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SM TD S-200.250pe2e5, U-200.250pe2e8a (sm830252-00)

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0% found this document useful (0 votes)
47 views188 pages

SM TD S-200.250pe2e5, U-200.250pe2e8a (sm830252-00)

Uploaded by

agripina123aq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 188

Order No.

SBPAC1607004CE

TECHNICAL DATA & SERVICE MANUAL

Indoor Unit Outdoor Unit

Type E2
S-200PE2E5, S-250PE2E5 U-200PE2E8A, U-250PE2E8A

85464849352000 REFERENCE NO. SM830252-00

SM830252-00_欧州_Single_天埋.indb 1 16/08/29 17:41:02


IMPORTANT! • Provide a power outlet to be used
Please Read Before Starting exclusively for each unit.
This air conditioner must be installed by the sales dealer • Provide a power outlet exclusively for
or installer. each unit, and full disconnection means
This information is provided for use only by authorized having a contact separation in all poles
persons. must be incorporated in the fixed wiring
For safe installation and trouble-free operation, you must: in accordance with the wiring rules.
● Carefully read this instruction booklet before beginning.
● Follow each installation or repair step exactly as shown.
• To prevent possible hazards from
● This air conditioner shall be installed in accordance with
insulation failure, the unit must be
National Wiring Regulations. grounded.
● Pay close attention to all warning and caution notices • This equipment is strongly recommended
given in this manual. to be installed with Earth Leakage
This symbol refers to a hazard or unsafe Circuit Breaker (ELCB) or Residual
WARNING practice which can result in severe Current Device (RCD). Otherwise, it may
personal injury or death. cause electrical shock and fire in case
This symbol refers to a hazard or unsafe of equipment breakdown or insulation
CAUTION practice which can result in personal injury breakdown.
or product or property damage.
When Transporting
If Necessary, Get Help
These instructions are all you need for most installation Be careful when picking up and moving
sites and maintenance conditions. If you require help for a
special problem, contact our sales/service outlet or your
the indoor and outdoor units. Get a partner
certified dealer for additional instructions. to help, and bend your knees when lifting
to reduce strain on your back. Sharp
In Case of Improper Installation edges or thin aluminum fins on the air
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including conditioner can cut your fingers.
failure to follow the instructions in this document.
When Installing…
SPECIAL PRECAUTIONS Select an installation location which is
rigid and strong enough to support or hold
WARNING
WARNING When Wiring the unit, and select a location for easy
maintenance.
ELECTRICAL SHOCK CAN …In a Room
CAUSE SEVERE PERSONAL Properly insulate any tubing run inside a
room to prevent “sweating” that can cause
INJURY OR DEATH. ONLY A dripping and water damage to walls and
QUALIFIED, EXPERIENCED floors.
ELECTRICIAN SHOULD
Keep the fire alarm and
ATTEMPT TO WIRE THIS CAUTION the air outlet at least
WARNING
SYSTEM.
1.5 m away from the unit.
• Do not supply power to the unit until …In Moist or Uneven Locations
all wiringWARNING
and tubing are completed or Use a raised concrete pad or concrete
reconnected and checked. blocks to provide a solid, level foundation
• Highly dangerous electrical voltages are for the outdoor unit. This prevents water
used in this system. damage and abnormal vibration.
Carefully refer to the wiring diagram and …In an Area with High Winds
these instructions when
Risk of Electric wiring. Improper
Shock Securely anchor the outdoor unit down
connections and inadequate grounding with bolts and a metal frame. Provide a
can cause accidental injury or death. suitable air baffle.
• Connect all wiring tightly. Loose wiring
may cause overheating at connection
points and a possible fire hazard.

II_780020_EU_L.indb 2
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…In a Snowy Area (for Heat Pump- • Keep your fingers and clothing away
type Systems) from any moving parts.
Install the outdoor unit on a raised • Clean up the site after you finish,
platform that is higher than drifting snow. remembering to check that no metal
Provide snow vents. scraps or bits of wiring have been left
…At least 2.5 m inside the unit being serviced.
Indoor unit of this air conditioner shall be
installed in a height of at least 2.5 m. WARNING
WARNING

…In laundry rooms • This product must not be


Do not install in laundry rooms. Indoor modified or disassembled under
unit is not drip proof. any circumstances. Modified or
disassembled unit may cause fire,
When Connecting Refrigerant Tubing electric shock or injury.
• Do not clean inside the indoor and
WARNING
WARNING
outdoor units by users. Engage
• When performing piping work do not authorized dealer or specialist for
mix air except for specified refrigerant cleaning.
(R410A) in refrigeration cycle. It • In case of malfunction of this
causes capacity down, and risk of appliance, do not repair by yourself.
explosion and injury due to high Contact the sales dealer or service
tension inside the refrigerant cycle. dealer for repair.
• Refrigerant gas leakage may cause fire.
CAUTION
WARNING
• Do not add or replace refrigerant
other than specified type. It may • Do not touch the air inlet or the
cause product damage, burst and sharp aluminum fins of the
injury, etc. outdoor unit. You may get injured.
• Ventilate the room well, in the event • Ventilate any enclosed areas when
that is refrigerant gas leaks during installing or testing the refrigeration
the installation. Be careful not to allow system. Escaped refrigerant gas,
contact of the refrigerant gas with a on contact with fire or heat, can
flame as this will cause the generation produce dangerously toxic gas.
of poisonous gas. • Confirm after installation that no
• Keep all tubing runs as short as refrigerant gas is leaking. If the gas
possible. comes in contact with a burning
stove, gas water heater, electric
• Use the flare method for connecting room heater or other heat source,
tubing. it can cause the generation of
• Apply refrigerant lubricant to the poisonous gas.
matching surfaces of the flare and union
tubes before connecting them, then Others
tighten the nut with a torque wrench for
a leak-free connection. CAUTION
WARNING
• Check carefully for leaks before starting
the test run. • Do not sit or step on the unit, you
may fall down accidentally.
• Do not leak refrigerant while piping
work for an installation or re-installation, • Do not touch the air inlet or the
and while repairing refrigeration parts. sharp aluminum fins of the
Handle liquid refrigerant carefully as it outdoor unit. You may get injured.
may cause frostbite. • Do not stick any object into the
FAN CASE.
When Servicing You may be injured and the unit
may be damaged.
• Turn the power OFF at the main
power box (mains) before opening
the unit to check or repair electrical
parts and wiring.

ii

2 12:57:42 II_780020_EU_L.indb 3
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16/08/29 17:41:03
Check of Density Limit 2. The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
The room in which the air conditioner is to be installed
requires a design that in the event of refrigerant gas
leaking out, its density will not exceed a set limit.
The refrigerant (R410A), which is used in the air conditioner,
is safe, without the toxicity or combustibility of ammonia, and
is not restricted by laws imposed to protect the ozone layer.
However, since it contains more than air, it poses the risk of
(2) When there is an effective opening with the adjacent room
suffocation if its density should rise excessively. Suffocation
for ventilation of leaking refrigerant gas (opening without
from leakage of refrigerant is almost non-existent. With the
a door, or an opening 0.15% or larger than the respective
recent increase in the number of high density buildings,
floor spaces at the top or bottom of the door).
however, the installation of multi air conditioner systems is
on the increase because of the need for effective use of floor Outdoor unit
space, individual control, and energy conservation by curtailing Refrigerant tubing
heat and carrying power, etc.
Most importantly, the multi air conditioner system is able
Indoor unit
to replenish a large amount of refrigerant compared to
conventional individual air conditioners. If a single unit of the
multi air conditioner system is to be installed in a small room,
select a suitable model and installation procedure so that if the
refrigerant accidentally leaks out, its density does not reach the (3) If an indoor unit is installed in each partitioned room and
limit (and in the event of an emergency, measures can be made the refrigerant tubing is interconnected, the smallest room
before injury can occur). of course becomes the object. But when mechanical
In a room where the density may exceed the limit, create an ventilation is installed interlocked with a gas leakage
opening with adjacent rooms, or install mechanical ventilation detector in the smallest room where the density limit is
combined with a gas leak detection device. The density is as exceeded, the volume of the next smallest room becomes
given below. the object.
Refrigerant tubing
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
< Density limit (kg/m3)
Outdoor unit
The density limit of refrigerant which is used in multi air
conditioners is 0.3 kg/m 3 (ISO 5149). Very
small
Indoor unit
room
N OT E Small Medium Large room
1. If there are 2 or more refrigerating systems in a single room room
refrigerating device, the amount of refrigerant should be as
charged in each independent device. Mechanical ventilation device – Gas leak detector
For the amount of charge in this example:
Outdoor unit 3. The minimum indoor floor space compared with the
e.g., charged
amount (10 kg) amount of refrigerant is roughly as follows: (When the
e.g., charged
amount (15 kg) ceiling is 2.7 m high)
m2 m3
125 337.5
120 324.0
Indoor unit 115 310.5
110 297.0
105 283.5
100 270.0
(when the ceiling is 2.7 m high)

95 256.0
Room A Room B Room C Room D Room E Room F 90 243.0
85 229.5 Range below the
The possible amount of leaked refrigerant gas in rooms A, 80 216.0 density limit of
Min. indoor volume
Min. indoor floor area

0.3 kg/m³
B and C is 10 kg. 75 202.5
(Countermeasures
The possible amount of leaked refrigerant gas in rooms D, 70 189.0 not needed)
E and F is 15 kg. 65 175.5
60 162.0
55 148.5
50 135.0 Range above the
45 121.5 density limit of 0.3
kg/m³
40 108.0
(Countermeasures
35 94.5 needed)
30 81.0
25 67.5
20 54.0
15 40.5
10 27.0
5 13.5
0 0.0
0 10 20 30 40 50 60 70 80 90 100 kg
Total amount of refrigerant

iii

SM830252-00_欧州_Single_天埋.indb 4 16/08/29 17:41:03 60


—— CONTENTS ——
Section 1. SPECIFICATIONS ................................................................................................. 1-1
1-1. Unit Specifications ............................................................................................................... 1-2
1-2. Major Component Specifications ....................................................................................... 1-4
1-3. Other Component Specifications ..................................................................................... 1-8
1-4. Dimensional Data ............................................................................................................... 1-10
1-5. Refrigerant Flow Diagram ................................................................................................. 1-13
1-6. Operating Range ................................................................................................................ 1-14
1-7. Capacity Correction Graph According to Temperature Condition ................................ 1-15
1-8. Noise Criterion Curves ...................................................................................................... 1-17
1-9. ELECTRICAL WIRING......................................................................................................... 1-19
1-10. Installation Instructions ................................................................................................... 1-25
1-11. HOW TO PROCESS TUBING ........................................................................................... 1-44
1-12. VACUUM PURGING ......................................................................................................... 1-47
1-13. REGARDING REFRIGERANT FILLING ........................................................................... 1-47
1-14. PRECAUTIONS REGARDING TEST RUN ....................................................................... 1-48
1-15. CHECKS AFTER INSTALLATION HAVE COMPLETED ................................................. 1-49
1-16. REGARDING DELIVERY TO THE CUSTOMER ............................................................... 1-49
1-17. Supplement ....................................................................................................................... 1-50
Section 2. TEST RUN ............................................................................................................. 2-1
2-1. Preparing for Test Run ........................................................................................................ 2-2
Indoor Units (Type E2)
2-2. Caution................................................................................................................................... 2-2
2-3. Test Run Procedure.............................................................................................................. 2-2
2-4. Items to Check Before the Test Run................................................................................... 2-3
2-5. Test Run Using the Remote Controller............................................................................... 2-3
2-6. Precautions............................................................................................................................ 2-4
2-7. Table of Self-Diagnostic Functions and Corrections......................................................... 2-5
2-8. System Control...................................................................................................................... 2-6
2-9. Caution for Pump Down..................................................................................................... 2-12
Section 3. ELECTRICAL DATA .............................................................................................. 3-1
3-1. Outdoor Units (Electric Wiring Diagram) ........................................................................... 3-2
3-2. Indoor Units (Electric Wiring Diagram) .............................................................................. 3-3
Section 4. PROCESS AND FUNCTIONS................................................................................ 4-1
4-1. Control Functions ................................................................................................................ 4-2
4-2. Outdoor Unit Control PCB (ACXA73-04770, ACXA73-04750)........................................... 4-8
4-3. Outdoor Unit HIC Board (ACXA73-04760)........................................................................ 4-12
4-4. Indoor Unit Control PCB Switches and Functions.......................................................... 4-13
Section 5. TROUBLE DIAGNOSIS......................................................................................... 5-1
5-1. Contents of Remote Controller Switch Alarm Display ..................................................... 5-2
5-2. Outdoor Unit Control Panel LED Display ........................................................................... 5-4
5-3. PAC System Alarm Codes ................................................................................................... 5-5
5-4. Inspection of Parts (Outdoor Unit) ................................................................................... 5-32
5-5. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently.............. 5-33
5-6. Sensor Temperature Display Function (Displayed regardless of operation and stop) ... 5-34
5-7. Table of Thermistor Characteristics ................................................................................. 5-35
5-8. How to Remove the Compressor ...................................................................................... 5-36
5-9. How to Remove the Electrical Component Box .............................................................. 5-37
5-10. Symptom: Thermostat in OFF continues cycles OFF & ON too frequently................. 5-38
Section 6. OUTDOOR UNIT MAINTENANCE REMOTE CONTROLLER.............................. 6-1
6-1. Overview ............................................................................................................................... 6-2
6-2. Functions ............................................................................................................................. 6-2
6-3. Normal Display Operations and Functions ........................................................................ 6-3
6-4. Monitoring Operations: Display of Indoor Unit and Outdoor Unit Sensor Temperatures ... 6-8
6-5. Monitoring the Outdoor Unit Alarm History: Display of Outdoor Unit Alarm History... 6-10
6-6. Settings Modes: Setting the Outdoor Unit EEPROM ...................................................... 6-11

iv

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Section 7. REMOTE CONTROLLER FUNCTIONS SECTION............................................... 7-1
7-1. Simple Settings Function .................................................................................................... 7-2
7-2. List of Simple Setting Items................................................................................................. 7-3
7-3. Detailed Settings Function .................................................................................................. 7-4
7-4. List of Detailed Setting Items .............................................................................................. 7-5
7-5. Simple Setting Items ............................................................................................................ 7-8
7-6. Detailed Setting Items ........................................................................................................ 7-10
7-7. Remote Controller Servicing Functions .......................................................................... 7-13
7-8. Test Run Function .............................................................................................................. 7-14
Section 8. HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER RECEIVER....... 8-1
Important Safety Instructions ............................................................................................... 8-2
Optional Controller (Remote Controller) .............................................................................. 8-3
8-1. Names and Functions .......................................................................................................... 8-3
8-2. Installing Batteries ............................................................................................................... 8-5
8-3. Setting the Current Time ..................................................................................................... 8-5
8-4. Operation .............................................................................................................................. 8-6
8-5. Timer Operation ................................................................................................................... 8-7
8-6. Adjusting the Wind Direction .............................................................................................. 8-8
8-7. Operating Multiple In/Outdoor Units Simultaneously (Group Control) .......................... 8-8
8-8. Using the Remote Controller .............................................................................................. 8-9
8-9. For Best Results .................................................................................................................. 8-9
8-10. Addresses .......................................................................................................................... 8-9
8-11. Emergency Operation ...................................................................................................... 8-11
8-12. Miscellaneous Settings .................................................................................................... 8-12
8-13. Before Requesting Service .............................................................................................. 8-13
How to Install the Wireless Remote Controller Receiver .................................................. 8-14
8-14. Common to All Models .................................................................................................... 8-14
8-15. CZ-RWSC3 ........................................................................................................................ 8-16
8-16. Common to All Models .................................................................................................... 8-20

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1
1. SPECIFICATIONS
1-1. Unit Specifications..................................................................................................... 1-2
1-2. Major Component Specifications ............................................................................. 1-4
1-3. Other Component Specifications ............................................................................. 1-8
1-4. Dimensional Data ..................................................................................................... 1-10
1-5. Refrigerant Flow Diagram ....................................................................................... 1-13
1-6. Operating Range ...................................................................................................... 1-14
1-7. Capacity Correction Graph According to Temperature Condition ..................... 1-15
1-8. Noise Criterion Curves ............................................................................................ 1-17
1-9. ELECTRICAL WIRING .............................................................................................. 1-18
1-10. Installation Instructions .......................................................................................... 1-24
Outdoor Unit
1. Tubing Length .................................................................................................................................... 1-24
2. Check of limit density ......................................................................................................................... 1-27
3. SELECTING THE INSTALLATION SITE ..........................................................................................1-28
4. INSTALLTION SERVICE SPACE ...................................................................................................... 1-29
5. TRANSPORT AND INSTALL THE OUTDOOR UNIT ........................................................................1-30
6. REFRIGERANT INSTALLATION ....................................................................................................... 1-31
7. SELECTING THE LOCATION FOR INSTALLATION SERVICE ....................................................... 1-34
Indoor Unit
8. SELECTING THE INSTALLATION SITE ..........................................................................................1-35
9. HOW TO INSTALL THE INDOOR UNIT ............................................................................................1-36
1-11. HOW TO PROCESS TUBING ................................................................................... 1-45
1-12. VACUUM PURGING ................................................................................................. 1-48
1-13. REGARDING REFRIGERANT FILLING ................................................................... 1-48
1-14. PRECAUTIONS REGARDING TEST RUN ............................................................... 1-49
1-15. CHECKS AFTER INSTALLATION HAVE COMPLETED ......................................... 1-50
1-16. REGARDING DELIVERY TO THE CUSTOMER ...................................................... 1-50
1-17. Supplement .............................................................................................................. 1-51

1-1

SM830252-00_欧州_Single_天埋.indb 1 16/08/26 10:40:08


1 Single-Type

1-1. Unit Specifications

High Static Pressure Ducted Type S-200PE2E5 / U-200PE2E8A


INDOOR MODEL S-200PE2E5
PANEL MODEL -
OUTDOOR MODEL U-200PE2E8A
Branch pipe MODEL -
Performance test condition ISO13253 / EN14511 / EN12102
Ø, Hz 1Ø 50Hz 3Ø 50Hz
Power supply
V 220V 230V 240V 380V 400V 415V Min Max
kW 19.5 19.5 19.5 5.4 22.4
Capacity
BTU/h 66500 66500 66500 18400 76400
Current A 1.95 1.90 1.85 9.75 9.35 9.00 - -
W 305 305 305 5.965k 5.965k 5.965k - -
Input power
TOTAL W - 6.270k 6.270k 6.270k - -
C Annual consumption TOTAL kWh *4 - - - - 3135 - - -
O EER/EER CLASS TOTAL (W/W) *5 / ("A"~"G") - - - 3.11 3.11/B 3.11 - -
O
Pdesign kW - - - - - -
L
Erp SEER (W/W) - - - - - -
I
*6 Annual consumption kWh - - - - - -
N
G Class - - - - - -
Power factor % - - - 93 92 92
dB-A (H/M/L) 43/41/38
Noise indoor
Power Level dB 75/73/70
dB-A (H/L) 60/-
Noise outdoor
Power Level dB 78/-
kW 22.4 22.4 22.4 5.6 25.0
Capacity
BTU/h 76400 76400 76400 19100 85300
Current A 1.95 1.90 1.85 9.85 9.45 9.10 - -
W 305 305 305 6.015k 6.015k 6.015k - -
Input power
TOTAL W - 6.320k 6.320k 6.320k - -
H COP/COP CLASS TOTAL (W/W) *5/ ("A"~"G") - - - 3.54 3.54/B 3.54 - -
E Pdesign at -10°C kW - - - - - -
A
Tbivalent °C - - - - - -
T Erp
SCOP (W/W) - - - - - -
I *6
N Annual consumption kWh - - - - - -
G Class - - - - - -
Power factor % - - - 93 92 92
dB-A (H/M/L) 43/41/38 -
Noise indoor
Power Level dB 75/73/70 -
dB-A (H/L) - 62/-
Noise outdoor
Power Level dB - 80/-
EXTRA LOW TEMP Total capacity(kW)/Input power(W)/COP -
Max Current(A) / Max Input power(W) 6.90/1.27k 6.60/1.27k 6.30/1.27k 20.0/12.2k 20.0/12.8k 20.0/13.2k /
Startring current(A) / Comp output(W) - - - 9.85/4.2k 9.45/4.2k 9.10/4.2k /
Network Impedance(ΩMAX.) - -
Fan motor output (Indoor/Outdoor) W 560 120 × 2 /
Moisture removal volume L/h(Pt/h) 11.1 (23.3) -
External static pressure Pa 60 / (140/270)
3 3
Indoor Cooling m /min (m /h) (H/M/L) 56/51/44 (3360/3060/2640)
Air flow Heating m3/min (m3/h) (H/M/L) 56/51/44 (3360/3060/2640)
Outdoor Cooling m3/min (m3/h) 164 (9840)
Air flow Heating m3/min (m3/h) 164 (9840)
Refrigerrant type / amount g(oz) R410A 56.0k (197.5) /
Height mm(inch) 479 (18-27/32) 1500 (59-1/16) /
Product dimension Width mm(inch) 1453 (57-7/32) 980 (38-37/64) /
Depth mm(inch) 1205 (47-7/16) 370 (14-9/16) /
Height mm(inch) 614 (24-3/16) 1642 (64-41/64) /
Packing dimension Width mm(inch) 1536 (60-15/32) 1095 (43-7/64) /
Depth mm(inch) 1339 (52-23/32) 529 (20-53/64) /
(NET) kg(lb) 100 (221) 127 (280) /
Weight
(GROSS) kg(lb) 132 (291) 139 (306) /
Layers limit (actually) 4 (5) 1 (2)
Cool (DBT) 18°C ~ 32°C -15°C ~ 46°C
Operation condition
Heat (DBT) 16°C ~ 30°C -20°C ~ 24°C
P Pipe diameter mm (inch) (Liquid)Ø9.52(3/8) (Gas)Ø25.4(1) (Liquid)Ø9.52(3/8) (Gas)Ø25.4(1)
I Connecting method, Standard length m (ft) (Liquid)&(Gas)brazing connection, 7.5(24.6) (Liquid)flared type (Gas)brazing connection, 7.5(24.6)
P Pipe length range m (ft) 5~120m (16.4~393.7)
I Indoor unit & Outdoor unit height difference m (ft) 30m(Outdoor unit located lower)/30m(Outdoor unit located higher) (98.4/98.4)
N Add gas amount g/m (oz/ft) (Liquid)Ø9.52(3/8): 50g (0.54)
G Pipe length for additional gas m (ft) 30m (98.4)
*1 In case it is necessary to indicate the air flow volume in (l/s), the value in (m3/min.) shall be multiplied by 16.7 and rounded down the decimal point.
*2 If the EUROVENT Certified models can be operated under the "extra-low" temperature condition, -7°C dry bulb and -8°C wet-bulb temperatures with rated voltage
230V shall be used.
*3 Network Impedance shall be applicable for EUROPE and CHINA models.
*4 The annual consumption is calculated by multiplying the input power at 230V(400V) by an average of 500 hours per year in cooling mode.
*5 EER and COP classification is at 230V(400V) only in accordance with EU directive 2002/31/EC.
*6 S EER and SCOP classification is at 230V(400V) only in accordance with EN-14825. For heating, SCOP indicates the value of only Average heating season,
Other fiche data indicates in an attached sheet.
1-2

SM830252-00_欧州_Single_天埋.indb 2 16/08/26 10:40:08


Single-Type 1

High Static Pressure Ducted Type S-250PE2E5 / U-250PE2E8A


INDOOR MODEL S-250PE2E5
PANEL MODEL -
OUTDOOR MODEL U-250PE2E8A
Branch pipe MODEL -
Performance test condition ISO13253 / EN14511 / EN12102
Ø, Hz 1Ø 50Hz 3Ø 50Hz
Power supply
V 220V 230V 240V 380V 400V 415V Min Max
kW 25.0 25.0 25.0 6.3 28.0
Capacity
BTU/h 85300 85300 85300 21500 95500
Current A 3.30 3.20 3.10 13.0 12.5 12.0 - -
W 560 560 560 8.040k 8.040k 8.040k - -
Input power
TOTAL W - 8.600k 8.600k 8.600k - -
C Annual consumption TOTAL kWh *4 - - - - 4300 - - -
O EER/EER CLASS TOTAL (W/W) *5 / ("A"~"G") - - - 2.91 2.91/C 2.91 - -
O
Pdesign kW - - - - - -
L
Erp SEER (W/W) - - - - - -
I
*6 Annual consumption kWh - - - - - -
N
G Class - - - - - -
Power factor % - - - 94 93 93
dB-A (H/M/L) 47/45/42
Noise indoor
Power Level dB 79/77/74
dB-A (H/L) 61/-
Noise outdoor
Power Level dB 80/-
kW 28.0 28.0 28.0 7.1 31.5
Capacity
BTU/h 95500 95500 95500 24200 107500
Current A 3.30 3.20 3.10 11.5 11.1 10.7 - -
W 560 560 560 7.140k 7.140k 7.140k - -
Input power
TOTAL W - 7.700k 7.700k 7.700k - -
H COP/COP CLASS TOTAL (W/W) *5/ ("A"~"G") - - - 3.64 3.64/A 3.64 - -
E Pdesign at -10°C kW - - - - - -
A
Tbivalent °C - - - - - -
T Erp
SCOP (W/W) - - - - - -
I *6
N Annual consumption kWh - - - - - -
G Class - - - - - -
Power factor % - - - 94 93 93
dB-A (H/M/L) 47/45/42 -
Noise indoor
Power Level dB 79/77/74 -
dB-A (H/L) - 63/-
Noise outdoor
Power Level dB - 82/-
EXTRA LOW TEMP Total capacity(kW)/Input power(W)/COP -
Max Current(A) / Max Input power(W) 7.30/1.66k 7.30/1.74k 7.30/1.81k 20.0/12.4k 20.0/12.9k 20.0/13.4k /
Startring current(A) / Comp output(W) - - - 13.0/5.5k 12.5/5.5k 12.0/5.5k /
Network Impedance(ΩMAX.) - -
Fan motor output (Indoor/Outdoor) W 750 120 × 2 /
Moisture removal volume L/h(Pt/h) 13.9 (29.2) -
External static pressure Pa 72 / (140/270)
3 3
Indoor Cooling m /min (m /h) (H/M/L) 72/63/53 (4320/3780/3180)
Air flow Heating m3/min (m3/h) (H/M/L) 72/63/53 (4320/3780/3180)
Outdoor Cooling m3/min (m3/h) 160 (9600)
Air flow Heating m3/min (m3/h) 160 (9600)
Refrigerrant type / amount g(oz) R410A 6.4k (225.8) /
Height mm(inch) 479 (18-27/32) 1500 (59-1/16) /
Product dimension Width mm(inch) 1453 (57-7/32) 980 (38-37/64) /
Depth mm(inch) 1205 (47-7/16) 370 (14-9/16) /
Height mm(inch) 614 (24-3/16) 1642 (64-41/64) /
Packing dimension Width mm(inch) 1536 (60-15/32) 1095 (43-7/64) /
Depth mm(inch) 1339 (52-23/32) 529 (20-53/64) /
(NET) kg(lb) 104 (230) 138 (304) /
Weight
(GROSS) kg(lb) 136 (300) 150 (331) /
Layers limit (actually) 4 (5) 1 (2)
Cool (DBT) 18°C ~ 32°C -15°C ~ 46°C
Operation condition
Heat (DBT) 16°C ~ 30°C -20°C ~ 24°C
P Pipe diameter mm (inch) (Liquid)Ø12.7(1/2) (Gas)Ø25.4(1) (Liquid)Ø12.7(1/2) (Gas)Ø25.4(1)
I Connecting method, Standard length m (ft) (Liquid)flared type (Gas)brazing connection, 7.5(24.6) (Liquid)flared type (Gas)brazing connection, 7.5(24.6)
P Pipe length range m (ft) 5~120m (16.4~393.7)
I Indoor unit & Outdoor unit height difference m (ft) 30m(Outdoor unit located lower)/30m(Outdoor unit located higher) (98.4/98.4)
N Add gas amount g/m (oz/ft) (Liquid)Ø12.7(1/2): 80g (0.860)
G Pipe length for additional gas m (ft) 30m (98.4)
*1 In case it is necessary to indicate the air flow volume in (l/s), the value in (m3/min.) shall be multiplied by 16.7 and rounded down the decimal point.
*2 If the EUROVENT Certified models can be operated under the "extra-low" temperature condition, -7°C dry bulb and -8°C wet-bulb temperatures with rated voltage
230V shall be used.
*3 Network Impedance shall be applicable for EUROPE and CHINA models.
*4 The annual consumption is calculated by multiplying the input power at 230V(400V) by an average of 500 hours per year in cooling mode.
*5 EER and COP classification is at 230V(400V) only in accordance with EU directive 2002/31/EC.
*6 S EER and SCOP classification is at 230V(400V) only in accordance with EN-14825. For heating, SCOP indicates the value of only Average heating season,
Other fiche data indicates in an attached sheet.
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1 1-2. Major Component Specifications
1 (A) Indoor Units
High Static Pressure Ducted Type S-200PE2E5
MODEL No. S-200PE2E5
Source 220 - 230 - 240V, single-phase, 50Hz
Controller P.C.B. Ass'y CR-280ME2E5
Fan (Number...diameter) mm SIROCCO (2...ø250)
Fan motor
DMUB6D1AC...560W
Model...Nominal output W
DMUB6D2AC...560W
Power source 100 - 391 VDC
No. of pole...r.p.m. (230V, High) rpm 8P...860

Coil resistance –

(Ambient temperature 20°C)

Run capacitor VAC, µF –


Electronic expansion valve
Coil –
Coil resistance (at 20°C) Ω –
Valve body –
Heat exchanger
Coil Aluminium plate fin / Copper tube
Rows...fin pitch mm 3...1.8
2
Face area m 0.648

1-4

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1 1
(A) Indoor Units
High Static Pressure Ducted Type S-250PE2E5
MODEL No. S-250PE2E5
Source 220 - 230 - 240V, single-phase, 50Hz
Controller P.C.B. Ass'y CR-280ME2E5
Fan (Number...diameter) mm SIROCCO (2...ø250)
Fan motor
DMUB8D1AC...560W
Model...Nominal output W
DMUB8D2AC...560W
Power source 100 - 391 VDC
No. of pole...r.p.m. (230V, High) rpm 8P...1020

Coil resistance –

(Ambient temperature 20°C)

Run capacitor VAC, µF –


Electronic expansion valve
Coil –
Coil resistance (at 20°C) Ω –
Valve body –
Heat exchanger
Coil Aluminium plate fin / Copper tube
Rows...fin pitch mm 4...1.8
2
Face area m 0.648

1-5

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1
(B) Outdoor Units
U-200PE2E8A
MODEL No. U-200PE2E8A
Source 380/400/415V 3-Phase 50Hz
Controller P.C.B. Ass'y ACXA73C07280
Control circuit fuse 30A
Compressor
Model....number 5JD650XDB22
Source 520V DC MOTOR
Nominal output W 4,200
Compressor oil cc 2,050
Coil resistance
Ω U-V 0.678 U-W 0.700 V-W 0.691
(Ambient temperature 25°C)
Safety control Discharge temperature control
Overload relay models –
Open °C –
Operation temperature
Close °C –
Crank case heater W 230V-36W
Refrigerant amount at shipment kg
High pressure switch
OFF MPa 4.15 +0
- 0.2
Set pressure
ON MPa 3.05±0.2
Fan
Number...diameter mm 2...ø540
Air circulation m3 / h 164
Fan speeds (Max.)
Fan motor
Model No. NFD-81FW-D8120-1, NFD-81FW-D8120-2
Source ~280V / 1-phase
No. of pole 8
Nominal output W 120
Safety device –
Open °C –
Operating temperature
Close °C –
Run capacitor VAC, µF –
Heat exchanger
Coil Aluminium plate fin / Copper tube
Rows...fin pitch mm 2..17FPI
Face area m2 1.367

1-6

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1
(B) Outdoor Units
U-250PE2E8A
MODEL No. U-250PE2E8A
Source 380/400/415V 3-Phase 50Hz
Controller P.C.B. Ass'y ACXA73C07260
Control circuit fuse 30A
Compressor
Model....number 5JD650XDB22
Source 520V DC MOTOR
Nominal output W 5,500
Compressor oil cc 2,050
Coil resistance
Ω U-V 0.678 U-W 0.700 V-W 0.691
(Ambient temperature 25°C)
Safety control Discharge temperature control
Overload relay models –
Open °C –
Operation temperature
Close °C –
Crank case heater W 230V-36W
Refrigerant amount at shipment kg
High pressure switch
OFF MPa 4.15 +0
- 0.2
Set pressure
ON MPa 3.05±0.2
Fan
Number...diameter mm 2...ø540
Air circulation m3 / h 160
Fan speeds (Max.)
Fan motor
Model No. NFD-81FW-D8120-1, NFD-81FW-D8120-2
Source ~280V / 1-phase
No. of pole 8
Nominal output W 120
Safety device –
Open °C –
Operating temperature
Close °C –
Run capacitor VAC, µF –
Heat exchanger
Coil Aluminium plate fin / Copper tube
Rows...fin pitch mm 3..17FPI
Face area m2 1.367

1-7

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1 1-3. Other Component Specifications
Outdoor Units U-200PE2E8A
MODEL No. Outdoor Unit U-200PE2E8A
Power Transformer
Rated –
Source VAC, Hz –

Secondary

Coil resistance Ω –
Thermal cut off temperature –
Thermistor (Coil / Air sensor): TH1, TH2, TH3, TH4
Resistance kΩ -20°C: 38.48±2% 20°C: 6.517±2%
-10°C: 23.67±2% 30°C: 4.448±2%
0°C: 15.00±2% 40°C: 3.100±2%
5°C: 12.06±2% 45°C: 2.607±2%
10°C: 9.765±2% 50°C: 2.203±2%
Thermistor (Discharge gas sensor): TH5
Resistance kΩ 60°C: 1.593±2% 85°C: 0.7598±2%
65°C: 1.363±2% 90°C: 0.6623±2%
70°C: 1.171±2% 95°C: 0.5793±2%
75°C: 1.010±2% 100°C: 0.5083±2%
80°C: 0.8746±2% 105°C: 0.4473±2%
Relay (Comp. Magnetic Contactor)
Coil rated VAC –
Contact rating VAC, A –
Coil resistance (at 20°C) Ω –
Sol-Control-Valve
Sol-control-valve UKV32D322
Magnetic coil UKV-A392
4 way valve
4 way valve SHF-20B-46-DC
Electro magnetic coil SQ-D23015-002283 DC15.4V(898mA)

1-8

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1
Outdoor Units U-250PE2E8A
MODEL No. Outdoor Unit U-250PE2E8A
Power Transformer
Rated –
Source VAC, Hz –

Secondary

Coil resistance Ω –
Thermal cut off temperature –
Thermistor (Coil / Air sensor): TH1, TH2, TH3, TH4
Resistance kΩ -20°C: 38.48±2% 20°C: 6.517±2%
-10°C: 23.67±2% 30°C: 4.448±2%
0°C: 15.00±2% 40°C: 3.100±2%
5°C: 12.06±2% 45°C: 2.607±2%
10°C: 9.765±2% 50°C: 2.203±2%
Thermistor (Discharge gas sensor): TH5
Resistance kΩ 60°C: 1.593±2% 85°C: 0.7598±2%
65°C: 1.363±2% 90°C: 0.6623±2%
70°C: 1.171±2% 95°C: 0.5793±2%
75°C: 1.010±2% 100°C: 0.5083±2%
80°C: 0.8746±2% 105°C: 0.4473±2%
Relay (Comp. Magnetic Contactor)
Coil rated VAC –
Contact rating VAC, A –
Coil resistance (at 20°C) Ω –
Sol-Control-Valve
Sol-control-valve UKV32D322
Magnetic coil UKV-A392
4 way valve
4 way valve SHF-35B-67-03
Electro magnetic coil SQ-A2522G-005129 AC220-240V 50/60Hz

1-9

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1 1-4. Dimensional Data
(A) Indoor Units: High Static Pressure Ducted Type

Required Minimum Space for Installation and Service


(1) Dimensions of suspension bolt pitch and unit
1170 Unit: mm
(Suspension bolt pitch)
(60) 1100 (60)
Inspection access (600 × 600)(Field supply)

(Space for
Min. 600

service)
Min. 610* * Space for removing
467 (Space for drain pan
service)

67
(Suspension bolt pitch)
For power supply
wiring port

1310
1200
1070
1310

964

1334
1453
For
communication
wiring port
Port for
45
77

optional
(Space for service)
132

200

67
27

wiring part
65 264 Drain
Min. 800

port Refrigerant Ceiling face


479
tubing joint
Electrical
component box

Min. 1100 Inspection access (600 × 600)(Field supply)


(Space for service)

(2) Dimensions of indoor unit Unit : mm


Refrigerant liquid tubing (Flare)
Types 200 / 250 1
1138 ø12.7 (Type 200 : Connection Tubing ø12.7 → ø9.52)
2 Refrigerant gas tubing (Brazing) ø25.4
3 Power supply port
4 Communication wiring port
467

422

5 Port for optional wiring part


4-37×12 hole 6 Drain port 25A
(For suspension bolt) 7 8 7 Air intake duct connecting side flange
28-ø3.2 hole 1170 8 Air discharge duct connecting side flange
(Suspension bolt pitch)
467 (60) 1100 (60)
26-ø3.2 hole
67
(Suspension bolt pitch)
10 ×100 pitch = 1000

9 ×100 pitch = 900

1200
1310
1070

964

1310

1334
1453

5
45
77

132

67

65 264
27

100

3 6 1 2 Electrical component box


479 1220
40
50

41
60
100100
300

320
434
479

156

100
23

43 45
207 131
1205

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1
(B) Outdoor Unit: U-200PE2E8A Unit: mm
Mounting hole (4-R6.5),
1 anchor bolt : M10
Refrigerant tubing (liquid tube),
Air intake 2 flared connection (ø9.52)
(10) 160 660 160 Refrigerant tubing (gas tube),
3
flared connection (ø19.05)
230 200 160 350 4 Refrigerant tubing port
5 Electrical wiring port (ø13)
6 Electrical wiring port (ø22)
Air intake 7 Electrical wiring port (ø27)
A

412.5
8 Electrical wiring port (ø35)
370
330

Specifi cation for pipe connecting indoor unit to outdoor unit.


