Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report

11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3501A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Methane
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 16.040
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.310
11 CONNECTIONS 51 Gas Constant, C 347.9
12 Inlet 1 1/2" Flngd. 300# RF Standard 52
13 Outlet 2" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 800
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating 9.45

29 69 Set CDTP 10.5 10.605
30 70 Over Pressure 2.205 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 1.5F2JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 112.123 198.064 74 Total 1.5
35 (mm²) Data Set Orifice API F 75 Inlet Loss 0 0%
36 Unit Required kg/hr 800 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 1413.189 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 18.62 daN 79 Operating Relieving 107 107
40 Noise Level (db), Open Discharge 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
123.95
Valve Dimensions

B
Tag Notes

mm

152.40
C
514.35
Weight
kg

22.68

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 1

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3501A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1.5F2JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 800 kg/hr 18 Required 112.123 mm²
Flow Area
9 Maximum 1413.189 kg/hr 19 Selected 198.064 mm²
10 Reaction Force, Open Discharge 18.62 daN 20 Noise Level (db), Open Discharge 132.8 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 16.040 16.040
Ratio of Specific Heats k 1.310 1.310
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 800 kg/hr 1763.698 lb/hr
Set Pressure Pset 10.5 kg/cm² g 149.345 psig
Over Pressure Pover 2.205 kg/cm² g 31.362 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 107 °C 684.270 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 198.064 mm² 0.307 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 2.07 in 2.07 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 195.404 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.184

Calculate Gas Constant C 347.9

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 1413.189 kg/hr 3115.549 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 112.123 mm² 0.174 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 2

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3501A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1.5F2JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 800 kg/hr 18 Required 112.123 mm²
Flow Area
9 Maximum 1413.189 kg/hr 19 Selected 198.064 mm²
10 Reaction Force, Open Discharge 18.62 daN 20 Noise Level (db), Open Discharge 132.8 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 103.1 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 132.8 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 18.62 daN 41.9 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 3

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3501A/B 8 Valve Model No. 1.5F2JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 1 1/2" Flngd. 300# RF Standard
6 2 12 Outlet 2" Flngd. 150# RF ASME B16.5

Wt.= 50 lb = 22.68 kg

A= 4.88 in = 123.95 mm

B= 6.00 in = 152.40 mm

C= 20.25 in = 514.35 mm

D= 1.75 in = 44.45 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 4

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3502A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Methane
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 20
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.310
11 CONNECTIONS 51 Gas Constant, C 347.9
12 Inlet 1 1/2" Flngd. 300# RF Standard 52
13 Outlet 2 1/2" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 1500
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 10.5 10.605
30 70 Over Pressure 2.205 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 215.303 324.515 74 Total 1.5
35 (mm²) Data Set Orifice API G 75 Inlet Loss 0 0%
36 Unit Required kg/hr 1500 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 2260.875 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 30.51 daN 79 Operating Relieving 224 224
40 Noise Level (db), Open Discharge 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
123.95
Valve Dimensions

B
Tag Notes

mm

152.40
C
514.35
Weight
kg

22.68

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 5

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3502A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 1500 kg/hr 18 Required 215.303 mm²
Flow Area
9 Maximum 2260.875 kg/hr 19 Selected 324.515 mm²
10 Reaction Force, Open Discharge 30.51 daN 20 Noise Level (db), Open Discharge 135.1 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 20 20
Ratio of Specific Heats k 1.310 1.310
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 1500 kg/hr 3306.934 lb/hr
Set Pressure Pset 10.5 kg/cm² g 149.345 psig
Over Pressure Pover 2.205 kg/cm² g 31.362 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 224 °C 894.870 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 324.515 mm² 0.503 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 2.47 in 2.47 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 195.404 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.184

Calculate Gas Constant C 347.9

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 2260.875 kg/hr 4984.376 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 215.303 mm² 0.334 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 6

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3502A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 1500 kg/hr 18 Required 215.303 mm²
Flow Area
9 Maximum 2260.875 kg/hr 19 Selected 324.515 mm²
10 Reaction Force, Open Discharge 30.51 daN 20 Noise Level (db), Open Discharge 135.1 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 105.4 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 135.1 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 30.51 daN 68.6 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 7

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3502A/B 8 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 1 1/2" Flngd. 300# RF Standard
6 2 12 Outlet 2 1/2" Flngd. 150# RF ASME B16.5

Wt.= 50 lb = 22.68 kg

A= 4.88 in = 123.95 mm

B= 6.00 in = 152.40 mm

C= 20.25 in = 514.35 mm

D= 1.75 in = 44.45 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 8

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3503A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Methane
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 20
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.310
11 CONNECTIONS 51 Gas Constant, C 347.9
12 Inlet 1 1/2" Flngd. 300# RF Standard 52
13 Outlet 2 1/2" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 1500
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 10.5 10.605
30 70 Over Pressure 2.205 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 188.271 324.515 74 Total 1.5
35 (mm²) Data Set Orifice API G 75 Inlet Loss 0 0%
36 Unit Required kg/hr 1500 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 2585.489 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 30.51 daN 79 Operating Relieving 107 107
40 Noise Level (db), Open Discharge 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
123.95
Valve Dimensions

