SM TD S-200.250pe2e5, U-200.250pe2e8a (sm830252-00)
SM TD S-200.250pe2e5, U-200.250pe2e8a (sm830252-00)
SBPAC1607004CE
Type E2
S-200PE2E5, S-250PE2E5 U-200PE2E8A, U-250PE2E8A
II_780020_EU_L.indb 2
SM830252-00_欧州_Single_天埋.indb 2 2014/7/2 12:57:42
16/08/29 17:41:02 II_780020_E
…In a Snowy Area (for Heat Pump- • Keep your fingers and clothing away
type Systems) from any moving parts.
Install the outdoor unit on a raised • Clean up the site after you finish,
platform that is higher than drifting snow. remembering to check that no metal
Provide snow vents. scraps or bits of wiring have been left
…At least 2.5 m inside the unit being serviced.
Indoor unit of this air conditioner shall be
installed in a height of at least 2.5 m. WARNING
WARNING
ii
2 12:57:42 II_780020_EU_L.indb 3
SM830252-00_欧州_Single_天埋.indb 3 2014/7/2 12:57:43
16/08/29 17:41:03
Check of Density Limit 2. The standards for minimum room volume are as follows.
(1) No partition (shaded portion)
The room in which the air conditioner is to be installed
requires a design that in the event of refrigerant gas
leaking out, its density will not exceed a set limit.
The refrigerant (R410A), which is used in the air conditioner,
is safe, without the toxicity or combustibility of ammonia, and
is not restricted by laws imposed to protect the ozone layer.
However, since it contains more than air, it poses the risk of
(2) When there is an effective opening with the adjacent room
suffocation if its density should rise excessively. Suffocation
for ventilation of leaking refrigerant gas (opening without
from leakage of refrigerant is almost non-existent. With the
a door, or an opening 0.15% or larger than the respective
recent increase in the number of high density buildings,
floor spaces at the top or bottom of the door).
however, the installation of multi air conditioner systems is
on the increase because of the need for effective use of floor Outdoor unit
space, individual control, and energy conservation by curtailing Refrigerant tubing
heat and carrying power, etc.
Most importantly, the multi air conditioner system is able
Indoor unit
to replenish a large amount of refrigerant compared to
conventional individual air conditioners. If a single unit of the
multi air conditioner system is to be installed in a small room,
select a suitable model and installation procedure so that if the
refrigerant accidentally leaks out, its density does not reach the (3) If an indoor unit is installed in each partitioned room and
limit (and in the event of an emergency, measures can be made the refrigerant tubing is interconnected, the smallest room
before injury can occur). of course becomes the object. But when mechanical
In a room where the density may exceed the limit, create an ventilation is installed interlocked with a gas leakage
opening with adjacent rooms, or install mechanical ventilation detector in the smallest room where the density limit is
combined with a gas leak detection device. The density is as exceeded, the volume of the next smallest room becomes
given below. the object.
Refrigerant tubing
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
< Density limit (kg/m3)
Outdoor unit
The density limit of refrigerant which is used in multi air
conditioners is 0.3 kg/m 3 (ISO 5149). Very
small
Indoor unit
room
N OT E Small Medium Large room
1. If there are 2 or more refrigerating systems in a single room room
refrigerating device, the amount of refrigerant should be as
charged in each independent device. Mechanical ventilation device – Gas leak detector
For the amount of charge in this example:
Outdoor unit 3. The minimum indoor floor space compared with the
e.g., charged
amount (10 kg) amount of refrigerant is roughly as follows: (When the
e.g., charged
amount (15 kg) ceiling is 2.7 m high)
m2 m3
125 337.5
120 324.0
Indoor unit 115 310.5
110 297.0
105 283.5
100 270.0
(when the ceiling is 2.7 m high)
95 256.0
Room A Room B Room C Room D Room E Room F 90 243.0
85 229.5 Range below the
The possible amount of leaked refrigerant gas in rooms A, 80 216.0 density limit of
Min. indoor volume
Min. indoor floor area
0.3 kg/m³
B and C is 10 kg. 75 202.5
(Countermeasures
The possible amount of leaked refrigerant gas in rooms D, 70 189.0 not needed)
E and F is 15 kg. 65 175.5
60 162.0
55 148.5
50 135.0 Range above the
45 121.5 density limit of 0.3
kg/m³
40 108.0
(Countermeasures
35 94.5 needed)
30 81.0
25 67.5
20 54.0
15 40.5
10 27.0
5 13.5
0 0.0
0 10 20 30 40 50 60 70 80 90 100 kg
Total amount of refrigerant
iii
iv
60Bὒᕞࢩࣥࢢࣝኳᇙ60LQGE
SM830252-00_欧州_Single_天埋.indb 5
16/08/29 17:41:03
Section 7. REMOTE CONTROLLER FUNCTIONS SECTION............................................... 7-1
7-1. Simple Settings Function .................................................................................................... 7-2
7-2. List of Simple Setting Items................................................................................................. 7-3
7-3. Detailed Settings Function .................................................................................................. 7-4
7-4. List of Detailed Setting Items .............................................................................................. 7-5
7-5. Simple Setting Items ............................................................................................................ 7-8
7-6. Detailed Setting Items ........................................................................................................ 7-10
7-7. Remote Controller Servicing Functions .......................................................................... 7-13
7-8. Test Run Function .............................................................................................................. 7-14
Section 8. HOW TO INSTALL THE WIRELESS REMOTE CONTROLLER RECEIVER....... 8-1
Important Safety Instructions ............................................................................................... 8-2
Optional Controller (Remote Controller) .............................................................................. 8-3
8-1. Names and Functions .......................................................................................................... 8-3
8-2. Installing Batteries ............................................................................................................... 8-5
8-3. Setting the Current Time ..................................................................................................... 8-5
8-4. Operation .............................................................................................................................. 8-6
8-5. Timer Operation ................................................................................................................... 8-7
8-6. Adjusting the Wind Direction .............................................................................................. 8-8
8-7. Operating Multiple In/Outdoor Units Simultaneously (Group Control) .......................... 8-8
8-8. Using the Remote Controller .............................................................................................. 8-9
8-9. For Best Results .................................................................................................................. 8-9
8-10. Addresses .......................................................................................................................... 8-9
8-11. Emergency Operation ...................................................................................................... 8-11
8-12. Miscellaneous Settings .................................................................................................... 8-12
8-13. Before Requesting Service .............................................................................................. 8-13
How to Install the Wireless Remote Controller Receiver .................................................. 8-14
8-14. Common to All Models .................................................................................................... 8-14
8-15. CZ-RWSC3 ........................................................................................................................ 8-16
8-16. Common to All Models .................................................................................................... 8-20
60Bὒᕞࢩࣥࢢࣝኳᇙ60LQGE
SM830252-00_欧州_Single_天埋.indb 6
16/08/29 17:41:03
1
1. SPECIFICATIONS
1-1. Unit Specifications..................................................................................................... 1-2
1-2. Major Component Specifications ............................................................................. 1-4
1-3. Other Component Specifications ............................................................................. 1-8
1-4. Dimensional Data ..................................................................................................... 1-10
1-5. Refrigerant Flow Diagram ....................................................................................... 1-13
1-6. Operating Range ...................................................................................................... 1-14
1-7. Capacity Correction Graph According to Temperature Condition ..................... 1-15
1-8. Noise Criterion Curves ............................................................................................ 1-17
1-9. ELECTRICAL WIRING .............................................................................................. 1-18
1-10. Installation Instructions .......................................................................................... 1-24
Outdoor Unit
1. Tubing Length .................................................................................................................................... 1-24
2. Check of limit density ......................................................................................................................... 1-27
3. SELECTING THE INSTALLATION SITE ..........................................................................................1-28
4. INSTALLTION SERVICE SPACE ...................................................................................................... 1-29
5. TRANSPORT AND INSTALL THE OUTDOOR UNIT ........................................................................1-30
6. REFRIGERANT INSTALLATION ....................................................................................................... 1-31
7. SELECTING THE LOCATION FOR INSTALLATION SERVICE ....................................................... 1-34
Indoor Unit
8. SELECTING THE INSTALLATION SITE ..........................................................................................1-35
9. HOW TO INSTALL THE INDOOR UNIT ............................................................................................1-36
1-11. HOW TO PROCESS TUBING ................................................................................... 1-45
1-12. VACUUM PURGING ................................................................................................. 1-48
1-13. REGARDING REFRIGERANT FILLING ................................................................... 1-48
1-14. PRECAUTIONS REGARDING TEST RUN ............................................................... 1-49
1-15. CHECKS AFTER INSTALLATION HAVE COMPLETED ......................................... 1-50
1-16. REGARDING DELIVERY TO THE CUSTOMER ...................................................... 1-50
1-17. Supplement .............................................................................................................. 1-51
1-1
Coil resistance –
Ω
(Ambient temperature 20°C)
1-4
Coil resistance –
Ω
(Ambient temperature 20°C)
1-5
1-6
1-7
1-8
1-9
(Space for
Min. 600
service)
Min. 610* * Space for removing
467 (Space for drain pan
service)
67
(Suspension bolt pitch)
For power supply
wiring port
1310
1200
1070
1310
964
1334
1453
For
communication
wiring port
Port for
45
77
optional
(Space for service)
132
200
67
27
wiring part
65 264 Drain
Min. 800
422
1200
1310
1070
964
1310
1334
1453
5
45
77
132
67
65 264
27
100
41
60
100100
300
320
434
479
156
100
23
43 45
207 131
1205
1-10
412.5
8 Electrical wiring port (ø35)
370
330
20
Model name U-200PE2E8A
Liquid side ø9.52
13 Piping
36
370
980
2
3
1500
5
43
6
35 35
5 7
39
8
469
39
48
Z VIEW
121
121
29
82
48
82
36 60 60
6 7 8 4
30 4 89 60
6 5
8 47
7
35
16
51
16
173
120
47.5 50
75.5
62.5 42 74
4
100
A VIEW Z VIEW
1-11
412.5
370
20
Model name U-250PE2E 8A
13 Liquid side ø12.7
36
Piping
Air-discharge 1 Connections Gas side ø25.4
980
*1 (Gas piping connection) While the main gas side pipe is ø25.4,
4×ȭ32 holes (holes for drain)
since connecting the outdoor unit's 3-way valve requires a ø19.05
When using a drain pipe, install the drain socket flare, please be sure to use standard accessories joint piping B or
(field supply) onto the drain port. Seal the other
drain port with the rubber cap. A for connection (brazing), and connect as follows.
370
980
2
3
1500
5
12
6
35 35
5 7
39
8
469
39
48
Z VIEW
121
121
29
82
48
82
36 60 60
6 7 8 4
30 4 89 60
6 5
8 47
7
35
16
51
16
173
120
47.5 50
75.5
62.5 42 74
4
100
A VIEW Z VIEW
1-12
Strainer
Outdoor-air
Suction Temp Temp Thermistor
Thermistor
Capillary tube Heat exchanger
Temp Thermistor
Heat Heat
2-way valve exchanger exchanger
Compressor
Accumulator
Strainer Strainer
Expantion valve
Cooling cycle
Heating cycle
Strainer
Outdoor-air
Suction Temp Temp Thermistor
Thermistor
Capillary tube Heat exchanger
Temp Thermistor
Heat Heat
2-way valve exchanger exchanger
Compressor
Accumulator
Strainer Strainer
Expantion valve
Cooling cycle
Heating cycle
1-13
S-200PE2E5 − U-200PE2E8A
S-250PE2E5 − U-250PE2E8A
Temperature Indoor air intake temp. Outdoor air intake temp.
Maximum 32°C DB 46°C DB
Cooling
Minimum 18°C DB –15°C DB
Maximum 30°C DB 24°C DB
Heating
Minimum 16°C DB –20°C DB
1-14
60 60
40 40
120
Indoor air intake temp (WB) Indoor air intake temp (°C WB)
120
Input coefficient (%)
NOTE 1
1. The graphs " " of the characteristics show the value under the following conditions.
Equivalent tubing length : 7.5m
Difference of elevation : 0m
Wind speed : High
2. " " marking indicates the maximum capacity / maximum power consumption under the JIS condition.
Maximum capacity indicates the maximum value in the parentheses of the specifications (cooling and heating capacity).
3. The characteristic of heating capacity excludes the decline of capacity when frosting (including defrost drive).
Outdoor unit heating capacity correction coefficient during of frosting / defrosting (RH approximately 85%)
Outdoor intake air
temperature -20 -15 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7
°C WB
Correction coefficient 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.86 0.83 0.83 0.82 0.82 0.83 0.83 0.85 0.89 0.91 0.95 1.0
To calculate the heating capacity with consideration for frosting / defrosting operation, multiply the heating
capacity found from the capacity graph by the correction coefficient from the table above.
1-15
U-250PE2E8A
Rated capacity ratio for cooling Rated capacity ratio for heating
Power consumption ratio (%)
NOTE 2
1. The graphs " " of the characteristics show the value under the following conditions.
Equivalent tubing length : 7.5m
Difference of elevation : 0m
Wind speed : High
2. " " marking indicates the rated capacity / rated power consumption under the JIS condition.
" " marking indicates the maximum capacity / maximum power consumption under the JIS condition.
