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Compound Mitre Saw: Instruction Manual

The document provides instructions and specifications for a compound mitre saw. It details assembly steps, safety features, and operation of the saw. It also provides a warranty statement.

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Wayne Marnoch
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© © All Rights Reserved
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0% found this document useful (0 votes)
51 views8 pages

Compound Mitre Saw: Instruction Manual

The document provides instructions and specifications for a compound mitre saw. It details assembly steps, safety features, and operation of the saw. It also provides a warranty statement.

Uploaded by

Wayne Marnoch
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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STANDARD EQUIPMENT

COMPOUND
MITRE SAW
210MM (8¼”) Compound Mitre Saw

INSTRUCTION MANUAL
SPECIFICATIONS
2 x Material Support Bars
Mains Voltage: 220–240V ~ 50Hz
Motor Power: 1400W (S1);
1600W (S6 40%)
No Load Speed: 5,000/min
Blade: Ø210 x Ø16 x 2.8mm (48T)
Mitre Angle: 0-45° Left & Right
Bevel Angle: 0-45° Left
Max. Cutting Capacities: 2 x Hex Keys & Dust Bag
Mitre 0° x Bevel 90°: 55 x 120mm
Mitre 45° x Bevel 90°: 55 x 80mm
Mitre 0° x Bevel 45°: 32 x 120mm
Mitre 45° x Bevel 45°: 32 x 80mm
Weight: 7.1kg

ozito.com.au

CMS-1621

WARRANTY
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
BUNNINGS WAREHOUSE WITH YOUR BUNNINGS replacement or refund for a major failure and for compensation for any other reasonably
REGISTER RECEIPT. PRIOR TO RETURNING YOUR foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the
PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR goods fail to be of acceptable quality and the failure does not amount to a major failure.
CUSTOMER SERVICE HELPLINE: Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
Australia: 1800 069 486 you may be able to claim such expenses by contacting our customer service helpline above.
New Zealand: 0508 069 486

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE 3 YEAR REPLACEMENT WARRANTY*


THE MODEL NUMBER AND DATE OF PURCHASE Your product is guaranteed for a period of 36 months from the original date of purchase. If
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: valve adapters and accessories.
WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
*This product is intended for DIY use only and replacement warranty covers domestic use.
YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE. WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other than that specified on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.

Ozito Industries Pty. Ltd. 25 Fox Drive, Dandenong South, Victoria, Australia 3175. 0722
KNOW YOUR PRODUCT SETUP & PREPARATION

COMPOUND MITRE SAW


1. ASSEMBLY
1. Safety Release Lever 8. Bevel lock
2. Carry Handle 9. Material Support Bar
3. Retractable Blade Guard 10. Mounting Point
WARNING! ENSURE THE TOOL IS TURNED OFF AND
4. On/Off Trigger 11. Fence DISCONNECTED FROM THE POWER SUPPLY BEFORE
5. Cutting Handle 12. Mitre Table PERFORMING ANY OF THE FOLLOWING OPERATIONS.
6. Motor 13. Mitre Table Lock
7. Lock Down Pin 14. Material Clamp
Unpacking
1. Remove foam packaging materials and using the carry handle,
carefully lift the mitre saw from its box and place it on a level
1 work surface.

2. Release cutting
2 head from HOLD
its transport DOWN
position. While
holding the
head of the saw
3 down release
the lock down
pin.

4 5

Dust Bag
1. Squeeze the clamp at the end of the
dust bag, place over the dust extraction
port.
6
Note: The dust extraction port can block
easily with dust and requires to be
periodically cleaned. For more efficient
14 operation, empty the dust bag when it is
7 no more than half full. This allows better
air flow through the bag. Dust bags will not
8 collect all the saw dust generated by the
13 mitre saw. For best results a dust extractor
should be used in place of the dust bag.

Material Clamp
12 11 10 9
Material clamp will assist
securing timber when making
cuts.

The clamp can be mounted on


either the left or right.

Note: Use the locking knobs to


secure the material clamp.

