Key Operated Valves in Packed Design for

Chlorine & Corrosive Gases

Members since 2004

ISO 9001 & TPED certified valve manufacturer

 Index

Page
1. Operating Principle & Identifying Features 2
2. Features & Benefits for Best-in-Class Performance 3
3. Material of Construction & Assembly Arrangement 4
4. Product Selection Guide – Valve Item Code Matrix 5
4. Valve Maintenance 6.1 – 6.2

1.2
 Operating Principle & Identifying Features
Series ASKM-21

Identifying Features
The design is metal seated, key operated, single spindle compression packed valve using packings to make a seal around the valve
spindle & body. To ensure a good seal, the gland nut is tightened to compress the packing against the spindle. As this results in
higher torques, the valve is required to be operated with a wrench. The design allows for tightening of the gland nut in case of
leakage past the packings.
The valve design is suitable for Chlorine & other corrosive gases because of the ability of the operating mechanism to withstand
higher torques to overcome any build-up of salts or contaminants in the seating area. Due to particulate generation from valve
seat & packing wear, it is not recommended to use the valve for high purity applications.

Recommended Opening Procedure

The following sequence should be followed:
1. Connect the cylinder to the system
2. Ensure gland nut is tight
3. Place the wrench on the spindle square & slap the valve open in anti-clockwise direction by striking the wrench with the gloved
palm of the hand. Use twisted wrench having a 9.5 mm square & an open-end wrench on the opposite end to tighten the gland
nut (see page No. 7 for details)
4. Continue opening the valve until it is 1 turn open.

A new valve requires approximately 2 turns from full open to full close. It is recommended to open the valve up to 1 turn in
service by turning the spindle in anti-clockwise direction. This also helps in the case of an emergency to quickly close the valve
and helps protect upper section of the valve body threads. As the threads are in the wetted gas stream, the threads can become
jammed with corrosion by-products. If the valve is opened to the recommended 1 turn & the threads become jammed, the upper
threads usually remain clear. This allows the operator to further open the valve & to free the threads.

Recommended Closing Procedure

Close the valve by rotating the spindle in clockwise direction using a twisted wrench. To ensure that the valve operating
mechanism is completely shut, give the wrench a closing slap with the gloved palm of the hand.

Valve Installation
Valving tool (e.g. sockets or jaws) used to fit the valve into the cylinder must make contact only with the flats in the valve body.
Valving procedure and torque guidelines should be as per IS 3224.
For NGT threads, we recommend hand tight + 3 turns wrench tight to install the valve in the cylinders.
(Refer https://drive.google.com/file/d/1E0H1B_Z4rBb7ddQJ6R897duZPmFSzHCH/view?usp=sharing)

1. Back seating the valve fully & applying excessive torque in the open direction may cause permanent deformation to the
spindle threads. This can prevent the valve spindle to move freely in the closing direction.
2. Ensure the full length of the spindle square is engaged with the wrench. Partial engagement &/ or use of incorrect tools to
operate the valve can cause premature twisting of the valve spindle.
3. In no case, a wrench longer than 8 inches should be used. Never use a wrench extension (cheater bar).

2
.
Features & Benefits for Best-in-Class Performance
Series ASKM-21
v

1-9/32” HEX
9.50 HEX AF

AF
 Al-Si Bronze body, gland nut & packing
Two-piece bevelled PTFE packings  collar (Alloy “B”) resists corrosion &
provide reliable external tightness. de-zincification against Chlorine &
Packed design allows tightening of other corrosive gas application
gland nut to compensate packing wear

®
 Chlorine compatible Monel spindle
Robust wall thickness resists stress  provides positive shut-off & resistance
corrosion cracking
to over-torque
Ø8.0
Lubrication protects threads from 
120.5 Approx.