170

20
Model name U-200PE2E8A
Liquid side ø9.52
13 Piping
36

Air-discharge Connections Gas side ø19.05


980
1
4×ȭ32 holes (holes for drain)
When using a drain pipe, install the drain socket
(field supply) onto the drain port. Seal the other
drain port with the rubber cap.

370
980

Air intake Air-discharge Air intake

2
3
1500

5
43

6
35 35
5 7
39

8
469

39
48

Z VIEW
121

121
29

82

48
82

36 60 60
6 7 8 4
30 4 89 60

6 5
8 47
7
35
16

51
16
173
120

47.5 50
75.5

62.5 42 74
4
100

A VIEW Z VIEW

1-11

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1
(B) Outdoor Unit: U-250PE2E8A
Unit: mm
Mounting hole (4-R6.5),
1 anchor bolt : M10
Air intake Refrigerant tubing (liquid tube),
2 flared connection (ø12.7)
(10) 160 660 160 Refrigerant tubing (gas tube),
3
flared connection (ø19.05)*1
230 200 160 350 4 Refrigerant tubing port
5 Electrical wiring port (ø13)
6 Electrical wiring port (ø22)
Air intake 7 Electrical wiring port (ø27)
A

412.5
370

8 Electrical wiring port (ø35)


330
170

Specifi cation for pipe connecting indoor unit to outdoor unit.

20
Model name U-250PE2E 8A
13 Liquid side ø12.7
36

Piping
Air-discharge 1 Connections Gas side ø25.4
980
*1 (Gas piping connection) While the main gas side pipe is ø25.4,
4×ȭ32 holes (holes for drain)
since connecting the outdoor unit's 3-way valve requires a ø19.05
When using a drain pipe, install the drain socket flare, please be sure to use standard accessories joint piping B or
(field supply) onto the drain port. Seal the other
drain port with the rubber cap. A for connection (brazing), and connect as follows.

370
980

Air intake Air-discharge Air intake

2
3
1500

5
12

6
35 35
5 7
39

8
469

39
48

Z VIEW
121

121
29

82

48
82

36 60 60
6 7 8 4
30 4 89 60

6 5
8 47
7
35
16

51
16
173
120

47.5 50
75.5

62.5 42 74
4
100

A VIEW Z VIEW

1-12

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1-5. Refrigerant Flow Diagram Cooling cycle 1
Heating cycle

Outdoor Unit : U-200PE2E8A Indoor Unit : S-200PE2E5


High pressure
switch
4-way valve Gas line
service valve
19.05
Oil separater Flare connection
Muffler

Strainer
Outdoor-air
Suction Temp Temp Thermistor
Thermistor
Capillary tube Heat exchanger
Temp Thermistor

Heat Heat
2-way valve exchanger exchanger

Branch pipe Distributor


Discharge Temp
Thermistor Defrost Temp
Thermistor
Liquid line
Distributor service valve
Flare connection

Compressor
Accumulator
Strainer Strainer
Expantion valve

Cooling cycle
Heating cycle

Outdoor Unit : U-250PE2E8A Indoor Unit : S-250PE2E5


High pressure
switch
4-way valve Gas line
service valve
Oil separater Brazing connection
Muffler

Strainer
Outdoor-air
Suction Temp Temp Thermistor
Thermistor
Capillary tube Heat exchanger
Temp Thermistor

Heat Heat
2-way valve exchanger exchanger

Branch pipe Distributor


Discharge Temp
Thermistor Defrost Temp
Thermistor
Liquid line
Distributor service valve
12.7
Flare connection

Compressor
Accumulator
Strainer Strainer
Expantion valve

Cooling cycle
Heating cycle

1-13

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1 1-6. Operating Range 1

S-200PE2E5 − U-200PE2E8A
S-250PE2E5 − U-250PE2E8A
Temperature Indoor air intake temp. Outdoor air intake temp.
Maximum 32°C DB 46°C DB
Cooling
Minimum 18°C DB –15°C DB
Maximum 30°C DB 24°C DB
Heating
Minimum 16°C DB –20°C DB

1-14

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1 1-7. Capacity Correction Graph According to Temperature Condition 1
U-200PE2E8A / U-250PE2E8A (For 50 Hz)
Cooling capacity ratio (maximum capacity) Heating capacity ratio (maximum capacity)
140
Indoor air intake temp (WB)
Capacity coefficient (%)

Capacity coefficient (%)


Indoor air intake temp (°C WB)
120 120
16°C
100 100 20°C
22WB 24°C
19WB
80 16WB 80

60 60

40 40
120
Indoor air intake temp (WB) Indoor air intake temp (°C WB)
120
Input coefficient (%)

Input coefficient (%)


100
100 22WB
19WB 80 24°C
80 16WB 20°C
60 16°C
60
40
-15 -5 5 15 25 35 45 -20 -15 -10 -5 0 5 10 15 20 25
Outdoor air intake temp (°C DB) Outdoor air intake temp (°C DB)

NOTE 1
1. The graphs " " of the characteristics show the value under the following conditions.
Equivalent tubing length : 7.5m
Difference of elevation : 0m
Wind speed : High
2. " " marking indicates the maximum capacity / maximum power consumption under the JIS condition.
Maximum capacity indicates the maximum value in the parentheses of the specifications (cooling and heating capacity).
3. The characteristic of heating capacity excludes the decline of capacity when frosting (including defrost drive).

Outdoor unit heating capacity correction coefficient during of frosting / defrosting (RH approximately 85%)
Outdoor intake air
temperature -20 -15 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7
°C WB

Correction coefficient 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.86 0.83 0.83 0.82 0.82 0.83 0.83 0.85 0.89 0.91 0.95 1.0

To calculate the heating capacity with consideration for frosting / defrosting operation, multiply the heating
capacity found from the capacity graph by the correction coefficient from the table above.

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1 U-200PE2E8A
Rated capacity ratio for cooling Rated capacity ratio for heating

Power consumption ratio (%)

Power consumption ratio (%)


140 136% 140 133%
120 120
100 100
80 80
60 60
40 40
20 20
0 0
㻜㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻡㻜㻜㻜㻌㻌㻌㻌㻌㻌㻝㻜㻜㻜㻜㻌㻌㻌㻌㻌㻝㻡㻜㻜㻜㻌㻌㻌㻌㻌㻌㻞㻜㻜㻜㻜㻌㻌㻌㻌㻌㻞㻡㻜㻜㻜 㻜㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻡㻜㻜㻜㻌㻌㻌㻌㻌㻌㻝㻜㻜㻜㻜㻌㻌㻌㻌㻌㻝㻡㻜㻜㻜㻌㻌㻌㻌㻌㻌㻞㻜㻜㻜㻜㻌㻌㻌㻌㻌㻞㻡㻜㻜㻜㻌㻌㻌㻌㻌㻟㻜㻜㻜㻜
Capacity (W) Capacity (W)

U-250PE2E8A
Rated capacity ratio for cooling Rated capacity ratio for heating
Power consumption ratio (%)

Power consumption ratio (%)


140 134% 140 135%
120 120
100 100
80 80
60 60
40 40
20 20
0 0
㻜㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻡㻜㻜㻜㻌㻌㻌㻌㻌㻌㻝㻜㻜㻜㻜㻌㻌㻌㻌㻌㻝㻡㻜㻜㻜㻌㻌㻌㻌㻌㻌㻞㻜㻜㻜㻜㻌㻌㻌㻌㻌㻞㻡㻜㻜㻜㻌㻌㻌㻌㻌㻟㻜㻜㻜㻜 㻜㻌㻌㻌㻌㻌㻌㻌㻌㻡㻜㻜㻜㻌㻌㻌㻌㻝㻜㻜㻜㻜㻌㻌㻌㻝㻡㻜㻜㻜㻌㻌㻌㻌㻞㻜㻜㻜㻜㻌㻌㻌㻞㻡㻜㻜㻜㻌㻌㻌㻌㻟㻜㻜㻜㻜㻌㻌㻟㻡㻜㻜㻜
Capacity (W) Capacity (W)

NOTE 2
1. The graphs " " of the characteristics show the value under the following conditions.
Equivalent tubing length : 7.5m
Difference of elevation : 0m
Wind speed : High
2. " " marking indicates the rated capacity / rated power consumption under the JIS condition.
" " marking indicates the maximum capacity / maximum power consumption under the JIS condition.
3. The characteristic of heating capacity excludes the decline of capacity when frosting (including defrost drive).

1-16

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1-8. Noise Criterion Curves 1
High Static Pressure Ducted Type
HIGH
LOW
MODEL : S-200PE2E5 MODEL : S-250PE2E5
SOUND LEVEL : HIGH 43 dB(A) SOUND LEVEL : HIGH 47 dB(A)
LOW 38 dB(A) LOW 42 dB(A)
CONDITION : Under the unit 1.5 m CONDITION : Under the unit 1.5 m

90 90
Sound pressure level (dB) (0dB = 0.0002µbar)

Sound pressure level (dB) (0dB = 0.0002µbar)


80 80

70 70
NC-70 NC-70

60 60
NC-60 NC-60

50 50
NC-50 NC-50

40 40
NC-40 NC-40

30 30
NC-30 NC-30

20 Approximate
minimum 20 Approximate
minimum
audible limit for NC-20 audible limit for NC-20
10 continuous noise 10 continuous noise
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)

MODEL : S-200PE1E8 MODEL : S-200PE1E8A , 250PE1E8


SOUND LEVEL : HIGH 48 dB(A) SOUND LEVEL : HIGH 50 dB(A)
LOW 45 dB(A) LOW 48 dB(A)
CONDITION : Under the unit 1.5 m CONDITION : Under the unit 1.5 m

90 90

80 80
Sound pressure level (dB) (0dB = 0.0002µbar)

Sound pressure level (dB) (0dB = 0.0002µbar)

70 70
NC-70 NC-70

60 60
NC-60 NC-60

50 50
NC-50 NC-50

40 40
NC-40 NC-40

30 30
NC-30 NC-30
Approximate Approximate
20 minimum 20 minimum
audible limit for NC-20 audible limit for NC-20
continuous noise continuous noise
10 10
Overall 63 125 250 500 1000 2000 4000 8000 Overall 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)

1-17

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1

COOLING HEATING

MODEL : U-200PE2E8A MODEL : U-200PE2E8A


SOUND LEVEL : 60 dB(A) SOUND LEVEL : 62 dB(A)
CONDITION : 1 m in front at height of 1.5 m CONDITION : 1 m in front at height of 1.5 m

90 90

80 80

70 70
NC-70 NC-70

60 60
NC-60 NC-60
Octave Band Level (dB)

Octave Band Level (dB)


50 50
(0dB = 0.0002 µbar)

(0dB = 0.0002 µbar)


NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
Approximate Approximate
20 minimum 20 minimum
audible limit for NC-20 audible limit for NC-20
continuous noise continuous noise
10 10
Overall 63 125 250 500 1000 2000 4000 8000 Overall 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)

COOLING HEATING

MODEL : U-250PE2E8A MODEL : U-250PE2E8A


SOUND LEVEL : 61 dB(A) SOUND LEVEL : 63 dB(A)
CONDITION : 1 m in front at height of 1.5 m CONDITION : 1 m in front at height of 1.5 m

90 90

80 80

70 70
NC-70 NC-70

60 60
NC-60 NC-60
Octave Band Level (dB)
Octave Band Level (dB)

50 50
(0dB = 0.0002 µbar)
(0dB = 0.0002 µbar)

NC-50 NC-50

40 40
NC-40 NC-40
30 30
NC-30 NC-30
Approximate Approximate
20 minimum 20 minimum
audible limit for NC-20 audible limit for NC-20
continuous noise continuous noise
10 10
Overall 63 125 250 500 1000 2000 4000 8000 Overall 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)

REMARKS: NOTE
1. Value obtained in the actual place where the unit is installed To evaluate “Noise level” the maximum number of the measured
may be slightly higher than the values shown in this graph OCTAVE BAND SOUND PRESSURE LEVEL is used.
because of the conditions of operation, the structure of the Read the number on each BAND CENTER FREQUENCIES
building, the background noise and other factors. (horizontal axis) ranging from 63 Hz to 8000 Hz and select the
2. The test results were obtained from an nechoic room. maximum value (vertical axis) among them.

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1-9. ELECTRICAL WIRING 1
General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following
the wiring diagram.

WARNING

(2) This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current
Device (RCD). Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
Earth Leakage Circuit Breaker (ELCB) must be incorporated in the fixed wiring in accordance with the wiring regulations.
The Earth Leakage Circuit Breaker (ELCB) must be an approved 10-16 A, having a contact separation in all poles.
(3) To prevent possible hazards from insulation failure, the unit must be grounded.
(4) Each wiring connection must be done in accordance with the wiring system diagram.
Wrong wiring may cause the unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any
damage or misoperation that occurs as a result of such unauthorized changes.
(7) Regulations on wire diameters differ from locality to locality. For field wiring rules, please refer to your LOCAL ELECTRICAL
CODES before beginning.
You must ensure that installation complies with all relevant rules and regulations.
(8) To prevent malfunction of the air conditioner caused by electrical noise, care must be taken when wiring as follows:
The remote control wiring and the inter-unit control wiring should be wired apart from the inter-unit power wiring.
Use shielded wires for inter-unit control wiring between units and ground the shield on both sides.
(9) If the power supply cord of this appliance is damaged, it must be replaced by a repair shop designated by the manufacturer,
because special-purpose tools are required.

Recommended Wire Length and Wire Diameter for Power Supply System
Indoor unit
(B) Power supply Time delay fuse or
Type
2.5 mm2 circuit capacity
E2 Max. 30 m 10-16 A

Control wiring
(C) Inter-unit control wiring (E) Control wiring
(D) Remote control wiring
(between outdoor and indoor units) for group control
0.75 mm2 (AWG #18)
Use shielded wiring* 0.75 mm2 (AWG #18) 0.75 mm2 (AWG #18)
Max. 1,000 m Max. 500 m Max. 200 m (Total)

NOTE
* With ring-type wire terminal.

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1
Wiring System Diagrams
<Type E2>
Indoor unit
Power supply L L
220/230/240V ~ 50 Hz N N
Outdoor unit
INV unit
Ground
SG C SG L1 Power supply
B U1 U1
L1
L2
Remote U2 U2
L2
L3 380/400/415V, 3 N~, 50 Hz
controller D L3
N
N
WHT 1 1 R1
BLK 2 2 R2
Ground
(SG: Shows the ground for the shielded cable.)

NOTE
7P terminal board
(1) Refer to “Recommended Wire Length and Wire
Diameter for Power Supply System” for the explanation
of “B”, “C” and “D” in the above diagram.
(2) The basic connection diagram of the indoor unit shows
the terminal boards, so the terminal boards in your
equipment may differ from the diagram.
L N U1 U2 R1 R2
(3) Refrigerant Circuit (R.C.) address should be set before
Power Inter-unit Remote
turning the power on. supply control control
(4) Regarding R.C. address setting, refer to the installation wiring wiring
instructions supplied with the outdoor unit. Auto address Type E2
setting can be executed by remote controller automatically.
Refer to the installation instructions supplied with the
remote controller (optional).

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1
CAUTION

(1) When linking the outdoor units in a network, disconnect the terminal extended from the short plug from
all outdoor units except any one of the outdoor units.
(When shipping: In shorted condition.)
For a system without link (no wiring connection between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop. (Fig. 1-1)

Outdoor unit Outdoor unit Outdoor unit


Prohibited

Prohibited

Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Fig. 1-1
(3) Do not install inter-unit control wiring such as star branch wiring. Star branch wiring causes mis-address
setting. (Fig. 1-2)
Outdoor unit Indoor unit Indoor unit

NO Indoor unit Indoor unit

Branch point
Fig. 1-2
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
Outdoor unit : Branch point
Central Controller

Indoor unit Indoor unit Indoor unit

Outdoor unit
More than 2m required

Indoor unit Indoor unit Indoor unit

Outdoor unit

Indoor unit Indoor unit Indoor unit

Fig. 1-3

(5) Use shielded wires for inter-unit control wiring (c) and
Shielded wire
ground the shield on both sides, otherwise misoperation
from noise may occur. (Fig. 1-4) SG SG
Connect wiring as shown in Section “Wiring System
Diagrams”. Fig. 1-4
(6) Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 5
or 3 *1.5 mm2 flexible cord. Type designation 60245 IEC 57 (H05RN-F, GP85PCP etc.) or heavier cord.
Use the standard power supply cables for Europe (such as H05RN-F or H07RN-F which conform to
CENELEC (HAR) rating specifications) or use the cables based on IEC standard. (60245 IEC57, 60245
IEC66)

Loose wiring may cause the terminal to overheat or result in unit malfunction.
WARNING
A fire hazard may also occur. Therefore, ensure that all wiring is tightly connected.

When connecting each power wire to the terminal, follow the instructions on “How to connect wiring to the terminal” and
fasten the wire securely with the terminal screw.
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1 How to connect wiring to the terminal

For stranded wiring


(1) Cut the wire end with cutting pliers, Stranded wire Special
washer Screw
then strip the insulation to expose
the stranded wiring about 10 mm and Ring

Strip 10 mm
tightly twist the wire ends. (Fig. 1-5) pressure Ring pressure
terminal terminal Screw and
(2) Using a Phillips head screwdriver, Terminal board Special washer
remove the terminal screw(s) on the Wire
Ring
terminal board. pressure
terminal
(3) Using a ring connector fastener or
pliers, securely clamp each stripped
wire end with a ring pressure terminal. Wire

(4) Place the ring pressure terminal, Fig. 1-5 Fig. 1-6
and replace and tighten the removed
terminal screw using a screwdriver.
(Fig. 1-6)

Examples of shield wires


(1) Remove cable coat not to scratch braided shield. (Fig. 1-7)
Fig. 1-7
(2) Unbraid the braided shield carefully and twist the
unbraided shield wires tightly together. Insulate the shield
wires by covering them with an insulation tube or wrapping
insulation tape around them. (Fig. 1-8) Insulation tape Shield mesh
(3) Remove coat of signal wire. (Fig. 1-9) Fig. 1-8
m
(4) Attach ring pressure terminals to the signal wires and the 8m
shield wires insulated in Step (2). (Fig. 1-10)

Insulation tape Shield mesh


Fig. 1-9

Fig. 1-10

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This air conditioner must be installed in accordance with national wiring regulations. 1
Cables connected to outdoor unit must be approved polychloroprene sheathed type 60245 IEC 57 or
H05RN-F/H07RN-F or heavier.
The units must be connected to the supply cables for fixed wiring by qualified technician.
Circuit breaker must be incorporated in the fixed wiring in accordance with the national wiring regulations.
The circuit breaker must be approved, suitable for the voltage and current ratings of equipment and have
a contact separation by 3mm in all poles.
WARNING When the supply cable is damaged, it must be replaced by qualified technician.
Be sure to install a current leakage breaker, main switch and fuse to the main power supply, otherwise
electric shocks may result.
Be sure to connect the unit to secure earth connection.
If the earthing work is not carried out properly, electric shocks may result.
Wiring shall be connected securely by using specified cables and fix them securely so that external
force of the cables may not transfer to the terminal connection section.
Imperfect connection and fixing leads to fire, etc.
Ensure to connect the electrical cable connections and clamp the wires securely to the terminal connections using cord clamps
so that no undue force is placed on the wires (power source cable, indoor/outdoor connection cables, earth lead wire).
Do not install a phase advance capacitor for power factor improvement. (It does not improve the power factor and will cause
abnormal overheating.)
Do not bind the excess cables together and place them inside this unit.
Protect the electrical cable with the protective bushing provided so that the cables do no get damaged on the knock hole or etched
portions. If there is space between the electrical cables and the protective bushing occurs, seal it accordingly.
Tie the cables with the provided binding strap so that they do not touch the compressor and the pipes.
When setting up the cables, inside of unit install properly so that the front panel will not lift up. Make sure that front pan el mount
correctly.
Use a round type terminal with an insulation sleeve for connecting to the terminal block.
Use the appropriate screwdriver for tightening the terminal screws. Small sized Forced stop connection
screwdriver damages the head of the screw and cannot tighten it properly. terminal block
Demand Subsystem connection
There is risk of damaging the screw if the terminal screw is over connection terminal block
tightened. Tighten with the appropriate torque. terminal block Indoor/outdoor connection
Earth terminal fixing
for SG terminal block
Screw diameter name Tightening torque N•m (kgf•m) Power supply terminal block
(SG: Shows the earth
M4 1.6 ~ 2.0 (16.3 ~ 20.4) for the shielded cable)
SG Insulate the terminal
M5 2.0 ~ 2.5 (20.4 ~ 25.5) Cord clamp portion (earth included)
SG
with insulation sleeves.
M6 4.0 ~ 4.5 (40.8 ~ 45.9) Carry out wiring so that
wires are not stretched.
Earth lead wire
Direction to pull out wires Shielded cable option Cord Earth terminal
control (when carrying out clamp
demand, forced stop and Power line
Back direction
subsystem connection only).
Front direction Indoor/outdoor
Sideways direction Cord clamp connection
(shielded cable)
Seal wiring holes after wiring using included protection bush. Please fix all electrical lines
(other holes are for connecting conduit pipe) firmly with cord clamps.

Please tie the insulation piping Thermal insulating


securely so that no electrical lines do piping materials
come into contact with the compressor
or exposed piping.
Standard accessories: tying bands (4)

Indoor/outdoor, 2-wire mode format, option connection


(demand, forced stop and subsystem connections only).
Earth lead wire set up

The earth lead wire shall be longer than other lead wires as shown in the figure for
electrical safety in case it slips out of the cord from the anchorage.

Be sure to connect the wires correctly to terminal board with connecting the crimp
type ring terminal to the wires.
If connecting two separate wires to a single crimped terminal, place the two
crimped terminal wires together as shown in Fig. A. (If the arrangement shown
in Fig. B is used, poor contacts or contact damage may result.)
Fig. A (OK) Fig. B (not OK)

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1 OUTDOOR UNIT/3-PHASE MODEL
Power supply (220/230/240V~) Power supply (380/400/415V 3N~)

Circuit breaker Circuit breaker


Switch Switch
Earth

L1
L L2
N Control cable L3
SG
N
U1
U2 SG
Earth
R1
R2 U1
2 1
U2

Indoor unit Wired remote Outdoor unit


controller

This equipment complies with EN/IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equals to 1850 kVA at
the interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment
to ensure; by consultation with the distribution network operator if necessary that the equipment is connected only to supply with a
short-circuit power Ssc greater than or equals to 1850 kVA.
Ssc : Short circuit power
SG : Shows the ground for the shielded cable.
Maximum electric *1
Model name Power supply Ssc
current Control cable
U-200PE2E8A 380/400/415V 3N~ 20 A 0.75 mm² 1850 kVA
U-250PE2E8A 380/400/415V 3N~ 20 A 0.75 mm² 1850 kVA
* 1 Use a shielded cable for the control cable. Overall extension less than 1000m.

Decide the length and size of the power supply cable based on the maximum ampere tabulated above in accordance with the
national wiring regulations.
Select the fuse(s) and/or circuit breaker(s) from the types and ratings suitable for the maximum ampere tabulated above in
accordance with the national wiring regulations.
If capacity of power supply circuit and enforcement are not enough, it can causes the electric shock and a fire.
For the shield part of the shielded cable, twist the end out, crimp it with a
round terminal, and connect it to the SG screw. Crimp the round terminal
After crimping it with a round terminal, wrap it with insulating tape so there
are no spaces and adjust it so the shield part does not touch any live parts.
Be sure that the shield part of the shielded cable does
CAUTION not touch the terminal block or any live parts.
Failure to do so may lead to electric shock or fire. Wrap it well with insulating
Shield part tape so there are no spaces.

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1-10. Installation Instructions 1
Outdoor Unit
1. Tubing Length
(A) Single type
During tubing work, try to make both the tubing length (L) Single
and the difference in elevation (H1) as short as possible.
Refer to Table 1-1.

Main tubing L

H1
Table 1-1 Tubing Data for Models (Single)

Models
U-200PE2E8A U-250PE2E8A
Tubing Data
Liquid tube
9.52 (3/8) 12.7 (1/2)
Tubing size outer mm (in.)
diameter Gas tube
25.4 (1)
mm (in.)
Limit of tubing length (L) (m) 120
Outdoor unit is
placed higher 30
Height Differential (m)
of Indoor / Outdoor
Units (H1) Outdoor unit is
placed lower 30
(m)
Max. allowable tubing length at
5 - 30
shipment (m)
Required additional refrigerant
50* 80*
(g /m)
Refrigerant charged at shipment
5.60 6.40
(kg )
No additional charge of compressor oil is necessary.
* If the total tubing length exceeds 30 m, charge the amount of refrigerant as
shown above in "Required additional refrigerant" for every 1 m in excess of
30 m for outdoor units.

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1 2. Check of limit density
When installing an air conditioner in a room, it is Minimum indoor volume & floor area relative to the
necessary to ensure that even if the refrigerant gas amount of refrigerant are roughly as given in the
accidentally escapes, its density does not exceed the following table.
limit level.
If the density might exceed the limit level, it is
m2 m3
necessary to set up an opening between it and the
50 135
adjacent room, or to install mechanical ventilation
45 121.5 Range below
which is interlocked with a leak detector.

(when the ceiling is 2.7 m high)


the density limit
40 108 of 0.3 kg/m 3
(Total refrigerant charged amount: kg) (countermeasures
35 94.5 not needed)
(Min. indoor volume where the indoor unit is installed: m³)

Min. indoor floor area

Min. indoor volume


< Limit density 0.3 (kg/ m3) 30 81.0

25 67.5
The limit density of refrigerant which is used in this Range above
20 54.0 the density limit
unit is 0.3 kg/m3 (ISO 5149). of 0.3 kg/m 3
The shipped outdoor unit comes charged with the 15 40.5 (countermeasures
needed)
amount of refrigerant fixed for each type, so add it 10 27.0
to the amount that is charged at the field. (For the
5 13.5
refrigerant charge amount at shipment, refer to the 10 20 30 40 kg
Total amount of refrigerant
unit’s nameplate.)

Pay special attention to any


CAUTION location, such as a basement
or recessed area, etc. where
leaked refrigerant can
collect, since refrigerant gas
is heavier than air.

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3. SELECTING THE INSTALLATION SITE
1
The following parts are supplied as accessories with each outdoor unit. Check that all accessory parts are present before
installing the outdoor unit.
Part name Diagram Quantity Part name Diagram Quantity
Protective bushing
Joint piping A (ø19.05 → ø25.4) 1 2
(for protecting electrical wires)
Banding strap
Joint piping B (ø19.05) 1 4
(for tying electrical wires together)
A4 double-sided
Manual 1 Installation Instruction
printing (booklet)

SELECT THE OUTDOOR UNIT INSTALLATION LOCATION

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend
WARNING your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut your fingers.

1. Install the unit once you have checked that the installation location matches the following conditions.
A location with sufficient ventilation.
Possibly a location that is sheltered from rain or direct sunlight and is well-ventilated so that hot and cool air does not build
up.
A location where the area around the discharge is not exposed to animals or plants which could adversely affect the release
of hot or cool air from the unit.
A location where the discharge and operation noise will not be a nuisance to the neighbours.
A location that can support the product’s weight or vibrations and secured for horizontal installation wherever possible.
A location that does not obstruct the air discharge or intake.
A location where there is no danger of flammable or corrosive gas leaks.
A location that provides space for installation and service.
A location that allows the pipe and cable length fixture for internal and external connections.
It may need two or more people to carry out the installation work.
2. Refer to the diagram below for the installation location which is exposed to strong wind.
If a strong wind of more than 5 m/sec blows to the area directly in front of the discharge, the outdoor unit’s air flow is reduced
and the outflow may re-enter (short circuit) causing the following outcome:
“Reduced capacity”, “Increased frost formation during heating” or “Operation stopped due to increased pressure”.
Should an exceptionally strong wind blow to the area directly in front of the discharge of the outdoor unit; there is the risk of
damage due to the fan’s high-speed reverse rotation.
If the direction of the prevailing wind is known when operating the unit, place the unit at an appropriate angle to the wind’s
direction so that the discharge faces towards a building or a wall.
Air Intake Wall / Standing outer wall

Strong wind

Intake side

Strong wind

Selecting the location for installation and service.

3. If installing at locations prone to snowfall, install the unit as high as possible with suitable roofing which shelters
the unit from snow.
4. Avoid installing the unit in locations where there are petroleum products (such as machine oil), saline content (such
as coastal areas), sulphurous gas and where high frequency noise is generated.
5. Place the indoor and outdoor unit, power cords and indoor/outdoor unit connection cables at a minimum distance
of 1 meter or more away from televisions and radios. This is to avoid interference to picture and/or sound.
(However, depending on the electromagnetic waves, noise interference may still occur even with the 1 meter separation.)
6. For restaurants and kitchens, avoid installing at locations which draws oil and steam.
Plastic parts can deteriorate from droplets of oil and steam or it can cause falling parts or water
leakage.
7. Avoid installing at the location where cutting oil mist or iron powder is present.
8. If there is an immense voltage fluctuation due to the location’s problem, ensure to split the power
supply.
9. When installing the product in a place where it will be affected by typhoon or strong wind such as
wind blowing between buildings, including the rooftop of a building and a place where there is no
building in surroundings, fix the product with an overturn prevention wire, etc.
10. Ensure to assign several people or use a mechanical lift, etc. to transport the unit.

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1 4. INSTALLATION SERVICE SPACE Please secure necessary space to guarantee performance and service &
maintenance. For multiple installations, please secure enough space to
enable removal of side face screws between units. (unit: mm)

Where there are obstacles at the intake Where there are obstacles at the discharge
If upper part is open If upper part is open
1 Separate location 2 Obstacles on both sides 1 Separate location installation
installation

than 500
More
More than
More than

200
150

More than 150 More than 250


2 Multiple units (more than 2 units)

3 Multiple units (more than 2 units)

More than 150 More than 150

More than 1500


than 200
More

More than 150 More than 250 More than 250 More than 250

Obstacles at the upper part (both sides open in separate location


installation)
More than 150
More than 300

In the case of front and rear multiple units Where there are obstacles on the intake and discharge
Upper part and both side faces are open Upper part and both side faces are open
More than 300 More than 2000 (More 1 Separate location installation
(More than 300)
than
1500)
than 150
More
More than 1000

Caution: Please ensure that the height of obstacles at either the front or
rear faces is 2m or below. 2 Multiple units (more than 2 units)
than 300

Caution: We recommend a maintenance space of more than


More

500mm for every 3 units in multiple units installation.


More than 250 More than 250
More than 1500

More than 500

Caution: Please ensure that the height of obstacles at either the front
or rear faces is less than 2m.

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5. TRANSPORT AND INSTALL THE OUTDOOR UNIT
1
Transporting
1. Transport the outdoor unit in its original packaging as close as possible to the installation More than 40mm

More than 25mm


location.
2. In the event that the unit needs to be lifted or suspended, use a rope or belt and use
cloth or wood as padding to avoid damaging the unit.
3. Use the side handles to carry the unit and be careful not to touch the fin with your hand
or any objects.
Installation
1. Read the “Select the outdoor unit installation location” thoroughly before installing the

More than
outdoor unit.

50mm
Base
2. When installing to a concrete or solid surface, use M10 or a W 3/8 bolts and nuts to
secure the unit. Ensure that it installed upright on a horizontal plane. (Use an anchor
bolt for the installation as shown in the diagram below.)
3. Avoid installing on the slanted roof. Anchor bolt length
4. In the even where the roof is at risk of receiving oscillations or vibrations, secure the unit
with a seismic isolating mount or vibration absorbing rubber.
5. The drain water will be discharged from the unit during heating or (Unit: mm)
defrosting operation mode. 230 200 160 350
Select an appropriate location with good drainage system. (In the

17
195.5
winter, there is risk of slipping due to freezing, and depending on the
installation set up there is risk of drain water running overhead.)

(Anchor pitch)
* Please consult us if installing drain elbows.

412.5
355.5
* In cold regions (where the outdoor temperature can drop to below
0˚ for 2 to 3 consecutive days), the drain water may freeze and
may prevent the fan from operating. For this case, do not use the
drain elbow.

20.5
159 660 159
(Anchor pitch)
Drain hole ø32
Anchor bolt position

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1 6. REFRIGERANT INSTALLATION For indoor unit refrigerant piping installation, refer to the installation
instruction manual that comes with that indoor unit.
Do not reuse existing piping, install new piping.
1. Precautions during refrigerant installation.
Use clean pipes with no dust inside.
The pipe may corrode with the presence of fluorine dust which will adversely affect the refrigerant piping system due to
deterioration of the refrigerant oil, etc.
This unit is specifically for R410A. Ensure to adhere to the following
items and install accordingly: Front panel
• Use pipe cutters and flaring tools which are specially designed for
use with R410A.
• When connecting with flaring tools, coat the flare section with ether-
based oil.
• Ensure to use flare nuts supplied with the unit when connecting this
unit.
• Only for storing or for open pipes.
• Set the lower limit of the allowable pipe length to 5m. Rear
If the pipe is shorter than 5m, the refrigerant may become overfilled direction
and a problem such as abnormal high pressure could occur.
• Carefully handle the liquid refrigerant, as it may cause a frostbite.
• Do not release refrigerants during the piping works for installing, Rear piping
re-installing and repairing refrigeration parts. panel
Sideways
2. The local pipes can protrude from any four directions. Front direction
direction
Make holes in the pipe panel for the pipes to penetrate it and lay the Downward Front piping panel
pipes accordingly. Mounting
screws for the direction
• It is recommended to apply additional substance to the cut area for front panel
anti-rust protection.
Ensure to install pipe panels to prevent rain water from getting into
the unit.
Putty or heat
Close the gap at the pipe connected area with putty or heat insulator insulator (locally
(locally supplied). supplied)
• If an insect or small animal enters the outdoor unit, there is the risk Piping
of shorting in the product electronic casing.
[Remove the front panel] Prevention measures to avoid small
(1) Remove the 2 mounting screws. animals from entering
(2) Slide the front panel using your hands downwards to release the
pawls.
Then remove by pulling the panel towards you.

Specification for pipe connecting indoor unit to outdoor unit.


Model name U-200PE2E8A U-250PE2E8A
Maximum pipe length 120m 120m
Outdoor located higher installation 30m 30m
Height difference
Outdoor located lower installation 30m 30m
Liquid side ø9.52 ø12.7
Piping Connections
Gas side ø25.4 ø25.4

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Precautions when operating the 3-way valve for piping installation
1
Do not open the 3-way valve until the piping installation is completed.
• It is closed during shipment.
• During installation the side panel may warp if only the flare nut is loosened and tightened with a torque wrench. As a
result, always be sure to secure to the hexagonal part of the 3-way valve with a spanner, or other tool.
Refer to the following table for the tightening torque of the 3-way valve flare nuts.
• If the nuts are over tightened, they may cause the flares to break or leak.
Do not add additional force to the valve’s cover.
• Using spanners on the cover or valve itself (other than the hexagonal parts) may cause gas leakage.
Avoid using spanners on the cover or parts other than the hexagonal part of the valve.

Please do not apply the


Valve shaft Service port Valve cap spanner in this position.
Valve cap
Service port
Hexagonal part
of the valve

Torque
wrench
Flare nut

Liquid side
Gas side Torque wrench
(Please use a single, open-end spanner to loosen and
tighten the liquid side 3-way valve flare nut.)
Spanner (Secure)

During the cooling mode operation under low ambient pressure, the low
pressure side of the valve can be prone to freezing. Secure the flare nut
(shared gas side / liquid side) section of the valve with a silicone sealing
agent to prevent this from occurring. Silicone sealing agent
(Ensure not to leave any holes)

[3-way valve operation method] • Use an Allen wrench (Size 4 mm or 6 mm).


Direction to open

Gas side Liquid side


Opening: Open the valve cap, pull out the knob and use Opening: Open the valve cap and turn the Allen wrench
pliers etc. to turn the knob 90° counter-clockwise. counter-clockwise until it stops.
Closing: Open the valve cap, pull out the knob and use Closing: Open the valve cap and turn the Allen wrench
pliers etc. to turn the knob 90° clockwise. clockwise until it stops.
Fully closed Fully open Opening direction

Knob

Precautions for handling the valve cap


Ensure not to scratch the inner surface of the valve or the end of Tightening torque N•m (kgf•m)
the valve shaft.
Gas side 20~25 (200~250)
• Once adjustments to the valve are completed, ensure to tighten
the valve cap according to the prescribed torque. Liquid side 17±3 (170±30)

Precautions for handling the service ports Tightening torque


Use a push-rod with a charge hose. 11.0±1.0N•m
• Once adjustments to the valve are completed, ensure to tighten the (110±10kgf•cm)
valve cap according to the prescribed torque.

Precautions for connecting the pipes Piping Caulking treatment, etc.


Ensure that the pipes do not come into contact with the compressor’s bolts
or exterior panel.
There is a risk of condensation from the 3-way valve coming out between the Insulation
insulation material and the indoor unit’s piping when you install the outdoor material
unit above then the indoor unit. Ensure to caulk the connection parts.

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1 Precautions for insulation installation Maximum temperature limit of gas or liquid piping exceeds 120 °C
In high humidity environment, reinforce the insulation material for the refrigerant piping. Failure to do so may result in
condensation on the surface of the insulation material.
Use materials with good heat-resistant properties as the heat insulator for the pipes. Ensure to insulate both the gas side
and liquid side pipes.
If the pipes are not adequately insulated, condensation and water leakages may occur.
Ensure that the current insulation covers the pipes up to the unit’s connecting part.
If the piping is exposed, it may cause condensation or burn (when touch the pipe).

