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Stovax Studio Installation & User Instructions

This document provides instructions for use, installation, and servicing of the Studio Inset Convector Cassette. It covers safety information, getting started, user instructions, care and maintenance, troubleshooting, installation instructions, and maintenance and servicing.

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0% found this document useful (0 votes)
80 views52 pages

Stovax Studio Installation & User Instructions

This document provides instructions for use, installation, and servicing of the Studio Inset Convector Cassette. It covers safety information, getting started, user instructions, care and maintenance, troubleshooting, installation instructions, and maintenance and servicing.

Uploaded by

hiltonmark
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

Studio

Inset Convector Cassette

Instructions for Use, Installation & Servicing


For use in GB & IE (Great Britain & Republic of Ireland).
This edition incorporates PM400 Issue 4 for the purposes of installation in Smoke Control Areas.

IMPORTANT
THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING
OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS
THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423:2002 IS
USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM.

Do not attempt to burn rubbish in this appliance. Please read these Instructions carefully before
installation or use.
Keep them in a safe place for future reference and when servicing the fire.
The commissioning sheet found on page 3 of these instructions should be completed by the Installer.

PM274 Issue 15 (February 2016)


Contents
Studio Cassette - Inset Convector
Covering the following models:
RVST-500/RVST-1HT/RVST-2HT/RVST-3HT

Appliance Commissioning Checklist.......................3

User Instructions........................................................4

Getting Started............................................................................ 4

User Instructions......................................................................... 6 To receive your Extended Warranty your Stovax appliance must have
been purchased from our Expert Retailer Network and registered within
Care & Maintenance................................................................... 9 one month of purchase or installation. Please note that all warranties
are effective from the date of purchase. Any Stovax product purchased
outside of our Extended Retailer Network, or not registered within the
Troubleshooting.......................................................12 stated time will carry a standard 12 month warranty.

It is a condition of the Extended Warranty that the installation complies


with the relevant Building Regulations and is carried out by a suitably
Installation Instructions...........................................14
trained and qualified individual (HETAS in the UK or equivalent in other
countries) with the certificate of installation and the Commissioning
Installation Checklist.................................................................. 14
Report on Page 3 completed and retained by the end user.

Pre-Installation Instructions....................................................... 18
Full terms and conditions are detailed in the Warranty Statement on
the Stovax website www.stovax.com. In the event of any conflict of
Installing the Appliance............................................................. 21
information the wording on the website shall prevail.

Commissioning.......................................................................... 33
Important Note: Should any problems be experienced with your
product, claims must first be submitted to the Expert Retailer where
the appliance was purchased from who will offer immediate assistance
Maintenance & Servicing.........................................35 or contact Stovax on your behalf.

Technical Appendix..................................................39

Spare Parts List......................................................................... 43


DESIGN PROTECTION
The Studio design, including it's frames and accessories, are
Service Records........................................................................ 47 protected by European Design Registration
No. 001169338 0002 0008.

2
Appliance Commissioning Checklist
To assist us in any guarantee claim please complete the following information:-

Dealer appliance was purchased from:

Name:
Address:

Telephone number:

Essential information - MUST be completed:

Date Installed:
Model Description:
Serial Number:

Installation Engineer:

Company Name:
Address:

Telephone number:

Commissioning Checks - to be completed and signed:

Is flue system correct for the appliance: YES NO

Flue swept and soundness test complete: YES NO

Smoke test completed on installed appliance YES NO

Spillage test completed YES NO

Use of appliance and operation of controls explained YES NO

Clearance to combustible materials checked YES NO

Instruction book handed to customer YES NO

CO Alarm Fitted YES NO

Signature: ............................................................................ Print Name: ..........................................................................

3
Getting Started
1.8 Do not obstruct inside or outside ventilation required for the
Welcome safe use of this appliance.

1.9 Do not make unauthorised changes to the appliance.


Congratulations on purchasing your Stovax Studio, if
installed correctly Stovax hope it will give you many years of 1.10 The chimney must be swept at least once a year.
warmth and pleasure for which it was designed. See Section 12.
The purpose of this manual is to familiarise you with your 1.11 Do not connect, or share, the same flue or chimney system
stove, and give guidelines for its installation, operation and with another appliance.
maintenance. If, after reading, you need further information,
please do not hesitate to contact your Stovax retailer. SERIAL NUMBER
1.12 This number is required when ordering spare parts or
1. General Points making warranty claims.

1.1 Before installation and/or use of this appliance please read It is found on the appliance data plate, see Diagram 1.
these instructions fully and carefully to ensure that you have
fully understood their requirements. 1

The appliance must be fitted by a registered installer*,


or approved by your local building control officer.

1.2 All local regulations, including those referring to national


and European Standards need to be complied with when
installing the appliance.
Data Plate
1.3 Only use for domestic heating in accordance with these
operating instructions.
Studio 3 Data plate only
1.4 You must burn only approved fuels. Do not use with liquid accessible when door is closed
fuels or as an incinerator.

1.5 Appliance surfaces become very hot when in use. Use


a suitable fireguard‡ if young children, elderly or infirm Triple Air Systems
persons are present.
Stovax offer firescreens, sparkguards and hearthgate Several Stovax appliances have triple air systems providing
systems for protection. Your Stovax dealer can advise you cleaner burning, and greater efficiency and control,
about these products. See Diagram 2

1.6 Do not place photographs, TV’s, paintings, porcelain or 1) Airwash - air drawn over the window cleans the glass.
other combustible items on the wall or near the appliance. The source of Primary Combustion air when burning wood.
Exposure to hot temperatures will cause damage. Do not
place furniture or other items such as drying clothing closer 2) Primary Air - for use initially when establishing fires.
than 1m from the front of this appliance.
3) Secondary Air - Secondary air is preheated through
WARNING: Extra fuel should not be stored on or next to the a heat exchanger to combust unburned hydrocarbons,
appliance. Only keep enough fuel for immediate use nearby providing a cleaner and more efficient burn.
and never leave the appliance unattended for long periods
with any combustible material in close proximity. 2 1
1.7 Extractor fans or cooker hoods must not be placed in the
same room or space as this can cause appliance to emit
fumes into the room.
3

‡In the U.K. these products must conform to the


latest edition of BS 8423, Fireguards for use with
solid fuel appliances.
If appliance is operating unattended they must
conform to the latest edition of BS 3248
2
*Registered on the Competent Persons Scheme
(GB only see page 42/ INFO (Republic of Ireland).

4
Getting Started
Airwash and Primary Air Controls DOOR HANDLE
Studio 500 1,2,3
1.13 Use a protective gloved hand to operate. DO NOT OPEN THE DOOR WITH BARE HANDS

DO NOT OPERATE THE AIR CONTROLS WITH BARE HANDS DO NOT OPEN THE DOORS WHEN THE FIREBOX IS
FULL OF FLAMES - WAIT FOR THEM TO DIE DOWN.

Airwash Control Studio 500, 1 & 2


3
1.14 Use a protective gloved hand to operate.
Slide tool over knob to fit.

1.15 Move the slider to the left to open, see Diagram 4.

Secondary 4
Air Inlet -
Factory Set OPEN

Primary Control

NOTE: The travel of the Airwash control and


Primary control may be limited if the appliance has
CLOSED
been set up to operate in a Smoke Control Area.

Studio 3
1.16 Engage tool in door as shown, see Diagram 5.
Pull door out and down to open.

Operating
tool

5
User Instructions
WARNING 3. Recommended Fuels

Properly installed, operated and maintained this 3.1 Wood Logs:


appliance will not emit fumes into the room but
occasional fumes from de-ashing and refuelling Burn only seasoned timber with a moisture content of less
may occur. than 20%. To ensure this allow cut wood to dry for 12 to 18
months.
Persistent fume emission is potentially
dangerous and must not be tolerated. 6 Wood Length

If fume emission persists:

• Open doors and windows to ventilate the room.

• Leave the room.


Appliance Wood Length
• Allow fire to burn out or safely dispose of fuel
from the appliance. Studio 500 250mm

Studio 1 250mm - 300mm


• Check for chimney blockage and clean if
required. Studio 2 250mm - 400mm

Studio 3 250mm - 500mm


• Do not attempt to relight until the cause of the
emission has been identified and corrected.
Poor quality timber:
• If necessary seek expert advice. — Causes low combustion efficiency
— Produces harmful condensation
• All open flued appliances can be affected by — Reduces effectiveness of the airwash and life of
temporary atmospheric conditions which may the appliance
allow fumes to enter the house. Because of
this an electronic carbon monoxide detector Do not burn construction timber, painted, impregnated
conforming to the latest edition of BSEN50292 / treated wood, manufactured board products or pallet
must be fitted in the same room as the wood.
appliance. The existence of an alarm must not
be considered a substitute for ensuring regular 3.2 Fuel consumption.
servicing and maintenance of the appliance and As tested at nominal heat output to the requirements of EN
chimney system. 13229: 2001 for intermittent operation:
IF THE ALARM SOUNDS FOLLOW THE
Fuel Consumption
INSTRUCTIONS GIVEN ABOVE.
Description Kg/hour
Wood
2. Using the Appliance for the First Time Studio 500 1.4
Studio 1 1.6
2.1 To allow the appliance to settle, and fixing glues and paint
to fully cure, operate the appliance at a low temperature for Studio 2 2.4
first few days. Studio 3 3.6

2.2 Do not touch the paint during the first period of use.
A number of factors can affect the performance of the
2.3 During this time the appliance may give off some unpleasant appliance. See Troubleshooting Section for details.
odours. Keep the room well ventilated to avoid a build-up of
fumes. Fuel Overloading
2.4 Please be aware that, during use, rope seals may discolour. The maximum amount of fuel specified in this manual
This is normal. should not be exceeded, overloading can cause excess
smoke.

6
User Instructions
4. Smoke Control Kit If these Studio models are installed outside of a
Smoke Control Area then the Smoke Control kit can
be removed to give more control over the lower
This section applies to the Studio products listed: burn rates.
Removing the kit should only be done by a suitably
Product Code Appliance qualified installer and must be done at the time of
installation.
RVST-500 Studio Cassette 500
RVST-1HT Studio Cassette 1
These instructions must be left with the User.
RVST-2HT Studio Cassette 2

4.1 The Studio models listed are supplied with a pre-fitted smoke
5. Lighting the Appliance
control kit and have been independently tested to PD6434
making them exempt from the controls that generally apply in 5.1 For best results set air controls as shown, see Diagram 9.
Smoke Control Areas.
9 Air Wash: Fully Open
4.2 These models are suitable for use in a Smoke Control Area
when burning wood and following the instructions for use
specified in this manual but ONLY if the Smoke Kit has not
been removed.

4.3 If fitted, the Smoke Control kit can be seen in the following
locations, see Diagrams 7 & 8.

Airwash
7

Primary Air: Fully Open


Frame

Airwash 5.2 Place firelighters or paper and dry kindling wood on the
Restrictor base bricks.

A successful fire initially requires plenty of kindling to


establish a hot firebox and warm the chimney to aid flue
Gap between Inner performance.
and Outer box
5.3 Light the paper or firelighters, see Diagram 10.
Glass
5.4 Leave the door slightly open as the fire establishes and
the glass warms to avoid build up of condensation.
8 Primary Air
10

Door Primary Air


Restrictor
Gap between Inner
and Outer box

4.4 To meet the requirements of a Smoke Control Area the


appliance MUST be operated correctly in order to minimise
the amount of smoke produced.

7
User Instructions
5.5 Add larger pieces of wood.
Do not use full sized logs at this stage, build up gradually in 6. Running the Appliance
size. Too many logs may smother the fire.

Fuel Loading:
These are wide appliances and the logs should be laid out
Burning Wood
in a single layer with gaps between, see Diagram 11.
6.1 Close the Primary air control and use the Airwash
Do not stack the logs on top of each other as this could to control the burn rate when appliance is at operating
effect the efficiency. temperature, see Diagram 12.
DO NOT OVERLOAD THE APPLIANCE AS THE HEAT
OUTPUT WILL BE TOO HIGH. 12 Air Wash: Adjust Burn Rate

Be sure to use split logs and not whole pieces of wood.


