Estun E10 Operation Manual 28
Estun E10 Operation Manual 28
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Operation Manual
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CONTENTS
Chapter 1 Introduction ............................................................ 2
Chapter 2 Specification ........................................................... 3
Chapter 3 Installation and debugging .............................................. 4
3.1 Installation and wiring Notes ............................................... 4
3.2 Installation direction and space ............................................ 4
3.3 Installation surroundings ................................................... 4
3.4 Overall dimensions .......................................................... 4
3.5 Rear Panel .................................................................. 5
3.5.1 Rear panel ............................................................ 5
3.5.2 Power supply .......................................................... 5
3.5.3 Input and output signals .............................................. 5
3.5.4 Input instructions .................................................... 6
3.5.5 Output instructions ................................................... 6
3.5.6 Encoder interface ..................................................... 6
3.6 System debugging steps ...................................................... 6
3.6.1 Preparation before debugging .......................................... 6
3.6.2 Debugging ............................................................. 7
3.6.3 Actual processing ..................................................... 7
3.7 E10 electrical design typical application example ........................... 8
Chapter 4 Operation Functions .................................................... 10
4.1 Operation panel ............................................................ 10
4.2 introduction ............................................................... 11
4.2.1 LED lamp ............................................................. 11
4.2.2 Keys ................................................................. 11
4.2.3 Digital display ...................................................... 12
4.3 Operation process flow ..................................................... 12
Chapter 5 Parameters ............................................................. 14
5.1 Set a parameter ............................................................ 14
5.2 Counting parameters ........................................................ 15
5.3 Time relay parameters ...................................................... 15
5.4 Teach in parameters ........................................................ 15
Chapter 6 Machine Parameters ..................................................... 17
6.1 Set machine parameters ..................................................... 17
6.2 Parameters description ..................................................... 17
Appendix 1 Q&A .................................................................... 24
Appendix 2 Plastic crust Installation ............................................. 25
Appendix 3 Panel Installation ..................................................... 27
Page 1 of 28
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Chapter 1 Introduction
Thanks for buying E10 CNC controllers. Before using our E10 CNC controllers, I
suggest you read this manual very carefully.
Compared with conventional CNC units, E10 has much better cost performance, good
looks and higher brightness display, in addition, it also has many special functions to meet the
special need of press-braking machine and shearing machinery, such as back gauge single
directional gap prompt, X/Y axis screw pitch tolerance offset, soft limit position, time relay,
and so on.
Basic functions
E10-D CNC unit special for press-braking machine
- Press-braking counter
- X/Y axis integration display
- X axis single directional positioning gap prompt
- Y axis screw rod transmitting gap auto offset
- X/Y axis soft limit position
- X/Y axis position teach-in
- 4 groups of internal time replay
- Free setting of proportional factors
- Metric / English conversion
- Position in memory in case of power loss
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Chapter 2 Specification
Technical Specification
1、Mounting dimension:
- Outer housing mount: 186*138*84
- Panel mount: 171*122*84
2、Panel specification:
- 2 rows of [6*7] segment LED display
- Filmy key-presses of high quality metal spring plate
3、Axis specification:
- Stroke range of X axis 0-999999mm/inch
- Stroke range of Y axis 0-999999mm/inch
- X axis display precision 0.1mm/inch
- Y axis display precision 0.01mm/inch
5、Encoder specification:
- 50KHZ counting frequency
- Input voltage: DC 12V +/- 4%
- Maximum current: 200mA
Page 3 of 28
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In implementation of the installation, wiring, be sure to turn off the power (Example: the installation
of encoder).
Misuse power terminal access, improper connected input and output lines, the output line short circuits
cause the system is major injury. So check in before power on, it is necessary to check carefully the power
supply and the grounding wires, input and output lines are connected properly.
E10 Series systems’ grounding terminal must be properly grounded. And so does as the shell.
Recommend the use of switching power supply.
Separate high voltage from low voltage in the electric cabinet by use of the metal hose, which is
connected to the earth.
Installation of inductive load such as electromagnetism valve and AC contactor must connect RC
absorber.
In order to avoid any failure, please do not take down the system privately,.
Electronic components of E10 system are all sensitive to static electricity. It will not be allowed to fall
into any foreign body insertion or touch the control circuit boards of E10 system.
Select the safety region to install E10 system, prevent heat and direct sunlight, avoid moisture and
splash water drop splash.
Do not use in surroundings which has heat, condensate water, dust, soot, conductive dust, corrosive
gases, flammable gases.
E10 Series systems are in general inlayed in the control panel, keep enough space with the adjacent
components and baffle (shell).
E10 Series systems are in the same model dimensions. There are two methods: plastic shell
installation and panel installation.
Installation Method 1: plastic shell installation, refer to Appendix 2.
