Nº

DATA SHEET I-FD-3010.0F-1223-940-IE3-081

CLIENT: SHEET
E&P 1 of 23
JOB:
CESSÃO ONEROSA AREA DEVELOPMENT
AREA:
PETROBRAS 74 (P-74)
TITLE:
ENG-E&P / CORPORATE
IEUEP-II / IECO Technical Specification - Hydraulic System
IECO
IHC Doc. No.: HY54328-012M
Contract no.: CT - MEC013E00
EEP / IHC OFFSHORE SYSTEMS
Technical Resp.: JDEKKER
File no.: PDF / I-FD-3010.0F-1223-940-IE3-081_D.pdf

REV. DESCRIPTION AND/OR REVISED SHEETS

0 ORGINAL ISSUE (FOR COMMENTS)
A COMMENTS WERE ATTENDED AS ADF-P74-IE3-0023
B COMMENTS WERE ATTENDED AS ADF-P74-IE3-0049
C COMMENTS WERE ATTENDED AS ADF-P74-IE3-0058
D CERTIFIED DOCUMENT ACCORDING ADF-P74-IE3-0071

RM NUMBER: I-RM-3010.0F-1223-940-EA9-701 (6R50 - 003)

PACKAGE: OFFLOADING SYSTEM

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

DATE 7-10-2013 16-1-2014 27-1-2014 11-3-2014 22-4-2014

PROJECT IE3 IE3 IE3 IE3 IE3

EXECUTED NKE NKE NKE NKE NKE

CHECKED JDE JDE JDE JDE JDE

APPROVED EZW EZW EZW EZW EZW

THE INFORMATION CONTAINED IN THIS DOCUMENT IS PETROBRAS PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN.

THIS FORM IS PART OF STANDARD PETROBRAS N-381 REV. L – ANNEX A.

 Sheet 2 of 23

IHC Hytop B.V.

P.O. Box 335, 3360 AH Sliedrecht
Industrieweg 30, 3361 HJ Sliedrecht
The Netherlands
T +31 184 43 19 33
F +31 184 43 16 16
[email protected]
www.ihchytop.com

Technical specification

Hydraulic System
Tandem Offloading System

Customer:
EEP

Project:
Project Cessão Onerosa

M Update 11-03-2014 RV
L Update 17-02-2014 RV
K Update 24-01-2014 RV
J Update 18-12-2013 RV
I Update 12-12-2013 RV
H Update ADFP74-IE3-0023 29-11-2013 RV
G Update 03-10-2013 RV
F Update 06-08-2013 RV
E Update 02-08-2013 RV
D Update 24-07-2013 RV
C Approval O.S. 8-07-2013 JBr
B Update capstan, manifolds, 2-07-2013 JBr CH
A First issue 28-06-2013 RV
Rev. Description Rev. date Drawn Chkd
Document reference: HY54328-012
Customer reference: Project Cessão Onerosa P74-P77 Pages: 22
This document remains the property of IHC Hytop B.V. All right reserved. This Trade register H23047221
document or any part thereof may not be made public or disclosed, copied, ABN NV - Amsterdam
543291448
reproduced or used in any other form or by any means, including but not IBAN NL27ABNA0543291448
limited to use hereof for the design and manufacturing of identical or similar Swift code ABNANL2A
parts or products, without prior permission in writing from IHC Hytop B.V. VAT no NL006180504B01
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IHC Hytop B.V.

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Table of contents

A Starting points .................................................................................................... 3

A1 Customer supplied information .................................................................................................... 3
A2 Norms .......................................................................................................................................... 3
A3 IHC HYTOP starting points .......................................................................................................... 4
A4 Deviations .................................................................................................................................... 5

B System Design .................................................................................................... 6

B1 Hydraulic Consumers .................................................................................................................. 6
B2 Hydraulic components ................................................................................................................. 8

C Scope of supply: ............................................................................................... 10