3. The characteristic of heating capacity excludes the decline of capacity when frosting (including defrost drive).
1-16
90 90
Sound pressure level (dB) (0dB = 0.0002µbar)
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 Approximate
minimum 20 Approximate
minimum
audible limit for NC-20 audible limit for NC-20
10 continuous noise 10 continuous noise
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)
90 90
80 80
Sound pressure level (dB) (0dB = 0.0002µbar)
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
Approximate Approximate
20 minimum 20 minimum
audible limit for NC-20 audible limit for NC-20
continuous noise continuous noise
10 10
Overall 63 125 250 500 1000 2000 4000 8000 Overall 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)
1-17
COOLING HEATING
90 90
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
Octave Band Level (dB)
COOLING HEATING
90 90
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
Octave Band Level (dB)
Octave Band Level (dB)
50 50
(0dB = 0.0002 µbar)
(0dB = 0.0002 µbar)
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
Approximate Approximate
20 minimum 20 minimum
audible limit for NC-20 audible limit for NC-20
continuous noise continuous noise
10 10
Overall 63 125 250 500 1000 2000 4000 8000 Overall 63 125 250 500 1000 2000 4000 8000
Frequency at center of sound pressure band (Hz) Frequency at center of sound pressure band (Hz)
REMARKS: NOTE
1. Value obtained in the actual place where the unit is installed To evaluate “Noise level” the maximum number of the measured
may be slightly higher than the values shown in this graph OCTAVE BAND SOUND PRESSURE LEVEL is used.
because of the conditions of operation, the structure of the Read the number on each BAND CENTER FREQUENCIES
building, the background noise and other factors. (horizontal axis) ranging from 63 Hz to 8000 Hz and select the
2. The test results were obtained from an nechoic room. maximum value (vertical axis) among them.
1-18
WARNING
(2) This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current
Device (RCD). Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
Earth Leakage Circuit Breaker (ELCB) must be incorporated in the fixed wiring in accordance with the wiring regulations.
The Earth Leakage Circuit Breaker (ELCB) must be an approved 10-16 A, having a contact separation in all poles.
(3) To prevent possible hazards from insulation failure, the unit must be grounded.
(4) Each wiring connection must be done in accordance with the wiring system diagram.
Wrong wiring may cause the unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any
damage or misoperation that occurs as a result of such unauthorized changes.
(7) Regulations on wire diameters differ from locality to locality. For field wiring rules, please refer to your LOCAL ELECTRICAL
CODES before beginning.
You must ensure that installation complies with all relevant rules and regulations.
(8) To prevent malfunction of the air conditioner caused by electrical noise, care must be taken when wiring as follows:
The remote control wiring and the inter-unit control wiring should be wired apart from the inter-unit power wiring.
Use shielded wires for inter-unit control wiring between units and ground the shield on both sides.
(9) If the power supply cord of this appliance is damaged, it must be replaced by a repair shop designated by the manufacturer,
because special-purpose tools are required.
Recommended Wire Length and Wire Diameter for Power Supply System
Indoor unit
(B) Power supply Time delay fuse or
Type
2.5 mm2 circuit capacity
E2 Max. 30 m 10-16 A
Control wiring
(C) Inter-unit control wiring (E) Control wiring
(D) Remote control wiring
(between outdoor and indoor units) for group control
0.75 mm2 (AWG #18)
Use shielded wiring* 0.75 mm2 (AWG #18) 0.75 mm2 (AWG #18)
Max. 1,000 m Max. 500 m Max. 200 m (Total)
NOTE
* With ring-type wire terminal.
1-19
NOTE
7P terminal board
(1) Refer to “Recommended Wire Length and Wire
Diameter for Power Supply System” for the explanation
of “B”, “C” and “D” in the above diagram.
(2) The basic connection diagram of the indoor unit shows
the terminal boards, so the terminal boards in your
equipment may differ from the diagram.
L N U1 U2 R1 R2
(3) Refrigerant Circuit (R.C.) address should be set before
Power Inter-unit Remote
turning the power on. supply control control
(4) Regarding R.C. address setting, refer to the installation wiring wiring
instructions supplied with the outdoor unit. Auto address Type E2
setting can be executed by remote controller automatically.
Refer to the installation instructions supplied with the
remote controller (optional).
1-20
(1) When linking the outdoor units in a network, disconnect the terminal extended from the short plug from
all outdoor units except any one of the outdoor units.
(When shipping: In shorted condition.)
For a system without link (no wiring connection between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop. (Fig. 1-1)
Prohibited
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Fig. 1-1
(3) Do not install inter-unit control wiring such as star branch wiring. Star branch wiring causes mis-address
setting. (Fig. 1-2)
Outdoor unit Indoor unit Indoor unit
Branch point
Fig. 1-2
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
Outdoor unit : Branch point
Central Controller
Outdoor unit
More than 2m required
Outdoor unit
Fig. 1-3
(5) Use shielded wires for inter-unit control wiring (c) and
Shielded wire
ground the shield on both sides, otherwise misoperation
from noise may occur. (Fig. 1-4) SG SG
Connect wiring as shown in Section “Wiring System
Diagrams”. Fig. 1-4
(6) Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 5
or 3 *1.5 mm2 flexible cord. Type designation 60245 IEC 57 (H05RN-F, GP85PCP etc.) or heavier cord.
Use the standard power supply cables for Europe (such as H05RN-F or H07RN-F which conform to
CENELEC (HAR) rating specifications) or use the cables based on IEC standard. (60245 IEC57, 60245
IEC66)
Loose wiring may cause the terminal to overheat or result in unit malfunction.
WARNING
A fire hazard may also occur. Therefore, ensure that all wiring is tightly connected.
When connecting each power wire to the terminal, follow the instructions on “How to connect wiring to the terminal” and
fasten the wire securely with the terminal screw.
1-21
Strip 10 mm
tightly twist the wire ends. (Fig. 1-5) pressure Ring pressure
terminal terminal Screw and
(2) Using a Phillips head screwdriver, Terminal board Special washer
remove the terminal screw(s) on the Wire
Ring
terminal board. pressure
terminal
(3) Using a ring connector fastener or
pliers, securely clamp each stripped
wire end with a ring pressure terminal. Wire
(4) Place the ring pressure terminal, Fig. 1-5 Fig. 1-6
and replace and tighten the removed
terminal screw using a screwdriver.
(Fig. 1-6)
Fig. 1-10
1-22
The earth lead wire shall be longer than other lead wires as shown in the figure for
electrical safety in case it slips out of the cord from the anchorage.
Be sure to connect the wires correctly to terminal board with connecting the crimp
type ring terminal to the wires.
If connecting two separate wires to a single crimped terminal, place the two
crimped terminal wires together as shown in Fig. A. (If the arrangement shown
in Fig. B is used, poor contacts or contact damage may result.)
Fig. A (OK) Fig. B (not OK)
1-23
L1
L L2
N Control cable L3
SG
N
U1
U2 SG
Earth
R1
R2 U1
2 1
U2
This equipment complies with EN/IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equals to 1850 kVA at
the interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment
to ensure; by consultation with the distribution network operator if necessary that the equipment is connected only to supply with a
short-circuit power Ssc greater than or equals to 1850 kVA.
Ssc : Short circuit power
SG : Shows the ground for the shielded cable.
Maximum electric *1
Model name Power supply Ssc
current Control cable
U-200PE2E8A 380/400/415V 3N~ 20 A 0.75 mm² 1850 kVA
U-250PE2E8A 380/400/415V 3N~ 20 A 0.75 mm² 1850 kVA
* 1 Use a shielded cable for the control cable. Overall extension less than 1000m.
Decide the length and size of the power supply cable based on the maximum ampere tabulated above in accordance with the
national wiring regulations.
Select the fuse(s) and/or circuit breaker(s) from the types and ratings suitable for the maximum ampere tabulated above in
accordance with the national wiring regulations.
If capacity of power supply circuit and enforcement are not enough, it can causes the electric shock and a fire.
For the shield part of the shielded cable, twist the end out, crimp it with a
round terminal, and connect it to the SG screw. Crimp the round terminal
After crimping it with a round terminal, wrap it with insulating tape so there
are no spaces and adjust it so the shield part does not touch any live parts.
Be sure that the shield part of the shielded cable does
CAUTION not touch the terminal block or any live parts.
Failure to do so may lead to electric shock or fire. Wrap it well with insulating
Shield part tape so there are no spaces.
1-24
Main tubing L
H1
Table 1-1 Tubing Data for Models (Single)
Models
U-200PE2E8A U-250PE2E8A
Tubing Data
Liquid tube
9.52 (3/8) 12.7 (1/2)
Tubing size outer mm (in.)
diameter Gas tube
25.4 (1)
mm (in.)
Limit of tubing length (L) (m) 120
Outdoor unit is
placed higher 30
Height Differential (m)
of Indoor / Outdoor
Units (H1) Outdoor unit is
placed lower 30
(m)
Max. allowable tubing length at
5 - 30
shipment (m)
Required additional refrigerant
50* 80*
(g /m)
Refrigerant charged at shipment
5.60 6.40
(kg )
No additional charge of compressor oil is necessary.
* If the total tubing length exceeds 30 m, charge the amount of refrigerant as
shown above in "Required additional refrigerant" for every 1 m in excess of
30 m for outdoor units.
1-25
25 67.5
The limit density of refrigerant which is used in this Range above
20 54.0 the density limit
unit is 0.3 kg/m3 (ISO 5149). of 0.3 kg/m 3
The shipped outdoor unit comes charged with the 15 40.5 (countermeasures
needed)
amount of refrigerant fixed for each type, so add it 10 27.0
to the amount that is charged at the field. (For the
5 13.5
refrigerant charge amount at shipment, refer to the 10 20 30 40 kg
Total amount of refrigerant
unit’s nameplate.)
1-26
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend
WARNING your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut your fingers.
1. Install the unit once you have checked that the installation location matches the following conditions.
A location with sufficient ventilation.
Possibly a location that is sheltered from rain or direct sunlight and is well-ventilated so that hot and cool air does not build
up.
A location where the area around the discharge is not exposed to animals or plants which could adversely affect the release
of hot or cool air from the unit.
A location where the discharge and operation noise will not be a nuisance to the neighbours.
A location that can support the product’s weight or vibrations and secured for horizontal installation wherever possible.
A location that does not obstruct the air discharge or intake.
A location where there is no danger of flammable or corrosive gas leaks.
A location that provides space for installation and service.
A location that allows the pipe and cable length fixture for internal and external connections.
It may need two or more people to carry out the installation work.
2. Refer to the diagram below for the installation location which is exposed to strong wind.
If a strong wind of more than 5 m/sec blows to the area directly in front of the discharge, the outdoor unit’s air flow is reduced
and the outflow may re-enter (short circuit) causing the following outcome:
“Reduced capacity”, “Increased frost formation during heating” or “Operation stopped due to increased pressure”.
Should an exceptionally strong wind blow to the area directly in front of the discharge of the outdoor unit; there is the risk of
damage due to the fan’s high-speed reverse rotation.
If the direction of the prevailing wind is known when operating the unit, place the unit at an appropriate angle to the wind’s
direction so that the discharge faces towards a building or a wall.
Air Intake Wall / Standing outer wall
Strong wind
Intake side
Strong wind
3. If installing at locations prone to snowfall, install the unit as high as possible with suitable roofing which shelters
the unit from snow.
4. Avoid installing the unit in locations where there are petroleum products (such as machine oil), saline content (such
as coastal areas), sulphurous gas and where high frequency noise is generated.
5. Place the indoor and outdoor unit, power cords and indoor/outdoor unit connection cables at a minimum distance
of 1 meter or more away from televisions and radios. This is to avoid interference to picture and/or sound.
(However, depending on the electromagnetic waves, noise interference may still occur even with the 1 meter separation.)
6. For restaurants and kitchens, avoid installing at locations which draws oil and steam.
Plastic parts can deteriorate from droplets of oil and steam or it can cause falling parts or water
leakage.
7. Avoid installing at the location where cutting oil mist or iron powder is present.
8. If there is an immense voltage fluctuation due to the location’s problem, ensure to split the power
supply.
9. When installing the product in a place where it will be affected by typhoon or strong wind such as
wind blowing between buildings, including the rooftop of a building and a place where there is no
building in surroundings, fix the product with an overturn prevention wire, etc.
10. Ensure to assign several people or use a mechanical lift, etc. to transport the unit.
1-27
Where there are obstacles at the intake Where there are obstacles at the discharge
If upper part is open If upper part is open
1 Separate location 2 Obstacles on both sides 1 Separate location installation
installation
than 500
More
More than
More than
200
150
More than 150 More than 250 More than 250 More than 250
In the case of front and rear multiple units Where there are obstacles on the intake and discharge
Upper part and both side faces are open Upper part and both side faces are open
More than 300 More than 2000 (More 1 Separate location installation
(More than 300)
than
1500)
than 150
More
More than 1000
Caution: Please ensure that the height of obstacles at either the front or
rear faces is 2m or below. 2 Multiple units (more than 2 units)
than 300
Caution: Please ensure that the height of obstacles at either the front
or rear faces is less than 2m.
1-28
More than
outdoor unit.
50mm
Base
2. When installing to a concrete or solid surface, use M10 or a W 3/8 bolts and nuts to
secure the unit. Ensure that it installed upright on a horizontal plane. (Use an anchor
bolt for the installation as shown in the diagram below.)
3. Avoid installing on the slanted roof. Anchor bolt length
4. In the even where the roof is at risk of receiving oscillations or vibrations, secure the unit
with a seismic isolating mount or vibration absorbing rubber.
5. The drain water will be discharged from the unit during heating or (Unit: mm)
defrosting operation mode. 230 200 160 350
Select an appropriate location with good drainage system. (In the
17
195.5
winter, there is risk of slipping due to freezing, and depending on the
installation set up there is risk of drain water running overhead.)
(Anchor pitch)
* Please consult us if installing drain elbows.
412.5
355.5
* In cold regions (where the outdoor temperature can drop to below
0˚ for 2 to 3 consecutive days), the drain water may freeze and
may prevent the fan from operating. For this case, do not use the
drain elbow.