ONLINE MANUAL
Scan this QR Code with your mobile When performing a bevel or compound
device to take you to the online manual. cut, the material clamp should be
positioned on the right hand side of the
fence.
2. SETUP & ADJUSTMENTS

Material Support Bars Securing The Mitre Saw


1. Align a material support bar with the The base of the saw has four
holes in the mitre saw base. mounting holes (1 in each
corner) that can be used to
mount it to a workbench or
mitre saw stand. Use four bolts
(not included) to secure it in
place.

Note: If required, the Mitre Saw


2. Use the provided 5mm hex key to can be mounted onto a 13mm
tighten this in place. piece (or thicker) of plywood
which can then be clamped to
the work bench or mitre saw stand. This provides the flexibility to
transport the Mitre Saw to other work areas.

3. Repeat steps 1 & 2 for the other side. Mitre Angle Adjustments
1. Loosen mitre table lock.

2. Rotate the mitre


table to the desired
mitre angle using
the mitre angle
scale.

Note: The mitre table features positive click stops at 0°, 5°, 10°,
15°, 22.5°, 30°, 35°, 40° and 45° for quick setting of common
mitre angles.

3. Secure the desired table angle by turning the mitre table lock
clockwise.

WARNING! ENSURE THE MITRE TABLE LOCK IS


TIGHT BEFORE MAKING A CUT. FAILURE TO DO SO
MAY RESULT IN THE MITRE TABLE MOVING DURING
OPERATION & CAUSE SERIOUS PERSONAL INJURY.
OPERATION

3. USAGE

Bevel Angle Adjustment WARNING! THE TOOL IS RECOMMENDED FOR USE


1. Loosen the bevel lock. WITH A RESIDUAL CURRENT DEVICE WITH A RATED
RESIDUAL CURRENT OF 30MA OR LESS.

Workpiece
Place the workpiece flat on the
mitre table with one edge securely
against the rear fence.
2. Tilt the cutting head to the desired
bevel angle. Note: If the workpiece is warped,
ensure the concave (curves inward)
Note: The material clamp cannot be side is against the rear fence.
used on the left side of the mitre saw
whilst bevel cutting.
WARNING! ADEQUATE SUPPORT SUCH AS TABLE
EXTENSIONS, SAW HORSES, ETC. MUST BE USED FOR
A WORKPIECE THAT IS WIDER OR LONGER THAN THE
TABLE TOP. FAILURE TO DO SO MAY LEAD TO INJURY
3. Tighten the bevel lock to lock the angle in place. OR DAMAGE TO THE TOOL.
WARNING! ENSURE THE BEVEL LOCK IS TIGHT
BEFORE MAKING A CUT. FAILURE TO DO SO MAY It is extremely important to always
RESULT IN THE CUTTING HEAD MOVING DURING secure the workpiece properly and
OPERATION & CAUSE SERIOUS PERSONAL INJURY. tightly with the material clamp.

Fence
WARNING! ENSURE THE MATERIAL IS SECURELY
The fence holds the workpiece in a fixed position while the table CLAMPED BEFORE MAKING ANY CUTS. FAILURE TO
and or the blade assembly are adjusted in a mitre or bevel angle. SECURE THE MATERIAL MAY CAUSE THE WORKPIECE
TO FLY OFF AND CAUSE PERSONAL INJURY.
Make sure that no part of the tool contacts the fence when bevel
or compound mitre cutting. Always make a dry run with the saw
turned off and check clearance.

To make accurate cuts, the fence must be perpendicular (at a 90°


angle) to the saw blade. The fence may become misaligned over Retractable Safety Guard
time, so always perform a test cut on a scrap piece of material The lower guard provides protection to your hands and limbs when
beforehand. Follow the steps below to re-align the fence. the mitre saw head is in the up position. During the operation of
the saw, when the saw is turned on and you are making a cut, the
1. With the saw switched off and unplugged lower guard retracts over the upper guard
from the power source, set the mitre as the saw is lowered into the work piece. 2.
angle to 0° and loosen the 2 screws on
the top of the fence. 1.
1. To retract the lower guard, slide the
release lever right with your thumb and
press handle down.
2. Flip the safety guard
lever, lower the cutting 2.
head and hold it in place
using the lock down pin. 1.

