Simply Flexible.

Flexible Packaging Solutions.

Simply
Since its founding in 1992, Bossar has solidified its position and worldwide leadership as a
Horizontal form-fill-seal packaging machine designer and manufacturer. Building machines
is a culture, a result of many years of experience and, a learning curve on how to supply the
market with products which set new standards. Focusing mainly on the Horizontal form-

Flexible.
fill-seal (HFFS) machines, Bossar has gained an excellent reputation throughout the years
for being an innovation-driven company, introducing technological advances in the market,
which have set new standards in HFFS manufacturing.

Thanks to the experience and know-how gained during the 25+ years of our activity, Bossar
has been able to further expand its horizons and range of products. The partnership with
our sister company, Scholle IPN, resulted in the introduction of several innovations and new
machine concepts for both pouches and bag-in-box.

2 3
 Packaging Made Simple 6
The Brands We Serve 14
What We Offer 19

HFFS. 20
BMS. Bossar Motion Series 24
BCS. Bossar Carousel System 30
BHS. Bossar High Speed 32
BMK. Bossar Modular Kit 34
BASIC. B1600, B1400 40

HYBRID. 48
BPM. Bossar Pouch Maker 52
BCF. Bossar Clean Filler 54
FSF. Form Seal Fill 56

PRE-MADE.
Pre-Made. 58

Film 60
Fitment 62
Recylable Pouch 64
Sealing & Filling 66
Handling and Dosing 68
Our R&D approach, Sterility in the machine 70
Nomenclature & Customer Service 72
Locations & Contact 74

4 5
 A Total Packaging
Solution.
One-stop Solution

Fitment. Film.
Our Total Packaging Solution
seamlessly integrates consumables,
equipment, and technical services;
providing us the unique ability to serve

Equipment.
customers in every aspect involved in
flexible packaging. The result is not
just unrivalled convenience for you,
it also increases efficiency, quality,
and reliability.

Fitment Film Equipment

Fitment. Film. Equipment.

We are leaders in high-quality injection moulding We have extensive experience developing unique Thanks to the experience gained during the
of flexible packaging components such as: spouts blends which provide the ultimate protection 25+ years of our activity, we have been able
and caps for flexible pouches, connectors, and and package performance for a diverse range of to further expand our range of products and
pumps for dispensing systems. products. services.

6 7
 Film, Fitment, and Equipment.
Working seamlessly together.

The Bossar
Difference.

8 9
 Why Choose Flexible
Packaging?
Resource efficiency.

Flexible
Maximized performance
due to unrivalled quality engineers Maximized
Performance
Less raw-material

Efficiency.
and natural resources used during
production. Optimized product-to-pack
ratio

Less energy
required during production and
transportation

Less transportation
required, more efficient logistics

Less product waste

due to prolonged shelf life. Flexible and
fresh until the last drop

Less waste
before recycling

10 11
 Product-to-Package Ratio.
More product, less waste.

Light. Flexible.
Efficient.

12 13
 The Brands We Serve.

14 15
Creating
the Future.
 What We Offer.

From Roll Pre-Made

HFFS +Efficiency HYBRID +Flexibility PRE-MADE +Simplicity

Horizontal form-fill-seal machines are packaging Separating pouch forming and sealing steps from Keep it simple. Get your pouches and fill them with
machines in which filling and sealing of a package filling. Filling through the spout. your product. Pouches on rail systems provide
take place on the same machine. Filling occurs brands with a low-barrier entry to the spouted
through the open-top part of the pouch. pouch market compared to form-fill-seal operations.

BMS BCS BHS BMK BASIC BPM + BCF FSF BCF

18 19
 The HFFS Difference
+ Efficiency
• Consistent packing rate.
• Pouches/sachets that are made using HFFS technology are less expensive than Pre-made ones.
• Increased production rate.
• Easy and quick to clean between production batches.
• Offers the possibility of manufacturing sachets and pouches, with­—and without—fitments.

20 HFFS 21
 HFFS. +Efficiency. HFFS. How It Works. HFFS. Series.
Bossar has the widest range of Horizontal Horizontal form-fill-seal machines are packaging machines in which filling, and sealing of a package take BMS. Bossar Motion Series. BCS. Bossar Carousel System. BHS. Bossar High Speed.
form-fill-seal machines in the market. Our place on the same machine. Filling occurs through the open-top part of the pouch.
machines cover all the applications and are
Full servo control. Big formats, quick change-over. High-speed sachet machine.
customized to be adapted to our customers’
needs. Besides the traditional mechanical The BMS produces pouches with excellent seals, Unique pouch handling system consisting of Engineered for flat sachets operation, focusing
machines, we have the BMS series, the only actually used for the production of pre-made grippers which hold them throughout the process. mostly on pharmaceutical and cosmetic markets.
complete full-servo series in the market. pouches. Moreover, these machines produce The grippers can be adjusted to a new format size The internal drives and servo motors are completely
The design is based on the modular frame pouches with a huge number of designs and shapes in a matter of minutes by means of the HMI touch isolated from the outside, thus avoiding contact with
construction, composed of three independent for a better product differentiation on the shelf. screen. any type of product.
modules: unwinder, pouch forming and
dosing-sealing. These modules are available
in several versions according to the product
to be filled. This way we always offer our
customers the machines that better suit their
requirements.

BMK. Bossar Modular Kit. BASIC.

Modular innovation. Compact. Small. HFFS.

Modular mechanical HFFS machines. All the models Basic and versatile. The intermittent HFFS machines
of our BMK range have standardized groups and from the Basic series are extremely versatile and
increased machine features so that they can be capable of manufacturing a wide range of format
adapted for any kind of filling system or fitment. sizes.