C1 HPU (1x AFT UH-1223504B, 1x FORE UH-1223504A) ........................................................... 10
C1.1 Hydraulic manifold Hose reel (1x AFT, 1x FORE) ..................................................................... 11
C1.2 Hydraulic manifold Hawser (1x AFT, 1x FORE) ........................................................................ 12
C1.3 Hydraulic manifold Aux. winch (1x AFT, 1x FORE) ................................................................... 12
C1.4 Hydraulic manifold pull-in winch Emergency Offloading Station (1x FORE) ............................. 12
C1.5 Hydraulic part operator console (1x FORE PN-Z-1223501-01, 1x AFT PN-Z-1223502-01) ..... 13
C1.6 Other Hydraulic Components .................................................................................................... 13
C2 Piping ......................................................................................................................................... 15
C3 Electrical Controls (1x AFT, 1x FORE) ...................................................................................... 16
C4 Testing ....................................................................................................................................... 20
C5 Painting ...................................................................................................................................... 20
C6 Commissioning spare parts ....................................................................................................... 20
C7 Documentation ........................................................................................................................... 20
C8 Exclusions .................................................................................................................................. 20
C9 Makes ........................................................................................................................................ 21
Scope of supply summary ..................................................................................................................... 22
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A Starting points
A1 Customer supplied information
[1] RFQ PKG1-NAV-001, project Cessão Onerosa, dated 13 June 2012, by Mr. Newton
Spinelli.
[2] Inquiry specification for winches for Pull-in System, doc.no. PP952-4E41-004, rev. 0, 30
Nov 2011.
[3] Spread Mooring and Riser Systems requirements, doc. no. I-ET-3010.0F-1350-940-PEP-
002, rev. A, 28-11-2011.
[4] Inquiry Specification for Anchoring System - Equipment PP-952 - FPSOs Conversion
(“Cessão Onerosa”), doc. no. PP952-4-4E41-001-0001, rev. A.
[5] Hull Painting, doc. no. I-ET-3010.0F-1200-956-PPC-501, rev. 0, 12 May 2011.
[6] Inquiry specification for Anchoring system components, doc. no. PP952-4-4E41-002-0001,
rev. A.
[7] Metocean Data, doc. no. I-ET-3A26.00-1000-941-PPC-001, rev. C, 12-08-2011.
[8] Inquiry Specification for Stern / Bow Offshore Offloading System, doc. no. PP952-5-5E50-
001-0001, rev. A.
[9] Offshore Loading System Requirements, doc. no. I-ET-3010.0F-1350-940-PEP-004, rev. A,
27 Oct 2011.
[10] LOW-VOLTAGE INDUCTION MOTORS FOR HULL CONVERSION, doc. No. I-ET-3010.0F-5140-
712-PPC-501 rev. A 5 July 2011

A2 Norms

The following norms have been used in the design:

Source Description Remarks

ISO1219-1 Fluid power systems and components -
graphic symbols and circuit diagrams part 1:
graphic symbols
ISO1219-2 Fluid power systems and components - Except section 5: "rules for
graphic symbols and circuit diagrams part 2: identification of equipment in
circuit diagrams fluid power circuits"
DNV Rules for Classification of Ships Relevant sections
ISO 8501-1:2007 Preparation Applied to grit blasting
of steel substrate before application of paints
and related products - Visual assessment of
surface cleanliness.
DIN51524-3 Druckflüssigkeiten; Hydrauliköle; Hydrauliköle Oil with high viscosity index:
HVLP; Mindestanforderungen type HVLP
CETOP RT 117H Hydraulic Fluid Power: Flushing of Hydraulic
Systems
EN 10025-1:2004 Hot rolled products of structural steels
through
EN 10025-6:2004
EN 10088-1:2005 Stainless steels
EN 10088-2:2005
EN 10088-3:2005
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IHC Hytop B.V.

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A3 IHC HYTOP starting points

- Supply voltage: 2x220 V, 60 Hz for controls

3x480 V, 60 Hz for e-motors

- DNV Rules for classification of Ships

- Hydraulic fluid: HVLP 68

- Hose reel, hawser reel, QRMH, ESD valve, aux. winch, Emergency Offloading Station (only
Fore) and operator consoles are located in hazardous area, zone 1, IIA, T3.

- HPU located below deck in a safe area.

- Oil speed in hydraulic lines:

- Pressure lines: max 6 m/s
- Return oil lines: max 4 m/s
- Suction lines: max 1 m/s
- Leak oil lines: max 1 m/s
In addition internal diameters are enlarged where needed to prevent too large pressure
drops (this applies in particular to leak oil lines where actual speeds are generally much
lower than listed above).

- Where variable stroke hydraulic motors are used, these motors should go to maximum
stroke volume at a pre-set pressure in order to prevent overload.

- Proper maintenance, in agreement with the maintenance instructions is of utmost

importance for the proper functioning of the system and for the service life.
Instructions for assembly and maintenance will and can by supplied by IHC.