Turning The Saw On


3. Hold a set square against the blade 1. To turn the mitre saw on, squeeze the
and adjust the fence till it lines up trigger switch.
against the square.
2. To turn the mitre saw off, release the
Note: The square must contact the trigger switch.
blade, not the teeth, for an accurate
reading. 90° Note: Before performing a cut, ensure the
blade is at full speed. Failure to do this
may cause the blade to become blunt and
4. Tighten the fence screws to lock it in place. cause the blade to lock-up.
4. TYPES OF CUTS 5. TROUBLESHOOTING

WARNING! DO NOT USE THE MITRE SAW TO CUT Symptom Possible Cause Suggested Solution
METAL OR MASONRY. Mitre saw will No power at power Check that the power
not start. point. switch is on.
WARNING! FOR ALL TYPES OF CUTS, ENSURE THAT
THE SAW IS LOCKED INTO POSITION. Cord not connected. Check that the cord is
plugged in.
Straight Cutting Mitre saw Low power supply Inspect power supply or
operates or improper power cords.
A straight cut is made by cutting 90º
sporadically or extension cord.
the grain of the workpiece. A 90° at low power. Worn or cracked
straight cut is made with the mitre Inspect carbon brushes;
scale set in the 0°. carbon brushes. replace if damaged or
>45ºLeft
worn.
Max. cutting Wood burns at Dirty blade. Clean blade using blade
capacity wood: ends of cut cleaner or mineral spirits.
55 x 120mm Material is binding. Check position of
workpiece on table.

Material must be flat, flush
against fence & supported
on ends.
Workpiece Finished side is Keep finished side of
frays or chips down. workpiece up or facing
Mitre Cuts out. operator.
90º
Mitre cuts are made with the mitre
scale set at an angle other than 0°
Blade chipped or Check for damaged teeth.
dull. Sharpen or replace blade.
Max. cutting
capacity wood: Blade inappropriate Check blade
55 x 80mm >45ºLeft for material. manufacturer’s
recommendations for
material being cut. For
45º< Mitre >45º 45º< Mitre >45º
cross cutting hardwood &
for precision cuts, use a
thin kerf blade with 60 or
more teeth.
Workpiece is Use a thin piece of scrap
Bevel Cutting unsupported. material, such as 6mm
90º plywood underneath or
A bevel cut is made by cutting across behind the workpiece to
the grain of the workpiece with the support the edges of the
blade angled to the mitre table. workpiece as it is being
cut.
>45ºLeft
Max. cutting Blade binds, Workpiece is Workpiece must be flat
capacity wood: slowing or misaligned or on table, flush against the
32 x 120mm stopping the the ends are not fence & supported on both
saw. supported. ends.
0º Workpiece is wet, Check condition of
contaminated or workpiece & check
WARNING! ENSURE THE FENCE IS CLEAR OF THE inappropriate blade compatibility of blade to
BLADE BEFORE BEVELLING. is being used. workpiece.

Compound Mitre Cuts


A compound mitre90º cut involves using
a mitre angle and a bevel angle at
the same time.

Max. cutting
capacity wood: >45ºLeft
32 x 80mm
(Left),
45º< Mitre >45º 45º< Mitre >45º
CMS-1621
MAINTENANCE