22 HFFS 23
 BMS. Bossar Motion Series. BMS. Packaging Options.
Full servo control.

Flat with 3 side seal Flat with 4 side seal Twin Sachets Flat with eurohole Flat with display Flat with partial Flat with valve Flat with total shape Wet wipes
perforation shape

Flat with shaped top Stand up Stand up with top Stand up with Stand up with Stand up with Stand up with jar Stand up with total Stand up with
sides shape shaped top seal pouring shape shaped top sides shape shape inclined sides

Stand up with handle Shaped stand up Stand up with total Stand up with top Stand up with Stand up with front Stand up with valve Stand up with Stand up with straw
and corner valve with top valve shape and top valve valve corner valve valve and side handle recloseable zipper outside

Highest quality pouches. Easy to operate & reliable. Minimum maintenance required.
The BMS features a transmission system, a Bossar patented invention, which enables multiple independent
axis movements. This technology substitutes the traditional and standard single cam shaft, and therefore
has significantly fewer mechanical parts. The control is provided by means of an intuitive touch screen HMI,
facilitating format change-over and adaptability to multiple formats. This is made possible by the servo Stand up with side Stand up with top Stand up with laser Stand up with side Stand up with slide Stand up with spray Stand up with straw Gusset bottom
handle handle cut shape zipper valve outside
technology, which enables independent movements of machine parts.

24 HFFS 25
 BMS. Benefits. BMS. Details. BMS. Quality Sealing.
How can the BMS benefit your operations? • Complete sealing integrity with attractive
Less consumption, increased savings, perfect sealing: sealing look.
• Minimal film waste during machine adjustments • The parallel motion of sealing jaws
• Bossar continuous tension adjustment resulting in identical and constant seal width allows precise control on critical factors:
• Manageable and operative by means of an extremely intuitive touch-screen HMI Pressure, Time, and Temperature.
• Correcting roll printing errors due to eye mark deviation, reducing film waste • BMS machines present a minimum
• Independent pouch centering distance between sealers, reducing closing
• Reduced change-over time and opening time of jaws during the
• Less mechanical parts = less maintenance sealing process.
• Wide variety in pouch shapes • Optimized spout sealing
• Devices for easier repeatable changeovers
Cutting die allows for pouches with total shape. HMI display includes instruction manual and troubleshooting. Parallel motion of the vertical sealing bars enables improved
sealing quality and easier maintenance.
resulting in higher efficiency

BMS. Operational Drawing. Vertical seal

Bottom seal
Cooling plate
Photocell for print registration
Cooling plate
Vertical seal
Photocell for print registration
Corner cutting die
Zipper seal Servo driven film transport Bottom seal Servo-driven film transport
Forming plough Pouch cutting unit Forming plough Spout insertion
Pouch opening 6
Spout feeder
6 22
20 Flling station 7
Servo-driven film unwind Servo-driven film unwind 8
5 5 10 Pouch stretching station
7 8 10 Pouch stretching station 9 20
Film splice table 9 Film splice table 19 Top seal
2 11 Top seal 2
12 14 11
Film reel (up to 13 Film reel (up to Cooling station
600 mm. diameter) 600 mm. diameter)
1 15 15
4 16 1
16
4 17
12 21
13
14
19 Pouch cutting unit
Pouch discharge
3 17
Pouch bottom 3 Spout seal
Zipper unwind Pouch reject Pouch bottom
perforators 18 perforators Pouch opening & bottom blowing 19
Film tensioning and Pouch discharge
Film tensioning and Filling station 18
Optional: Zipper options buffering system
Optional: Spout options buffering system
Pouch reject

26 HFFS 27
 BMS. Technical Features. Indicative values. For different format sizes, please consult. BMS. Range.
Model Execution Format Range (mm) WxH Volume Max. Speed Up To Machine Dimensions
Minimum Gusset Maximum Gusset (c.c.) (Pouches per minute) (L x W x H)

BMS 1.6 FLT-1 60 x 80 - 160 x 300 - 790 70 L 7700 mm

FLT-2 60 x 80 - 80 x 240 - 80 140 W 1560 mm
STU-1 70 x 80 20 160 x 300 48 1200 70 H 2100 mm
STU-2 70 x 80 20 80 x 240 25 160 140

BMS 2.2 FLT-1 80 x 80 - 220 x 300 - 2000 70 L 8980 mm BMS 1.6 BMS 2.2 BMS 2.6
FLT-2 80 x 80 - 110 x 300 - 500 140 W 1560 mm The HFFS machine BMS 1.6 can work in simplex and The HFFS machine BMS 2.2 can work in simplex and The HFFS machine BMS 2.6 can work in simplex and
STU-1 80 x 80 25 220 x 300 48 2500 70 H 2100 mm duplex, forming and filling pouches within a range of 60 x duplex, forming and filling pouches within a range of 80 x duplex, forming and filling pouches within a range of 80 x
STU-2 80 x 80 25 110 x 300 32 800 140 80 mm. and 160 x 300 mm. It can reach an output of 180 80 mm. and 220 x 300 mm. It can reach an output of 180 80 mm. and 260 x 300 mm. It can reach an output of 160
pouches per minute and can fill up to 1,200 cc of product. pouches per minute and can fill up to 2,000 cc of product. pouches per minute and can fill up to 2,500 cc of product.
BMS 2.6 FLT-1 100 x 80 - 260 x 300 - 2000 70 L 9480 mm
FLT-2 80 x 80 - 130 x 300 - 500 140 W 1560 mm
STU-1 100 x 100 32 260 x 300 52,5 2500 70 H 2100 mm
STU-2 80 x 80 20 130 x 300 41 800 140