Precautions for flare nut installation


Dimensions when adding flare nuts and the tightening torque
Piping size Tightening torque Flare section dimensions A Flare configuration
14.0N•m ~ 18.0N•m
ø 6.35 (140kgf•cm ~ 180kgf•cm)
8.7 ~ 9.1

34.0N•m ~ 42.0N•m
ø 9.52 12.8 ~ 13.2

±1°
(340kgf•cm ~ 420kgf•cm)

90° ± 2°
45°
49.0N•m ~ 55.0N•m
ø 12.7 (500kgf•cm ~ 560kgf•cm)
16.2 ~ 16.6

68.0N•m ~ 82.0N•m
ø 15.88 (690kgf•cm ~ 830kgf•cm)
19.3 ~ 19.7

100N•m ~ 120N•m
ø 19.05 (1020kgf•cm ~ 1220kgf•cm)
23.6 ~ 24.0

After piping connection has completed, ensure there is no gas leakage.


When tightening the flare nut, coat the flares (inner surface only) with refrigerant oil on the
flares Application for ether-based oil
Firstly, screw in 3-4 turns by hand.
* Ensure not to get oil on the screw part.
Refrigerant oil used is ether-based.
Once the piping connections are completed, perform leakage inspection using nitrogen gas.

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7. SELECTING THE LOCATION FOR When installing multiple units, allow enough space in between the 1
INSTALLATION SERVICE units and the side of the building.
(unit: mm)

Example of connecting pipe process

(1) Front mounting (2) Right mounting / flare processing


Flare
processing Flare processing

Joint Joint
Cutting piping B Cutting piping B
Joint Joint
piping A piping A
(Front face) (Right side face) (Right side face)

(3) Rear mounting (4) Bottom mounting

Flare processing Flare processing

Joint piping B Joint piping B

Joint piping A

Joint piping A

Cutting
Cutting
(Right side face) (Right side face)

(Gas piping connection) While the main gas side pipe is ø25.4, since connecting the outdoor unit's 3-way valve requires a ø19.05
flare, please be sure to use standard accessories joint piping B or A for connection (brazing), and connect as follows.
1. Since standard accessory joint piping B comes supplied for connecting the outdoor unit's 3-way valve, machine the upper
edge to ø19.05 flare specifications.
2. Refer to connection pipe process examples (1) - (4) to cut the joint piping A to the necessary length.
3. Braze the machined (cut) joint piping A to the bottom edge of joint piping B.
4. In order to protect wiring and parts in the unit, please carry out brazing outside the unit (since each type of joint piping is
differently oriented, carry out brazing according to the orientations shown in the connection pipe process diagrams.
5. Connect the brazed connection pipes to the outdoor unit's 3-way valve through the flare connection.

When cutting the pipe, use a pipe cutter and be sure to carry out deburring.
Ensure that water, sand etc. do not enter the interior of the piping.
Using a flare tool, carry out sound flare process.

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1
Indoor Unit

8. SELECTING THE INSTALLATION SITE

CAUTION

When moving the unit during or after unpacking, make sure to lift it by holding its lifting lugs. Do not
exert any pressure on other parts, especially the refrigerant piping, drain piping and flange parts.
If you think the humidity inside the ceiling might exceed 30°C and RH 80%, reinforce the insulation on
the unit body. Use glass wool or polyethylene foam as insulation so that it is no thicker than 10 mm and
fits inside the ceiling opening.

Indoor Unit

AVOID:
Areas where leakage of flammable gas may be expected.
Places where large amounts of oil mist exist.
Direct sunlight.
Locations near heat sources which may affect the performance of the unit.
Locations where external air may enter the room directly. This may cause “condensation” on the air-discharge
ports, causing them to spray or drip water.
Locations where the remote controller will be splashed with water or affected by dampness or humidity.
Installing the remote controller behind curtains or furniture.
Locations where high-frequency emissions are generated.
Places where blocks air passages.
Places where the false ceiling is not noticeably on an incline.
DO:
Select an appropriate position from which every corner of the room can be uniformly cooled.
Select a location where the ceiling is strong enough to support the weight of the unit.
Select a location where tubing and drain pipe have the shortest run to the outdoor unit.
Allow room for operation and maintenance as well as unrestricted airflow around the unit.
Install the unit within the maximum elevation difference above or below the outdoor unit and within a total tubing
length (L) from the outdoor unit as detailed in Table 1-1.
Allow room for mounting the remote controller about 1 m off the floor, in an area that is not in direct sunlight or in
the flow of cool air from the indoor unit.
Places where optimum air distribution can be ensured.
Places where sufficient clearance for maintenance and service can be ensured.

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1
9. HOW TO INSTALL THE INDOOR UNIT

<Type E2>
9-1. Required Minimum Space for Installation and Service
(1) Dimensions of suspension bolt pitch and unit
1170 Unit: mm
(Suspension bolt pitch)
(60) 1100 (60)
Inspection access (600 × 600)(Field supply)

(Space for
Min. 600

service)
Min. 610* * Space for removing
467 (Space for drain pan
service)

67
(Suspension bolt pitch)
For power supply
wiring port

1310
1200
1070
1310

964

1334
1453
For
communication
wiring port
Port for
45
77

optional
(Space for service)
132

200

67
27

wiring part
65 264 Drain
Min. 800

port Refrigerant Ceiling face


479
tubing joint
Electrical
component box

Min. 1100 Inspection access (600 × 600)(Field supply)


(Space for service)

(2) Dimensions of indoor unit Unit : mm


Refrigerant liquid tubing (Flare)
Types 200 / 250 1
1138 ø12.7 (Type 200 : Connection Tubing ø12.7 → ø9.52)
2 Refrigerant gas tubing (Brazing) ø25.4
3 Power supply port
4 Communication wiring port
467

422

5 Port for optional wiring part


4-37×12 hole 6 Drain port 25A
(For suspension bolt) 7 8 7 Air intake duct connecting side flange
28-ø3.2 hole 1170 8 Air discharge duct connecting side flange
(Suspension bolt pitch)
467 (60) 1100 (60)
26-ø3.2 hole
67
(Suspension bolt pitch)
10 ×100 pitch = 1000

9 ×100 pitch = 900

1200
1310
1070

964

1310

1334
1453

5
45
77

132

67

65 264
27

100

3 6 1 2 Electrical component box


479 1220
40
50

41
60
100100
300

320
434
479

156

100
23

43 45
207 131
1205

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1
9-2. Suspending the Indoor Unit
Depending on the ceiling type:
1. Check the suspension bolt pitch.
2. Ensure that the ceiling is strong enough to support the weight of the unit.
3. To prevent the unit from dropping, firmly fasten the suspension bolts as shown in the figure below.

Unit: mm
Hole-in-anchor Hexagonal nut (field supply)
Hole-in-plug Insert Special washer (field supply)
Concrete Special washer (field supply)
Hexagonal nut (field supply)

20 ~ 50
L*
Suspension bolt (field supply)
Hexagonal nut (field supply)
Special washer (supplied)

Suspension lug
Suspension bolt
(field supply) * Choose “L” dimension according
Fig. 1-11 to the status of the ceiling. Fig. 1-12

N OTE

Type 200 250


Suspension bolt (field supply) M10 or 3/8” M10 or 3/8”

It is important that you use extreme care in supporting the indoor unit inside the ceiling.
WARNING Ensure that the ceiling is strong enough to support the weight of the unit.
Before suspending the unit, test the strength of each attached suspension bolt.
(1) When placing the unit inside the ceiling, determine the pitch of the suspension bolts referring to the dimensional
data given previously. Tubing must be laid and connected inside the ceiling when suspending the unit.
If the ceiling is already constructed, lay the tubing into position for connection to the unit before placing the unit
inside the ceiling.
(2) Screw in the suspension bolts allowing them to protrude from the ceiling as shown in Fig. 1-11. (Cut the ceiling
material, if necessary.)
(3) Suspend and fix the indoor unit using the 2 hexagonal nuts (field supply) and special washers (supplied with the
unit) as shown in Fig. 1-12.

CAUTION

• The top of the unit must be installed horizontally. Vinyl hose filled with water
Carpenter’s level

Horizontal
level

• Check the unit is placed horizontally. Vinyl hose filled


Make sure the unit is installed level using a level or a vinyl hose with water
filled with water. Electrical component box
In using a vinyl hose instead of a level, adjust the top surface of
the unit to the surface of the water at both ends of the vinyl hose
and make horizontal adjustment on all 4 corners of the unit.
If the air-discharge side of the unit is installed downward,
splashing water or water leak may occur.
Also, the dust may accumulate inside the drain pan caused by
draining residual water.
• When lifting the unit, do not attempt to hold the electrical
component box in hand.
Drain pan
• Do not leave the drain pan of the unit downward for long hours.
If doing so, the insulation material can be crushed. Insulation
material
Crushed insulation can lead to condensation.
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1
9-3. Installing the Refrigerant Tubing
The size of the refrigerant tubing is as shown in the table below.
Table 1-2

Type 200 250


ø25.4 ø25.4
Gas tube
(Brazing connection) (Brazing connection)

ø9.52 (Flare connection) ø12.7 (Flare connection)


Tightening torque (approximate) : 34 ~ 42 N · m Tightening torque (approximate) : 34 ~ 42 N·m
Liquid tube
Thickness of connecting tube : 0.8 mm Thickness of connecting tube : 0.8 mm

N OTE
To fasten the flare nuts, apply specified torque.

• When brazing, must be cool the pipe by wet cloths after removing the insulation tube and the cover plate.
• When brazing the gas tubing, cool the tubing with dampened shopcloths as you work, as shown in the
figure below, to protect the unit’s thermistor from the heat generated by brazing.

Gas tubing Dampened shopcloths (wet cloths)

Insulation
tube

Cover plate

Longer screw

• The Type 200 indoor unit comes with a tube connector Remove the ø12.7 flare nut
from the liquid tubing of the
that is for liquid tubing. indoor unit and use it.
Configure as shown in the illustration and connect it.
To Indoor unit
When flaring the tube, put the flare nut onto it first and then
flare it.
Flare the
tubing

To Outdoor unit ø 9.52 Tube connector for


Braze Type 200 (Accessory)

• Pipe insulation must be made after leak detection for tubing connection area was performed.
• Be sure to insulate both the gas tubing and liquid tubing.
In addition, wrap the supplied insulation material around the tubing joints, and fasten in place
with vinyl tape or other means.
Failure to insulate the tubing may result in water leakage from condensation.
• Plug all gaps at tube through-holes in the unit with insulation or a similar substance to prevent
air leakage.
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1
9-4. Installing the Drain Piping
(1) Prepare standard hard PVC pipe (O.D. 32 mm) for the drain and Sealing tape

use the supplied drain socket to prevent water leaks.


The PVC pipe must be purchased separately.
When doing this, apply adhesive for the PVC pipe at the Drain socket
connection point. (supplied)
(2) If connecting a drain socket (supplied) to the threaded drain port,
Drain pan
first wrap the drain port threads with sealing tape, then connect
Drain port
the joint. (Fig. 1-13) (25A male screw)
(3) Ensure the drain pipe has a downward slant (1/100 or more). Fig. 1-13
(See the Fig. 1-14)
(4) The drain pipe with a trap should be installed away from the
indoor unit. Downward slant

(5) Do not forcibly install the drain pipe to the indoor unit tubing.
If forcibly installed, it may result in water leakage.
Min. 1/100
(6) The drain pipe should be fixed at the nearest of the indoor unit.
Failure to do so may result in water leakage. Correct
(7) Do not attach any air purge equipment.
If attached, drain water may result in splashing out of the drain
pipe.
(8) When the drain piping is completed, perform the water leak test
and check for a water leak.
If detected, it may result in water leakage or condensation. Incorrect
Fig. 1-14
(9) When the drain piping is completed, perform the drainage test
if the water drains smoothly.
If not draining smoothly, it may result in water leakage or
condensation.
(10) When the drain piping work is finished securely, wrap the
insulation material around the indoor side drain pipe.
At this time, do not wrap together with the refrigerant tubing.

*a
If wraped together, the drain pipe is lifted and water drainage will
not be operated. *b
Coincidentally, the water comes out of the drain pan and it can
Inspection plug
lead to water leakage.

*a: over 100mm


*b: over 50mm

Note:
Since the drain trap area easily accumulates
the dust inside the drain pipe, necessarily
install the plug in order to clean out the drain
trap.
Fig. 1-15

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1
9-5. Caution for Ducting Work
• This unit has high static pressure.
In case of small pressure resistance (for instance, a short duct), install an airflow control damper (field supply)
for adjusting airflow volume as airflow volume / airflow noise increases.
• If the air conditioner is to be installed in a room such as an office or meeting room which needs a low sound
level, provide a supply and return sound absorption chamber with an acoustic liner.
• Use a flexible canvas connection or vibration isolation hanger (field supply) to break transmission of
mechanical vibration of the unit.

Canvas connection Airflow control damper


Sound absorbing chamber Sound absorbing chamber

Indoor unit Air intake

Thermal Thermal
insulation insulation
Inspection
opening Air filter (field supply)
Air-discharge
Ceiling panel

Sound absorbing chamber Fig. 1-16

CAUTION

• Use incombustible duct materials.


• Use thermal insulation to prevent duct condensation.
• An air filter (field supply) must be installed at the air intake side.
If not installed, the heat exchanger will get dirty and the unit will reduce the quality.
• Obtain and install an air filter (field supply) which can easily wash away the dust by lukewarm, soapy
water orsuck up with a vacuum cleaner.
• Clean the air filter periodically to collect dust and other particles from the air.
• Use duct static pressure within a range of specification value.

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1
9-6. External Static Pressure Setting
Choose one of the methods (selection of “a”, “b”, “c” within the range of dotted line as shown in the flowchart below)
and make settings.
a. No setting changes:
When using as it is factory preset at shipment.
(If resetting after external static pressure setting once, it might be different from factory preset.)
b. Manual setting (on PCB):
This is static pressure setting excepting factory preset at shipment. Dip switch select method.
c. Manual setting (by timer remote controller):
Static pressure setting excepting factory preset at shipment.
Flow of External Static Pressure

Start of external static pressure setting

Setting of shipment : line 5

Is it designed
and installed at the setting line No
at shipment on PQ line drawing?
See the section 9-6-4.

Yes
No Operating by
timer remote
controller
Selection methods
of external static
pressure setting Yes

b. Manual setting c. Manual setting


(Setting on PCB) Item code 5d : Setting 1, 3, 6
Setting switches of TP6 or (*Note 1) (*Note 2)
a. No setting changes
TP3 or TP1
Refer to section "9-6-1. How to Refer to section 9-6-2. or 9-6-3.
set on PC Board".

Completion of external static pressure setting

NOTE
(1) Refer to Table 1-4, 1-5 and Fig. 1-18 for details on the relationship between the value of item code “5d” and the
external static pressure.
(2) When set in group control (connecting multiple indoor units with one timer remote controller), set each indoor
unit to item code “5d”.
When amending the setting after selecting [ b. Manual setting] (due to airflow path changes, etc.), it is
necessary to cancel [b. Manual setting] (switching OFF positions).
When [b. Manual setting] has not been cancelled, [c. Manual setting] will be activated if selected, but [b. Manual
setting] takes precedence when the power is switched back on after power outages, etc.
Make sure the external static pressure is in a range of specifications.
Then proceed the external static pressure setting.
Improper settings can cause noise, a shortage of airflow volume and water
CAUTION leakage.
Refer to Fig. 1-18 for the external static pressure setting range.
Be sure to set the [External Static Pressure Setting] once again after amending
the airflow path for the duct or air outlet after setting the external static pressure.

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1
9-6-1. How to Set on PC Board
1. Turn off the power breaker to halt the supply of electricity to the PC board.
2. Open the lid of the electrical component box and confirm the location where the Select switch on the indoor
unit control PCB is placed. (Fig. 1-17)
3. Set the On/Off switches in the Off position which are now set in the On position.
Select the positions of the Select SW001 switches respectively to make the desired external static pressure
settings referring to the Table 1-3.
Table 1-3 External static pressure SW setting
Indoor Unit control PC board
External static pressure
at the time of rated SW001
airflow volume SW001

TP6
TP3
TP1
200 250 TP6 TP3 TP1
ON
ON
270Pa 270Pa
1 2 3 1 2 3

ON
140Pa 140Pa SW001

TP6
TP3
TP1
ON

1 2 3 1 2 3

ON
60Pa 72Pa
1 2 3 Fig. 1-17

9-6-2. Operating the Timer Remote Controller Table 1-4 Setting the external static pressure
(CZ-RTC4) Indoor unit Item code
How to set the external static pressure 200 250
(1) Press and hold down the , and External static pressure of the rated air
flow volume
buttons simultaneously for 4 or more seconds.
270 Pa 270 Pa
( , the Unit No., Item Code and Detailed 140 Pa 140 Pa
Data will blink on the LCD display.) 60 Pa 72 Pa
(2) The indoor unit numbers in the group control will
be sequentially displayed whenever the Unit Select (1)
button is pressed .
Only the fan motor for the selected indoor unit will (1) (4)
operate during this time. °
(1)
(3) Specify the “ ” item code by pressing the (3) °

/ buttons for the temperature setting


(4)
buttons and confirm the values.
(“ ” set at shipment ) (2)
(4) Press the / buttons for the time to amend
(5)
A

the values for the set data.


Refer to Table 1-4 and Fig. 1-18 and select a value
“ ”, “ ” or “ ”.
(5) Press the button.
The display will stop blinking and remain CZ-RTC4
illuminated. (6) (1)
(6) Press the button. The fan motor will stop NOTE:
operating and the LCD display will return to the Failure to set this parameter may result in decreased
normal stop mode. airflow and condensation.

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1
9-6-3. Operating the High-spec Wired Remote 3. Select the “Code no.” by pressing the or
Controller (CZ-RTC3 / CZ-RTC5A) button.
Change the “Code no.” to “5D” by pressing the
or button (or keeping it pressed).
20:30 (THU)
Detailed settings 20:30 (THU)
Unit no. Code no. Set data

3-1 5D 0001
[ ] START

Sel. Next

4. Select the “Set data” by pressing the or


button.
Select one of the “Set data” among “0006”, “0003”
or “0001” according to the desired external static
pressure setting by pressing the or
How to set the external static pressure
button. (See Table 1-5 and Fig. 1-18.)
1. Keep pressing the , and
Then press the button.
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the Table 1-5 Setting the external static pressure
LCD display. Indoor unit Item code
Maintenance func 20:30 (THU) 200 250
1. Outdoor unit error data 5D
2. Service contact
External static pressure of the rated
3. RC setting mode air flow volume
4.Test run 270 Pa 270 Pa 0006
Sel. Page [ ] Confirm
140 Pa 140 Pa 0003
2. Press the or button to see each 60 Pa 72 Pa 0001
menu. If you wish to see the next screen instantly,
5. Select the “Unit no.” by pressing the or
press the or button.
button and press the button.
Select “8. Detailed settings” on the LCD display
The “Exit detailed settings and restart?” (Detailed
and press the button.
setting-end) screen appears on the LCD display.
Maintenance func 20:30 (THU) Select “YES” and press the button.
5. Sensor info.
6. Servicing check
7. Simple settings
8. Detailed settings
Sel. Page [ ] Confirm

The “Detailed settings” screen appears on the LCD


display.
Select the “Unit no.” by pressing the or
button for changes.

Detailed settings 20:30 (THU)


Unit no. Code no. Set data

3-1 10 0006

Sel. Next

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1
9-6-4. Indoor Fan Performance
Tap

1 2 3 4 5 6 7 8 9
Cooling L M H
Heating L M H
Cooling L M H
Item code “ ”
Heating L M H
Setting at Cooling L M H
shipment Heating L M H

Type 200 Type 250


(Pa) (Pa)
320 320
300 H 300
9 9
280 280
260 260
ine

M
External static pressure

External static pressure


240 240
it l

7 H
Lim

ine
220 220
7

it l
200

Lim
200
t line
180 L
Limi 180 8

e
4

lin
160 8 H 160 M
ne

it
m
140 140 4 it li
Li
e M
120 it l
in 6 6
H Lim
120
Lim tline
100 100 2 Li mi M
2 L H L
80 line 5
it lin
e Limit 80
H
60 Lim M 60 L 3
M
5
40 L e
3 40 1 L Limit lin
20 1 20
0 Limit line 0 Limit line
35 40 45 50 55 60 65 70 45 50 55 60 65 70 75 80 85 90
Airflow Volume (m3/min.) Airflow Volume (m3/min.)

Fig. 1-18

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1 1-11. HOW TO PROCESS TUBING
<Type E2>
The liquid tubing side is connected by a flare nut, and the gas tubing side is connected by brazing.

1. Connecting the Refrigerant Tubing

Use of the Flaring Method


Many of conventional split system air conditioners employ the flaring method to connect refrigerant tubes that run
between indoor and outdoor units.
In this method, the copper tubes are flared at each end and connected with flare nuts.

Flaring Procedure with a Flare Tool


Deburring
(1) Cut the copper tube to the required length with a tube
cutter. It is recommended to cut approx. 30 – 50 cm Before After
longer than the tubing length you estimate.
(2) Remove burrs at each end of the copper tubing with a
tube reamer or a similar tool. This process is important and
should be done carefully to make a good flare. Be sure to
keep any contaminants (moisture, dirt, metal filings, etc.)
from entering the tubing. (Figs. 1- 19 and 1- 20) Fig. 1- 19

NOTE
When reaming, hold the tube end downward and be sure that Copper
tubing
no copper scraps fall into the tube. (Fig. 1- 20)
(3) Remove the flare nut from the unit and be sure to mount it
Reamer
on the copper tube.

Fig. 1- 20
(4) Make a flare at the end of the copper tube with a flare tool.
(Fig. 1- 21)
Flare nut
NOTE Copper
tubing
A good flare should have the following characteristics:
inside surface is glossy and smooth
edge is smooth
Flare tool
tapered sides are of uniform length
Fig. 1- 21

Flare size: A (mm)


Copper tubing 0
(Outer dia.) A –0.4
A

ø6.35 9.1
ø9.52 13.2
ø12.7 16.6
ø15.88 19.7
ø19.05 24.0

1-44

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1
Caution Before Connecting Tubes Tightly

(1) Apply a sealing cap or water-proof tape to prevent dust or


water from entering the tubes before they are used.
(2) Be sure to apply refrigerant lubricant (ether oil) to the Apply refrigerant lubricant.
inside of the flare nut before making piping connections. Fig. 1- 22
This is effective for reducing gas leaks. (Fig. 1- 22)
(3) For proper connection, align the union tube and flare tube
straight with each other, then screw on the flare nut lightly
at first to obtain a smooth match. (Fig. 1- 23)
Adjust the shape of the liquid tube using a tube bender
at the installation site and connect it to the liquid Union Flare nut

tubing side valve using a flare. Fig. 1- 23

Cautions During Brazing


Replace air inside the tube with nitrogen gas to prevent copper oxide film from forming during the
brazing process. (Oxygen, carbon dioxide and Freon are not acceptable.)
Do not allow the tubing to get too hot during brazing.
The nitrogen gas inside the tubing may overheat, causing refrigerant system valves to become damaged.
Therefore allow the tubing to cool when brazing.
Use a reducing valve for the nitrogen cylinder.
Do not use agents intended to prevent the formation of oxide film.
These agents adversely affect the refrigerant and refrigerant oil, and may cause damage or malfunctions.

2. Connecting Tubing Between Indoor and Outdoor Units


(1) Tightly connect the indoor-side refrigerant tubing extended Indoor Unit Tubing Connection ( 1, 2... n-1 )
from the wall with the outdoor-side tubing. Indoor unit type 200 250
Gas tubing (mm) ø25.4 ø25.4
(2) To fasten the flare nuts, apply specified torque. Liquid tubing (mm) ø9.52 ø12.7
When removing the flare nuts from the tubing connections, Torque wrench
or when tightening them after connecting the tubing, be sure
to use a torque wrench and a spanner. (Fig. 1- 24) Spanner
If the flare nuts are over-tightened, the flare may be damaged, Indoor unit
which could result in refrigerant leakage and cause injury or
asphyxiation to room occupants. Outdoor unit
For the flare nuts at tubing connections, be sure to use the Fig. 1- 24
flare nuts that were supplied with the unit, or else flare nuts
for R410A (Type 2). The refrigerant tubing that is used must Tube Tightening torque Tube
diameter (approximate) thickness
be of the correct wall thickness as shown in the table.
14 – 18 N · m
ø6.35 (1/4") 0.8 mm
Because the pressure is approximately 1.6 times higher than {140 – 180 kgf · cm}
conventional refrigerant pressure, the use of ordinary flare 34 – 42 N · m
ø9.52 (3/8") 0.8 mm
{340 – 420 kgf · cm}
nuts (Type 1) or thin-walled tubes may result in tube rupture, 49 – 61 N · m
ø12.7 (1/2") 0.8 mm
injury, or asphyxiation caused by refrigerant leakage. {490 – 610 kgf · cm}
68 – 82 N · m
In order to prevent damage to the flare caused by ø15.88 (5/8") 1.0 mm
{680 – 820 kgf · cm}
overtightening of the flare nuts, use the table as a guide 100 – 120 N · m
ø19.05 (3/4") 1.0 mm
when tightening. {1000 – 1200 kgf · cm}

When tightening the flare nut on the liquid tube, use an


adjustable wrench with a nominal handle length of 200 mm.

1-45

SM830252-00_欧州_Single_天埋.indb 45 16/08/26 10:40:21


1 3. Insulating the Refrigerant Tubing
Two tubes arranged together
Tubing Insulation
Liquid tubing Gas tubing
Thermal insulation must be applied to all units tubing,
including distribution joint (field supply).
* For gas tubing, the insulation material must be heat
resistant to 120°C or above.
For other tubing, it must be resistant to 120°C or above.
For other tubing, it must be heat resistant to 80°C or above. Insulation
Fig. 1- 25
Insulation material thickness must be 10 mm or greater.
If the conditions inside the ceiling exceed DB 30°C and Flare insulator (supplied)
Insulation tape
RH 70%, increase the thickness of the gas tubing
Flare union (white)(supplied)
insulation material by 1 step.

WARNING Unit side

If the exterior of the outdoor unit valves has been


finished with a square duct covering, make sure you
allow sufficient space to access the valves and to
Tube insulator
allow the panels to be attached and removed. Flare nut (not supplied)
Heat resistant
Taping the flare nuts
120°C or above
Wind the white insulation tape around the flare nuts at the gas tube connections.
Fig. 1- 26
Then cover up the tubing connections with the flare insulator, and fill the gap at the
union with the supplied black insulation tape.
Finally, fasten the insulator at both ends with the supplied vinyl clamps. (Fig. 1- 26)

Insulation material
The material used for insulation must have good insulation characteristics, be easy to use, be age resistant,
and must not easily absorb moisture.
After a tube has been insulated, never try to bend it into a narrow curve because
WARNING it can cause the tube to break or crack.
Never grasp the drain or refrigerant connecting outlets when moving the unit.

4. Taping the Tubes


(1) At this time, the refrigerant tubes (and electrical wiring
if local codes permit) should be taped together with
armoring tape in 1 bundle. To prevent condensation
from overflowing the drain pan, keep the drain hose
separate from the refrigerant tubing.
Clamp
(2) Wrap the armoring tape from the bottom of the outdoor Drain hose
Insulated tubes
unit to the top of the tubing where it enters the wall.
As you wrap the tubing, overlap half of each previous
tape turn.
(3) Clamp the tubing bundle to the wall, using 1 clamp
approx. each meter. (Fig. 1- 27)
NOTE Fig. 1- 27
Do not wind the armoring tape too tightly since this will Apply putty here
decrease the heat insulation effect.
Also ensure that the condensation drain hose splits away
from the bundle and drips clear of the unit and the tubing.

5. Finishing the Installation


After finishing insulating and taping over the tubing, use sealing putty to seal Tubing

off the hole in the wall to prevent rain and draft from entering. (Fig. 1- 28) Fig. 1- 28
1-46

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1-12. VACUUM PURGING 1
Leak Tightness Test Method
Keep 3-way valve fully closed and pressurize through 3-way valve service port.
Do not pressurize to the default value at once. Pressurize gradually.
1 Pressurize to 0.5MPa (5kgf/cm ²G) and then leave it for 5 minutes
Use nitrogen gas for the leak tightness test.
to ensure that the pressure does not drop.
² Using flammable gas can cause an explosion.
2 Pressurize to 1.5MPa (15kgf/cm G) and leave it for 5 minutes
to ensure that the pressure does not drop.
3 For the test, pressurize to 4.15MPa and leave it for about 1 day Outdoor unit
to ensure that the pressure does not drop.
Pressure
Vacuum Purging meter 3-way
Use a vacuum pump (with back-flow prevention device) to vacuum valve
through the 3-way valve service port to achieve the pressure below
-101kPa (5 Toor).
Air and moisture remaining in the refrigerant system due to poor
vacuum drying can cause performance decrement and malfunction
Nitrogen Refrigerant Vacuum Indoor unit
of the compressor.
meter pump

1-13. REGARDING REFRIGERANT FILLING


Precautions during refrigerant filling
Ensure to fill only with liquid refrigerant when refilling. If using cylinders as shown in the bottom left diagram; without
If gas refrigerant is filled, the refrigerant composition will a siphon tube inside, turn it upside down and use it.
not be balanced and will cause abnormal operation. (It is recommended to use the manifold with the side glass.)
Liquid refrigerant Gas refrigerant
Liquid refrigerant

Cylinder with Siphon tube


a siphon tube Not possible
Possible
Cylinder Cylinder
Use tools that are designed specifically for R410A, for pressure resistance and to prevent mixing impurities.
Fill the refrigerant from the 3-way valve’s service port on the liquid-side.
For filling and replacing all refrigerant (For refilling due to a leak)
For refilling refrigerant, first collect all residual refrigerant and after vacuum dehydration using the vacuum pump. Refill the
refrigerant according to the prescribed amount stated on the placard affixed to this unit.
Precautions after the pipes’ connection have completed
Ensure to open the 3-way valve after completing the piping installation, leak test and vacuuming. If it is closed during operation,
it can lead to compressor failure.
Charging with refrigerant
At the time of shipment from the factory, this unit is charged with enough refrigerant for an equivalent pipe length of 30m.
If the equivalent pipe length used will be 30m or less, no additional charging will be necessary.
If the equivalent pipe length will be between 30 and 120m, charge with additional refrigerant according to the equivalent length
given in the table below.
For standard type
Model name Add. gas amount Equivalent length Minimum length
U-200PE2E8A 50g /m 120m 5m
U-250PE2E8A 80g /m 120m 5m
Pump down operation
Please refer to the service manual for pump down method.

1-47

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1 1-14. PRECAUTIONS REGARDING TEST RUN
Check Before Test Run
Content check
Power supply cable Is the wire set up and connected as described in the instructions? Check for any phase sequence.
Indoor/outdoor Are the wire connection’s screws loose?
connection wire Is the open and close device / leakage breaker installed?
Earth wire Is the power supply cable’s thickness and length appropriately measured as described in the instructions?
Is it earthed (grounded)?
Check that the insulation resistant value is more than 1 MΩ.
Use the 500 V mega-testers to measure the insulation.
Do not use the mega-tester for any other circuit except for voltage of 220-240V or 380-415V.
Are the wire connections for the indoor/outdoor units connected as described in the instructions? Are there
any looped wires?
Was the “N-phase” surely connected when connecting the power supply wire on the three-phase model?
If N-phase is not connected, only the fan may repeat turning ON/OFF without the compressor operating.
In that case, check if there is any problem with N-phase connection.
Refrigerant pipe Is the piping installed as described in the instructions?
Are the pipes sizes appropriate?
Does the pipe’s length adhere to the specifications?
Is the branch pipe slant being appropriately done as described in the instructions?
Was vacuum removal sufficiently carried out?
Was the leak tightness test carried out with nitrogen gas? Use the testing pressure of 4.15 MPa.
Is the piping insulation material appropriately installed? (Insulation material is necessary for both gas and
liquid piping.)
Is the 3-way valve for the liquid side and gas side open?
Always be sure to use a properly insulated tool to operate the short-circuit pin on the circuit board. (Do not use your finger.)
Never switch the power supply ON until the installation has completed.
Supply electrical current through all indoor units and check the voltage.
Supply electrical current through all the outdoor units and check each inter-phase voltage.
Before the test run, ensure to check that the 3-way valve is open. Operating while the valve is closed causes the compressor
to fail.

Test Run Procedure


If there are duplicated system addresses, or if the settings for the Nos. of the indoor units are not consistent, an alarm will
occur and the system will not start.
Switch the power supply ON both indoor and outdoor unit.
Short-circuit CHK pin on the outdoor main PCB.
Do not remove CHK pin until test run is completed.
Removing CHK pin stops test run.
Short-circuit RUN pin on the outdoor main PCB for
one second or longer.
Factory setting is cooling operation mode and
cooling operation test run starts.
If heating operation starts, short-circuit both right
side and centre of the MODE pin (centre and COOL) Outdoor main PCB
continuously.
Ensure to conduct a test run. In addition, be sure
to run the cooling operation test run for at least 20
minutes before starting the heating operation test
run.
To conduct heating operation test run, short-circuit
left side and centre of the MODE pin (centre and
HEAT) continuously. CHK pin
Removing CHK pin’s and MODE pin's short-circuit
stops test run.
For the test run using remote control unit, please
see installation manual included with the remote
control unit.

RUN pin

MODE pin

*MODE pin: factory setting is cooling


operation mode.

1-48

SM830252-00_欧州_Single_天埋.indb 48 16/08/26 10:40:22


1
1-15. CHECKS AFTER INSTALLATION HAVE COMPLETED
Check the following items after completing installation.
Is there a short circuit with the intake air flow?
Is the insulation secure? (Refrigerant piping)
Are there any errors with the wiring?
Are the terminal screws loose? Tightening torque (Unit: N•m {kgf•m})
M4… 1.57-1.96 {0.16-0.2}, M5... 1.96-2.45 {0.2-0.25}.
Is the drain water flowing smoothly?
Is the insulation material properly installed?
Is the earth wire securely connected?
Is the front panel and the indoor unit air conditioner firmly fixed and was the installation completed without any leakage
from the refrigerant?
Are the indoor and outdoor units secured firmly installed with bolts at secured locations?

1-16. REGARDING DELIVERY TO THE CUSTOMER


Request the customer to review the instruction manual and explain the operating method for the product.
In addition, it is also recommended that regular inspection checks are agreed upon for maintenance.
User inspection places • Filter and grill cleaning
• Exterior cleaning
Serviceman inspection • Check the operating status
places • Clean the drain pan or things related to the water discharge
• Heat exchanger cleaning

Refer to the installation instruction manual provided with the indoor unit for the specifications on
the indoor unit installation.

1-49

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1 1-17. Supplement
1. Dimensions of Air-Discharge Chamber
In snowy regions, if there is concern that snow may enter the air discharge chamber, remove the base of the chamber before
using.
Q’ty
Reference diagram 1 Upward, Air-discharge support 1 Unit: mm
1 2 Upward, side installation fixture t0.8 2
1 3 Upward, Louver t0.8 7
Air Intake 4 Upward, Louver installation guide t1.0 2
5 Downward, Air-discharge support 1
5 6 Downward, Right side installation fixture t0.8 1
Air Intake
5 7 Downward, Left side installation fixture t0.8 1
5 8 Downward, Louver t0.8 6
5 9 Downward, Upward installation fixture t0.8 1
5 10 Downward, Downward installation fixture t0.8 1
11 Tapping Screw (4mm x 12mm) 12

649
Air discharge (163) 486
980 (116) 370
43.5 612 (324.5)

32
(Reverse side 4 )
4
3
1
2 Air
627
discharge
9
Air Intake
Air Intake
48
1500

5
8
Air
discharge
484

7 6
143
(166)

10

1 Reference diagram for Upward Air-discharge support (field supply)


Unit: mm
(77)
13 39
7
A SPOT WELDING 28 POSITION
47.5

9
(25°)
64.7

°)
78.2

46

(55
P78.2×6=469.2
585±0.2
(608.2)

2 2

A
585±0.2 SEC A-A
(612)

1-50

SM830252-00_欧州_Single_天埋.indb 50 16/08/26 10:40:23


Design of Mini VRF SYSTEM

8. Supplement
1
2 Reference diagram for Upward, side installation fixture (field supply)
Unit: mm

13.5
2
2- -R3
2-ø5 HOLE R
585±0.2 3
605

(1.6) C.L (1.6) 6.5

(2.1)
2-R
3

72.8
77
2.1
(1.6) (1.6) 20
608.2

3 Reference diagram for Upward, Louver (field supply)

Unit: mm

4-R 10
3
63.4

65.5
66.6

2.3

2.3
.8
20

10
.9
22
24

610.4±0.2 30°

1-51

SM830252-00_欧州_Single_天埋.indb 51 16/08/26 10:40:23


Design of Mini VRF SYSTEM

8. Supplement
1
4 Reference diagram for Upward, Louver installation guide (field supply)
Unit: mm
90°

1.5
2.7
ø3.3±0.05
ø6.5
DTL A(S=1:1)
A (2 POSITION) 3
2-R

45
39
36
616 2-M4 FUNNEL
612 EXTRUDED HOLE
(THIS SURFACE 凸)
585±0.2

19.5
(7)

17
32.5
2-R3

13.5
6.5
2-ø5 HOLE
615±0.2

2-R
627

3
5 Reference diagram for Downward, Air-discharge support (field supply)

Unit: mm
(121.5)
59.2
9 13.5 35 12.6 SPOT WELDING
7 6 4 POSITION
A
48.9

7 43
53.8 11.3

4.5
10
74.4

(67 °)
)
.9°

SPOT WELDING
.9

24 POSITION
(37
P74.4×5=372

8
615±0.2
(627.5)

10
4.5
SPOT WELDING
15

10 POSITION
55.
5

4.5

100
100
A 15
624±0.2 (278.5)
(637)
SEC A-A

1-52

SM830252-00_欧州_Single_天埋.indb 52 16/08/26 10:40:24


Design of Mini VRF SYSTEM

8. Supplement
1
6 Reference diagram for Downward, Right side installation fixture (field supply)
Unit: mm

E)
IZ
LS
UA
CT
A
3(

12.5
R

6.6
2-
3
R

6
2-
615±0.2 6 2-ø5 HOLE
.1) A
(96
1.6

1
96.