- Components supplied by others must be supplied in a clean state according to CETOP

RT117H with appropriate rust inhibitors (compatible with the intended hydraulic fluid).

- Components and systems are not supplied under any European Union Directive.

- Electrical equipment according following standards:

- IEC 60079 Electrical apparatus for explosive gas atmospheres
- IEC 60085 Electrical Insulation - Thermal classification
- IEC 60092-302 Low voltage switchgear and control gear assemblies
- IEC 60439-1 Low voltage switchgear and control gear assemblies
- IEC 60529 Degree of protection provided by enclosures
- IEC 60947-2 Low-Voltage Switchgear and Control gear – Circuit Breakers

- Ingress protection of HPU components: IP55 for electro motors, IP65 for hydraulic valves
(instead of IP66). HPU is built in machinery space, so no direct exposure to weather
conditions on open deck.

- Local PLC will be make Siemens S7.

- Hydraulic equipment will be flushed with Shell VSI concentrate added to the hydraulic oil.
After flushing the oil will be drained and the system will be sealed.
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IHC Hytop B.V.

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- General remarks electrical equipment:

- Cables with EPR or XLPE insulation with thin braided armour except for components
that don’t except tinned copper braided cable; they will be connected with standard
marine cable (to be agreed upon with EEP).
- Cable conductors <4 mm2 provided with conductor end sleeves, isolated, instead of
insulated crimp ferrules.
- Ingress protection of solenoid valves is IP65 instead of IP56 (indoor use).
- Instrument tubing, make Swagelok or equivalent.
- Temperature and pressure transmitter have standard 4-20 mA output instead of “smart”
(HART protocol) type.
- Manufacturers: Non Ex junction boxes and control panels: Rittal / Sarel / Eldon

A4 Deviations
EEP specifications that are referred to in the documents listed in section A1 but not issued
to IHC are disregarded.

Further deviations are stated in the document OS0996.

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IHC Hytop B.V.

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B System Design
B1 Hydraulic Consumers

1.1 Hose reel

Qty 1x FORE, 1x AFT
Nom. pulling force (top layer) max. 200 kN
Stall pulling force (top layer) max. 285 kN
Nominal speed (top layer) 18 m/min
Flow approx. 290 L/min
Nominal pressure drop approx. 190 bar
Stall pressure drop approx. 260 bar

1.2 Hose reel level winder

Qty 1x FORE, 1x AFT
Flow 10 L/min
Pressure drop 250 bar

1.3 Hose reel spooling retraction device

Qty 1x FORE, 1x AFT
Flow 10 L/min
Pressure drop 250 bar

1.4 Hose reel locking pin cylinder

Qty 1x FORE, 1x AFT
Flow 10 L/min
Working pressure 240 bar

1.5 Hose reel emergency drive cylinder

Qty 1x FORE, 1x AFT
Bore 200 mm
Rod 140 mm
Stroke 615 mm
Flow 50 L/min
Pressure drop 285 bar
Working pressure 290 bar

2.1 Hawser reel

Qty 1x FORE, 1x AFT
Max. pulling force, 1st layer 150 kN
Nom. pulling force, 1st layer 80 kN
Speed at nominal load, 1st layer 18 m/min
Max. speed, pay out at reduced load 36 m/min
Flow approx. 130 L/min
Nom. pressure drop 270 bar

2.2 Hawser reel level winder

Qty 1x FORE, 1x AFT
Flow 10 L/min
Pressure drop 250 bar
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3 QRMH release cylinder

Qty 1x FORE, 1x AFT
Bore 60 mm
Stroke 150 mm
Min. working pressure 50 bar
Max. working pressure 250 bar
Time out 2 sec
Flow 13 L/min

4 ESD valve
Qty 1x FORE, 1x AFT
Flow 20 L/min
Min. working pressure 140 bar
Max. working pressure 180 bar

5.1 Pull-in winch emergency offloading station

Qty 1x FORE
Nominal pulling force, top layer 250 kN
Stall pulling force, top layer 290 kN
Speed at nominal load, top layer 18 m/min
Flow 180 L/min
Pressure drop 250 bar
Pressure drop at stall load 290 bar

5.2 Pull-in winch emergency offloading station spooling device

Qty 1x FORE
Flow 10 L/min
Pressure drop 120 bar

6 Auxiliary winch
Qty 1x FORE, 1x AFT
Nominal pulling force, 5th layer 20 kN
Max. pulling force, 5th layer 75 kN
Speed at nominal load, middle layer 18 m/min
Flow approx. 50 L/min
Pressure drop 250 bar
 Sheet 9 of 23

IHC Hytop B.V.