BMS 3.3 FLT-2 80 x 80 - 165 x 300 - 800 130 L 9940 mm

FLT-3 80 x 80 - 110 x 300 - 400 180 W 1560 mm
STU-2 80 x 80 25 165 x 300 48 1500 130 H 2100 mm
STU-3 80 x 80 25 110 x 300 32 525 180

BMS 4.2 FLT-2 120 x 120 - 210 x 300 - §§50 130 L 12300 mm
FLT-4 80 x 120 - 100 x 300 - 350 240 W 1560 mm
STU-2 120 x 120 40 210 x 300 50 1600 130 H 2100 mm BMS 3.3 BMS 4.2
STU-4 80 x 120 25 100 x 300 32 475 240
The HFFS machine BMS 3.3 can work in simplex, duplex The HFFS machine BMS 4.2 can work in duplex and
and triplex, forming and filling pouches within a range of quadruplex, forming and filling pouches within a range of
80 x 80 mm. and 165 x 300 mm. It can reach an output 80 x 120 mm. and 210 x 300 mm. It can reach an output
of 160 pouches per minute and can fill up to 1,500 cc of of 240 pouches per minute and can fill up to 1,600 cc of
product. product.

28 HFFS 29
 BCS. Bossar Carousel System. BCS. Operational Drawing. BCS. Details.
Big formats, quick change-over.
Vertical seal
Bottom seal Film cooling
Zipper seal Film pulling photocell
Forming plough Change of line
Pouch opening
Film splice table Blowing cones
2
7
Filling station
Servo-driven film unwind 23
6 Pouch stretching station
8 Top seal
Double film reel 9 14
(up to 600mm diameter) 10 11 Pouch discharge
1 5 15
16 17
Perforator photocell 22
18
3 19
4 12
20
13
Bottom perforator Zipper unwind
Film tensioning and Film transport 21 Change of line.
buffering system
Optional: Zipper options Pouch cutting unit STU Out belt

Designed for big formats and quick change-over

The carousel transport system patented by Bossar is the ideal technical solution for heavy and large volume packaging formats. Designed with special
focus for solid products. Big format pouches manufactured on the BCS usually feature zippers to open-close the packaging.

Flat with 3 side seal Flat with 4 side seal Flat with eurohole Flat with display Flat with partial Stand up Stand up with top Stand up with
perforation shape shape shaped top seal

BCS. Benefits. • Unique pouch handling system consisting of grippers holds them throughout the process.
The grippers can be adjusted to a new format size in a matter of minutes by means of the
HMI touch screen.
• The BCS fills and seals pouches within a range of 100 x 150 mm. and 300 x 400 mm. It can
reach an output of 120 pouches per minute and can fill up to 6 liters of product.
• Fully automatic changeover. Stand up with jar Stand up with total Stand up with Stand up with Stand up with top Stand up with laser Stand up with side
shape shape inclined sides recloseable zipper handle cut shape

30 HFFS 31
 BHS. Bossar High Speed. BHS. Operational Drawing. BHS. Benefits.
High Speed sachet machine.
Vertical seal Cooling plate • Low maintenance costs: Because the
Bottom seal Photocell for print registration BHS do not require oils or greases, the
Forming plough Servo driven film transport
maintenance time of these equipment
Pouch cutting unit
Pouch opening
types is considerably reduced.
Servo-driven film unwind
4 5 Filling station • Flexibility: Optimized format change time,
Film splice table
2 6
7
Pouch stretching station and possibility of working several formats
Film reel (up to
8 9
10
Top seal
on the same machine.
600 mm. diameter) Pick & Place for
1 11
12
13
sachet outfeed • Accessibility: Most adjustments are made
14 from the screen without having to operate
3 15
16 or manipulate mechanical parts of the
Film tensioning and
machine.
buffering system • High Speed: Speed is a difference in
these types of machine. Reaching a
production speed of up to 300 sachets
per minute.

Flat with 3 side seal Flat with 4 side seal Twin Sachets String Sachets Flat with eurohole Flat with display
BHS Sanitary Design. perforation

Due to its design and features, the BHS machine is naturally more oriented to the Execution Format Range (mm) WxH Volume Max. Speed Up To
pharmaceutical and cosmetic markets. The internal drives and servo motors are Minimum Maximum (c.c.) (Pouches per minute)

completely isolated from the outside, thus avoiding contact with any type of product.
BHS 2.8 50 x 60 70 x 130 35 360
The modular structure of the machine design allows configuration of the equipment to
BHS 3.2 60 x 80 80 x 130 50 360
produce sachets in duplex, triplex or quadruplex execution, all according to customer
BHS 3.8 80 x 120 95 x 180 100 300
requirements. Flat with partial Flat with valve Flat with total shape Wet wipes Flat with shaped top
Indicative values. For different format sizes, please consult. shape sides

32 HFFS 33
 BMK. Bossar Modular Kit. BMK. Packaging Options.
Modular innovation.

Flat with 3 side seal Flat with 4 side seal Twin Sachets Flat with eurohole Flat with display Flat with partial Flat with valve Flat with total shape Wet wipes
perforation shape

Flat with shaped top Stand up Stand up with top Stand up with Stand up with Stand up with Stand up with jar Stand up with total Stand up with
sides shape shaped top seal pouring shape shaped top sides shape shape inclined sides

Gusset bottom Shaped stand up Stand up with total Stand up with top Stand up with Stand up with front Stand up with valve Stand up with Stand up with straw
with top valve shape and top valve valve corner valve valve and side handle recloseable zipper outside

BMK series: pioneer in modular innovation.