B
Tag Notes

mm

152.40
C
514.35
Weight
kg

22.68

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 9

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3503A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 1500 kg/hr 18 Required 188.271 mm²
Flow Area
9 Maximum 2585.489 kg/hr 19 Selected 324.515 mm²
10 Reaction Force, Open Discharge 30.51 daN 20 Noise Level (db), Open Discharge 134.5 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 20 20
Ratio of Specific Heats k 1.310 1.310
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 1500 kg/hr 3306.934 lb/hr
Set Pressure Pset 10.5 kg/cm² g 149.345 psig
Over Pressure Pover 2.205 kg/cm² g 31.362 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 107 °C 684.270 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 324.515 mm² 0.503 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 2.47 in 2.47 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 195.404 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.184

Calculate Gas Constant C 347.9

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 2585.489 kg/hr 5700.028 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 188.271 mm² 0.292 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 10

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3503A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 1500 kg/hr 18 Required 188.271 mm²
Flow Area
9 Maximum 2585.489 kg/hr 19 Selected 324.515 mm²
10 Reaction Force, Open Discharge 30.51 daN 20 Noise Level (db), Open Discharge 134.5 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 104.8 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 134.5 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 30.51 daN 68.6 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 11

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3503A/B 8 Valve Model No. 1.5G2.5JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 1 1/2" Flngd. 300# RF Standard
6 2 12 Outlet 2 1/2" Flngd. 150# RF ASME B16.5

Wt.= 50 lb = 22.68 kg

A= 4.88 in = 123.95 mm

B= 6.00 in = 152.40 mm

C= 20.25 in = 514.35 mm

D= 1.75 in = 44.45 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 12

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3504 A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Elec. Power
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 128
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 6" Flngd. 300# RF Standard 52
13 Outlet 8" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 54000
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 6.5 6.500
30 70 Over Pressure 0.65 10%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 6Q8JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 5652.811 7129.018 74 Total 1.5
35 (mm²) Data Set Orifice API Q 75 Inlet Loss 0 0%
36 Unit Required kg/hr 54000 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 68101.860 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 353.08 daN 79 Operating Relieving 224
40 Noise Level (db), Open Discharge 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
239.78
Valve Dimensions

B
Tag Notes

mm

241.30
C
1073.15
Weight
kg

223.17

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 13

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3504 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 6Q8JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 54000 kg/hr 18 Required 5652.811 mm²
Flow Area
9 Maximum 68101.860 kg/hr 19 Selected 7129.018 mm²
10 Reaction Force, Open Discharge 353.08 daN 20 Noise Level (db), Open Discharge 139.2 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 128 128
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 54000 kg/hr 119049.622 lb/hr
Set Pressure Pset 6.5 kg/cm² g 92.452 psig
Over Pressure Pover 0.65 kg/cm² g 9.245 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 224 °C 894.870 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 7129.018 mm² 11.050 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 7.98 in 7.98 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 116.393 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.31

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 68101.860 kg/hr 150138.902 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 5652.811 mm² 8.762 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 14

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3504 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 6Q8JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 54000 kg/hr 18 Required 5652.811 mm²
Flow Area
9 Maximum 68101.860 kg/hr 19 Selected 7129.018 mm²
10 Reaction Force, Open Discharge 353.08 daN 20 Noise Level (db), Open Discharge 139.2 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 109.5 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 139.2 db

Lp = L100 - 20 * log(r / 100)

Calculate Outlet Static Pressure Po 0.498 psig

Po = [(0.00245 * A * C * K,API * P1 * Kc) / (Do^2 * (k * Z)^ 0.5)] - Patm

Calculate Reaction Force for Open Discharge Fr 353.08 daN 793.8 lbf
Ao = (π * Do^2) / 4
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5 + (Ao * Po)

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 15

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3504 A/B 8 Valve Model No. 6Q8JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 6" Flngd. 300# RF Standard
6 2 12 Outlet 8" Flngd. 150# RF ASME B16.5

Wt.= 492 lb = 223.17 kg

A= 9.44 in = 239.78 mm

B= 9.50 in = 241.30 mm

C= 42.25 in = 1073.15 mm

D= 2.31 in = 58.67 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 16

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3505 A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Methane
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 20
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 1" Flngd. 300# RF Standard 52
13 Outlet 2" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 100
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 6.5 6.565
30 70 Over Pressure 1.365 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 1D2JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 20.758 70.968 74 Total 1.5
35 (mm²) Data Set Orifice API D 75 Inlet Loss 0 0%
36 Unit Required kg/hr 100 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 341.884 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 3.7 daN 79 Operating Relieving 88 88
40 Noise Level (db), Open Discharge 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
104.90
Valve Dimensions