Installation Method 2: panel-type installation, refer to Appendix 3.
Page 4 of 28
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On the rear panel (Figure 3-1) , there are input instructions, output instructions, encoder interface and
connection port (wirings see appendix). The significance of the indicator light will make the following
introduction.
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IN1 IN2 OUT1 OUT2 OUT3 OUT4
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AC1 AC2 GND +24V 0V IN1 IN2 OUT1 OUT2 OUT3 OUT4 24V
IN1 --------------------------- input channel 1 input (shears for shearing count input signal).
IN2 --------------------------- input channel 2 input.
OUT1 --------------------------- output channel 1 output.
OUT2 --------------------------- output channel 2 output.
OUT3 --------------------------- output channel 3 output.
OUT4 --------------------------- output channel 4 output.
0V --------------------------- common port of input and output channels.
24V --------------------------- common port of output channels.
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Input signal are normally closed (IN1 input shearing signal is normally open), input light lights in the
absence of input signal, and extinguishes when the input signal has.
Input indicator light mean:
IN1 --------------------------- indicator light goes out, and input channel 1 has input signal.
IN2 --------------------------- indicator light goes out, and input channel 2 has input signal.
OUT1 ------------------------ indicator light is light, and output channel 1 has output signal.
OUT2 ------------------------ indicator light is light, and output channel 2 has output signal.
OUT3 ------------------------ indicator light is light, and output channel 3 has output signal.
OUT4 ------------------------ indicator light is light, and output channel 4 has output signal.
OUT1 ------------------------ indicator light goes out, and X-axis position is less than the min.
OUT2 ------------------------ indicator light goes out, and X-axis position is larger than the max.
OUT3 ------------------------ indicator light goes out, and Y-axis position is less than the min.
OUT4 ------------------------ indicator light goes out, and Y-axis position is larger than the max.
E10 system panel has two 9-pin encoder interfaces: X-axis encoder interface and Y-axis encoder
interface. From top-down look, the first for the X-axis encoder interface; and the second for the Y-axis
encoder interface. Pin connection is as follows:
9-pin plug pin encoder phase
Pin No. 1,6 ------------------------ OV-phase encoder
Pin No. 2,7 ------------------------ VCC phase encoder
Pin on the 3rd ------------------------ encoder C / Z phase
Pin on the 4th ------------------------ encoder phase B
Pin on the 5th ------------------------ encoder A-phase
Make sure the power cord, grounding line, input and output signal lines and encoder plug are
connected and reliable and accurate.
Check input and output wirings.
Make sure the power supply voltage is normal, and check whether it lacks of phase.
Disconnect all air switches to the system power supply before power on, and confirm DC power
supply to the system is normal.
Make all air switches electrified after the confirmation of all above.
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3.6.2 Debugging
1. You must check power and ground wire as well as other wiring is correct before power on.
2. Check if system is working properly, and power off immediately if not.
3. Check the digital interface, all digital tubes should be lit in this time.
4. Enter the interface of the machine parameters, set the machine parameters, then enter the teach in
parameters interface, set the parameters of teach in, check digital tube display if the value is correct.
5. Check the input signals.
6. Check the output signals.
7. Measure a machine screw gap through the following simple method.
Measuring for Y-axis is the same as X-axis, and input the value to the PAN08 (only bending
machine).
When moving is not one-way positioning manner, the alarm indicator light will be lit.
The alarm shows a one-way positioning must be made.
Make X-axis to walk away some distance (at least greater than the transmission gap) in the increasing
direction, and then make X-axis to walk away in the decreasing direction to the origin location, and the
alarm indicator light goes out.
When all the above steps complete, teach in X, Y axis as the actual location.
Do actual processing, measure the finished work-piece, and then adjust the error correction if there is
difference.
Note:
1. It is necessary to observe closely whether the motor is running normal.
2. Power off if emergent.
3. Determine whether a output has output by the corresponding indicator light on the rear panel.
Page 7 of 28
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ENCODER ENCODER
E10
E
1
AC1
E
AC2
3 4 12 7 6 11 10 9 8 5
GND +24V 24V IN2 IN1 OUT4 OUT3 OUT2 OUT1 0V
+24V 0V
Signal Function
Bending Machine Shearing Machine
0 1 0 1
Input 1 Top point X search ref-point Top point
Input 2 Switch point Y search ref-point Switch point X search ref-point
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Bending machine: the output OUT1,OUT2,OUT3 and OUT4 access relay coil externally.
Signal Function
0 1 2 3 4 5
Output 1 X min limit Relay1 Relay2 Relay 3 count
Output 2 X max limit Relay1 Relay2 Relay 3 count
Output 3 Y min limit Relay1 Relay2 Relay 3 count
Output 4 Y max limit Relay1 Relay2 Relay 3 count
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Page 10 of 28
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4.2 introduction
4.2.2 Keys
There are 5 membrane keys in front panel which could be divided into function key,
positioning keys and numerical keys according to the functions.