The basic design of the BMK series is based on the modular frame construction composed of 3 independent modules:
1. Unwind Module
2. Pouch Forming Module
Stand up with side Stand up with top Stand up with laser Stand up with side Stand up with slide Stand up with spray Stand up with straw
3. Filling Module. handle handle cut shape zipper valve outside

34 HFFS 35
 BMK. Details. BMK. Benefits.
1. Dosing units for liquids available with different nozzles for • All the models of our BMK range have
any kind of product. Hygienic design and easy to dismantle standardized groups and increased
filling system, with clamps. Bossar HFFS machines are
suitable to work with several kinds of dosing systems. machine features so that they can be
2. Top sealing and cooling groups with 180º folding hinge for
adapted for any kind of filling system or
easy cleaning. Sealing jaws adjustments are not required fitment.
during the change of the sealing bars. Removable walking
beam allows a fast format change over. • After evaluating the product
characteristics and the application, our
3. Cutting device, gripper and servomotor film pulling system
are automatically adjusted from the machine touch screen Engineering Department recommends the
with only one touch, thus ensuring a quicker format change. most suitable dosing unit.
4. Vertical sealing group equipped with motorized adjustment • The Bossar BMK machines are equipped
for size, through an intuitive touch screen. By so doing, the with two filling stations that enable the
Sealing jaws temperature can be individually controlled.
filling of more than one product into the
1 2 3 4 same pouch.
• Bossar machines are equipped for the
insertion of straws, spouts or zippers in
the pouches.

BMK. Operational Drawing. Vertical seal

Bottom seal
Cooling plate
Photocell for print registration
Cooling plate
Vertical seal
Photocell for print registration
Corner cutting die
Zipper seal Servo driven film transport Bottom seal Servo-driven film transport
Forming plough Pouch cutting unit Forming plough Spout insertion
6 Pouch opening 6
Spout feeder
22
20 Flling station
Servo-driven film unwind 7
5 Servo-driven film unwind 8
Pouch stretching station
7 8 10 Pouch stretching station 5 10
Film splice table 9 9 20
2 Film splice table 19 Top seal
11 Top seal 2
12 14 11
Film reel (up to 13 Cooling station
Film reel (up to
600 mm. diameter)
1 15 600 mm. diameter) 15
4 16 1
16
4 17
12 21
13
14
19
Pouch discharge Pouch cutting unit
3 17
Pouch bottom Zipper unwind 3 Spout seal
perforators Pouch reject Pouch bottom
18
perforators Pouch opening & bottom blowing 19
Film tensioning and Pouch discharge
Film tensioning and Filling station 18
Optional: Zipper options buffering system
Optional: Spout options buffering system
Pouch reject

36 HFFS 37
 BMK. Technical Features. Indicative values. For different format sizes, please consult. BMK. Range.
Model Execution Format Range (mm) WxH Volume Max. Speed Up To Machine Dimensions
Minimum Gusset Maximum Gusset (c.c.) (Pouches per minute) (L x W x H)

BMK 1400 FLT-1 70 x 80 - 140 x 230 - 430 100 L 5560 mm

FLT-2 50 x 80 - 70 x 230 - 60 200 W 1580 mm
STU-1 70 x 80 20 140 x 230 44 575 80 H 2220 mm
STU-2 60 x 80 20 70 x 230 20 130 160

BMK 2000 FLT-1 80 x 80 - 200 x 300 - 1050 90 L 6580 mm BMK 1400 BMK 2000 BMK 2600
FLT-2 60 x 80 - 100 x 300 - 350 180 W 1580 mm Bossar model BMK 1400 forms and fills pouches Bossar machine BMK 2000 forms and fills pouches Bossar model BMK 2600 forms and fills pouches
STU-1 80 x 80 25 200 x 300 48 1500 80 H 2220 mm within a range from 50 x 80 mm. to 140 x 230 mm. within a range from 60 x 80 mm. to 200 x 300 mm. within a range from 65 x 80 mm. to 200 x 300 mm.
STU-2 60 x 60 20 100 x 300 32 475 160 It can reach an output of 200 pouches per minute It can reach an output of 180 pouches per minute It can reach an output of 160 pouches per minute
BMK 2600 FLT-1 130 x 130 - 200 x 300* - 1050 80 L 7780 mm and fill up to 650 cc of product. and fill up to 1,500 cc of product. and fill up to 1,500 cc of product in simplex and 750
FLT-2 65 x 80 - 130 x 300 - 500 160 W 1580 mm cc in duplex.
STU-1 130 x 130 30 200 x 300* 48 1500 70 H 2220 mm
STU-2 70 x 80 20 130 x 300 41 800 140

BMK 3300 FLT-1 135 x 135 - 200 x 300* - 1050 60 L 9000 mm

FLT-2 75 x 80 - 165 x 300 - 850 120 W 1580 mm
STU-1 135 x 135 40 200 x 300* 48 1500 60 H 2220 mm
STU-2 75 x 80 20 165 x 300 48 1100 120

*Width over 200mm ask for availability.

BMK 3300
Bossar model BMK 3300 forms and fills pouches
within a range of 75 x 80 mm and 200 x 300 mm,
it can reach an output of 120 pouches per minute
and can fill up to 1,500 cc of product in simplex and
1,100 cc in duplex.

38 HFFS 39
 BASIC. B Series. Range. B 1600.
Compact. Small. HFFS. Versatility for Medium Format Solutions.
B 1600
Find further information on pages 41 - 43.

B 1400
Find further information on pages 44 - 45.

B 2800 up to B 3800
From B 2800 up to B 3800, these other
available models give the possibility to
run formats ranging from 50x80mm up to
125x180mm and volumes from 35cc up to
200cc. Triplex and quadruplex executions
also available.

