0 0 0 0
40-31.5 0 0 0.00 0 0 0 0
31.5-25 0 0 0.00 0 0 0 0
25-20 270 270 5.40 20 7 0 0
20-16 2754 1968 39.36 56 2.85 1.12 133
16-12.5 1803 1092 21.84 25 2.29 0.50 215
12.5-10 173 173 3.46 8 4.62 0.16 54
10-6.3 - - - - -
Total 5000 2.18 402
Flakiness Index 2.18 %
Elongation Index 8.04 %
Combine Index 10.22 %
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Coarse Aggregate Physical Test(10mm) - IS : 2386-1963 (Part -1)

Obs.No.
Inward No. Sample ID No. 619/2
Date of Receipt Date of Testing
Sample Description

v Observation / Calculation : Sieve Analysis

Sr.No. IS Sieve in Weight % Retained Cumulative % % Passing

mm Retained in Retained
gm.
1 80 - - - -
2 63 - - - -
3 40 - - - -
4 25 - - - -
5 20 - - - -
6 16 #VALUE! #VALUE! #VALUE!
7 12.5 #VALUE! #VALUE! #VALUE!
8 10 #VALUE! #VALUE! #VALUE!
10 4.75 #VALUE! #VALUE! #VALUE!
11 2.36 #VALUE! #VALUE! #VALUE!
12 PAN #VALUE! #VALUE! #VALUE!
Total Wt. 0

v Observation / Calculation : Flakiness Index & Elongation Index

Flakiness Index Elongation Index
Total Wt. of % Wt.of 200
IS Sieves fraction Wt.of 200 pieces to the Passing
in mm pieces gm total weight wt.(gm) Individual Corrected Retained Elongation
(gm) F.I.(%)
of sample (y) F.I(%) (x) wt. in gm Index
(x*y)

63-50 - - - - - - - -
50-40 - - - - - - - -
40-31.5 - - - - - - - -
31.5-25 - - - - - - - -
25-20 - - - - - - - -
20-16 #VALUE! 0 #VALUE! -
16-12.5 #VALUE! 0 #VALUE! -
12.5-10 #VALUE! 0 #VALUE! -
10-6.3 #VALUE! 0 #VALUE! -
Total 0 #VALUE! 0 -
Flakiness Index #VALUE! %
Elongation Index #DIV/0! %
Combine Index #VALUE! %
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Coarse Aggregate(20mm) Physical Test Form

Obs.No. 94
Inward No. 2776 Sample ID No. 1162/1
Date of Receipt 1/2/2017 Date of Testing 1/5/2017
Sample Description C.A (20mm)

v Observation/Calculation: Specific Gravity & Water Absorption IS : 2386-1963 (Part -3)

Sr. No. Description Sample No.1

1 Weight of Density Basket + Sample in Water (A1) 1963

2 Weight of Density Basket in Water (A2) 524

3 Weight of Saturated Surface Dry (SSD) Sample in Water (A) =(A1- A2 ) 1439

4 Weight of Saturated Surface Dry (SSD) Sample in Air (B) 2182

5 Weight of Oven Dried Sample (C) 2160
6 Specific Gravity = C/(B-A) 2.91
7 Water Absorption (B-C/C)×100 (%) 1.02

v Observation / Calculation: Loose Bulk Density - IS : 2386-1963 (Part -3)

Sr. No. Description Sample No.1

1 Weight of Sample in Container (A) 22.19

2 Volume of Container (B) 15.00
3 Dry Loose Bulk Density in kg/lit (A / B) 1.48

v Aggregate Impact Value - IS : 2386-1963 (Part -4)

Sample No.1
Sr. No. Description
Weight of oven dried sample passing though 12.5mm and retained on 10mm 363.60
1 IS Sieve (A)
2 Weight of fraction passing 2.36mm IS sieve (B) 22.90
3 Aggregate Impact Value (%) = (B/A) × 100 6.30

v AggregateCrushing Value - IS : 2386-1963 (Part -4)

Sample No.1
Sr. No. Description

1 Weight of oven dried sample passing though 25mm and retained on 3320
20mm IS Sieve (A)
2 Weight of fraction passing though _______mm IS sieve (B) 575
3 Aggregate Crushing Value (%) = (B/A) × 100 17.32
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Coarse Aggregate(10mm) Physical Test Form