WARNING! BEFORE CLEANING THE TOOL OR Changing The Blade


CARRYING OUT ANY MAINTENANCE PROCEDURE, WARNING! NEVER USE A BLADE THAT IS TOO THICK.
MAKE SURE THAT IT IS DISCONNECTED FROM THE NEVER USE A BLADE THAT IS LARGER THAN THE
POWER SUPPLY TO PREVENT ACCIDENTAL STARTING. STATED CAPACITY OF THE MITRE SAW. IT MIGHT
COME INTO CONTACT WITH THE BLADE GUARD & RISK
Carbon Brushes PERSONAL INJURY OR DAMAGE TO THE MITRE SAW.
When the carbon brushes wear out, the mitre saw will spark and/ THIS WILL NOT BE COVERED UNDER WARRANTY.
or stop. Discontinue use as soon as this happens. They should
be replaced prior to recommencing use of the mitre saw. Carbon WARNING! WEAR GLOVES WHEN PERFORMING A
brushes are a wearing component of the mitre saw therefore BLADE CHANGE OPERATION.
not covered under warranty. Continuing to use the mitre saw
when carbon brushes need to be replaced may cause permanent Only use mitre saw blades with maximum speeds equal to
damage to the mitre saw. Carbon brushes will wear out after many or higher than the maximum speed marked on the tool. Only
uses but when the carbon brushes need to be replaced, take the blades with the following dimensions may be used with this
mitre saw to an electrician or a power tool repairer for a quick and tool.
low cost replacement. Always replace both carbon brushes at the (Diameter) 210 x (Bore) 16 x (Kerf) 2.8mm
same time.
1. Ensure the plug is disconnected from
Note: A small amount of sparking may be visible through the the mains power supply. Ensure the
housing vents. This is normal and does not indicate a problem. cutting head is raised. If the head lock
down pin is locked in place, pull the
head lock down pin and gently raise the
cutting head.

Transportation 2. Raise the lower guard out of the way and hold it
The lock down pin is provided for holding the cutting head down
whilst transporting or storing the mitre saw. The saw must never 3. Using the 5mm Hex Key loosen the
be used with the lock down pin locking the head down. Tighten the guard cover screw until it disengages
slide lock during transportation the blade bolt cover.

HOLD 4. Swing the blade bolt cover up and out


DOWN of the way to reveal the bolt head in the
centre of the blade.

5. Place the 6mm Hex Key onto the blade bolt in the centre of the
blade.

6. Depress the spindle lock button. To


ensure it engages correctly, rotate the
Hex Key until the spindle lock clicks into
position.
Supply Cords
Note: The spindle lock button holds the
If the supply cord is damaged, it must be replaced by an blade in place when using the 6mm Hex
electrician or a power tool repairer in order to avoid a hazard. Key to change the blade.
Note: Ozito Industries will not be responsible for any damage or 7. Loosen the bolt in the centre of the blade by turning the Hex Key
injuries caused by the repair of the mitre saw by an unauthorised clockwise as the blade bolt is a left hand thread.
person or by mishandling of the mitre saw.
Note: Make sure the inner flange stays in place on the spindle.

Note: The outer flange has two flat


faces on the inner ring, whereas The
inner flange is fully circular.

OUTER INNER
FLANGE FLANGE
DESCRIPTION OF SYMBOLS

8. Remove the blade bolt Blade


V Volts Hz Hertz
followed by the outer flange. ~ Alternating current W Watts
The blade can now be Outer Flange
Spindle Revolutions or
removed by pulling away /min
reciprocation per minute
no No load speed
from the spindle. Put it R.C.M. Regulatory
aside ready to use in the Warning
compliance mark
reassembly of the new Blade Bolt
blade. Inner Flange Read instruction manual Double insulated

Note: Use a rubber mallet to tap the blade off if it is stuck on the Wear eye protection Wear hearing protection
tool.
Wear eye, ear & breathing
protection Wear gloves
9. Install the new blade over the spindle and onto the inner flange.
Keep hands away from blade Wear breathing protection
10. Replace the outer flange by placing the cupped side of the
flange against the blade followed by the blade bolt.