Adaptable to all dosing systems, enabling the filling of multiple types of products.
Film pulling by means of Servo engines.
The B 1600 packaging machine is an extremely versatile model used for many different applications. This
Small Format Solutions. HFFS machine can manufacture a wide range of sachets: individual or twin, 3 and 4-side sealed sachets,
stand-up pouches and delta-style bottom seal pouches. It can also produce pouches with total or partial
Basic and versatile. The intermittent HFFS machines from the Basic series are extremely versatile and capable
shape, and include a reclosable zipper module.
of manufacturing a wide range of format sizes.
The possibility to adapt different dosing systems enables this flexible packaging machine to fill all kinds
of products such as liquids, viscous, granulated and powder products, wet wipes, etc. The B 1600 can
manufacture a wide format range of flexible pouches of up to one liter capacity, and produce up to 180
pouches per minute.

40 HFFS 41
 B 1600. Operational Drawing. B 1600. Details. B 1600. Packaging Options.
Vertical seal
Bottom seal Coder
Film guides Tear notch
Optional
second film reel Forming plough Photocell for print registration
22
Servo-driven film transport
Pouch opening
6
Servo-driven film unwind 7 Filling station
5 8 Flat with 3 side seal Flat with 4 side seal Twin Sachets Flat with eurohole Flat with display Flat with partial Flat with valve Flat with total shape Wet wipes
9 Pouch stretching station
Film splice table
10 11 12 perforation shape
2 Top seal
13
17
15 Pouch discharge
Film reel 18
1
4
19
Adjustable photocell to read the eye-mark in any position.
20
16
14
3
Pouch bottom Pouch reject
perforators Pouch cutting unit 21

Film tensioning and Blowing cones

buffering system Flat with shaped top Stand up Stand up with top Stand up with Stand up with Stand up with Stand up with jar Stand up with total Stand up with
sides shape shaped top seal pouring shape shaped top sides shape shape inclined sides

B 1600. Technical Features.

This model in duplex version, includes 2 independent
vertical sealing groups.
Stand up with top Stand up with Stand up with side Stand up with top Stand up with laser Stand up with side Stand up with slide Gusset bottom
valve recloseable zipper handle handle cut shape zipper

Execution Format Range (mm) WxH Volume Max. Speed Up To Machine Dimensions
Minimum Gusset Maximum Gusset (c.c.) (Pouches per minute) (L x W x H)

FLT-1 80 x 80 - 160 x 270 - 800 90 L 5600 mm

FLT-2 50 x 80 - 80 x 270 - 80 180 W 1580 mm
STU-1 80 x 80 25 160 x 270 48 1050 90 H 2220 mm

Indicative values. For different format sizes, please consult. Wide sachet opening, enabling higher filling grade.

42 HFFS 43
 B 1400. B 1400. Details. B 1400. Operational Drawing. B 1400. Packaging
Versatility for small format solutions. Options.

Flat with 3 side seal Flat with 4 side seal

This model in duplex version includes two Twin Sachets Flat with eurohole
independent vertical sealing groups.

B 1400. Technical Features.

Flat with display Flat with partial
perforation shape
Execution Format Range (mm) WxH Volume Max. Speed Up To Machine Dimensions
Minimum Maximum (c.c.) (Pouches per minute) (L x W x H)
Liquid and solid products. Individual and/or twin sachets with 3- or 4-side seals.
This machines can manufacture sachets with small and medium doses to fill liquid and solid products or FLT-1 50 x 60 140 x 210 320 110 L 4130 mm
FLT-2 45 x 60 70 x 210 50 220 W 1000 mm
towelettes in flat sachets. The versatility of this model allows you to make individual or twin sachets with
three or four side seals. H 2220 mm
Wet wipes
Indicative values. For different format sizes, please consult.
Wide sachet opening, enabling higher filling grade.

44 HFFS 45
 The Hybrid Difference
+ Flexibility
• Filling through the spout:
• Continuous motion filling = longer filling time. No splash. Better products.
• No head space required, the pouch is fully filled up to the top.
• Advantage for hot-fill processes: no film shrinking during filling.

46 HYBRID 47
 Hybrid. +Flexibility. Hybrid. How It Works. Hybrid. Series.
• Separating pouch forming and sealing Separating pouch forming and sealing steps from the filling steps. BPM. Bossar Pouch Making. BCF. Bossar Clean Filler. FSF. Form-Seal-Fill.
steps from the filling steps.
• Filling through the spout.
Pre-made spouted pouches. Filling through the spout. Bag-in-Box.
• Pre-made quality pouches.
The ideal solution for producing pre-made The BCF (Bossar Clean Filler) is engineered in a FSF technology combines a high-performance,
spouted pouches. simplified design with a linear module to fill reliable machine with a range of film and fitment
pre-made pouches with spouts for the food options to create a flexible sealing and filling system
industry. The BCF is equipped with a stainless for bag-in-box packaging.
steel, low maintenance and self-lubricated chain,
which moves the pouches through the station in
a continuous motion.