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B2 Hydraulic components
HPU
o Main pump-sets (2x100%)
Electric motor
Voltage 440 V 60 Hz
Power (S1) 110 kW
Speed 1785 RPM
Ex protection none
Ingress protection IP55
Certification DNV type approval, 3.2 certificate
Stand still heating, 220 V-60 Hz, 1 ph.

Section 1: Main pump variable displacement pump PV180

Control type remote pressure control with power limiter
Max stroke volume 180 cc
Max. flow 290 L/min
Working pressure at max. flow 190 bar
Max. working pressure at reduced flow 290 bar
Power 102 kW

o Return line filter (single)

Flow (nominal) 290 L/min
Maximum working pressure 8 bar
Maximum allowed pressure drop over clean element 0,6 bar
Minimum operating temperature for filter 30 °C
Viscosity 71 mm2/s
Filter rating 10 µm
Maximum temperature 70 °C
RF BN/HC 660 DE 10 with optical dirt indicator, by-pass

o Cooling (fresh water)

Installed power appr. 110 kW
Cooling capacity (75%) 82 kW
Max. oil temperature 65 °C
Max. fresh water temperature 32 °C
Oil cooling flow at ∆T=14 °C 250 L/min
Fresh water cooling flow at ∆T=4.5 °C appr. 180 L/min
Plate type cooler, SS316

o Reservoir 1200 L
Exchange volume cylinders 1 L
Accumulator volume 5 L
Pump capacity (250 L/min) during 4 minutes 1000 L
Total required reservoir oil capacity 1006 L

Manifolds
o Pressure line filter Hose reel manifold
Flow (nominal) 290 L/min
Maximum working pressure 320 bar
 Sheet 10 of 23

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Maximum allowed pressure drop over clean element at 50°C 0.5 bar
Minimum operating temperature for filter 12 °C
Viscosity 209 mm2/s
Filter rating 10 µm
Maximum temperature 70 °C
2x DFP 660 BN/HC DE 10 with optical dirt indicator, by-pass

o Reservoir at hydraulic motor hawser reel (free wheeling)

Contents 50 L

o Accumulator QRMH
Volume cylinder 0.42 L
No. of strokes on accumulator contents 2 -
Total volume from accumulator 0.84 L
Max. ambient temperature 55 °C
Min ambient temperature 12 °C
Minimum oil press. before use 100 barg
Maximum oil press. before use 150 barg
Minimum allowed oil pressure 65 barg
Piston friction barg
Total required amount: 0,84 L
Spare 10%
E-volume isoth 0 L
E-volume adiab 0,924 L
Min. vol. of installed N2 bottles: 0 L
Required N2 + accumulator vol.: 4,79 L
Maximum N2 volume 1,98 L
Prefilling pressure at: 20 °C
Prefilling pressure: 62,0 barg
Actual volume 4,9 L
Actual prefilling pressure 61 barg
 Sheet 11 of 23

IHC Hytop B.V.

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C Scope of supply:
The reader is referred to the end of this document for a summary of the scope of supply.

C1 HPU (1x AFT UH-1223504B, 1x FORE UH-1223504A)

The HPU is built as a carbon steel skid with:

- integrated drip pan with sufficient capacity to contain all oil from the reservoir. Drip pan with
brass shut-off drain valve.
- maximum height of 2,5 meter.
- 4 lifting eyes, each marked with SWL, for lifting the HPU skid without oil.
- suitable to operate at an angle of 16 deg roll and 6,4 deg pitch.

The skid is further equipped with:

- One stainless steel AISI316L oil reservoir, 1200 ltr, with sloping bottom.
The reservoir is furthermore equipped with:
- 1 x Level gauge, Seetru Seeflex.
- 2 x Level switch (low level, low-low level).
- 1 x Thermometer, diam. 100 mm with capillary tube.
- 2 x Temperature switch (high temp, high-high temp) with capillary tube.
- 1 x Breather filter with air dryer.
- 1 x Inspection cover.
- 1 x Oil/fresh water cooler with thermostatic valve (weld flanges DN60 included at water
side connections)
- 1 x Single return oil filter, with visual and electric clogging indicator.
- 1 x Drain sump with drain valve, 2”
- 1x Pressure transmitter at main p-line, 0-400 bar, 4-20 mA.
- 1x Pressure reducing valve
- 1x Accumulator, 5 L.