B
Tag Notes

mm

114.30
C
425.45
Weight
kg

16.33

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 17

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3505 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1D2JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 100 kg/hr 18 Required 20.758 mm²
Flow Area
9 Maximum 341.884 kg/hr 19 Selected 70.968 mm²
10 Reaction Force, Open Discharge 3.7 daN 20 Noise Level (db), Open Discharge 123.1 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 20 20
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 100 kg/hr 220.462 lb/hr
Set Pressure Pset 6.5 kg/cm² g 92.452 psig
Over Pressure Pover 1.365 kg/cm² g 19.415 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 88 °C 650.070 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 70.968 mm² 0.110 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 2.07 in 2.07 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 126.563 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.285

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 341.884 kg/hr 753.724 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 20.758 mm² 0.032 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 18

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3505 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1D2JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 100 kg/hr 18 Required 20.758 mm²
Flow Area
9 Maximum 341.884 kg/hr 19 Selected 70.968 mm²
10 Reaction Force, Open Discharge 3.7 daN 20 Noise Level (db), Open Discharge 123.1 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 93.4 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 123.1 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 3.7 daN 8.3 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 19

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3505 A/B 8 Valve Model No. 1D2JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 1" Flngd. 300# RF Standard
6 2 12 Outlet 2" Flngd. 150# RF ASME B16.5

Wt.= 36 lb = 16.33 kg

A= 4.13 in = 104.90 mm

B= 4.50 in = 114.30 mm

C= 16.75 in = 425.45 mm

D= 1.56 in = 39.62 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 20

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3506 A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Methane
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 29
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 1" Flngd. 300# RF Standard 52
13 Outlet 2" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 460
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 26.6 26.866
30 70 Over Pressure 5.586 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 1D2JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 22.414 70.968 74 Total 1.5
35 (mm²) Data Set Orifice API D 75 Inlet Loss 0 0%
36 Unit Required kg/hr 460 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 1456.458 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 13.82 daN 79 Operating Relieving 129 129
40 Noise Level (db), Open Discharge 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
104.90
Valve Dimensions

B
Tag Notes

mm

114.30
C
425.45
Weight
kg

16.33

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 21

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3506 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1D2JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 460 kg/hr 18 Required 22.414 mm²
Flow Area
9 Maximum 1456.458 kg/hr 19 Selected 70.968 mm²
10 Reaction Force, Open Discharge 13.82 daN 20 Noise Level (db), Open Discharge 132.0 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 29 29
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 460 kg/hr 1014.126 lb/hr
Set Pressure Pset 26.6 kg/cm² g 378.341 psig
Over Pressure Pover 5.586 kg/cm² g 79.452 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 129 °C 723.870 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 70.968 mm² 0.110 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 2.07 in 2.07 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 472.489 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.076

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 1456.458 kg/hr 3210.939 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 22.414 mm² 0.035 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 22

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3506 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 1D2JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 460 kg/hr 18 Required 22.414 mm²
Flow Area
9 Maximum 1456.458 kg/hr 19 Selected 70.968 mm²
10 Reaction Force, Open Discharge 13.82 daN 20 Noise Level (db), Open Discharge 132.0 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 102.3 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 132.0 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 13.82 daN 31.1 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 23

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3506 A/B 8 Valve Model No. 1D2JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 1" Flngd. 300# RF Standard
6 2 12 Outlet 2" Flngd. 150# RF ASME B16.5

Wt.= 36 lb = 16.33 kg

A= 4.13 in = 104.90 mm

B= 4.50 in = 114.30 mm

C= 16.75 in = 425.45 mm

D= 1.56 in = 39.62 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 24

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3507A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Blocked Discharge
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Methane
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 20
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 4" Flngd. 300# RF Standard 52
13 Outlet 6" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Kalrez® (90) 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 K, Gas Kd, Gas 0.866 0.962
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 8561
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 6.5 6.500
30 70 Over Pressure 0.65 10%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 4M6JBS-EOR35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 2176.067 2622.575 74 Total 1.5
35 (mm²) Data Set Orifice ASME M 75 Inlet Loss 0 0%
36 Unit Required kg/hr 8561 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Rated Actual 10317.634 11464.038 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 124.14 daN 79 Operating Relieving 88
40 Noise Level (db), Open Discharge 138.1 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90. A
177.80
Valve Dimensions

B
Tag Notes

mm

184.15
C
819.15
Weight
kg

100.70

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 25

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3507A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 4M6JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 8561 kg/hr 18 Required 2176.067 mm²
Flow Area
9 Rated 10317.634 kg/hr 19 Selected 2622.575 mm²
10 Reaction Force, Open Discharge 124.14 daN 20 Noise Level (db), Open Discharge 138.1 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 20 20
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 8561 kg/hr 18873.774 lb/hr
Set Pressure Pset 6.5 kg/cm² g 92.452 psig
Over Pressure Pover 0.65 kg/cm² g 9.245 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 88 °C 650.070 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (actual) Kd 0.962 0.962
Discharge Coefficient (derated) K 0.866 0.866
Orifice Area A 2622.575 mm² 4.065 in²
Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 6.06 in 6.06 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 116.393 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.31