20.5
159 660 159
(Anchor pitch)
Drain hole ø32
Anchor bolt position
1-29
1-30
Torque
wrench
Flare nut
Liquid side
Gas side Torque wrench
(Please use a single, open-end spanner to loosen and
tighten the liquid side 3-way valve flare nut.)
Spanner (Secure)
During the cooling mode operation under low ambient pressure, the low
pressure side of the valve can be prone to freezing. Secure the flare nut
(shared gas side / liquid side) section of the valve with a silicone sealing
agent to prevent this from occurring. Silicone sealing agent
(Ensure not to leave any holes)
Knob
1-31
34.0N•m ~ 42.0N•m
ø 9.52 12.8 ~ 13.2
±1°
(340kgf•cm ~ 420kgf•cm)
90° ± 2°
45°
49.0N•m ~ 55.0N•m
ø 12.7 (500kgf•cm ~ 560kgf•cm)
16.2 ~ 16.6
68.0N•m ~ 82.0N•m
ø 15.88 (690kgf•cm ~ 830kgf•cm)
19.3 ~ 19.7
100N•m ~ 120N•m
ø 19.05 (1020kgf•cm ~ 1220kgf•cm)
23.6 ~ 24.0
1-32
Joint Joint
Cutting piping B Cutting piping B
Joint Joint
piping A piping A
(Front face) (Right side face) (Right side face)
Joint piping A
Joint piping A
Cutting
Cutting
(Right side face) (Right side face)
(Gas piping connection) While the main gas side pipe is ø25.4, since connecting the outdoor unit's 3-way valve requires a ø19.05
flare, please be sure to use standard accessories joint piping B or A for connection (brazing), and connect as follows.
1. Since standard accessory joint piping B comes supplied for connecting the outdoor unit's 3-way valve, machine the upper
edge to ø19.05 flare specifications.
2. Refer to connection pipe process examples (1) - (4) to cut the joint piping A to the necessary length.
3. Braze the machined (cut) joint piping A to the bottom edge of joint piping B.
4. In order to protect wiring and parts in the unit, please carry out brazing outside the unit (since each type of joint piping is
differently oriented, carry out brazing according to the orientations shown in the connection pipe process diagrams.
5. Connect the brazed connection pipes to the outdoor unit's 3-way valve through the flare connection.
When cutting the pipe, use a pipe cutter and be sure to carry out deburring.
Ensure that water, sand etc. do not enter the interior of the piping.
Using a flare tool, carry out sound flare process.
1-33
CAUTION
When moving the unit during or after unpacking, make sure to lift it by holding its lifting lugs. Do not
exert any pressure on other parts, especially the refrigerant piping, drain piping and flange parts.
If you think the humidity inside the ceiling might exceed 30°C and RH 80%, reinforce the insulation on
the unit body. Use glass wool or polyethylene foam as insulation so that it is no thicker than 10 mm and
fits inside the ceiling opening.
Indoor Unit
AVOID:
Areas where leakage of flammable gas may be expected.
Places where large amounts of oil mist exist.
Direct sunlight.
Locations near heat sources which may affect the performance of the unit.
Locations where external air may enter the room directly. This may cause “condensation” on the air-discharge
ports, causing them to spray or drip water.
Locations where the remote controller will be splashed with water or affected by dampness or humidity.
Installing the remote controller behind curtains or furniture.
Locations where high-frequency emissions are generated.
Places where blocks air passages.
Places where the false ceiling is not noticeably on an incline.
DO:
Select an appropriate position from which every corner of the room can be uniformly cooled.
Select a location where the ceiling is strong enough to support the weight of the unit.
Select a location where tubing and drain pipe have the shortest run to the outdoor unit.
Allow room for operation and maintenance as well as unrestricted airflow around the unit.
Install the unit within the maximum elevation difference above or below the outdoor unit and within a total tubing
length (L) from the outdoor unit as detailed in Table 1-1.
Allow room for mounting the remote controller about 1 m off the floor, in an area that is not in direct sunlight or in
the flow of cool air from the indoor unit.
Places where optimum air distribution can be ensured.
Places where sufficient clearance for maintenance and service can be ensured.
1-34
<Type E2>
9-1. Required Minimum Space for Installation and Service
(1) Dimensions of suspension bolt pitch and unit
1170 Unit: mm
(Suspension bolt pitch)
(60) 1100 (60)
Inspection access (600 × 600)(Field supply)
(Space for
Min. 600
service)
Min. 610* * Space for removing
467 (Space for drain pan
service)
67
(Suspension bolt pitch)
For power supply
wiring port
1310
1200
1070
1310
964
1334
1453
For
communication
wiring port
Port for
45
77
optional
(Space for service)
132
200
67
27
wiring part
65 264 Drain
Min. 800
422
1200
1310
1070
964
1310
1334
1453
5
45
77
132
67
65 264
27
100
41
60
100100
300
320
434
479
156
100
23
43 45
207 131
1205
1-35
Unit: mm
Hole-in-anchor Hexagonal nut (field supply)
Hole-in-plug Insert Special washer (field supply)
Concrete Special washer (field supply)
Hexagonal nut (field supply)
20 ~ 50
L*
Suspension bolt (field supply)
Hexagonal nut (field supply)
Special washer (supplied)
Suspension lug
Suspension bolt
(field supply) * Choose “L” dimension according
Fig. 1-11 to the status of the ceiling. Fig. 1-12
N OTE
It is important that you use extreme care in supporting the indoor unit inside the ceiling.
WARNING Ensure that the ceiling is strong enough to support the weight of the unit.
Before suspending the unit, test the strength of each attached suspension bolt.
(1) When placing the unit inside the ceiling, determine the pitch of the suspension bolts referring to the dimensional
data given previously. Tubing must be laid and connected inside the ceiling when suspending the unit.
If the ceiling is already constructed, lay the tubing into position for connection to the unit before placing the unit
inside the ceiling.
(2) Screw in the suspension bolts allowing them to protrude from the ceiling as shown in Fig. 1-11. (Cut the ceiling
material, if necessary.)
(3) Suspend and fix the indoor unit using the 2 hexagonal nuts (field supply) and special washers (supplied with the
unit) as shown in Fig. 1-12.
CAUTION
• The top of the unit must be installed horizontally. Vinyl hose filled with water
Carpenter’s level
Horizontal
level
N OTE
To fasten the flare nuts, apply specified torque.
• When brazing, must be cool the pipe by wet cloths after removing the insulation tube and the cover plate.
• When brazing the gas tubing, cool the tubing with dampened shopcloths as you work, as shown in the
figure below, to protect the unit’s thermistor from the heat generated by brazing.
Insulation
tube
Cover plate
Longer screw
• The Type 200 indoor unit comes with a tube connector Remove the ø12.7 flare nut
from the liquid tubing of the
that is for liquid tubing. indoor unit and use it.
Configure as shown in the illustration and connect it.
To Indoor unit
When flaring the tube, put the flare nut onto it first and then
flare it.
Flare the
tubing
• Pipe insulation must be made after leak detection for tubing connection area was performed.
• Be sure to insulate both the gas tubing and liquid tubing.
In addition, wrap the supplied insulation material around the tubing joints, and fasten in place
with vinyl tape or other means.
Failure to insulate the tubing may result in water leakage from condensation.
• Plug all gaps at tube through-holes in the unit with insulation or a similar substance to prevent
air leakage.
1-37
(5) Do not forcibly install the drain pipe to the indoor unit tubing.
If forcibly installed, it may result in water leakage.
Min. 1/100
(6) The drain pipe should be fixed at the nearest of the indoor unit.
Failure to do so may result in water leakage. Correct
(7) Do not attach any air purge equipment.
If attached, drain water may result in splashing out of the drain
pipe.
(8) When the drain piping is completed, perform the water leak test
and check for a water leak.
If detected, it may result in water leakage or condensation. Incorrect
Fig. 1-14
(9) When the drain piping is completed, perform the drainage test
if the water drains smoothly.
If not draining smoothly, it may result in water leakage or
condensation.
(10) When the drain piping work is finished securely, wrap the
insulation material around the indoor side drain pipe.
At this time, do not wrap together with the refrigerant tubing.
*a
If wraped together, the drain pipe is lifted and water drainage will
not be operated. *b
Coincidentally, the water comes out of the drain pan and it can
Inspection plug
lead to water leakage.
Note:
Since the drain trap area easily accumulates
the dust inside the drain pipe, necessarily
install the plug in order to clean out the drain
trap.
Fig. 1-15
1-38
Thermal Thermal
insulation insulation
Inspection
opening Air filter (field supply)
Air-discharge
Ceiling panel
CAUTION
1-39
Is it designed
and installed at the setting line No
at shipment on PQ line drawing?
See the section 9-6-4.
Yes
No Operating by
timer remote
controller
Selection methods
of external static
pressure setting Yes
NOTE
(1) Refer to Table 1-4, 1-5 and Fig. 1-18 for details on the relationship between the value of item code “5d” and the
external static pressure.
(2) When set in group control (connecting multiple indoor units with one timer remote controller), set each indoor
unit to item code “5d”.
When amending the setting after selecting [ b. Manual setting] (due to airflow path changes, etc.), it is
necessary to cancel [b. Manual setting] (switching OFF positions).
When [b. Manual setting] has not been cancelled, [c. Manual setting] will be activated if selected, but [b. Manual
setting] takes precedence when the power is switched back on after power outages, etc.
Make sure the external static pressure is in a range of specifications.
Then proceed the external static pressure setting.
Improper settings can cause noise, a shortage of airflow volume and water
CAUTION leakage.
Refer to Fig. 1-18 for the external static pressure setting range.
Be sure to set the [External Static Pressure Setting] once again after amending
the airflow path for the duct or air outlet after setting the external static pressure.
1-40
TP6
TP3
TP1
200 250 TP6 TP3 TP1
ON
ON
270Pa 270Pa
1 2 3 1 2 3
ON
140Pa 140Pa SW001
TP6
TP3
TP1
ON
1 2 3 1 2 3
ON
60Pa 72Pa
1 2 3 Fig. 1-17
9-6-2. Operating the Timer Remote Controller Table 1-4 Setting the external static pressure
(CZ-RTC4) Indoor unit Item code
How to set the external static pressure 200 250
(1) Press and hold down the , and External static pressure of the rated air
flow volume
buttons simultaneously for 4 or more seconds.
270 Pa 270 Pa
( , the Unit No., Item Code and Detailed 140 Pa 140 Pa
Data will blink on the LCD display.) 60 Pa 72 Pa
(2) The indoor unit numbers in the group control will
be sequentially displayed whenever the Unit Select (1)
button is pressed .
Only the fan motor for the selected indoor unit will (1) (4)
operate during this time. °
(1)
(3) Specify the “ ” item code by pressing the (3) °
1-41
3-1 5D 0001
[ ] START
Sel. Next
3-1 10 0006
Sel. Next
1-42
1 2 3 4 5 6 7 8 9
Cooling L M H
Heating L M H
Cooling L M H
Item code “ ”
Heating L M H
Setting at Cooling L M H
shipment Heating L M H
M
External static pressure
7 H
Lim
ine
220 220
7
it l
200
Lim
200
t line
180 L
Limi 180 8
e
4
lin
160 8 H 160 M
ne
it
m
140 140 4 it li
Li
e M
120 it l
in 6 6
H Lim
120
Lim tline
100 100 2 Li mi M
2 L H L
80 line 5
it lin
e Limit 80
H
60 Lim M 60 L 3
M
5
40 L e
3 40 1 L Limit lin
20 1 20
0 Limit line 0 Limit line
35 40 45 50 55 60 65 70 45 50 55 60 65 70 75 80 85 90
Airflow Volume (m3/min.) Airflow Volume (m3/min.)
Fig. 1-18
1-43
NOTE
When reaming, hold the tube end downward and be sure that Copper
tubing
no copper scraps fall into the tube. (Fig. 1- 20)
(3) Remove the flare nut from the unit and be sure to mount it
Reamer
on the copper tube.
Fig. 1- 20
(4) Make a flare at the end of the copper tube with a flare tool.
(Fig. 1- 21)
Flare nut
NOTE Copper
tubing
A good flare should have the following characteristics:
inside surface is glossy and smooth
edge is smooth
Flare tool
tapered sides are of uniform length
Fig. 1- 21
ø6.35 9.1
ø9.52 13.2
ø12.7 16.6
ø15.88 19.7
ø19.05 24.0
1-44
1-45
Insulation material
The material used for insulation must have good insulation characteristics, be easy to use, be age resistant,
and must not easily absorb moisture.
After a tube has been insulated, never try to bend it into a narrow curve because
WARNING it can cause the tube to break or crack.
Never grasp the drain or refrigerant connecting outlets when moving the unit.
off the hole in the wall to prevent rain and draft from entering. (Fig. 1- 28) Fig. 1- 28
1-46
1-47
RUN pin
MODE pin
1-48
Refer to the installation instruction manual provided with the indoor unit for the specifications on
the indoor unit installation.