)
(1.6
R3 509
DTL A .6
(S=1:2)

4.
12
244.7

120
77
.5
°
2.1

627

7 Reference diagram for Downward, Left side installation fixture (field supply)

2- Unit: mm
R3
(A
CT
UA
L (96
SI .1)
ZE 1.6
12.5
6.6

)
6

2-

2-ø5 HOLE
R

DTL A
3

6 615±0.2 (S=1:2)
A

96.
1
R3
.6
509
12
4.

244.7
120


.
77

2.1

627

1-53

SM830252-00_欧州_Single_天埋.indb 53 16/08/26 10:40:24


Design of Mini VRF SYSTEM

8. Supplement
1
8 Reference diagram for Downward, Louver (field supply)
Unit: mm

4-R 10
3

63.4

65.5
66.6
2.3

2.3

.8
20
10
610.4±0.2

24
30°

.9
22
9 Reference diagram for Downward, Upward installation fixture (field supply)

Unit: mm
6.6

2-
R3

(2.6) 605.2 2.6 2- 10


(1.6)

R3
59.2
55 2.6

(2.6) 605.2 2.6 6.6


610.4±0.2

1-54

SM830252-00_欧州_Single_天埋.indb 54 16/08/26 10:40:24


Design of Mini VRF SYSTEM

8. Supplement
1
10 Reference diagram for Downward, Downward installation fixture (field supply)
Unit: mm

8
85 7.5

10
.5
A
81
.5

12
4.

2.5
236
238
232
2.5

(1.
3)
55
10 DTL A
8-R R3 (S=1:2)
4- 10
220.4
550.4
610.4±0.2

1-55

SM830252-00_欧州_Single_天埋.indb 55 16/08/26 10:40:24


Design of Mini VRF SYSTEM

8. Supplement
1
2. Dimensions of Wind-proof Duct
Reference diagram
Air Intake
Unit: mm

Air discharge Air discharge

980
41.5 616 (322.5) 670
300 370
Air discharge

Air discharge

31
Wind-proof Duct

630
Air Air
discharge discharge

45
1500

Wind-proof Duct
630

Air Air
discharge discharge
(164)

Reference diagram for wind-proof duct (field supply)

637
530
20 20 Unit: mm
SPOT WELDING 4 POSITION
SPOT WELDING 4 POSITION 6.3 6.3
8.3
10

5 5
300.2

10 10

4-ø5
.0 h
ole

SPOT WELDING SPOT WELDING


2 POSITION 2 POSITION
630.2

2-ø6.0 hole
30

530 300.2
550
624 Equivalent to the reverse side
637

1-56

SM830252-00_欧州_Single_天埋.indb 56 16/08/26 10:40:25


Design of Mini VRF SYSTEM

8. Supplement
1
3. Dimensions of Snow-proof Vents
Reference diagram
Q’ty
1 Air-discharge Top side t 1.0 2 Unit: mm
2 Air-discharge Right side t 1.0 2 (32.5) 714 233.5
3 Air-discharge Left side t 1.0 2
4 Snow-proof Top side 1 t 1.0 1
5 Snow-proof Rear side 1 t 1.0 1 8
6 Snow-proof Right side 1 t 1.0 1
7 Snow-proof Left side 1 t 1.0 1
8 Snow-proof Top side 2 t 1.0 1
9 Snow-proof Rear side 2 t 1.0 1 4
10 Snow-proof Right side 2 t 1.0 1
11 Snow-proof Left side 2 t 1.0 1
12 Packing t5 2
13 Tapping screw (4x12) 57
1
877 1284
304 370 203 304 980
(13.5) 306.5 50 (29.5) 640 310.5

29
28

45

5 1
6
(Reverse
619.5

9 side 7 )
10 3 (Reverse
(Reverse side 2 )
side 11 )

1252.5
Air discharge
1253.5

1500
55
619.5

Air Air
Intake Intake

Air discharge
(218.5)

(218.5)
(161)

1 Reference diagram for Air-discharge Top side (field supply)

Unit: mm
E)
2 SIZ
2-R UAL
7
6

CT
(A
19

9
15
99.7
2-R
2

608
A
2
2-R
150°

6-ø5 HOLE
11
95 .4
8

103°

A 5
11
.9

616
SEC A-A(S=1:1)
640

1-57

SM830252-00_欧州_Single_天埋.indb 57 16/08/26 10:40:26


Design of Mini VRF SYSTEM

8. Supplement
1
2 Reference diagram for Air-discharge Right side (field supply)
Unit: mm

1.5
90°

2.7 ø3.3±0.05
ø6.5

(11 5
2-M4 FUNNEL

5.5
EXTRUDED HOLE

2-R

9
DTL FUNNEL EXTRUDED HOLE(S=1:1)

)
(3 POSITION) (THIS SURFACE 凹)

10
.3) 2-R3
(584

.7
(1.7
5
12

)
20

3
2-R

200
150°
7)
(1.

(98.3)
(23.3)

100

18.3
25

5 (1.7)
R2

(615.2) 1.7 M4 FUNNEL 12


2-

EXTRUDED HOLE 20
(THIS SURFACE 凹)
615.2 15
615 6

12.3
(14)

8
2-R
2-ø5 HOLE
R2

2
3 Reference diagram for Air-discharge Left side (field supply)
90°
1.5
2.7

Unit: mm
ø3.3±0.05
ø6.5
DTL FUNNEL EXTRUDED HOLE(S=1:1)
95 5)

(3 POSITION)
5.
(11

2-R

2-M4 FUNNEL
2

EXTRUDED HOLE
(THIS SURFACE 凹)
.7

2-R3
10

(584
.3)
)

5
(1.7

12
20

2-R
3
200

150°

(1.
7)
(98.3)

(23.3)
100
18.3

25

2-
M4 FUNNEL (1.7) 5 R2
12 EXTRUDED HOLE 1.7 (615.2)
20 (THIS SURFACE 凹)
15 615.2
6 615
12.3

(14)
8

2-ø5 HOLE
R2
R2

2-

1-58

SM830252-00_欧州_Single_天埋.indb 58 16/08/26 10:40:27


Design of Mini VRF SYSTEM

8. Supplement
1
4 Reference diagram for Snow-proof Top side 1 (field supply)
(282.5) Unit: mm
R3
2- 21

2-ø5.5 HOLE

18.2
101.2
5×14.5
OVAL HOLE

135
°
2-R
R2 3
6

.5
15.9 A 6-ø5.5 HOLE

14
5
28
7.
2
135°

11
9
.7
10
30
SEC A-A(S=1:1)

A
282.5
303.5

5 Reference diagram for Snow-proof Rear side 1 (field supply)

Unit: mm

559
18 261 261 6-ø5 HOLE 2 5
-R
2
303.5
282.5

3
2-R

1-59

SM830252-00_欧州_Single_天埋.indb 59 16/08/26 10:40:27


Design of Mini VRF SYSTEM

8. Supplement
1
6 Reference diagram for Snow-proof Right side 1 (field supply)
Unit: mm

1.5
90°

2.7
ø3.3±0.05
ø6.5
DTL M4 FUNNEL EXTRUDED HOLE(S=1:1)

28
(5 POSITION) 552.5

2. 145
8
(A 13.5 261 261

18
CT 2-
UA R2

12

10
2-

4-R3
R3
LS 2-M4 FUNNEL
IZ

21
E) EXTRUDED HOLE

11
2-R3

.3
3-M4 FUNNEL

12
18
5

(THIS SURFACE 凹)

5
EXTRUDED HOLE

15
(555.5) (THIS SURFACE 凹)
(2)
)
1.1
(53

(2
8 2.
8)
2-R

300
3
2 2-R

)
(2

(98)
100
(98)

100

5
M4 FUNNEL

16.2
200 (2) 12
(2) 755.5 EXTRUDED HOLE
(THIS SURFACE 凹) 18
1247.5
.5
R2

16
22
4-

3
2-R
R3

502 86 588 60.6


8-

7 Reference diagram for Snow-proof Left side 1 (field supply)

Unit: mm

552.5
2-R3

90°
)

1.5
IZE

261 261 13.5


LS
2.7

3
8)

2-R
UA
(A -R2
4-R3 45 2.

CT
1 (28

ø3.3±0.05
18 2

ø6.5
12
18

5
10

2-M4 FUNNEL 3-M4 FUNNEL EXTRUDED HOLE


EXTRUDED HOLE DTL FUNNEL
(THIS SURFACE 凹)
.3

EXTRUDED HOLE(S=1:1)
5

(THIS SURFACE 凹)
11
21

(555.5) (5 POSITION)
(2)
15

(2)

(53
1.2
)

)
.8
82
(2
300

(2)
(2

18
)
16.2
(98)

(98)

12
100

100

5
M4 FUNNEL (2) 1047.5 (2)
2-R
3

EXTRUDED HOLE
R

1247.5
2-

(THIS SURFACE 凹)
R2
R2

R2

R2

16
23
.5
.5

.5

.5
R3

3
3
3

5 5
R3

5 5
2-R
2-R

R
2-

2-
2-

588 86 502 10.9

1-60

SM830252-00_欧州_Single_天埋.indb 60 16/08/26 10:40:28


Design of Mini VRF SYSTEM

8. Supplement
1
8 Reference diagram for Snow-proof Top side 2 (field supply)
Unit: mm
(690)
3-ø5.5 HOLE 3
2-R

23

18.2
2-ø5.5 HOLE

101.2
2-R
3

8
5×27 OVAL HOLE 5×15.6 OVAL HOLE
180 214.5 10

135
°
A 6-ø5.5 HOLE

14
5
28
7.
2
135

11
°

9
.7
10
A 30
690
SEC A-A(S=1:1)
711

9 Reference diagram for Snow-proof Rear side 2 (field supply)

2
2-R Unit: mm
711
690 5
M4 FUNNEL EXTRUDED HOLE 6-ø5 HOLE
(THIS SURFACE 凹)

1.5

90°
261

1)
2.7

ø3.3±0.05
ø6.5
559

DLT FUNNEL EXTRUDED HOLE(S=1:1)


(1 POSITION)
261
18
2-R
3

1-61

SM830252-00_欧州_Single_天埋.indb 61 16/08/26 10:40:28


Design of Mini VRF SYSTEM

8. Supplement
1
10 Reference diagram for Snow-proof Right side 2 (field supply)
Unit: mm

1.5
90°

2.7
ø3.3±0.05
ø6.5
DTL M4 FUNNEL EXTRUDED HOLE(S=1:1)

28
(5 POSITION) 552.5

2. 145
8
(A 13.5 261 261

18
CT 2-
UA R2

12

10
2-

4-R3
R3
LS 2-M4 FUNNEL
IZ

21
E) EXTRUDED HOLE

11
2-R3

.3
3-M4 FUNNEL

12
18
5

(THIS SURFACE 凹)

5
EXTRUDED HOLE

15
(555.5) (THIS SURFACE 凹)

) (2)
1.1
(53

(2
8 2.
8)
2-R

300
3
2 2-R

)
(2

(98)
100
(98)

100

5
M4 FUNNEL

16.2
200 (2) 12
(2) 755.5 EXTRUDED HOLE
(THIS SURFACE 凹) 18
1247.5
.5
R2

16
22
4-

3
2-R
R3

502 86 588 60.6


8-

11 Reference diagram for Snow-proof Left side 2 (field supply)


Unit: mm

552.5
261 261 13.5 )
SIZE
R3 2 AL
2- 2-R CTU
18
12
4-R3 5 .8)

1.5
14 282

(A 90°
18 2

5
(

2.7

3-M4 FUNNEL EXTRUDED HOLE


10

2-M4 FUNNEL (THIS SURFACE 凹)


EXTRUDED HOLE ø3.3±0.05
3

5
.

11

2-R3
21

(THIS SURFACE 凹) ø6.5


(555.5) DLT FUNNEL EXTRUDED HOLE(S=1:1)
15

(2 (5 POSITION)
(2)

)
(53
1.1
8)

)
.
82
(2
301.5

2-R
3
(2)

18
(99.5)

(99.5)

4-R
101.5

101.5

12 0.5
2-
10 R2
17.7

5
10

M4 FUNNEL (2) (2) 5


EXTRUDED HOLE 20
(THIS SURFACE 凹) 1047.5
1049.5
1247.5
5
2.
R
3-
8
15

2-
R3
R3

R3
6-

2-

674 502 10.9

1-62

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Design of Mini VRF SYSTEM

8. Supplement
1
12 Reference diagram for Packing (field supply)

Unit: mm

EPT SEAL
610±6

10±2
5

ADHESIVE
SEPARATOR

:1)

1-63

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– MEMO –

1-64

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2. TEST RUN

2-1. Preparing for Test Run ............................................................................................. 2-2

Indoor Units (Type E2)


2-2. Caution ....................................................................................................................... 2-2
2-3. Test Run Procedure .................................................................................................. 2-2
2
2-4. Items to Check Before the Test Run ....................................................................... 2-3
2-5. Test Run Using the Remote Controller ................................................................... 2-3
2-6. Precautions ............................................................................................................... 2-4
2-7. Table of Self-Diagnostic Functions and Corrections ............................................ 2-5
2-8. System Control ......................................................................................................... 2-6
2-9. Caution for Pump Down .......................................................................................... 2-12

2-1

SM830252-00_欧州_Single_天埋.indb 1 16/08/26 10:42:22


2-1. Preparing for Test Run
Before attempting to start the air conditioner, check the following:
(1) All loose matter is removed from the cabinet especially
steel filings, bits of wire, and clips.
(2) The control wiring is correctly connected and all
ON
electrical connections are tight. (Power must be turned ON at least
12 hours before attempting test run)
2 (3) The protective spacers for the compressor used for
transportation have been removed.
If not, remove them now. Power mains switch Fig. 2-1
(4) The transportation pads for the indoor fan have been
removed. If not, remove them now.
(5) The power has been supplied to the unit for at least 12
hours before starting the compressor. The bottom of
the compressor should be warm to the touch and the
crankcase heater around the feet of the compressor
should be hot to the touch. (Fig. 2-1)
Liquid tube Gas tube
(6) Both the gas and liquid tube service valves are open.
If not, open them now. (Fig. 2-2) Fig. 2-2
(7) Request that the customer be present for the test run. Explain the contents of the instruction manual, and then
have the customer actually operate the system.
(8) Be sure to give the instruction manual and warranty certificate to the customer.
(9) When replacing the control PCB, be sure to make all the same settings on the new PCB as were in use before
replacement. The existing EEPROM is not changed, and is connected to the new control PCB.
Indoor Units (Type E2)
2-2. Caution 2-3. Test Run Procedure
This unit may be used in a Recheck the items to check before the test run. (See 2-4)
single-type refrigerant system
where 1 outdoor unit is Check the combination (wiring) of indoor and outdoor units. (See 2-8-1 to 4)
connected to 1 indoor unit.
The indoor and outdoor unit
control PCB utilizes a Is system “single-type”?
YES
semiconductor memory (1 indoor unit is connected to 1 outdoor unit
and remote controller) (See 2-8-2)
element (EEPROM). Setting the Outdoor
The settings required for NO Unit System
operation were made at the Address
YES Set the outdoor
time of shipment. Is group control with
unit system
multiple outdoor units used?
Only the correct combinations address.
Turn ON the
of indoor and outdoor units indoor and (See 2-8-3)
NO Automatic address Automatic Address
can be used. outdoor power.
Setting
(Automatic Turn ON the indoor and outdoor power.
This test run section describes Use the remote
Address) (*1)
primarily the procedure (See 2-8-3) controller to
Indicate (mark) the combination number. perform automatic
when using the wired remote address setting.
controller.
(See 2-5)
Set the remote controller to “test run”.

Refer to “Table of Self-Diagnostic


Can NO Functions” to check the system.
operation be In addition, refer to 2-8-1 to 4 and
started? correct any items that need to be
corrected.
YES
Note: Check the indoor-side drainage.
Return the remote controller to normal control. (*1) Required for simultaneous-operation
multi systems and for group control.

2-2 Fig. 2-3

SM830252-00_欧州_Single_天埋.indb 2 16/08/26 10:42:23


2-4. Items to Check Before the Test Run

(1) Turn the remote power switch ON at least 12 hours in advance in order to energize the crankcase heater.
(2) Fully open the closed valves on the liquid-tube and gas-tube sides.

2-5. Test Run Using the Remote Controller


CZ-RTC5A (High-spec wired remote controller)
2
(1) Keep pressing the , and buttons 20:30 (THU)
simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the LCD display.
Maintenance func 20:30 (THU) [ ] START
1. Outdoor unit error data
2. Service contact
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm

(2) Press the or button to see each menu.


If you wish to see the next screen instantly, press the
or button. CZ-RTC5A

Select “4. Test run” on the LCD display and press the (3) Press the button. “TEST” will be displayed on the
button. LCD display.
Maintenance func 20:30 (THU) 20:30 (THU)
1. Outdoor unit error data TEST
2. Service contact
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm [ ] START

Change the display from OFF to ON by pressing the


(4) Press the button. Test run will be started.
or button. Then press the button.
Test run setting mode screen appears on the LCD
Test run 20:30 (THU)
display.
Test run
20:30 (THU)
ON
TEST
MODE
Change [ ] Confirm COOL

CZ-RTC4 (Timer remote controller)


(1) Press the remote controller button for 4 seconds or longer.
Then press the button.

“ ” appears on the LCD display while the test run is in progress.


The temperature cannot be adjusted when in Test Run mode.
(This mode places a heavy load on the machines.
Therefore use it only when performing the test run.)
(2) The test run can be performed using the HEAT, COOL, or FAN
operation modes.
(1)
N OTE
The outdoor units will not operate for approximately 3 minutes after the
power is turned ON and after operation is stopped.
(3) If correct operation is not possible, a code is displayed on the remote
controller LCD display.
(See the section “7. Self-Diagnostic Function Table and Contents of
Alarm Display” and correct the problem.)
(4) After the test run is completed, press the button again.
Check that “ ” disappears from the LCD display.
(To prevent continuous test runs, this remote controller includes a timer (1) (4)
CZ-RTC4
function that cancels the test run after 60 minutes.)
* If the test run is performed using the wired remote controller, operation
is possible even if the cassette-type ceiling panel has not been
installed. (“P09” display does not occur.)

2-3

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2-6. Precautions
Request that the customer be present when the test run is performed.
At this time, explain the operation manual and have the customer perform the actual steps.
Be sure to pass the manuals and warranty certificate to the customer.
Check that the 230 – 240 V AC power is not connected to the inter-unit control wiring connector terminal.
* If 230 – 240 V AC is accidentally applied, the indoor or outdoor unit control PCB fuse will blow in order to
2 protect the PCB.
Correct the wiring connections, then disconnect the 2P connectors that are connected to the PCB, and
replace them with 2P connectors.
If operation is still not possible after changing the brown connectors, try cutting the varistor.
(Be sure to turn the power OFF before performing this work.)

Outdoor unit control PCB


8, 10 HP

LED 2

LED 1

SW 2
SW 1

A. ADD

CHK

STOP

PUMPDOWN
RUN
MODE

CN-TERMINAL CN-SILENT CN-ROM CN-OC CN-EMG CN-RC

Fig. 2-4

2-4

SM830252-00_欧州_Single_天埋.indb 4 16/08/26 10:42:23


2-7. Table of Self-Diagnostic Functions and Corrections
Wired remote Cause
Indoor unit
controller receiver lamp Simultaneous-operation multi system Control by main-sub Correction
display 1:1 connection (single type) Group connection (flexible combination) remote controllers
Remote controller is not connected Remote controller is not connected Same at left Same at left Connect the remote controller correctly.
Nothing is Nothing is correctly. with indoor unit correctly Turn ON the indoor unit power.
displayed displayed

SM830252-00_欧州_Single_天埋.indb
Indoor unit power is not ON. Indoor unit power is not ON.

5
Automatic address setting has not been Automatic address setting has not Same at left Same at left Check the remote controller and inter-
completed. been completed. unit control wiring.
Inter-unit control wiring is cut or is not Inter-unit control wiring is cut or is Perform automatic address setting (See
E01 displayed connected correctly. not connected correctly. 2-8-3).
Remote controller is not connected Remote controller is not connected
correctly (remote controller receiving with indoor unit correctly.
failure).
Remote controller is not connected Remote controller is not connected Same at left Same at left Connect the remote controller correctly.
E02 displayed Operating lamp correctly (failure in transmission from with indoor unit correctly.
is blinking. remote controller to indoor unit).
2 remote Refer to 2-8-4 Main-sub remote
controllers are Control, and make the correct settings.
E09 displayed —————— —————— —————— set as the main
remote controller.
Remote controller communication Same at left Check the remote controller communi-
E14 displayed —————— —————— wiring is cut or is not connected cation wiring.
correctly. Perform automatic address setting
again.
Indoor-outdoor inter-unit wiring is not Same at left Same at left Same at left Connect the wiring correctly.
E04 displayed connected correctly.
Indoor-outdoor inter-unit wiring is Same at left Same at left Refer to 2-8 System Control, and make
E06 displayed —————— cut or is not connected correctly. the correct settings.

2-5
E15 displayed Standby lamp is Indoor unit capacity is too low. Same at left Same at left Same at left Check that the total capacities of
blinking. the indoor and outdoor units are
E16 displayed Indoor unit capacity is too high. appropriate.

No serial signal is being received at all Check that the indoor unit power is ON,
E20 displayed from the indoor units. and that the inter-unit control wiring is
connected correctly.
Reversed phase in the outdoor unit Reversed phase in the outdoor Reversed phase in the outdoor unit Same at left Reverse 2 phases of the outdoor unit
single-phase or open phase in the unit single phase or open phase single-phase or open phase in the 3-phase power and connect them
Operation lamp outdoor unit 3-phase power. in the 3-phase power at one of the outdoor unit 3-phase power. correctly.
P05 displayed and Standby Insufficient gas outdoor units in the group. CT sensor is disconnected or there Check that the CT sensor is not
lamp are blinking is a problem with the circuit. disconnected, and make sure it is
alternately. inserted.
Fill up the gas appropriately.
L02 displayed Indoor-outdoor unit type mismatch. Same at left Same at left —————— Check that the indoor and outdoor unit
L13 displayed Both the types are correct.
Operation lamp
and Standby Remote controller communication Same at left Perform automatic address setting (See
L07 displayed lamp are blinking —————— —————— wiring is connected to the indoor 2-8-3).
together. unit, however it is set for individual
operation.
The indoor unit ceiling panel connector Ceiling panel connector at one of Indoor unit ceiling panel connector Same at left Connect the indoor unit ceiling panel
P09 displayed Timer lamp and is not connected correctly. the indoor units in the group is not is not connected correctly. connector correctly.
Standby lamp are connected correctly.
blinking Indoor unit DC fan trouble. DC fan trouble at one of the indoor Indoor unit fan trouble. Same at left Check whether the fan holder is loose.
P12 displayed alternately. units in the group. Check the wiring between the DC fan
and the PCB.
Operation lamp No gas Same at left Same at left Check the refrigerant cycle (for gas
and Standby leaks).
P15 displayed
lamp are blinking ——————
alternately.

16/08/26
2

10:42:23
2-8. System Control
System control refers to the link wiring connection for control of simultaneous-operation multi systems,
group control, and main-sub remote controller control.

2-8-1. Basic wiring diagram


Single type
2 Be careful to avoid miswiring when connecting the wires.
(Miswiring will damage the units.)
(for 3-phase Outdoor unit)

System address rotary switch


Ground (Set to “0” at the time of shipment.)

Leakage breaker Outdoor unit


L1 L2 L3 N U1U2
Inter-unit control wiring

Leakage breaker
L
N
Indoor
unit U1
U2
R1
R2
Ground

WHTBLK Remote controller wiring


12
(Optional)
Wired remote
controller
Fig. 2-5

(Wiring procedure)
(1) Connect the remote controller to the indoor unit remote controller wiring terminal plate (1, 2).
(Remote controller wiring)
(2) Connect the indoor units (U1, U2) and the outdoor units (U1, U2). Connect the other outdoor units and indoor
units (with different refrigerant systems) in the same way. (Inter-unit control wiring)
Connect the remote controller communication wiring to the indoor units (R1, R2) for each refrigerant system.
(Inter-unit control wiring)
(3) Connect the remote controller communication wiring (2 wires) from the remote controller wiring terminal plate
(1, 2) on the indoor unit (unit where the remote controller is connected) to the remote controller terminal plates
(1, 2) on the other indoor units. (Remote controller communication wiring)
(4) Turn ON both the indoor and outdoor unit power and perform automatic address setting from the remote
controller. (For the automatic address setting procedure, refer to 2-8-3.)

NOTE
* Models with auxiliary heaters cannot be used for communication wiring of the indoor unit power wires.
(Use a pull box to divide the wiring.)
Be sure to use the indoor unit temperature sensor (body sensor) when using this control. (Status at shipment.)

2-6

SM830252-00_欧州_Single_天埋.indb 6 16/08/26 10:42:23


2-8-2. Setting the Outdoor unit system addresses

For basic wiring diagram (Set the system address: 1)

Outdoor unit control PCB 8, 10 HP

System address rotary switch LED 2


(Set to “0” at time of shipment)
LED 1
System address rotary switch 2
SW 2
SW 1

System address
10s 20s DIP switch
ON ON

A. ADD
1 2 OFF

CHK

STOP

PUMPDOWN
RUN
MODE

CN-TERMINAL CN-SILENT CN-ROM CN-OC CN-EMG CN-RC

Fig. 2-6
System address System address
System address
10s digit 1s place
No.
(2P DIP switch) (Rotary switch)
Both OFF
ON ON “0” setting
0 Automatic address
(Setting at shipment = “0”)
1 2 OFF
Both OFF
ON “1” setting
ON
1 (If outdoor unit is No. 1)

1 2 OFF

2-7

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2-8-3. Automatic address setting using the remote controller
Auto Address Setting from the High-spec Wired Remote Controller (CZ-RTC5A)
(1) Keep pressing the , and buttons
simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the LCD display. 20:30 (THU)
(2) Press the or button to see each menu.
If you wish to see the next screen instantly, press the
2 or button.
[ ] START
Select “9. Auto address” on the LCD display and press the
button.

Maintenance func 20:30 (THU)


9. Auto address
10. Set elec. consumption
11. Set touch key
12. Check touch key
Sel. Page [ ] Confirm
CZ-RTC5A
(3) The “Auto address” screen appears on the LCD display. (4) Select the “O/D unit no.” by pressing the or
Change the “Code no.” to “A1” by pressing the or button.
button. Select one of the “O/D unit no.” for auto address by
Auto address 20:30 (THU) pressing the or button.
Code no. O/D unit no. Approximately about 10 minutes are required.
A1
When auto address setting is completed, the units
1
return to normal stopped status.
Sel. Next

Auto Address Setting* from the Remote Controller (CZ-RTC4)


* Auto address setting in Cooling mode cannot be done from the remote controller.

N OTE
Selecting each refrigerant system individually for auto address setting
Auto address setting for each system
: Item code “A1”

(1) Press the remote controller timer time button and button at
the same time. (4)
(Press and hold for 4 seconds or longer.)
(2) Next, press either the temperature setting / button. (Check
that the item code is “A1”.)
(3) Use either the button to set the system No. to perform auto
address setting.
(4) Then press the button.
(3)
(Auto address setting for one refrigerant system begins.) (When auto
address setting for one system is completed, the system returns to
normal stopped status.)
<Approximately 4 – 5 minutes is required.>
(During auto address setting, “ ” is displayed on the remote
(2)
controller.
This message disappears when auto address setting is completed.)
(5) Repeat the same steps to perform auto address setting for each
successive system. CZ-RTC4
(1) (4)

2-8

SM830252-00_欧州_Single_天埋.indb 8 16/08/26 10:42:24 60


Display During Auto Address Setting

On the surface of outdoor unit control P.C. board

LED 1 2 * Do not short circuit the A.ADD pin again during auto address setting.
LEDs 1 and 2 go out and address setting is interrupted.
* When auto address setting is normally completed, both LEDs 1 and 2 go out.
Blinks alternately In other cases, correct settings referring to the following table and perform auto address setting again.

Contents of LEDs 1 and 2 on outdoor unit control P.C. board 2


: Illuminating
: Blinking
: Go out

LED 1 LED 2 Contents of display


After turned ON power (not during auto address setting), it is entirely impossible to communicate with the
indoor unit in the system.
After turned ON power (not during auto address setting), although the indoor units more than 1 unit in the
system are recognized, there are inconsistencies between the number of indoor units and setting number of
indoor units.

Under auto address setting


Alternately
Auto address setting completed
There are inconsistencies between the number of indoor units and setting number of indoor units.
Simultaneously (at the time of auto address setting)
Alarm display
Alternating After LED1 blinks M times, LED2 blinks N times.
This will be repeated.

Number of blinks Type of alarm


2 Alarm P
3 Alarm H
N = number of alarm No.
M 4 Alarm E
5 Alarm F
6 Alarm L

For example: After LED1 blinks twice, LED2 blinks 16 times. This will be repeated.
The alarm shows “P16”.
( : Blink) Connect the outdoor unit maintenance remote controller to the RC plug (3P, BLU) on outdoor main unit control
P.C. board and make confirmation.

Display of remote controller

CZ-RTC5A CZ-RTC4 Blinking “ ” indicator

Auto address

1
Assigning

Cancel

Request concerning recording the indoor/outdoor unit combination Nos.


After auto address setting has been completed, be sure to record them for future reference.
List the outdoor main unit system address and the addresses of the indoor units in that system in an easily visible location (next
to the nameplate), using a permanent marking pen or similar means that cannot be abraded easily.
Example: (Outdoor) 1 - (Indoor) 1-1, 1-2, 1-3… (Outdoor) 2 - (Indoor) 2-1, 2-2, 2-3…
These numbers are necessary for later maintenance. Please be sure to indicate them.

2-9

60B኱ὒᕞࢩࣥࢢࣝኳᇙ60LQGE
SM830252-00_欧州_Single_天埋.indb 9 
16/08/26 10:42:24
Checking the indoor unit addresses
Use the remote controller to check the indoor unit address.
CZ-RTC5A (High-spec wired remote controller)

(1) Keep pressing the , and buttons (3) The “Simple settings” screen appears on the LCD display.
simultaneously for 4 or more seconds. Select the “Unit no.” by pressing the or
The “Maintenance func” screen appears on the LCD display.
button for changes.

2 Maintenance func 20:30 (THU)


1. Outdoor unit error data
Simple settings 20:30 (THU)

2. Service contact Unit no. Code no. Set data


3. RC setting mode 3-1 01 0001
4.Test run
Sel. Page [ ] Confirm Sel. Next

(2) Press the or button to see each menu. The indoor unit fan operates only at the selected indoor unit.
If you wish to see the next screen instantly, press the
or button.
Select “7. Simple settings” on the LCD display and press the 20:30 (THU)
button.

Maintenance func 20:30 (THU)


[ ] START
5. Sensor info.
6. Servicing check
7. Simple settings
8. Detailed settings
Sel. Page [ ] Confirm

CZ-RTC5A
CZ-RTC4 (Timer remote controller)

<If 1 indoor unit is connected to 1 remote controller>


(1) Press and hold the button and button for 4
seconds or longer (simple settings mode).
(2) The address is displayed for the indoor unit that is connected Number changes to
to the remote controller. indicate which indoor unit
is currently selected.
(Only the address of the indoor unit that is connected to the
remote controller can be checked.)
(3) Press the button again to return to normal remote
Indoor unit address
controller mode.

<If multiple indoor units are connected to 1 remote controller (group control)>

(1) Press and hold the button and button for 4


seconds or longer (simple settings mode). Number changes
(2) “ALL” is displayed on the remote controller. to indicate which
indoor unit is currently
(3) Next, press the button. selected.
(4) The address is displayed for 1 of the indoor units which is
connected to the remote controller. Check that the fan of that
Indoor unit address
indoor unit starts and that air is discharged.
(5) Press the button again and check the address of
each indoor unit in sequence.
(6) Press the again to return to normal remote controller
mode.

2-10

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10:42:24
2-8-4. Main-sub remote controller control

Control using 2 remote controller switches Main-sub remote controller control refers to the use of 2 remote
controllers to control 1 or multiple indoor units. (A maximum of 2 remote controllers can be connected.)

Connecting 2 remote controllers to control 1 Indoor unit


Remote controller Remote controller
switch (main)
Optional
switch (sub)
Optional
2
1 2 1 2

Remote controller wiring


Terminal plate for remote
controller wiring
R1 R2
Indoor unit
U1U2
Ground

U1U2
Outdoor unit
Ground

Remote controller setting mode


(1) Press and hold the 2 buttons for several seconds simultaneously. A
,
(2) Select the Code no.
(3) Select the Set data. The indicator illuminates after blinking. Press .

Code Set data


no. Item
0000 0001
01 Main/sub Sub Main
02 Clock type 24 hours 12 hours (AM/PM)

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/09 16:55:41 SM830252-00_欧州_Single_天埋.indb 11 16/08/26 10:42:25


2-9. Caution for Pump Down
Pump down means refrigerant gas in the system is returned to the outdoor unit.
Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit.

CAUTION This outdoor unit cannot collect more than the rated refrigerant amount as
shown by the nameplate on the back.
If the amount of refrigerant is more than that recommended, do not conduct
2 a pump down. In this case use another refrigerant collecting system.

(1)
(2)
(3)

(4)
(5)

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3. ELECTRICAL DATA

3-1. Outdoor Units (Electric Wiring Diagram).................................................................... 3-2


3-2. Indoor Units (Electric Wiring Diagram)....................................................................... 3-3
High Static Pressure Ducted Type

3-1

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3-1. Outdoor Units

Electric Wiring Diagram U-200PE2E8A / U-250PE2E8A

3-2

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3-2. Indoor Units
High Static Pressure Ducted Type S-200PE2E5, S-250PE2E5
Electric Wiring Diagram

3-3

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– MEMO –

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4. PROCESS AND FUNCTIONS

4-1. Control Functions........................................................................................................ 4 - 2


4-2. Outdoor Unit Control PCB (ACXA73-04770, ACXA73-04750).................................. 4 - 8
4-3. Outdoor Unit HIC Board (ACXA73-04760)................................................................. 4-12
4-4. Indoor Unit Control PCB Switches and Functions................................................... 4-13

4-1

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4-1. Control Functions
1. Indoor Air Temperature Control
The thermostat is switched on and off in accordance with T shown below.
T= (Indoor air temperature) - (Temperature set with the remote controller)
In the body thermostat mode
Indoor air temperature = (Body sensor) - (Shift temperature *)
(setting at factory shipment)
In the remote controller thermostat mode Indoor air temperature = (Remote controller sensor)
* Shift Temperature
Only valid during heating operation. Set at 0 °C during cooling operation.
The settings at factory shipment during heating operation are as follows:
Wall-Mounted type : 2°C
Floor Standing type : 0°C
All other types (4-Way types, Concealed types, etc.) : 4°C
This function acts as the coefficient for adjusting differences in temperature caused by the height of the living
space from the floor to the ceiling (the temperature at ceiling height is higher) during heating operation.
The setting can be modified between 0°C and 6°C with mode [06] (Simple Settings Function) on the remote
controller.
T T
+ 1.0 + 1.0
: Thermostat ON
4 0 0
: Thermostat OFF - 1.0 - 1.0

Cooling Mode Heating Mode


(1) Once the thermostat has been switched on, it cannot be switched off again by indoor air temperature control for
a period of 10 minutes.
(2) Once the thermostat has been switched off, it cannot be switched on again for a period of 3 minutes.
(3) When in the test run operation mode, the thermostat will not be switched off by indoor air temperature control
and the operation will continue.

2. Compressor Frequency Control


The frequency of the compressor's inverter is limited by either of the following controls depending on whether the
cooling or heating mode is in operation.
Cooling Mode : Heating Mode :
∙ Indoor air temperature control ∙ Indoor air temperature control
∙ Maximum and minimum frequency control ∙ Maximum and minimum frequency control
∙ Current release control ∙ Current release control
∙ Cooling high-load prevention control ∙ Heating high-load prevention control
∙ Cooling freeze prevention control ∙ Discharge temperature control
∙ Discharge temperature control

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1) Indoor Air Temperature Control
By the control method, not only the thermostat is switched on and off, as explained section “1. Indoor Air
Temperature Control ", but also the frequency of the compressor's inverter is controlled in accordance with
T and fluctuations in indoor air temperature. Inverter frequency is controlled as follows:

When T is high (not yet reached the temperature set


Controlled so that the inverter frequency is increased.
with the remote controller).
When T is low (approximately +1.0 or less in the
Controlled so that the inverter frequency is decreased
cooling mode or approximately -1.0 or more in the
or kept.
heating mode).

2) Maximum and Minimum Frequency Control


The compressor's inverter frequency is controlled in accordance with the model and operation mode.
The maximum and minimum frequencies for each model are shown in the table below.
* There are cases in which frequency is limited with other control functions depending on operational conditions,
so operations are not always carried out in accordance with the maximum frequencies listed below.
· Maximum and Minimum Frequency

U-200PE2E8A U-250PE2E8A

Cooling 65.0 80.0


Maximum Frequency (Hz)
Heating
Cooling
80.0
11
95.0
11
4
Minimum Frequency (Hz)
Heating 13 15

* There is a case in which the frequency set at maximum and minimum may sometimes decrease in accordance
with ambient temperature and indoor loads.

3) Current Release Control


The inverter frequency is controlled so that the current value for the inverter compressor is less than the figure
listed in the table below in order to prevent abnormal increases in the inverter circuit located within the outdoor
unit's electrical box.
Current release control with primary current : The limited values are modified in accordance with ambient
temperature.