48 HYBRID 49
 BPM. Bossar Pouch Maker. BPM. Packaging Options.
Pre-made spouted pouches.

Flat with 3 side seal Flat with 4 side seal Twin Sachets Flat with eurohole Flat with display Flat with partial Flat with valve Flat with total shape Wet wipes
perforation shape

Flat with shaped top Stand up Stand up with top Stand up with Stand up with Stand up with Stand up with jar Stand up with total Stand up with
sides shape shaped top seal pouring shape shaped top sides shape shape inclined sides

Stand up with handle Shaped stand up Stand up with total Stand up with top Stand up with Stand up with front Stand up with valve Stand up with Stand up with straw
and corner valve with top valve shape and top valve valve corner valve valve and side handle recloseable zipper outside
The ideal solution for producing pre-made spouted pouches.
Highest quality pouches produced with increased speed, and improved quality
without compromising on efficiency. Enabling changeover flexibility with
shaped pouches. By increasing the efficiency, and lowering the energy and film
consumption, we offer a more attractive total cost of ownership.
Stand up with side Stand up with top Stand up with laser Stand up with side Stand up with slide Stand up with spray Stand up with straw Gusset bottom
handle handle cut shape zipper valve outside

Pouches on rails.

50 HYBRID 51
 BCF. Bossar Clean Filler. BCF. Details. BCF. Operational Drawing. BCF. Benefits.
Filling through the spout.
• Filling through the spout for liquid
products.
• Advantages of filling through the spout:
1. Higher filling level in the pouch,
resulting in reduced head space and
reduced film waste.
2. Less chance of splashing with low-
viscosity liquids.
3. Possibility of effective nitrogen
flushing.
• Small footprint and high efficiency
• Food contact area: hygienic area
The BCF can be equipped for conventional spouts with designed for food products applications.
regular 8,5 mm diameter. Option for 10 mm. • Continuous motion filling enables a longer
filling time. The lineal and continuous
motion of the filling nozzles enables the
filling time to reach up to 1,5 seconds.
BCF. Technical Features. 3x longer compared to other machines.
Improving filling accuracy and reducing
splashing of the product.
• Ability to work 4 different caps at the
Pouch Volume Machine Output Filling Machine Dimensions same time.
(ml) (ppm) (mm)

Compact and versatile machine for pre-made pouches.

BCF 50-500 240 Premade L 4000 x W 8900 x H 4500
The Bossar Clean Filler (BCF) is a unique concept designed for pre-made pouches, flat or stand-up, with pouches with
top spout
centered spout. It features a simpler operation based on motion filling, whilst offering a small footprint and
highest efficiency. Due to its hygienic design the BCF is particularly devoted to food products such as
Indicative values. For different format sizes, please consult.
Filling nozzles.
dairy, beverages, sauces, dressings, fruits mix and compotes.

52 HYBRID 53
 FSF. Form Seal Fill. FSF. Benefits. FSF. Packaging
Bag-in-box. Options.
• On-demand bag making eliminates the need for stocking one or more SKUs of pre-made bags.
• Completely automatic equipment reduces labor, maintenance and repair costs.
• Rotary filling increases fill speeds up to four times over traditional linear filling.
• Two versions (single or double lines) suits different production volume requirements.
• Positive-air enclosure equipment keeps contaminants out of both bag making and filling operations.
• Specially designed cartoning system protects the bags at this critical packaging stage.
• Gentle filling process, hence less dissolved oxygen in bag and thus longer shelf-life.
• Line consists of bag-maker, taps inserter, rotary filler, carton erector, handle applying machine.

Bag (Bag-in-Box)

FSF. Technical Features.

Filling Speeds Machine Dimensions
lanes (mm)

Up to 10 L Bags 4 heads 22 bags per minute L 7850 x W 3500 x H 3500

6 heads 30 bags per minute
Box (Bag-in-Box)

The ideal solution for bag-in-box. Indicative values. For different format sizes, please consult.

The FSF bag-in-box machine brings cost savings whilst increasing efficiency and enabling production flexibility.
FSF technology combines a high-performance, flexible and reliable machine with a range of films with excellent
mechanical and physical performances and a very high barrier tap to manufacture and fill more competitive
bags with outstanding oxygen barrier performances.

54 HYBRID 55
 The Pre-Made Difference
+ Simplicity
• We specialize in pouch design and technology with a focus on the development of unique and innovative
performance solutions that optimize the relationship between packaging and the products they contain.

• The spouted pouches fitments are manufactured in clean environments.

• We choose to use automated equipment and processes to ensure our products are delivered to the filler
intact and safe for use.

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 Pre-Made. Pre-Made. How It Works. Pre-Made. Option.
+Simplicity.
Pouches-on-rail systems provide brands We supply the pouches on rails, this enables you to easily fill your product on our machines. Continuous
with a low-barrier entry to the spouted motion filling through the spout enables for longer filling time. In fact, the filling time can reach up to
pouch market compared to form-fill-seal 1,5 seconds. Three times longer compared to other machines. Improving filling accuracy and reducing
operations. splashing of the product, thus improving its texture.

Aseptic. Execution.
Shelf-stable solution
Pre-Made. Series. Aseptic processing and packaging is the
filling of commercially-sterilized products
into pre-sterilized containers. Commercially-
sterile, cooled product is processed
BCF. Bossar Clean Filler. separately from the packaging. Incoming
packaging is sterilized independently from the
Filling through the spout. product. Packaging is filled and hermetically-
The BCF (Bossar Clean Filler) is engineered sealed with a pre-sterilized closure in an
in a simplified design with Linear module to atmosphere free of microorganisms.
fill pre-made pouches with spouts for the
food industry. The BCF is equipped with a
stainless steel, low maintenance and self-
lubricated chain, which moves the pouches
through the station in a continuous motion.

More information about the BCF, see page 52.

58 PRE-MADE 59
 Film.
Extrusion and lamination.

• Scholle IPN has been a pioneer of barrier film

technology used in flexible packaging of liquid

products for over 30 years

• Extensive experience developing blends which

provide the ultimate protection and packaging

performance

• We are dedicated to delivering your valuable

products to market safely, naturally,

economically, and sustainably

• Recyclable film structures

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 Fitment.
Injection moulding and assembly.