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 10317.634 kg/hr 22746.490 lb/hr

W = A * C * K * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 2176.067 mm² 3.373 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 26

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3507A/B 12 1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez
90.
3 Valve Model No. 4M6JBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 8561 kg/hr 18 Required 2176.067 mm²
Flow Area
9 Rated 10317.634 kg/hr 19 Selected 2622.575 mm²
10 Reaction Force, Open Discharge 124.14 daN 20 Noise Level (db), Open Discharge 138.1 at 1 m
Calculate Mass Critical Flow (for Noise Calc) W 25273.878 lb/hr
W = A * C * Kd * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Noise Level at 100-ft (30-m) L100 108.5 db

L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 138.1 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 124.14 daN 279.1 lbf
Fr = (A * C * Kd * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0.5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 27

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3507A/B 8 Valve Model No. 4M6JBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 4" Flngd. 300# RF Standard
6 2 12 Outlet 6" Flngd. 150# RF ASME B16.5

Wt.= 222 lb = 100.70 kg

A= 7.00 in = 177.80 mm

B= 7.25 in = 184.15 mm

C= 32.25 in = 819.15 mm

D= 2.13 in = 54.10 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500, seat in Kalrez 90.
Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 28

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3508A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 78
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 2" Flngd. 300# RF Standard 52
13 Outlet 3" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 7133
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 20.4 20.604
30 70 Over Pressure 4.284 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 2H3JBS-E35XXA-PSPL 72 Back Constant Superimposed 1
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 305.287 506.451 74 Total 1
35 (mm²) Data Set Orifice API H 75 Inlet Loss 0 0%
36 Unit Required kg/hr 7133 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 11833.185 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 103.51 daN 79 Operating Relieving 227 227
40 Noise Level (db), Open Discharge 137.6 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
130.30
Valve Dimensions

B
Tag Notes

mm

123.95
C
520.70
Weight
kg

27.22

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 29

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3508A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2H3JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 7133 kg/hr 18 Required 305.287 mm²
Flow Area
9 Maximum 11833.185 kg/hr 19 Selected 506.451 mm²
10 Reaction Force, Open Discharge 103.51 daN 20 Noise Level (db), Open Discharge 137.6 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 78 78
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 7133 kg/hr 15725.573 lb/hr
Set Pressure Pset 20.4 kg/cm² g 290.156 psig
Over Pressure Pover 4.284 kg/cm² g 60.933 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1 kg/cm² g 14.223 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 227 °C 900.270 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 506.451 mm² 0.785 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 3.07 in 3.07 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 365.785 psia
P2 = Pback + Patm P2 28.919 psia
PR = P2 / P1 PR 0.079

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 11833.185 kg/hr 26087.707 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 305.287 mm² 0.473 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 30

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3508A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2H3JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 7133 kg/hr 18 Required 305.287 mm²
Flow Area
9 Maximum 11833.185 kg/hr 19 Selected 506.451 mm²
10 Reaction Force, Open Discharge 103.51 daN 20 Noise Level (db), Open Discharge 137.6 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 108.0 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 137.6 db

Lp = L100 - 20 * log(r / 100)

Calculate Outlet Static Pressure Po 8.259 psig

Po = [(0.00245 * A * C * K,API * P1 * Kc) / (Do^2 * (k * Z)^ 0.5)] - Patm

Calculate Reaction Force for Open Discharge Fr 103.51 daN 232.7 lbf
Ao = (π * Do^2) / 4
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5 + (Ao * Po)

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 31

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3508A/B 8 Valve Model No. 2H3JBS-E35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 2" Flngd. 300# RF Standard
6 2 12 Outlet 3" Flngd. 150# RF ASME B16.5

Wt.= 60 lb = 27.22 kg

A= 5.13 in = 130.30 mm

B= 4.88 in = 123.95 mm

C= 20.50 in = 520.70 mm

D= 1.81 in = 45.97 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 32

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3509 A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 78
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 2 1/2" Flngd. 300# RF Standard 52
13 Outlet 4" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 0.942 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 3300
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 3.5 3.535
30 70 Over Pressure 0.735 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 2.5J4JBS-E35XXA-PSPL 72 Back Constant Superimposed 1.5
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 663.426 830.321 74 Total 1.5
35 (mm²) Data Set Orifice API J 75 Inlet Loss 0 0%
36 Unit Required kg/hr 3300 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 4130.167 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 25.64 daN 79 Operating Relieving 138 138
40 Noise Level (db), Open Discharge 115.8 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
136.65
Valve Dimensions