U-200PE2E8A U-250PE2E8A

Cooling 18.5 18.5


Is (A)
Heating 20.0 20.0

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4) Condensation Temperature Control (cooling)
This system control is performed to limit the inverter frequency in order to restrict high pressure’s abnormal increase
and high-load operating prevention in the cooling mode.
In accordance with the temperature of the outdoor heat exchanger temperature sensors (C1, C2), such controls are
performed as to halting the operations of the indoor unit, decreasing the inverter frequency and restricting its increase,
etc.
(a) The threshold value is decreased in accordance with the compressor frequency or indoor load (differences of
temperature).
(b) When "X" values are lowered, the results basically become β=X-2, α=X-3.

max. (C2, C1)


°C Outdoor EEPROM : Amendment of X values can be
Outdoor unit operations halted made due to 4B.
X
EEPROM setting in outdoor unit
Frequency decreased CODE: 4B
β: 54
Setting No. -2 -1 0 *1 1 *2
Frequency increases prevented X (°C) 52 56.5 58.5 60
α: 52
*1 PE type : Setting at factory shipment
Frequency increased slower than normal *2 PEY type : Setting at factory shipment

4
5) Condensation Temperature Control (heating)
This system control is performed to limit the inverter frequency in order to restrict high pressure’s abnormal increase
and high-load operating prevention in the heating mode.
In accordance with the temperature of the indoor heat exchanger temperatures sensor (E1, E2), such controls are
performed as to halting the operations of the indoor unit, decreasing the inverter frequency and restricting its increase,
etc.
(a) The threshold value is decreased in accordance with the compressor frequency or indoor load (differences of
temperature).
(b) When "X" values are lowered, the results basically become β=X-2, α=X-3.

max. (E2, E1)


°C Outdoor EEPROM : Amendment of X values can be
Outdoor unit operations halted made due to 4B.
X
EEPROM setting in outdoor unit
Frequency decreased CODE: 4B
β: 50 Setting No. -2 -1 0 *1 1 *2
Frequency increases prevented X (°C) 52 56.5 58.5 60
α: 46
*1 PE type : Setting at factory shipment
Frequency increased slower than normal *2 PEY type : Setting at factory shipment

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6) Cooling Freeze Prevention Control
The following control is performed during cooling operations (including dry mode operation), in accordance
with whichever of the indoor heat exchanger temperatures (E1 or E2) is lower. (See the chart below.)
(a) Frequency will not be decreased less than 6 minutes after thermostat ON.
e,
(b) The threshold value is increased in accordance with the indoor load (differences of temperature).

Outdoor EEPROM : Amendment of α and β values


min. (E1, E2)
can be made due to 3F or 40.
Frequency increased EEPROM setting in outdoor unit
5+β CODE: 3F (for α setting)
Frequency increases prevented Setting No. -15 0 * 9
2+α α -15 0 9
Frequency decreased CODE: 40 (for β setting)
Setting No. -15 0 * 9
β -15 0 9
* Setting at factory shipment

7) Discharge Temperature Control


The following control is performed to prevent the discharge temperature from rising abnormally in order to protect
the inverter compressor.
In accordance with the temperature of the discharge sensor TD, such controls are performed as to limiting the
increase of inverter frequency, decreasing it or halting operation of the compressor.
4
TD (Discharge Temperature)
°C
Outdoor unit operations halted
e, 101
Frequency decreased
94
Frequency increases prevented
92
Frequency increased slower than normal
85
Normal operations (no control)

* If the discharge temperature exceeds 101°C, operations of the compressor are halted and restarted after 3
minutes.
If this start/stop activity is repeated 5 times, the alarm "P03" (abnormal discharge temperature) occurs.

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8) Defrosting Control
This control function removes frost that has adhered to the outdoor heat exchanger during the heating operation.
The control is performed to prevent the deterioration of the heating capabilities attributed to the adherence of
frost, and to prevent the crack or crush of pipes attributed to the accretion of ice.
The following control is performed in accordance with the ambient temperature and the outdoor heat exchanger
temperature sensor (C1).

Overall Flow Chart of Defrosting Control

Normal heating operation

Heating
Has frost adherence been No
operation
detected?
continued

Yes (detected)

Heating
Has more than 20 minutes No
operation
(heating mask time) elapsed?
continued

Yes (elapsed)
Defrosting operations commenced
4
Defrosting
Have the conditions for ending No
operation
defrosting been satisfied?
continued

Yes (satisfied)
Heating operation resumed

Frost adherence detection


• If the following conditions are satisfied during heating operations, it is regarded as "frost adherence is detected".
• Frost adherence detection is performed in accordance with the ambient temperature (TO) and the outdoor heat exchanger
temperature sensor min(C1, C2).
• Frost adherence detection conditions
(a) Following satisfied condition is detected for accumulation of 60 minutes.
Outdoor heat exchanger temperature sensor min(C1, C2) < _ L1
(b) Following satisfied condition is detected for consecutive 1 minutes or more, 2 times.
Outdoor heat exchanger temperature sensor min(C1, C2) < _ L2

Outdoor heat exchanger temperature sensor min(C1, C2) (°C)

10 Ambient temperature
-27.8 -24.3 -0.2 L1
-2.2 L2
-7.5
-9.5

-23
-25

(c) Following satisfied condition is detected for accumulation of over 90 minutes.


Outdoor heat exchanger temperature sensor min(C1, C2) < -3 °C

Heating Mask Time


This refers to the shortest time that heating operations must be performed without defrosting operations being executed.
The mask time for this model is 20 minutes.
* Defrosting operations will not be commenced until the defrosting mask time has elapsed, even if frost adherence has
been detected.

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Ending Defrosting
Defrosting operations are ended when the following conditions are satisfied.
• Ending defrosting conditions
(a) When the temperature of the outdoor heat exchanger temperature sensor (C1) is 10°C or higher.
(b) When the temperature of the outdoor heat exchanger temperature sensor (C1) is 6°C or higher for consecutive
60 seconds.
(c) When a maximum of 15 minutes defrosting time has elaped.

9) Outdoor Unit Fan Control


The appropriate rotations per minute for the outdoor unit fan are determined in accordance with the ambient
temperature and the frequency of the compressor inverter.
The outdoor unit fan step is controlled between a range of W1 (Step 1) and WF (Step 15).

10) Outdoor Unit's Electrical Expansion Valve Control


The electrical expansion valve controls the amount of refrigerant that is allowed to flow in accordance with the
operation status.
The valve is adjusted in accordance with the discharge temperature (TD), the outdoor heat exchanger
temperature sensor (C1), the suction temperature sensor (TS), and the indoor unit's heat exchanger
temperature sensors (E1 and E2).
(1) Cooling Mode
Controlled so that the suction temperature (TS) - indoor heat exchanger temperature minimum (E1 and E2)
is between 0 degree and 2 degrees under normal conditions.
There are cases where the aperture opens wider than normal operation if the discharge temperature increases.
4
(2) Heating Mode
Controlled so that the suction temperature (TS) - outdoor heat exchanger temperature (C1) is between
0 degree and 2 degrees under normal conditions.
There are cases where the aperture opens wider than normal operation if the discharge temperature increases.

11) Demand Control


There is a demand terminal as normal equipment in the outdoor unit.
Demand control can be selected as the following table.
Input current should be DC24V, 10mA
Connecting wiring must be used ''shield wiring".

Short-circuit
Control (range of operations)
LV1-COM LV2-COM LV3-COM
0 0 0 No ristricted
1 0 0 Rated current restricted to A% (A% = 75% at factory shipment)
0 1 0 Rated current restricted to B% (B% = 50% at factory shipment)
0 0 1 Control OFF

* The operational current is restricted to either A% or B% as a general indicator during demand input.
• A% and B% can be amended in calibrations of 5% between 70% and 100% with the outdoor unit's
maintenance remote controller.
For details on how to amend the parameters, see the chapter on the outdoor maintenance remote
controller, (refer to the section "6-6. Settings Modes : Setting the Outdoor Unit EEPROM").
• A% value amendments: Parameters are amended with item code "1A" (demand 1).
• B% value amendments: Parameters are amended with item code "1B" (demand 2).

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4-2. Outdoor Unit Control PCB
U-200PE2E8A (ACXA73-04770)

SW1 SW2 LED1 LED2

TEST
MODE PUMPDOWN
A.ADD CHK STOP
RUN

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16/08/26 11:00:28 60
U-250PE2E8A (ACXA73-04750)

SW1 SW2 LED1 LED2

TEST
MODE PUMPDOWN
A.ADD CHK STOP
RUN

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16/08/26 11:00:28
Outdoor Unit Control PCB (ACXA73-04770, ACXA73-04750)
Explanation of Functions
A. ADD pin (2P, Black) Auto address setting pin
• Short-circuit this pin for 1 second or longer to automatically set the
addresses at the indoor units that are connected to that outdoor unit and
are within the same system.
• The system address is "0" at the time of shipment. Auto address setting
is necessary even for communications lines in a single system where the
inter-unit control wiring does not cross to any other systems.
• While auto address setting is in progress, the 2 LEDs (LED1, 2: Red) on
the outdoor unit control PCB blink alternately. (Short-circuiting this pin
while auto address setting is in progress will stop the auto address setting
operation.)
SW2 (10 positions, Yellow) Outdoor system address setting switch
Rotary switch • The setting is "0" at the time of shipment. It is not necessary to change
the setting if wiring is connected only to an outdoor unit and indoor units
in a single system and the inter-unit control wiring does not cross multiple
systems.
• If wiring links the inter-unit control wiring for multiple systems to the same
communications lines, then a different address must be set for each
refrigerant tubing system.
• If wiring links multiple systems, a maximum of 30 systems (up to 64 indoor
units) can be connected. This setting can be set up to "39," however
control will be for 30 systems even if the setting is set to higher than 30.
4 An alarm will be displayed if system addresses are duplicated.
(For details, see Table 4-1.)
SW1 (2P, Black) Switches for setting system address 10s digit and 20s digit
DIP switch • If 10 systems or more are set, the setting is made by a combination of this
DIP switch and SW2.
• If 10 - 19 systems are set, set switch 1 (10s digit) to ON.
• If 20 - 29 systems are set, set switch 2 (20s digit) to ON, and set switch 1
(10s digit) to OFF.
• If 30 systems are set, set both switch 1 (10s digit) and switch 2 (20s digit)
to ON.(For details, see Table 4-1.)
PUMP DOWN (2P, Black) Refrigerant recovery Pin
• Short circuit this pin to perform refrigerant recovery control using cooling
operation. The indoor unit fan will operate at HIGH and 60Hz for a maximum
of 10 minutes When refrigerant recovery is completed, close the valves
and open circuit this pin to stop the operation.
LED 1 (D302) LED (red × 2)
LED 2 (D303) • LED 1 and 2 blink alternately while automatic address setting is in progress.
• Display the alarm contents for alarms that are detected by the outdoor unit.
RUN (2P, Black) Start pin
• Short-circuit this pin and apply a pulse signal to start all indoor units in that
refrigerant system.
Stop (2P, Black) Stop pin
• Short-circuit this pin and apply a pulse signal to stop all indoor units in that
refrigerant system.
Mode change (3P, Black) Indoor unit Heating/Cooling mode change pin
• Short-circuiting this pin during ordinary operation changes the mode from
Cooling to Heating (if the current mode is Cooling) or from Heating to
Cooling (if the current mode is Heating).
Test (2P, Black) • This pin is used to test the PCB at the factory.
• When the power is turned ON after this pin has been short-circuited, all
output signals will be output in sequence. (Sequential output does not
occur if this pin is short-circuited when the power is already ON.) Releasing
this pin returns the unit to normal control.
CHK (2P, Black) • Short-circuit during the test run operation.
• Open the circuit after the test run.

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Table 4-1. Method of System Address Setting
[SW2 (rotary, yellow), SW1 (2P DIP switch, black)]
Outdoor system SW2 setting SW1 setting
address No. (system address switch) 1P (10s-digit place) 2P (20s-digit place)
1 system only 1 0 OFF OFF
1 1 OFF OFF
2 2 OFF OFF
3 3 OFF OFF System
controller
4 4 OFF OFF
5 5 OFF OFF
6 6 OFF OFF
7 7 OFF OFF
8 8 OFF OFF
9 9 OFF OFF Outdoor Outdoor Outdoor Outdoor
10 0 ON OFF
11 1 ON OFF
12 2 ON OFF
13 3 ON OFF
14 4 ON OFF
Central 15 5 ON OFF Indoor Indoor Indoor Indoor
control 16 6 ON OFF
17 7 ON OFF
18 8 ON OFF
19 9 ON OFF
20 0 OFF ON Remote
21 1 OFF ON controller 4
22 2 OFF ON
23 3 OFF ON Fig. 1
24 4 OFF ON
25 5 OFF ON
26 6 OFF ON
27 7 OFF ON
28 8 OFF ON
29 9 OFF ON
30 0 ON ON

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4-3. Outdoor Unit HIC Board
U-200PE2E8A, U-250PE2E8A (ACXA73-04760)

4-12

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4-4. Indoor Unit Control PCB Switches and Functions
[Indoor unit control PCB]
T10 (CN061): 6P plug (YEL) / Used for remote control operation. (Refer to the Remote Control Section.)
Control items: (1) Start/stop input (2) Remote controller prohibit input
(3) Start signal output (4) Alarm signal output
EXCT (CN073): 2P plug (RED) / Can be used for demand control. When input is present, forces the unit to
operate with the thermostat OFF.
DISP (CN063): 2P plug (WHT) / Short-circuiting this plug allows operation to be controlled by the remote
controller even when an outdoor unit is not connected. (In this case, alarm “E04,” which
indicates trouble in the serial communication between the indoor and outdoor unit, does not
occur.)
CHK (CN062): 2P plug (WHT) / Test pin. Short-circuiting this pin allows the indoor FM (H fan speed), drain
pump, flap motor (F1 position), and electronic expansion valve full-open position to be
checked.
However this function turns OFF if the indoor unit protection mechanism is activated.
The components will operate even if the remote controller and outdoor unit are not
connected, however the remote control cannot be used for control even if it is connected.
This plug can be used for short-term tests.
JP1 (JP001): Jumper wire / Allows selection of the T10 terminal start/stop signal. (Refer to the Remote
Control Section.)
Setting at time of shipment: Pulse signal
Jumper wire cut: Static signal (continuous signal) 4
Fan drive (CN032): 2P plug (WHT) / This terminal sends the signal to the ventilation fan when a commercially
available ventilation fan is operated by the FAN button on the wired remote controller. (Refer
to the Remote Control Section.)
Use a ventilation fan which can accept the no-voltage contact A signal as the external input
signal.
Power LED: LED (RED) / Illuminates when the power is ON. Flashes when there is trouble with the
EEPROM (IC10, IC010: nonvolatile memory).
EEPROM (IC010): Nonvolatile memory / Used to store model information and other data. When replacing
the PCB, remove the EEPROM from the old PCB and install it onto the new PCB. If there is
IC trouble, replace with a new IC (provided with the servicing PCB), and set the necessary
information using the wired remote controller. (For the setting procedure, refer to the
servicing technical materials.)

7P terminal
7P terminal board
board

1(L) 2(N) U1 U2 R1 R2
Power Inter-unit Remote
supply control control
wiring wiring
Indoor Unit

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X Indoor Unit Control PCB (A747661) : S-200PE2E5, S-250PE2E5

POWER LED (D002)


EEPROM (IC010) EXCT (CN073)

JP001
DISP (CN063) EMG (CN044)
T10 (CN061) OC (CN040)

FAN DRIVE (CN032) CHK (CN062)

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5. TROUBLE DIAGNOSIS

5-1. Contents of Remote Controller Switch Alarm Display ........................................... 5-2


5-2. Outdoor Unit Control Panel LED Display ................................................................. 5-4
5-3. PAC System Alarm Codes ......................................................................................... 5-5
5-4. Inspection of Parts (Outdoor Unit) ........................................................................... 5-32
5-5. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently...... 5-33
5-6. Sensor Temperature Display Function (Displayed regardless of operation and stop) ... 5-34
5-7. Table of Thermistor Characteristics ......................................................................... 5-35
5-8. How to Remove the Compressor ............................................................................. 5-36
5-9. How to Remove the Electrical Component Box ...................................................... 5-37
5-10. Symptom: Thermostat in OFF continues cycles OFF & ON too frequently .......... 5-38

5-1

SM830252-00_欧州_Single_天埋.indb 1 16/08/29 12:59:37


5-1. Contents of Remote Controller Switch Alarm Display

ON: Blinking: OFF:

Wireless
remote controller
Wired receiver display
remote
Possible cause of malfunction control
display

Operation

Standby
Timer
Failure in receiving serial Faulty remote controller
signal from remote controller's Disconnection/Contact failure of remote controller wiring
indoor unit CHK(check) pins on the indoor unit control PCB are short circuited
In the case of non-group control:
Settings of system address, ・Power supply OFF of outdoor unit E01
indoor unit address and group ・Disconnection / Contact failure of inter-unit wiring Operating lamp
control are not made In the case of group control: blinking
Automatic address operation was not carried out.
Setting failure of nonvolatile Faulty setting of EEPROM (IC010) on indoor unit
memory IC
Failure in indoor unit serial Faulty remote controller
E02
signal from remote controller Wrong wiring of remote controller
Error in indoor unit receiving signal from remote controller (central) E03
Disconnection / Contact failure of inter-unit wiring
・Faulty indoor unit control PCB
・Faulty outdoor unit control PCB
Failure in indoor unit receiving ・Communication circuit fuse (F302) on indoor unit control PCB opened
serial signal from outdoor unit ・Fuse on outdoor unit control PCB opened E04
Since failure of an outdoor fan motor is considered as a cause, Standby
both outdoor unit control PCB and outdoor unit fan motor are lamp blinking
exchanged simultaneously.
・Disconnection / Contact failure of inter-unit wiring

5 Failure in outdoor unit


receiving serial signal from ・Disconnection of inter-unit wiring
・Communication circuit fuse (F302) on indoor unit control PCB opened
E06
indoor unit
Indoor unit control PCB address setting error
Serial
communication Duplication of indoor unit address Duplication of indoor unit address setting E08
errors
Duplication of main remote
Missetting Error because of more than one remote controller setting to main E09
controller setting
Automatic address setting start is prohibited E12 Operating lamp
Improper setting blinking
Duplication of main unit in group control E14
・Disconnection of wiring between main unit and additional units
Communication error between
・Contact failure of wiring E18
main and sub indoor units ・Faulty indoor unit control PCB (Main or Addition)
Automatic Address Alarm
E15
The total capacity of indoor units is too low
Automatic address settings Automatic Address Alarm
E16 Standby lamp
failure The total capacity of indoor units is too high
blinking
Automatic Address Alarm
E20
No indoor unit connected
Outdoor unit Communication error E24
Outdoor unit Communication error E29
Indoor & outdoor unit type Setting error, indoor/outdoor unit type/model miss-matched L02
miss-matched
Operating and
Duplication of group control's
Duplication of main indoor unit address in group control L03 standby
main indoor unit lamps blinking
Group control wiring is connected simultaneously
to individual control indoor unit Group control wiring is connected to individual control indoor unit L07

Indoor unit address is not set L08


Indoor unit capacity is not set L09
Duplication of outdoor unit address L04 Operating and
standby
Outdoor unit capacity is not set or setting error L10 lamps blinking
Indoor unit type setting error L13 simultaneously

4-way valve locked trouble / operation failure L18


Continued

5-2

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ON: Blinking: OFF:

Wireless
remote controller
Wired receiver display
remote
Possible cause of malfunction control
display

Operation

Standby
Timer
Faulty wiring connections of (ceiling) indoor unit panel P09
Indoor unit fan motor locked
Indoor unit fan motor trouoble Indoor unit fan motor layer short P01
Contact failure in thermostat protector circuit
Faulty drain pump Timer and standby
Activation of float switch lamp blinking
Drainage failure P10
wiring alternately
Contact failure of float switch wiring
Faulty drain pump
Faulty drain pump P11
Drain pump locked
Indoor unit fan motor locked
Indoor unit fan motor trouble P12
Faulty wiring connections of indoor unit fan motor
Valve error Valve error P13
O2 sensor error O2 sensor detected P14
Discharge temperature
Compressor discharge temperature trouble P03
protective alarm
Activation of
Activation of high pressure Compressor discharge pressure trouble
protective P04
switch
device
Open phase detected
Power supply failure P05 Operating and
AC power supply trouble
standby lamp
Insufficient gas Insufficient gas level detected P15 blinking alternately
Compressor overcurrent trouble P16 5
Fan motor locked/reversed Outdoor unit fan motor trouble
airflow detected Outdoor unit fan trouble P22

Inverter compressor trouble P29


Group control trouble Indoor unit in group control trouble P31
Activation of current control
Primary (input) overcurrent detected H01
compressor's protective device
PAM trouble (overcurrent/over-
voltage), Activation of PAM trouble H02 Timer lamp blinking
compressor's protective device
Primary current control,
Activation of compressor's Primary current CT sensor failure H03
protective device
HIC trouble
HIC trouble DC voltage not detected H31

Indoor heat exchanger temperature sensor (E1) trouble F01 Operating and
Indoor unit thermistor timer lamp blinking
Indoor heat exchanger temperature sensor (E2) trouble F02 alternately
open/short
Indoor air temperature sensor (TA) trouble F10
Thermistor Compressor discharge temperature sensor (TD) trouble F04
fault Operating and
Outdoor heat exchanger temperature sensor (C1) trouble F06 timer lamp blinking
Outdoor unit thermistor alternately
open/short Outdoor heat exchanger temperature sensor (C2) trouble F07
Outdoor air temperature sensor (TO) trouble F08
Compressor suction temperature sensor (TS) trouble F12
Operating and
timer lamp blinking
Indoor unit EEPROM trouble F29 simultaneously

Monvolatile memory failure


Operating and
timer lamp blinking
Outdoor unit EEPROM trouble F31 simultaneously

5-3

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5-2. Outdoor Unit Control Panel LED Display

( : ON : Blinking : OFF )

LED1 LED2 Display meaning

After the power is turned ON (and automatic address setting is not in progress), no communica-
tion with the indoor units in that system is possible.

(Both ON)
After power is turned ON (and automatic address setting is not in progress), 1 or more indoor
units are confirmed in that system; however, the number of indoor units does not match the
number that was set.
(OFF) (ON)
Automatic address setting was completed successfully. (After the power is turned ON, the
number of detected indoor units connected to that system matches the number that was set,
and regular communications are occurring.)
(Both OFF)

Automatic address setting is in progress.


(Blinking alternately)

Alarm display

(Blinking alternately) LED 1 blinks M times, then LED 2 blinks N times. The cycle then repeats.
M = 2: P alarm 3: H alarm 4: E alarm 5: F alarm 6: L alarm
N = Alarm No.

5 Example: LED 1 blinks 2 times, then LED 2 blinks 16 times. The cycle then repeats.
Alarm is “P16.”

PUMP DOWN is in progress.


LED 1 : Blinking
LED 2 : ON

(0.8 / 0.3) *
P04 (High pressure trouble) Pre-trip display
LED 1 : Blinking
LED 2 : OFF

(0.5 / 0.5)
Other Pre-trip display
LED 1 : Blinking
LED 2 : OFF
* Blinking (0.8 / 0.3) indicates that the lamp illuminates for 0.8 seconds, and then is OFF 0.3 seconds.

5-4

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5-3. PAC System Alarm Codes

Alarms for outdoor units


Alarm
Alarm Meaning
Code
E01 Remote Controller Reception Error
E02 Remote Controller Transmission Error
E03 Error in Indoor Unit Receiving Signal from Remote Controller (central)
E04 Error in Indoor Unit Receiving Signal from the Outdoor Unit
E05 Error in Indoor Unit Transmitting Signal to the Outdoor Unit
E06 Outdoor Unit Failed to Receive Serial Communication Signals from Indoor Unit
E08 Duplicate Indoor Unit Address Settings Error
E09 More Than One Remote Controller Set to Main Error
E12 Automatic Address Setting Start is Prohibited while Auto-address Setting in Progress.
E14 Main Unit duplication in Simultaneous-operation Multi Control (detected outdoor unit)
E15 Automatic Address Alarm (The total capacity of indoor units is too low.)
Automatic Address Alarm (The total capacity of indoor units is too high or the total number of indoor units is
E16
too many.)
E18 Faulty Communication in Group Control Wiring
E20 Connection Problem of Indoor/Outdoor Units.

F04 Compressor Discharge Temperature Sensor (TD) Trouble


F06 Inlet Temperature Sensor (C1) in Heat Exchanger Trouble
F07 Intermediate Temperature Sensor (C2) in Heat Exchanger Trouble
F08 Outdoor Air Temperature Sensor (TO) Trouble
F12 Compressor Inlet Suction Temperature Sensor (TS) Trouble
F31 Outdoor Unit Nonvolatile Memory (EEPROM) Trouble
5
H01 Primary (input) Overcurrent Detected
H02 PAM Trouble
H03 Primary Current CT Sensor (current sensor) Failure
H31 HIC Trouble

L04 Outdoor Unit Address Duplication


L10 Outdoor Unit Capacity not Set or Invalid
L13 Indoor Unit Type Setting Error
L18 4-way Valve Operation Failure

P03 Compressor Discharge Temperature Trouble


P04 High Pressure Trouble
P05 AC Power Supply Trouble
P13 Alarm Valve Open
P14 O2 Sensor Detect
P15 Insufficient Gas Level Detected
P16 Compressor Overcurrent Trouble
P22 Outdoor Unit Fan Motor Trouble
P29 Lack of INV compressor wiring, INV compressor actuation failure (including locked), DCCT failure
P31 Group Control Error

5-5

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Symptoms and Parts to Inspect
Remote
Alarm Eliminating
controller Judgement conditions Judgement and correction
contents condition of alarm
alarm display
P03 Abnormal discharge Stops when temp. exceeds Recovery at restart 1. Check refrigerant cycle (gas
temperature error 101 . leak).
• Discharge temp. Alarm output on 5 pre-trips 2.Trouble with electronic
detected at or expansion valve
above the specified 3.Check discharge
value temperature sensor (TD).
P05 CT disconnected The current value transmitted Recovery at restart 1. Check outdoor unit control
or AC power supply from the microcomputer on the PCB.
error outdoor unit control substrate is 2. Lack of reactor wire
low.
When no AC power input for
more than 30 seconds to 5
minutes : Single alarm
P15 Insufficient gas level • Discharge temperature is 95 Recovery at restart 1.Check refrigerant cycle (gas
detected. or higher. leak).
• Electronic expansion valve is at 2.Trouble with electronic
Step 480. expansion valve
When the above has continued 3.Check outdoor unit valve
for 1 minute. Indoor air sucking opening.
due to body thermostat max
(E1 or E2) - TA < 4
L18 4-way valve The indoor unit heat exchanger Recovery at restart 1. Check 4-way valve.
operation failure temperature drops even though 2. Check 4-way valve wiring.
5 • Judged after heating
operating for
the compressor is switched on
during the heating mode:
3. Check outdoor unit control
PCB.
5 minutes To +20 < C1
consecutively. Pre-trip 1 time

P04 High-pressure High pressure switched Recovery at restart Overload operation of


protection error ON OFF refrigerant cycle
(Alarm is output when switch
opened.) Pre-trip 4 times.
P22 Outdoor unit fan Inverter stops after alarm is Recovery at restart 1.Position detection trouble.
motor trouble detected. Pre-trip 10 times 2.Outdoor unit fan motor over-
• Inverter protection current Protection circuit is
circuit was activated.
activated, or lock • Check outdoor unit control
was detected at PCB.
outdoor unit fan • Refer to outdoor unit fan
motor. judgement methods.
P29 Lack of INV Inverter stops after alarm Recovery at restart 1.Stops immediately even
compressor wiring, is detected. Alarm is output when operations restarted.
INV compressor when inverter stops (pre-trip) • Layer short on the
actuation failure, consecutively 10 times. compressor
DCCT failure
2.Check HIC circuit.
• Wiring trouble
H31 HIC trouble Pre-trip consecutively 10 times Temperature dropped Heat sink and PCB (HIC)
• Contact trouble

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Check Prior to Auto Address Setting
* If an outdoor unit displays an alarm, conduct this process after diagnosing the problem.

1 Auto Yes 2-1


Address 1-1 Is the power of the indoor unit(s) and outdoor unit(s) on?
No Power on
2 Indoor/ Has the wiring of the indoor/outdoor control line been completed? Yes 2-2
outdoor 2-1
Is it all connected? No Connect the wiring
control line
Has high voltage (over AC200V) been applied to the control line Yes 2-3
2-2 circuit? Has the fuse on the control PC board blown?
(Check each board of the indoor unit(s) and outdoor unit(s).) No 3-1
The power line and indoor/outdoor control line are miswired. Turn off the power, check &
2-3 correct the miswiring and then make connections of the indoor/outdoor control lines to the
emergency side of all the control PC boards and controllers.
3 Installation Yes 3-2
Be sure that the indoor and outdoor units are connected
or setting 3-1
with correct combination written in catalog. No Correct the connection
related
Is the indoor/outdoor control line connected to more than one Yes 3-3
3-2
outdoor unit? (Network wired?) No 3-6
Is the Terminal resistor select switch (CN-TERMINAL) on the outdoor Yes 3-4
3-3
control PC board set to just one unit?
No Correct the setting
Yes 3-5
3-4 Are other outdoor units using a duplicate setting?
No 3-6 5
When units are networked, first set the system address for each outdoor unit in the order
3-5
1-2-3 and then run auto address setting.
3-6 Run the auto address setting.

5-7

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Mini VRF SYSTEM
Trouble Diagnosis
4. Mini VRF System Alarm Codes

E04 Error in Indoor Unit Receiving Signal from the Outdoor unit
1. Error Detection Method
When there is no communication within a 3-minute period from the outdoor unit. Or, judged an error when no reply comes
from the outdoor unit.
• The outdoor unit is not turned on.
• When the network of indoor/outdoor operation line was wired, the (SHORT) setting of the terminal resistor switch on the
outdoor control PC board was set on multiple units (four or more).
• When the power was turned on after auto address setting was completed, the number of indoor units had been changed.
• Forgot to turn on the indoor unit.
• The CHK pin and/or TEST pin on the indoor unit’s control PC board are shorted.
• Forgot to install the nonvolatile memory (EEPROM) when replacing the indoor unit control PC board.
• Mistakenly set the indoor unit address to Not Set in the remote control’s detailed settings mode.
• When indoor unit addresses are duplicated.
• There is a short, open, wrong contact or grounding of the indoor/outdoor operation line.
• There is an error in the receiving circuit on the signal output PC board (optional control PC board).
• Malfunctions of the outdoor unit
• High voltage was applied (over AC200V) in the indoor/outdoor operations line circuit.
• The thermistor inside the indoor unit is grounded.
2. Error Diagnosis
1 Power After turning the power
Yes
Source 1-1 Is/was the power to the outdoor unit cut off? on, wait three minutes
No 1-2
Yes Power on
1-2 Is the indoor unit powered off?
No 2-1
2 Indoor/ Is the indoor/outdoor operation line shorted, opened, grounded Yes Correct the wiring
outdoor 2-1
or has a wrong contact? No 2-2
5 control line
When the network of indoor/outdoor operation line was wired,
Yes
Normally the (SHORT)
2-2 was the (SHORT) setting of the terminal resistor switch setting is just one unit.
(CN-TERMINAL) on the outdoor control PC board set on multiple
units (four or more)? No 2-3
Was a high voltage (over AC200V) applied in the indoor/outdoor Yes 3-2
2-3
operations line circuit? No 3-1
3 No. of Was the number of indoor units increased or decreased after Yes 3-2
Indoor 3-1
auto address setting was complete? No 3-3
Units
3-2 Conduct checks prior to auto address setting.
Check the indoor unit addresses from the remote control’s Yes 3-2
3-3 detailed settings mode.
Is it Not Set (99), or is the indoor unit’s address duplicated? No 4-1
4 Indoor Are the CHK pin and/or TEST pin on the indoor unit control PC Yes Remove the short
unit 4-1
board short-circuited? No 4-2
control
Is the wireless remote controller connected to on the indoor unit’s Yes 4-3
PC board 4-2
control PC board? No 4-5
Disconnect the connector mentioned above on the control PC board
of the indoor unit control PC board, and see whether the E04 goes off Yes 4-4
4-3 after several minutes. (When doing so, if two remote controllers are
being used and the wireless remote controller is the main remote No 4-5
controller, set the other remote controller as the main.)
4-4 Replace wireless remote control parts including wiring.
Yes 4-6
4-5 Is the LED on the indoor unit control PC board blinking?
No 4-7
The nonvolatile memory (EEPROM) on the indoor unit’s control PC board is either not installed,
4-6 improperly installed or the nonvolatile memory is faulty. Correct this or after replacing the
nonvolatile memory, write model data to it in the remote control detailed settings mode.
Are all the remote controllers of the other indoor Yes Replace the outdoor unit control board
4-7
units connected to that outdoor unit displaying E04? No Replace the indoor unit control board

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E06 Outdoor Unit Failed to Receive Serial Communication Signals from Indoor Unit
(When indoor unit(s) are connected)
1. Error Detection Method
It is judged an error when there is no transmission (reply) from the indoor unit to the outdoor unit for a period of three minutes.
• The indoor unit is not turned on.
• The DISP pin of the indoor unit is shorted.
• There is a short, open, wrong contact or grounding of the indoor/outdoor operation line.
• The signal output control PC board (optional control PC board) inside the indoor unit has failed.
• The thermistor inside the indoor unit is grounded.

2. Error Diagnosis

1 Indoor unit Yes Power on


1-1 Is the indoor unit powered off?
power No 2-1
2 Indoor/
Yes Correct the wiring
outdoor Is the indoor/outdoor operation line shorted, opened,
2-1
operation grounded or has a wrong contact?
line No 3-1
3 Indoor Are the DISP pin and CHK pin on the indoor unit control PC board Yes Remove the short
units 3-1
short-circuited? No 3-2
control
PC board Is the wireless remote controller connected to on the indoor unit’s Yes 3-3
3-2
control PC board? No 3-5
Disconnect the connector mentioned above on the control PC board
of the indoor unit control PC board, and see whether the E06 goes off Yes 3-4
3-3 after several minutes. (When doing so, if two remote controllers are
being used and the wireless remote controller is the main remote
No 3-5
5
controller, set the other remote controller as the main.)
3-4 Replace wireless remote control parts including wiring.
3-5 Indoor unit control PC board failure Replace board.
• For information on the procedures for replacing the indoor unit’s control board, refer to the manual that is packaged with
the indoor unit control PCB.

Indoor Unit Control PCB (A747661) : S-200PE2E5, S-250PE2E5


EEPROM (IC010) POWER LED (D002) EXCT (CN073)

JP001 EMG (CN044) OC (CN040)


DISP (CN063)
T10 (CN061)
FAN DRIVE (CN032) CHK (CN062)

5-9

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E15 Automatic Address Alarm (The total capacity of indoor units is too low.)
1. Error Detection Method
Connecting indoor unit
It is judged an error the total capacity of indoor units replied by communication is lower than that of outdoor unit.

• The total capacity of indoor units is lower than that of outdoor unit.
• Some indoor unit(s) are connected but power is not turned on.
• The CHK pin (CN062/CN071) and/or TEST pin (CN064) of the indoor unit is shorted when its power is turned on.
• High voltage was applied (over AC200V) in the indoor/outdoor operations line circuit.
2. Error Diagnosis
1 Power Yes Power on
Source 1-1 Is the indoor unit powered off?
No 2-1
2 Indoor/ Yes Correct the wiring
outdoor 2-1 Is the indoor/outdoor control line opened or shorted?
No 2-2
control line
Was a high voltage (over AC200V) applied in the indoor/outdoor Yes 3-2
2-2
operations line circuit? No 3-1
3 No. of Was the number of indoor units changed after auto address setting Yes 3-2
Indoor 3-1
finished? No 4-1
Units 3-2 Conduct checks prior to auto address setting.
4 Indoor Are the CHK pin and TEST pin on the indoor unit control board Yes Remove the short
unit 4-1
short-circuited? No 4-2
control
Is the wireless remote controller connected to on the indoor unit’s Yes 4-3
PC board 4-2
control PC board? No 4-5
Disconnect the connector mentioned above on the control PC board
of the indoor unit control PC board and see whether the E15 goes off Yes 4-4
4-3 after several minutes. (When doing so, if two remote controllers are
being used and the wireless remote controller is the main remote
5 controller, set the other remote controller as the main.)
No 4-5

4-4 Replace wireless remote control parts including wiring.


Yes 4-6
4-5 Is the LED blinking on the indoor unit’s control PC board?
No 5-1
The nonvolatile memory (EEPROM) on the indoor unit’s control board is either not installed,
4-6 improperly installed or the nonvolatile memory is faulty. Correct this or after replacing the
nonvolatile memory, write model data to it in the remote control detailed settings mode.
5 Outdoor
unit control 5-1 Check all items under the section “Check Prior to Auto Address Setting”.
PC board
• For information on the procedures for replacing the nonvolatile memory (EEPROM) of the indoor unit, refer to the manual
that is packaged with the indoor unit service board.
• For information on the remote control’s detailed settings, refer to the Reference Materials.

Indoor Unit Control PCB (A747661) : S-200PE2E5, S-250PE2E5


EEPROM (IC010) POWER LED (D002) EXCT (CN073)

JP001 EMG (CN044) OC (CN040)


DISP (CN063)
T10 (CN061)
FAN DRIVE (CN032) CHK (CN062)
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E16 Automatic Address Alarm (The total capacity of indoor units is too high.)
1. Error Detection Method
It is judged an error the total capacity of indoor units is too high or the total number of indoor units is too many.
• The total capacity of indoor units is too high.
• The total number of indoor units is too many.

2. Error Diagnosis

1 Auto
Address 1-1 Check all items under the section “Check Prior to Auto Address Setting”.

F04 Compressor Discharge Temperature Sensor (TD) Trouble


1. Error Detection Method
It is judged an error based on the criteria listed below.
• Open circuit or Short circuit

2. Error Diagnosis

1 Sensor Yes 1-2


1-1 Sensor connector is connected to PC board properly.
No Reconnect and check
Yes Replace sensor
No Correct and see what
5
1-2 Sensor is correctly installed at holder side.
happens.
1-3
Yes 2-1
1-3 Abnormal temperature exists even after replacing sensor.
No See what happens.
2 PC board Yes Replace PC board
2-1 Resistance between connector pins on PC board is less than
1 k ohm No 2-2
Yes 3-1
2-2 Abnormal temperature exists even after replacing PC board.
No See what happens.
3 Operating Yes Correct
status 3-1 Peripheral temperature of outdoor unit is over 46°C.
No 3-2
Adjust the amount
Yes
3-2 Tends to have insufficient refrigerant charge in the system. of refrigerant
No 3-3

3-3 Check noise.