Too much fuel in the firebox will cause the appliance to
reach higher temperatures than intended. Min
Max
This can damage the interior components of the fire.

Suggested Loads:
Studio 500 - 2/3 logs no bigger than 5" (127mm) diameter
Studio 1 & 2 - 3/4 logs no bigger than 5" (127mm) diameter
Studio 3 - 4/5 logs no bigger than 5" (127mm) diameter

11 Primary Air: Close

Wood burns best on a bed of ash (approx. 25mm (1")


deep).

6.2 Do not burn large amounts of fuel with the Airwash


Control closed for long periods of time. This reduces the
glass cleaning effect of the Airwash and causes tars and
creosotes to build-up in the appliance and flue system.

6.3 When in use, burning the appliance at a high temperature


for a short period reduces tars and creosotes.
WARNING: DO NOT OPERATE THE APPLIANCE WITH
5.6 Close the door and follow the instructions for Running the THE PRIMARY AIR CONTROL OPEN FOR LONG
Appliance. PERIODS OF TIME AS THIS COULD CAUSE OVER-
Do not run with the door slightly open except for initial FIRING AND MAY CAUSE PERMANENT DAMAGE.
lighting as this could cause over-firing and damage the
appliance. Experience establishes settings to suit personal preference.

WARNING: DO NOT OPERATE THE APPLIANCE WITH


THE PRIMARY AIR CONTROL OPEN FOR LONG Refuelling
PERIODS OF TIME AS THIS COULD CAUSE OVER-
FIRING AND MAY CAUSE PERMANENT DAMAGE.
6.4 Open the Primary Air and Airwash controls fully.

Rake the embers evenly over the firebed to establish a


glowing firebed. If the firebed is low add a small amount
of kindling wood to help re-establish the fire.

6.5 Do not refuel when a large amount of flames are in the


firebox as this could cause smoke or flames to spill
into the room.

6.6 Close the doors immediately after refuelling.

These are wide appliances and the logs should be laid out
in a single layer with gaps between, see Diagram 11.

Do not stack the logs on top of each other as this could


effect the efficiency.
DO NOT OVERLOAD THE APPLIANCE AS TOO MUCH
FUEL COULD CAUSE IT TO OVER-FIRE.

8
Care & Maintenance
6.7 After refuelling:
Burn the new logs at high output for a few minutes 8. Ash Removal
before closing the Primary Air control. Adjust the burn
rate using the Airwash control.
8.1 Wood burns best on a bed of ash
Do not allow ash to build up in the appliance as it will
Do not close the air controls until the fire is burning
not burn properly and may cause damage.
well.
8.2 Open door, see Diagrams 4&5 on page 5.
6.8 Do not burn large amounts of fuel with the Airwash
Remove ash with a small shovel (available from Stovax).
control closed for long periods of time. This reduces the
Take care not to damage the ceramic lining of the appliance.
glass cleaning effect, causes tars and creosotes to build-up
Do not use sharp pointed pokers.
in the appliance and flue system and will produce excessive
amounts of smoke.
8.3 Remove ash carefully - heat can remain long after use.
6.9 When running the appliance refuel little and often for
8.4 Carefully place the ash into a Stovax Ash Caddy (Stovax
clean, efficient burning.
Part No. 4227).
A bright and clean firebox indicates the appliance is
8.5 Do not place hot ash in a container made from plastic
burning well.
or any other combustible material.
6.10 Do not burn continuously with the door open.
9. Over-Firing
Shut Down 9.1 Do not over-fill with fuel or run at high temperatures for long
periods or over-firing can occur.
6.11 If there is still burning fuel in the firebox, Stovax do not DO NOT OPERATE THE APPLIANCE WITH THE
recommend shutting down the air controls completely PRIMARY AIR CONTROL OPEN FOR LONG PERIODS
unless there is a chimney fire in progress (see Section 9 OF TIME AS THIS COULD CAUSE OVER-FIRING AND
for advice). Closing the controls during the burning process MAY CAUSE PERMANENT DAMAGE.
will cause poor combustion and could lead to a build up of
gasses that could ignite dangerously. 9.2 Over-firing can cause permanent damage to the
appliance and invalid the product warranty.
6.12 Always have enough air entering the stove to maintain some
flame within the firebox.
10. Chimney Fire
6.13 If it is necessary to shut down the appliance then run on a
high setting until all of the fuel has been burnt before closing 10.1 If a chimney fire occurs:
the air controls.
— Shut all air controls immediately.
7. Extended Burning — Evacuate the building.

7.1 It is possible to get the appliance to burn for extended — Call the fire brigade.
periods of time. In order to do this:
— Do not re-enter the building until it is confirmed safe.
— De-ash prior to final refuelling.
10.2 Do not use the appliance after a chimney fire until:
— Burn new fuel at a high temperature for a few minutes a) It has been inspected by a registered installer*,
before closing the Primary Air Control. confirming the appliance is safe to use.

— Set Airwash to low combustion settings. b) The chimney system has been inspected and swept by a
This will gradually blacken the glass but it will clear when chimney sweep, confirming the system is structurally sound
operated at a high temperature for a short period. and free from obstruction*.

NOTE: An appliance without a Smoke Control kit fitted will c) It is repaired as required before re-use. Use only
burn longer than an appliance the complies to the restrictions genuine Stovax replacement parts to keep your appliance in
of a Smoke Control Area, see Section 4. safe, efficient working order.

*Registered on the Competent Persons Scheme (GB


only) see page 42/ INFO (Republic of Ireland).

9
Care & Maintenance
12.7 Some types of wood can cause a white residue to form
11. General Cleaning on the glass.
If this occurs it should be cleaned off at least once a
11.1 Clean and inspect the appliance regularly, especially in week during periods of heavy usage.
periods of heavy use. Regular cleaning and maintenance If the liquid cleaning agents recommended do not
will help give many years of safe use. remove this residue Stovax offer a dry cleaning pad
which will help remove heavy stains.
11.2 Allow appliance to cool thoroughly to avoid risk of
burns. 12.8 Before relighting the appliance ensure the glass is fully dried.
If the rope seal has absorbed excess cleaning agent it
11.3 Clean regularly, according to level of use. is advisable to replace the rope as soon as possible to
preserve the printed finish of the glass.
11.4 Remove the ash completely
(see User Instructions, Section 8).
13. Chimney Sweeping
11.5 Check internal components for damage - grates, bricks,
baffles - and for obvious build up of soot, ash or debris 13.1 To maintain safe and efficient use of the appliance, the
above the flue baffle(s) (these can be found in the upper chimney/flue must be inspected and swept at least once a
part of the firebox). Use a torch if necessary. year by a qualified chimney sweep*.

11.6 If there are any signs of a build up of debris above the flue If the appliance is used continuously throughout the year,
baffle(s) either: or it is used to burn wood, more frequent sweeping is
recommended.
— Arrange for the chimney to be swept (see User
Instructions, Section 13). The best time to have the chimney swept is at the start of
the heating season.
— Remove the baffles and clear the debris
(see Pre-Installation Sections). 13.2 The chimney, any connecting flue pipe and the appliance
flue ways, if incorporated, must be regularly cleaned.
11.7 To refresh painted finishes a touch up spray is available.
Contact your Stovax retailer quoting the serial number found 13.3 Ensure adequate access for cleaning where it is not
on the appliance data badge. possible to sweep through the chimney.

Do not use aerosol sprays near an operating appliance. 13.4 If the chimney is believed to have previously served an open
fire it must be swept a second time within a month of regular
use after installation.
12. Cleaning Glass
12.1 Keep the glass clean with correct use of the Airwash system 14. Care Of Stove
and good quality fuel.
Stovax has a range of cleaning and maintenance products
12.2 Sometimes additional cleaning may be required. and accessories to keep your appliance in good working
Before undertaking this operation allow appliance to cool order. Your Stovax retailer can advise you on suitable items
fully. Do not clean hot glass. for your stove and provide genuine spare parts such as
replacement glass, door sealing rope and firebricks. View
12.3 On appliances with printed glass do not use cleaning the extensive range at www.stovax.com by clicking on
agents that have a high alkaline or acidic content, for Accessories. In addition, an annual service by a competent
example Stovax Gel Cleaner, these are aggressive engineer is recommended to keep your stove in the best
cleaning agents designed to be used with heavily possible condition.
stained clear glass. On printed glass surfaces, use
Stovax Glass Cleaner (Stovax No.4103) which is better
formulated for this application.

12.4 Before applying a cleaning agent remove any dust and


loose soot with a damp cloth.

12.5 Use an appropriate glass cleaner. Apply the cleaning fluid to


a cloth before rubbing onto the glass.
Apply carefully and do not apply excessively. Try to prevent
any run off which could soak into the rope seals around the
edge of the glass.
Soot can also contain acidic particles that can cause
corrosive damage to printed glass.

12.6 Remove dirt with a moist cloth and buff dry.

*Registered on the Competent Persons Scheme (GB


only) see page 42/ INFO (Republic of Ireland).

10
Care & Maintenance
15. Seasonal Use
15.1 Clean and service the appliance if not used during the
warmer months, as detailed in the Maintenance and
Servicing section.

15.2 Set the air controls to 50% to keep the appliance ventilated
and stop the build-up of any moisture inside.

15.3 Before re-lighting the appliance:

—Remove the baffles.

—Clear any debris that may have accumulated.

—Check the flue is clear of any blockages.

16. Optional Extras

Fan Kit
16.1 This appliance can be fitted with an optional convection
fan kit. The fan must be fitted at the time of installation. For
installation and operating procedures you must refer to the
instructions supplied with the fan kit.

Outside Air Kit


16.2 This appliance can be fitted with an optional kit to help
bring air directly into the appliance from outside. The For
installation and operating procedures you must refer to the
instructions supplied with the Outside Air kit.

Warm Air Ducting Kit


16.3 This appliance can be fitted with an optional Warm Air
Ducting kit to help circulate warm air to other room in the
house.
This operation may require additional ventilation in order
to comply with building regulations and a qualified installer
should be consulted before fitting.
The Ducting kit must be fitted at the time of installation. For
installation and operating procedures you must refer to the
instructions supplied with the Warm Air Ducting kit.