1-49
649
Air discharge (163) 486
980 (116) 370
43.5 612 (324.5)
32
(Reverse side 4 )
4
3
1
2 Air
627
discharge
9
Air Intake
Air Intake
48
1500
5
8
Air
discharge
484
7 6
143
(166)
10
9
(25°)
64.7
°)
78.2
46
(55
P78.2×6=469.2
585±0.2
(608.2)
2 2
A
585±0.2 SEC A-A
(612)
1-50
8. Supplement
1
2 Reference diagram for Upward, side installation fixture (field supply)
Unit: mm
13.5
2
2- -R3
2-ø5 HOLE R
585±0.2 3
605
(2.1)
2-R
3
72.8
77
2.1
(1.6) (1.6) 20
608.2
Unit: mm
4-R 10
3
63.4
65.5
66.6
2.3
2.3
.8
20
10
.9
22
24
610.4±0.2 30°
1-51
8. Supplement
1
4 Reference diagram for Upward, Louver installation guide (field supply)
Unit: mm
90°
1.5
2.7
ø3.3±0.05
ø6.5
DTL A(S=1:1)
A (2 POSITION) 3
2-R
45
39
36
616 2-M4 FUNNEL
612 EXTRUDED HOLE
(THIS SURFACE 凸)
585±0.2
19.5
(7)
17
32.5
2-R3
13.5
6.5
2-ø5 HOLE
615±0.2
2-R
627
3
5 Reference diagram for Downward, Air-discharge support (field supply)
Unit: mm
(121.5)
59.2
9 13.5 35 12.6 SPOT WELDING
7 6 4 POSITION
A
48.9
7 43
53.8 11.3
4.5
10
74.4
(67 °)
)
.9°
SPOT WELDING
.9
24 POSITION
(37
P74.4×5=372
8
615±0.2
(627.5)
10
4.5
SPOT WELDING
15
10 POSITION
55.
5
4.5
100
100
A 15
624±0.2 (278.5)
(637)
SEC A-A
1-52
8. Supplement
1
6 Reference diagram for Downward, Right side installation fixture (field supply)
Unit: mm
E)
IZ
LS
UA
CT
A
3(
12.5
R
6.6
2-
3
R
6
2-
615±0.2 6 2-ø5 HOLE
.1) A
(96
1.6
1
96.
)
(1.6
R3 509
DTL A .6
(S=1:2)
5°
4.
12
244.7
120
77
.5
°
2.1
627
7 Reference diagram for Downward, Left side installation fixture (field supply)
2- Unit: mm
R3
(A
CT
UA
L (96
SI .1)
ZE 1.6
12.5
6.6
)
6
2-
2-ø5 HOLE
R
DTL A
3
6 615±0.2 (S=1:2)
A
96.
1
R3
.6
509
12
4.
5°
244.7
120
5°
.
77
2.1
627
1-53
8. Supplement
1
8 Reference diagram for Downward, Louver (field supply)
Unit: mm
4-R 10
3
63.4
65.5
66.6
2.3
2.3
.8
20
10
610.4±0.2
24
30°
.9
22
9 Reference diagram for Downward, Upward installation fixture (field supply)
Unit: mm
6.6
2-
R3
R3
59.2
55 2.6
1-54
8. Supplement
1
10 Reference diagram for Downward, Downward installation fixture (field supply)
Unit: mm
8
85 7.5
10
.5
A
81
.5
12
4.
5°
2.5
236
238
232
2.5
(1.
3)
55
10 DTL A
8-R R3 (S=1:2)
4- 10
220.4
550.4
610.4±0.2
1-55
8. Supplement
1
2. Dimensions of Wind-proof Duct
Reference diagram
Air Intake
Unit: mm
980
41.5 616 (322.5) 670
300 370
Air discharge
Air discharge
31
Wind-proof Duct
630
Air Air
discharge discharge
45
1500
Wind-proof Duct
630
Air Air
discharge discharge
(164)
637
530
20 20 Unit: mm
SPOT WELDING 4 POSITION
SPOT WELDING 4 POSITION 6.3 6.3
8.3
10
5 5
300.2
10 10
4-ø5
.0 h
ole
2-ø6.0 hole
30
530 300.2
550
624 Equivalent to the reverse side
637
1-56
8. Supplement
1
3. Dimensions of Snow-proof Vents
Reference diagram
Q’ty
1 Air-discharge Top side t 1.0 2 Unit: mm
2 Air-discharge Right side t 1.0 2 (32.5) 714 233.5
3 Air-discharge Left side t 1.0 2
4 Snow-proof Top side 1 t 1.0 1
5 Snow-proof Rear side 1 t 1.0 1 8
6 Snow-proof Right side 1 t 1.0 1
7 Snow-proof Left side 1 t 1.0 1
8 Snow-proof Top side 2 t 1.0 1
9 Snow-proof Rear side 2 t 1.0 1 4
10 Snow-proof Right side 2 t 1.0 1
11 Snow-proof Left side 2 t 1.0 1
12 Packing t5 2
13 Tapping screw (4x12) 57
1
877 1284
304 370 203 304 980
(13.5) 306.5 50 (29.5) 640 310.5
29
28
45
5 1
6
(Reverse
619.5
9 side 7 )
10 3 (Reverse
(Reverse side 2 )
side 11 )
1252.5
Air discharge
1253.5
1500
55
619.5
Air Air
Intake Intake
Air discharge
(218.5)
(218.5)
(161)
Unit: mm
E)
2 SIZ
2-R UAL
7
6
CT
(A
19
9
15
99.7
2-R
2
608
A
2
2-R
150°
6-ø5 HOLE
11
95 .4
8
103°
A 5
11
.9
616
SEC A-A(S=1:1)
640
1-57
8. Supplement
1
2 Reference diagram for Air-discharge Right side (field supply)
Unit: mm
1.5
90°
2.7 ø3.3±0.05
ø6.5
(11 5
2-M4 FUNNEL
5.5
EXTRUDED HOLE
2-R
9
DTL FUNNEL EXTRUDED HOLE(S=1:1)
)
(3 POSITION) (THIS SURFACE 凹)
10
.3) 2-R3
(584
.7
(1.7
5
12
)
20
3
2-R
200
150°
7)
(1.
(98.3)
(23.3)
100
18.3
25
5 (1.7)
R2
EXTRUDED HOLE 20
(THIS SURFACE 凹)
615.2 15
615 6
12.3
(14)
8
2-R
2-ø5 HOLE
R2
2
3 Reference diagram for Air-discharge Left side (field supply)
90°
1.5
2.7
Unit: mm
ø3.3±0.05
ø6.5
DTL FUNNEL EXTRUDED HOLE(S=1:1)
95 5)
(3 POSITION)
5.
(11
2-R
2-M4 FUNNEL
2
EXTRUDED HOLE
(THIS SURFACE 凹)
.7
2-R3
10
(584
.3)
)
5
(1.7
12
20
2-R
3
200
150°
(1.
7)
(98.3)
(23.3)
100
18.3
25
2-
M4 FUNNEL (1.7) 5 R2
12 EXTRUDED HOLE 1.7 (615.2)
20 (THIS SURFACE 凹)
15 615.2
6 615
12.3
(14)
8
2-ø5 HOLE
R2
R2
2-
1-58
8. Supplement
1
4 Reference diagram for Snow-proof Top side 1 (field supply)
(282.5) Unit: mm
R3
2- 21
2-ø5.5 HOLE
18.2
101.2
5×14.5
OVAL HOLE
135
°
2-R
R2 3
6
.5
15.9 A 6-ø5.5 HOLE
14
5
28
7.
2
135°
11
9
.7
10
30
SEC A-A(S=1:1)
A
282.5
303.5
Unit: mm
559
18 261 261 6-ø5 HOLE 2 5
-R
2
303.5
282.5
3
2-R
1-59
8. Supplement
1
6 Reference diagram for Snow-proof Right side 1 (field supply)
Unit: mm
1.5
90°
2.7
ø3.3±0.05
ø6.5
DTL M4 FUNNEL EXTRUDED HOLE(S=1:1)
28
(5 POSITION) 552.5
2. 145
8
(A 13.5 261 261
18
CT 2-
UA R2
12
10
2-
4-R3
R3
LS 2-M4 FUNNEL
IZ
21
E) EXTRUDED HOLE
11
2-R3
.3
3-M4 FUNNEL
12
18
5
(THIS SURFACE 凹)
5
EXTRUDED HOLE
15
(555.5) (THIS SURFACE 凹)
(2)
)
1.1
(53
(2
8 2.
8)
2-R
300
3
2 2-R
)
(2
(98)
100
(98)
100
5
M4 FUNNEL
16.2
200 (2) 12
(2) 755.5 EXTRUDED HOLE
(THIS SURFACE 凹) 18
1247.5
.5
R2
16
22
4-
3
2-R
R3
Unit: mm
552.5
2-R3
90°
)
1.5
IZE
3
8)
2-R
UA
(A -R2
4-R3 45 2.
CT
1 (28
ø3.3±0.05
18 2
ø6.5
12
18
5
10
EXTRUDED HOLE(S=1:1)
5
(THIS SURFACE 凹)
11
21
(555.5) (5 POSITION)
(2)
15
(2)
(53
1.2
)
)
.8
82
(2
300
(2)
(2
18
)
16.2
(98)
(98)
12
100
100
5
M4 FUNNEL (2) 1047.5 (2)
2-R
3
EXTRUDED HOLE
R
1247.5
2-
(THIS SURFACE 凹)
R2
R2
R2
R2
16
23
.5
.5
.5
.5
R3
3
3
3
5 5
R3
5 5
2-R
2-R
R
2-
2-
2-
1-60
8. Supplement
1
8 Reference diagram for Snow-proof Top side 2 (field supply)
Unit: mm
(690)
3-ø5.5 HOLE 3
2-R
23
18.2
2-ø5.5 HOLE
101.2
2-R
3
8
5×27 OVAL HOLE 5×15.6 OVAL HOLE
180 214.5 10
135
°
A 6-ø5.5 HOLE
14
5
28
7.
2
135
11
°
9
.7
10
A 30
690
SEC A-A(S=1:1)
711
2
2-R Unit: mm
711
690 5
M4 FUNNEL EXTRUDED HOLE 6-ø5 HOLE
(THIS SURFACE 凹)
1.5
90°
261
1)
2.7
ø3.3±0.05
ø6.5
559
1-61
8. Supplement
1
10 Reference diagram for Snow-proof Right side 2 (field supply)
Unit: mm
1.5
90°
2.7
ø3.3±0.05
ø6.5
DTL M4 FUNNEL EXTRUDED HOLE(S=1:1)
28
(5 POSITION) 552.5
2. 145
8
(A 13.5 261 261
18
CT 2-
UA R2
12
10
2-
4-R3
R3
LS 2-M4 FUNNEL
IZ
21
E) EXTRUDED HOLE
11
2-R3
.3
3-M4 FUNNEL
12
18
5
(THIS SURFACE 凹)
5
EXTRUDED HOLE
15
(555.5) (THIS SURFACE 凹)
) (2)
1.1
(53
(2
8 2.
8)
2-R
300
3
2 2-R
)
(2
(98)
100
(98)
100
5
M4 FUNNEL
16.2
200 (2) 12
(2) 755.5 EXTRUDED HOLE
(THIS SURFACE 凹) 18
1247.5
.5
R2
16
22
4-
3
2-R
R3
552.5
261 261 13.5 )
SIZE
R3 2 AL
2- 2-R CTU
18
12
4-R3 5 .8)
1.5
14 282
(A 90°
18 2
5
(
2.7
5
.
11
2-R3
21
(2 (5 POSITION)
(2)
)
(53
1.1
8)
)
.
82
(2
301.5
2-R
3
(2)
18
(99.5)
(99.5)
4-R
101.5
101.5
12 0.5
2-
10 R2
17.7
5
10
2-
R3
R3
R3
6-
2-
1-62
8. Supplement
1
12 Reference diagram for Packing (field supply)
Unit: mm
EPT SEAL
610±6
10±2
5
ADHESIVE
SEPARATOR
:1)
1-63
1-64
2-1
(1) Turn the remote power switch ON at least 12 hours in advance in order to energize the crankcase heater.
(2) Fully open the closed valves on the liquid-tube and gas-tube sides.
Select “4. Test run” on the LCD display and press the (3) Press the button. “TEST” will be displayed on the
button. LCD display.
Maintenance func 20:30 (THU) 20:30 (THU)
1. Outdoor unit error data TEST
2. Service contact
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm [ ] START
2-3
LED 2
LED 1
SW 2
SW 1
A. ADD
CHK
STOP
PUMPDOWN
RUN
MODE
Fig. 2-4
2-4
SM830252-00_欧州_Single_天埋.indb
Indoor unit power is not ON. Indoor unit power is not ON.
5
Automatic address setting has not been Automatic address setting has not Same at left Same at left Check the remote controller and inter-
completed. been completed. unit control wiring.
Inter-unit control wiring is cut or is not Inter-unit control wiring is cut or is Perform automatic address setting (See
E01 displayed connected correctly. not connected correctly. 2-8-3).
Remote controller is not connected Remote controller is not connected
correctly (remote controller receiving with indoor unit correctly.
failure).
Remote controller is not connected Remote controller is not connected Same at left Same at left Connect the remote controller correctly.
E02 displayed Operating lamp correctly (failure in transmission from with indoor unit correctly.
is blinking. remote controller to indoor unit).
2 remote Refer to 2-8-4 Main-sub remote
controllers are Control, and make the correct settings.
E09 displayed —————— —————— —————— set as the main
remote controller.
Remote controller communication Same at left Check the remote controller communi-
E14 displayed —————— —————— wiring is cut or is not connected cation wiring.
correctly. Perform automatic address setting
again.
Indoor-outdoor inter-unit wiring is not Same at left Same at left Same at left Connect the wiring correctly.
E04 displayed connected correctly.
Indoor-outdoor inter-unit wiring is Same at left Same at left Refer to 2-8 System Control, and make
E06 displayed —————— cut or is not connected correctly. the correct settings.
2-5
E15 displayed Standby lamp is Indoor unit capacity is too low. Same at left Same at left Same at left Check that the total capacities of
blinking. the indoor and outdoor units are
E16 displayed Indoor unit capacity is too high. appropriate.
No serial signal is being received at all Check that the indoor unit power is ON,
E20 displayed from the indoor units. and that the inter-unit control wiring is
connected correctly.
