Compound Mitre Saw: Instruction Manual
Compound Mitre Saw: Instruction Manual
COMPOUND
MITRE SAW
210MM (8¼”) Compound Mitre Saw
INSTRUCTION MANUAL
SPECIFICATIONS
2 x Material Support Bars
Mains Voltage: 220–240V ~ 50Hz
Motor Power: 1400W (S1);
1600W (S6 40%)
No Load Speed: 5,000/min
Blade: Ø210 x Ø16 x 2.8mm (48T)
Mitre Angle: 0-45° Left & Right
Bevel Angle: 0-45° Left
Max. Cutting Capacities: 2 x Hex Keys & Dust Bag
Mitre 0° x Bevel 90°: 55 x 120mm
Mitre 45° x Bevel 90°: 55 x 80mm
Mitre 0° x Bevel 45°: 32 x 120mm
Mitre 45° x Bevel 45°: 32 x 80mm
Weight: 7.1kg
ozito.com.au
CMS-1621
WARRANTY
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
BUNNINGS WAREHOUSE WITH YOUR BUNNINGS replacement or refund for a major failure and for compensation for any other reasonably
REGISTER RECEIPT. PRIOR TO RETURNING YOUR foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the
PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR goods fail to be of acceptable quality and the failure does not amount to a major failure.
CUSTOMER SERVICE HELPLINE: Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
Australia: 1800 069 486 you may be able to claim such expenses by contacting our customer service helpline above.
New Zealand: 0508 069 486
Ozito Industries Pty. Ltd. 25 Fox Drive, Dandenong South, Victoria, Australia 3175. 0722
KNOW YOUR PRODUCT SETUP & PREPARATION
2. Release cutting
2 head from HOLD
its transport DOWN
position. While
holding the
head of the saw
3 down release
the lock down
pin.
4 5
Dust Bag
1. Squeeze the clamp at the end of the
dust bag, place over the dust extraction
port.
6
Note: The dust extraction port can block
easily with dust and requires to be
periodically cleaned. For more efficient
14 operation, empty the dust bag when it is
7 no more than half full. This allows better
air flow through the bag. Dust bags will not
8 collect all the saw dust generated by the
13 mitre saw. For best results a dust extractor
should be used in place of the dust bag.
Material Clamp
12 11 10 9
Material clamp will assist
securing timber when making
cuts.
ONLINE MANUAL
Scan this QR Code with your mobile When performing a bevel or compound
device to take you to the online manual. cut, the material clamp should be
positioned on the right hand side of the
fence.
2. SETUP & ADJUSTMENTS
3. Repeat steps 1 & 2 for the other side. Mitre Angle Adjustments
1. Loosen mitre table lock.
Note: The mitre table features positive click stops at 0°, 5°, 10°,
15°, 22.5°, 30°, 35°, 40° and 45° for quick setting of common
mitre angles.
3. Secure the desired table angle by turning the mitre table lock
clockwise.
3. USAGE
Workpiece
Place the workpiece flat on the
mitre table with one edge securely
against the rear fence.
2. Tilt the cutting head to the desired
bevel angle. Note: If the workpiece is warped,
ensure the concave (curves inward)
Note: The material clamp cannot be side is against the rear fence.
used on the left side of the mitre saw
whilst bevel cutting.
WARNING! ADEQUATE SUPPORT SUCH AS TABLE
EXTENSIONS, SAW HORSES, ETC. MUST BE USED FOR
A WORKPIECE THAT IS WIDER OR LONGER THAN THE
TABLE TOP. FAILURE TO DO SO MAY LEAD TO INJURY
3. Tighten the bevel lock to lock the angle in place. OR DAMAGE TO THE TOOL.
WARNING! ENSURE THE BEVEL LOCK IS TIGHT
BEFORE MAKING A CUT. FAILURE TO DO SO MAY It is extremely important to always
RESULT IN THE CUTTING HEAD MOVING DURING secure the workpiece properly and
OPERATION & CAUSE SERIOUS PERSONAL INJURY. tightly with the material clamp.
Fence
WARNING! ENSURE THE MATERIAL IS SECURELY
The fence holds the workpiece in a fixed position while the table CLAMPED BEFORE MAKING ANY CUTS. FAILURE TO
and or the blade assembly are adjusted in a mitre or bevel angle. SECURE THE MATERIAL MAY CAUSE THE WORKPIECE
TO FLY OFF AND CAUSE PERSONAL INJURY.
Make sure that no part of the tool contacts the fence when bevel
or compound mitre cutting. Always make a dry run with the saw
turned off and check clearance.
WARNING! DO NOT USE THE MITRE SAW TO CUT Symptom Possible Cause Suggested Solution
METAL OR MASONRY. Mitre saw will No power at power Check that the power
not start. point. switch is on.
WARNING! FOR ALL TYPES OF CUTS, ENSURE THAT
THE SAW IS LOCKED INTO POSITION. Cord not connected. Check that the cord is
plugged in.
Straight Cutting Mitre saw Low power supply Inspect power supply or
operates or improper power cords.
A straight cut is made by cutting 90º
sporadically or extension cord.
the grain of the workpiece. A 90° at low power. Worn or cracked
straight cut is made with the mitre Inspect carbon brushes;
scale set in the 0°. carbon brushes. replace if damaged or
>45ºLeft
worn.
Max. cutting Wood burns at Dirty blade. Clean blade using blade
capacity wood: ends of cut cleaner or mineral spirits.
55 x 120mm Material is binding. Check position of
workpiece on table.
0º
Material must be flat, flush
against fence & supported
on ends.
Workpiece Finished side is Keep finished side of
frays or chips down. workpiece up or facing
Mitre Cuts out. operator.