11
Troubleshooting
Troubleshooting

Symptom Cause Solution


Low flue draught Consult your installer
Difficulty starting the fire and
keeping it burning well Use dry seasoned wood (less than
Wet wood (over 20% moisture)
20% moisture content)

Poor burning control High flue draught Consult your installer

Wet wood (over 20% moisture)


Use dry seasoned wood (less than
Short burn times Insufficient amount of fuel -
20% moisture content)
Refer to the table in section 3
OPERATION

High flue draught Consult your installer


Excessive heat output (Over firing)
Air control left fully open Close air control to reduce output

Consult your installer for advice


Low flue draught
on suitable flue system
Low heat output
Use dry seasoned wood (less than
Wet wood (over 20% moisture)
20% moisture content)

Consult your installer for advice


High flue draught
on suitable flue system
Excessive fuel consumption
Do not use constructional timber
Over dry wood
or pallet wood

Use dry seasoned wood (less than


Smoke and small flames Wet wood (over 20% moisture)
20% moisture content)

Consult your installer for advice


Low flue draught
SMOKE EMISSIONS

Intermittent smoke spillage into room on suitable flue system


when appliance door is opened Incorrect additional ventilation
Consult your installer
air in to building

Open all doors and windows to ventilate


the room. Allow the fire to burn out.
Continuous smoke spillage into
Blocked flue Check flue for blockage. Do not re-use
room when appliance in use
until cause of spillage is identified.
Consult your installer for advice

Use dry seasoned wood (less than 20%


Blue/grey smoke from chimney Wet wood (over 20% moisture)
moisture content)

Weather conditions combined with the


Windy days, intermittent smoke Down draught in flue caused by
flue terminal position can have an effect
spillage into room when appliance air turbulence caused by nearby buildings
on the appliance performance.
door is opened or trees
ADVERSE WEATHER

Consult your installer

Weather conditions combined with the


Calm days, intermittent smoke
Over size flue giving poor flue terminal position can have an effect
spillage into room when appliance
flue draught on the appliance performance.
door is opened
Consult your installer

Use good quality wood to start


Damp/Rainy days lighting Flue temperature low / rain
and maintain the fire, consult your
and burning problems water inside flue
installer to fit a rain cowl

Consult your installer for advice


Wind noise from the air control High flue draught
on suitable flue system

12
Troubleshooting

Symptom Cause Solution


Use dry seasoned wood (less than 20%
moisture content). Operate at a high
Rapid creosote build-up in the chimney Wet wood (over 20% moisture) temperature for short periods each time the
appliance is used to avoid large build-ups of
tars and creosotes

Operate at a high temperature for short


periods each time the appliance is used to
Appliance operated at continuous low
avoid large build-ups of tars and creosotes.
temperatures
Tar coming from flue joints See user instructions for correct use of air
control

Use dry seasoned wood (less than 20%


Using poor quality wood
moisture content)

Appliance operated at continuous low Operate at high output for short periods. See
output user instructions for correct use of air control
THE APPLIANCE

Strong pungent smell after the appliance is lit


Use dry seasoned wood (less than 20%
Using poor quality wood
moisture content)

Consult your installer for advice on suitable


Wind noise from the air control High flue draught
flue system

Use dry seasoned wood (less than 20%


Dirty firebricks Wet wood (over 20% moisture)
moisture content)

Use dry seasoned wood (less than 20%


Dirty glass Wet wood (over 20% moisture)
moisture content)

Use dry seasoned wood (less than 20%


Using poor quality wood
moisture content)

Consult your installer for advice on suitable


Low flue draught
flue system
Glass blackening See user instructions for correct use of air
Incorrect use of air control
control

Appliance operated at continuous low Operate at high output for short periods. See
temperatures user instructions for correct use of air control

The flue system has two main functions:

- To safely remove the smoke, fumes and combustion gases from the building.
- To provide a sufficient amount of flue draught (suction) in the appliance to ensure the fire keeps burning.
FLUES

The flue draught is caused by rising hot gases when the appliance is lit.

Tar and creosote are a major cause of chimney fires. If the appliance experiences problems with tar build up consult a chimney
sweep before continued use of the appliance.

For advise on the correction of persistent flue problems consult a qualified heating engineer before continuing to use the
appliance.

13
Installation Checklist
Please Note

This section is intended to give an overview of the product performance and essential information required for installing the appliance.
It is intended for qualified engineers who are already familiar with Stovax products.
For full details and expanded information please see the Technical Appendix at the back of this manual.

1. Studio Dimensions

1
H Diameter (Ø)
NOTE: Studio 3 models
A have 4 vents across the top
G F

K
E
B

D
L
N

20mm M

Description Model A B C D E F G H K L M N P

153
Studio 500 RVST500 552 415 350 628 497 246 380 240 96 350 276 155
(6")

153
Studio 1 RVST-1HT 745 415 350 821 497 246 480 240 96 592 372.5 155
(6")

RVST-2HT 153
Studio 2 950 440 350 1019 522 246 610 240 105 735 475 150
(6")

610
RVST-3HT 153
Studio 3 1332 450 393 1406 532 291 275 105 735 766 150
(6")
1010*

All dimensions in mm. (25.4 mm = 1”)

14
Installation Checklist
2. Essential Information

Model:

Studio 500
Studio 500

Studio 1

Studio 2

Studio 3
Studio 1
Studio 2
Studio 3
GENERAL

Nominal Heat Output Wood kW 4.9 5.0 8.0 11.0


Efficiency Wood % 80.0 74.6 75.3 75.6
CO @ 13% O2 Wood % 0.290 0.230 0.180 0.247
Weight Kg 85 76 83 120

Recommended Fuels Seasoned Wood


Wood
(less than 20% moisture content)
As tested to the requirements of EN 13229 for intermittent operation

With Liner of Factory made system mm 153 153 153 153


Flue/Chimney Size (diameter)
installed in accordance with manufacturers
instructions inch 6 6 6 6

m 4.5 4.5 4.5 4.5


Flue/Chimney
All products
minimum height
feet 15 15 15 15
FLUES

Min 1.0 1.0 1.0 1.0

Flue Draught Nominal mm Wg 1.5 1.5 1.5 1.5

Max 2.0 2.0 2.0 2.0


Flue Gas Mass Flow Wood g/s 3.9 5.5 6.6 8.6
Flue Gas Temperature at oC
Wood 265 301 346 352
Spigot/Socket
Flue Outlet Size mm 153 153 153 153
(Top Option) inch 6 6 6 6
European Min Spec for Chimney Flue - T400 N2 D 3 G50

A) Traditionally Built Homes B) Modern Construction Homes


• Where leakage is greater than 5m3/hour/m2. • Where leakage is less than 5m3/hour/m2.
• Ventilation normally required = 550mm2 per kW output over 5kW • Ventilation normally required = 550mm2 per kW
VENTILATION

mm2 None None 1650 3300

A Additional Ventilation cm2


in2
None
None
None
None
16.5
2.6
33
5.3
mm2 2695 2750 4400 6050

B Additional Ventilation cm2


in2
26.9
4.35
27.5
4.44 7.1
44 60.5
9.76

For full technical details on ventilation see Technical Appendix on Page 41

‡In the U.K. Additional information covering the


installation of the appliance may be found in the
following British Standards: BS EN 15287, BS6999,
BS8303.

15
Installation Checklist
3. Minimum Dimensions - Hearth 5. Clearances to combustibles
When fitting the appliance use the minimum clearances
2 between any point of the appliance and any combustible
150 Superimposed Hearth
(or area to be free of material.
combustible material)
4
100
150 Constructional
Hearth

100 100

225 A

500

900
Dimension A
600
Studio 500 860
Studio 1 1050
Studio 2 1250
Studio 3 1650

4. Minimum Builders Opening No Combustible


Material in this area

To make installation easier make the opening slightly larger than


the minimum requirements where possible. 100 Void

3
Supporting 6. Smoke Control Kit
lintel

This section applies to the Studio products listed:


Fill

Product Code Appliance


RVST-500 Studio Cassette 500
Mid lintel
C B RVST-1HT Studio Cassette 1
A RVST-2HT Studio Cassette 2

F 6.1 The Studio models listed are supplied with a pre-fitted smoke
250mm minimum control kit and have been independently tested to PD6434
E
to Hearth making them exempt from the controls that generally apply in
D Smoke Control Areas.
E
6.2 These models are suitable for use in a Smoke Control Area
when burning wood and following the instructions for use
specified in this manual but ONLY if the Smoke Kit has not
been removed.

Dimension A B C D E F

Studio 500 575 435 360 425 75 100

Studio 1 765 435 360 615 75 100

Studio 2 970 460 360 820 75 100

Studio 3 1352 475 405 1202 75 100

16
Pre-Installation Instructions
6.3 If fitted, the Smoke Control kit can be seen in the following
locations, see Diagrams 5 & 6. 7. Optional Extras
Airwash The Studio has a number of optional extras to enhance the
5
performance of the appliance. These need to be considered when
planning the installation.
Frame

Airwash Fan Kit


Restrictor
7.1 This appliance can be fitted with an optional convection
fan kit. The fan must be fitted at the time of installation. For
installation and operating procedures you must refer to the
Gap between Inner instructions supplied with the fan kit.
and Outer box

Glass
Warm Air Ducting Kit
7.2 This appliance can be fitted with an optional Warm Air
Ducting kit to help circulate warm air to other room in the
6 Primary Air
house. This operation may require additional ventilation in
order to comply with building regulations and a qualified
installer should be consulted before fitting.
The Ducting kit must be fitted at the time of installation. For
installation and operating procedures you must refer to the
instructions supplied with the Warm Air Ducting kit.

Outside Air Kit


7.3 This appliance can be fitted with an optional kit to help
Door Primary Air bring air directly into the appliance from outside. The For
Restrictor installation and operating procedures you must refer to the
Gap between Inner instructions supplied with the Outside Air kit.
and Outer box

6.4 To meet the requirements of a Smoke Control Area the


appliance MUST be operated correctly in order to minimise
the amount of smoke produced.

If these Studio models are installed outside of a


Smoke Control Area then the Smoke Control kit can
be removed to give more control over the lower
burn rates.
Removing the kit should only be done by a suitably
qualified installer and must be done at the time of
installation.

These instructions must be left with the User.

17
Pre-Installation Instructions
2.5 Lie the door face down on a soft flat surface to protect the
1. General paint work and glass.

2.6 Reverse the procedure to re-fit the door.


1.1 To make the installation of the appliance easier it is best
to remove the internal components before fitting into the Studio 3
builders opening/studwork.
This will require 2 people.
1.2 For the best results removing the following components as
set out below. 2.7 Open the door fully (see User Instructions, page 5).

2. Removal of the Door 2.8 Lock the hinges in position using a ø3mm pin as shown in
Diagram 3.

Studio 500, 1 & 2 3 ø3mm pin in each hinge

Before removing the door it is recommended to protect the


left edge from damage using masking tape.

2.1 Open the door approximately 90˚, see Diagram 1.

1
Hinge block

2.9 Raise the door vertically at the front.


90˚
2.10 Lower the door approximately 5mm and pull away from the
appliance.

2.11 Lie the door face down on a soft flat surface to protect the
paint work and glass.
2.2 Move the Air Control to the far right, see Diagram 2.
2.12 Reverse the procedure to refit the door.
2
3. Removal of Internal Components
In the firebox of the Studio are several loose items including:

• A box containing:
Baffle Bricks
Firebricks
Bag containing Instruction Manual, Warranty & Door Tool,
Air Control
handle
Log Guard End Supports
• Log Guard
• Front Baffle Support

3.1 Remove these carefully and put them safely to one side.
They can be fitted after the appliance has been installed,
45˚ see Installation Section.

2.3 Lift the door vertically to remove from the hinge block,
see Diagram 1.

2.4 Close the door 45˚, ensuring the Air Control handle sits
inside the channel in the top of the door (see Diagram
2) and carefully manoeuvre the door clear of the hinge
mechanism.

18
Pre-Installation Instructions
Studio 3
4. Removal of the Top Baffles
6 Studio 3
The appliance is fitted with baffles in the top of the firebox to
maintain efficient combustion.
Studio 500 and Studio 1 have 1 baffle.
Studio 2 has 2 baffles.
Studio 3 has 3 baffles.

4.1 Once the loose internal components have been removed it


is possible to remove the metal Top Baffles.

Allow the appliance to cool fully before removing the baffle


system.

Studio 500 & Studio 1

4 Studio 500 & 1


The Studio 3 baffle comes in three sections. To remove the
baffle system the baffles must be taken out in the following
order:
Left hand side
Middle
Right Hand side
The method of removal is the same for all sections.

All Models

4.2 Use two hands and lift the front edge of the baffle to clear
the support tabs at the front of the firebox.
Push the baffle towards the back of the appliance to free it
from the tabs at the front, see Diagram 7.

4.3 Lower the baffle into the firebox to disengage from the
These models have a single section baffle. support pins and carefully withdraw through the front of the
appliance, see Diagram 7.
Studio 2 Take care not to damage the firebricks.

5 Studio 2
7
Support Pins Tabs

2. Push Back
3. Lower

1. Push Up
The Studio 2 baffle comes in two sections. To remove the
baffle system first disengage the left hand side. The method 4.4 If the appliance has more than one baffle remove in the
of removal is the same for both sections. correct order.

4.5 Replace in reverse order.

4.6 The baffle system is designed to give safe and efficient


operation of the stove. Replace damaged baffles
immediately.

4.7 Do not modify the baffle system.


Do not operate with the baffle system removed.