Reversed phase in the outdoor unit Reversed phase in the outdoor Reversed phase in the outdoor unit Same at left Reverse 2 phases of the outdoor unit
single-phase or open phase in the unit single phase or open phase single-phase or open phase in the 3-phase power and connect them
Operation lamp outdoor unit 3-phase power. in the 3-phase power at one of the outdoor unit 3-phase power. correctly.
P05 displayed and Standby Insufficient gas outdoor units in the group. CT sensor is disconnected or there Check that the CT sensor is not
lamp are blinking is a problem with the circuit. disconnected, and make sure it is
alternately. inserted.
Fill up the gas appropriately.
L02 displayed Indoor-outdoor unit type mismatch. Same at left Same at left —————— Check that the indoor and outdoor unit
L13 displayed Both the types are correct.
Operation lamp
and Standby Remote controller communication Same at left Perform automatic address setting (See
L07 displayed lamp are blinking —————— —————— wiring is connected to the indoor 2-8-3).
together. unit, however it is set for individual
operation.
The indoor unit ceiling panel connector Ceiling panel connector at one of Indoor unit ceiling panel connector Same at left Connect the indoor unit ceiling panel
P09 displayed Timer lamp and is not connected correctly. the indoor units in the group is not is not connected correctly. connector correctly.
Standby lamp are connected correctly.
blinking Indoor unit DC fan trouble. DC fan trouble at one of the indoor Indoor unit fan trouble. Same at left Check whether the fan holder is loose.
P12 displayed alternately. units in the group. Check the wiring between the DC fan
and the PCB.
Operation lamp No gas Same at left Same at left Check the refrigerant cycle (for gas
and Standby leaks).
P15 displayed
lamp are blinking ——————
alternately.
16/08/26
2
10:42:23
2-8. System Control
System control refers to the link wiring connection for control of simultaneous-operation multi systems,
group control, and main-sub remote controller control.
Leakage breaker
L
N
Indoor
unit U1
U2
R1
R2
Ground
(Wiring procedure)
(1) Connect the remote controller to the indoor unit remote controller wiring terminal plate (1, 2).
(Remote controller wiring)
(2) Connect the indoor units (U1, U2) and the outdoor units (U1, U2). Connect the other outdoor units and indoor
units (with different refrigerant systems) in the same way. (Inter-unit control wiring)
Connect the remote controller communication wiring to the indoor units (R1, R2) for each refrigerant system.
(Inter-unit control wiring)
(3) Connect the remote controller communication wiring (2 wires) from the remote controller wiring terminal plate
(1, 2) on the indoor unit (unit where the remote controller is connected) to the remote controller terminal plates
(1, 2) on the other indoor units. (Remote controller communication wiring)
(4) Turn ON both the indoor and outdoor unit power and perform automatic address setting from the remote
controller. (For the automatic address setting procedure, refer to 2-8-3.)
NOTE
* Models with auxiliary heaters cannot be used for communication wiring of the indoor unit power wires.
(Use a pull box to divide the wiring.)
Be sure to use the indoor unit temperature sensor (body sensor) when using this control. (Status at shipment.)
2-6
System address
10s 20s DIP switch
ON ON
A. ADD
1 2 OFF
CHK
STOP
PUMPDOWN
RUN
MODE
Fig. 2-6
System address System address
System address
10s digit 1s place
No.
(2P DIP switch) (Rotary switch)
Both OFF
ON ON “0” setting
0 Automatic address
(Setting at shipment = “0”)
1 2 OFF
Both OFF
ON “1” setting
ON
1 (If outdoor unit is No. 1)
1 2 OFF
2-7
N OTE
Selecting each refrigerant system individually for auto address setting
Auto address setting for each system
: Item code “A1”
(1) Press the remote controller timer time button and button at
the same time. (4)
(Press and hold for 4 seconds or longer.)
(2) Next, press either the temperature setting / button. (Check
that the item code is “A1”.)
(3) Use either the button to set the system No. to perform auto
address setting.
(4) Then press the button.
(3)
(Auto address setting for one refrigerant system begins.) (When auto
address setting for one system is completed, the system returns to
normal stopped status.)
<Approximately 4 – 5 minutes is required.>
(During auto address setting, “ ” is displayed on the remote
(2)
controller.
This message disappears when auto address setting is completed.)
(5) Repeat the same steps to perform auto address setting for each
successive system. CZ-RTC4
(1) (4)
2-8
LED 1 2 * Do not short circuit the A.ADD pin again during auto address setting.
LEDs 1 and 2 go out and address setting is interrupted.
* When auto address setting is normally completed, both LEDs 1 and 2 go out.
Blinks alternately In other cases, correct settings referring to the following table and perform auto address setting again.
For example: After LED1 blinks twice, LED2 blinks 16 times. This will be repeated.
The alarm shows “P16”.
( : Blink) Connect the outdoor unit maintenance remote controller to the RC plug (3P, BLU) on outdoor main unit control
P.C. board and make confirmation.
Auto address
1
Assigning
Cancel
2-9
60Bὒᕞࢩࣥࢢࣝኳᇙ60LQGE
SM830252-00_欧州_Single_天埋.indb 9
16/08/26 10:42:24
Checking the indoor unit addresses
Use the remote controller to check the indoor unit address.
CZ-RTC5A (High-spec wired remote controller)
(1) Keep pressing the , and buttons (3) The “Simple settings” screen appears on the LCD display.
simultaneously for 4 or more seconds. Select the “Unit no.” by pressing the or
The “Maintenance func” screen appears on the LCD display.
button for changes.
(2) Press the or button to see each menu. The indoor unit fan operates only at the selected indoor unit.
If you wish to see the next screen instantly, press the
or button.
Select “7. Simple settings” on the LCD display and press the 20:30 (THU)
button.
CZ-RTC5A
CZ-RTC4 (Timer remote controller)
<If multiple indoor units are connected to 1 remote controller (group control)>
2-10
00_280220_2WAY_Eng.indb 51
SM830252-00_欧州_Single_天埋.indb 10 2016/05/09
16/08/26 16:55:41
10:42:24
2-8-4. Main-sub remote controller control
Control using 2 remote controller switches Main-sub remote controller control refers to the use of 2 remote
controllers to control 1 or multiple indoor units. (A maximum of 2 remote controllers can be connected.)
U1U2
Outdoor unit
Ground
2-11
CAUTION This outdoor unit cannot collect more than the rated refrigerant amount as
shown by the nameplate on the back.
If the amount of refrigerant is more than that recommended, do not conduct
2 a pump down. In this case use another refrigerant collecting system.
(1)
(2)
(3)
(4)
(5)
2-12
3-1
3-2
3-3
3-4
4-1
4-2
U-200PE2E8A U-250PE2E8A
* There is a case in which the frequency set at maximum and minimum may sometimes decrease in accordance
with ambient temperature and indoor loads.
U-200PE2E8A U-250PE2E8A
4-3
4
5) Condensation Temperature Control (heating)
This system control is performed to limit the inverter frequency in order to restrict high pressure’s abnormal increase
and high-load operating prevention in the heating mode.
In accordance with the temperature of the indoor heat exchanger temperatures sensor (E1, E2), such controls are
performed as to halting the operations of the indoor unit, decreasing the inverter frequency and restricting its increase,
etc.
(a) The threshold value is decreased in accordance with the compressor frequency or indoor load (differences of
temperature).
(b) When "X" values are lowered, the results basically become β=X-2, α=X-3.
4-4
* If the discharge temperature exceeds 101°C, operations of the compressor are halted and restarted after 3
minutes.
If this start/stop activity is repeated 5 times, the alarm "P03" (abnormal discharge temperature) occurs.
4-5
Heating
Has frost adherence been No
operation
detected?
continued
Yes (detected)
Heating
Has more than 20 minutes No
operation
(heating mask time) elapsed?
continued
Yes (elapsed)
Defrosting operations commenced
4
Defrosting
Have the conditions for ending No
operation
defrosting been satisfied?
continued
Yes (satisfied)
Heating operation resumed
10 Ambient temperature
-27.8 -24.3 -0.2 L1
-2.2 L2
-7.5
-9.5
-23
-25
4-6
Short-circuit
Control (range of operations)
LV1-COM LV2-COM LV3-COM
0 0 0 No ristricted
1 0 0 Rated current restricted to A% (A% = 75% at factory shipment)
0 1 0 Rated current restricted to B% (B% = 50% at factory shipment)
0 0 1 Control OFF
* The operational current is restricted to either A% or B% as a general indicator during demand input.
• A% and B% can be amended in calibrations of 5% between 70% and 100% with the outdoor unit's
maintenance remote controller.
For details on how to amend the parameters, see the chapter on the outdoor maintenance remote
controller, (refer to the section "6-6. Settings Modes : Setting the Outdoor Unit EEPROM").
• A% value amendments: Parameters are amended with item code "1A" (demand 1).
• B% value amendments: Parameters are amended with item code "1B" (demand 2).
4-7
TEST
MODE PUMPDOWN
A.ADD CHK STOP
RUN
4-8
60Bὒᕞࢩࣥࢢࣝኳᇙ60LQGE
SM830252-00_欧州_Single_天埋.indb 8
16/08/26 11:00:28 60
U-250PE2E8A (ACXA73-04750)
TEST
MODE PUMPDOWN
A.ADD CHK STOP
RUN
4-9
60Bὒᕞࢩࣥࢢࣝኳᇙ60LQGE
SM830252-00_欧州_Single_天埋.indb 9
16/08/26 11:00:28
Outdoor Unit Control PCB (ACXA73-04770, ACXA73-04750)
Explanation of Functions
A. ADD pin (2P, Black) Auto address setting pin
• Short-circuit this pin for 1 second or longer to automatically set the
addresses at the indoor units that are connected to that outdoor unit and
are within the same system.
• The system address is "0" at the time of shipment. Auto address setting
is necessary even for communications lines in a single system where the
inter-unit control wiring does not cross to any other systems.
• While auto address setting is in progress, the 2 LEDs (LED1, 2: Red) on
the outdoor unit control PCB blink alternately. (Short-circuiting this pin
while auto address setting is in progress will stop the auto address setting
operation.)
SW2 (10 positions, Yellow) Outdoor system address setting switch
Rotary switch • The setting is "0" at the time of shipment. It is not necessary to change
the setting if wiring is connected only to an outdoor unit and indoor units
in a single system and the inter-unit control wiring does not cross multiple
systems.
• If wiring links the inter-unit control wiring for multiple systems to the same
communications lines, then a different address must be set for each
refrigerant tubing system.
• If wiring links multiple systems, a maximum of 30 systems (up to 64 indoor
units) can be connected. This setting can be set up to "39," however
control will be for 30 systems even if the setting is set to higher than 30.
4 An alarm will be displayed if system addresses are duplicated.
(For details, see Table 4-1.)
SW1 (2P, Black) Switches for setting system address 10s digit and 20s digit
DIP switch • If 10 systems or more are set, the setting is made by a combination of this
DIP switch and SW2.
• If 10 - 19 systems are set, set switch 1 (10s digit) to ON.
• If 20 - 29 systems are set, set switch 2 (20s digit) to ON, and set switch 1
(10s digit) to OFF.
• If 30 systems are set, set both switch 1 (10s digit) and switch 2 (20s digit)
to ON.(For details, see Table 4-1.)
PUMP DOWN (2P, Black) Refrigerant recovery Pin
• Short circuit this pin to perform refrigerant recovery control using cooling
operation. The indoor unit fan will operate at HIGH and 60Hz for a maximum
of 10 minutes When refrigerant recovery is completed, close the valves
and open circuit this pin to stop the operation.
LED 1 (D302) LED (red × 2)
LED 2 (D303) • LED 1 and 2 blink alternately while automatic address setting is in progress.
• Display the alarm contents for alarms that are detected by the outdoor unit.
RUN (2P, Black) Start pin
• Short-circuit this pin and apply a pulse signal to start all indoor units in that
refrigerant system.
Stop (2P, Black) Stop pin
• Short-circuit this pin and apply a pulse signal to stop all indoor units in that
refrigerant system.
Mode change (3P, Black) Indoor unit Heating/Cooling mode change pin
• Short-circuiting this pin during ordinary operation changes the mode from
Cooling to Heating (if the current mode is Cooling) or from Heating to
Cooling (if the current mode is Heating).
Test (2P, Black) • This pin is used to test the PCB at the factory.
• When the power is turned ON after this pin has been short-circuited, all
output signals will be output in sequence. (Sequential output does not
occur if this pin is short-circuited when the power is already ON.) Releasing
this pin returns the unit to normal control.
CHK (2P, Black) • Short-circuit during the test run operation.
• Open the circuit after the test run.
4-10
4-11
4-12
7P terminal
7P terminal board
board
1(L) 2(N) U1 U2 R1 R2
Power Inter-unit Remote
supply control control
wiring wiring
Indoor Unit
4-13
JP001
DISP (CN063) EMG (CN044)
T10 (CN061) OC (CN040)
4-14
5-1
Wireless
remote controller
Wired receiver display
remote
Possible cause of malfunction control
display
Operation
Standby
Timer
Failure in receiving serial Faulty remote controller
signal from remote controller's Disconnection/Contact failure of remote controller wiring
indoor unit CHK(check) pins on the indoor unit control PCB are short circuited
In the case of non-group control:
Settings of system address, ・Power supply OFF of outdoor unit E01
indoor unit address and group ・Disconnection / Contact failure of inter-unit wiring Operating lamp
control are not made In the case of group control: blinking
Automatic address operation was not carried out.
