JOB SAFETY ANALYSIS

Project Name: M/s. GRASIM INDUSTRIES LTD

Project Address: A-3/1&A-4/2 Phase-2,SIPCOT INDUSRIAL ,CHEYYAR ,TAMILNADU - 631701

Rafter ,beam and column assembly and erection.

Work activity:

JSA document No EJSA/2411-001

Site in-Charge Name & Mr. K. Ramesh Kumar Reddy Signature:

Signature

Reviewer Signature
 Description RJJ Risk Identified Risk Rating Control Measure Taken REVISED RISK Responsibil
of task RATING ties

s p S*P
=R S P S*P
=R
1. 3 1 3 1. EH- N/A 2 1 2 Engineer/
2. ST- N/A
Deployment of 3. EC- N/A Supervisor
man power / work 4. AC- As Follows:
force Lack of awareness  Medical fitness check-up.
 All statutory compliances to
be done before starting the activity
at site (Labour license, ESIC/WC
policy, PF registration, all related
registers, etc.)
 EHS induction provided for
staff and workmen before
deployment.
 Ensure that all are
competent to perform their task.
 Follow PTW system.
 MSRA should briefed to all.
 Daily toolbox talk
conducted by concern supervisor /
engineer.

5. PPE- As Follows:
• Provide mandatory PPEs.
• Job specific PPE shall be
worn.
• COVID-19 relevant
precautions such as use of face
mask and maintaining of social
 distance shall be ensured at any
given time.

2. 1.Hit by material 3 2 6 1. EH- N/A 3 1 3 Engineer/

Rafter/Column/ 2. ST- N/A
Beam assembly to 2.Pinch points 3. EC- As follows Supervisor
its location with
the help of Farana 3.Crush between
• work should carried out
4.Topple of Farana with competent Ensure supervision
only
• Deploy skilled and
5.Electrical hazard
experienced man power for the
task
6. Failure of lifting tools • Ensure Farana movement
& tackles area levelled and compacted. area
must be free from clay
• Road survey to be carried
out before starting the activity in
monsoon season
• farana operator should have
the valid DL and should be
medically fit.
• Stay away from suspended
load
• Provide tag line (min- 3m)
while material shifting While
applying sling to material do not
keep hand in between material
and sling
• While material positioning
do not put hand in-between gap of
member
• Ensure proper wooden
packing/ supports given to
material while positioning.
• Ensure that life line post
with life line must be fixed to the
rafter prior to lift the rafter
• Life line post must be fixed
every six meter on the rafter
• Ensure that life line is fully
tighten and both end of the life
line should be tied with fixed
structure
• Use 20 mm pp rope/8 mm
wire rope for life line both end
should be tied with “U” clamp
(3pices of u clamp
• Life line must be without
joint
• "All lifting tool/ tackles to
be inspected by competent person
before taking in use
Ensure all tool/ tackle free from
corrosion or any type of damage
• Ensure all Farana / crane
movement area is properly levelled
and compacted, to avoided any
type of sudden jerk while
movement.
• Provide rubber packing in
between material and sling to
avoided damage to sling &
material.
• Ensure proper and certified
SWL of slings used for lifting."

4 ;AC- AS FOLLOWS

• Take necessary work permit

 before starting the activity
• SWMS, JSA based tool box
meeting should be conducted
before starting the activity.
• Operator/ diver have valid
licences
• GIVEN TRAINING TO THE
WORK FORCE PRIOR TO START
ACTIVITIES
• Conduct a load test for life
line prior to start first lift
• Ensure that the availability
of valid TPI for all lifting tools and
tackles & Equipment’s prior to
start work
• Periodically inspection must
be carried out for all lifting gears &
its must be recorded
• Regular inspection for
equipment’s must be conducted

5. PPE- As Follows:
• Provide mandatory PPEs.
Such as hard hat , safety shoe,
reflective jacket , hand gloves etc.
• Job specific PPE shall be
worn.
• COVID-19 relevant
precautions such as use of face
mask and maintaining of social
distance shall be ensured at any
given time.
3 2 6 1. "E EH- N/A 3 1 3 Engineer/
3 Crane 1.Crane will struck due 2. ST- N/A
positioning at the to sludgy condition of 3. EC- As follows Supervisor
erection location road/ uncompact
ground surface • Ensure all crane placement
area should be levelled and
2. Crush in between compacted.
Do not move crane in a clay
3.Hit to object / person surfaces
• Road survey to be carried
4.Electrical hazard out before starting the activity in
a monsoon season
• Avoided water logging on
road"
• Out rigger must be fully
extended
• ensure that to provide
wooden block/MS plate under the
out rigger jack
• Loose material shall be kept
away from access & egress area
• Identify the crane swing
area
• Ensure there is sufficient
clear space for crane swing
movement
• Be ensure that the
upcoming lift is matching to crane
SWL & THE LIFTING TOOLS AND
TACKLES
• Conduct a trial before the
commencing the lift
• Inspect the crane prior to
start lifting
• Continuous supervision
• Periodic inspection must be
carried out for crane
• Deploy experienced and
authorised workers for the task
• if working with two crane
for a single erection( tandem lift)
ensure that both crane are placed
in the same radios , both crane
have same SWL ,
• do not allow to lift single lift
with different types of crane