19
Pre-Installation Instructions
5.4 The inner box can now be slid out of the outer box.
5. Separate the Inner & Outer Box There is a roller assembly at the rear which locates in
cutouts on the outer box, see Diagram 10.
To protect the delicate parts of the appliance the product
has been designed so that the inner box can be removed 10
from the outer box.
Keep the inner box in a safe place whilst the outer box
is installed into the fabric of the house, the main flue
connections made and the walls finished.
When all the heavy work is complete the inner box can be
re-installed into the outer box and the final connection made.

5.1 The internal components, bricks, baffles and the door etc
should be removed to make the installation process easier
and prevent damage.

5.2 First remove the inner collar, see Diagram 8.

8 Inner Collar 4 Bolts

Pull the inner box carefully forward to release from the


cutouts. It should now slide smoothly out of the outer
box.
This will require at least two people.

5.3 First remove the inner collar. Using a 13 A/F spanner,


remove the 4 x bolts, see Diagram 9.

9 Long bolts - front Short bolts - rear

Recessed into
Inner Collar

20
Installation Instructions
For opening sizes see Installation Checklist.
1. Installing the Appliance
2.2 Removal Of Outer Collar
Each installation is unique to the property so it is not possible
to give details to suit every setting. The installation must comply 2
with Building Regulations† and be made using "best practice"
Outer Collar
construction methods‡.

The clearance to combustible materials for the Stovax Studio


models is greatly different due to the higher temperatures that
the appliance can reach. Extra care must be taken when creating
a builders opening. Pay careful attention to the distance to
combustible materials recommended and ensure the housing for
the appliance is built from non-combustible material.

Many fireplace openings have a supporting lintel. Do not remove


without supporting the remaining structure of the building. Do not
support the structure with the appliance or the flue system.

1.1 Take care when installing the appliance. Careless Using a 13 A/F Spanner remove the 3 bolts and remove
handling and use of tools can damage the finish and/or outer collar.
area.
There is a Flue Collar Bracket on top of the Outer Box.
There are two types of installation for this appliance: This locates on two pins that allow flexibility when replacing
the Outer Collar.
Fitting to a Masonry Chimney - Section 2. The bracket remain in place when installing the flue system,
see Diagram 3.
Studwork Installation - Section 3, 4 & 5.

All methods of installation will require the attachment of 3


frame fixing brackets prior to the installation of the outer box
see Section 3.6.

NOTE: If installing with an Outside Air Kit, please


consult manual PM361 prior to installation.

2. Fitting to A Masonry Chimney


2.1 Many fireplace openings have a supporting lintel. Do not
remove without supporting the remaining structure of the 2.3 If the optional fan is to be fitted, remove the fan cover in the
building. Do not support the structure with the appliance base of the outer case. This cannot be removed after the
or the flue system. outer case has been installed. Full instructions are included
with the fan (PM379).
Stovax recommend the use of a flue liner when
installing into a masonry chimney. Alternative methods Fit frame fixing brackets or Edge/Cool Wall frame as
can be used if the chimney is sound and correctly sized, required. See alternative frame instructions (PM378) for
however access may be required to make an effective individual fixing methods.
seal - ie Using a sump adapter.
2.4 The outer box can be slid into the chimney opening and
Important Note: If you plan to install an optional fan kit fitted.
preparation must be made for the installation of wiring
and sockets.

1
Ensure provision
for a vent of at
least 200 cm2 is
250mm made
minimum if
fan kit fitted

† England and Wales – Document J / Scotland -


Part F/Document J (Republic of Ireland only)
‡ the latest edition of BS 8303, BS EN 15287,
BS 7566

21
Installation Instructions
2.5 The position of the box can now be improved within the 2.7 Flue Assembly
builder's opening by adjusting the four levelling feet to
ensure it sits firm and level at all four corners, The flue liner can now be lowered through the outer box and
see Diagram 4. connected to the outer flue collar using a suitable flexible
flue liner adapter. Make sure that these joints are secured
4 using suitable stainless steel fasteners and sealed with fire
cement.

6
Flue liner
(typical)
100mm (minimum)
Ensure flue is
clear of masonry
15mm (typical)
Adjust each wall finish
corner using
leveling feet

Wind the set screws down to the desired position in each


corner.
Supporting
2.6 Use M6 or M8 bolts to secure the outer case to the lintel
masonry of the fireplace. There must be at least two
bolts in the back of the outer case and one in either Fill
side. These can be secured through the sides or base
of the outer case. Check the security of these fasteners Mid
Lintel
before proceeding to fit the inner box.

The side fixings may be positioned by drilling though Studio


the firebox into the base of the outer box and fixing Outer Box
within the shaded area shown in Diagram 5.
Do not over tighten and deform the firebox.

This appliance MUST be securely fixed in position to


support the door when opened.
250mm
(minimum)
if fan is fitted
5 Shaded area for fixing bolts

Flue Liner

120

Adaptor

Outer Flue Collar

22
Installation Instructions
2.8 Push / pull the flue liner back up into the flue ensuring the 2.12 Inserting the Inner box
outer flue cover clears the screws at the rear of the box.
Secure the outer collar to the Flue Collar Bracket using the Slide the inner box into the outer box.
3 x bolts, ensuring they are finger tight only, see Diagram 7. There is a roller assembly at the rear of the inner box
which locates in cutouts in the base of the outer box,
3 x Outer flue collar bolts see Diagram 9.
7
This will require 2 people, see Diagram 9.

Raise collar over screws in rear of box

2.9 To ensure the outer collar is central, and to avoid cross


threading of the bolts during actual installation, feed the
4 bolts used to secure the inner collar into the holes in the
outer collar as shown in Diagram 8. This should be done
by hand and the bolts should be finger tight only. Do not
force the bolts. If they are not easily located remove them
and loosen the 3 x bolts holding the outer collar to allow for
adjustment. 2.13 Apply fire cement in to the faces shown prior to fitting the
inner collar, Diagram 10.
8 4 x Inner flue collar bolts

10 Inner Flue Collar

Fire
Cement

2.14 Fit the inner flue collar using the 4 bolts ensuring the 2
longer bolts are at the front and recessed into the Flue
2.10 Once the 4 x bolts have been successfully located in the Collar, see Diagram 11.
holes tighten the 3 x bolts securing the outer collar in place All bolts must be finger tight only at this stage.
to create a good seal. Do not over tighten the bolts.
11 Long bolts - front Short bolts - rear
2.11 Remove the 4 x bolts and put them to one side until
needed.

NOTE: The flue liner must be supported in accordance


with the manufacturers instructions, there should be no
weight on the Outer Box.

Recessed into
NOTE: If this appliance is NOT being fitted in a Smoke Inner Collar
Control Area then the two parts that restrict the range
of the air control sliders can be detached.

If the customer wants the ability to shut down the


appliance completely, the air control sliders MUST
be removed now as they cannot be accessed after
installing the inner box.
See Section 7 on how to remove the restrictors.

DO NOT REMOVE THESE RESTRICTORS IF FITTING


THE APPLIANCE IN A SMOKE CONTROL AREA.

23
Installation Instructions
2.15 Ensure that the front of the inner box is parallel to the outer
box, see Diagram 12. Adjust the position until correct and 3. Studwork Installation
then fully tighten the 4 bolts. Do not over tighten.
3.1 DISTANCE TO COMBUSTIBLE MATERIAL
NOTE: When correctly installed the inner box sits proud of
the outer box, see Diagram 12.
ALL PARTS OF THE STUDWORK MUST BE NON
COMBUSTIBLE - FOR EXAMPLE METAL STUDDING.
12 DO NOT USE COMBUSTIBLE MATERIAL WITHIN THE
Outer Box Inner Box
DIMENSIONS BELOW.

USE AN APPROVED TWIN WALL INSULATED CHIMNEY


SYSTEM WHEN INSTALLING WITHIN STUDWORK.

14
100

Ensure both boxes are parallel before


tightening collar fixing bolts 100 100

Replace the internal components (baffles, bricks, door etc), Vent


see relevant Pre-Installation sections.

Alternative Flue Outlet Collar 900

600
This appliance can be fitted with an angled outer flue collar.
This will give extra clearance by locating the flue liner
towards the back of the box.
It is available as an optional extra and should be fitted
before installation instead of the straight outer collar.

13
No Combustible
Material in this area

Vent
100 Void

3.2 Do not pack the void around or above the appliance


with insulation materials such as mineral wool or
vermiculite.

3.3 The void built for the cassette must be ventilated to


prevent a build up of heat. If the void is sealed then
you must fit vents at both low and high levels of
approximately 50cm2 each. These vents must take cold
air from the room and return warm air back into the
room, see Diagram 19.

3.4 An access hatch must be left in the side of the chimney


breast for future servicing and inspection of the flue
and appliance.

24
Installation Instructions
3.5 Support the outer box using metal framework (ie 3.7 Build a chimney breast around the outer box using 100mm
Unistrut) construction secured to the non combustible wide light weight insulating blocks*, Diagram 18.
floor/wall, Diagram 15. See Diagram 4 for the drilling
position in the outer box.
18

15

Non
Combustible
Structure

Use Non Combustible structure


to support across the bottom Ensure the clearances to combustibles are maintained, see
Diagram 14.
3.6 Attach the Studio frame fixing brackets to the fire, see Fit non-combustible board to the brickwork around the outer
Diagram 16 & 17. box behind the flange to a height of at least 600mm above
the opening.
See the frame fitting instruction for the individual fixing
methods. Apply a heat resistant plaster finish to at least 900mm above
(Not required if Edge or Cool Wall frames are fitted) and to the sides of the chimney breast

Top Bracket Note: If a slip is used, this needs to be positioned


16
behind the flange.
Never use a one-piece slip as expansion (even cracking)
can occur.

To finish this installation, connect:


- the flue system (see Installation, 2.7 Flue Assembly)
- and electrical services (for fan installation - optional)
using the opening in the side of the chimney breast for
access.
- The Outside Air Kit (optional)
- Convection Ducting Kit (optional)

After commissioning:
17 Bottom Bracket Finish the sides of the chimney breast and re-install the
inner box, see Diagram 19.

19

50cm2
vents

Inspection
Hatch

R
* Typical Product - Thermolite (Hanson UK)

25
Installation Instructions
4.3 Fit non combustible board to studwork/frame/masonry and
4. Frameless Edge Installation Kit leave enough room for the final skim of heat resistant plaster.

There is an optional Studio Edge Installation Kit designed to The depth of the Edge flange will vary depending on
create a minimalist frameless finish making the appliance a focal the model of Studio. To ensure a flush finish the non-
point of any room: combustible board and the final plaster skim must add up
Studio 500 Code No. RVS-500FEK, to Dimension A, see Diagram 23 and the table below.
Studio 1 Code No. RVS-1FEK,
Studio 2 Code No. RVS-2FEK, 23 A Brick work A Metal
Studio 3 Code No. RVS-3FEK. Studding

The Edge installation kit is provided unfinished. This allows the kit
to be finished to match the front face decor.

4.1 To fit the frame:


Position on appliance and secure as detailed in the frame
fitting instruction. Edge
frame Edge
frame
20

Brick chimney Stud chimney

Model A (mm)
Studio 500 34
Studio 1 & 2 34
Studio 3 44.5

Standard plasterboard is not suitable


21 This should extend a minimum of 600mm to the sides and
above the appliance.

Apply a heat resistant plaster finish to at least 900mm


above and 400mm to the sides of the chimney breast,
making sure it is not too thin or it will crack, see Diagram 24.

24
Non combustible Metal
plasterboard Studding

Flange
4.2 Build the studwork chimney breast to support the cassette,
See Diagram 22.
Ensure all clearances to combustible material are
maintained, See Pre-Installation Section.
To prevent cracking ensure no joints above the appliance. Heat
resistant
plaster
22

NOTE: If this appliance is NOT being fitted in a Smoke


Control Area then the two parts that restrict the range
of the air control sliders can be detached.

If the customer wants the ability to shut down the


appliance completely, the air control sliders MUST
be removed now as they cannot be accessed after
installing the inner box.
See Section 7 on how to remove the restrictors.