B
Tag Notes

mm

143.00
C
603.25
Weight
kg

40.37

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 33

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3509 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2.5J4JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 3300 kg/hr 18 Required 663.426 mm²
Flow Area
9 Maximum 4130.167 kg/hr 19 Selected 830.321 mm²
10 Reaction Force, Open Discharge 25.64 daN 20 Noise Level (db), Open Discharge 115.8 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 78 78
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 3300 kg/hr 7275.255 lb/hr
Set Pressure Pset 3.5 kg/cm² g 49.782 psig
Over Pressure Pover 0.735 kg/cm² g 10.454 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 138 °C 740.070 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 830.321 mm² 1.287 in²

Back Press. Correction Factor Kb 0.942 0.942
Outlet Diameter Do 4.03 in 4.03 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 74.932 psia
P2 = Pback + Patm P2 36.031 psia
PR = P2 / P1 PR 0.481

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 4130.167 kg/hr 9105.459 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 663.426 mm² 1.028 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 34

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3509 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2.5J4JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 3300 kg/hr 18 Required 663.426 mm²
Flow Area
9 Maximum 4130.167 kg/hr 19 Selected 830.321 mm²
10 Reaction Force, Open Discharge 25.64 daN 20 Noise Level (db), Open Discharge 115.8 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 86.1 db
L100 = [87.75 * log( 1/PR ) + 14.09] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 115.8 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 25.64 daN 57.7 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 35

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3509 A/B 8 Valve Model No. 2.5J4JBS-E35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 2 1/2" Flngd. 300# RF Standard
6 2 12 Outlet 4" Flngd. 150# RF ASME B16.5

Wt.= 89 lb = 40.37 kg

A= 5.38 in = 136.65 mm

B= 5.63 in = 143.00 mm

C= 23.75 in = 603.25 mm

D= 2.25 in = 57.15 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 36

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3510 A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Elec. Power
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 98.9
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 6" Flngd. 150# RF Standard 52
13 Outlet 8" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle Monel® 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 0.987 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 38000
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 3.5 3.500
30 70 Over Pressure 0.35 10%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 6R8JBS-E15XXA-PSPL 72 Back Constant Superimposed 1
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 7694.137 10322.560 74 Total 1
35 (mm²) Data Set Orifice API R 75 Inlet Loss 0 0%
36 Unit Required kg/hr 38000 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 50981.323 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 295.51 daN 79 Operating Relieving 225.1
40 Noise Level (db), Open Discharge 132.0 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
239.78
Valve Dimensions

B
Tag Notes

mm

241.30
C
1212.85
Weight
kg

255.83

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 37

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3510 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 6R8JBS-E15XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 38000 kg/hr 18 Required 7694.137 mm²
Flow Area
9 Maximum 50981.323 kg/hr 19 Selected 10322.560 mm²
10 Reaction Force, Open Discharge 295.51 daN 20 Noise Level (db), Open Discharge 132.0 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 98.9 98.9
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 38000 kg/hr 83775.660 lb/hr
Set Pressure Pset 3.5 kg/cm² g 49.782 psig
Over Pressure Pover 0.35 kg/cm² g 4.978 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1 kg/cm² g 14.223 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 225.1 °C 896.850 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 10322.560 mm² 16.000 in²

Back Press. Correction Factor Kb 0.987 0.987
Outlet Diameter Do 7.98 in 7.98 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 69.456 psia
P2 = Pback + Patm P2 28.919 psia
PR = P2 / P1 PR 0.416

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 50981.323 kg/hr 112394.577 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 7694.137 mm² 11.926 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 38

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3510 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 6R8JBS-E15XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 38000 kg/hr 18 Required 7694.137 mm²
Flow Area
9 Maximum 50981.323 kg/hr 19 Selected 10322.560 mm²
10 Reaction Force, Open Discharge 295.51 daN 20 Noise Level (db), Open Discharge 132.0 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 102.3 db
L100 = [87.75 * log( 1/PR ) + 14.09] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 132.0 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 295.51 daN 664.3 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 39

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3510 A/B 8 Valve Model No. 6R8JBS-E15XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 6" Flngd. 150# RF Standard
6 2 12 Outlet 8" Flngd. 150# RF ASME B16.5

Wt.= 564 lb = 255.83 kg

A= 9.44 in = 239.78 mm

B= 9.50 in = 241.30 mm

C= 47.75 in = 1212.85 mm

D= 2.31 in = 58.67 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 40

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3511A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 174
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 2" Flngd. 300# RF Standard 52
13 Outlet 3" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 2240
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 3.5 3.535
30 70 Over Pressure 0.735 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 2H3JBS-E35XXA-PSPL 72 Back Constant Superimposed 1
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 331.898 506.451 74 Total 1
35 (mm²) Data Set Orifice API H 75 Inlet Loss 0 0%
36 Unit Required kg/hr 2240 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 3418.064 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 15.64 daN 79 Operating Relieving 288 288
40 Noise Level (db), Open Discharge 121.2 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
130.30
Valve Dimensions