- Two (2) motor/pump sets built vertically on the reservoir. Each consisting of:
- E-motor 110 kW, 440V/60Hz, IP55, provided with standstill heating.
- Variable displacement pump.
- Pump and motor are connected by bell housing (Al) and a flexible coupling.

- Hydraulic control valves connected by hydraulic piping according C2.

- Further components:
- Isolation ball valve, carbon steel, for pressure, line to the consumers. Check valve in R-
line.
- Stainless steel AISI316 panel with 2 off pressure gauges, 100 mm, scale in kg/cm2,
AISI316, for main pump discharge pressure, ESDV accumulator pressure.
- Block and bleed valves at all pressure gauges and pressure transmitter/switches.

- The HPU is equipped with a bulkhead plate for connection of the external piping.
Connections: P-line (pressure), T-line (return), Y-line (drain), PESDV-line. Connection provided
with carbon steel blind flanges.
 Sheet 12 of 23

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On the HPU skid the HPU control cabinet (including motor starters) is located as described in
section C3.

Electrical components are connected to the main control cabinet by electrical cable, armoured
type.

The HPU carbon steel parts will be painted with marine coating system, 4-layers.

C1.1 Hydraulic manifold Hose reel (1x AFT, 1x FORE)

Main control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Stainless Steel 316L covers for protection of adjustable valves.
- Pressure filters with visual clogging indicator and by-pass valve.
- Isolation ball valves, carbon steel, on pressure line of the manifold.
- Proportional control valve with pressure compensator for hose reel.
- Brake release valve and shuttle valve for hose reel.
- Directional control solenoid valve (3x), for enabling pilot pressure, haulin and veering of
the hose reel.
- Proportional control valve with for hose reel spooling device.
- Directional control valve for hose reel retraction device.
- Proportional control valve for hawser reel.
- Proportional control valve for hawser reel spooling device.
- Directional control solenoid valve for QRMH
- Accumulator for QRMH operation
- Pressure transmitter with block and bleed valve.
- Hydraulic connections with the HPU marked with SS316 TAG plate.
Manifold supplied with material certificate EN10204: 3.1.

On the Hose reel (Fore GN-Z-1223501-01, Aft GN-Z-1223502-01) following manifolds are located.

Hose reel motor load control manifold (3x) (directly mounted on each hydraulic motor drum drive)
- Hydraulic manifold, made of carbon steel S355, with following components.
- Counter balance valves, check valves,
- Bypass device for emergency hoisting.
- Isolation ball valves in A and B port.
Manifold supplied with material certificate EN10204: 3.1.

Hose reel spooling device load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Counter balance valves, check valves.
- Brake release valve and shuttle valve.
Manifold supplied with material certificate EN10204: 3.1.

Hose reel retraction device load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Counter balance valves, check valves.
- Brake release valve and shuttle valve.
Manifold supplied with material certificate EN10204: 3.1.

Hose reel emergency cylinder load control manifold

 Sheet 13 of 23

IHC Hytop B.V.

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- Hydraulic manifold, made of carbon steel S355, with following components.

- Counter balance valves, check valves.
Manifold supplied with material certificate EN10204: 3.1.

Hose reel locking pin load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Counter balance valves, check valves.
Manifold supplied with material certificate EN10204: 3.1.

C1.2 Hydraulic manifold Hawser (1x AFT, 1x FORE)

On the Hawser reel (Fore GN-Z-1223501-02, Aft GN-Z-1223502-02) following manifolds are
located.

Hawser reel drive load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Counter balance valves, check valves.
- Brake release valve and shuttle valve.
Manifold supplied with material certificate EN10204: 3.1.

Hawser reel spooling device load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Counter balance valves.
- Brake release valve and shuttle valve.
Manifold supplied with material certificate EN10204: 3.1.

The manifolds will be assembled completely and mounted on the winch. The manifolds are
connected to the hydraulic motors with piping as described in section C2.

C1.3 Hydraulic manifold Aux. winch (1x AFT, 1x FORE)

On the aux. winch (Fore GN-Z-1223501-03, Aft GN-Z-1223502-03) the following manifold is
located.

Aux winch drive load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Directional control valve.
- Counter balance valves, check valves.
- Brake release valve and shuttle valve.
- Pressure gauge.
Manifold supplied with material certificate EN10204: 3.1.

The manifolds will be assembled completely and mounted on the winch. The manifolds are
connected to the hydraulic motors with piping as described in section C2.