DO NOT REMOVE THESE RESTRICTORS IF FITTING


THE APPLIANCE IN A SMOKE CONTROL AREA.

26
Installation Instructions
4.4 Allow for the connection of the following:
- Electrical services (for fan installation) using the opening in 27
the side of the chimney breast for access.
- The Outside Air Kit (optional)
- Convection Ducting Kit (optional)
- The flue system (see Installation, 2.7 Flue Assembly)

To finish this installation re-install the inner box.

4.5 After commissioning, finish the sides of the chimney breast,


see Diagram 25.

25

50cm2
vents 5.2 The frame determines the width of the two vertical
studwork supports. The kit has been designed so that non-
combustible board can be taken right up to the edge of the
frame, see Diagram 28.

28

Inspection
Hatch

5. 'Cool Wall' Installation Kit


The Cool Wall kit gives the appliance a stylish frameless Edge
finish but allows the convected heat of the fire to be channelled
into the chimney cavity and vented at the top:
Studio 500 Code No. RVS-500FCWK,
Studio 1 Code No. RVS-1FCWK,
Studio 2 Code No. RVS-2FCWK, 5.3 When constructing the studwork chimney breast the depth
Studio 3 Code No. RVS-3FCWK. of the Cool Wall flange will vary depending on the model of
Studio.
The Cool Wall installation kit is provided unfinished. This allows the To ensure a flush finish the non-combustible board and
kit to be finished to match the front face decor. the final plaster skim must add up to Dimension A, see
Diagrams 29a & 29b and the table below.
5.1 To fit the frame: Dimension B is the depth of the convection channel. Do not
Position on appliance and secure as detailed in the frame place combustible material in this area.
fitting instructions.
There is a gap at the top for convected heat to pass behind 29a A Brick Chimney
the finished wall.
B

26
Brick work

Cool
Wall
Frame

No combustible
material in this area

27
Installation Instructions
29b A Stud Chimney Model A B
B Studio 500 557 429

Studio 1 750 429


Metal
studding Studio 2 950 452

Studio 3 1337 463

Do not pack the void around or above the appliance with


insulation materials such as mineral wool or vermiculite.

Cool An access hatch must be left in the side of the chimney breast
Wall for future servicing and inspection of the flue and appliance.
Frame
5.5 Apply a heat resistant plaster finish to at least 900mm above
and 400mm to the sides of the chimney breast, making
sure it is not too thin or it will crack, see Diagram 31.
No combustible
material in this area
The top of the chimney breast must have a minimum
200cm2 vent.

31
Metal
Non combustible Studding
board
Model A (mm) B (mm)
Studio 500 59 43
Studio 1 & 2 59 43 Flange
Studio 3 70 54

5.4 Fit non-combustible board to the studwork above the fire.


Leave enough room for a final skim of plaster.

Standard plasterboard is not suitable


Heat
This should extend to the whole height of the wall and resistant
a minimum of 400mm to the sides of the appliance. To plaster
prevent cracking ensure there are no joints above the
appliance. No combustible materials are to be placed in 5.6 Fit plasterboard to the remaining chimney breast front.
the convection aperture, see Diagram 30.
5.7 Allow for the connection of the following:
30 - Electrical services (for fan installation) using the opening in
the side of the chimney breast for access.
- The Outside Air Kit (optional)
- Convection Ducting Kit (optional)
- The flue system (see Installation, 2.7 Flue Assembly)
900mm
5.8 Connect the flue system and electrical services if fan is to
be fitted using the opening in the side of the chimney breast
for access.

5.9 Apply a heat resistant plaster finish to at least 900mm


above and 400mm to the sides of the chimney breast.
B A
Opening Opening NOTE: If this appliance is NOT being fitted in a Smoke
Control Area then the two parts that restrict the range
of the air control sliders can be detached.
205mm

If the customer wants the ability to shut down the


appliance completely, the air control sliders MUST
be removed now as they cannot be accessed after
installing the inner box.
See Section 7 on how to remove the restrictors.

DO NOT REMOVE THESE RESTRICTORS IF FITTING


400mm 400mm THE APPLIANCE IN A SMOKE CONTROL AREA.

28
Installation Instructions
To finish this installation re-install the inner box. 6.5 To do this:

5.10 After commissioning, finish the sides of the chimney breast, All Models
See Diagram 32.
— Place the base bricks in the firebox (1).
Fit the left and right hand base bricks, then the middle.
32 200cm2 vent
Metal studding
— Place the back bricks in position on top of the base
bricks (2).

— Fit the side bricks (3) with the Log Guard Supports in
place. The Log Bar Support holes can be used as a finger
hold - follow the method for the relevant model.

A Studio 500 & 1


Detail A
Tilt the brick at an angle and feed the top edge up and into
Non the gap at the top of the firebox.
combustible Straighten the brick in this position and lower into the
board gap between the side of the inner box and the base
Inspection
Hatch brick ensuring the Log Bar Support remains in place, see
Diagram 34 and 35.

34
6. Fitting of Internal Components
Once the inner box has been installed the internal
components can be fitted.

6.1 The firebricks must be fitted before the baffle components.

Firebricks
Log Bar
6.2 The Firebricks and Lower Baffle bricks are supplied in a box Support
for safe transportation. It is advisable to carefully remove all Bracket
of the bricks from the container in order to correctly identify
the various types.

6.3 The side bricks have part of the Log bar supports attached. Rear of Brick
These must be fitted and removed at the same time as the 35
bricks.

6.4 Install in the following order, see Diagram 33.


Take care when handling and do not force into position.

33 Picture for illustration only -


brick shape may vary depending on model
Log Bar
2 Support Hole

Log Bar
3 Support
Bracket

1 3

29
Installation Instructions
Studio 2 & 3 Studio 2

Tilt the brick at an angle and feed the lower edge down into
38 Studio 2
the gap between the base brick and the side of the inner
box.
Straighten the brick in this position and drop into place
ensuring the Log Bar Support remains in place, see
Diagram 35 and 36.

36

The Studio 2 baffle comes in two sections. Fit the right hand
side baffle first. The method is the same for both sections.

Log Bar Studio 3


Support Bracket

39 Studio 3

6.6 Repeat for the other side.

6.7 Removal is the reverse of this procedure.


Allow the appliance to cool fully before removing baffle
system.

Do not modify firebricks.


Do not operate with firebricks removed.

Upper Metal Baffle


The appliance is fitted with baffles in the top of the firebox to
maintain efficient combustion.
Studio 500 and Studio 1 have 1 baffle. The Studio 3 baffle comes in three sections. To fit the baffle
Studio 2 has 2 baffles. system the baffles must be placed in the firebox in the
Studio 3 has 3 baffles. following order:
Right Hand side
6.8 Once the firebricks have been fitted it is possible to install Middle
the metal Top Baffles. Left hand side
The method of fitting is the same for all sections.
Studio 500 & Studio 1
All Models
37 Studio 500 & 1
6.9 Use two hands and place the rear edge of the baffle over
the support pins at the back of the firebox.
Raise the front so it is level and pull the baffle forwards to
the front of the appliance and locate the keyslots in the front
lip over the tabs at the top of the inner box, see Diagram 40.

40
Baffle

These models have a single section baffle.

Support Pins Tabs

30
Installation Instructions
6.10 The baffle system is designed to give safe and efficient
operation of the stove. Replace damaged baffles Log Guard
immediately.
6.16 Ensure that the side supports have been fitted at the same
6.11 Do not modify the baffle system. time as the side Firebricks
Do not operate with the baffle system removed.
To fit the Log guard:
Lower Baffle bricks — Insert the Log Guard through the front of the appliance at
an angle and rotate.
The appliance is fitted with baffles in the top of the firebox to
maintain efficient combustion. — With one end raised place the other end into one of the
holes in the side bricks.
6.12 To fit the Lower Baffle Bricks feed the Front Baffle Support
bar into the appliance and rest on top of the side bricks. — Lower the Log Guard and insert the supports into
This is best done by feeding one end of the bar towards the the gaps between the base bricks and into the retaining
back of the firebox at an angle and then inserting the other brackets, see Diagram 42.
end.

6.13 Once the support bar is inside the firebox bring forward as 42
far as possible and place on the side bricks with the solid
edge facing forward.

6.14 Insert the baffle bricks (see table) ensuring they are in the
correct orientation, see Diagram 41.

41 Rear Support Bar

— Slide the Log Guard across so both ends locate evenly in


the holes in the side bricks, see Diagram 43.
Front Baffle Support Baffle Bricks
43

Model Baffle Number


Studio 500 2
Studio 1 3
Studio 2 3
Studio 3 4

6.15 To do this:

— Rest the rear edge of the bricks on the support bar at the
back of the firebox. Do not use appliance without the log guard in position.

— Fit the two side bricks first, then insert the middle brick
and support.

— Fit the Front Baffle Support over the front edge of the
baffle bricks to hold in place.

— The Front Baffle Support.

Do not modify baffle bricks.


Do not operate with baffle bricks removed.

31
Installation Instructions
Primary Air Restrictor
7. Smoke Control Kit
7.8 Gently tip the inner box onto its back.
This section applies to the Studio products listed: It is now possible to access the Primary Air Bracket.

7.9 The Primary Air Restrictor is secured by two screws, see


Product Code Appliance Diagram 45.
RVST-500 Studio Cassette 500
RVST-1HT Studio Cassette 1 45
RVST-2HT Studio Cassette 2

7.1 The Studio models listed are supplied with a pre-fitted smoke
control kit and have been independently tested to PD6434
making them exempt from the controls that generally apply in
Smoke Control Areas. Primary
Air Slider
7.2 These models are suitable for use in a Smoke Control Area Primary Air Screws
when burning wood and following the instructions for use Restrictor
specified in this manual but ONLY if the Smoke Kit has not Bracket
been removed.

If these Studio models are installed outside of a


Smoke Control Area then the Smoke Control kit can 7.10 Undo the screws by 3-4mm, but do not remove fully or the
be removed to give more control over the lower handle will fall off.
burn rates.
Removing the kit should only be done by a suitably 7.11 Slide the bracket from under the screws and store carefully
qualified installer and must be done at the time of in case it is required.
installation.
7.12 Tighten the 2 screws fully back into the side of the Primary
Air Slider.
The kit consists of two restricting brackets that are fitted to
each of the air controls.
8. CO Alarms
7.3 To remove the Smoke Control kit first ensure the appliance
is completely cool.
All open flued appliances can be affected by temporary
atmospheric conditions which may allow fumes to enter
7.4 Carefully follow the instructions to remove the inner box and
the house. Building regulations require that whenever
place on a soft flat surface it will now be possible to access
a new or replacement fixed solid fuel or wood/biomass
the brackets.
appliance is installed in a dwelling a carbon monoxide
alarm must be fitted in the same room as the appliance.
Airwash Restrictor
Further guidance on the installation of the carbon
monoxide alarm is available in the latest edition of
7.5 The Airwash restrictor bracket is a stop that fits on the top
BS EN50292 and from the alarm manufacturer's
left hand side of the inner box, see Diagram 44.
instructions.

44 HETAS recommend the unit is permanently fixed


in accordance with the manufacturer's installation
instructions or with the guidance contained in Approved
Document J where no other information is available.
Airwash
Slider Provision of an alarm must not be considered a
substitute for either installing the appliance correctly
Airwash or ensuring regular servicing and maintenance of the
Restrictor
appliance and chimney system.
Bracket

Lower
Screws

7.6 Remove the 2 lower screws that secure the bracket to the
inner box.
The bracket can now be stored safely in case it is required.

7.7 Replace the 2 screws in the holes that are in the side of the
inner box to seal off unwanted air flow.

32
Commissioning
— Explain the cleaning and routine maintenance
Commissioning requirements.

1.1 To commission: — Explain the requirement to use a suitable fireguard


when children, elderly or infirm persons are near the
— Replace the internal components. appliance.