B
Tag Notes

mm

123.95
C
520.70
Weight
kg

27.22

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 41

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3511A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2H3JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 2240 kg/hr 18 Required 331.898 mm²
Flow Area
9 Maximum 3418.064 kg/hr 19 Selected 506.451 mm²
10 Reaction Force, Open Discharge 15.64 daN 20 Noise Level (db), Open Discharge 121.2 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 174 174
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 2240 kg/hr 4938.355 lb/hr
Set Pressure Pset 3.5 kg/cm² g 49.782 psig
Over Pressure Pover 0.735 kg/cm² g 10.454 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1 kg/cm² g 14.223 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 288 °C 1010.070 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 506.451 mm² 0.785 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 3.07 in 3.07 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 74.932 psia
P2 = Pback + Patm P2 28.919 psia
PR = P2 / P1 PR 0.386

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 3418.064 kg/hr 7535.542 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 331.898 mm² 0.514 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 42

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3511A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2H3JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 2240 kg/hr 18 Required 331.898 mm²
Flow Area
9 Maximum 3418.064 kg/hr 19 Selected 506.451 mm²
10 Reaction Force, Open Discharge 15.64 daN 20 Noise Level (db), Open Discharge 121.2 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 91.5 db
L100 = [87.75 * log( 1/PR ) + 14.09] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 121.2 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 15.64 daN 35.2 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 43

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3511A/B 8 Valve Model No. 2H3JBS-E35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 2" Flngd. 300# RF Standard
6 2 12 Outlet 3" Flngd. 150# RF ASME B16.5

Wt.= 60 lb = 27.22 kg

A= 5.13 in = 130.30 mm

B= 4.88 in = 123.95 mm

C= 20.50 in = 520.70 mm

D= 1.81 in = 45.97 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 44

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3512A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Fire Case
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 250
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 3" Flngd. 300# RF Standard 52
13 Outlet 4" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 1 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 4230
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 3.5 3.570
30 70 Over Pressure 0.735 21%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 3J4JBS-E35XXA-PSPL 72 Back Constant Superimposed 1
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 569.703 830.321 74 Total 1
35 (mm²) Data Set Orifice API J 75 Inlet Loss 0 0%
36 Unit Required kg/hr 4230 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 6165.069 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 25.64 daN 79 Operating Relieving 393 393
40 Noise Level (db), Open Discharge 122.9 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
184.15
Valve Dimensions

B
Tag Notes

mm

181.10
C
625.60
Weight
kg

45.36

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 45

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3512A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 3J4JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 4230 kg/hr 18 Required 569.703 mm²
Flow Area
9 Maximum 6165.069 kg/hr 19 Selected 830.321 mm²
10 Reaction Force, Open Discharge 25.64 daN 20 Noise Level (db), Open Discharge 122.9 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 250 250
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 4230 kg/hr 9325.554 lb/hr
Set Pressure Pset 3.5 kg/cm² g 49.782 psig
Over Pressure Pover 0.735 kg/cm² g 10.454 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1 kg/cm² g 14.223 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 393 °C 1199.070 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 830.321 mm² 1.287 in²

Back Press. Correction Factor Kb 1 1
Outlet Diameter Do 4.03 in 4.03 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 74.932 psia
P2 = Pback + Patm P2 28.919 psia
PR = P2 / P1 PR 0.386

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 6165.069 kg/hr 13591.651 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 569.703 mm² 0.883 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 46

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3512A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 3J4JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 4230 kg/hr 18 Required 569.703 mm²
Flow Area
9 Maximum 6165.069 kg/hr 19 Selected 830.321 mm²
10 Reaction Force, Open Discharge 25.64 daN 20 Noise Level (db), Open Discharge 122.9 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 93.2 db
L100 = [87.75 * log( 1/PR ) + 14.09] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 122.9 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 25.64 daN 57.7 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 47

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3512A/B 8 Valve Model No. 3J4JBS-E35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 3" Flngd. 300# RF Standard
6 2 12 Outlet 4" Flngd. 150# RF ASME B16.5

Wt.= 100 lb = 45.36 kg

A= 7.25 in = 184.15 mm

B= 7.13 in = 181.10 mm

C= 24.63 in = 625.60 mm

D= 2.25 in = 57.15 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 48

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3513A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Control Valve Failure
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Molecular Weight, M 18
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.000
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.01
11 CONNECTIONS 51 Gas Constant, C 316.6
12 Inlet 4" Flngd. 300# RF Standard 52
13 Outlet 6" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle Monel K500 60 Effective K, Gas 0.975
21 Guide Monel® 61 Kb Kc 0.987 1
22 Spring Inconel® X750 62
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit kg/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 3312
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 3.5 3.500
30 70 Over Pressure 0.35 10%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 4L6JBS-E35XXA-PSPL 72 Back Constant Superimposed 1
33 Brand Crosby® 73 Pressure Variable Superimposed 0
34 Area Calculated Selected 1555.899 1840.641 74 Total 1
35 (mm²) Data Set Orifice API L 75 Inlet Loss 0 0%
36 Unit Required kg/hr 3312 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Maximum 3918.122 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 52.69 daN 79 Operating Relieving 215
40 Noise Level (db), Open Discharge 128.1 at 1-m 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
179.32
Valve Dimensions