4 ;AC- AS FOLLOWS

• Take necessary work permit

before starting the activity
• SWMS, HIRA based tool box
meeting should be conducted
before starting the activity.
• Operator have valid licences
• GIVEN TRAINING TO THE
WORK FORCE PRIOR TO START
ACTIVITIES
• Ensure that the availability
of valid TPI for all lifting tools and
tackles & Equipment’s prior to
start work
• Periodically inspection must
be carried out for all lifting gears &
it’s must be recorded
• Regular inspection for
equipment’s must be conducted
• Lifting plan must be
prepared and its should be
approved by the authorised person
prior to start lifting activity

5. PPE- As Follows:
• Provide mandatory PPEs.
Such as hard hat, safety shoe,
 reflective jacket, hand gloves etc.
• Job specific PPE shall be
worn.

1;Fall of person 3 1 3 1. EH- N/A 2 1 Engineer/

4Slinging to the during climbing on 2. ST- N/A
material prior rafter/ beam. 3. EC- AS FOLLOWS Supervisor
lifting the
rafter/beam 2. Falling object due to •
un even surface Close supervision is necessary"
material. • While applying sling to
traine"All the workers should be d
and medically fit
3;Use of unsafe
•
platform, Fall from
Check the condition of
height rafter/beam
• Place the siling according
to the CG Of the rafter/ beam
• Proper care should be taken
to avoid personal injury.
• If working with two crane
calculate the CG According to it
• material do not keep hand
in between rafter/beam and sling.

•
During lifting of nobody shall stand
beside material.
•
Ensure to stop lifting activities on
extreme weather such as high rain,
high wind , etc........
• Be ensure that the
availability of boom lift and its
should be placed at levelled and
compacted location
• Prior to start Ensure that all
the lifting tools and tackles are in
good condition
• Rubber or pipe packing
must be provided to the siling to
avoid damage from the sharp edge
• Continuous supervision

4 ;AC- AS FOLLOWS

• Take necessary work permit

before starting the activity
• SWMS, JSA based tool box
meeting should be conducted
before starting the activity.
• Operator have valid licences
• GIVEN TRAINING TO THE
WORK FORCE PRIOR TO START
ACTIVITIES
• Ensure that the availability
of valid TPI for all lifting tools and
tackles & Equipment’s prior to
start work
• Periodically inspection must
be carried out for all lifting gears &
its must be recorded
• Regular inspection for
equipment’s must be conducted

5. PPE- As Follows:
• Provide mandatory PPEs.
Such as hard hat , safety shoe,
reflective jacket , hand gloves etc.
• Job specific PPE shall be
worn.
5 Lifting and 1.Hit by member 3 3 9 1. EH- N/A 3 1 3 Engineer/
placing the rafter 2. ST- N/A
over column top 2.Pinch points 3. EC- AS FOLLOWS Supervisor
with the help of • Rafter erection activity
crane 3.Fall of material from should be carried out in day light
height only
• Do not plan or continue
erection activity in extreme
4.Failure of lifting tools
weather such as heavy wind ,
and tackles
heavy rain , thunder storm .
•
5.failure of lifting Ensure the crane /JLG working
equipment’s area free from clay surface
•
5.Crush in between Ensure all jlg movement area
levelled and compacted
•
Stay away from suspended load
• Provide tag line for
balancing the lifted structure
• Do not stand /walk under
the suspended load
•
Barricade the working area to
prevent unauthorized entry.
• Use Proper Guy rope to
stabilize the first rafter.
•
DO not erect single rafter
•
Do not start or continue lifting
activities if the wind speed exceed
20mph/32kmph

• Do not keep any loose

material on height.
•
Ensure all hand tools tied properly.
free from corrosion
• Deploy skilled and
experienced manpower to perform
the height work.
• All lifting tool/ tackles to be
inspected by competent person
before taking in use
•
Ensure all tool/ tackle free from
corrosion or any type of damage
• Ensure proper certified SWL
of sling is used for lifting column.
• Do not place the hand under
the rafter /beam while it placing
on column
• Ensure there is sufficient
clear space for swing area /
movement of crane
• Ensure while operating the
crane operators vision is clear
• If working with two crane
both crane operator have a good
communication
• Provide only one signal men
to both crane
• No one except operator is
allowed to sit it the operator cabin
• Cell phone usage is
prohibited while lifting operation
• Before moving/swinging
the boom lift from one place to
other place ensure all electrical
cables routed properly (overhead
and underground) ,
•
Ensure that all electrical
tools ,cables, power Distribution
box etc.. Properly rain protected.
• Keep safe distance from
overhead electrical cables
• Only deploy adequate
number of person for the task ( do
not send extra people it may
increase the risk)
• Ensure signal man is in safe
place while crane movement
• Ensure that only one person
giving the signal to crane operator
that must be trained and
experienced signal men
• Continuous supervision
• Do not stand /walk under
suspended load

4 ;AC- AS FOLLOWS

• Take necessary work permit

before starting the activity
• SWMS, HIRA based tool box
meeting should be conducted
before starting the activity.
• Operator have valid licences
• GIVEN TRAINING TO THE
WORK FORCE PRIOR TO START
ACTIVITIES
• Ensure that the availability
of valid TPI for all lifting tools and
tackles & Equipment’s prior to
start work
• Periodically inspection must
 be carried out for all lifting gears &
its must be recorded
• Regular inspection for
equipment’s must be conducted
• Lifting plan must be
prepared and its should be
approved by the authorised person
prior to start lifting activity

5. PPE- As Follows:
• Provide mandatory PPEs.
Such as hard hat , safety shoe,
reflective jacket , hand gloves full
body harness etc..
• Job specific PPE shall be
worn.