• Injection moulding

• Assembly

• Components design

Spouts and Caps:

Allow for convenient and comfortable dispensing
to consumer the product at any time thanks to the
“open and close” feature.

Connectors and Plugs:

Allow for bags and pouches to be connected (or
coupled) to dispensers. Facilitating dosing, mixing,
and mostly, engage consumers with ergonomic
consumption.

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 Recyclable Pouch.

Bossar and Scholle IPN’s collaboration is the result components (hence reducing the use of resources) based, and in order to comply with future laws and
of a long-term strategy focused on supplying the and most importantly, from a machine perspective, normatives, and to facilitate recycling process, they
market with recyclable total packaging solutions. we have patented a sealing system which will enable also feature no-loose fitments.
One of our most challenging, yet fulfilling projects is the production of recyclable flexible packaging
indeed inspired by an eco-sustainable consciousness on a mass scale. Thus improving the quality and Total packaging solutions offer both economic and
of the impact of packaging on the environment. In performance of the packaging, reducing the footprint eco-sustainable advantages, and empower our
fact, we already offer recyclable packaging materials of our machines, and, overall energy consumption. customers to design their recyclable packaging
in our portfolio, we have reduced the weight of our Our recyclable packaging solutions, are PE- and PP- based on their prefernces and requirements.

Film. Fitment. Equipment.

Mono-material. RecShield(TM). Reduced weight, single piece. Servo technology and induction sealing.

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 Sealing. Options. Filling. Options.
We have pioneered a revolutionary sealing technology which will empower our customers to choose for sustainable and recyclable Each product requires a specific filling technology. Aseptic, ultraclean, ambient and hot-fill; we have it all.
packaging solutions. Regardless of this, we are glad to offer the more traditional sealing methods, such as ultrasonic and heat sealing.

Heat Seal. Ultrasonic Seal. Induction Seal. Hot Fill. Clean Fill. Ultra Clean. Aseptic.
The Classic Way Cold Sealing The Revolutionary High-acid Products Cold-chain Solution Cold-chain Solution, Shelf-stable Solution
Sealing Method High-sterility

• Based on electric resistance. • Using high-frequency vibrations, it seals the • Novel sealing system based on heat-generation Hot-fill processing fills heated, The ambient fill method uses cold Ultra clean levels are achieved in Aseptic processing and packaging
• Reliable and low cost. packaging due to molecular vibration within the by electro-magnetic field. commercially sterile product in to kill bacteria. The food also packaging by means of laminar flow, is the filling of commercially-
• Simple engineering. film. • Heat and Cooling in one single step: non-sterile packaging.The product remains cool until it is time to fill the UV lamps and/or hydrogen peroxide. sterilized products into pre-sterilized
• Cooling step is needed. • Hermetic seals regardless of seal area • Less stress to the film. is held for a predetermined time containers. Cold filling is popular This is essentially to achieve high containers. Commercially sterile,
• Multiple steps are needed to guarantee sealing contamination. • Sealing jaws remain closed until film is cold. and temperature to sterilize the because it does not require the sterility levels for short shelf-life cooled product is processed
quality, increasing the total machine footprint. • Significant reduction in packaging material • Continuous motion sealing process. packaging prior to the filling process. use of preservatives or other food products. These applications are separately from the packaging.
consumption due to: • Adjustable to any film structure. The longer hold time at high additives to protect food. Cold filling required to fill fruit juice, compote, Incoming packaging is sterilized
• Smaller sealing area. • Sealing time reduced by 1/3 of the time compared temperatures reduces quality of the is used for packing food products yogurt and dairy products intended independently from the product.
• Reduced head space in the pouch. with Heat sealing. product. Only high-acid products that have dairy as a main ingredient. for the cold-chain distribution. Packaging is filled and hermetically
• High reproducibility process. • Designed for Circular Economy packaging. can be hot-filled and held at ambient Therefore, any food that has milk or sealed with a pre-sterilized
• Quicker sealing times. temperatures without refrigeration. cream as its base is suitable for the closure in an atmosphere free of
• Mechanical cutting and sealing in the same step. cold filling process. microorganisms.

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 Handling and Dosing. Options.
Throughout the years, Bossar has gained massive experience with product handling
and dosing. The addition of experts to our team, and the several projects we have
had in the past years, have revolutionized our approach on these topics. Nowadays
we have incorporated this aspect into our activities.

• We provide consultancy to customers, to advise on dosing systems, hygienic and

/ or product sterility processes.

• We offer detailed engineering for dosing systems and CIP / SIP. This enables us
to offer quick change-over times for multi-flavor filling.

• We are experts in adapting dosing system designs to customer needs, ensuring

they comply with the highest sanitary standards.

• We conduct dosing and filling tests with the products, using in-house
manufactured machine components.

• We offer process engineering services for machines that are conceptualized for
maximum product sterility.

• Manufacturing of own machine components, and / or integration of third-party

components, for packaging sterilization processes.

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 Our R&D approach. Sterility in the machines. In-House machine
workshop.
At Bossar, we strive to be the best flexible packaging solutions supplier, and we pursue this ambition by 1. FEA – Standard Model Product and packaging sterility are essential, at Bossar we guarantee quality products and services This enables us to manufacture all the critical
Analysis of material behaviour.
applying a scientific approach to our R&D. This empowers us to identify opportunities in a timely manner, This enables us to anticipate and analyze seal performances, due to our extensive know-how in terms of sterility and decontamination in packaging machines. components in-house:
and in combination with our in-house capabilities, offer innovative packaging solutions. potential deformations and the heat transfer flux.