 Valve body & components precision

corrosion, ensures ease of operation Ø6.00
machined for exceptional finish
& minimizes jamming of the spindle
Wrench size 29.0

28.0 HEX AF
54.5 Approx.

a
35.5

All Dimensions are in mm

Dimensions shown are for 25.4 mm inlet & IS-5 outlet

a - Depends upon outlet connection

 Design Specifications
Maximum valve working pressure (WP) 200 bar
Flow coefficient (Cv) 1.2
Minimum closing torque a 11 Nm

Gland nut installation torque b 54 Nm
Failure torque in closing direction >100 Nm
Lubricant Krytox GPL 225
a - Higher torques may be required to operate the valve in service
(Maximum recommended 30 Nm)
b - Retightening may be required in service

Gas Service & Outlet Connection Chart

Outlet Connection
Gas Service
Outlet No. Thread Size
Chlorine
Hydrogen fluoride IS-5 G5/8A-RH
Boron trifluoride
Ethyl chloride
Methyl chloride IS-6 G5/8A-LH
Vinyl chloride
Sulphur dioxide IS-11 G1/2A-RH

Testing & Certification

• Valves meet IS 3224:2021, each production lot inspected and certified by Bureau of Indian Standard (BIS)
• Valves are approved by PESO, Nagpur

3
 Material of Construction & Assembly Arrangement
Series ASKM-21

Gland nut
(GNAB007)
AlSi bronze, C 64210 6

Packing gland
(GWB9003)
Free cutting brass 5
to IS 319, grade-I

Packing
(WATE007)
PTFE 4

Packing collar
(WAAB001)
AlSi bronze, C 64210 3

Spindle
(SPMM001)
Monel R 400 2

Gasket*
Lead 7

Valve body
1 AlSi bronze, C 64210

Outlet cap*
Free cutting brass 8
to IS 319, grade-I

* Item code depends upon outlet connection

4
 Product Selection Guide – Valve Item Code Matrix
Series ASKM-21

Valve series Inlet Connection

ASK ASKM 21 CL1 Type 1 Oversize 1 [3/4-14 NGT(CL)-1]
CL2 Type 1 Oversize 2 [3/4-14 NGT(CL)-2]
25E Type 2 Size 2 (25E)
1BS Type 4 Size 2 (25.4mm)

ASK 1BS CL
(For example only)

Gas Service, Outlet Connection & Working pressure

Code Gas Service Outlet Connection Working Pressure
CL Chlorine
50
HF Hydrogen fluoride IS-5 (G5/8A-14 TPI-RH)
BF Boron trifluoride 200
VC Vinyl chloride
EC Ethyl chloride IS-6 (G5/8A-14 TPI-LH) 50
MC Methyl chloride
SO Sulphur dioxide IS-11 (G1/2A-14 TPI-RH) 50

Options
Outlet seal nut & gasket
.

5
 Valve Maintenance

Series ASKM-21

Disassembly of Valve
Use twisted wrench (Tekno Valves item code - WR-EN-3) with end having 1-9/32” mm HEX open end spanner to remove
gland nut (6). Use 28 mm HEX spanner to remove outlet cap (8). Fit opposite end of the twisted wrench having 3/8”
square size open to remove spindle (2) along with other internal fitments of packing gland (5), packing (4) & packing
collar (3).

Cleaning of Valve Body & Components

1. Clean valve body (1) & components observed “green”, likely Copper Chloride due moisture either in the Chlorine or
which has entered the system during connections & disconnections.
2. The greenish layer of Copper Chloride on threads of valve body & spindle (2) can result in spindle becoming
“Jammed”. This results in high torque to open/close the valve and/or difficulty in fitting outlet cap (8).
3. Refer Pamphlet 17 of Chlorine Institute for recommended cleaning procedure.
Download from https://bookstore.chlorineinstitute.org/pamphlet-17-packaging-plant-safety-and-operational-guidelines.html

Inspection & Reconditioning of Valve Body & Components

1. Valve Body (1)

a. Inspect the valve body for cracks, mainly along the
forging parting line as well as in the area of the gland
nut (6) threads.