C1.4 Hydraulic manifold pull-in winch Emergency Offloading Station (1x FORE)
 Sheet 14 of 23

IHC Hytop B.V.

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On the Pull-in winch emergency offloading station (GN-Z-1223503) the following manifold is
located.

Pull-in winch drive load control manifold

- Hydraulic manifold, made of carbon steel S355, with following components.
- Directional control valve (2x)
- Counter balance valves, check valves.
- Brake release valve and shuttle valve.
- Pressure reducing valve.
- Pressure gauge.
Manifold supplied with material certificate EN10204: 3.1.

The manifolds will be assembled completely and mounted on the winch. The manifolds are
connected to the hydraulic motors with piping as described in section C2.

C1.5 Hydraulic part operator console (1x FORE PN-Z-1223501-01, 1x AFT PN-Z-1223502-
01)

On the Operator console of the Hose and Hawser reel following components are located.

Hose and hawser reel control panel

- Hydraulic panel made of stainless steel 316L, with following components.
- Pressure gauge, 100 mm, scale in kg/cm2 for hose reel pressure.
- Pressure gauge, 100 mm, scale in kg/cm2 for hose reel spooling device pressure.
- Pressure gauge, 100 mm, scale in kg/cm2 for hawser reel pressure.
- Pressure gauge, 100 mm, scale in kg/cm2 for hawser reel spooling device pressure.
- Hydraulic joysticks (4x) for hose reel operation, hose reel spooling device operation,
hawser reel operation, hawser reel spooling device operation.
- Directional control valve, for hose reel retraction device.

The manifolds will be assembled completely and mounted on the operator console. The manifolds
are connected to the hydraulic manifold on the hose reel with piping as described in section C2.

C1.6 Other Hydraulic Components

1. Locking cylinder for hose reel (1x AFT, 1x FORE):

with spherical bearing on rod and bottom side, including 2 position switches, Ex me or de

2. Emergency drive cylinder for hose reel (1x AFT, 1x FORE):

3. Local control panel with following components:

Pressure gauge.
Directional control valve emergency drive cylinder

4. For hawser reel free-wheeling (1x FORE, 1x AFT)

Oil reservoir, made of SS316L, contents 50 litres, built on the hawser reel, with following
components:
Level gauge.
Ball valves for activating free-wheeling.
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Drain valve, ½”

5. For hawser reel free- wheeling (1x FORE, 1x AFT)

Hand-pump unit, with oil reservoir contents 1.2 litres, with following components:
Pressure gauge.
Needle valve.
Pressure relief valve.
Check valve.
Hydraulic hose, 5 meters, with quick connector.

6. For hose load monitoring (1x FORE, 1x AFT), following components:

Force transducers on torque arm of hose reel drive units (3x)
 Sheet 16 of 23

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C2 Piping

Following piping is included:

- Piping on hose reel. The termination points of the hydraulic lines at the hose reel manifold.
- Piping on hawser reel between the hawser reel manifold and emergency reservoir.
Termination points are located at the hawser reel manifold.
- Piping on emergency offloading winch. The termination points of the hydraulic lines at the
winch manifold.

Piping on the hose reel, hawser reel and operator console is executed according following table.

Piping hose and hawser reel HPU

OD≤25 mm OD>25 mm Instruments OD≤25 mm OD>25 mm
tubing
Material pipes AISI316L, AISI316L, AISI316L, Steel Steel
Metric sizes Metric sizes Imperial sizes Metric sizes. Metric sizes.
Type of joint Walform Flare flange Swagelok Walform Flare flange
SAE6000 (HP) SAE6000 (HP)
SAE3000 (LP) SAE3000 (LP)
Material coupling AISI316 AISI316 Steel
Body/nut
Material AISI316/AISI316 Steel/steel
flanges/insert
Material flange SS A4-80 Steel 8.8
bolt
Material hose AISI316 AISI316 NA Steel Steel
couplings

- Piping will be flushed before installation by means of mechanical cleaning.

- Flushing of the hydraulic system to NAS 8 before packing.
- Piping clamps, heavy type, stainless steel (A4) plates.
- Instruments with BSP connection to be connected by adaptor BSP to NPT.
- Pipe end flanges will be provided with counter flanges & bolts

Certificates:
- High pressure pipes with material certificate EN102404: 3.1 (SS316: 3.2 and yield stress
>276 N/mm2). All other piping supplied with material certificate EN10204: 3.1.
- Hydraulic hoses tested at 2x working pressure and to be supplied with test certificate.
- Hydraulic hoses to be supplied with type approval certificate DNV.