Obs.No. 52
Inward No. 1298/76 Sample ID No. 619/2
Date of Receipt 7/12/2016 Date of Testing 7/14/2016
Sample Description C.A (10mm)

v Observation/Calculation: Specific Gravity & Water Absorption IS : 2386-1963 (Part -3)

Sr. No. Description Sample No.1

1 Weight of Density Basket + Sample in Water (A1) 2028

2 Weigh of Density Basket in Water (A2) 644

3 Weight of Saturated Surface Dry (SSD) Sample in Water (A) =(A1- A2 ) 1384

4 Weight of Saturated Surface Dry (SSD) Sample in Air (B) 2129

5 Weight of Oven Dried Sample (C) 2096.5
6 Specific Gravity = C/(B-A) 2.81
7 Water Absorption (B-C/C)×100 1.55

v Observation / Calculation: Loose Bulk Density - IS : 2386-1963 (Part -3)

Sr. No. Description Sample No.1

1 Weight of Sample in Container (A) 22.75

2 Volume of Container (B) 15
3 Dry Loose Bulk Density in kg/lit (A / B) 1.52

v Aggregate Impact Value - IS : 2386-1963 (Part -4)

Sample No.1
Sr. No. Description
Weight of oven dried sample passing though 12.5mm and retained on 10mm 370
1 IS Sieve (A)
2 Weight of fraction passing 2.36mm IS sieve (B) 16
3 Aggregate Impact Value (%) = (B/A) × 100 4.32

v AggregateCrushing Value - IS : 2386-1963 (Part -4)

Sample No.1
Sr. No. Description

1 Weight of oven dried sample passing though 12.5 mm and retained 3208
on 10 mm IS Sieve (A)
2 Weight of fraction passing though _______mm IS sieve (B) 459
3 Aggregate Crushing Value (%) = (B/A) × 100 14.31
 All in Aggregate Gradation ( IS: 383-1970 Table - 5 )

Crushed
Aggregates River Sand 20 mm 10 mm
Sand Specific
Combined
Proportion in % 23.00 23.00 33.48 20.52 % Passing
Limits MSA
Ratio 0.23 0.23 0.33 0.21 20 mm
IS Sieve (mm) % Passing
80 100 100 100 100 100 --
40 100 100 100 100 100 100
20 100 100 94.62 100 98.20 95-100
4.75 98.31 79.13 0.24 #VALUE! #VALUE! 30-50
0.600 27.27 18.27 - - 10.47 10-35
0.150 16.03 2.21 - - 4.19 0-6
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CONCRETE MIX PROPORTIONING (IS 10262:2009)

A. DESIGN MIX STIPULATION :

1) Grade Of Concrete : M 40 0
2) Characteristic Comp. Strength required in field at 28 Days : 40N/mm²
3) Maximum size of aggregate : 20mm
4) Degree of Quality Control : Good
5) Slump of Concrete : 100mm
6) Explosure Condition : Moderate

B. MATERIAL TEST DATA:

1) Cement : Ultratech
2) Admixture : BASF 8352
3) Admixture Percentage : 1 %
4) Source of Course Aggregate : --
5) Source of fine aggregate ( C.Sand ) : --
6) Source of fine aggregate ( R.Sand ) : 0
7) Specific Gravity of Cement : 3.15
8) Specific Gravity of C.Sand : 2.75
9) Specific Gravity of R.Sand : 2.76
10) Specific Gravity of Coarse Aggregate (10mm) : 2.89
11) Specific Gravity of Coarse Aggregate (20mm) : 2.91
12) Water Absorption of Fine Aggregate ( C.Sand ) : 1.98
13) Water Absorption of Fine Aggregate ( R.Sand ) : -
14) Water Absorption of Coarse Aggregate (20mm) : 1.54
15) Water Absorption of Coarse Aggregate (10mm) : 1.43