— Check the door alignment and catch operation and — Record retailer/supplier and installer details in
adjust if required (see Maintenance & Servicing, Sections Appliance Commissioning Checklist (page 3, Instructions
4 & 5). for Use).

— Check the soundness of door seals, castings and joints. — Record serial number in Appliance Commissioning
Checklist (page 3, Instructions for Use).
— Check the operation of the air controls.
This number is required when ordering spare parts and
1.2 Now carry out a final smoke draw test: making warranty claims.

— Warm the flue with a blowlamp, or similar, for about 10 — Give this instruction manual to the customer.
minutes.

— Place a smoke pellet on the centre of the grate, with the


air controls open.

— Close the door. Smoke should now be drawn up the flue


and be seen to exit from the flue terminal.

— Complete test with all doors and windows closed in the


room where the appliance is fitted.

— If there are any extractor fans in adjacent rooms the test


must be repeated with the fans running on maximum
and with interconnecting doors open.

— Check the effect of ceiling fans during the test.

If the test fails, re-check the suitability of the flue system


and ventilation. An inadequate air supply to the room is
potentially dangerous.

— Light the appliance and slowly increase the temperature.

— Ensure no combustion products enter the room.

— Open the main fire door when the appliance reaches


operating temperature and carry out a spillage test with
a smoke match or pellet around the door opening.

1.3 If excessive spillage occurs allow the appliance to cool and


re-check the flue system and ventilation.

1.4 Finally:

— Explain to the user the correct operation of the


appliance, use of the controls and the importance of only
using suitable fuels in order to reduce smoke emissions -
particularly if they live in a Smoke Control Area.

— Ensure that a CO alarm has been fitted and make the


user aware of its operation and importance, referring
them to the Warning section on page 5 of the User
Instructions.

33
Certificate Of Compliance

Upon completing the installation, the form below must be filled in by your installer to comply with the requirements of HETAS and
the building regulations. The installer must give theses details, including their HETAS registration number, for the purposes of any
insurance details that may change as a result of the appliance being installed.

34
Maintenance & Servicing
1.2 Use genuine Stovax replacement parts to keep the
For a complete list of spare parts and accessories appliance in safe, efficient working order. This is a list of the
contact your Stovax or call 01392 474011 maintenance products that may need be required:

Task Product name


1. Annual Service Protector (15 sachets)
Preventing build-up of
creosote in flue Protector (1kg tub)
1.1 Before the start of the heating season strip, inspect and
clean the appliance as detailed:
Fire Cement (500g tub)
—Allow appliance to cool. Sealing flue pipe joints
Fire Cement (600g cartridge)
—Remove all internal parts: baffle, log guard and firebricks.
Take care handling firebricks as they can become fragile Re-painting Touch Up Paint (150ml aerosol)
after a period of use.
Protecting your hands Heat resistant leather gloves
—Sweep the appliance at this point if necessary.
Thermic seal glue (50ml bottle)
—Vacuum clean any remaining ash and debris from the
inside of the appliance. Stovax offer a filter/collection Stovax Glass Cleaner (No. 4103)
attachment for vacuum cleaners to protect them from fire Cleaning Glass
ash: Ash Clean (Stovax Part No. 2091). Stovax Gel Cleaner

—Check the parts for any damage. Replace any damaged Ash Clean Vacuum Cleaner Attachment
parts using genuine Stovax replacements parts.
Door Maintenance
— Check and clean the firebricks with a soft brush. Anti-Seize Grease
(Studio 3 only)
Some surface damage will occur during use. The life of the
bricks will depend on the type of fuels burnt and the level of
use. Replace damaged bricks as soon as possible. These products, available online at www.stovax.com
or from your local Stovax dealer, along with regular
— Re-fit cleaned internal parts. maintenance and use of correct fuels, will keep the
appliance in the best possible condition.
— On appliances with printed glass do not use cleaning
agents that have a high alkaline or acidic content, for 1.3 For more information about the Stovax Group products
example Stovax Gel Cleaner, these are aggressive please visit our web site at www.stovax.com
cleaning agents designed to be used with heavily
stained clear glass. On printed glass surfaces, use 1.4 Burn at a low temperature for the first day of use after any
Stovax Glass Cleaner (Stovax No.4103) which is better maintenance. This allows the seals, fixing glues and paint to
formulated for this application. fully cure.

Do not use abrasive cleaners to remove tar or soot 1.5 During this time the appliance may give off some unpleasant
deposits from the glass. odours. Keep the room well ventilated to avoid a build-up of
fumes.
—Fit new door rope seal (see Maintenance and Servicing,
Section 3). 1.6 Your Stovax dealer can carry out service and maintenance.

—Lightly oil the door catch mechanism and hinge pins.


Avoid getting oil onto the door seals and glass. 2. Removal of Internal Parts
—To refresh painted finishes a touch up spray is available. 2.1 To service and maintain the good working condition of your
Contact your Stovax retailer quoting the serial number found appliance it will be necessary to remove several internal
on the appliance data badge. parts. Consult the section for the following:

Door Assembly - Pre-Installation Section 2, page 18.


Upper Baffles - Pre-Installation Section 4, page 19.
Firebricks - Maintenance & Servicing Section 6, page 38.

2.2 Reverse the method of installation to remove the Lower


Baffle Bricks, Firebricks and the Log Guard see
Installation Section 6.

35
Maintenance & Servicing
3. Fitting a new Door Seal - All Models 4A. Adjusting Door Hinges
- Studio 500, 1 & 2
1
4a.1 To maintain the safe use of your appliance, you may need
to adjust the door hinges to ensure the safe, correct closing
of the door. The door must be horizontal/level with the top of
the inner box and the door catch engages correctly.

4a.2 Adjustment is possible in 2 places:


Door Hinge Assembly
Hinge Blocks on Inner Box
Handy rope pack
Joint at Bottom 4a.3 Open the door to give access to these 2 positions.

Door Hinge Assembly


3.1 To maintain the safe use of your appliance you need to
replace damaged or worn door sealing rope. To complete 4a.4 Use a 10mm socket to slightly loosen the fixing nuts on the
this operation remove the door see Section 2 in the Pre- Door Hinge Assembly, see Diagram 2.
Installation section.
2
3.2 Remove the old rope and scrape old glue from the locating
groove. Clean the locating groove with a clean dry cloth to
remove all old dust and debris.

3.3 Squeeze a generous bead of fresh Stovax Thermic Seal


glue into the rope locating groove.
Fixing Nuts x 4
Press the new Stovax rope into the locating groove, placing
the joint in the middle of the top edge of the door using tape
supplied for the ends.

3.4 Refit the door and close the door to apply pressure to the
new rope. 4a.5 Loosening the Door Hinge Assembly allows for fine vertical
and horizontal adjustment of the door position. This may
Leave the appliance closed for at least 12 hours before require a trial and error approach to find the correct position.
lighting the appliance and using at a low output for Ensure the door is horizontal before tightening the fixing nuts.
approximately one day.
Hinge Blocks on Inner Box
3.5 Using the appliance with a damaged door seal can cause
dangerous fumes to enter the room, or the appliance to over 4a.6 Using a 10mm A/F spanner slightly loosen the fixing nuts
fire, resulting in damage. inside the stove as shown in Diagram 3.
This will give vertical and horizontal adjustment which may
need a trial and error approach to find the correct position.
The door must be horizontally level.

Screws x 4

Fixing nuts x 4

36
Maintenance & Servicing
5a.3 The top and bottom catches will need to be adjusted
4B. Lubricating Door Hinges separately and in the same manner.
The catch block can move in two directions,
- Studio 3 only see Diagram 6, 7 & 8.
4b.1 If the operation of the door becomes stiff or fails to close
properly it may be necessary to apply grease to the door 6
hinge.
Side ways
4b.2 Complete lubrication of the hinges as follows: adjustment

— Open the door fully.

— Use a small paint brush to add a small amount of high


temperature anti-seize grease (Stovax part number -
RVS-MEC10275) to points 'A' and 'B', see Diagram 4. In and Out
adjustment

4
Sideways Adjustment

Using a 10mm A/F Spanner loosen the 2 nuts that hold the
A catch block to the door.
Do not remove the nuts completely.
This will allow some movement left or right to suit.

Tighten the nuts and recheck the catch operation.

In and Out Adjustment


B

Loosening or tightening the M6 screw and the nuts on the


catch block will cause the catch to move in or out from the
4b.3 Open and close the door a few times to work the grease into
door and allow the hook to gain better purchase on the door
the hinge to return it to smooth operation.
rollers.
Do not remove screw or nuts completely.
5A. Adjusting the Door Catch 5a.4 To move Door Catch in:
- Studio 500, 1 & 2
Loosen Nuts 1 & 2.
5a.1 To maintain the safe use of your appliance you may need Wind screw IN until the Door Catch is in desired position.
to adjust the door catch to ensure the safe, correct closing Tighten Nuts 1 & 2 down to Catch Block.
of the door. If the door hinges have been adjusted the door
catch may need adjustment. View from above Appliance door
7

5a.2 The catches are located at the top and the bottom of the
right side of the door.

Catch

Move Screw:
Towards Wind In Nut 1: Nut 2:
Location Appliance Wind Out Wind Out

Catch Block

37
Maintenance & Servicing
5a.5 To move Door Catch out: Baffle Bricks

Loosen Nuts 1 & 2. Pull the Front Baffle Support off the baffle bricks and move
Wind screw OUT until the Door Catch is in desired position. as far forward as possible.
Tighten Nuts 1 & 2 down to Catch Block. Carefully remove the bricks working from the centre
outwards.
View from above Appliance door
8
Angle the Front Baffle Support to free from the firebox.

It is now possible to remove the Firebricks.


Lift the side bricks using the Log Guard support slots as
finger holds and clear the base bricks; angle the bottom of
the side brick towards centre of the firebox and withdraw.

Catch Remove the back bricks, then the base bricks.


Move Screw:
Away from Wind Out Nut 1: Nut 2: Studio 2 & 3
Appliance Wind In Wind In
It is necessary to remove the Baffle Bricks and the side
Upper Metal Baffles before attempting to remove the
Catch Block
firebricks to avoid damage, see Pre-Installation Section.

Lift the side bricks slightly using the Log Guard support slots
as finger holds; tilt the top of the side brick towards centre
Do a Paper Test of the firebox and continue lifting to withdraw.

To do a paper test shut a piece of paper in the door at the Remove the back bricks, then the base bricks.
edges to test how well the rope seal stops the air from
entering the appliance. If the paper can be pulled out easily
then the seal is not sufficient and the rope must be replaced.
Repeat this around all the edges of the appliance.

5B. Adjusting the Door Catch


- Studio 3

5b.1 There is no user adjustment of the door.

6. Removal of the Firebricks


Depending on the model purchased it may be necessary to
remove additional parts of the appliance when servicing to
access the firebricks.

Studio 500 & 1

It is possible to remove the firebricks with the Upper Metal


Baffle in place.

Remove the following:

Log Guard

- Slide the Log Guard to one side to disengage from the


hole in the side brick.
- Raise the free end and remove from the gaps in the base
bricks.
- Withdraw from the hole in the other side brick and rotate
the Log Guard through the front of the appliance.

38
Technical Appendix - Technical Appendix
Works must be carried out with care to meet the requirements of
Legal Requirements ‡
Health and Safety and comply with the Health and Safety rules**,
and any new regulations introduced during the lifetime of these
Before installation and/or use of this appliance please read these instructions. Particular attention should be drawn to:
instructions carefully to ensure that all requirements are fully
understood. —Handling: The appliance is heavy. Adequate facilities
must be available for loading, unloading and on site
The appliance must be fitted by a registered installer*, or handling.
approved by your local building control officer. —Fire Cement: Some fire cement is caustic and must not
come into contact with the skin. Protective gloves must be
It is very important to understand the requirements of the national worn. Wash hands thoroughly with plenty of water after
Building Regulations† and standards‡, along with any local contact with skin.
regulations and working practices that may apply. Should any —Asbestos: This appliance contains no asbestos. If there
conflict occur between these instructions and these regulations then is the possibility of disturbing any asbestos in the course of
the regulations must apply. installation seek specialist guidance and use appropriate
equipment.
Your local Building Control Office can advise regarding the —Metal Parts: Take care when installing or servicing the
requirements of the regulations. stove to avoid personal injury.