The hose reel and hawser reel are supplied with a set of counter flanges (buttweld) for connection
with the piping on the ship (Pressure, Return and Drain).
Piping outside the reels is not included in the scope.
 Sheet 17 of 23

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C3 Electrical Controls (1x AFT, 1x FORE)

For operation of the HPU a control cabinet (Fore PN-UH-1223504-A, Aft PN-UH-1223504-B is
installed on the HPU skid.

- HPU control cabinet, carbon steel cabinet, IP55, painted, suitable for operation in a non-
hazardous area, below deck.
Following functions are provided on the console:
- Main switches (2x for starters, 1x 220 VAC, 1x 220 VAC UPS)
- Emergency stop button.
- Motor starters, DOL, for the main pump motors (short circuit level 65 kA/1 s).
- Motor protection switches.
- Control logics.
- Alarm lamps Low Oil Level, Low low Oil level, High Oil Temperature, High high Oil
Temperature, Motor Fault,
- Signal lamps Anti-condensation Heaters On, Pumps running, QRMH filling active.
- Start and stop buttons for Main pump1, Main pump 2.
- Button Reset alarm and Lamp test.
- Alarm buzzer.
Dimensions: 1000 x 1200 x 400 mm (WxHxD)
Heat dissipation: <1500 W

For operation of the Hose reel, the Hawser reel and the QRMH a common control console Fore
(PN-Z-1223501-01, Aft PN-Z-1223502-01) is installed into hose reel control cabin (Fore Z-Z-
1223501, Aft Z-Z-1223502).

- Central operator console, stainless steel AISI316 cabinet, IP56, located on the Hose reel.
The control console has a hinged, lockable stainless steel 316L weather cover. Non Ex items
as the local PLC (Siemens S7-300 series) are located in an Ex d cabinet that is located next
to the main hose reel manifold.
Following functions are provided on the console:
- Separate Displays (4x) with indication of:
- Load (mT) of the QRMH (hawser tension)
- Hydraulic accumulator pressure QRMH (4-20mA signal from PT at hose reel
manifold)
- Hydraulic pressure HPU (4-20mA signal from HPU)
- Hose load (determined with force measurement on drive unit)
- 4 Joysticks (hydraulic) for operation of the hose reel, hose reel level winder, hawser
reel, hawser reel level winder.
- Manual valve, for operation of hose reel retraction device.
- Status lamps accumulator pressure hook [OK, Low pressure alarm]
- Hook Release Push button, with cover.
- Hook Status Lamps [open / closed]
- Alarm Lamps Hook Load [Low, High, High-High]
- Status lamp - HPU ready
- Alarm lamp - Common HPU alarm
- Push button lamp test.
- Push button reset alarm.
- Status lamps hose drum [Locked, Unlocked]
- Push button for hose reel override spooling range
- Status lamp hose reel out of spooling range
 Sheet 18 of 23

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- Status lamps offloading shut-off valve (ESD valve) [Open, Close]

- Emergency stop button.
- Alarm buzzer

Following signals are hardwired from local control console to CSS

Output to CSS
• Unit running/stopped status YSHL-1223504A/PNUH
• Unit malfunction USM-1223504A/PNUH
• Unit tripped USS-1223504A/PNUH
• Emergency pushbutton status HS-1223504A/PNUH
Input from CSS
• Unit shutdown XS-1223504A/PNUH

Dimensions: 600 x 600 x 210 mm (WxHxD)

Heat dissipation: <500 W

See below figure 1 for details.

 Sheet 19 of 23

IHC Hytop B.V.

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Figure 1: Local control console Hawser / Hose Reel

 Sheet 20 of 23

IHC Hytop B.V.

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- Remote control panel for QRMH (19”rack) (Fore PN-Z-1223501-02, Aft PN-Z-1223502-02).
The panel will be located in the CCR (indoor) and has a 220 V, 60Hz power supply (standard
socket). The panel is suitable for indoor use in a non-hazardous area.
Following functions are provided on the panel:
- LCD display 5.7”
o Hook load [ton]
o Hook pressure [bar]
o Hose reel load [ton]
o HPU supply pressure [bar]
o Alarm levels hook load low, high and high-high
o Activation time for alarm levels hook load low, high and high-high
o Offloading system alarms / warnings / sensor failures
- Push button reset alarm
- Push button lamp test
- Push button hook release
- Switch power on/off
- Signal light power on
- Signal light system operational
- Signal light hook load low
- Signal light hook load high
- Signal light hook load high-high
- Signal light low accumulator pressure alarm
- Signal light hook open
- Signal light hook closed

The remote control panel will be connected with the local central operating console by means
of a fibre optic cable with SC connectors. SC connectors and convertors included in scope of
delivery for connection on both sides. Fiber optic cable not included.