90º
Mitre cuts are made with the mitre
scale set at an angle other than 0°
Blade chipped or Check for damaged teeth.
dull. Sharpen or replace blade.
Max. cutting
capacity wood: Blade inappropriate Check blade
55 x 80mm >45ºLeft for material. manufacturer’s
recommendations for
material being cut. For
45º< Mitre >45º 45º< Mitre >45º
cross cutting hardwood &
for precision cuts, use a
thin kerf blade with 60 or
more teeth.
Workpiece is Use a thin piece of scrap
Bevel Cutting unsupported. material, such as 6mm
90º plywood underneath or
A bevel cut is made by cutting across behind the workpiece to
the grain of the workpiece with the support the edges of the
blade angled to the mitre table. workpiece as it is being
cut.
>45ºLeft
Max. cutting Blade binds, Workpiece is Workpiece must be flat
capacity wood: slowing or misaligned or on table, flush against the
32 x 120mm stopping the the ends are not fence & supported on both
saw. supported. ends.
0º Workpiece is wet, Check condition of
contaminated or workpiece & check
WARNING! ENSURE THE FENCE IS CLEAR OF THE inappropriate blade compatibility of blade to
BLADE BEFORE BEVELLING. is being used. workpiece.
Max. cutting
capacity wood: >45ºLeft
32 x 80mm
(Left),
45º< Mitre >45º 45º< Mitre >45º
CMS-1621
MAINTENANCE
Transportation 2. Raise the lower guard out of the way and hold it
The lock down pin is provided for holding the cutting head down
whilst transporting or storing the mitre saw. The saw must never 3. Using the 5mm Hex Key loosen the
be used with the lock down pin locking the head down. Tighten the guard cover screw until it disengages
slide lock during transportation the blade bolt cover.
5. Place the 6mm Hex Key onto the blade bolt in the centre of the
blade.
OUTER INNER
FLANGE FLANGE
DESCRIPTION OF SYMBOLS
Note: Use a rubber mallet to tap the blade off if it is stuck on the Wear eye protection Wear hearing protection
tool.
Wear eye, ear & breathing
protection Wear gloves
9. Install the new blade over the spindle and onto the inner flange.
Keep hands away from blade Wear breathing protection
10. Replace the outer flange by placing the cupped side of the
flange against the blade followed by the blade bolt.
11. Place the 6mm Hex Key provided onto the blade bolt in the
centre of the blade. CARING FOR THE ENVIRONMENT
12. Depress the spindle lock button. To ensure it engages correctly,
rotate the Hex Key until the spindle lock clicks into position. Power tools that are no longer usable should not
be disposed of with household waste but in an
13. Tighten the blade bolt in the centre of the blade by turning the environmentally friendly way. Please recycle where
Hex Key ant-clockwise as the blade bolt is a left hand thread. facilities exist. Check with your local council authority for
recycling advice.
14. Swing the blade bolt cover back into place and secure it with
the guard cover screw. Make sure the lower guard operates Recycling packaging reduces the need for landfill and raw
smoothly and properly protects from the blade before using materials. Reuse of recycled material decreases pollution
the saw. in the environment. Please recycle packaging where
facilities exist. Check with your local council authority for
WARNING! ENSURE THAT THE CORRECT BLADE recycling advice.
BUSH THAT MAY BE REQUIRED SUITS THE SPINDLE &
BLADES THAT ARE FITTED,
WARNING! TO ENSURE THE CORRECT BLADE
ROTATION, ALWAYS INSTALL THE BLADE WITH THE
TEETH POINTING DOWNWARDS. ENSURE THE ARROW
DIRECTION ON THE BLADE CORRESPONDS WITH THE
SPARE PARTS
ARROW ON THE UPPER BLADE GUARD.
Spare parts can be ordered from the Special Orders Desk at your
local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
ELECTRICAL SAFETY
WARNING! When using mains-powered tools, basic safety precautions, including the following, should
always be followed to reduce risk of fire, electric shock, personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency,
before operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
This tool has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage
on the rating plate. A power source with a voltage greater than that specified for the tool can result in serious injury
to the user, as well as damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage
less than the nameplate rating is harmful to the motor.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated; therefore no earth wire is required.
Note: Double insulation does not take the place of normal safety precautions when operating this tool.
The insulation system is for added protection against injury resulting from a possible electrical insulation
failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension
lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for
the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.
The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual
current device reduces the risk of electric shock.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions rotating part of the power tool may result in personal injury.
may result in electric shock, fire and/or serious injury. The term “power tool” in the warnings refers to your e. D o not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
mains-operated (corded) power tool or battery-operated (cordless) power tool. in unexpected situations.
1. Work area safety f. D
ress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are
or dust. Power tools create sparks which may ignite the dust or fumes. connected and properly used. Use of dust collection can reduce dust-related hazards.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool
2. Electrical safety safety principles. A careless action can cause severe injury within a fraction of a second.
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs 4. Power tool use and care
with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. a. D o not force the power tool. Use the correct power tool for your application. The correct power tool will do
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. the job better and safer at the rate for which it was designed.
There is an increased risk of electric shock if your body is earthed or grounded. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of with the switch is dangerous and must be repaired.
electric shock. c. D isconnect the plug from the power source and/or the battery pack from the power tool before making
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric risk of starting the power tool accidentally.
shock. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
suitable for outdoor use reduces the risk of electric shock. e. M aintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
supply. Use of an RCD reduces the risk of electric shock. accidents are caused by poorly maintained power tools.
3. Personal safety f. K
eep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
inattention while operating power tools may result in serious personal injury. account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
b.Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the tool in unexpected situations.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or 5. Service
energising power tools that have the switch on invites accidents. a. H ave your power tool serviced by a qualified repair person using only identical replacement parts. This will
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ensure that the safety of the power tool is maintained.