B
Tag Notes

mm

181.10
C
768.35
Weight
kg

87.09

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 49

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3513A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 4L6JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 3312 kg/hr 18 Required 1555.899 mm²
Flow Area
9 Maximum 3918.122 kg/hr 19 Selected 1840.641 mm²
10 Reaction Force, Open Discharge 52.69 daN 20 Noise Level (db), Open Discharge 128.1 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 18 18
Ratio of Specific Heats k 1.01 1.01
Compressibility Z 1.000 1.000
Process Cond. Required Mass Flow Wreq 3312 kg/hr 7301.710 lb/hr
Set Pressure Pset 3.5 kg/cm² g 49.782 psig
Over Pressure Pover 0.35 kg/cm² g 4.978 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1 kg/cm² g 14.223 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 215 °C 878.670 °R
Distance from Valve (noise) r 1 m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 1840.641 mm² 2.853 in²

Back Press. Correction Factor Kb 0.987 0.987
Outlet Diameter Do 6.06 in 6.06 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolu te Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 69.456 psia
P2 = Pback + Patm P2 28.919 psia
PR = P2 / P1 PR 0.416

Calculate Gas Constant C 316.6

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5

Calculate Mass Critical Flow W 3918.122 kg/hr 8637.981 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5

Calculate Required Orifice Area Areq 1555.899 mm² 2.412 in²

Areq = A * Wreq / W

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 50

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3513A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 4L6JBS-E35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 3312 kg/hr 18 Required 1555.899 mm²
Flow Area
9 Maximum 3918.122 kg/hr 19 Selected 1840.641 mm²
10 Reaction Force, Open Discharge 52.69 daN 20 Noise Level (db), Open Discharge 128.1 at 1 m
Calculate Noise Level at 100-ft (30-m) L100 98.5 db
L100 = [87.75 * log( 1/PR ) + 14.09] + [10 * log(0.29354 * W * k * T / M)]

Calculate Noise Level at Distance, r Lp 128.1 db

Lp = L100 - 20 * log(r / 100)

Calculate Reaction Force for Open Discharge Fr 52.69 daN 118.5 lbf
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0 .5

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 51

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
12-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3513A/B 8 Valve Model No. 4L6JBS-E35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 4" Flngd. 300# RF Standard
6 2 12 Outlet 6" Flngd. 150# RF ASME B16.5

Wt.= 192 lb = 87.09 kg

A= 7.06 in = 179.32 mm

B= 7.13 in = 181.10 mm

C= 30.25 in = 768.35 mm

D= 2.13 in = 54.10 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 52

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Sizing & Selection Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-3514 A/B 42 Design Code ASME VIII/XIII - UV Sizing Std. API 520
3 Service 43 Sizing Basis Liquid Overflow
4 PID No. 44 Fluid State at Inlet Liquid
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 2 46 Fluid Properties
7 GENERAL 47 Fluid Name Water Other
8 Valve Type Balanced Bellows, Direct Spring-Op 48 Sp. Gravity, G 0.81
9 Safety / Relief Safety Relief Balanced Yes 49 Viscosity 1.00700 cP
10 Nozzle Full Bonnet Vented 50 Reynolds No. 287928.36
11 CONNECTIONS 51 Reynolds No. (max) 628604.78
12 Inlet 2 1/2" Flngd. 300# RF Standard 52
13 Outlet 4" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB/WCC 55
16 Bonnet / Cylinder CS SA216-WCB/WCC 56
17 Nozzle Monel® 57
18 Disc Monel® 58
19 Seat Viton® (75) 59 Sizing Coefficients Unit -
20 Spindle Monel® K500 60 K, Liquid Kd, Liquid 0.656 0.729
21 Guide Monel® 61 Kw Kc 0.932 1
22 Spring Inconel® X750 62 Kv Kv (max) 1 1.0
23 Gaskets Monel® 63
24 Bellows Monel® 64 Required Capacity Unit m³/hr
25 Cap Type Screwed (Ht. Rest.) 65 Total 35
26 NACE MR0175/ISO 15156:2015 No 66
27 Bug Screen 67 Pressures Unit kg/cm² g
Accessories