Function keys:
Positional keys:
Numerical keys:
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The chart underside describes process of switching all operation interfaces, and how to
modify a parameter value.
This interface describes that the voltage is over-low:
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Chapter 5 Parameters
Power on, press to enter each parameter interface. Then the first line of digital
display shows the parameter num and the second line shows the value of the parameter. Only
the value of flashing digit can be edited.
the digit to be changed. After entering the new value, press (enter key) to confirm.
the digit to be changed. After entering the new value, press (enter key) to confirm.
Notice:
1. Edit of current positions of X-axis and Y-axis must be performed with power OFF.
2. The parameters of machine tools must be set first and then the teach-in parameters if
it is the first time setting the parameters.
3. Every parameter has its range. If the preset value exceeds the range, then the
parameter will be the max limits as its value.
I will show you how to change the value of parameter ‘PAC02’ as “100.0” (It is supposed
the original value of parameter ‘PAC02’ is “0.0”)
Press (increase key) to edit ‘1’ to ‘2’ and press (enter key).
After that, the digits of first line will all flash once and digit “1” stops flashing. While
second line displays 0.0, and the last digit “0” will flash.
Press (the leftward moving key) for 3 times, and digit “0” on the fourth will be
flashing.
Press (increase key) to edit ‘0’ to ‘1’ ,then the second line will display 100.0 and
digit “1” is flashing.
Press (enter key) to confirm the edit. After that, all digits of the second line will
flash.
Page 14 of 28
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m
CNT 02. Preset counting
Range:0 — 999999
Unit:
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Default:
Notes:
1、 Increasing mode: When the value of CNT01(current counting)increase to the value of CNT02
(preset counting),counting arrives and port exports.
2、 Decreasing mode: When finishing setting parameter CNT02(preset counting),the value of CNT01
(current counting)will be set the same value automatically. When the value of CNT01(current
counting)decrease to ‘0’, counting arrives and port exports.
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3、 When parameter CNT02(preset counting)is set as ‘0’, E10 will count and not export any output
signals.
4、 If the parameter of port function for counting arrived is not set, then there will be no output.
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Range:0 — 999999
Unit:Display Unit
Default :0
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2、Press to confirm the edit parameter ‘PAN-00’, then input pin number
‘ ’ ;
Notice:
1. By pressing and on the sixth digit ,you can select the value as positive
or negative when editing a parameter.
2. Every parameter has its range. If the preset value exceeds the range, then the parameter
will be the min limits as its value.
3.the range of press-braking machine is“0—75”,and the value will be set as ‘1’ if the
preset value exceeds the range.
4. the range of shearing machine is “0—47”,and the value will be set as ‘1’ if the preset
value exceeds the range.
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Since the difference between shearing machine and press-braking machine only lies in the parameter
numbers while the meanings, units, default values are all the same. So we only illustrate the parameters of
the press-braking machine in details.
PAN 01. Decimal point of X- axis
Range :0 - 4
Unit:None
Default:1
Description: Used to fix the position of decimal point of the numbers displayed
PAN 02. Decimal point of Y- axis
Range :0 - 4
Unit:None
Default:2
Description: Used to fix the position of decimal point of the numbers displayed
PAN 03. Multiple factor on X-axis
Range :1 - 9999
Unit:None
Default:4
Description: controller accepts pulse signals from the external and displayed in mm. This
requires a switching process, which explains why the multiple factor and dividing factor exist.
Multiple factor = number of encoder wires × multiple frequency constant of encoder ×
display resolution.
The display resolution is relative with the decimal point position. If it is not a decimal
number, then the resolution is 1; if it has one digit after decimal point, then the resolution is 0.01;
if it has two digits after decimal points, then the resolution is 0.001.
Multiple frequency constant of encoder: the constant in the decode circuit, its value is
always 4.
Number of encoder wires: decided by the encoder.
PAN 04. Y -axis multiple factor
Range :1 - 9999
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Unit:None
Default:4
Description: the same as PAN 03
PAN 05. X-axis dividing factor
Range :1 - 9999
Unit:None
Default:1
Description: dividing factor = screw rod pitch × deceleration ratio between encoder and transfer
screw rod.
F = multiple factor / dividing factor.
m
That is to say, F is used to display the unit plus one, the number of pulse generated from
Encoder. Deceleration ratio between encoder and transfer screw rod: the encoder cycle numbers
when the transfer screw rod cycles once.