2. CFD – Advanced computational fluid dynamics analysis to We install in-line sterilization equipment in our machines to maintain appropriate levels of sterility: • Reducing lead times
Process simulations. We conduct simulations to predict and anticípate the outcomes of our investigations, study fluid flows. • Scholle IPN’s patented Vapor Sterilant Technology™ (VST) utilizes vaporized peroxide to • Optimizing quality of the components
We study and analyze air flow in sterilization chambers.
and therefore we minimize the chances of delays and errors in our machines. sterilize aseptically-filled bags and pouches. • Increasing flexibility and improved logistics.
3. Electromagnetic model - Advanced computational
electromagnetic fields analysis.
• In ultra-clean fillers, UV is used to disinfect the film and then vapor hydrogen peroxide sterilizes • Obtaining further know-how on the critical
Understanding the electromagnetic field behaviour to improve the fitment before filling. components involved in our machines.
the manufacturing of involved equipment parts.
• During the filling process, our equipment continues to keep your package clean and sterile.
Our fitments are designed for hermetic seals, so after filling, the product will not be exposed to
outside factors until opened.

1 2 3

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 Nomenclature. Customer Service.
Worldwide

BMS 4.2 BMK 2600 Spare Parts and Accessories Retrofits & Upgrades Technical Service

Bossar guarantees worldwide quick delivery Retrofits We keep a close and long-term commitment
The first letters refer to the the series to which The numbers refer to the maximum format width that the model can manufacture.
of original spare parts. Our personalized and Offering the possibility to overhaul relocated with our customers, and we offer them efficient
the unit belongs, these are our series: Depending on the model, each model width can be divided into 1/2/3/4:
professional service offers a delivery time of 24 machines and rebuild used machines that have and global technical assistance during machines
hours for many parts because we always have the been resold for a different application. We can offer installation and commissioning; also for
B Bossar Basic 1.6 max. width 160mm for simplex (duplex 80mm, etc.) essential parts in stock and ready for shipment. you plenty of different retrofits that can be installed troubleshooting, retrofit installation and machine
on your Bossar machine. Once we receive your upgrades for our machines.
BCF Bossar Clean Filler 2.2 max. width 220mm for simplex (duplex 110mm, etc.)
Spare Parts request, we carefully analyze its viability and offer
BCS Bossar Carousel System 2.6 max. width 260mm for simplex (duplex 130mm, etc.) We have a program of special offers to help our the right solution for every case. We strive to keep the highest standard of support
BHS Bossar High Speed 3.3 max. width 330mm for simplex (duplex 150mm, etc.) customers keep parts in stock at their premises and for our customers. Our highly skilled and qualified
BMK Bossar Modular Kit to have the necessary items available when regular Upgrades service engineers have proven experience in
maintenance activities are performed. We work with our customers to ensure their installed servicing Bossar machines worldwide, working
BMS Bossar Motion Servo 1400 max. width 140mm for simplex (duplex 70mm, etc.)
equipment runs its best and features the latest together with the customer to meet their
BPM Bossar Pouch Maker 2000 max. width 200mm for simplex (duplex 100mm, etc.) Accessories versions of components. For our older machines, manufacturing goals. Additionally, the fact we have
FSF Form-Seal-Fill (BiB) 2600 max. width 260mm for simplex (duplex 130mm, etc.) All accessories are assembled and tested at we offer upgrade parts and groups to improve their local service engineers in different countries allow
Bossar’s plant before shipping for their installation at efficiency and lower the maintenance costs. Some our technical services to be closer to our customers.
3300 max. width 330mm for simplex (duplex 165mm, etc.)
the customer, as well as the necessary information of the electronic components in legacy machines
for their assembly. are no longer manufactured. So, the Siemens, Bossar can also offer immediate assistance
We always provide the original Bossar parts and Allen Bradley, or Omtron control panels must be diagnosing through remote ethernet access or
accessories, we ensure the best quality of our upgraded. We stock the items required to replace analogical conventional ways (modem), which
products and offer our customers a warranty period. your obsolete platforms in the shortest time to avoid enable on-line parameters visualization and program
machine breakdowns. Keep in mind it is better to modifications to optimize working cycles.
schedule an upgrade before an unplanned failure
occurs. We’re here to support you 24/7/365.

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 Locations. Contact.

North America EMEA Spain China Russia

United States The Netherlands
Chilhowie, VA Kampen Bossar Packaging, S.A. Bossar China Scholle IPN Eastern Europe
Merced, CA+ Tilburg (H) Centro Industrial Santiga No. 579 Fengting Avenue Novoryazanskaya st. 18, bld. 7-8-9, office 8223,
Northlake, IL+ Tilburg (J)+ C/Can Magí, 2-4 Suzhou Industrial Park Business Center “Standhall”
Peachtree City, GA Spain
Sarasota, FL 08210 Barberà del Vallès (Barcelona) Jiangsu Province 215122
Barcelona 107078, Moscow
SPAIN P.R.China
Canada Germany
Baie-D’Urfé, QC Eisfeld
Mexico Russia
Mexico City* Moscow
Voronezh

Asia-Pacific India North America

Australia
Latin America Edinburgh North, SA+ Bossar Packaging PVT LTD AlliedFlex Technologies Inc.
India A9/1, MIDC Phase -4, 780 Apex Rd, Sarasota, FL 34240
Brazil
Vinhedo+ Palghar Chakan Industrial Area, Nighoje, United States
Pune Tal-Khed, Pune 410 501
Chile
Santiago Malaysia India
Kuala Lumpur*
China
Scholle IPN
Suzhou+
sales office
Suzhou
+ equipment field service
Bossar

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