Setting failure of nonvolatile Faulty setting of EEPROM (IC010) on indoor unit
memory IC
Failure in indoor unit serial Faulty remote controller
E02
signal from remote controller Wrong wiring of remote controller
Error in indoor unit receiving signal from remote controller (central) E03
Disconnection / Contact failure of inter-unit wiring
・Faulty indoor unit control PCB
・Faulty outdoor unit control PCB
Failure in indoor unit receiving ・Communication circuit fuse (F302) on indoor unit control PCB opened
serial signal from outdoor unit ・Fuse on outdoor unit control PCB opened E04
Since failure of an outdoor fan motor is considered as a cause, Standby
both outdoor unit control PCB and outdoor unit fan motor are lamp blinking
exchanged simultaneously.
・Disconnection / Contact failure of inter-unit wiring
5-2
Wireless
remote controller
Wired receiver display
remote
Possible cause of malfunction control
display
Operation
Standby
Timer
Faulty wiring connections of (ceiling) indoor unit panel P09
Indoor unit fan motor locked
Indoor unit fan motor trouoble Indoor unit fan motor layer short P01
Contact failure in thermostat protector circuit
Faulty drain pump Timer and standby
Activation of float switch lamp blinking
Drainage failure P10
wiring alternately
Contact failure of float switch wiring
Faulty drain pump
Faulty drain pump P11
Drain pump locked
Indoor unit fan motor locked
Indoor unit fan motor trouble P12
Faulty wiring connections of indoor unit fan motor
Valve error Valve error P13
O2 sensor error O2 sensor detected P14
Discharge temperature
Compressor discharge temperature trouble P03
protective alarm
Activation of
Activation of high pressure Compressor discharge pressure trouble
protective P04
switch
device
Open phase detected
Power supply failure P05 Operating and
AC power supply trouble
standby lamp
Insufficient gas Insufficient gas level detected P15 blinking alternately
Compressor overcurrent trouble P16 5
Fan motor locked/reversed Outdoor unit fan motor trouble
airflow detected Outdoor unit fan trouble P22
Indoor heat exchanger temperature sensor (E1) trouble F01 Operating and
Indoor unit thermistor timer lamp blinking
Indoor heat exchanger temperature sensor (E2) trouble F02 alternately
open/short
Indoor air temperature sensor (TA) trouble F10
Thermistor Compressor discharge temperature sensor (TD) trouble F04
fault Operating and
Outdoor heat exchanger temperature sensor (C1) trouble F06 timer lamp blinking
Outdoor unit thermistor alternately
open/short Outdoor heat exchanger temperature sensor (C2) trouble F07
Outdoor air temperature sensor (TO) trouble F08
Compressor suction temperature sensor (TS) trouble F12
Operating and
timer lamp blinking
Indoor unit EEPROM trouble F29 simultaneously
5-3
( : ON : Blinking : OFF )
After the power is turned ON (and automatic address setting is not in progress), no communica-
tion with the indoor units in that system is possible.
(Both ON)
After power is turned ON (and automatic address setting is not in progress), 1 or more indoor
units are confirmed in that system; however, the number of indoor units does not match the
number that was set.
(OFF) (ON)
Automatic address setting was completed successfully. (After the power is turned ON, the
number of detected indoor units connected to that system matches the number that was set,
and regular communications are occurring.)
(Both OFF)
Alarm display
(Blinking alternately) LED 1 blinks M times, then LED 2 blinks N times. The cycle then repeats.
M = 2: P alarm 3: H alarm 4: E alarm 5: F alarm 6: L alarm
N = Alarm No.
5 Example: LED 1 blinks 2 times, then LED 2 blinks 16 times. The cycle then repeats.
Alarm is “P16.”
(0.8 / 0.3) *
P04 (High pressure trouble) Pre-trip display
LED 1 : Blinking
LED 2 : OFF
(0.5 / 0.5)
Other Pre-trip display
LED 1 : Blinking
LED 2 : OFF
* Blinking (0.8 / 0.3) indicates that the lamp illuminates for 0.8 seconds, and then is OFF 0.3 seconds.
5-4
5-5
5-6
5-7
E04 Error in Indoor Unit Receiving Signal from the Outdoor unit
1. Error Detection Method
When there is no communication within a 3-minute period from the outdoor unit. Or, judged an error when no reply comes
from the outdoor unit.
• The outdoor unit is not turned on.
• When the network of indoor/outdoor operation line was wired, the (SHORT) setting of the terminal resistor switch on the
outdoor control PC board was set on multiple units (four or more).
• When the power was turned on after auto address setting was completed, the number of indoor units had been changed.
• Forgot to turn on the indoor unit.
• The CHK pin and/or TEST pin on the indoor unit’s control PC board are shorted.
• Forgot to install the nonvolatile memory (EEPROM) when replacing the indoor unit control PC board.
• Mistakenly set the indoor unit address to Not Set in the remote control’s detailed settings mode.
• When indoor unit addresses are duplicated.
• There is a short, open, wrong contact or grounding of the indoor/outdoor operation line.
• There is an error in the receiving circuit on the signal output PC board (optional control PC board).
• Malfunctions of the outdoor unit
• High voltage was applied (over AC200V) in the indoor/outdoor operations line circuit.
• The thermistor inside the indoor unit is grounded.
2. Error Diagnosis
1 Power After turning the power
Yes
Source 1-1 Is/was the power to the outdoor unit cut off? on, wait three minutes
No 1-2
Yes Power on
1-2 Is the indoor unit powered off?
No 2-1
2 Indoor/ Is the indoor/outdoor operation line shorted, opened, grounded Yes Correct the wiring
outdoor 2-1
or has a wrong contact? No 2-2
5 control line
When the network of indoor/outdoor operation line was wired,
Yes
Normally the (SHORT)
2-2 was the (SHORT) setting of the terminal resistor switch setting is just one unit.
(CN-TERMINAL) on the outdoor control PC board set on multiple
units (four or more)? No 2-3
Was a high voltage (over AC200V) applied in the indoor/outdoor Yes 3-2
2-3
operations line circuit? No 3-1
3 No. of Was the number of indoor units increased or decreased after Yes 3-2
Indoor 3-1
auto address setting was complete? No 3-3
Units
3-2 Conduct checks prior to auto address setting.
Check the indoor unit addresses from the remote control’s Yes 3-2
3-3 detailed settings mode.
Is it Not Set (99), or is the indoor unit’s address duplicated? No 4-1
4 Indoor Are the CHK pin and/or TEST pin on the indoor unit control PC Yes Remove the short
unit 4-1
board short-circuited? No 4-2
control
Is the wireless remote controller connected to on the indoor unit’s Yes 4-3
PC board 4-2
control PC board? No 4-5
Disconnect the connector mentioned above on the control PC board
of the indoor unit control PC board, and see whether the E04 goes off Yes 4-4
4-3 after several minutes. (When doing so, if two remote controllers are
being used and the wireless remote controller is the main remote No 4-5
controller, set the other remote controller as the main.)
4-4 Replace wireless remote control parts including wiring.
Yes 4-6
4-5 Is the LED on the indoor unit control PC board blinking?
No 4-7
The nonvolatile memory (EEPROM) on the indoor unit’s control PC board is either not installed,
4-6 improperly installed or the nonvolatile memory is faulty. Correct this or after replacing the
nonvolatile memory, write model data to it in the remote control detailed settings mode.
Are all the remote controllers of the other indoor Yes Replace the outdoor unit control board
4-7
units connected to that outdoor unit displaying E04? No Replace the indoor unit control board
5-8
2. Error Diagnosis
5-9
• The total capacity of indoor units is lower than that of outdoor unit.
• Some indoor unit(s) are connected but power is not turned on.
• The CHK pin (CN062/CN071) and/or TEST pin (CN064) of the indoor unit is shorted when its power is turned on.
• High voltage was applied (over AC200V) in the indoor/outdoor operations line circuit.
2. Error Diagnosis
1 Power Yes Power on
Source 1-1 Is the indoor unit powered off?
No 2-1
2 Indoor/ Yes Correct the wiring
outdoor 2-1 Is the indoor/outdoor control line opened or shorted?
No 2-2
control line
Was a high voltage (over AC200V) applied in the indoor/outdoor Yes 3-2
2-2
operations line circuit? No 3-1
3 No. of Was the number of indoor units changed after auto address setting Yes 3-2
Indoor 3-1
finished? No 4-1
Units 3-2 Conduct checks prior to auto address setting.
4 Indoor Are the CHK pin and TEST pin on the indoor unit control board Yes Remove the short
unit 4-1
short-circuited? No 4-2
control
Is the wireless remote controller connected to on the indoor unit’s Yes 4-3
PC board 4-2
control PC board? No 4-5
Disconnect the connector mentioned above on the control PC board
of the indoor unit control PC board and see whether the E15 goes off Yes 4-4
4-3 after several minutes. (When doing so, if two remote controllers are
being used and the wireless remote controller is the main remote
5 controller, set the other remote controller as the main.)
No 4-5
2. Error Diagnosis
1 Auto
Address 1-1 Check all items under the section “Check Prior to Auto Address Setting”.
2. Error Diagnosis
5-11
2. Error Diagnosis
2. Error Diagnosis
2. Error Diagnosis
5-12
2. Error Diagnosis
2. Error Diagnosis
5-13
5-14
2. Error Diagnosis
1 Check the Yes Replace CR board.
Turn the power on again and run the outdoor unit.
control 1-1
Is alarm occurred after operation? No See what happens.
PC board
5-15
2. Error Diagnosis
1 Wiring The wiring (power cord and signal line) between the HIC Yes 1-2
between 1-1 and the outdoor CR board is connected properly.
No Correct wiring (connector)
HIC &
outdoor Everything is normal in the wiring (power cord & signal line) 3-1 : Single-phase model
between the HIC and the outdoor CR board. Check the Yes
control 1-2 2-1 : 3-phase model
PC board wiring one by one with a tester if there is opened and
grounding. No Replace wiring
2 Check the
Yes 3-1
outdoor The connector CN-RY on the CR PC board is connected
2-1
unit CR properly (locked). (3-phase only)
PC board No Correct wiring (connector)
3 HIC poor The heat dissipating surface on the back of the HIC is in
radiation Yes 3-2
good contact with the heat sink (heat dissipating fins) of the
3-1
electrical box. Check for looseness in the fastening screws Tighten screw(s),
and the condition of the heat-conducting putty. No
add putty
5 A good flow of cooling air passes through the heat sink Yes 4-1
3-2 (heat dissipating fins) of the electrical box.
Check for debris blocking the fins. No Remove foreign matter
4 HIC The results of the pass/fail tests for the following HIC board Yes Replace the HIC PC board
overcurrent 4-1 IPM show it to be outside the range of the resistance of a
conforming part. No 4-2
The inverter compressor was stopped/started more than 10 Yes Replace the HIC PC board
4-2 times and it triggered H31 at a high rate. If alarm code P16
occurs at times, refer to the alarm code P16. No Refer to alarm code P16
Tester terminals
- P NU
+ U V W U V W
Resistance value (ohm) 100 k to 100 k to 100 k to 1 k to 5 k 1 k to 5 k 1 k to 5 k
• Excepting the parts of “ 100 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.
5-16
Tester terminals
- HIC+ HIC-
+ U V W U V W
Resistance value (ohm) 20 k to 20 k to 20 k to 1 k to 10 k 1 k to 10 k 1 k to 10 k
• Excepting the parts of “ 20 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.
RE2
RE1
NU
W
V
U
P
5-17
2. Error Diagnosis
2. Error Diagnosis
1 Check the Yes 2-1
control 1-1 Was EEPROM replaced when PC board was replaced?
PC board No Replace EEPROM
2 Installation
5 or setting 2-1
Set an applicable capacity value on the item code 81 display of maintenance remote
controller.
related
• Check : Connect the outdoor maintenance remote controller and check whether item code 81 outdoor capacity value
shows “0” or unauthorized capacity is set on the detailed settings mode display of the outdoor EEPROM.
If the capacity value of the item code 81 with the outdoor maintenance remote controller is incorrect, recorrect and
set it again.
* After setting the capacity value, be sure to reset the power supply switches of both indoor and outdoor units.
1 Discordance Are models for outdoor and indoor units matched respectively? Yes 2-1
Unit 1-1 (Ex: Are multiple indoor units connected to commercial outdoor units?) No Replace indoor units.
2 Installation Check the indoor unit’s motor valve with the remote control detailed Yes 3-1
Failure 2-1 settings mode (2C code) and commercial indoor unit is set to “2” and
multiple indoor unit is “0”. No Change installation.
3 Operating
Wires for
Check whether or not indoor and outdoor unit operating wires are short circuit, disconnection,
Indoor & 3-1
loose connection or earth fault.
Outdoor
Units
5-18
2. Error Diagnosis
1 PC board Is the connector wired from the 4-way valve plugged in the CN-HOT1 Yes 1-2
1-1
wiring or CN-HOT2 connector on the HIC PC board properly? No Correct connector
Yes Correct wiring
1-2 Has the 4-way valve wiring become opened?
No 1-3
Is the wire from the coil for controlling the 4-way valve firmly Yes 2-1
1-3 connected to the 4-way valve?
No Correct connector
2 4-way valve During heating mode (Comp. ON), insert and remove the connector Yes 2-2
wired from the 4-way valve into or from CN-HOT1 or CN-HOT2
2-1
connector on the HIC PC board. At the same time, does the ON & Replace HIC
OFF sounds occur from the 4-way valve? No
PC board
During heating mode (Comp. ON), does the alarm code L18 Yes 2-3
reproduce for 5 minutes or longer after insertion and removal of
2-2
CN-HOT1 or CN-HOT2 connector wired from the 4-way valve
connector on the HIC PC board? No See what happens
The parts inside the 4-way valve might have fixed at the cooling side.