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F06 Inlet Temperature Sensor (C1) in Heat Exchanger Trouble
1. Error Detection Method
• In case of open or short

2. Error Diagnosis

1 Sensor Yes 1-2


1-1 Is the connector properly connected to PCB?
Trouble No Reconnect & check
Yes Replace sensor.
1-2 Is the resistor between the sockets infinity or 0Ω?
No 2-1
2 Control Outdoor unit control PCB failure
PCB 2-1
Replace PCB with a new one.
Failure

F07 Intermediate Temperature Sensor (C2) in Heat Exchanger Trouble


1. Error Detection Method
It is judged an error when open circuit or short circuit.

2. Error Diagnosis

1 Sensor Yes 1-2


1-1 Sensor connector is connected to PC board properly.
No Reconnect and check
5 1-2 Resistance between sockets is infinity or 0 ohm.
Yes Replace sensor
No 2-1
2 PC board
2-1 Replace PC board because of outdoor control PC board failure.

F08 Outdoor Air Temperature Sensor (TO) Trouble


1. Error Detection Method
It is judged an error when open circuit or short circuit.

2. Error Diagnosis

1 Sensor Yes 1-2


1-1 Sensor connector is connected to PC board properly.
No Reconnect and check
Yes Replace sensor
1-2 Resistance between sockets is infinity or 0 ohm.
No 2-1
2 PC board
2-1 Replace PC board because of outdoor control PC board failure.

5-12

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F12 Compressor inlet Suction Temperature Sensor (TS) Trouble
1. Error Detection Method
It is judged an error when open circuit or short circuit.

2. Error Diagnosis

1 Sensor Yes 1-2


1-1 Sensor connector is connected to PC board properly.
No Reconnect and check
Yes Replace sensor
1-2 Resistance between sockets is infinity or 0 ohm.
No 2-1
2 Outdoor
control 2-1 Replace PC board because of outdoor control PC board failure.
PC board

F31 Outdoor Unit Nonvolatile Memory (EEPROM) Trouble


1. Error Detection Method
It is judged an error based on the criteria listed below.
• When power initially turned ON for the first time, nonvolatile memory (EEPROM) is not installed.
• Read values after writing onto nonvolatile memory (EEPROM) is inconsistent.

2. Error Diagnosis

1 PC board Yes 1-2


1-1 Does EEPROM exist on the control PC board?
No Install EEPROM
Yes 1-3 5
1-2 Is EEPROM installed properly?
(Check: Bent IC pin or incorrect installation, etc.) No Correct
Incorrect EEPROM
1-3
Replace with correct EEPROM.

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H01 Primary (input) Overcurrent Detected
1. Error Detection Method
• Primary current effective value detected overcurrent (trip current value).
Trip current value HP = horse power
3-phase model 8 HP 10 HP
Heating 23.0A 23.0A
Cooling 21.5A 21.5A
2. Error Diagnosis
1 Power Yes Check power supply
supply* 1-1 Not satisfied with +10% rated supply voltage
No 1-2
Yes Check power supply
1-2 Extreme voltage fluctuations
No 1-3
Yes Check power supply
1-3 Extreme distortion of voltage waveform
No 1-4
Yes Check power supply
1-4 Instantaneous blackout may sometimes occur.
No 2-1
2 PC board Has FUSE 1/FUSE 2 blown? Yes 2-3
wiring 2-1
Check the electrical conduction with tester. No 2-2
Yes Correct wiring
2-2 Loose electrical wire connection
No 2-3

5 2-3 Replace CR board.


* Check not only in the outdoor unit stop mode but in the drive mode.

ACXA73-04770 (U-200PE2E8A) ACXA73-04750 (U-250PE2E8A)


(for 3-phase outdoor Unit PCB) (for 3-phase outdoor Unit PCB)

5-14

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H03 Primary Current CT Sensor (current sensor) Failure
1. Error Detection Method
It is judged an error based on the criteria listed below.
• If 18A or greater is detected when the compressor is stopped (alarm triggered even if the connector is unplugged).
• If no current is detected even though a compressor is running.

2. Error Diagnosis
1 Check the Yes Replace CR board.
Turn the power on again and run the outdoor unit.
control 1-1
Is alarm occurred after operation? No See what happens.
PC board

H05 Sensor Failure, Compressor Discharge Temperature Sensor (TD) Disconnected


1. Error Detection Method
• (In case of outdoor temperature over 5°C) For 10 minutes since started, variation of discharge temperature is always
detected within 2°C comparing with the temperature just before starting.
• (In case of outdoor temperature less than 5°C) For 30 minutes since started, variation of discharge temperature is
always detected within 2°C comparing with the temperature just before starting.

1 Sensor Yes 1-2


1-1 Is the sensor properly installed at the holder side?
Trouble No Reinstall correctly.
1-2 Replace the sensor with a new one.

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H31 HIC Trouble
1. Error Detection Method
It is judged an error if the computer detects an error signal from the HIC.
An error signal is issued by the HIC if abnormal heat occurs inside the HIC or if there is an overcurrent.
However, it is judged an error in the same way if the signal line from the HIC is not connected properly or opened.
• HIC overcurrent due to HIC fault
• HIC abnormal heat caused by defective HIC or HIC radiation error
• Signal line is not connected properly or opened between the HIC and the outdoor CR board.

2. Error Diagnosis
1 Wiring The wiring (power cord and signal line) between the HIC Yes 1-2
between 1-1 and the outdoor CR board is connected properly.
No Correct wiring (connector)
HIC &
outdoor Everything is normal in the wiring (power cord & signal line) 3-1 : Single-phase model
between the HIC and the outdoor CR board. Check the Yes
control 1-2 2-1 : 3-phase model
PC board wiring one by one with a tester if there is opened and
grounding. No Replace wiring
2 Check the
Yes 3-1
outdoor The connector CN-RY on the CR PC board is connected
2-1
unit CR properly (locked). (3-phase only)
PC board No Correct wiring (connector)
3 HIC poor The heat dissipating surface on the back of the HIC is in
radiation Yes 3-2
good contact with the heat sink (heat dissipating fins) of the
3-1
electrical box. Check for looseness in the fastening screws Tighten screw(s),
and the condition of the heat-conducting putty. No
add putty
5 A good flow of cooling air passes through the heat sink Yes 4-1
3-2 (heat dissipating fins) of the electrical box.
Check for debris blocking the fins. No Remove foreign matter
4 HIC The results of the pass/fail tests for the following HIC board Yes Replace the HIC PC board
overcurrent 4-1 IPM show it to be outside the range of the resistance of a
conforming part. No 4-2

The inverter compressor was stopped/started more than 10 Yes Replace the HIC PC board
4-2 times and it triggered H31 at a high rate. If alarm code P16
occurs at times, refer to the alarm code P16. No Refer to alarm code P16

HIC board IPM Pass/Fail Tests


• Measure with an analog tester. (Set to the k ohm range)
• Measure the board by itself. (Remove wires connected from other parts.)
• Measure using IPM terminals.

Conforming part resistance value (measure with an analog tester)


Tester terminals
+ P NU
- U V W NU U V W P
Resistance value (ohm) 1 k to 5 k 1 k to 5 k 1 k to 5 k 5 k to 10 k 100 k to 100 k to 100 k to 100 k to

Tester terminals
- P NU
+ U V W U V W
Resistance value (ohm) 100 k to 100 k to 100 k to 1 k to 5 k 1 k to 5 k 1 k to 5 k
• Excepting the parts of “ 100 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.

5-16

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Tester terminals
+ HIC+ HIC-
- U V W HIC- U V W HIC+
Resistance value (ohm) 1 k to 10 k 1 k to 10 k 1 k to 10 k 5 k to 20 k 20 k to 20 k to 20 k to 20 k to

Tester terminals
- HIC+ HIC-
+ U V W U V W
Resistance value (ohm) 20 k to 20 k to 20 k to 1 k to 10 k 1 k to 10 k 1 k to 10 k
• Excepting the parts of “ 20 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.

■ Outdoor Unit Control HIC PCB


ACXA73-04760 : (U-200PE2E8A, U-250PE2E8A)
(3-phase outdoor unit HIC PC board)

RE2

RE1

NU
W
V
U
P

5-17

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L04 Outdoor Unit Address Duplication
1. Error Detection Method
It is judged an error when the identical self-address communication on the indoor and outdoor wirings is received over 5 times
within 3 minutes.

2. Error Diagnosis

1 System Yes 2-1


1-1 Are other outdoor units using a duplicate setting?
address No 2-2
2 Installation When units are networked, first set the system address for each outdoor unit in the order
or setting 2-1
1-2-3 and then run auto address setting.
related
2-2 Run the auto address setting.

L10 Outdoor Unit Capacity not Set or Invalid


1. Error Detection Method
It is judged an error when outdoor unit capacity not yet setup or systematically unauthorized setting.

2. Error Diagnosis
1 Check the Yes 2-1
control 1-1 Was EEPROM replaced when PC board was replaced?
PC board No Replace EEPROM
2 Installation
5 or setting 2-1
Set an applicable capacity value on the item code 81 display of maintenance remote
controller.
related
• Check : Connect the outdoor maintenance remote controller and check whether item code 81 outdoor capacity value
shows “0” or unauthorized capacity is set on the detailed settings mode display of the outdoor EEPROM.
If the capacity value of the item code 81 with the outdoor maintenance remote controller is incorrect, recorrect and
set it again.
* After setting the capacity value, be sure to reset the power supply switches of both indoor and outdoor units.

L13 Indoor Unit Type Setting Error


1. Error Detection method
• Discordance model(s) between outdoor and indoor units are detected.

1 Discordance Are models for outdoor and indoor units matched respectively? Yes 2-1
Unit 1-1 (Ex: Are multiple indoor units connected to commercial outdoor units?) No Replace indoor units.
2 Installation Check the indoor unit’s motor valve with the remote control detailed Yes 3-1
Failure 2-1 settings mode (2C code) and commercial indoor unit is set to “2” and
multiple indoor unit is “0”. No Change installation.
3 Operating
Wires for
Check whether or not indoor and outdoor unit operating wires are short circuit, disconnection,
Indoor & 3-1
loose connection or earth fault.
Outdoor
Units

5-18

SM830252-00_欧州_Single_天埋.indb 18 16/08/29 12:59:50


L18 4-way Valve Operation Failure
1. Error Detection Method
It is judged an error when during heating operation (Comp. ON), the highest detected temperature at an outdoor unit
heat exchanger (C1) was 20°C or more above the outdoor air temperature (Air Temp.) continuously for 5 minutes or
longer.

2. Error Diagnosis

1 PC board Is the connector wired from the 4-way valve plugged in the CN-HOT1 Yes 1-2
1-1
wiring or CN-HOT2 connector on the HIC PC board properly? No Correct connector
Yes Correct wiring
1-2 Has the 4-way valve wiring become opened?
No 1-3
Is the wire from the coil for controlling the 4-way valve firmly Yes 2-1
1-3 connected to the 4-way valve?
No Correct connector
2 4-way valve During heating mode (Comp. ON), insert and remove the connector Yes 2-2
wired from the 4-way valve into or from CN-HOT1 or CN-HOT2
2-1
connector on the HIC PC board. At the same time, does the ON & Replace HIC
OFF sounds occur from the 4-way valve? No
PC board
During heating mode (Comp. ON), does the alarm code L18 Yes 2-3
reproduce for 5 minutes or longer after insertion and removal of
2-2
CN-HOT1 or CN-HOT2 connector wired from the 4-way valve
connector on the HIC PC board? No See what happens

The parts inside the 4-way valve might have fixed at the cooling side.
2-3
Replace the 4-way valve 5

P03 Compressor Discharge Temperature Trouble


1. Error Detection Method
• When the discharge temperature is over 106°C.

2. Error Diagnosis

1 Adjustment Additional
Yes
to 1-1 Not additional refrigerant charged refrigerant charge
refrigerant No 2-2
charge
Adjust the
Yes
1-2 Tends to have insufficient refrigerant charge in the system. refrigerant amount
No Replace CR board
2 Blockage in Yes Open service valve
refrigerant 2-1 Service valve inside the outdoor unit closed No 2-2
circuit
Yes Avoid clogging
2-2 Are the tubes clogged?
No 2-3
Yes 2-4
Is the outdoor unit’s electronic control valve operating correctly?
2-3 (Check for debris clogging the electronic control valve, a problem Replace the
with the electronical coil and/or the control PC board.) No electronic control
valve
Is it observable difference in status of the dew or frost between Yes Replace the strainer
2-4
the strainer’s primary and secondary sides? No Replace CR board

5-19

SM830252-00_欧州_Single_天埋.indb 19 16/08/29 12:59:51


P04 High Pressure Trouble
1. Error Detection Method
It is judged an error if the internal circuit of the high pressure switch is dead.
The electronic circuitry of the high pressure switch is cut off if the pressure at the pressure sensor port of the high pressure
switch reaches 3.80 MPa. Once it is cut off, it remains cut off until the pressure drops to 3.15 MPa.
• The high pressure switch is malfunctioning.
• Service valve inside the outdoor unit closed
• There is a short air circuit through the outdoor unit’s heat exchanger. (when cooling)
• The outdoor unit’s fan is broken. (when cooling)
• The outdoor unit’s heat exchanger is clogged. (when cooling)
• There is a short air circuit at the indoor unit. (when heating)
• The filter of the indoor unit is clogged. (when heating)
• The fan of the indoor unit is broken or the fan motor is malfunctioning. (when heating)
• The refrigerant circuit is closed and the high pressure is increasing abnormally high.
(solenoid valve or expansion valve not activated, a stuck check valve, etc.)
• Refrigerant overcharged.
• Nitrogen or air contaminated in the refrigerant system

2. Error Diagnosis
1 High Yes 1-2
pressure The socket of the high pressure switch is securely inserted in the
1-1 Correct connection
switch PC board. The wiring is not opened. No
and/or wiring
Even if parts near the high pressure switch are shaken quite a lot, Replace the
the high pressure cutoff will be activated. Yes high pressure
1-2 switch (wiring)
Even if the covering is in good condition, in several cases vibration
5 2 Service
has caused wiring inside to open. No 2-1
Open the service
Yes
valve 2-1 Service valve inside the outdoor unit closed valve
No 2-2
There is an extreme difference in temperature in/out of the service Yes 2-3
2-2
valve. No 3-1
Check the flare connection, someone may have forgotten to remove the bonnet.
2-3
If there is a problem within the service valve, replace the valve.
3 Problem Yes 3-2
around the 3-1 While cooling is operating an alarm is occurred. No 3-5
heat
Prevent air short
exchanger The intake temperature (ambient temperature) of the outdoor unit’s Yes
3-2 circuit
heat exchanger is above 46°C.
No 3-3
Clean the heat
Yes
3-3 The outdoor unit’s heat exchanger is clogged. exchanger
No 3-4
Yes 4-1
Check whether the outdoor unit fan is normal or if the sockets are
firmly pressed onto the plugs on the outdoor PC board, as well as Replace the outdoor
3-4 unit fan.
if any wiring is opened. No
Are these checking finished without fail? Correct connection
and/or wiring
Yes 3-6
3-5 While heating is operating an alarm is occurred.
No 4-1

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SM830252-00_欧州_Single_天埋.indb 20 16/08/29 12:59:51


3 Problem Prevent air short
around the 3-6 The intake temperature (ambient temperature) of the indoor unit is Yes
circuit
heat above 36°C.
No 3-7
exchanger
Yes Clean the filter
3-7 The filter of the indoor unit is clogged.
No 3-8
Replace the indoor
Yes
3-8 The fan of the indoor unit is broken or the fan motor is faulty. fan (motor)
No 4-1
4 Blockage Yes 4-3
in the Is the outdoor unit’s electronic control valve operating correctly?
4-1 (Check for debris clogging the electronic control valve, a problem Repair the electronic
refrigerant No control valve of the
circuit with the electronical coil and/or the control PC board.)
outdoor unit
Yes 4-3
The indoor unit’s expansion valve is operating correctly.
4-2 (check for debris clogging the valve, a problem with the electronical Repair the expansion
coil and/or the control PC board) No valve of the indoor
unit
Yes 4-4
If an alarm is occurred with the high pressure below 3.80 MPa,
with the pressure measured as displayed by the manifold gauge, Replace the check
4-3 valve in the
check the check valve in the compressor discharge line. No
Are these checking finished without fail? compressor
discharge line
Replace the
The electronic control valve is faulty. electronic control
Yes
4-4 In systems where the solenoid valve kits and the ice thermal valve and/or
storage tank are connected, check these solenoid valves. solenoid valve. 5
No 5-1
5 Yes 5-3
Overcharging 5-1 Error occurs when the system is operating in cooling mode. No 5-2
Yes 5-4
5-2 Error occurs when the system is operating in heating mode.
No 5-5
An alarm is occurred with the high pressure at 3.80 MPa, with the
pressure measured either as displayed by the monitoring software Yes 5-5
5-3 or with a manifold gauge, at which time the temperature of liquid in
the outdoor unit’s heat exchanger is detected to be at the Contact the service
No
temperature of the outside air. representative
An alarm is occurred with the high pressure at 3.80 MPa, with the Yes 5-5
pressure measured either as displayed by the monitoring software
5-4 or with a manifold gauge, at which time the temperature of liquid in
Contact the service
the indoor heat exchanger is detected to be at room temperature No
representative
(intake temperature).
The system may be overcharged. Check how much refrigerant was added during installation.
When a system is inspected for airtightness, it is seldom that enough nitrogen has been
5-5
expelled, so some remains in the circuit.
In this case, it is necessary to collect the refrigerant and then recharge the system.

5-21

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Mini VRF SYSTEM
Trouble Diagnosis
4. Mini VRF System Alarm Codes

P05 AC Power Supply Trouble


1. Error Detection Method
• Instantaneous blackout
• Zero-cross (waveform input of power supply) error
• DC voltage charge failure
2. Error Diagnosis
Note : The work involved in diagnosing each of the items is extremely dangerous, so turn the power off at the breaker before
performing the tests.

1 Check 1-4 : Single-phase model


the power Is the voltage on each of the Yes
1-2 : 3-phase model
supply & 1-1 terminal boards within +10%
of the rated voltage? Check for open circuit and the voltage at the breaker.
the wiring No
if a problem is found, fix it and check again.
Yes Correct wiring
1-2 Power wiring N-phase is connected.
No 1-3
Yes Correct wiring
1-3 Power wiring L2 and N are reverse connected. (3-phase only)
No 1-4
3-1 : Single-phase model
Turn the power back on and check again. Yes
1-4 2-1 : 3-phase model
Is the alarm triggered again?
No 4-1
2 Check the Yes 3-1
outdoor The connector CN-RY on the outdoor CR PC board is
2-1
unit CR connected properly (locked). (3-phase only) Correct wiring
No
PC board (connector)
5 3 Check the
3-1 Are the wires (RE1, RE2) from the reactor firmly installed?
Yes 3-2
outdoor No Correct wiring
unit HIC
Replace the outdoor
PC board Turn the power back on and check again. Yes
3-2 unit HIC PC board.
Is the alarm triggered again?
No 4-1
There may be a instantaneous blackout failure.
4 Final check 4-1
If there is nothing abnormal, see what happens.

■ Outdoor Unit Control HIC PCB


ACXA73-04760 : (U-200PE2E8A, U-250PE2E8A)
(3-phase outdoor unit HIC PC board)

RE2

RE1

NU
W
V
U
P

5-22

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P13 Alarm Valve Open
1. Error Detection Method
Detection is performed only in the test run. When once detected or the test run finished without any error,
the second detection will not be done.
In case of forgetting to open a valve, P04 (high-pressure switch operational alarm) is occasionally preceded due to the
following conditions.
• The status of small temperature change of the operating indoor unit continues for the first 7 minutes since the
cooling test run has started.

2. Error Diagnosis

1 Service Open the service


Yes
valve 1-1 Service valve inside the outdoor unit closed valve
No 2-1
2 Adjustment Additional
Yes
to refrigerant charge
2-1 Not additional refrigerant charged
refrigerant
change No 3-1

3 Blockage Yes Avoid clogging


in 3-1 Are the tubes clogged?
No 3-2
refrigerant
circuit Yes 3-3
Is the outdoor unit’s electronic control valve operating correctly?
3-2 (Check for debris clogging the electronic control valve, a problem Replace the
with the electronical coil and/or the control PC board.) No electronic control
valve
5
Mini VRF SYSTEM
3-3 As the second detection is not done, restart and see what happens if thereTrouble Diagnosis
is no error.
4. Mini VRF System Alarm Codes

P14 O2 Sensor Detect


1. Error Detection Method
• It is judged an error whenever the outdoor unit receives the signal “O2 Alarm Occurred” from the indoor unit.
• With the indoor unit’s EEPROM setting (item code 0B) set to 0001, the EXCT input was shorted.

2. Error Diagnosis
1 System Yes 3-1
configuration 1-1 Is an O2 sensor being used?
No 2-1
2 Indoor unit’s After correcting the
EEPROM Is the indoor EEPROM setting, item code 0B, on the indoor unit’s Yes setting, 3-1
2-1
setting control PC board set to 0001?
No 4-1
3 Indoor EXCT Yes Correct wiring
wiring 3-1 Is the indoor EXCT socket (wire) shorted?
No 4-1
4 Indoor unit’s Is the alarm triggered if the indoor EXCT socket (wire) is Yes 4-3
control 4-1
disconnected, and the power is reset? No 4-2
PC board
4-2 Since there is no error, see what happens.

4-3 Indoor unit control PC board error replace PC board.

5-23

SM830252-00_欧州_Single_天埋.indb 23 16/08/29 12:59:53


P15 Insufficient Gas Level Detected
1. Abnormal Detection Method
Alarm occurs in the following cases:
• Compressor's current value shows lower than a certain value.
• Compressor's discharge temperature exceeds 95°C.
• Electronic expansion valve is fully opened.
• The difference between indoor unit heat exchanger temperature and intake temperature is less than 4K.

2. Error Diagnosis
1 Adjustment Recharge with
Insufficient gas level Yes
of 1-1 additional refrigerant.
refrigerant (Check whether or not pressure level is normal.)
No 1-2
amount
Replace leaking part
Yes
1-2 Check leakage of refrigeration (leak test) with a new one.
No See what happens.

5-24

SM830252-00_欧州_Single_天埋.indb 24 16/08/29 12:59:53


P16 Compressor Overcurrent Trouble
1. Meaning of Alarm
• Secondary current effective value detected the overcurrent (trip current value).
3-phase model (8, 10HP) : Trip current = 24.3 A
• Secondary current instantly detected overcurrent (trip current value).
3-phase model (8, 10HP) : Trip current = 50.0 Apeak

2. Check of content
0 Multiple Replaced the compressor (added oil, if it was necessary) Yes 7-1
0-1
factors but it occurred again immediately. No -
Replace compressor
Yes along with adding oil,
0-2 Replaced the board, but it occurred again immediately. then recheck from 1-1
No -
1 Power Yes Correct the wiring
Source 1-1 Power cord connections are loose.
No 1-2
Yes Test the power supply
1-2 Rated power voltage is not within ±10%.
No 1-3
Yes Test the power supply
1-3 Extreme fluctuations in voltage.
No 1-4
Yes Test the power supply
1-4 An open phase state is observed.
No 2-1
2 Board
wiring
Disconnected parts, miswiring and/or poor connections (loose)
are observed in the connections on the CR board and/or in the
Yes Correct 5
2-1
connections of components that are connected by wiring from
the CR board. No 2-2

Disconnected parts, miswiring and/or poor connections (loose) Yes Correct


2-2 are observed in the connections of outdoor board(s) that are
connected by wiring from the CR board. No 2-3

Disconnected parts, miswiring and/or poor connections (loose) Yes Correct


2-3 are observed in the connections of outdoor board(s) that are
connected by wiring from the HIC board. No 2-4

Disconnected parts, miswiring and/or poor connections (loose) Yes Correct


2-4 are observed in the connections of HIC boards connected by
wiring from the CR board. No 2-5

Disconnected parts, miswiring and/or poor connections (loose) Yes Correct


2-5 are observed in the connections of HIC board(s) that are
connected by wiring from the outdoor board. No 2-6

Disconnected parts, miswiring and/or poor connections (loose) Yes Correct


2-6 are observed in the connections of HIC board(s) that are
connected by wiring to a compressor. No 3-1
3 Disconnections and/or miswiring are observed in the Yes Correct
Compressor 3-1 connecting location of the compressor terminals. No 3-2
wiring
Eliminate looseness by
Conditions such as burned terminal covers and/or discolored changing the terminals,
Yes
3-2 terminals are observed in the connecting location of the or crimping the
compressor terminals. terminals again.
No 4-1

5-25

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Mini VRF SYSTEM
Trouble Diagnosis
4. Mini VRF System Alarm Codes

4 Check the Yes Take measures


situation 4-1 Outdoor air intake temperature is high.
No 4-2
May be caused by poor outdoor unit air flow Yes Correct
4-2
(dirty or clogged heat exchanger, blocked discharge port, etc.) No 4-3
Air short circuit has occurred. This is a phenomenon when Prevent air short
Yes
4-3 discharged air (exhaust heat) from the outdoor unit is drawn back circuit
into the suction vent. No 4-4
Yes Take measures
4-4 Indoor air intake temperature is high.
No 4-5
Yes Clean the filter
4-5 The filter of the indoor unit is clogged.
No 4-6
Air short circuit has occurred. This is a phenomenon when Prevent air short
Yes
4-6 discharged air (exhaust heat) from the indoor unit is drawn back circuit
into the suction vent. No 5-1
5 Check Yes 5-2
operation 5-1 Possible to operate.
No 6-1
Yes 5-3
5-2 Operating pressure is affected by pressure overload.
No 5-4
Adjust the amount
Yes
5-3 Tends to have an overcharge of refrigerant in the system. of refrigerant
No 5-4

5 5-4 Tends to operate for a long time turning gas back into liquid.
Yes
Check the operation
of functional parts
No 5-5
Adjust the amount
Yes
5-5 Tends to have insufficient refrigerant charge in the system. of refrigerant
No 5-6
Even though the high pressure saturation temperature is 43°C or Replace the
Yes
5-6 less, the secondary current of the inverter is high. compressor
(The frequency (Hz) ends up dropping due to the current.) No See what happens.
6 Check Dividing the outdoor EEPROM INV operation time by the number Yes 6-2
history 6-1
of times oil was supplied to the system yields 3 hours or less. No 6-2
Replace the
compressor and add
There is a history of H31 in the pre-trip counter of the outdoor Yes oil. However if 6-1
6-2 was “no,” it is not
EEPROM alarm history.
necessary to add oil.
No 7-1
7 Check the The results of HIC board IPM Pass/Fail Tests show the outside the Yes Replace HIC board
HIC boards 7-1 range of the resistance of a conforming part listed in the next page. No 8-1
8 Check the Replace the
Yes
compressor 8-1 The compressor is causing a failure in the insulation. compressor
No 8-2
The winding resistance of the compressor is abnormal.
Standard winding resistance HP: horse power Replace the
Yes
3-phase model compressor
8-2 (8HP, 10HP)
U-V : 0.678 ohm
U-W : 0.700 ohm No 9-1
V-W : 0.691 ohm

5-26

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Mini VRF SYSTEM
Trouble Diagnosis
4. Mini VRF System Alarm Codes

9 Check the Yes See what happens.


HIC PC Replace the HIC PC board and operate the unit. (Apply putty and
9-1
boards screws must not be loose) Does it operate normally? No 10-1
10 Check the
outdoor
unit main 10-1 Replace the control PC board and operate the unit. See what happens.
PC board
• (Check content of 7) The test check of the HIC board is only a check on the output level, so the input stage may not be working.
• With the filter board broken, alarm P16 may not be triggered.

HIC board IPM Pass/Fail Tests


• Measure with an analog tester. (Set to the k ohm range.)
• Measure the board by itself. (Remove wires connected from other parts.)
• Measure using IPM terminals.

Conforming part resistance value (measure with an analog tester)


Tester terminals
+ P NU
- U V W NU U V W P
Resistance value (ohm) 1 k to 5 k 1 k to 5 k 1 k to 5 k 5 k to 10 k 100 k to 100 k to 100 k to 100 k to

Tester terminals
- P NU
+ U V W U V W
Resistance value (ohm) 100 k to 100 k to 100 k to 1 k to 5 k 1 k to 5 k 1 k to 5 k
5
• Excepting the parts of “ 100 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.

Tester terminals
+ HIC+ HIC-
- U V W HIC- U V W HIC+
Resistance value (ohm) 1 k to 10 k 1 k to 10 k 1 k to 10 k 5 k to 20 k 20 k to 20 k to 20 k to 20 k to

Tester terminals
- HIC+ HIC-
+ U V W U V W
Resistance value (ohm) 20 k to 20 k to 20 k to 1 k to 10 k 1 k to 10 k 1 k to 10 k
• Excepting the parts of “ 20 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.

5-27
5 - 49

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Mini VRF SYSTEM
Trouble Diagnosis
4. Mini VRF System Alarm Codes

P22 Outdoor Unit Fan Motor Trouble


1. Error Detection Method
• It is judged an error when the outdoor fan motor’s rotating signal cannot be detected normally.

2. Error Diagnosis
1 Wiring Yes 2-1
Are the connectors “CN-FM_UP” and “CN-FM_LO” firmly
1-1 connected to the outdoor control PC board (lock engaged)? Correct the connector
No
connections
2 Outdoor Disconnect the connectors “CN-FM_UP” and “CN-FM_LO” from
Yes 3-1
fan motor the outdoor control PC board and rotate the outdoor fan by
2-1
hand; does it rotate freely? Replace the outdoor
(Check the outdoor fan motor lock) No
fan motor
3 Outdoor Turn the power on and run the unit again; is P22 triggered Yes 3-2
control 3-1 again? Or can you see or hear anything that is obviously
PC board wrong in its rotation? No 3-3
Replace the outdoor control PC board. (If it fails to operate normally even after replacing
3-2
the outdoor control PC board, replace the outdoor fan motor.)

3-3 If there is nothing particularly out of the ordinary, see what happens.

5-28

SM830252-00_欧州_Single_天埋.indb 28 16/08/29 12:59:54


P29 Lack of INV compressor wiring, INV compressor actuation failure
(including locked), DCCT failure
1. Error Detection Method
• Abnormal current is detected at DCCT before start-up.
• Start-up failed during overcurrent and/or step-out detected.
• Open-wire of compressor and/or backspin detected.
• Secondary current is not detected during INV compressor is running.
2. Error Diagnosis
1 Wiring Disconnected parts, miswiring and/or poor connections (loose) Correct wiring
Yes connections
1-1 are observed in the connections of HIC PC board(s) that are
connected by wiring to a compressor. *1 No 1-2
Disconnected parts, miswiring and/or poor connections (loose) Correct wiring
Yes connections
1-2 are observed in the connections of outdoor board(s) that are
connected by wiring from the HIC PC board. *1 No 2-1
2 Disconnections and/or miswiring is observed in the connections Yes Correct
2-1
Compressor of the compressor terminals. *1 No 2-2
wiring Eliminate looseness
Conditions such as burned terminal covers and/or discolored by changing the
2-2 terminals are observed at the connectors of the compressor Yes terminals, or crimping
terminals. *1 the terminals again.
No 3-1
3 Check the The results of the pass/fail tests for the following HIC PC board Yes Replace the HIC board
HIC PC 3-1 IPM show it to be outside the range of the resistance of a
boards conforming part. No 3-2
Replace the HIC PC board and operate the unit. (Apply putty Yes See what happens.
3-2
and screws must not be loose) Does it operate normally? No 4-1
5
4 Check the
outdoor control 4-1 Replace the control PC board and operate the unit. See what happens.
PC board
*1 Checking for looseness of compressor terminals by wiggling them has the adverse effect of loosening them, so do not do it.
Evaluate them by discoloration of wire insulation near the terminal.
HIC board IPM Pass/Fail Tests
• Measure with an analog tester. (Set to the k ohm range)
• Measure the board by itself. (Remove wires connected from other parts.)
• Measure using IPM terminals.
Conforming part resistance value (measure with an analog tester)
Tester terminals
+ P NU
- U V W NU U V W P
Resistance value (ohm) 1 k to 5 k 1 k to 5 k 1 k to 5 k 5 k to 10 k 100 k to 100 k to 100 k to 100 k to
Tester terminals
- P NU
+ U V W U V W
Resistance value (ohm) 100 k to 100 k to 100 k to 1 k to 5 k 1 k to 5 k 1 k to 5 k
• Excepting the parts of “ 100 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.
Tester terminals
+ HIC+ HIC-
- U V W HIC- U V W HIC+
Resistance value (ohm) 1 k to 10 k 1 k to 10 k 1 k to 10 k 5 k to 20 k 20 k to 20 k to 20 k to 20 k to
Tester terminals
- HIC+ HIC-
+ U V W U V W
Resistance value (ohm) 20 k to 20 k to 20 k to 1 k to 10 k 1 k to 10 k 1 k to 10 k
• Excepting the parts of “ 20 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.

5-29

SM830252-00_欧州_Single_天埋.indb 29 16/08/29 12:59:54


■ Outdoor Unit Control HIC PCB
ACXA73-04760 : (U-200PE2E8A, U-250PE2E8A)
(3-phase outdoor unit HIC PC board)

RE2

RE1

NU
W
V
U
P

5-30

SM830252-00_欧州_Single_天埋.indb 30 16/08/29 12:59:55


Mini VRF SYSTEM
Trouble Diagnosis
4. Mini VRF System Alarm Codes

P31 Group Control Error


1. Error Detection Method
• Other indoor unit alarms within the group.

1 Other indoor Survey the indoor unit that alarms other than “P31” in the indoor unit group and specify the
1-1
unit causes of failure.

55-31
- 49

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Mini VRF SYSTEM
Trouble Diagnosis
5. Inspection
5-4. ofParts
Inspection of Parts(Outdoor
(Outdoor Unit)
Unit)

(1) Electronic control valve (MOV1)


MOV1: Measure the voltage between plug pin 5 and pins 1 through 4 at the CN-MOV1 connector (5P, white)
on the outdoor unit control PCB. (Because of the pulse output, a simplified measurement method is used.
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage is normal.)
If the voltage is normal, measure the resistance between connector pin 5 and pins 1 through 4.
Resistance between pin 5 and pins 1 through 4 should be approximately 46 for all. (If the result is 0
or, then replace the coil.)

55-32
- 52

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16/08/29 15:41:52
12:59:55
Mini VRF SYSTEM
6. Symptom: Thermostat in OFF continues or Trouble Diagnosis
cycles OFF
5-5. Symptom: Thermostat & ON
in OFF too frequently
continues or cycles OFF & ON too frequently

1. How to detect abnormality


• Abnormality does not occur. Protective function can be checked when the outdoor maintenance remote controller is
connected.

2. Error Diagnosis
1 Indoor control Setting temperature reaches the level set ON thermostat. Adjust setting
Yes
PC board 1-1 Setting temperature is too low in heating mode and too high temperature
in cooling and dry mode. No 1-2
Check if the sensors are connected correctly.
Yes Connect correctly
Are all connection made properly?
1-2 Room temp. (TA) in yellow, heat exchanger (E1) in red,
heat exchanger (E2) in black. No 1-3

Yes Turn OFF(OPEN)


1-3 DISP (display mode) is applied.
No 1-4
With a thermostat OFF in heating mode, wind speed Yes Choose one of 0 to 6
1-4 (item code 05) is out of range 0 - 6. (Use Simple Setting
Function on standard timer remote controller.) No 1-5
Yes Turn OFF(OPEN)
1-5 DEMAND is applied.
No 2-1
2 Outdoor Outdoor unit and protective function of a system are operating.
Yes See operational status
control (Connect outdoor maintenance remote controller to RC socket
2-1
PC board on outdoor unit main control PC board and check alarm
messages.) No 2-2

Discharge temperature is over 80°C in stop mode and does not Replace discharge 5
decrease. (Connect outdoor maintenance remote controller to Yes
2-2 temperature sensor
RC socket on outdoor unit main control PC board and check
alarm messages.) No 2-3
Demand value always stays low. (The value is lower than 70. Increase values
Excluding -1 (unlimited))(Connect outdoor maintenance remote Yes
2-3 (over 70)
controller to RC socket on outdoor unit main control PC board
and check alarm messages.) No 2-4
Yes Turn OFF(OPEN)
2-4 DEMAND is applied.
No 3-1
3 Control Demand setting is made by control units (P-AIMS, Seri-Para I/O Yes Turn OFF
equipment 3-1
unit for outdoor unit, Seri-Para I/O each indoor unit.) No 4-1
4 System When operating in cooling (including auto cooling & heating) Wait until more than
Yes
4-1 and dry mode, lowest temp. of indoor E1 and E2 sensor is less 2°C reaches
than 2°C (under anti-freeze control). No 4-2
Wait for a few minutes
Yes
4-2 During defrosting operation to 10 minutes or so
No 4-3
4-3 Outdoor unit PC board failure → Replacement

According to a type of model, the indoor sensors will not be supplied in some cases.
According to a type of model, the outdoor DEMAND will not be supplied in some cases.
When LINE Checker is used, the temperature sensors can be observed (display, record) simultaneously.
According to some areas, some of the models are unreleased.

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5-6. Sensor Temperature Display Function
(Displayed regardless of operation and stop)
The procedure below displays the sensor temperatures from the remote controller, indoor unit, and outdoor unit on
the remote controller.
(3)
(1) Press and hold the and buttons
(4)
simultaneously for 4 seconds or longer.
(2)
(2) The unit No. “X-X” (main unit No.), item code “ ”
(sensor address), and servicing monitor “ ” °

(sensor temperature) are displayed on the remote °


controller LCD display.
(3) Press the temperature setting / buttons
and select the item code to the address of the
sensor to monitor.
(4) If group control is in effect, press the button (4)
A

to select the unit to monitor.