MM:
Multiple frequency constant = 4
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Resolution = 0.1
Screw rod pitch = 10mm
Deceleration ratio between encoder and transfer screw rod = 1
That is F = 100 × 4 × 0.1 / 10 = 4 /1
Enter multiple factor 4, dividing factor 1; every 4 pulse represent one displayed unit
(0.1mm)
PAN 06. Y-axis dividing factor
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Range :1 - 9999
Unit:None
Default:1
Description :the same as PAN 05
PAN 07. Screw rod pitch of X -axis
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Range :0 - 99999
Unit:Display Unit
Default:0
Description : There are some gaps between screw rods, as for X axis, when the system is
working, if the alarm for one-side positioning not done will be triggered is decided by the
existence of gap and the distance of the gap.
PAN 08. Screw rod pitch of Y -axis
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Range :0 - 99999
Unit : display Unit
Default:0
Description : There are some gaps between screw rods. As for Y-axis, when gap exists, it could
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Default:5.0
Description :X-axis min position。
PAN 29. X-axis max position
Range :0 - 999999
Unit:Displays Unit
Default:6000.0
Description :X-axis max position
PAN 31. Y-axis min position
Range :0 - 999999
Unit:Display Unit
Default:5.00
Description :Y-axis min position
PAN 49. Y-axis max position
Range :0 - 999999
Unit:Display Unit
Default:600.0
Description :Y-axis max position
PAN 56. recover the default value
Range :0 - 1
Unit:None
Default:0
Description :When the parameter is 0, it is not effective. When the parameter is set as ‘1’, all the
parameters will recover to the default value.
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Description: When the function of searching for Y-axis reference point is available, the parameter
sets the value as a reference point.
PAN 62. Input level mode
Range: 0 - 1
Unit:
Default: 0
Description: level mode selection of input IN1, 0: always; 1: normally close.
PAN 63. Input level mode
Range: 0 - 1
Unit:
Default: 0
Description: level mode selection of input IN1, 0: always; 1: normally close.
PAN 64. Output level model
Range: 0 - 1
Unit:
Default value: 1
Description: level mode selection of output OUT1, 0: always; 1: normally close.
PAN 65. Output level model
Range: 0 - 1
Unit:
Default value: 1
Description: level mode selection of output OUT2, 0: normal open; 1: normal close.
PAN 66. Output level model
Range: 0 - 1
Unit:
Default value: 1
Description: level mode selection of output OUT3, 0: normal open; 1: normal close.
PAN 67. Output level model
Range: 0 - 1
Unit:
Default value: 1
Description: level mode selection of output OUT4, 0: normal open; 1: normal close.
PAN 68. Output functionality mode
Range: 0 - 4
Unit:
Default: 0
Description: function mode selection of output OUT1, 0: Y max limit; 1-3: Timing Relay 1-3; 4:
counting to output.
PAN 69. Output functionality mode
Range: 0 - 4
Unit:
Default: 0
Description: function mode selection of output OUT2, 0: Y max limit; 1-3: Timing Relay 1-3; 4:
counting to output.
PAN 70. Output functionality mode
Range: 0 - 4
Unit:
Default: 0
Description: function mode selection of output OUT3, 0: Y max limit; 1-3: Timing Relay 1-3; 4:
counting to output.
PAN 71. Output functionality mode
Range: 0 - 4
Unit:
Default: 0
Description: function mode selection of output OUT4, 0: Y max limit; 1-3: Timing Relay 1-3; 4:
counting to output.
PAN 72. Relay functionality mode
Range: 0 - 2
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Unit:
Default: 0
Description: function choice of Relay 1, the input port trigger selection, 0: prohibited; 1: IN1
trigger; 2: IN2 trigger.
PAN 73. Relay functionality mode
Range: 0 - 2
Unit:
Default: 0
Description: function choice of Relay 2, the input port trigger selection, 0: prohibited; 1: IN1
trigger; 2: IN2 trigger.
PAN 74. Relay functionality mode
Range: 0 - 2
Unit:
Default: 0
Description: function choice of Relay 3, the input port trigger selection, 0: prohibited; 1: IN1
trigger; 2: IN2 trigger.
PAN 75. Counting direction
Range: 0 - 1
Unit:
Default: 0
Description: Process counting direction selection, 0: increase counting; 1: decrease counting.
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Appendix 1 Q&A
1. Power on, the system has no display. Check the power supply access is correct.
2. If the machine is in run-time, the location of axis does not show or change, check the encoder cable is
well-connected.
3. If the system has the input signal but no output signal, then check the timing relay settings are set
correctly, and then check the indicator light of corresponding input channel is lit.
4. If the difference between the display value and actual value of the location is too much, please check the
multiplication factor, division factor parameters setting is correct.
5. If the counting num keeps zero all the time, please check the shearing count signal accesses to the
corresponding input channel correctly.
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E10
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unit: mm
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unit:mm
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