† England and Wales – Document J / Scotland - Part A faulty installation can cause danger to the inhabitants and
F/Document J (Republic of Ireland only) structure of the building.
‡ the latest edition of BS 8303, BS EN 15287, BS 7566
For users of this appliance:
*Registered on the Competent Persons Scheme Your building insurance company may require you to inform them
that a new heating appliance has been installed on your property.
(GB only) see page 42/ INFO (Republic of Ireland).
Check that your cover is still valid after installing the appliance.

1. Flue Outlet Positions


These positions are defined by Document J of the Building Regulations.

Horizontal
Terminal Measurement
Adjacent Building
Flue

150mm
Vertical
max
Measurement

Adjacent
Building
Insulation

The datum for vertical measurement is the point


of discharge of the flue from either the point of
discharge of the flue or 150mm above insulation,
whichever is the lower.
IMPORTANT: Seek specialist advice if
installing in a dwelling with a thatched roof
Point where the flue passes through weather surface Clearances to flue outlet
(Notes 1 & 2)

A At or within 600mm of the ridge At least 600mm above ridge

Elsewhere on roof (whether pitched or flat) At least 2300mm horizontally from the nearest point on the weather surface and:
B a) at least 1000mm above highest point of intersection of the chimney with and the weather surface; or
b) at least as high as the ridge

Below (on a pitched roof) or within 2300mm horizontally to At least 1000mm above the top of opening
C openable rooflight, dormer window, or other opening (Note
3)

Within 2300mm of an adjoining or adjacent building, At least 600mm above any part of the adjacent of building within 2300mm
D
whether or not beyond the boundary (Note 3)

1) The weather surface is the building external surface, such as it's roof tiles or external walls.
2) A flat roof has a pitch less than 10°.
3) The clearance given for A or B, as appropriate, will also apply.
4) A vertical flue fixed to an outside wall should be treated as equivalent to an inside flue emerging at the nearest edge of the roof.

39
Technical Appendix - Flues
2.3 Do not connect to systems containing large voids or spaces
2. Flue or Chimney over 230mm square.

2.1 The flue or chimney system must be in good condition. 2.4 Suitable access must be provided to enable the collection
It must be inspected by a competent person and passed for and removal of debris.
use with the appliance before installation.
2.5 The flue must be swept and inspected when the appliance
Products of combustion entering the room can cause is installed.
serious health risks.
Flue Draught
2.2 The following must be checked:
The flue draught must be checked with all windows and
— The construction of the masonry chimneys, flue block doors closed and any extraction fans in this, or adjoining
chimneys and connecting flue pipe system must meet the rooms, running at maximum speed (see Installation
requirements of the Building Regulations†. Checklist for ventilation requirements).

— A flexible flue liner system can be used if certified for


use with solid fuel systems and installation complies with Twin Wall Flue System
manufacturer’s instructions and Building Regulations.
The flue liner must be replaced when an appliance is If this appliance is to be used in conjunction with a twin
replaced, unless proven to be recently installed and in wall flue system then Stovax recommend the use of
good condition. their Professional XQ range. Details of this product are
available from your Stovax retailer.
— If it is necessary to fit a register plate it must conform to
the Building Regulations†.

— The minimum height of the flue or chimney must be 4.5m
from the hearth to the top of the flue, with no horizontal In the U.K:
sections and a maximum of 4 bends. Bends must have *BS EN 15287-1, and the requirements of Building
angles of less than 45 degrees from the vertical. Regulations

—There should be at least 600mm of vertical flue pipe **This should be done by a NACS registered (UK
above the appliance before any bends are introduced. only)/INFO registered (Eire only) chimney sweep,
who will issue you with a certificate.
— Ensure the connecting flue pipe is kept a suitable
distance from any combustible material and does not form † Building Regulations Document J
part of the supporting structure of the building.
Flue Plate:
— The installer must ensure the flue pipe diameter is not Where a hearth, fireplace, flue or chimney is
less than the diameter of the outlet of the appliance and provided or extended (including cases where a
does not narrow to less than the size of the outlet at any flue is provided as part of refurbishment work),
point in the system. information essential to the correct appliance and
use of these should be permanently posted in the
— Make provision to remove the appliance without the need building, to meet Requirement J4 of the Building
to dismantle the chimney. Regulations (England and Wales), F3.12 (Scotland).

— Any existing flue must be confirmed as suitable


for the new intended use as defined in the Building
Additional:
Regulations.
A new factory made system that complies to EN
— The flue or chimney systems must be inspected and 1856; Part 1 can be used providing installation is
swept to confirm the system is structurally sound and to the requirements of:
free from obstructions. i) BS 7566 Parts 1 -4
ii) the manufacturer's instructions
— If the chimney is believed to have previously served an iii) Building Regulations.
open fire it must be swept a second time within a month of
regular use after installation to clear any soot falls that may For a guide containing information on Chimneys
have occurred due to difference in combustion levels. and Flues contact:
The British Flue & Chimney Manufacturers’
— The flue exit from the building must comply with local Association,
building control rules†. FETA
2 Waltham Court
—Chimney heights and/or separations may need to Milley Lane
be increased in particular cases where wind exposure, Hare Hatch
surrounding tall buildings, high trees or high ground could Reading
have adverse effects on flue draught. Berkshire RG10 9TH

— Do not connect or share the flue or chimney system with Tel: 0118 9403416 e-mail: [email protected]
another heating appliance.

40
Ventilation - Technical Appendix
3. Ventilation
3.1 Many older buildings are sufficiently ventilated by natural Well ventilated
leakage of air to provide suitable air supply for an appliance of roof space
5kW output or less.

Modern building techniques have reduced the amount of air


that leaks in or out of a house. A modern construction with an
air tightness of less than 5m3 per hour per m2 requires an air
vent for ALL solid fuel appliances including those with a rated Living room
heat output of less than 5kW. (example)

NOTE: The air leakage of a modern house is tested at the

Hall
Combustion
completion of construction and a certificate issued confirming
appliance
this.

3.2 This appliance requires a constant supply of air to maintain


proper combustion and effective flue performance. Suspended floor
Well ventilated space
3.3 An inadequate air supply can result in poor combustion and
smoke entering the room which is potentially dangerous.

3.4 This supply of air can come from either:


4. Minimum Dimensions - Hearth

— Purpose provided ventilation. 4.1 The appliance must stand on a non-combustible


constructional hearth which is at least 125mm thick with the
— Some Stovax appliances can also be fitted with an minimum dimensions as shown in diagram.
optional outdoor air kit which allows air to be drawn in from As this appliance can be installed in an elevated setting it is
the outside. recommended to increase the 225mm hearth depth to safely
contain any falling logs or embers. The higher the appliance
3.5 The amount of air required must comply with local building is installed the deeper the hearth should be to protect the
regulations and the rules in force. floor.

3.6 If spillage is detected during commissioning then there may 4.2 The building must have a suitable load-bearing capacity for
be insufficient natural ventilation and an additional air supply the hearth and appliance. Consult a structural engineer for
will be necessary. advice before proceeding.

3.7 Permanent air vents should be non-adjustable and positioned 4.3 When fitting into an existing hearth check that the appliance
where they are unlikely to be become blocked. complies with current construction regulations and is at least
the minimum sizes shown.
3.8 If vents open into adjoining rooms or spaces there must be an
air vent of at least the same size direct to the outside. 4.4 If there is no existing fireplace or chimney it is possible to
construct a suitable non-combustible housing and hearth
3.9 Site the vents where cold draught is unlikely to cause setting. The flue must be installed in accordance with all
discomfort. This can be avoided by placing vents near ceilings local and national regulations and current rules in force.
or close to the appliance (See diagram).
4.5 Check if adding a new chimney to your property requires
3.10 Extractor fans or cooker hoods must not be placed in the planning permission.
same room or space as this can cause the appliance to emit
fumes into the room. 4.6 Some houses are built using a timber frame construction
with high levels of thermal insulation. Isolate the appliance
3.11 Increase air supply provisions where a room contains multiple from combustible materials, and provide sufficient ventilation
appliances. to maintain the heating efficiency.

3.12 If any checks reveal problems do not proceed with the


fitting of the appliance until they have been rectified.

41
Technical Appendix
7.4 Secure the product to a suitably constructed non-
5. Builders Opening combustible hearth.

Many fireplace openings have a supporting lintel. Remove 7.5 All open flued appliances can be affected by temporary
the covering plaster to identify it's position before starting any atmospheric conditions which may allow fumes to enter the
constructive work. Do not remove constructional lintels without boat. An electronic carbon monoxide detector conforming
making provision to support the remaining structure of the building. to the latest edition of BSEN50292 must be fitted and
The appliance must not form any part of the supporting structure. maintained.

5.1 The chimney/flue must have a sealed connection to the 7.6 Failure to safely install the appliance could endanger the
appliance flue spigot. boat and persons on board.

5.2 The structure of the builders opening will reach high


temperatures. Use insulating blockwork to reduce the heat
transfer to the external walls.

5.3 Take care when finishing the chimney breast and


surrounding area. The conducted and convected heat
emitted by the appliance could be high enough to crack
normal plaster. Use a high temperature plaster, or face the
area with a suitable non combustible board avoiding any
joints above the appliance. New plaster should be fully dried
before the appliance is used, or cracking could occur.

If you are in any doubt about your ability to produce a safe


opening contact your Stovax dealer for professional advice.*

6. Fire Surround Clearances


6.1 We recommend you obtain expert advice before proceeding
with work of this nature.
Organisations authorised to certify competence in
the installation of domestic solid fuel appliances
6.2 Some finishes may discolour with heat and some lower
quality products may distort, or crack, when in use. (Competent Persons Scheme):

If stone / granite / marble or any other natural material APHC - Association of Plumbing and Heating
is used to construct the fire surround, or any part of it, Contractors (Certification) Ltd.
provision should be made for expansion and movement of www.aphc.co.uk
the parts due to heating and cooling.
BESCA - Building Engineering Services Competence
If you are in any doubt about the installation requirements, or Accreditation Ltd.
suitability of fire surrounds contact your Stovax dealer. www.besca.org.uk

6.3 All fire surrounds should be suitable for use with solid fuel HETAS - Heating Equipment Testing and Approval
heating products. Scheme Ltd.
www.hetas.co.uk
7. Fitting Appliances On A Boat NAPIT - National Association of Professional
Inspectors and Testers Ltd.
7.1 If an appliance is to be fitted in a boat it must be done in www.napit.org.uk
accordance with the latest edition of BS 8511 (Code of
Practice for the Installation of Solid Fuel Heating Appliances NICEIC - NICEIC Group Ltd.
on Boats). The Code covers the design, installation and www.niceic.org.uk
operation of solid fuel heating appliances that are suitable
for fitting into inland waterway boats, and gives guidance
on product selection, design considerations, installation HETAS Approved Chimney Sweeps:
requirements, inspection and testing, as well as maintenance
and safe use tips.
NACS - The National Association of Chimney Sweeps
7.2 Consideration should also be given to the requirements
www.chimneyworks.co.uk
of the Boat Safety Scheme (BSS) to ensure the boat's
insurance remains valid. APICS - The Association of Master Chimney Sweeps Ltd.
www.apics.org
7.3 The appliance should only be installed by a competent
person with experience of the latest edition of BS 8511 and The Guild of Master Chimney Sweeps -
the Boat Safety Scheme (BSS). guildofmasterchimneysweeps.co.uk