Press the temperature setting buttons to select the
item code to change.
(5) Press the button to return to normal remote
controller display.

(3)(4) (5) (1)


NOTE
The temperature display appears as “- - - -” for units that are not connected.
* If monitor mode is engaged while normal operation is in progress, only the parts of the LCD display shown in the
5 figure will change. Other parts continue to display the same information as during normal operation.

Sensor Temperature Correlation Table


Item code Meaning of Code
Indoor unit data 02 Indoor unit intake temp.
03 Indoor unit heat exchanger temp. (E1)
04 Indoor unit heat exchanger temp. (E2)
05 –
06 –
07 –
08 –
09 –
Outdoor unit data 0A Discharge temp. (TD)
0b –
0C –
0d Intake temp. (TS)
0E Outdoor unit heat exchanger temp. (C1)
0F Outdoor unit heat exchanger temp. (C2)
10 –
11 Outdoor air temp. (TO)
12 –
13 Current value (CTL2)
14 Current value (CTL1)
15 Outdoor MV value (MOV1)
16 –
19 Frequency
* Depending on the model, some items may not be displayed.

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5-7. Table of Thermistor Characteristics
(1) Outdoor Air Temp. (TO) Sensor,
Intake Temp. (TS) Sensor,
Heat Exchanger Temp. (C1) Sensor,
Heat Exchanger Temp. (C2) Sensor
40

35 8
Resistance (k )

30 7
6

Resistance (k )
25
5
20
4
15
3
10 2
5 1

0 0
-20 -15 -10 -5 0 5 10 15 20 20 30 40 50 60

Temperature ( C) Temperature ( C)

(2) Discharge Temp. (TD) Sensor

200

180

160
Resistance (k )

140

120

100
5
80

60

40

20

0
0 10 20 30 40 50 60 70 80 90 100 110

Temperature ( C)

5-35

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5-8. How to Remove the Compressor
Pay careful attention to prevent water or foreign objects from entering into the refrigerant tubing when removing
or installing the compressor.

Removing

1.After collecting the refrigerant in the system, replace nitrogen gas from the service port of the gas tubing valve.
2.Remove the sound absorbing material protecting the compressor.
3.Remove the cap of the compressor's terminal and then remove the power source terminal and TD sensor.
4.Remove the crank case heater.
5.Remove the bolts (×3) and then remove the washer and rubber spacer.
6.Cut off the compressor side's suction tube because the suction tube is solid and unmovable. See the diagram
below.
7.Remove the discharge side's brazing part (×1). See the diagram below.
NOTE: Protect the sensor part, sheet metal, rubber, lead wire and clamper.
8.Pull the compressor toward you.
9.Remove the suction side's brazing part (×1) of the cut-off compressor side's suction tube connected to the suction
tube.

5 Suction tube

Suction side's
brazing part

Compressor
side's suction tube

Discharge side's
brazing part

DISCH sensor

Compressor

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5-9 How to Remove the Electrical Component Box

Removing

1.Remove the front panel and inspection panel from the outdoor unit.
2.Remove all local wires connected to the electrical component box.
3.Remove the wires (temperature sensor, coils of every sort of valve, pressure switch, fan motor and wires for
connecting compressor) connected to the electrical component box in the unit.
4.Remove the fixture screws (×4) as shown in the diagram and remove the electrical component box.
NOTE:
Be sure to remove the upper left side screw marked by * in the diagram because that screw cannot be seen from
the front side.

Inspection panel

Fixture screws (×4) for electrical component box

Outdoor unit before removal of front panel

Electrical component box after removal

5-37

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Mini VRF SYSTEM
6. Symptom: Thermostat in OFF continues or Trouble Diagnosis
cycles OFF & ON too frequently
5-10. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently
1. How to detect abnormality
• Abnormality does not occur. Protective function can be checked when the outdoor maintenance remote controller is
connected.

2. Error Diagnosis
1 Indoor control Setting temperature reaches the level set ON thermostat. Adjust setting
Yes
PC board 1-1 Setting temperature is too low in heating mode and too high temperature
in cooling and dry mode. No 1-2
Check if the sensors are connected correctly.
Yes Connect correctly
Are all connection made properly?
1-2 Room temp. (TA) in yellow, heat exchanger (E1) in red,
heat exchanger (E2) in black. No 1-3

Yes Turn OFF(OPEN)


1-3 DISP (display mode) is applied.
No 1-4
With a thermostat OFF in heating mode, wind speed Yes Choose one of 0 to 6
1-4 (item code 05) is out of range 0 - 6. (Use Simple Setting
Function on standard timer remote controller.) No 1-5
Yes Turn OFF(OPEN)
1-5 EXCT(demand control) is applied.
No 2-1
2 Outdoor Outdoor unit and protective function of a system are operating.
Yes See operational status
control (Connect outdoor maintenance remote controller to RC socket
2-1
PC board on outdoor unit main control PC board and check alarm
messages.) No 2-2

Discharge temperature is over 80°C in stop mode and does not Replace discharge
Yes
5 2-2
decrease. (Connect outdoor maintenance remote controller to
RC socket on outdoor unit main control PC board and check
temperature sensor

alarm messages.) No 2-3


Demand value always stays low. (The value is lower than 70. Increase values
Excluding -1 (unlimited))(Connect outdoor maintenance remote Yes
2-3 (over 70)
controller to RC socket on outdoor unit main control PC board
and check alarm messages.) No 2-4
Yes Turn OFF(OPEN)
2-4 DEMAND or EXCT(demand control) is applied.
No 3-1
3 Control Demand setting is made by control units (P-AIMS, Seri-Para I/O Yes Turn OFF
equipment 3-1
unit for outdoor unit, Seri-Para I/O each indoor unit.) No 4-1
4 System When operating in cooling (including auto cooling & heating) Yes Wait until more than
4-1 and dry mode, lowest temp. of indoor E1 and E2 sensor is less 2°C reaches
than 2°C (under anti-freeze control). No 4-2
Wait for a few minutes
Yes
4-2 During defrosting operation to 10 minutes or so
No 4-3
4-3 Outdoor unit PC board failure → Replacement

According to the type of models, the indoor sensors will not be supplied in some cases.
According to the type of models, the outdoor DEMAND or EXCT will not be supplied in some cases.
When LINE Checker is used, the temperature sensors can be observed (display, record) simultaneously.
According to some areas, some of the models are unreleased.

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6. OUTDOOR UNIT MAINTENANCE REMOTE CONTROLLER

In the case of CZ-RTC4


6-1. Overview...................................................................................................................... 6-2
6-2. Functions..................................................................................................................... 6-2
6-3. Normal Display Operations and Functions.............................................................. 6-3
6-4. Monitoring Operations: Display of Indoor Unit and Outdoor Unit Sensor
Temperatures.............................................................................................................. 6-8
6-5. Monitoring the Outdoor Unit Alarm History: Display of Outdoor Unit
Alarm History.............................................................................................................. 6-10
6-6. Settings Modes: Setting the Outdoor Unit EEPROM............................................... 6-11

6-1

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6-1. Overview
What is the outdoor unit maintenance remote controller?
Beginning with the DC-INV series of outdoor units, nonvolatile memory (EEPROM)
is used in the outdoor unit PCB. In this way, the setting switches that were located
on earlier PCBs have been converted to EEPROM data. This remote controller is an
outdoor unit maintenance tool that is used to make and change the EEPROM set-
tings.
This remote controller can be used for checking the outdoor unit EEPROM settings
and contents, and also can be used to monitor the outdoor unit alarm history and A

indoor/outdoor unit temperatures, and to check the status of the indoor unit connec-
tions (No. of units, operating status, etc.).

Note: Because this tool does not function as a remote controller, it is used only dur- CZ-RTC4
ing test runs and servicing.

System diagram Outdoor unit maintenance


remote controller

Special service checker wiring Outdoor unit


Inter-unit control wiring
(Servicing No.: CV6231785082)

Outdoor unit Indoor Indoor


control PCB unit unit

Remote controller Ass’y


A

Remote Remote
Operation manual included in package. controller controller

* The special service checker wiring is required in order to connect the outdoor unit maintenance remote controller to
the outdoor unit PCB.
* Even when the outdoor unit maintenance remote controller is connected, a separate remote controller or other con-
trol device must be connected to the indoor unit.

6-2. Functions
Normal display functions
(1) Functions: Button operations can be used to perform the following functions.
• Start/stop of all indoor units
• Switching between cooling and heating
6 • Test run of all indoor units
• High-speed operation of indoor units (Do not use with actual units. This may damage the devices.)
(2) Display: The following can be displayed.
• Alarm details display
• No. of indoor/outdoor units
• Unit Nos. of connected indoor/outdoor units
• Indoor/outdoor unit operating status (blinks when an alarm occurs)
• Indoor unit thermostat ON
• Individual display of outdoor unit alarms
• Outdoor unit compressor total operating time
• Outdoor unit total power ON time
• Outdoor unit microcomputer version
• Other
Temperature monitor
• Displays the indoor/outdoor unit sensor temperatures.
Outdoor unit alarm history monitor
• Displays the outdoor unit alarm history.
Setting modes
• Setting mode 1 and setting mode 2 are used to make the outdoor EEPROM setting.

6-2

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6-3. Normal Display Operations and Functions
Normal display functions
• Connect the special service checker wiring to the outdoor unit PCB.
The connection is shown in the figure below.

When connecting the special service RC Outdoor unit PCB


checker wiring to the remote controller (3P, BLU)
CZ-RTC4, cut out the wire as shown in the
figure below because the connector of the Special service Relay connector
remote controller cannot be used directly. checker wiring (2P, WHT)

CUT
PCB connector
(3P, BLU)

Top case Bottom case


(Back side) (Back side)

CZ-RTC4
(2P, WHT) Terminal board

6 mm
Remove the coating.
Approx. 6 mm

* It is not necessary to disconnect the communications line in the inter-unit control wiring if it has already been con-
nected at this time.
* Setting modes 1 and 2 can be used even when the outdoor unit is independent (when 1 maintenance remote con-
troller is connected to 1 outdoor unit and automatic address setting for the indoor units has not been completed).
* Displays the overall system status for that refrigerant system.

6-3

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l All units start/stop (Fig. 6-1)
<Operation>
The (Start/Stop operation) button can be used
to start and stop all the indoor units. LED
• The LED illuminates if any indoor units is operating.
• The LED blinks if an alarm at any of the operating indoor
units occurs.
A

l Cooling/heating change (Fig. 6-1)

NOTE
Cooling and heating mode changes are only available
when all indoor units are stopped.
Fig. 6-1
<Operation>
A

The (Mode) button can be used to change


between heating and cooling operation.
• The display indicates the operating mode of the indoor
unit with the lowest unit No.

l All units test run (Fig. 6-2)


<Operation>
The (Check) button can be used to start and stop a
test run for all indoor units.
A

• Press and hold for 4 seconds to turn ON.


During the test run “ ” is displayed.
• The status of test runs performed from the indoor unit
remote controller is not displayed on the outdoor unit
maintenance remote controller.
Fig. 6-2

6 l Double-speed (Fig. 6-3)


• Do not use for actual operation.
(Doing so may damage the devices.)
<Operation>
The timer button can be used to change between
double-speed and normal operation.
• During double-speed operation, the Sleeping Mode
mark is displayed.

Fig. 6-3

6-4

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n Display (functions)
• Use the temperature setting and buttons to change the item code.

(1) Item code (2) Item Remarks


Outdoor unit alarm Alarm code display
No. of connected indoor units Quantity
Unit Nos. of connected indoor unit 7-segment display
Operating status of indoor unit 7-segment display
Thermostat ON status of indoor unit 7-segment display
No. of connected outdoor units 1–4
Unit Nos. of connected outdoor units 7-segment display
Operating status of outdoor unit compressor 7-segment display

Compressor 1 operating time 0 – 99999999 hours

Outdoor unit power ON time 0 – 99999999 hours


Compressor 1 operation count 0 – 65535 times

Alarm history 1 (most recent)


Alarm history 2
Alarm history 3
Display only. Alarm code and unit No. of unit
Alarm history 4 where alarm occurred are displayed alternately.
Alarm history 5 0 = CCU
1 – 4 = Outdoor unit
Alarm history 6 6
Alarm history 7
Alarm history 8 (oldest)

Firmware version Display the version No. × 100.


Program version Display the version No. × 100.

(1) and (2) correspond to Fig. 6-4 on the next page.

6-5

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(3) XX-YY R.C. Locations where (1), (2), and (3) are displayed as
Displays the outdoor unit sub-bus address which is shown in Fig. 6-4.
currently selected.
(1) (2)
XX = Outdoor system address on main bus line (1 – 30)
YY = Outdoor unit sub-bus address (1 – 8)
“1” appears when there is only 1 outdoor unit.

(3)

LED
Fig. 6-4
<Sample displays>

A A

01: <No. of connected indoor units> 02: <Unit Nos. 1, 2, 3, and 4 are
4 units connected connected>

Fig. 6-5 Fig. 6-6

6-6

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n 7-segment, 4-digit display for remote controller timer display
The connected unit Nos. are displayed as shown below, using the 7-segment 4-digit ( ) display and
the colon.

 Display for unit Nos. 1 – 20


Not lit Not lit Not lit Not lit
Meaning of display colon
1 6 11 16
3 4 8 9 13 14 18 19
2 7 12 17

5 10 15 20 — — — —
Lit Lit Lit Lit
is not displayed.

 Display for unit Nos. 21 – 40


Not lit Not lit Not lit Not lit
21 Meaning of display colon
26 31 36
23 24 28 29 33 34 38 39
22 27 32 37

25 30 35 40
— — — —
Lit Lit Lit Lit

 The meaning of the colon display changes in the same way, allowing unit Nos. up to 80 to be displayed.
 Sample displays of the unit Nos. of connected indoor units

• Display of unit No. 1

• Display of unit Nos. 1 and 2

• Display of unit Nos. 1, 2, and 3

• Display of unit Nos. 1, 2, 3, and 4

NOTE
The change of the colon display (between unit Nos. 1-20 to unit Nos. 21-40) occurs automatically 6
every 10 seconds. (However the display does not change if there are no higher-number units connected.)
To change the display to the higher-number units before 10 seconds have passed, press the (Flap) button.
n The total compressor operating time is displayed
(in 1-hour units) using 8 digits. (A) (B)
• When the first 4 digits are displayed, the top
dot of the colon is illuminated. (Figure (A))
• When the last 4 digits are displayed, the colon
dot is OFF. (Figure (B))
• The display of the first 4 digits and last 4 digits
changes automatically after 10 seconds. The display A A

can also be changed by pressing the (Flap)


button.

10: <Compressor’s total operating time>


(A) and (B) are displayed alternately.
(The example here (0000, 0062) indicates 62 hours.)

NOTE
With the outdoor unit maintenance remote controller (when connected to the outdoor unit), the unit remote controller
check functions will not operate.

6-7

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6-4. Monitoring Operations: Display of Indoor Unit and Outdoor Unit Sensor Temperatures
<Operating procedure>

(1) Press and hold the (Check) button and


buttons simultaneously for 4 seconds or longer to
engage temperature monitor mode.
During temperature monitoring, is illuminates.
(The display and operations are the same as
for monitor mode using the indoor unit remote
controller.)
(2) Press the button and select the indoor unit to (3) A

monitor. (2)

(3) Press the temperature setting and buttons


and select the item code of the temperature to
monitor.
The unit No. of the selected indoor unit, and the
temperature data, are displayed. (4) (1)

(4) To end monitoring, press the (Check) button.


The display returns to the normal display.

NOTE The display does not blink.

6-8

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■ Display of unit No. 1 (main unit)
Item code Meaning of Code
Indoor unit data 02 Indoor unit intake temp.
03 Indoor unit heat exchanger temp. (E1)
04 Indoor unit heat exchanger temp. (E2)
05 –
06 –
07 –
08 –
09
Outdoor unit data 0A Discharge temp. (TD)
0b –
0C –
0d Intake temp. (TS)
0E Outdoor unit heat exchanger temp. (C1)
0F Outdoor unit heat exchanger temp. (C2)
10 –
11 Outdoor air temp. ( TO )
12 –
13 Current value (CTL2)
14 Current value (CTL1)
15 Outdoor MV value (MOV1)
16 –
19 Frequency
* Depending on the model, some items may not be displayed.

6-9

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6-5. Monitoring the Outdoor Unit Alarm History: Display of Outdoor Unit Alarm History
* Displays outdoor unit alarms only. Does not display indoor unit alarms.
* Check the indoor unit alarm histories separately using the indoor unit remote controllers or other control device.
<Operating procedure>
(1) Press and hold the (Check) button and
button simultaneously for 4 seconds or longer to engage
outdoor unit alarm history mode.
During temperature monitoring, illuminates.
The display and operations are the same as for the
alarm history monitor performed from the indoor unit
remote controller. However the “UNIT No.” display shows (3) A

the outdoor unit address. (2)


(4)
(2) Press the button and select the outdoor unit for
which to monitor the alarm history.
(3) Press the temperature setting and buttons and
select the item code for the alarm history.
(5) (1)
The select outdoor unit address, the item code, and the
alarm history (alarm data) are displayed.
The outdoor unit address is displayed as R.C. XX-YY.
System XX = Outdoor unit system address
R.C. XX = Outdoor unit system address
YY = Outdoor unit sub-bus address
Item codes 01-08 are displayed. 01 indicates the most
recent alarm.
The alarm history displays the alarm code. (If no alarm
are present, then -- -- is displayed.)
(4) To clear the alarm history, press the button. (The
outdoor unit alarm history will be cleared.)
(5) To exit, press the (Check) button. The display
returns to the normal display.
6

6-10

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6-6. Settings Modes: Setting the Outdoor Unit EEPROM
2WAY SYSTEM
6. Mode Settings
 Setting mode 1 Outdoor Unit Maintenance Remote Controller
<Operating procedure>
(1) Press and hold the (Check) button and (C) Display of first 3 digits
(Ventilation) button simultaneously for 4
seconds or longer.
(2) Press the temperature setting and
buttons to change the item code. The item codes
and setting data are shown in the table below.

(3) Press the timer time and buttons to


change the setting data.
(2)
To confirm the changed setting data, press the A

button.
(At this time, “ ” display stops blinking
and remains lit.)
(4) During this mode, “ ” is displayed,
blinking. The outdoor unit address display section (3) (5) (1)
displays “ALL,” the item code and number (DN
(D) Display of last 3 digits
value in the table), and the setting data (6 digits).
(The setting data is displayed in 6 digits. The
display changes between the first 3 digits (Fig. (C)).
and the last 3 digits (Fig. (D)).
When the first 3 digits are displayed, the bottom dot
of the colon is illuminated.)
(5) To exit the setting mode, press the (Check)
button. (2)
A

6
(3) (5) (1)
(C) and (D) are displayed alternately.
(Example shows display of 000 001.)

6-11

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Never use the DN code unlisted in the following table. (P) : Factory preset mode
DN Item Setting No.
1=Silent mode 1 (P)
05 Outdoor fan silent mode
2=Silent mode 2,,,,, 3=Silent mode 3
07 Capacity matching ignored 0=Invalid (P) 1=Valid
0=Invalid
1=stop for 2 hours and drive for 20 minutes constantly
2=stop for 20 minutes and drive for 20 minutes constantly
0C Indoor unit drain pump forced operation
3=Drive constantly
4-6=delay drive when thermostat OFF
7=delay drive when thermostat OFF (P)
Measures against smell when indoor unit cooling 0=Invalid (P)
0D
thermostat OFF 1=Measures against smell
0=0% 40=40%
1A Demand 1 current (%) 45=45%,,,,, 75=75% (P) ,,,,,
130=130% -1=No control
0=0% 40=40%
1B Demand 2 current (%) 45=45%,,,,, 50=50% (P) ,,,,,
130=130% -1=No control
0=40%
1D Current control level 1=45%,,,,, 12=100%,,,,, 16=120%,,,,,
18=130,,,,, 19=-1(Invalid)(P)
20=20 minutes 30=30 minutes (P)
40=40 minutes 50=50 minutes
2B DP operation time for slime measures
60=60 minutes
(For details, see "5. Outdoor Unit CCU Control (4)")
80 Refrigerant Type 410=R410A(P), 22=R22, 407=R407C, 32=R32
Outdoor unit capacity
81 (Setting when the data is not stored in the EEPROM. 0=Invalid 21=224 23=280
Do not change under normal conditions.)

6-12

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7. REMOTE CONTROLLER FUNCTIONS SECTION

7-1. Simple Settings Function............................................................................................. 7-2


7-2. List of Simple Setting Items......................................................................................... 7-3
7-3. Detailed Settings Function........................................................................................... 7-4
7-4. List of Detailed Setting Items....................................................................................... 7-5
7-5. Simple Setting Items.................................................................................................... 7-8
7-6. Detailed Setting Items................................................................................................ 7-10
7-7. Remote Controller Servicing Functions................................................................... 7-13
7-8. Test Run Function....................................................................................................... 7-14

7-1

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Optional Controller
4. Simple Settings Function Remote Controller Functions
7-1. Simple Settings Function
This allows the filter lifetime, operating mode priority change, central control address, and other settings to be
made for an individual or group-control indoor unit to which the remote controller used for simple settings is
connected.
When simple settings mode is engaged, operation stops at the individual or group-control indoor unit to which
the remote controller for simple settings is connected.
(1) Press and hold the and buttons
simultaneously for 4 seconds or longer.
(2)
(2) “ ”, unit No. “ ” (or “ ” in the case °

of group control), item code “ ,” and settings (4) °

data “ ” are displayed blinking on the remote


controller LCD display (Fig. 7-1). At this time, the
indoor unit fan (or all indoor unit fans in the case of (5)
group control) begins operating. (3)
A

(3) If group control is in effect, press the button and


select the address (unit No.) of the indoor unit to set.
At this time, the fan at the indoor unit begins operating.
* If unit No.“ ” is displayed, the same setting
will be made for all indoor units.
(4) Press the temperature setting / buttons to (7) (1) (6)
select the item code to change.
(5) Press the timer time / buttons to select the Fig. 7-1
desired setting data.
* For item codes and setting data, refer to the
following page.
(6) Press the button. (The display stops blinking
and remains lit, and setting is completed.)
(7) Press the button to return to normal remote
controller display.

7-2

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7-2. List of Simple Setting Items
Setting data
Item code Item
No. Description
0000 Not displayed
0001 150 hours
Filter sign ON time 0002 2,500 hours
(filter life time) 0003 5,000 hours
0004 10,000 hours
0005 Use the filter clogging sensor.
0000 Standard (setting at time of shipping)
Degree of filter fouling Highly fouled
0001
(Filter sign ON time is reduced to one-half the set time.)
0001 Central control address 1
0002 Central control address 2
0003 Central control address 3
Central control
address

0064 Central control address 64


0099 No central control address set (setting at time of shipping)
Operating mode 0000 Normal ( setting at time of shipping)
priority change 0001 Priority
Compressor ON Compressor OFF
0000 Lo 1 min., LL 3 min. LL
Fan speed when 0001 Lo LL
heating thermostat is 0002 LL LL
OFF 0004 Lo 1 min., LL 3 min. Lo
0005 Lo Lo
0006 LL Lo
0000 No shift
0001 Shifts intake temperature 1 °C down.
0002 Shifts intake temperature 2 °C down.
Heating intake
0003 Shifts intake temperature 3 °C down.
temperature shift
0004 Shifts intake temperature 4 °C down.
0005 Shifts intake temperature 5 °C down.
0006 Shifts intake temperature 6 °C down.
Electric heater 0000 No heater
installation 0001 Heater installed
Humidifying when 0000 No (setting at time of shipping)
heater thermostat is
OFF
0001 Yes
7
Permit/prohibit 0000 Permit
automatic
0001 Prohibit
heating/cooling
0000 Normal
Cool-only
0001 Cool only (Set “1” for item code OD.)
NOTE
• In order to avoid water leakage and damage to the fan, do not set for humidifying when the thermostat is OFF
unless a vaporizing humidifier is used.
• Consider the device purpose and type when changing the settings. Incorrect settings may result in malfunction.
• Do not change any setting data that does not appear in this list.

7-3

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Optional Controller
5. Detailed Settings Function Remote Controller Functions
7-3. Detailed Settings Function
This allows the system address, indoor unit address, and other settings to be made for the individual or
group-control indoor unit to which the remote controller used for detailed settings is connected.
When detailed settings mode is engaged, operation stops at the individual or group-control indoor unit where the
remote controller used for detailed settings is connected. Simple settings items can also be set at this time.
(1) Press and hold the , and buttons
simultaneously for 4 seconds or longer.
(2)
(2) “ ”, unit No. “ ”, item code “ ,” and °

settings data “ ” are displayed blinking on the (4) °

remote controller LCD display (Fig. 7-2). At this time,


the indoor unit fan begins operating.
(3) If group control is in effect, press the button and
(5)
(3)
select the address (unit No.) of the indoor unit to set. A

At this time, the fan at the indoor unit begins operating.


*If unit No. “ ” is displayed, the same setting
will be made for all indoor units.
(4) Press the temperature setting / buttons to
select the item code to change.
(5) Press the timer time / buttons to select the (7) (1) (6)
desired setting data. Fig. 7-2
*For item codes and setting data, refer to the
following page.
(6) Press the button. (The display stops blinking
and remains lit, and setting is completed.)
(7) Press the button to return to normal remote
controller display.

7-4

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7-4. List of Detailed Setting Items
Item Setting data
Item
code No. Description No. Description No. Description

0000 0001 0002

High Static Pressure


0003 0005 0006
Ducted (E2)
Type
0007 0008 0010

0011

0001 0003 0005


Indoor unit 0007 0009 0011
capacity 0012 0015 0017
0020 0021 224 0023 280
0001 Unit No. 1
0002 Unit No. 2
System 0003 Unit No. 3
address
0030 Unit No. 30
0099 Not set
0001 Unit No. 1
0002 Unit No. 2
Indoor unit 0003 Unit No. 3
address
0064 Unit No. 64
0099 Not set
0000 Individual (1:1 = Indoor unit with no group wiring)
Group control 0001 Main unit (One of the group-control indoor units)
address 0002 Sub unit (All group-control indoor units except for main unit)
0099 Not set
–010 Shifts intake temperature 10°C down.
–009 Shifts intake temperature 9°C down.

Cooling intake –001 Shifts intake temperature 1°C down.


temperature 0000 No intake temperature shift
shift
7
0001 Shifts intake temperature 1°C up.

0009 Shifts intake temperature 9°C up.


0010 Shifts intake temperature 10°C up.
0000 Function disabled
Automatic 0001 Stops automatically 5 minutes after operation starts.
stop time after
0002 Stops automatically 10 minutes after operation starts.
operation start

* Can be set 0123 Stops automatically 615 minutes after operation starts.
in 5-minute 0124 Stops automatically 620 minutes after operation starts.
units. 0125 Stops automatically 625 minutes after operation starts.

7-5

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Setting data
Item code Item
No. Description
0000 5 minutes
(1B) Forced thermostat ON
0001 4 minutes
–010 –10°C
–009 –9°C
Cooling discharge
–008 –8°C
temperature shift

0010 10°C
–010 –10°C
–009 –9°C
Heating discharge
–008 –8°C
temperature shift

0010 10°C
0001 ± 1°C
Temperature shift for 0002 ± 2°C
cooling/heating change 0003 ± 3°C
in auto heat/cool mode
0007 ± 7°C
0018 18°C (Lower limit at shipment)
0019 19°C
Cooling

(Upper limit)

0029 29°C
(Lower limit)
0030 30°C (Upper limit at shipment)
0016 16°C (Lower limit at shipment)
0017 17°C
Heating

(Upper limit)

0029 29°C
(Lower limit) Change to remote
0030 30°C (Upper limit at shipment)
control temperature
0018 18°C (Lower limit at shipment)
setting range
0019 19°C
Drying

(Upper limit)

0029 29°C
(Lower limit)
0030 30°C (Upper limit at shipment)
0017 17°C (Lower limit at shipment)
Auto heat/cool

0018 18°C
(Upper limit)

0026 26°C
7 (Lower limit)
0027 27°C (Upper limit at shipment)
0000 Normal
Humidifier operation
0001 Ignore heat exchanger temperature conditions.
0000 Filter input (differential pressure switch input)
Filter (CN70) input 0001 Alarm input (for trouble input about air cleaner or similar device)
switching Humidifier input (Operates linked with drain pump when
0002
humidifier is ON.)
Indoor unit electronic 0000 Present (Setting at shipment)
control valve 0002 None
Normal (Used as optional relay PCB or JEMA standard HA
0000
terminal.)
T10 terminal switching
0001 Used for OFF reminder
0002 Fire prevention input

7-6

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Setting data
Item code Item
No. Description
0000 No forced operation
Automatic drain pump 0001 Forced operation for 1 minute
operation
0060 Continuous operation
0000 None
Ventilation fan operation
0001 Ventilation fan operated by remote controller.
Wired remote controller 0000 Not used. (Body sensor is used.)
sensor 0001 Remote controller sensor is used.
“Operation change control in 0000 Normal (displayed)
progress” display 0001 Not displayed

OFF reminder function for 0000 None


when weekly timer is used 0001 Only stop time setting is enabled.
Heat exchanger temperature 0013 Control temperature 13°C
for cold air discharge 0014 Control temperature 14°C
(Heat exchanger control
point for control to prevent 0025 Control temperature 25°C
cold air) 0026 Control temperature 26°C
0000 Output linked with fan. (ON when indoor unit fan is operating.)
Fan output switching
0001 Fan mode operation output
0000 No delayed start
0001 1 min. delayed start
0002 2 min. delayed start
Drain pump delayed start Indoor unit
time
0058 58 min. delayed start Type E2
0059 59 min. delayed start
0060 60 min. delayed start
0000 Standard setting
Flap operation mode Draft reduction mode (Flap lower-limit position is shifted
0001
upwards.)
Smudging reduction mode (Flap swing upper-limit position is
0000
shifted downwards.)
Flap swing mode 0001 Normal mode
Draft reduction mode (Flap swing lower-limit position is shifted
0002
upwards.)
Type 200: 60Pa, Type 250: 72Pa
Fan tap setting 0001
(Setting at shipment)
(External static pressure of 0002 140Pa 7
the rated air flow volume)
0003 270Pa
0000 Function disabled
Repeat timer switching
0001 Function enabled

Timer function change 0000 Function disabled


prohibit 0001 Function enabled
Smudging control 0000 No smudging control

7-7

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7-5. Simple Setting Items
Item code Item Description
Filter sign ON time setting Changes the indoor unit filter lifetime when a high-performance filter or
01
(filter lifetime) other optional product is installed.
Reduces the filter sign ON time to 1/2 of the standard time (setting at the
02 Degree of filter fouling
time of shipping) for cases when filter fouling is more severe than normal.

Filter sign ON times for each model


Filter sign ON time
Model Standard Long-life
Model
data
Standard High fouling Standard High fouling
High Static Pressure
0006 Ducted × × × ×
(E2)

NOTE

• × indicates that there is no corresponding filter.

Item code Item Description


Set when using a central control device.
03 Central control address Used when setting the central control address manually from the
remote controller.

7-8

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When the operating mode at the priority remote controller is changed, the operating modes of other remote
controllers change as shown below.
Mode change at priority remote controller Operating modes at other remote controllers
Current mode New mode Current mode New mode
Cooling or dry Heating
Cooling or dry Heating
Fan Fan (not changed)
Heating Cooling
Heating Cooling
Fan Fan (not changed)
Cooling Cooling (not changed)
Cooling Dry
Dry Dry (not changed)
Heating Cooling
Heating Dry
Fan Fan (not changed)
Cooling Cooling (not changed)
Cooling or dry Fan Dry Dry (not changed)
Fan Fan (not changed)
Heating Heating (not changed)
Heating Fan
Fan Fan (not changed)

Item code Item Description


Fan speed setting when
05 Changes the fan speed setting when the heating thermostat is OFF.
heating thermostat is OFF
Heating intake Shifts the intake temperature during heating.
06
temperature shift Can be set when the body thermostat is used.
Set when cost distribution is performed using an AMY central control
07 Electric heater installation system or similar system, and when an optional electric heater is installed.
(This is unrelated to control of the electric heater.)
Normally humidifying does not occur when the thermostat is OFF during
heating operation. However, this setting can be changed in order to
Humidifying when heater
08 increase the amount of humidifying.
thermostat is OFF
Caution: In order to avoid water leakage and damage to the fan, do not use
this setting unless a vaporizing humidifier is used.
This setting can be used to prevent the automatic heating/cooling display
Permit/prohibit automatic
0D on the remote controller if the unit configuration permits automatic heating/
heating/cooling
cooling operation.
This setting allows a heat pump indoor unit to be operated as a cooling-
0F Cooling-only
only unit.

7-9

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7-6. Detailed Setting Items
Item code Item Description
10 Unit type
Set when the indoor unit EEPROM memory is replaced during servicing.
11 Indoor unit capacity
System (outdoor unit)
12 These are not set at the time of shipping from the factory.
address
These must be set after installation if automatic address setting is not
13 Indoor unit address
performed.
14 Group address
Shifts the intake temperature during cooling and dry operation.
Cooling intake
17 (Enabled only when the body thermostat is used.)
temperature shift
Increase this value when it is difficult to turn the thermostat ON.
Automatic stop time after The time at which an indoor unit is automatically stopped after operation
18
operation start starts can be set in increments of 5 minutes.
Forced thermostat ON Use this setting to change the time for forced operation at installation
1b
time or servicing from 5 minutes to 4 minutes.
“Auto heat / cool” selects the operating mode automatically based on
Temperature shift for the difference between the room temperature and the temperature set
1E cooling / heating change on the remote controller. This setting establishes a shift temperature for
in “auto heat / cool” mode the heating / cooling temperature setting relative to the remote controller
temperature setting.

Cooling
Cooling temperature
temperature setting
setting
Shift temperature

Remote
Remote controller
controller temperature
temperature setting
setting
Shift temperature

Heating temperature setting

7-10

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Item code Item Description
1F (Upper limit)
Cooling
20 (Lower limit)
This setting changes the temperature range (upper limit and lower
21 (Upper limit) Change to the
Heating limit) which is set from the remote controller or central control device.
22 (Lower limit) remote control
The set upper limit must be greater than or equal to the lower limit.
23 (Upper limit) temperature
Drying If the temperature setting is to be a single point, set the upper limit
24 (Lower limit) setting range
and lower limit to the same temperature.
25 (Upper limit) Auto
26 (Lower limit) heat/cool
2A Filter input switching This setting switches the filter input according to the purpose of use.
This setting indicates whether or not an indoor unit electronic control
Indoor unit electronic valve is present.
2C
control valve At the time of shipping, this setting is set according to the conditions
of the indoor unit.
Ordinarily, the T10 terminal is used as the HA terminal at the time
2E T10 terminal input switching of shipping. However, this setting is used when the T10 terminal is
used for OFF reminder or for fire prevention input.
It is possible to install a ventilation fan in the system, which can be
started and stopped by the wired remote controller. The ventilation
fan can operate linked with the start and stop of the indoor unit, or
Ventilation fan operation can be operated even when the indoor unit is stopped.
31
from remote controller Use a ventilation fan that can accept the no-voltage A contact as the
external input signal.
In the case of group control, the fans are operated together. They
cannot be operated individually.
This setting is used to switch from the body sensor to the remote
controller sensor.
Check that “remote controller sensor” is displayed.
Switching to remote
32 Do not use this setting with models that do not include a remote
controller sensor
controller sensor.
Do not use this setting if both the body sensor and remote sensor
are used.
In a MULTI system with multiple remote controllers, switching
ON/OFF of “Operation between heating and cooling is restricted, and “Operation change
34 change control in progress” control in progress” is displayed.
display This setting is used to prevent this display from appearing.
Refer to the item concerned with operating mode priorities.
This setting switches the operation when the weekly timer is
connected to the remote controller.
OFF reminder function for
35
weekly timer
This can be used to prevent cases in which the unit is accidentally 7
left ON. There is no change when this setting is ON, however it is
necessary to set the weekly timer ON time.
(Continued)

7-11

SM830252-00_欧州_Single_天埋.indb 11 16/08/27 8:24:19


(Continued from previous page)
Item code Item Description
Heat exchanger
The heat exchanger temperature control point for prevention of cold
3C temperature for cold air
air discharge during heating operation can be changed.
discharge
The indoor unit PCB optional output for the fan can be switched
3d Fan output switching
according to the purpose of use.
Drain pump delayed start The drain pump starts after the set time delay after cooling operation
3E
time stops.
45 DC flap operation mode Changes flap operation to draft reduction mode.
46 DC flap swing mode Selects the swing operation mode for the flap.
Sets the DC fan tap according to the purpose of use.
5d DC fan tap setting
Change the settings data at the same time.
This setting enables a function that stops operation when the
Stop at time set for OFF
5F amount of time set for the OFF timer has passed after remote
timer after operation starts
controller operation was started.
Timer function change This function prohibits changes from being made to the remote
60
prohibit controller time setting.
62 Smudging control Smudging control is disabled when 0000 is set.

7-12

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Optional Controller
1. Remote Controller Servicing Functions Remote Controller Functions
7-7. Remote Controller Servicing Functions
The remote controller includes a number of servicing functions. Use these as needed for test runs and
inspections.

CZ-RTC4
Fig. 7-3

List of Servicing Functions


Functions Description Button operation Reset operation Unit status
Operation with forced Press and hold the button for
Test run
thermostat ON 4 seconds or longer.
Sensor
Temperature display Press and hold the and Current operation
temperature
from each sensor buttons for 4 seconds or longer. is maintained.
display
Servicing Press and hold the and
Alarm history display
check display buttons for 4 seconds or longer.
Press the
Filter lifetime, operating button.
Press and hold the and When settings
Simple mode priority, central
are made from a
settings control address, and buttons for 4 seconds or longer.
remote controller,
other settings
the indoor unit
System address, indoor
Press and hold the , and where that remote
Detailed unit address, central
buttons for 4 seconds or controller is
settings control address, and
longer. connected stops.
other settings
Automatic address
Press and hold the and the
7
Automatic setting based on
timer operation buttons for 4 Automatic reset
address command from the
seconds or longer. Entire system
wired remote controller
stops.
Press and hold the and the
Address Change of indoor unit Press the
timer operation buttons for 4
change address button.
seconds or longer.