11. Place the 6mm Hex Key provided onto the blade bolt in the
centre of the blade. CARING FOR THE ENVIRONMENT
12. Depress the spindle lock button. To ensure it engages correctly,
rotate the Hex Key until the spindle lock clicks into position. Power tools that are no longer usable should not
be disposed of with household waste but in an
13. Tighten the blade bolt in the centre of the blade by turning the environmentally friendly way. Please recycle where
Hex Key ant-clockwise as the blade bolt is a left hand thread. facilities exist. Check with your local council authority for
recycling advice.
14. Swing the blade bolt cover back into place and secure it with
the guard cover screw. Make sure the lower guard operates Recycling packaging reduces the need for landfill and raw
smoothly and properly protects from the blade before using materials. Reuse of recycled material decreases pollution
the saw. in the environment. Please recycle packaging where
facilities exist. Check with your local council authority for
WARNING! ENSURE THAT THE CORRECT BLADE recycling advice.
BUSH THAT MAY BE REQUIRED SUITS THE SPINDLE &
BLADES THAT ARE FITTED,
WARNING! TO ENSURE THE CORRECT BLADE
ROTATION, ALWAYS INSTALL THE BLADE WITH THE
TEETH POINTING DOWNWARDS. ENSURE THE ARROW
DIRECTION ON THE BLADE CORRESPONDS WITH THE
SPARE PARTS
ARROW ON THE UPPER BLADE GUARD.
Spare parts can be ordered from the Special Orders Desk at your
local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]

ELECTRICAL SAFETY
WARNING! When using mains-powered tools, basic safety precautions, including the following, should
always be followed to reduce risk of fire, electric shock, personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency,
before operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
This tool has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage
on the rating plate. A power source with a voltage greater than that specified for the tool can result in serious injury
to the user, as well as damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage
less than the nameplate rating is harmful to the motor.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated; therefore no earth wire is required.
Note: Double insulation does not take the place of normal safety precautions when operating this tool.
The insulation system is for added protection against injury resulting from a possible electrical insulation
failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension
lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for
the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.
The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual
current device reduces the risk of electric shock.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions rotating part of the power tool may result in personal injury.
may result in electric shock, fire and/or serious injury. The term “power tool” in the warnings refers to your e. D o not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
mains-operated (corded) power tool or battery-operated (cordless) power tool. in unexpected situations.
1. Work area safety f. D
 ress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are
or dust. Power tools create sparks which may ignite the dust or fumes. connected and properly used. Use of dust collection can reduce dust-related hazards.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool
2. Electrical safety safety principles. A careless action can cause severe injury within a fraction of a second.
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs 4. Power tool use and care
with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. a. D o not force the power tool. Use the correct power tool for your application. The correct power tool will do
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. the job better and safer at the rate for which it was designed.
There is an increased risk of electric shock if your body is earthed or grounded. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of with the switch is dangerous and must be repaired.
electric shock. c. D isconnect the plug from the power source and/or the battery pack from the power tool before making
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric risk of starting the power tool accidentally.
shock. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
suitable for outdoor use reduces the risk of electric shock. e. M aintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
supply. Use of an RCD reduces the risk of electric shock. accidents are caused by poorly maintained power tools.
3. Personal safety f. K
 eep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
inattention while operating power tools may result in serious personal injury. account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
b.Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the tool in unexpected situations.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or 5. Service
energising power tools that have the switch on invites accidents. a. H ave your power tool serviced by a qualified repair person using only identical replacement parts. This will
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ensure that the safety of the power tool is maintained.