Crude oil monitoring

For monitoring the crude oil pressure and temperature in the offloading hose following
transmitters are mounted on the hose reel:
- Pressure transmitter with block and bleed valve. (PT-1223504A PT-1223504B)
- Temperature transmitter with thermowell (TT-1223504A / TT-1223504B)
However, information is not available to hose reel system, but is hardwired available to
OMTS

ESD-valve (Fore SDV-12236028, Aft SDV-12236029)

Hardwired signals to control and monitor status of the ESD valve by CSS, control is no
delivery IHC.
Output to CSS
• Solenoid open valve ESD. Fore SDY-12236028, Aft SDY-12236029
• Limit switch closed ESD
• Limit switch open ESD
Input from CSS
• Open status ESD valve
• Closed status ESD valve

Additional hardwired signals to OMTS

• Hook load QRMH
 Sheet 21 of 23

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C4 Testing

The hydraulic manifolds will be tested at IHC. Following tests are conducted:
- Pressure test
- Performance test at maximum flow and pressure.
- Functional test of hydraulic system.
- Functional test of separate electrical control components (full hook up test not included).
After testing of the reels the hydraulic manifolds will be flushed with oil with 10% VSI concentrate
for preservation of the hydraulic components.

Testing does not include witness inspection. In case witness testing is mandatory, 3rd Party’s
standard Test and Inspection Procedure is applicable. Customer requirements can be incorporated,
however, may be subject to additional cost.

C5 Painting

According paint specification HY54328-018-Fabrication specification.

C6 Commissioning spare parts

The supply includes commissioning spare parts.

- Filter elements
- Seal kits
- Signal lamps

C7 Documentation

The scope of supply includes documentation as per Supplier Documentation Requirements

specification. The Operation and Maintenance Manual will be supplied in 5 hardcopies and on 2
CD-ROM (after final approval of documents).

C8 Exclusions

Excluded from our delivery are:

- Installation of pump-sets, reservoir and heavy panels on board.
- Electrical equipment, components and cabling otherwise then mentioned.
- Hydraulic oil and/ or flushing oil.
- Supply and installation of hydraulic piping between reels/QRMH/ESDV/winches and HPU;
optional
- Supply and installation of electric cabling between reels/QRMH/ESDV/winches and HPU;
optional
- Spare parts for two years operation.
 Sheet 22 of 23

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C9 Makes

- The components will be off the IHC standard: Fabrication Country of origin
Accumulator Hydac Germany
Directional control valves / cartridges Parker/AMCA Germany/NL
Pressure switches / transmitter thermostat United Electric/Trafag USA/Switzerl.
Level switches TAV/Mobrey USA
Variable piston pump Parker Germany
Pressure relief valves Parker/Sun/Econosto Germany/UK
Overcentre valves Sun USA/UK
Flow controls Sun USA/UK
Electric motor Bakker/Rotor Netherlands
Ball valves Pister Germany
 Sheet 23 of 23

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Scope of supply summary

Description IHC Client N.I. N.A.

Design and engineering hydraulic system x
Documents according to section C7 x
Diagram of hydraulic piping on the ship. x
Hydraulic and electric components according to sections C1, C2 and C3 x
Supply of leak trays and manifold supports outside the winches. x
Storage of hydraulic components on the yard in a covered space with dry air x
immediately after delivery and prior to installation.
Internal preservation of hydraulic components for storage for more than 2 x
months and less than one year (Minimum 10% hydraulic oil filling, 2% of
which is a vapor space inhibitor type Shell VSI 8235).
Dirty oil tank and oil storage tank x
Mounting of all hydraulic components x
Electrical equipment, components and cabling except where noted otherwise x
Supply and installation of hydraulic piping outside the HPU, Hose reel, x
Hawser reel
Flushing, Commissioning x
Specification of hydraulic oil x
Hydraulic oil x
Commissioning spare parts x
Spare parts for 2-year operation x

N.I: not included

N.A.: not applicable