7-13

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Optional Controller
2. Test Run Function Remote Controller Functions

7-8. Test Run Function


Operates the unit with the thermostat forced ON.
(1) Press and hold the button for 4 seconds or
longer. (2)
°
(2) “ ” appears on the remote controller LCD
°
display (Fig. 7-4).
(3) Press the button to start the test run.
(3)
The temperature cannot be adjusted in Test Run mode. A

(This mode places a heavy load on the machines.


Therefore use it only when performing the test run.)
The test run can be performed using the HEAT, COOL,
or FAN operation modes.
The outdoor units will not operate for (1)(4)
approximately 3 minutes after the power Fig. 7-4
is turned ON and after operation is stopped.
If correct operation is not possible, an error code is
displayed on the remote controller LCD display.

(4) Press the button to return to normal remote controller display.


To prevent continuous test runs, this remote controller includes a timer function that cancels the test run after
60 minutes.
The operation is possible even if the cassette-type ceiling panel has not been installed.
(“P09” display does not occur.)

7-14

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Sensor Temperature Display Function
(displayed regardless of whether unit (3)
is operating or stopped) (4)
The procedure below display the sensor temperatures
from the remote controller, inddor unit, and outdoor (2)
unit on the remote controller. °

(1) Press and hold the and buttons °


simultaneously for 4 seconds or longer.
(2) The unit No. “X-X” (main unit No.), item code “ ”
(sensor address), and servicing monitor “ ”
(sensor temperature) are displayed on the remote
controller LCD display. (See Fig. 7-5 at right.) (4)
(3) Press the temperature setting / buttons A

and select the item code to the address of the


sensor to monitor.
(4) If group control is in effect, press the button
to select the unit to monitor.
Press the temperature setting buttons to select the
item code to change.
(5) Press the button to return to normal remote
controller display. (3)(4) (5) (1)
Fig. 7-5
NOTE
The temperature display appears as “- - - -” for units that are not connected.
** If monitor mode is engaged while normal operation is in progress, only the parts of the LCD display shown in
the figure will change. Other parts continue to display the same information as during normal operation.

Item code Meaning of Code


Indoor unit data 02 Indoor unit intake temp.
03 Indoor unit heat exchanger temp. (E1)
04 Indoor unit heat exchanger temp. (E2)
05 –
06 –
07 –
08 –
09
Outdoor unit data 0A Discharge temp. (TD)
0b –
0C –
0d Intake temp. (TS)
0E Outdoor unit heat exchanger temp. (C1)
0F Outdoor unit heat exchanger temp. (C2) 7
10 –
11 Outdoor air temp. ( TO )
12 –
13 Current value (CTL2)
14 Current value (CTL1)
15 Outdoor MV value (MOV1)
16 –
19 Frequency
* Depending on the model, some items may not be displayed.

7-15

SM830252-00_欧州_Single_天埋.indb 15 16/08/27 8:24:20


– MEMO –

7-16

SM830252-00_欧州_Single_天埋.indb 16 16/08/27 8:24:20


8. HOW TO
TO INSTALL
INSTALL THE
THE WIRELESS
WIRELESS REMOTE CONTROLLER
CONTROLLER RECEIVER
RECEIVER

Important Safety Instructions ......................................................................................... 8-2


Optional Controller (Remote Controller) ........................................................................ 8-3
8-1. Names and Functions ..............................................................................................8-3
8-2. Installing Batteries ...................................................................................................8-5
8-3. Setting the Current Time ........................................................................................ 8-5
8-4. Operation .................................................................................................................8-6
8-5. Timer Operation ....................................................................................................... 8-7
8-6. Adjusting the Wind Direction ..................................................................................8-8
8-7. Operating Multiple In/Outdoor Units Simultaneously (Group Control) .............. 8-8
8-8. Using the Remote Controller .................................................................................. 8-9
8-9. For Best Results ..................................................................................................... 8-9
8-10. Addresses ................................................................................................................ 8-9
8-11. Emergency Operation ............................................................................................. 8-11
8-12. Miscellaneous Settings ........................................................................................... 8-12
8-13. Before Requesting Service ..................................................................................... 8-13
How to Install the Wireless Remote Controller Receiver ............................................. 8-14
8-14. Common to All Models............................................................................................. 8-14
8-15. CZ-RWSC3 ............................................................................................................... 8-16
8-16. Common to All Models ............................................................................................8-20

8-1

SM830252-00_欧州_Single_天埋.indb 1 16/08/29 13:04:35


Important Safety Instructions

WARNING

Installation Precautions
• Do not install yourself
Installation should always be performed by your dealer or a professional service provider.
Electric shock or fire may result if an inexperienced person performs any installation or wiring procedures
incorrectly.
• Use only specified air conditioners
Always use only air conditions specified by the dealer.

Precautions for Use


• Do not touch switches with wet hands
Electric shock and damage to the system can result.
• Protect the remote controller from water Damage to the system can result.
• Stop the system and turn the power off if you sense unusual smells or other irregularities
Continuing operation when the system is out of order can result in electric shock, fire, and damage to the system.
Contact your dealer.
• Do not swallow the battery.

Moving and Repair Precautions

• Do not repair
Never repair the system by yourself.
• Contact your dealer before moving the system
Contact your dealer or a professional service provider about moving and reinstalling the system.
Electric shock or fire may result if an inexperienced person performs any installation procedures incorrectly.

8-2

SM830252-00_欧州_Single_天埋.indb 2 16/08/29 13:04:35


Control of 2WAY SYSTEM

2. Wireless Remote Controller

Optional Controller (Remote Controller)


Wireless Remote Controller CZ-RWSK2

One remote controller can control a group of up to eight indoor units.

8-1. Names and Functions


REMOTE CONTROLLER

1. Operation Display Displays the operation status. 15. Sensor button Used this to activate the
(The figure shows all the statuses.) temperature sensor on the remote
The auto-flap display may be different, controller instead of the one on the
depending on the installed unit. indoor unit. The temperature sensor
2. Start/Stop Pressing this button once starts and on the indoor unit is selected before
button pressing again stops the operation. shipment. At this time is shown
on the display.
3. Fan speed
button 16. Clock button Use this to set the clock.

4. Swing/Wind
Direction button
5. Timer setting Use for operating with a timer. 8
button
6. Reset button Use this button after changing the 9
batteries.

7. Cover Press at the top center and then


slide down.
1
8. Transmitter

9. Remote controller Detects the temperature at the


2
sensor remote controller when detection 3
has been switched to the remote
controller by the sensor button.
4 10

10. Temperature raises the temperature setting 11


1 at a time.
setting buttons 12
lowers the temperature setting
5 13
1 at a time.
11. Filter button CZ-RWSC3
14
Press to turn off the filter lamp on
the receiver.
6 15
16
12. Mode Select Press to switch the operation mode. 7
button
13. Ventilation Use this when connected to an
button aftermarket fan. Pressing this button
starts and stops the fan. When the
air conditioner is started or stopped,
the fan starts or stops at the same
time. ( appears on the display of
the remote controller when the fan is
8
operating.) From this page on the names of remote controller’s
14. Address buttons will be indicated with the above illustrations.
button E.g.: Start/Stop button

8-3

SM830252-00_欧州_Single_天埋.indb 3 16/08/29 13:04:36


RECEIVER

1. Receiver Receives the signal sent from the CZ-RWSC3


remote controller.
2. Emergency Indicator lamps
operation When an error occurs, one of the
button lamps flashes. When an indicator
1
lamp is flashing, refer to
“8-13. Before Requesting Service”. 2

3. OPERATION lamp Lights up when the unit is operating.

3
4. Timer lamp Lights up when the timer is set.
4
5. STANDBY lamp • The lamp in the HEAT mode 5
lights up at the following times: 6
during the startup, during the
thermostat operation, and during
the defrosting.
• The lamp flashes when an error
occurs.
6. FILTER lamp This lamp is for notifying you when
the filter needs to be cleaned.

NOTE

• If non-cooling/heating free type is being used, it will beep twice and the operating lamp will light up
on the display; if the timer and standby lamps blink alternately, a confl ict between the heating and
cooling exists, so the uncannot operate in the desired mode. (On models that do not have an Auto
function, even if Auto is selected, it works in the same way.)
• When the local operation is disabled by centralized control or similar cause,and if the Start/Stop ,
Mode or Temperature setting button is pressed, the unit will beep five times and the
change will not be made.

8-4

SM830252-00_欧州_Single_天埋.indb 4 16/08/29 13:04:36


60B6LQJOHB%LJ3$&LQGE 
8-2. Installing Batteries
1. Remove the cover.
2. Insert two LR03 size batteries.
Put the batteries in with the polarity [+/–] as shown in the figure.
3. Gently insert one end of an unfolded paper clip (or a similar object that can
fit) into the Reset hole and press the Reset button inside the hole, then put
the cover back on.

NOTE
Change the batteries when the display of the remote controller gets weak or if it will Reset hole
not work unless close to the receiver.
(Alkaline batteries generally last about one year.)
Cover
When changing batteries, always use two fresh batteries of the same make.
If the remote controller will not be used for a long period of time, remove the batteries.
Please dispose of batteries appropriately.
After changing the batteries, follow the procedures on the next page to reset the
current time.

How to remove batteries

1. Remove the cover.


2. Press the battery toward the negative end and lift it out by its positive end.
(As shown at right)
3. Remove the other battery in the same way.

NOTE
Dispose of the used batteries at the designated location in compliance with the
applicable local ordinances.

WARNING
Do not swallow the battery.
After removing the battery from remote controller, keep it away from the reach of children.
The battery can cause death by suffocation if swallowed.
When inserting the battery, make sure the polarities (+ and -) are correct.

8-3. Setting the Current Time


After changing the batteries and pressing reset, be sure to reset the current time.
(When reset is pressed, the current time reverts to [ ])
1. Press for two seconds or more.
Once the clock displays starts blinking, the clock can be set.
2. Set the hour with / of the .
If you press and hold the button, the time changes quickly.
3. Set the minutes with / of the .
If you press and hold the button, the time changes quickly. 2 3 1,4
4. Pressing completes the time setting.
While you are setting the current time, the time display flashes but the colon does not. 8
If the buttons are not pressed for three minutes while setting the current time,
it is set to the displayed time.

NOTE
When reset is pressed, the timer settings are deleted.

8-5

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8-4. Operation
Auto , Heat , Dry , Cool , Fan
Models that only provide the cooling function cannot operate in the auto or heating modes.
Power: Turn on the power of the indoor unit at least 14 hours before operation.
1. Press .
2. Press and select from among Auto , Heat , Dry ,Cool and Fan .
1
3. Press and select the desired speed. 3
If set to Auto , the fan speed switches automatically.
(Auto does not work when in the Fan mode.)
4
4. Press one of the buttons and set the desired temperature.
Temperature settings cannot be made when in the Fan mode.
2
MAX MIN

Auto 27 17

Heat 30 16

Dry / Cool 30 18

Stop: Press .
When the unit is stopped with the remote controller, the fan on the outdoor unit may continue to run for a while, even
though the compressor of the outdoor unit stops.
If the unit is not heating very effectively with a Low fan speed , switch the fan speed to High or Medium.
Depending on the indoor unit being used, it may indicate a function that it does not have. (The fan speed is set.)
If you cannot turn the air conditioner off in the normal way.
Disconnect the power to the indoor unit and contact the dealer where the product was purchased.
<Auto Operation>
Only when identical refrigerant system inside all the indoor units or cooling/heating free-type are under control as one group.
It heats or cools automatically via the differences between the set temperature and the room temperature.
<Dry Operation>
Depending on the indoor unit used, the remote controller may have a [Dry] indicator on its display
even though the unit does not have the Dry function. (Same as cooler operation)
When the room temperature approaches the temperature setting, the unit continues to start up or stop automatically.
When the drying mode stops operating, the indoor unit’s fan blows a gentle breeze in order to keep the moisture from
returning to the room at a minimum.
Depending on the indoor unit used, and/or the temperature in the room, the fan speed may not be adjustable.
Depending on the unit used, when the outside air temperature is 15 °C or less, the dry function will not operate.

8-6

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8-5. Timer Operation
When setting the timer, make sure the current time on the remote controller is accurate.
The timer’s clock can only be set when the display of the remote controller is ON.
After setting the timer, put the remote controller in a place where its signal will reach the
receiver of the indoor unit. (When the time set for the timer is reached, a signal is sent
from the remote controller to Start/Stop the unit.)

Using the Timer


1. Press either / of the or , and while the time is being displayed,
if you press / again, a scheduled time can be set.
The time last set on the timer is displayed.
“--:--“ indicates time to change the batteries.
2. Press either / of the or and set the timer to the desired time.
Every time you press / , the time changes in 10 minute increments.
If you press and hold the button, the time changes quickly.
3. After setting the timer, if you press , the time you set changes to a steady display,
indicating settings are complete.
After the timer setting is displayed for three seconds, the display reverts to the current time.
3 1,2

Combining ON and OFF Timers


Setting the ON and OFF timers, respectively.

Checking the timer setting


If you press either / for the or the , the scheduled time is displayed for four seconds.
When no timer setting has been made, it displays --:--. (Initial Setting)

Changing a timer setting


Press / for the or the , and then when the timer setting is displayed, press / for the timer again.

Canceling a timer setting


If you press [CANCEL], the timer setting is canceled.
If you wish to cancel the setting for either the or the timer, press / , and long-press [CANCEL] while
scheduled time is displayed.

Using the same timer setting every day


If you press for 2 or more seconds, “ ” is displayed and the ON timer or the OFF timer will operate repeatedly
every day.
If you press again for two seconds or more, “ ” goes off and the timer operates only one time.

8-7

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8-6. Adjusting the Wind Direction
CZ-RWSC3
The available functions differ depending on the indoor unit being used. The wind direction cannot be set via remote
controller for any models other than those noted below. For more information, please refer to the Operating
Instructions that came with your indoor unit.

8-7. Operating Multiple In/Outdoor Units Simultaneously (Group Control)

Group control works well for providing air conditioning to one, Indoor Unit
large room with more than one air conditioning units.

One remote controller can operate up to eight indoor units. Receiver Indoor Unit
All the indoor units have identical settings. Signal Line
Set temperature sensing to the indoor unit (Main Sensor). Wireless Remote Controller
(See page 8-3.)

8-8

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8-8. Using the Remote Controller
Point the transmitter of the remote controller at the receiver. When the signal is received correctly it will beep once.
(It beeps twice only when the unit starts operating.)
The signal can be received at a distance of about 6 meters. This distance should be used only as a guide.
It depends on battery strength.
Make sure nothing is between the remote controller and the receiver that could block the signal.
Do not leave the remote controller in direct sunlight, where the wind from the air conditioner can blow directly on it, or near
any other heat source.
Take care not to drop, throw or wash the remote controller with water.
The signal from the remote controller may not be received in rooms with rapid start fluorescent lighting, inverter lights, plasma
displays, LCD televisions (monitor), etc. For more information, please contact the dealer where the product was purchased.
Fasten the remote controller Fitting the remote
Wall Mount Use holder with screws. controller in the holder.

• Press from the location you wish to mount the remote


controller and make sure the signal is received properly.
• Pull the remote controller forward to remove it.
2 Press

8-9. For Best Results 1 Put in


Remote controller holder
Don’t get the remote controller too far away from the receiver.
This may cause a malfunction. Be sure to keep the remote controller in the same room as the receiver.

Point the remote controller at the receiver.


When the signal is received properly, it will beep one time.

Avoid locating the remote controller where it is covered, such as behind a curtain.
Keep it out in the open.

8-10. Addresses

In both multi and single unit installations, when more than one indoor units are installed in the same room with a
compatible wireress remote controller, addresses can be set up to avoid crosstalk. By setting the address switches on the
receivers and matching them with the number of addresses on the remote controller, up to six indoor units can be controlled
separately with the remote controller. (When using units in a flexible combination or operating multiple units simultaneously,
they cannot be controlled individually as they are operated at the same time.) There are separate address settings: receiver
addresses for the receivers and transmitter addresses for the remote controller.
For more information, please contact the distributor where the product was purchased.
• These settings are saved in nonvolatile memory in the remote controller, so even when its batteries are changed, the settings
do not have to be made again.

Checking Addresses
When you press on the remote controller, its current address appears on the display. If this address corresponds to the
address of a receiver, the buzzer sounds. (If it is on ALL, the buzzer will always sound.)
If it is on ALL, it can be operated regardless of receiver addresses. Point the remote controller at the receiver you wish to
operate and transmit.
8

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

Matching up Addresses
Setting Remote Controller Addresses
1. If you press and at the same time, “ ” will blink.
2. While holding down, every time you press , it cycles from ALL 1 2 3… 6 ALL.
Set it to the receiver address switch of the indoor unit you wish to operate.
3. When you release , the address that was displayed is set.
When you do this, if it corresponds to the receiver’s address setting, the buzzer sounds.

Address
Display on the
Remote Controller

CZ-RWSC3
Position of The position of the For 1, 2 and 3, set the switch on the
the Receiver’s receiver’s address left and for 4, 5 and 6, to the right.
Address Switch switch does not
matter.

NOTE
• Please do not hold the [Emergency Operation] button of the indoor unit down while the indoor unit’s display lamps are
blinking one after another.
• Make sure to operate while the indoor unit is stopped.
• The address of indoor unit is set to "ALL" at the time of the shipment.

8-10

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

8-11. Emergency Operation


Use [Emergency Operation] in the following situations when there is an urgent need.
When the remote controller’s batteries have failed.
When the remote controller is broken.
When the remote controller is lost.

CZ-RWSC3
Start : press [Emergency Operation] of the receiver.
If the indoor temperature is 24 °C or greater when the unit starts running, it will act as a cooler.
If the indoor temperature is less than 24 °C when the unit starts running, it will act as a heater.
Stop : press [Emergency Operation] of the receiver again.

CZ-RWSC3

Start/Stop

8-11

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8-12. Miscellaneous Settings
A variety of changes can be made to settings, depending on the indoor unit being used.
Operation mode indicator, time display (24 hour, AM/PM), Heat Max Temp
• (These settings are saved in nonvolatile memory in the remote controller, so even when its batteries are changed,
the settings do not have to be made again.)
• First check the display of the remote controller when the unit is stopped and then make any desired settings.
How to Operate
• While holding down the buttons below, every time is pressed the remote controller’s display changes.
• Whatever is being displayed when you release is set.
Setting Item Operation Button Setting Content Remote Controller Display

Heat Pump
(with Auto)
Remote controller
operation mode Press
Heat Pump
display setting
while pressing (without Auto)
when is pressed

Dedicated air
conditioner

24 Hour
Clock display Press
setting while pressing
AM/PM

Max possible
temperature Press Maximum heating
temperature range is
setting in the while pressing 26 °C – 30 °C
Heat mode

8-12

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

8-13. Before Requesting Service


Before requesting service, please check the followings.

Problem Cause Solution


The unit doesn’t work even The power to the indoor unit is not ON. Make sure the power to the indoor unit is ON.
when is pressed on the Are the remote controller’s batteries dead? Change the batteries.
remote controller.
Is there a mismatch between the display lamp and Change the operating mode.
cooling/heating or is it set to something other than
Auto? (The operating lamp stays lit, while the timer
lamp and the standby lamp blink alternately.)

Do the addresses match one another? Check the addresses of the receiver*1 and the
remote controller. (See Page 8-9)

The air conditioner starts and Has the timer been set to repeat? Check the timer settings.(See Page 8-7)
stops on its own.
“ ” is displayed on the remote An error has occurred in the non-volatile Please contact your sales outlet.
controller when the unit is memory.
stopped.
Although the unit is for air conditioning only, either Auto or Heat is indicated Make settings to the remote controller’s operation
in the display. mode display. (See Page 8-12)

After putting the batteries in the remote controller, even when it is operated, Press the Reset button on the remote controller.
the display does not change. (See Page 8-5)

Make the settings when the remote controller is in


The timer cannot be set.
Operation Display. (See Page 8-7)

If the problem persists even after you check the foregoing items, stop the unit, disconnect the power to the indoor unit and
contact the dealer where the product was purchased with the model number and problem you are having.
As it is dangerous, under no circumstances should you undertake repairs yourself.
Further, when the receiver’s*2 lamps are blinking; please contact your retailer with that information.

Specifications

CZ-RWSK2
Dimensions 182 mm (H) X 61 mm (W) X 18.5 mm (D)
Wireless Remote
Power source Two LR03 size batteries
Controller
Clock Accuracy ±30 seconds per month (at 25 °C)

CZ-RWSC3
Dimensions 120 mm (H) X 70 mm (W) X 20 mm (D)
Receiver 16 V DC (Supplied from the terminal strip of the
Power source
indoor unit’s remote controller)

8-13

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How to Install the Wireless Remote Controller Receiver
8-14. Common to All Models
1. Warnings about Installation of Receivers
The wireless remote controller uses a very weak infrared light for its signal, which can result in the signal not being received
because of the following influences, so take care in where the unit is installed.
• Inverter or rapid-start type fluorescent lights. (Models without glow lamps)
• Plasma display or LCD televisions.
• Direct sunlight or other sources of bright light.

2. Warnings about Installing Remote Controllers


(1) If a remote controller is to be operated from a remote controller holder that is hung on a wall, turn on the lights in the room
as well as any electrical appliances and then check to make sure the air conditioner works with the remote controller in the
location where it will be installed. If it works, continue with installation.
(2) If the air conditioner is to be switched from the main sensor to a remote controller sensor, pay attention to the following
when installing.
• Locate where no warm or cold drafts will affect it.
• Locate in a place free from direct sunlight.
• Locate where it will not be affected by any other heat/cold source.

3. Things to remember when wired and wireless remote controllers are installed at the same time
Two remote controllers can be used to controller the unit if the wireless remote controller kit is installed at the same time as the
wired remote controller.
(Up to 2 remote controllers [a wireless remote controller kit and the wired remote controller] can be installed.)
When using 2 remote controllers, one or more units can be operated by the remote controllers.

NOTE
1. When wiring remote controllers, be sure to double-check the terminal numbers of the indoor unit before connecting them
so there are no mistakes in the wiring. (Damage will occur if high voltage [e.g. supply voltage] is applied)
2. It is not possible to use more than one wireless remote controller kit with one indoor unit.
(A receiver located separately can be used at the same time)
3. If both a wireless and a wired remote controller are to be installed and used at the same time, one of them must be set up
as the sub remote controller.
If the wired remote controller is to be the sub remote controller, change the wired remote controller to the sub remote controller.
If the wireless remote controller is to be the secondary, turn the #3 switch on the wireless receiver (operation panel)
from OFF to ON. (see next page)

When 1 indoor unit is operated by 2 remote controllers: If a group of units are to be controlled by 2 remote controllers;
* Either of the remote controllers can be set to main/sub. * Main/sub remote controllers will work regardless of which indoor
unit they are installed to.
Wireless Remote Controller Kit Wired Remote Controller Cross-wiring Remote controllers for Group
(Sold Separately) (Sold Separately) Control (Field Supply)
* (Main) * (Sub) Wireless Remote Wired
Receiver CN1
1 2 1 2 Controller Kit Remote Controller
CN1 * (Main) * (Sub)
1 2 1 2

Remote Controller Wiring


(Field Supply)
Indoor Unit

8 Use wiring of 0.5 mm2 to 2 mm2 for field supply.


Use a total wire length of no more than 400 m. 1st Indoor 2nd Indoor 3rd Indoor 4th Indoor
Unit Unit Unit Unit
Use wiring of 0.5 mm2 to 2 mm2 for field supply.
Make the total wire length when cross-wiring a group no
more than 200 m.

8-14

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

CZ-RWSC3
ADDRESS 1
ADDRESS 2
ADDRESS 3
REM SUB/MAIN

1
2

1234

3
4
5
6

Front side Rear side

8-15

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

8-15. CZ-RWSC3
Installation Instructions Dimensions
Wireless Receiver for ALL

20
Part Names Unit: mm

70

18.2
(1) Light receiving section

4.4
9.4
Receives signals.
(2) Emergency operation button
Starts/Stops emergency operation.
OPERATION

83.5
120
TIMER
STANDBY
FILTER
(3) Indication lamp 12
Indicates operation status.

4.4
34.4
Safety Precautions

18.3
14

Read before installation 5.4

Read the Installation Instructions carefully to install the


unit correctly and safely.
We assume no responsibility for accidents or damages resulting
Be sure to read the Safety Precautions in particular
from methods other than those described in the installation
before installation.
instructons or methods without using specified parts.
After the installation is complete, perform test operation
Malfunctions that occurred due to the unauthorised installation
to confirm that no abnormality is present.
methods are not covered by the product warranty.
Read the installation instructions supplied with indoor units as well.
WARNING
This symbol refers to a hazard or CAUTION
unsafe practice which can result in
This symbol refers to a hazard or unsafe
severe personal injury or death.
practice which can result in personal injury
or product or property damage.
WARNING
CAUTION
• Turn off the circuit breaker of
the units before installation.  Do not use at the following locations.
• Ask your dealer or • Location where condensation occurs
professionals for installation • Location where flammable gases, etc. may leak
and electric work. • Location where corrosive gases, etc. may leak
• This receiver shall be installed • Location with lots of water or oil droplets
in accordance with National (including machine oil)
• Location where voltage fluctuation frequently
Wiring Regulations.
occurs
• Securely connect and fix the • Location where there is a machine producing
specified cables for wiring. electromagnetic radiation
• Do not allow the connection • Location where droplets of organic solvents
to be exposed to the external spread
force of the cables. Location where acidic or alkaline solutions or
• Choose an installation location special sprays are frequently used
that sufficiently supports the  Do not operate with wet hands.
weight of the receiver.  Do not wash with water.

8 1. Accessories
Supplied accessories
Wood screw
Clamper
M4 × 15.5
(1)
(2)

8-16

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

2. Installing the Receiver

1 Remove the bottom case. Attention


Mounting the bottom case
 Tighten the screws securely until the screw
heads touch the bottom case.
(Otherwise, loose screw heads may hit the
PCB and cause malfunction when mounting
the top case.)
 Do not over-tighten the screws.
Insert the driver (The bottom case may be deformed, resulting
and slightly turn. in fall of the unit.)
Flat-blade Connecting the remote controller wiring
Bottom screwdriver  Arrange the wires as shown in the illustration for (2) in step 2,
case avoiding unnecessary wires being stored in the case. (Caught
wires may destroy the PCB.)

2 Mount to the wall.


 Avoid wires touching parts on the PCB.
(Caught wires may destroy the PCB.)

Ex p o s ed t y p e Em b ed d ed t y p e
Preparation: Make 2 holes for screws using a driver. Preparation: Make 2 holes for screws using a driver.

(3) Mount the top case. (1) Mount the bottom case (3) Mount the top case. (1) Mount the bottom case to
 Align the claws of to the wall.  Align the claws of the wall.
the top case and the top case and  Pass the wire through the hole
then align the claws then align the claws in the centre of the bottom case.
of the bottom case. of the bottom case.

Avoid the wire


Cut here with a
nipper and remove being caught.
the burr with
a file. Claw (2 places)

Claw (2 places)

Wall to fix the


receiver Claw
Hole for screw
Claw
Wood screw (supplied)
Hole for screw

Wood screw (supplied) (2) Connect the remote controller wiring.

(2) Connect the remote controller wiring.


 Arrange the wires along the groove of the case.

Clamper
(supplied) Terminal board

Pass through
the hole.
Remove the coating. 8
Approx. 6 mm
Top case
(Back side)
Remove the coating. Approx. 6 mm
Make sure the wiring connection
Top case Bottom case (Back side) is in the correct direction.
(Back side) Remove the sheath. Approx. 150 mm
Make sure the wiring connection
is in the correct direction.
Bottom case (Back side)

8-17

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

3. Wiring the Receiver


Wiring for the receiver
 Wiring diagram
 Type of wiring Indoor unit Receiver

Use cables of 0.5 to 1.25 mm2. R1 1


 Total wire length: 400 m or less R2 2
RC wiring (field supply)
(The wire length between indoor
• No polarity
units should be 200 m or less.) Terminals for RC wiring
 Number of connectable units
Remote controller and receiver: Max. 2, Indoor unit: Max. 8

Attention
 Be careful not to connect cables to other terminals of indoor units (e.g. power source wiring
terminal). Malfunction may occur.
 Do not bundle together with the power source wiring or store in the same metal tube. Operation
error may occur.
 If noise is induced to the unit power supply, attach a noise filter.

 For the RC wiring of field supply, please use insulated wires with sheath.
The insulation thickness should be at least 1 mm.
 Regulations on wire diameters differ from locality to locality. For field wiring
rules, please refer to your LOCAL ELECTRICAL CODES before beginning.
 You must ensure that installation complies with all relevant rules and regulations.

*Wiring as shown below is prohibited.


Wired RC Receiver

1 2 1 2

RC wiring
R1 R2 R1 R2 1 2 R1 R2
Indoor unit Indoor unit Indoor unit
Receiver

Installation when setting Main/Sub for the remote controller and the receiver
 Using 1 indoor unit  Using more than 1 indoor unit
Installation Receiver (Sub) Wired RC (Main) Receiver (Sub) Wired RC (Main)
example
1 2 1 2 1 2 1 2
RC wiring (field supply)
• No polarity

Terminals for
RC wiring RC wiring
(field supply)
• No polarity
R1 R2 R1 R2 R1 R2 R1 R2 R1 R2
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit

After installation, according to the "Main/Sub setting" in the "Setting" section, set one to [Main] and the other to [Sub].
Setting the wired remote controller to [Main] is recommended.

Note The remote controller and the receiver can be connected to any indoor unit for operation.

Specifications
Model No. CZ-RWSC3
8 Dimensions
Weight
(H) 120 mm × (W) 70 mm × (D) 20 mm
75
0 °C to 40 °C / 20 % to 80 % (No condensation)
Temperature/Humidity range
*Indoor use only.
Power Source DC16 V (supplied from indoor unit)

8-18

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Control of 2WAY SYSTEM

2. Wireless Remote Controller

4. Setting Address Switches


 Main/Sub setting  Address setting
Remove the top case of the receiver for setting.
Main/Sub setting
 Use this to set Main/Sub for the remote controller and the receiver.
Switch  Set one to [Main] and the other to [Sub].
 Factory default: [Main]
OFF ON  It is recommended to set the wired remote controller to [Main].
1 2 3 4

Mai n /Su b MA IN SUB

Main/Sub switch position

1 2 3 4 1 2 3 4

Address setting
 When more than 1 receiver is installed in the same room, setting addresses prevents interference.
 For how to change addresses of wireless remote controllers, see operating instructions of wireless remote controllers.

Wireless Address Address Address Address Address Address Address


remote controller
address display ALL 1 2 3 4 5 6
Receiving is
Address
possible at all
switch position
address positions. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

5. Test operation
Preparation : Turn on the circuit breaker of units and then turn the power on. After the power is turned on, remote controller operation is ignored
for approx. 1 minute because setting is being made. This is not malfunction. (Contents received while setting are disabled.)
1. To start test operation, press and hold the emergency operation button for 10 seconds.
2. The indication lamps (OPERATION, TIMER, STANDBY) blink during test operation.
3. To finish test operation, press and hold the emergency operation button for 10 seconds.

Attention
 Do not use this mode for purposes other than the test operation.  Temperature cannot be changed.
(To prevent overload of the units)  The test operation mode is automatically turned off in 60 minutes.
 Read the installation instructions supplied with the units. (To prevent continuous test operation)
 Any of the Heat, Cool and Fan operations can only be performed.  Outdoor units do not operate for approx. 3 minutes after the power is
turned on or operation is stopped.

Self-diagnostics table and detected contents


 The "Alarm Display" as shown in the table below expresses the alarm contents displayed when the wired remote controller is connected. For
how to handle the alarms, see installation instructions of indoor units or technical guide.

Detected contents Indication lamp on the receiver


Alarm Display OPERATION TIMER STANDBY Blinking
Communication error in the remote controller circuit E01–E03, E08–E14, E17, E18   
Communication error either in the in/outdoor operation line or
the sub-bus of the outdoor unit E04–E07, E15, E16, E19–E31   
Operation of indoor protection device P01, P09–P14    Alternately
Operation of outdoor protection device P02–P08, P15–P31    Alternately
Error in the indoor thermistor F01–F03, F10–F11    Alternately
Error in the outdoor thermistor F04–F09, F12–F28 Alternately
8
  
Error in the indoor EEPROM F29    Simultaneously
Error in the outdoor EEPROM F30, F31    Simultaneously
Error related to the compressor H01–H31   
Error in indoor settings L01–L03, L05–L09    Simultaneously
Error in outdoor settings L04, L10–L31    Simultaneously
Inconsistency in Air/Heat (Including an auto-temp setting
for a model without auto-temp settings)
   Alternately
Oil Alarm (Same as operation of outdoor protection device)    Alternately
Test operation    Simultaneously
: OFF : ON (Illuminated) : Blinking (0.5 seconds interval)
8-19

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8-16. Common to All Models
1. The Self-Diagnosis Function Display and What is Detected
Alarm Display in the table below indicates the content of alarms that are displayed when a wired remote controller is
connected. For information on how to deal with the alarms, refer to the Mounting Instructions for the indoor unit or to
Test Run or servicing materials.

Error Detected WL Remote Controller LED Display

Alarm Display Run Timer Standby Blinking


Communication error in the remote E01–E03, E08–E14, E17, E18
controller circuit
Communication error either in the in/
outdoor operation line or the sub-bus of E04–E07, E15, E16, E19–E31
the outdoor unit
Operation of indoor protection device P01, P09–P14 Alternately
Operation of outdoor protection device P02–P08, P15–P31 Alternately
Error in the indoor thermistor F01–F03, F10–F11 Alternately
Error in the outdoor thermistor F04–F09, F12–F28 Alternately

Error in the indoor EEPROM F29 Simultaneously


Error in the outdoor EEPROM F30, F31 Simultaneously
Error related to the compressor H01–H31
Error in indoor settings L01–L03 L05–L09 Simultaneously
Error in outdoor settings L04, L10–L31 Simultaneously
Inconsistency in Air/Heat (Including an auto-temp setting for a model without Alternately
auto-temp settings)
Oil Alarm (Same as operation of outdoor protection device) Alternately
Test Run Simultaneously

: Off / : On / : Blinking (0.5 sec. intervals)

2. Room Temperature Sensor Settings


Common to All Models
The indoor unit and the wireless remote controller are equipped with
indoor temperature sensors. The sensing of indoor temperature
works via one of them.
When the unit is shipped, it is set to the indoor unit, but to switch
to the remote controller, press the sensor button (diagram at right)
inside the remote controller’s cover and then check to make sure that
Main Sensor on the LCD screen goes off.
NOTE
Even when the Sensor switch has been set to the remote
controller, if the unit does not receive any room temperature
Sensor Button
data from the remote controller for ten minutes, it automatically
switches back to the indoor unit sensor, so be sure to install Fig. 8-10
8 the remote controller facing the receiver.

8-20

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3. Setting Up Remote Controller Functions
The functions of the wireless remote controller can be set on site.
(These settings are saved in nonvolatile memory in the remote controller, so even when its batteries are changed,
the settings do not revert to the defaults.)

NOTE
The operation of the air conditioner can be impacted, depending on the settings made, so only service personnel
should make the settings.
Furthermore, making changes to these settings may cause actual operation to deviate from what is printed in the
Users Manual, so be sure to explain this to the customer fully.
Making Settings (Do with unit stopped)
(1) Holding down the Swing/Wind Direction + OFF Timer + Mode Select buttons at the same time for 4 or more
seconds makes the Display switch to the setting screen. (See diagram below.)
(2) Use the Temperature setting buttons, / , to select the number of the item to be set.
(3) Use the ON Timer buttons, / , to change settings.
(4) The settings are saved with the Once/Every Day button. When this is done, the settings display of the LCD
changes from blinking to light.
(5) If other settings are to be changed as well, repeat steps 2 to 4.
(6) When all settings have been made, press the Start/Stop button.

Example: Operation mode setting screen


Setting when
Item Number & Setting Item Setting Content
Shipped
1 Operation Mode
Item
Number

2 Flap Display (No Display)


(Note 1)
3 Select Fan Speed (No Display)
(6)
4 Display of Set °C °F Setting Off (Note 2) °C
Temperature
(2) 5 Time Display 24 Hour (No Display) AM/PM 24 Hour

6 Ventilation Fan ON/OF F Off (No Display) On OFF(Note 3)

(3) 7 Cool temp Max 05 – 35°C 30

8 Cool temp Min 05 – 35°C 18


(4) 9 Heat temp Max 05 – 35°C 26 (Note 4)
(1)
10 Heat temp Min 05 – 35°C 16

11 Dry temp Max 05 – 35°C 30

12 Dry temp Min 05 – 35°C 18

13 Auto temp Max 05 – 35°C 27

14 Auto temp Min 05 – 35°C 17

16 Address Setting Max 00 (ALL only) 01 – 31 06 (Note 5)


Value
17 Heat temp Max ON/OFF JP (Heater Max Temp Change Off) JP
8
EP (On)
NOTE
(1) While the unit is in the swinging mode (Swing/Wind Direction), the flap cannot be stopped in a desired position.
(2) When Setting OFF is selected, "°C" is displayed on the LCD screen.
(3) You can toggle between ON and OFF by pressing Ventilation for 4 seconds or more.
(4) If the Heater Max ON/OFF setting is not changed to EP (ON), the setting change will not be reflected.
(5) This is the number of addresses that can be set in the address change mode. Do not set it to 07 or above.
8-21

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201608

SM830252-00_欧州_Single_天埋.indb 1 16/08/10 15:45:43

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