6 Bolting, Guy 1.Fall of person from 3 3 9 1. EH- N/A 3 1 3 eEngineer/

rope fixing and height 2. ST- N/A
de-slinging by 3. EC- AS FOLLOWS Supervisor
using boom lift 2. Fall of material from
height • Do not walk , stand in a
fixed structure .
3.Topple of lifting •
Do not climb fixed structure
equipment’s
•
Use JLG as a working platform
4.Pinch points
•
Fall protection to be provided to
5.Cut/scratches due to working at height ,
broken wires of guy • workers should be trained
rope for proper use of full body harness
with double lanyard and energy
absorber
•
Workmen will anchor full body
safety harness to boom lift bucket
•
Ensure 100% full body harness
anchorage while working at above
1.8 mtr height
•
Deploy skilled and experienced
manpower for the task, workers
should be trained for working at
height.
•
Ensure workers are
physically/medically fit (vertigo
test) for work.
• Ensure all boom lift
movement area is levelled,
compacted and free from clay to
avoided sudden jerk during
operation
• Do not keep any loose
material on height
• Use wire rope for tie the
first rafter
• Ensure before DE slinging
all ( two) guy rope are fixed
properly with rigid structure or peg
angle to give stability to erected
first rafter
• Ensure all ‘U’ clamp( 3 pies
of u clamp) are tightened properly
•
Ensure all hand tools tied properly.
• Inspect boom lift before
starting the activity

• Before starting the activity

road survey to be carried out
• Ensure all vehicle
equipment should be operated by
authorized person only
• Nobody permitted in
operator cabin excluding operator
• While applying guy rope to
rafter do not keep hand in
between rafter and guy rope
•
While positioning rafter/beam
over column do not put hand in-
between gap
• Ensure to provide support
to the rafter prior to remove siling.
Provide purlin, bracings for
structure stability
• Ensure that rafter in a
stable position prior to remove the
siling
• Before moving/swinging
the boom lift from one place to
other place ensure all electrical
cables routed properly (over head
and underground) ,
•
Ensure that all electrical tools,
cables, power Distribution box
etc.. Properly rain protected.
• Keep safe distance from
overhead electrical cables
• Do not allow more than 2
person in a boom lift
• Ensure that boom lift
emergency operating system is
working properly
4 ;AC- AS FOLLOWS

• Take necessary work permit

before starting the activity
• SWMS, HIRA based tool box
meeting should be conducted
before starting the activity.
• Operator have valid licences
• GIVEN TRAINING TO THE
WORK FORCE PRIOR TO START
ACTIVITIES
• Ensure that the availability
of valid TPI for all lifting tools and
tackles & Equipment’s prior to
start work
• Periodically inspection must
be carried out for all lifting gears &
its must be recorded
• Regular inspection for
equipment’s must be conducted
• Lifting plan must be
prepared and its should be
approved by the authorised person
prior to start lifting activity

5. PPE- As Follows:

• Provide mandatory PPEs.

Such as hard hat , safety shoe,
reflective jacket , hand gloves full
body harness etc..
• Job specific PPE shall be
worn.
 3 2 6 1. EH- N/A 3 1 3 eEngineer/
2. ST- N/A
3. EC- N/A Supervisor
Delay in evacuation and 4. AC- As Follows:
attain emergency  First aid box should be
available at the workplace and
maintained with the checklist.
 Trained first aider available
7. Emergency
at workplace
measures
 Emergency rescue team and
emergency contact number display
at site.
 Firefighting arrangement
provides for workplace.
 Emergency vehicle available
at workplace.
5. PPE-N/A
8. Housekeeping 2 1 1. EH- N/A 1 1 1 Engineer/
a. Slip, drip & fall 2. ST- N/A
b. Fall of materials. 3. EC- N/A Supervisor
c. Fire 4. AC- As Follows:

 Work Permit system must follow

before starting the activity.
 Remove all unwanted materials,
wooden pieces, plastics etc. and its must
be stored in scrap yard
 Housekeeping must be done
every day after completion of TBT
 Ensure to keep site neat and
clean before and after completion of
work.
5. PPE- As Follows:
• Provide mandatory PPEs.
• Job specific PPE shall be worn.
 SEVERITY-S,PROBABILITY-P,RISK RATING- S*P=R

A High risk; It can result in death or structural losses

B-Moderate; It can result in reversible injury or small injury
C Low; It causes no injury or any insignificant injury