Crack on Parting Line Crack along Thread Root

b. Check internal bores & threads for gross corrosion &

material loss. Use inspection gauges to check if internal
ACME thread is within specification. The threads closest
to the body seat are the most susceptible to corrosion.
Loss of these threads can lead to unengaged threads
when the valve is closed, resulting in a “spinner” thread
loss & should be rejected.

c. The sharp edge of valve body seat will become bevelled with repeated closing requiring more & more torque
to close the valve. Recondition seat to restore sharp edge by refacing. The maximum allowed depth of
refacing the seat is 3 mm. Condemn the valve body if seat depth is found beyond 44.50 + 3.00 = 47.50 mm.

d. The external threads on valve body (inlet, outlet, & gland nut
end) should be examined for corrosive damage, heavy wear, &
material loss. Use rethreading dies for outlet & gland nut (6)
threads (1-1/8”-18 Whitworth THD) to remove material build-
up. Re-died threads should be subsequently checked by Thread
ring “GO” & “NO GO” gauges.
e. The valve outlet sealing face should be checked for nicks & crack
& refaced if required.

f. Inspect inlet threads visually & use soft wire brush to remove burrs.

6.1
 Valve Maintenance
Series ASKM-21
2. Components

a. Check spindle (2) for twisting due to excessive torque in both opening & closing
direction. Twisted spindle indicates that the valve seat may be damaged. Check
spindle shank for roughness, scratches & nick. Replace spindle with above
defects.
b. Inspect packing (4) for wear & discard one or both rings if found in unusable
condition.
c. Inspect components for structural cracks, gross corrosion & other damages.

Assembly of Valve
1. Use only cleaned parts for assembly.
2. Apply minimum 200 mg Krytox GPL 225 or any equivalent PFPE based lubricant on valve spindle (2) threads & shank.
3. Screw in fully valve spindle into valve body (1).
4. Insert packing collar (3) with conical face upwards to rest on valve body counter bore.
5. Push packings (4) over spindle shank to rest on packing collar.
6. Insert packing gland (5) ensuring conical face downward.
7. Screw in gland nut (6) in valve body. Clamp valve body assembly in bench vice between soft pads.
8. Tighten the gland nut in clockwise direction using suitable torque wrenches (Tekno Valves item code - WR-EN-3) at
54 Nm.
9. Rotate spindle using twisted wrench to ensure smooth movement.

Testing of Valve
1. Connect the assembled valve inlet to oil free dry air or nitrogen at test pressure marked on the valve.
2. Plug the valve outlet using outlet cap (8) & open the valve in anti-clockwise direction.
3. Check for leakage past the packings (4) using ammonia free soap solution for one minute.
4. Tighten the gland nut (6) in clockwise direction up to 54 Nm in case of gland leakage.
5. Close the valve by tightening the spindle (2) at maximum 30 Nm in clockwise direction.
6. Check leakage through the valve outlet for one minute.
7. After completion of testing, remove the outlet cap & dry the valve thoroughly.

Accessory
Twisted Wrench (WR-EN-3)
Features
• 1 9/32” open end; 3/8” stem square
• Manufactured from EN-9 medium carbon steel by
Investment casting process (Cadmium plated)
• Hardened and tempered to 38-45 HRC to resist torque
>75 ft.lb.

Flexible Connector
Features
a. Zinc plated annealed Copper tube, C12200 as per ASTM B88
b. 3/8” OD X 1/4” ID, Heavy duty wall thickness (Type-K)
c. Provided with IS-5 nuts for non-yoke applications
d. Adapters are brazed using solder alloy containing 43% Silver
e. 100% pressure tested at 200 bar
f. Tube length as per customer requirement

NOTE Refer “Material of construction & assembly arrangement” page to identify the part no. given in the bracket.

6.2 Last updated: 15th December 2023

Notes
Tekno Valves
Natun Rasta, Bilkanda, 24 Parganas (N), Kolkata
INDIA
+91 33 25956767
www.teknovalves.com

Last updated: 08th January, 2024 P.Halder