42
Basic Spare Parts
RVST-500 STUDIO 500
Ref.
Description
No.
1 FLUE CLAMP ASSEMBLY PLATE
2 TOP COLLAR
3 LOWER COLLAR
4 CONVECTOR AIR COVER
5 OUTER BODY ASSEMBLY
6 BAFFLE BRICK
7 BAFFLE SUPPORT
8 BRICK ASSEMBLY
9 PRIMARY SLIDER
10 PRIMARY AIR SLIDER RUNNER
11 PRIMARY AIR SLIDER RUNNER
12 DATA PLATE MOUNT
13 PRIMARY SLIDER COVER
14 PRIMARY AIR SC KIT BRACKET
15 PRIMARY AIR HANDLE
16 TOOL HANDLE
17 DOOR ASSEMBLY
18 TOP BAFFLE ASSEMBLY
19 LOG GUARD SUPPORT ASSY
20 LOG GUARD
21 LOG GUARD END SUPPORT
22 AIRWASH HANDLE
23 AIRWASH SLIDER
24 AIRWASH SPACER
25 AIRWASH SLIDER COVER
26 HINGE BLOCK ASSEMBLY
27 AIRWASH SC KIT BRACKET ASS
28 CATCH ROLLAR PIN
29 CATCH ROLLAR
30 INNER BOX ASSEMBLY

DOOR ASSEMBLY BRICK ASSEMBLY

Ref. Ref.
Description Description
No. No.
1 DOOR GLASS 1 BASE CENTRE BRICK
2 GLASS ROPE 2 BASE SIDE BRICK
3 TOP GLASS CLAMP ASSEMBLY 3 REAR SIDE BRICK
4 HINGE ASSEMBLY 4 REAR CENTRE BRICK
5 LOWER CATCH BLOCK 5 SIDE BRICK RIGHT HAND SIDE
6 DOOR CATCH ASSEMBLY 6 SIDE BRICK LEFT HAND SIDE
7 UPPER CATCH BLOCK
8 SPIROL PIN Ø3 X 18 LG
9 DOOR ROPE
10 GLASS CLAMP BASE ASSEMBLY
11 DOOR FRAME ASSEMBLY

Due to continual technical improvements please check online at www.stovax.com or with your Stovax retailer for the most up to date parts lists.

43
Basic Spare Parts
RVST-1HT STUDIO 1
Ref.
Description
No.
1 FLUE CLAMP PLATE ASSEMBLY
2 TOP COLLAR
3 LOWER COLLAR
4 CONVECTOR AIR COVER
5 OUTER BODY ASSEMBLY
6 FAN BLANKING INFILL
7 BAFFLE BRICK
8 BRICK BAFFLE SUPPORT
WOOD BRICK ASSEMBLY
9
SKAMOL
10 PRIMARY SLIDER
11 PRIMARY AIR SLIDER RUNNER
12 PRIMARY AIR SLIDER RUNNER
13 DATA PLATE MOUNT
PRIMARY AIR SLIDER COVER
14
PLATE
15 PRIMARY AIR SC KIT BRACKET
16 PRIMARY AIR HANDLE
17 TOOL HANDLE
18 DOOR ASSEMBLY
19 TOP BAFFLE ASSEMBLY
20 LOG GUARD END SUPPORT
21 LOG GUARD SUPPORT ASSY
22 LOG GUARD
23 AIRWASH SLIDER
24 AIRWASH HANDLE
25 AIRWASH SPACER
26 AIRWASH SLIDER COVER
SECONDARY AIR CONTROL
27
SLIDER
28 HINGE BLOCK ASSEMBLY
29 AIRWASH SC KIT BRACKET ASS
30 INNER BOX ASSEMBLY
DOOR ASSEMBLY 31 CATCH ROLLER
32 CATCH ROLLER PIN

BRICK ASSEMBLY

Ref.
Description
No.
1 STUDIO 1 DOOR GLASS
2 GLASS ROPE
3 TOP GLASS CLAMP ASSEMBLY
4 HINGE ASSEMBLY Ref.
Description
5 LOWER CATCH BLOCK No.
6 DOOR CATCH ASSEMBLY 1 BASE CENTRE BRICK
7 UPPER CATCH BLOCK 2 BASE SIDE BRICK
8 SPIROL PIN Ø3 X 18LG 3 REAR SIDE BRICK
9 DOOR ROPE 4 REAR CENTRE BRICK
10 BOTTOM GLASS CLAMP 5 SIDE BRICK RIGHT HAND SIDE
11 DOOR FRAME ASSEMBLY 6 SIDE BRICK LEFT HAND SIDE

Due to continual technical improvements please check online at www.stovax.com or with your Stovax retailer for the most up to date parts lists.

44
Basic Spare Parts
RVST-2HT STUDIO 2
Ref.
Description
No.
1 FLUE CLAMP PLATE ASSEMBLY
2 TOP COLLAR
3 LOWER COLLAR
4 CONVECTOR AIR COVER
5 OUTER BOX ASSEMBLY
6 FAN INFILL
7 BAFFLE BRICK
8 BRICK BAFFLE SUPPORT
9 BRICK ASSEMBLY
10 PRIMARY SLIDER
11 SPACER PLATE
12 PRIMARY PLATE
13 DATA PLATE MOUNT
14 PRIMARY SC KIT BRACKET
15 PRIMARY AIR HANDLE
16 TOOL HANDLE
17 DOOR ASSEMBLY
18 TOP BAFFLE LHS
19 TOP BAFFLE RHS
20 LOG GUARD END SUPPORT
21 LOG GUARD SUPPORT ASSEMBLY
22 LOG GUARD
23 AIRWASH SLIDER
24 AIRWASH HANDLE
25 AIRWASH SPACER
26 AIRWASH SLIDER COVER
SECONDARY AIR CONTROL
27
SLIDER
28 HINGE BLOCK ASSEMBLY
29 AIRWASH SC KIT BRACKET ASSY
30 INNER BOX ASSEMBLY
31 CATCH ROLLER PIN
32 CATCH ROLLER

DOOR ASSEMBLY BRICK ASSEMBLY

Ref. Ref.
Description Description
No. No.
1 STUDIO 2 DOOR GLASS 1 BASE BRICK
2 GLASS ROPE 2 BACK BRICK
3 TOP GLASS CLAMP ASSEMBLY 3 BACK BRICK SIDE
4 HINGE ASSEMBLY 4 SIDE BRICK LEFT HAND SIDE
5 LOWER CATCH BLOCK 5 SIDE BRICK RIGHT HAND SIDE
6 DOOR CATCH ASSEMBLY
7 UPPER CATCH BLOCK
8 SPIROL PIN Ø3 X 18LG
9 DOOR ROPE
10 BOTTOM GLASS CLAMP
11 DOOR FRAME ASSEMBLY

Due to continual technical improvements please check online at www.stovax.com or with your Stovax retailer for the most up to date parts lists.

45
Basic Spare Parts
RVST-3HT STUDIO 3
Ref.
Description
No.
1 FLUE CLAMP ASSEMBLY PLATE
2 TOP COLLAR
3 LOWER COLLAR
4 CONVECTOR AIR COVER
5 OUTER BOX ASSEMBLY
6 FAN INFILL
7 BAFFLE BRICK
8 BAFFLE SUPPORT
9 BRICK ASSEMBLY
10 PRIMARY SLIDER
PRIMARY AIR SLIDER COVER
11
ASSEMBLY
12 DATA PLATE MOUNT
13 TOOL HANDLE
14 PRIMARY AIR HANDLE
15 HINGE
16 DOOR ASSEMBLY
17 DOOR TOOL
18 BAFFLE RHS
19 CENTRE BAFFLE
20 BAFFLE LHS
21 LOG GUARD SUPPORT ASSEMBLY
22 LOG GUARD END SUPPORT
23 LOG GUARD
SECONDARY AIR CONTROL
24
SLIDER
25 AIRWASH SLIDER
26 AIRWASH HANDLE
27 AIRWASH SPACER
28 AIRWASH SLIDER COVER

DOOR ASSEMBLY BRICK ASSEMBLY

Ref. Ref.
Description Description
No. No.
1 DOOR ROPE 1 BASE BRICK
2 DOOR FRAME ASSEMBLY 2 REAR SIDE BRICK
3 BOTTOM GLASS CLAMP ASSEMBLY 3 REAR CENTRE BRICK
4 GLASS ROPE 4 SIDE BRICK LEFT HAND SIDE
5 STUDIO 3 DOOR GLASS 5 SIDE BRICK RIGHT HAND SIDE
6 HANDLE SUPPORT
7 TOP GLASS CLAMP
8 DOOR OPENING BLOCK

Due to continual technical improvements please check online at www.stovax.com or with your Stovax retailer for the most up to date parts lists.

46
Service Records

1ST SERVICE 2ND SERVICE


Date of Service:................................................................. Date of Service:.................................................................
Next Service Due:............................................................ Next Service Due:............................................................
Signed:............................................................................. Signed:.............................................................................
Dealer's Stamp/HETAS Registration Number Dealer's Stamp/HETAS Registration Number

3RD SERVICE 4TH SERVICE


Date of Service:................................................................. Date of Service:.................................................................
Next Service Due:............................................................ Next Service Due:............................................................
Signed:............................................................................. Signed:.............................................................................
Dealer's Stamp/HETAS Registration Number Dealer's Stamp/HETAS Registration Number

5TH SERVICE 6TH SERVICE


Date of Service:................................................................. Date of Service:.................................................................
Next Service Due:............................................................ Next Service Due:............................................................
Signed:............................................................................. Signed:.............................................................................
Dealer's Stamp/HETAS Registration Number Dealer's Stamp/HETAS Registration Number

7TH SERVICE 8TH SERVICE


Date of Service:................................................................. Date of Service:.................................................................
Next Service Due:............................................................ Next Service Due:............................................................
Signed:............................................................................. Signed:.............................................................................
Dealer's Stamp/HETAS Registration Number Dealer's Stamp/HETAS Registration Number

9TH SERVICE 10TH SERVICE


Date of Service:................................................................. Date of Service:.................................................................
Next Service Due:............................................................ Next Service Due:............................................................
Signed:............................................................................. Signed:.............................................................................
Dealer's Stamp/HETAS Registration Number Dealer's Stamp/HETAS Registration Number

47
The Clean Air Act 1993 and
Smoke Control Areas
Under the Clean Air Act local authorities may declare the whole or part of the
district of the authority to be a smoke control area. It is an offence to emit smoke
from a chimney of a building, from a furnace or from any fixed boiler if located in
a designated smoke control area. It is also an offence to acquire an
“unauthorised fuel” for use within a smoke control area unless it is used in an
“exempt” appliance (“exempted” from the controls which generally apply in the
smoke control area).

The Secretary of State for Environment, Food and Rural Affairs has powers
under the Act to authorise smokeless fuels or exempt appliances for use in
smoke control areas in England. In Scotland and Wales this power rests with
Ministers in the devolved administrations for those countries. Separate
legislation, the Clean Air (Northern Ireland) Order 1981, applies in Northern
Ireland. Therefore it is a requirement that fuels burnt or obtained for use in
smoke control areas have been “authorised” in Regulations and that appliances
used to burn solid fuel in those areas (other than “authorised” fuels) have been
exempted by an Order made and signed by the Secretary of State or Minister in
the devolved administrations.
Further information on the requirements of the Clean Air Act can be found here:
http://smokecontrol.defra.gov.uk/

Your local authority is responsible for implementing the Clean Air Act 1993
including designation and supervision of smoke control areas and you can
contact them for details of Clean Air Act requirements”

These Studio models (RVS-500/RVS-1/RVS-2) has been recommended


as suitable for use in smoke control areas when burning dry wood logs
when suitable permanent stops have been fitted and when operated in
accordance with the manufacturer’s instructions.

48
49
HETAS Approval

These appliances have been approved by HETAS as an intermittent


operating appliance for burning dry seasoned wood logs only.

Recommended Fuels

Please note that HETAS Appliance Approval only covers the use of dry
seasoned wood logs on these appliances. HETAS approval does not
cover the use of other fuels either alone or mixed with the recommended
fuels, nor does it cover instructions for the use of other fuels.

Stovax Ltd, Falcon Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7LF

Tel: (01392) 474011 Fax: (01392) 219932 E-mail: [email protected] www.stovax.com

E&OE

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