28 68 MAWP Operating
29 69 Set CDTP 6.5 6.500
30 70 Over Pressure 0.65 10%
31 SIZING / SELECTION SUMMARY 71 Built-Up 0
32 Valve Model No. 2.5J4JLTJBS-EOR35XXA-PSPL 72 Back Constant Superimposed 0
33 Brand Crosby® 73 Pressure Variable Superimposed 1.5
34 Area Calculated Selected 429.378 937.417 74 Total 1.5
35 (mm²) Data Set Orifice ASME J 75 Inlet Loss 0 0%
36 Unit Required m³/hr 35 76 Atmospheric (Barometric) 1.033 kg/cm² a
37 Flow Rated Actual 76.412 84.902 77 Temperatures Unit °C
38 78 Normal System
39 Reaction Force, Open Discharge 7.98 daN 79 Operating Relieving 78
40 Noise Level (db), Open Discharge N/A 80 Design Min Design Max
1. SPL = trim in Monel material, spindle in Monel K500. A
136.65
Valve Dimensions

B
Tag Notes

mm

143.00
C
603.25
Weight
kg

40.37

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 53

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3514 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2.5J4JLTJBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Liquid 16
7 CALCULATION SUMMARY
8 Required 35 m³/hr 18 Required 429.378 mm²
Flow Area
9 Rated 76.412 m³/hr 19 Selected 937.417 mm²
10 Reaction Force, Open Discharge 7.98 daN 20
Variable Type Variable Name Symbol Input Value / Units Equation Value / Units
Fluid Properties Specific Gravity SG 0.81 0.81
Viscosity µ 1.00700 cP 1.00700 cP
Process Cond. Required Volumetric Flow VL,req 35 m³/hr 154.1 GPM (US)
Set Pressure Pset 6.5 kg/cm² g 92.452 psig
Over Pressure Pover 0.65 kg/cm² g 9.245 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 1.5 kg/cm² g 21.335 psig
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (actual) Kd 0.729 0.729
Discharge Coefficient (derated) K 0.656 0.656
Orifice Area A 937.417 mm² 1.453 in²
Back Press. Correction Factor Kw 0.932 0.932
Viscosity Correction (Rqd Flow) Kv 1 1
Viscosity Correction (Max Flow) Kv,max 1.0 1.0
Outlet Diameter Do 4.03 in 4.03 in
Calculate Inlet Relieving and Outlet Pressures
Pa = Pset + Pover - Ploss Pa 101.697 psig
Pb = Pback Pb 21.335 psig

Calculate Capacity of Selected Valve VL 76.412 m³/hr 336.432 GPM (US)

VL = 38 * A * K * Kw * Kc * Kv,max * [(Pa - Pb) / SG]^0.5

Calculate Reynolds Number R 287928.36

R = 2800 * VL,req * SG / (µ * A^0.5)
R,max = 2800 * VL * SG / (µ * A^0.5) R,max 628604.78

Calculate Required Orifice Area Areq 429.378 mm² 0.666 in²

Areq = (A * VL,req * Kv,max) / (VL * Kv)

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 54

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Calculation Report
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-3514 A/B 12 1. SPL = trim in Monel material, spindle in Monel K500.
3 Valve Model No. 2.5J4JLTJBS-EOR35XXA-PSPL Qty. 2 13
4 SIZING DATA 14
5 Design Code ASME VIII/XIII - UV Sizing Std. API 520 15
6 Fluid State at Inlet Liquid 16
7 CALCULATION SUMMARY
8 Required 35 m³/hr 18 Required 429.378 mm²
Flow Area
9 Rated 76.412 m³/hr 19 Selected 937.417 mm²
10 Reaction Force, Open Discharge 7.98 daN 20
Calculate Reaction Force for Open Discharge Fr 7.98 daN 17.9 lbf
Ao = (π * Do^2) / 4
Fr = [2.002 * Pa * (A * Kd * Kv,max)^2] / Ao

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 55

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.
 Emerson Automation Solutions Pressure Relief Valve Dimensional Drawing
11-Dec-2023

Quote Number: No Prpd. Chk. Appr. Date Revision

End-User Ref. No.:

Project Ref. No.:
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-3514 A/B 8 Valve Model No. 2.5J4JLTJBS-EOR35XXA-PSPL
3 Service 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 2 1/2" Flngd. 300# RF Standard
6 2 12 Outlet 4" Flngd. 150# RF ASME B16.5

Wt.= 89 lb = 40.37 kg

A= 5.38 in = 136.65 mm

B= 5.63 in = 143.00 mm

C= 23.75 in = 603.25 mm

D= 2.25 in = 57.15 mm

E= =

F= =

G= =

H= =

1. SPL = trim in Monel material, spindle in Monel K500.

Dimension Notes

• Accessories not shown.

• Actual valve may vary from.
Tag Notes

image.

Printed On: 12-Dec-2023 PRV²SIZE Software Version pr7_20221223.1.1 Page : 56

Emerson Automation Solutions and its parent, subsidiaries, a nd affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the applicatio n of this software. See terms of license

agreement. Not for resale. All rights reserved. All tradem arks, trade names and/or registered trademarks referred to i n this program are the property of their respective owners. Copyright © 2022 Emerson Electric Co.