2-3
Replace the 4-way valve 5
2. Error Diagnosis
1 Adjustment Additional
Yes
to 1-1 Not additional refrigerant charged refrigerant charge
refrigerant No 2-2
charge
Adjust the
Yes
1-2 Tends to have insufficient refrigerant charge in the system. refrigerant amount
No Replace CR board
2 Blockage in Yes Open service valve
refrigerant 2-1 Service valve inside the outdoor unit closed No 2-2
circuit
Yes Avoid clogging
2-2 Are the tubes clogged?
No 2-3
Yes 2-4
Is the outdoor unit’s electronic control valve operating correctly?
2-3 (Check for debris clogging the electronic control valve, a problem Replace the
with the electronical coil and/or the control PC board.) No electronic control
valve
Is it observable difference in status of the dew or frost between Yes Replace the strainer
2-4
the strainer’s primary and secondary sides? No Replace CR board
5-19
2. Error Diagnosis
1 High Yes 1-2
pressure The socket of the high pressure switch is securely inserted in the
1-1 Correct connection
switch PC board. The wiring is not opened. No
and/or wiring
Even if parts near the high pressure switch are shaken quite a lot, Replace the
the high pressure cutoff will be activated. Yes high pressure
1-2 switch (wiring)
Even if the covering is in good condition, in several cases vibration
5 2 Service
has caused wiring inside to open. No 2-1
Open the service
Yes
valve 2-1 Service valve inside the outdoor unit closed valve
No 2-2
There is an extreme difference in temperature in/out of the service Yes 2-3
2-2
valve. No 3-1
Check the flare connection, someone may have forgotten to remove the bonnet.
2-3
If there is a problem within the service valve, replace the valve.
3 Problem Yes 3-2
around the 3-1 While cooling is operating an alarm is occurred. No 3-5
heat
Prevent air short
exchanger The intake temperature (ambient temperature) of the outdoor unit’s Yes
3-2 circuit
heat exchanger is above 46°C.
No 3-3
Clean the heat
Yes
3-3 The outdoor unit’s heat exchanger is clogged. exchanger
No 3-4
Yes 4-1
Check whether the outdoor unit fan is normal or if the sockets are
firmly pressed onto the plugs on the outdoor PC board, as well as Replace the outdoor
3-4 unit fan.
if any wiring is opened. No
Are these checking finished without fail? Correct connection
and/or wiring
Yes 3-6
3-5 While heating is operating an alarm is occurred.
No 4-1
5-20
5-21
RE2
RE1
NU
W
V
U
P
5-22
2. Error Diagnosis
2. Error Diagnosis
1 System Yes 3-1
configuration 1-1 Is an O2 sensor being used?
No 2-1
2 Indoor unit’s After correcting the
EEPROM Is the indoor EEPROM setting, item code 0B, on the indoor unit’s Yes setting, 3-1
2-1
setting control PC board set to 0001?
No 4-1
3 Indoor EXCT Yes Correct wiring
wiring 3-1 Is the indoor EXCT socket (wire) shorted?
No 4-1
4 Indoor unit’s Is the alarm triggered if the indoor EXCT socket (wire) is Yes 4-3
control 4-1
disconnected, and the power is reset? No 4-2
PC board
4-2 Since there is no error, see what happens.
5-23
2. Error Diagnosis
1 Adjustment Recharge with
Insufficient gas level Yes
of 1-1 additional refrigerant.
refrigerant (Check whether or not pressure level is normal.)
No 1-2
amount
Replace leaking part
Yes
1-2 Check leakage of refrigeration (leak test) with a new one.
No See what happens.
5-24
2. Check of content
0 Multiple Replaced the compressor (added oil, if it was necessary) Yes 7-1
0-1
factors but it occurred again immediately. No -
Replace compressor
Yes along with adding oil,
0-2 Replaced the board, but it occurred again immediately. then recheck from 1-1
No -
1 Power Yes Correct the wiring
Source 1-1 Power cord connections are loose.
No 1-2
Yes Test the power supply
1-2 Rated power voltage is not within ±10%.
No 1-3
Yes Test the power supply
1-3 Extreme fluctuations in voltage.
No 1-4
Yes Test the power supply
1-4 An open phase state is observed.
No 2-1
2 Board
wiring
Disconnected parts, miswiring and/or poor connections (loose)
are observed in the connections on the CR board and/or in the
Yes Correct 5
2-1
connections of components that are connected by wiring from
the CR board. No 2-2
5-25
5 5-4 Tends to operate for a long time turning gas back into liquid.
Yes
Check the operation
of functional parts
No 5-5
Adjust the amount
Yes
5-5 Tends to have insufficient refrigerant charge in the system. of refrigerant
No 5-6
Even though the high pressure saturation temperature is 43°C or Replace the
Yes
5-6 less, the secondary current of the inverter is high. compressor
(The frequency (Hz) ends up dropping due to the current.) No See what happens.
6 Check Dividing the outdoor EEPROM INV operation time by the number Yes 6-2
history 6-1
of times oil was supplied to the system yields 3 hours or less. No 6-2
Replace the
compressor and add
There is a history of H31 in the pre-trip counter of the outdoor Yes oil. However if 6-1
6-2 was “no,” it is not
EEPROM alarm history.
necessary to add oil.
No 7-1
7 Check the The results of HIC board IPM Pass/Fail Tests show the outside the Yes Replace HIC board
HIC boards 7-1 range of the resistance of a conforming part listed in the next page. No 8-1
8 Check the Replace the
Yes
compressor 8-1 The compressor is causing a failure in the insulation. compressor
No 8-2
The winding resistance of the compressor is abnormal.
Standard winding resistance HP: horse power Replace the
Yes
3-phase model compressor
8-2 (8HP, 10HP)
U-V : 0.678 ohm
U-W : 0.700 ohm No 9-1
V-W : 0.691 ohm
5-26
Tester terminals
- P NU
+ U V W U V W
Resistance value (ohm) 100 k to 100 k to 100 k to 1 k to 5 k 1 k to 5 k 1 k to 5 k
5
• Excepting the parts of “ 100 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.
Tester terminals
+ HIC+ HIC-
- U V W HIC- U V W HIC+
Resistance value (ohm) 1 k to 10 k 1 k to 10 k 1 k to 10 k 5 k to 20 k 20 k to 20 k to 20 k to 20 k to
Tester terminals
- HIC+ HIC-
+ U V W U V W
Resistance value (ohm) 20 k to 20 k to 20 k to 1 k to 10 k 1 k to 10 k 1 k to 10 k
• Excepting the parts of “ 20 k to ”, it is acceptable if a small resistance value appears as a reference value unless the
value is “0 = short-circuit”.
5-27
5 - 49
2. Error Diagnosis
1 Wiring Yes 2-1
Are the connectors “CN-FM_UP” and “CN-FM_LO” firmly
1-1 connected to the outdoor control PC board (lock engaged)? Correct the connector
No
connections
2 Outdoor Disconnect the connectors “CN-FM_UP” and “CN-FM_LO” from
Yes 3-1
fan motor the outdoor control PC board and rotate the outdoor fan by
2-1
hand; does it rotate freely? Replace the outdoor
(Check the outdoor fan motor lock) No
fan motor
3 Outdoor Turn the power on and run the unit again; is P22 triggered Yes 3-2
control 3-1 again? Or can you see or hear anything that is obviously
PC board wrong in its rotation? No 3-3
Replace the outdoor control PC board. (If it fails to operate normally even after replacing
3-2
the outdoor control PC board, replace the outdoor fan motor.)
3-3 If there is nothing particularly out of the ordinary, see what happens.
5-28
5-29
RE2
RE1
NU
W
V
U
P
5-30
1 Other indoor Survey the indoor unit that alarms other than “P31” in the indoor unit group and specify the
1-1
unit causes of failure.
55-31
- 49
55-32
- 52
SM830195-00.indb 52
SM830252-00_欧州_Single_天埋.indb 32 2011/09/30
16/08/29 15:41:52
12:59:55
Mini VRF SYSTEM
6. Symptom: Thermostat in OFF continues or Trouble Diagnosis
cycles OFF
5-5. Symptom: Thermostat & ON
in OFF too frequently
continues or cycles OFF & ON too frequently
2. Error Diagnosis
1 Indoor control Setting temperature reaches the level set ON thermostat. Adjust setting
Yes
PC board 1-1 Setting temperature is too low in heating mode and too high temperature
in cooling and dry mode. No 1-2
Check if the sensors are connected correctly.
Yes Connect correctly
Are all connection made properly?
1-2 Room temp. (TA) in yellow, heat exchanger (E1) in red,
heat exchanger (E2) in black. No 1-3
Discharge temperature is over 80°C in stop mode and does not Replace discharge 5
decrease. (Connect outdoor maintenance remote controller to Yes
2-2 temperature sensor
RC socket on outdoor unit main control PC board and check
alarm messages.) No 2-3
Demand value always stays low. (The value is lower than 70. Increase values
Excluding -1 (unlimited))(Connect outdoor maintenance remote Yes
2-3 (over 70)
controller to RC socket on outdoor unit main control PC board
and check alarm messages.) No 2-4
Yes Turn OFF(OPEN)
2-4 DEMAND is applied.
No 3-1
3 Control Demand setting is made by control units (P-AIMS, Seri-Para I/O Yes Turn OFF
equipment 3-1
unit for outdoor unit, Seri-Para I/O each indoor unit.) No 4-1
4 System When operating in cooling (including auto cooling & heating) Wait until more than
Yes
4-1 and dry mode, lowest temp. of indoor E1 and E2 sensor is less 2°C reaches
than 2°C (under anti-freeze control). No 4-2
Wait for a few minutes
Yes
4-2 During defrosting operation to 10 minutes or so
No 4-3
4-3 Outdoor unit PC board failure → Replacement
According to a type of model, the indoor sensors will not be supplied in some cases.
According to a type of model, the outdoor DEMAND will not be supplied in some cases.
When LINE Checker is used, the temperature sensors can be observed (display, record) simultaneously.
According to some areas, some of the models are unreleased.
5-33
5-34
35 8
Resistance (k )
30 7
6
Resistance (k )
25
5
20
4
15
3
10 2
5 1
0 0
-20 -15 -10 -5 0 5 10 15 20 20 30 40 50 60
Temperature ( C) Temperature ( C)
200
180
160
Resistance (k )
140
120
100
5
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100 110
Temperature ( C)
5-35
Removing
1.After collecting the refrigerant in the system, replace nitrogen gas from the service port of the gas tubing valve.
2.Remove the sound absorbing material protecting the compressor.
3.Remove the cap of the compressor's terminal and then remove the power source terminal and TD sensor.
4.Remove the crank case heater.
5.Remove the bolts (×3) and then remove the washer and rubber spacer.
6.Cut off the compressor side's suction tube because the suction tube is solid and unmovable. See the diagram
below.
7.Remove the discharge side's brazing part (×1). See the diagram below.
NOTE: Protect the sensor part, sheet metal, rubber, lead wire and clamper.
8.Pull the compressor toward you.
9.Remove the suction side's brazing part (×1) of the cut-off compressor side's suction tube connected to the suction
tube.
5 Suction tube
Suction side's
brazing part
Compressor
side's suction tube
Discharge side's
brazing part
DISCH sensor
Compressor
5-36
Removing
1.Remove the front panel and inspection panel from the outdoor unit.
2.Remove all local wires connected to the electrical component box.
3.Remove the wires (temperature sensor, coils of every sort of valve, pressure switch, fan motor and wires for
connecting compressor) connected to the electrical component box in the unit.
4.Remove the fixture screws (×4) as shown in the diagram and remove the electrical component box.
NOTE:
Be sure to remove the upper left side screw marked by * in the diagram because that screw cannot be seen from
the front side.
Inspection panel
5-37
2. Error Diagnosis
1 Indoor control Setting temperature reaches the level set ON thermostat. Adjust setting
Yes
PC board 1-1 Setting temperature is too low in heating mode and too high temperature
in cooling and dry mode. No 1-2
Check if the sensors are connected correctly.
Yes Connect correctly
Are all connection made properly?
1-2 Room temp. (TA) in yellow, heat exchanger (E1) in red,
heat exchanger (E2) in black. No 1-3
Discharge temperature is over 80°C in stop mode and does not Replace discharge
Yes
5 2-2
decrease. (Connect outdoor maintenance remote controller to
RC socket on outdoor unit main control PC board and check
temperature sensor
According to the type of models, the indoor sensors will not be supplied in some cases.
According to the type of models, the outdoor DEMAND or EXCT will not be supplied in some cases.
When LINE Checker is used, the temperature sensors can be observed (display, record) simultaneously.
According to some areas, some of the models are unreleased.
5-38
6-1
indoor/outdoor unit temperatures, and to check the status of the indoor unit connec-
tions (No. of units, operating status, etc.).
Note: Because this tool does not function as a remote controller, it is used only dur- CZ-RTC4
ing test runs and servicing.
Remote Remote
Operation manual included in package. controller controller
* The special service checker wiring is required in order to connect the outdoor unit maintenance remote controller to
the outdoor unit PCB.
* Even when the outdoor unit maintenance remote controller is connected, a separate remote controller or other con-
trol device must be connected to the indoor unit.
6-2. Functions
Normal display functions
(1) Functions: Button operations can be used to perform the following functions.
• Start/stop of all indoor units
• Switching between cooling and heating
6 • Test run of all indoor units
• High-speed operation of indoor units (Do not use with actual units. This may damage the devices.)
(2) Display: The following can be displayed.