MITRE SAW SAFETY WARNINGS


WARNING! The appliance is not to be used by persons (including children) with reduced physical, • After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
supervision or instruction. Young children should be supervised to ensure that they do not play • Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head
with the appliance. is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled
• Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off downward, causing a risk of injury.
wheels for cutting ferrous materials such as bars, rods studs, etc. Abrasive dust causes moving parts such • Always remove the plug from the mains socket before making any adjustments or maintenance, including changing
as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic the blade.
parts. • When operating the saw, use safety equipment including safety goggles or shield, ear protection, dust mask and
• Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must protective clothing including safety gloves. Keep hands away from moving parts.
always keep your hand at least 100mm from either side of the saw blade. Do not use this saw to cut pieces • Ensure that there is adequate general or localised lighting. Never saw near combustible liquids or gases. Keep the
that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, floor area around the machine level, well maintained and free of loose materials.
there is an increased risk of injury from blade contact.
• Do not use the saw unless the guards are in place. Periodically check that all nuts, bolts and other fixings are
• The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the properly tightened.
workpiece into the blade or cut “freehand” in any way. Unrestrained or moving workpieces could be thrown at
high speeds, causing injury. • Never use a cracked or distorted saw blade. Do not use blades of High Speed Steel (HSS blades).
• Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting • If the table insert is damaged or worn, have it replaced by a power tool repairer.
the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice • Do not store materials or equipment above a machine in such a way that they could fall into it.
versa is very dangerous. • Always hold the saw on parts that are insulated. If you accidentally cut into hidden wiring or the saw’s own cable,
• Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to the metal parts of the saw will become “live”. Switch off at the mains and remove the plug immediately.
remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw • Do not lock the movable guard in the open position and always ensure that it is working properly, freely rotating and
blade to your hand may not be obvious and you may be seriously injured. returning to fully cover the teeth of the blade. Ensure that the arm is properly secure when bevelling.
• Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside • Connect the saw to a dust collection device and ensure that it is operating properly. As the operator of the saw,
bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence please make sure that you understand factors that influence exposure to dust, including the type of material to be
and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the cut, the importance of local extraction and the proper adjustment of hoods/baffles/chutes of your dust extraction
spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece. system. We recommend that you always wear a dust mask when operating this saw.
• Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small • When cutting long pieces which extend well over the table width, ensure that the ends are adequately supported
debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed. at the same height as the saw table top. Supports should be positioned in such a way to ensure that the workpiece
• Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may does not fall to the ground once the cut has been made. A number of supports at regular intervals may be required if
bind on the blade or shift during cutting. the workpiece is extremely long.
• Ensure the mitre saw is mounted or placed on a level, firm wok surface before use. A level and firm work • Do not force the tool, allow the blade to cut the workpiece. Failure to do so may overheat the blade, reducing the life
surface reduces the risk of the mitre saw becoming unstable. of the product. Push the saw through the workpiece. Do not pull the saw through the workpiece.
• Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is • Do not remove any cut-offs from the cutting area until the mitre saw head is in the full upright position, the blade
set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without guard is fully enclosing the blade and the blade has come to a rest or complete stop. Never use your hands to
turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to remove sawdust, chips or waste close by the blade.
assure there will be no interference or danger of cutting the fence. • Do not slow or stop a blade with a piece of wood. Let the blade come to rest without assistance. If you are
• Provide adequate support such as table extensions, saw horse, etc. for a workpiece that is wider or longer interrupted when operating the saw, complete the process and switch off before looking up.
than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely supported. If the • Take additional care when trenching (slotting). Hold the handle firmly when making an incomplete cut or when
cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade. releasing the switch before the saw head is completely in the down position. The braking action of the saw may
• Do not use another person as a substitute for a table extension or as additional support. Unstable support for cause the saw head to be suddenly pulled downward, causing a risk of injury.
the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the • Note the direction of rotation of the motor and the blade. Use correctly sharpened saw blades and observe the
helper into the spinning blade. maximum speed marked on the blade. Only use saw blades with maximum speeds equal to or higher than the
• The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, maximum speed marked on the tool. Only use (diameter) 210 x (bore) 16 x (kerf) 2.8mm blades with this saw.
i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently. • This saw is only meant for cutting timber and plastics. Do not use the saw to cut metal or masonry. Do not use this
• Always use a clamp or fixture designed to properly support round material such as rods or tubing. Rods have saw to cut firewood. When cutting plastics the heat generated by the saw blade tips may melt the plastic. Always do
a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the table. a test cut on scrap material beforehand. Avoid cutting nails. Inspect the workpiece and remove all nails and other
• Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being foreign objects before operating the saw.
thrown. • Periodically wipe the laser lens gently with a dry soft cloth. Ensure the unit is switched off before doing so. Do not
• If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and stare directly into the laser. Always check the laser on a workpiece.
disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed • The mitre saw can be safely carried by the carrying handle but only once it has been removed from the mains power
material. Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw. and secured in the locked down position. Saw blades shall be carried in a holder wherever possible.

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