C. TARGET MEAN STRENGTH OF CONCRETE:

Required Target mean strength in 28 days, For a Tolerance Factor of 1.65 (Using IS : 456-2000) and
Standard Deviation equals to 5.0 (Using IS: 456-2000), the Target Mean compressive Strength
for the specified characteristic cube strength is:
f'c k = fck + 1.65s
= 40 + 1.65 x 5.0
= 48.25 N/mm²
Therefore,Target Mean Strength = 48.25 N/mm²

D. SELECTION OF WATER CEMENT RATIO ( as per IS-456 ) :-

From table 5 of IS 456, maximum Water cement ratio= 0
Based on Experience, adopt water cement ratio is 0.38
0.38<0,hence OK

E. SELECTION OF WATER CONTENT :-

From table 2, maximum water content = 186 litre ( for 25 to 50 mm slump range) for
20mm aggregate.
 Estimated water content for 100mm slump = 186 + ( 6 / 100 ) * 186
= 197.16 litre
As super plasticizer is used, the water content can be reduced up 20 percent and above.
Based on trails with super plasticizer water content reduction of 17 percent has been achieved.
Hence the arrived water content = 197 x 0.83 = 164 Liter

F. CALCULATION OF CEMENT :-
Cement Content = 431 kg/m3

431 >0kg/m3 ( As per specification IS:456 ) , hence OK

Cementitious material content = 431 x 1.10 = 474 kg/m3
Water content = 164 kg/m3
So, Water-cement ratio = 164 / 474 = 0.35
Fly ash @ 0% of total cementitious material content = 474 x 0 = 0 kg/m3
Cement ( OPC) = 474 - 142 = 332 kg/m3
Saving of cement while using fly ash = 431 - 332 = 99 kg/m3 , and
Fly ash being utilized = 0 kg/m3

G. PROPORTION OF VOLUME COARSE AGGREGATE AND FINE AGGREGATE CONTENT :-

From table 3, volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate
(Zone 1) for water cement ratio of 0.50=0.60
In the present case water cement ratio is 0.38 Therefore, volume of coarse aggregate is required to be
increased to decrease the fine aggregate content. As the w/c ratio lower by 0.00 , the proportion of
volume of coarse aggregate is increased by 0.00 .( at the rate of -/+0.01 for every +/-0.05 change in water
cement ratio )
Therefore volume of coarse aggregate is = 0.60

For Pumping Coarse aggregate Reduce by 10% Hence = 0.60 x 0.9 = 0.54
Volume of fine aggregate = 1 - 0.54 = 0.46

H. MIX CALCULATION :-
A) Volume of concrete = 1 m3
B) Volume of cement = (Mass of cement / Specific gravity of cement ) * 1/1000
= ( 431 / 3.15 ) * 1/1000
= 0.137 m3

C) Volume of fly ash = (Mass of fly ash/specific gravity of fly ash)*1/1000

= ( 0 / 2.20 ) * 1/1000
= 0.000 m3

C) Volume of water = (Mass of water/specific gravity of water)*1/1000

= ( 164 / 1)*1/1000
= 0.164 m3
D) Volume of admixture = (Mass of admixture/ specific gravity of admixture)*1/1000
= ( 4.31 / 1.20 )*1/1000
= 0.004 m3
E) Volume of all in aggregate = A – (B+C+D)
= 1 - (0.136+0.163+0.003)
 = 0.696 m3
F) Volume of 10mm aggregate = 0.696 x 0.22 x 2.89 x 1000
= 452 kg/m3
G) Volume of 20mm aggregate = 0.696 x 0.34 x 2.91 x 1000
= 683 kg/m3
H) Volume of C.Sand = 0.696 x 0.44 x 2.75 x 1000
= 839 kg/m3
I) Volume of R.Sand = 0.696 x 0.00 x 2.76 x 1000
= 0 kg/m3

I. INGREDIENT PER CUM :-

1) Cement = 431 kg/m3

2) Fly Ash = 0 kg/m3
3) Water = 164 kg/m3
4) 20 mm AGG = 683 kg/m3
5) 10 mm AGG = 452 kg/m3
6) C. Sand = 839 kg/m3
7) R. Sand = 0 kg/m3
8) Admixture = 4.31 kg/m3
9) Water Cement ratio = 0.38