• Alarm details display
• No. of indoor/outdoor units
• Unit Nos. of connected indoor/outdoor units
• Indoor/outdoor unit operating status (blinks when an alarm occurs)
• Indoor unit thermostat ON
• Individual display of outdoor unit alarms
• Outdoor unit compressor total operating time
• Outdoor unit total power ON time
• Outdoor unit microcomputer version
• Other
Temperature monitor
• Displays the indoor/outdoor unit sensor temperatures.
Outdoor unit alarm history monitor
• Displays the outdoor unit alarm history.
Setting modes
• Setting mode 1 and setting mode 2 are used to make the outdoor EEPROM setting.
6-2
CUT
PCB connector
(3P, BLU)
CZ-RTC4
(2P, WHT) Terminal board
6 mm
Remove the coating.
Approx. 6 mm
* It is not necessary to disconnect the communications line in the inter-unit control wiring if it has already been con-
nected at this time.
* Setting modes 1 and 2 can be used even when the outdoor unit is independent (when 1 maintenance remote con-
troller is connected to 1 outdoor unit and automatic address setting for the indoor units has not been completed).
* Displays the overall system status for that refrigerant system.
6-3
NOTE
Cooling and heating mode changes are only available
when all indoor units are stopped.
Fig. 6-1
<Operation>
A
Fig. 6-3
6-4
6-5
(3)
LED
Fig. 6-4
<Sample displays>
A A
01: <No. of connected indoor units> 02: <Unit Nos. 1, 2, 3, and 4 are
4 units connected connected>
6-6
5 10 15 20 — — — —
Lit Lit Lit Lit
is not displayed.
25 30 35 40
— — — —
Lit Lit Lit Lit
The meaning of the colon display changes in the same way, allowing unit Nos. up to 80 to be displayed.
Sample displays of the unit Nos. of connected indoor units
NOTE
The change of the colon display (between unit Nos. 1-20 to unit Nos. 21-40) occurs automatically 6
every 10 seconds. (However the display does not change if there are no higher-number units connected.)
To change the display to the higher-number units before 10 seconds have passed, press the (Flap) button.
n The total compressor operating time is displayed
(in 1-hour units) using 8 digits. (A) (B)
• When the first 4 digits are displayed, the top
dot of the colon is illuminated. (Figure (A))
• When the last 4 digits are displayed, the colon
dot is OFF. (Figure (B))
• The display of the first 4 digits and last 4 digits
changes automatically after 10 seconds. The display A A
NOTE
With the outdoor unit maintenance remote controller (when connected to the outdoor unit), the unit remote controller
check functions will not operate.
6-7
monitor. (2)
6-8
6-9
6-10
button.
(At this time, “ ” display stops blinking
and remains lit.)
(4) During this mode, “ ” is displayed,
blinking. The outdoor unit address display section (3) (5) (1)
displays “ALL,” the item code and number (DN
(D) Display of last 3 digits
value in the table), and the setting data (6 digits).
(The setting data is displayed in 6 digits. The
display changes between the first 3 digits (Fig. (C)).
and the last 3 digits (Fig. (D)).
When the first 3 digits are displayed, the bottom dot
of the colon is illuminated.)
(5) To exit the setting mode, press the (Check)
button. (2)
A
6
(3) (5) (1)
(C) and (D) are displayed alternately.
(Example shows display of 000 001.)
6-11
6-12
7-1
7-2
7-3
7-4
0011
* Can be set 0123 Stops automatically 615 minutes after operation starts.
in 5-minute 0124 Stops automatically 620 minutes after operation starts.
units. 0125 Stops automatically 625 minutes after operation starts.
7-5
0010 10°C
–010 –10°C
–009 –9°C
Heating discharge
–008 –8°C
temperature shift
0010 10°C
0001 ± 1°C
Temperature shift for 0002 ± 2°C
cooling/heating change 0003 ± 3°C
in auto heat/cool mode
0007 ± 7°C
0018 18°C (Lower limit at shipment)
0019 19°C
Cooling
(Upper limit)
0029 29°C
(Lower limit)
0030 30°C (Upper limit at shipment)
0016 16°C (Lower limit at shipment)
0017 17°C
Heating
(Upper limit)
0029 29°C
(Lower limit) Change to remote
0030 30°C (Upper limit at shipment)
control temperature
0018 18°C (Lower limit at shipment)
setting range
0019 19°C
Drying
(Upper limit)
0029 29°C
(Lower limit)
0030 30°C (Upper limit at shipment)
0017 17°C (Lower limit at shipment)
Auto heat/cool
0018 18°C
(Upper limit)
0026 26°C
7 (Lower limit)
0027 27°C (Upper limit at shipment)
0000 Normal
Humidifier operation
0001 Ignore heat exchanger temperature conditions.
0000 Filter input (differential pressure switch input)
Filter (CN70) input 0001 Alarm input (for trouble input about air cleaner or similar device)
switching Humidifier input (Operates linked with drain pump when
0002
humidifier is ON.)
Indoor unit electronic 0000 Present (Setting at shipment)
control valve 0002 None
Normal (Used as optional relay PCB or JEMA standard HA
0000
terminal.)
T10 terminal switching
0001 Used for OFF reminder
0002 Fire prevention input
7-6
7-7
NOTE
7-8
7-9
Cooling
Cooling temperature
temperature setting
setting
Shift temperature
Remote
Remote controller
controller temperature
temperature setting
setting
Shift temperature
7-10
7-11
7-12
CZ-RTC4
Fig. 7-3
7-13
7-14
7-15
7-16
8-1
WARNING
Installation Precautions
• Do not install yourself
Installation should always be performed by your dealer or a professional service provider.
Electric shock or fire may result if an inexperienced person performs any installation or wiring procedures
incorrectly.
• Use only specified air conditioners
Always use only air conditions specified by the dealer.
• Do not repair
Never repair the system by yourself.
• Contact your dealer before moving the system
Contact your dealer or a professional service provider about moving and reinstalling the system.
Electric shock or fire may result if an inexperienced person performs any installation procedures incorrectly.
8-2
1. Operation Display Displays the operation status. 15. Sensor button Used this to activate the
(The figure shows all the statuses.) temperature sensor on the remote
The auto-flap display may be different, controller instead of the one on the
depending on the installed unit. indoor unit. The temperature sensor
2. Start/Stop Pressing this button once starts and on the indoor unit is selected before
button pressing again stops the operation. shipment. At this time is shown
on the display.
3. Fan speed
button 16. Clock button Use this to set the clock.
4. Swing/Wind
Direction button
5. Timer setting Use for operating with a timer. 8
button
6. Reset button Use this button after changing the 9
batteries.
8-3
3
4. Timer lamp Lights up when the timer is set.
4
5. STANDBY lamp • The lamp in the HEAT mode 5
lights up at the following times: 6
during the startup, during the
thermostat operation, and during
the defrosting.
• The lamp flashes when an error
occurs.
6. FILTER lamp This lamp is for notifying you when
the filter needs to be cleaned.
NOTE
• If non-cooling/heating free type is being used, it will beep twice and the operating lamp will light up
on the display; if the timer and standby lamps blink alternately, a confl ict between the heating and
cooling exists, so the uncannot operate in the desired mode. (On models that do not have an Auto
function, even if Auto is selected, it works in the same way.)
• When the local operation is disabled by centralized control or similar cause,and if the Start/Stop ,
Mode or Temperature setting button is pressed, the unit will beep five times and the
change will not be made.
8-4
NOTE
Change the batteries when the display of the remote controller gets weak or if it will Reset hole
not work unless close to the receiver.
(Alkaline batteries generally last about one year.)
Cover
When changing batteries, always use two fresh batteries of the same make.
If the remote controller will not be used for a long period of time, remove the batteries.
Please dispose of batteries appropriately.
After changing the batteries, follow the procedures on the next page to reset the
current time.
NOTE
Dispose of the used batteries at the designated location in compliance with the
applicable local ordinances.
WARNING
Do not swallow the battery.
After removing the battery from remote controller, keep it away from the reach of children.
The battery can cause death by suffocation if swallowed.
When inserting the battery, make sure the polarities (+ and -) are correct.
NOTE
When reset is pressed, the timer settings are deleted.
8-5
Auto 27 17
Heat 30 16
Dry / Cool 30 18
Stop: Press .
When the unit is stopped with the remote controller, the fan on the outdoor unit may continue to run for a while, even
though the compressor of the outdoor unit stops.
If the unit is not heating very effectively with a Low fan speed , switch the fan speed to High or Medium.
Depending on the indoor unit being used, it may indicate a function that it does not have. (The fan speed is set.)
If you cannot turn the air conditioner off in the normal way.
Disconnect the power to the indoor unit and contact the dealer where the product was purchased.
<Auto Operation>
Only when identical refrigerant system inside all the indoor units or cooling/heating free-type are under control as one group.
It heats or cools automatically via the differences between the set temperature and the room temperature.
<Dry Operation>
Depending on the indoor unit used, the remote controller may have a [Dry] indicator on its display
even though the unit does not have the Dry function. (Same as cooler operation)
When the room temperature approaches the temperature setting, the unit continues to start up or stop automatically.
When the drying mode stops operating, the indoor unit’s fan blows a gentle breeze in order to keep the moisture from
returning to the room at a minimum.
Depending on the indoor unit used, and/or the temperature in the room, the fan speed may not be adjustable.
Depending on the unit used, when the outside air temperature is 15 °C or less, the dry function will not operate.
8-6
8-7
Group control works well for providing air conditioning to one, Indoor Unit
large room with more than one air conditioning units.
One remote controller can operate up to eight indoor units. Receiver Indoor Unit
All the indoor units have identical settings. Signal Line
Set temperature sensing to the indoor unit (Main Sensor). Wireless Remote Controller
(See page 8-3.)
8-8
Avoid locating the remote controller where it is covered, such as behind a curtain.
Keep it out in the open.
8-10. Addresses
In both multi and single unit installations, when more than one indoor units are installed in the same room with a
compatible wireress remote controller, addresses can be set up to avoid crosstalk. By setting the address switches on the
receivers and matching them with the number of addresses on the remote controller, up to six indoor units can be controlled
separately with the remote controller. (When using units in a flexible combination or operating multiple units simultaneously,
they cannot be controlled individually as they are operated at the same time.) There are separate address settings: receiver
addresses for the receivers and transmitter addresses for the remote controller.
For more information, please contact the distributor where the product was purchased.
• These settings are saved in nonvolatile memory in the remote controller, so even when its batteries are changed, the settings
do not have to be made again.
Checking Addresses
When you press on the remote controller, its current address appears on the display. If this address corresponds to the
address of a receiver, the buzzer sounds. (If it is on ALL, the buzzer will always sound.)
If it is on ALL, it can be operated regardless of receiver addresses. Point the remote controller at the receiver you wish to
operate and transmit.
8
8-9
Matching up Addresses
Setting Remote Controller Addresses
1. If you press and at the same time, “ ” will blink.
2. While holding down, every time you press , it cycles from ALL 1 2 3… 6 ALL.
Set it to the receiver address switch of the indoor unit you wish to operate.
3. When you release , the address that was displayed is set.
When you do this, if it corresponds to the receiver’s address setting, the buzzer sounds.
Address
Display on the
Remote Controller
CZ-RWSC3
Position of The position of the For 1, 2 and 3, set the switch on the
the Receiver’s receiver’s address left and for 4, 5 and 6, to the right.
Address Switch switch does not
matter.
NOTE
• Please do not hold the [Emergency Operation] button of the indoor unit down while the indoor unit’s display lamps are
blinking one after another.
• Make sure to operate while the indoor unit is stopped.
• The address of indoor unit is set to "ALL" at the time of the shipment.
8-10
CZ-RWSC3
Start : press [Emergency Operation] of the receiver.
If the indoor temperature is 24 °C or greater when the unit starts running, it will act as a cooler.
If the indoor temperature is less than 24 °C when the unit starts running, it will act as a heater.
Stop : press [Emergency Operation] of the receiver again.
CZ-RWSC3
Start/Stop
8-11
Heat Pump
(with Auto)
Remote controller
operation mode Press
Heat Pump
display setting
while pressing (without Auto)
when is pressed
Dedicated air
conditioner
24 Hour
Clock display Press
setting while pressing
AM/PM
Max possible
temperature Press Maximum heating
temperature range is
setting in the while pressing 26 °C – 30 °C
Heat mode
8-12
Do the addresses match one another? Check the addresses of the receiver*1 and the
remote controller. (See Page 8-9)
The air conditioner starts and Has the timer been set to repeat? Check the timer settings.(See Page 8-7)
stops on its own.
“ ” is displayed on the remote An error has occurred in the non-volatile Please contact your sales outlet.
controller when the unit is memory.
stopped.
Although the unit is for air conditioning only, either Auto or Heat is indicated Make settings to the remote controller’s operation
in the display. mode display. (See Page 8-12)
After putting the batteries in the remote controller, even when it is operated, Press the Reset button on the remote controller.
the display does not change. (See Page 8-5)
If the problem persists even after you check the foregoing items, stop the unit, disconnect the power to the indoor unit and
contact the dealer where the product was purchased with the model number and problem you are having.
As it is dangerous, under no circumstances should you undertake repairs yourself.
Further, when the receiver’s*2 lamps are blinking; please contact your retailer with that information.
Specifications
CZ-RWSK2
Dimensions 182 mm (H) X 61 mm (W) X 18.5 mm (D)
Wireless Remote
Power source Two LR03 size batteries
Controller
Clock Accuracy ±30 seconds per month (at 25 °C)
CZ-RWSC3
Dimensions 120 mm (H) X 70 mm (W) X 20 mm (D)
Receiver 16 V DC (Supplied from the terminal strip of the
Power source
indoor unit’s remote controller)
8-13
3. Things to remember when wired and wireless remote controllers are installed at the same time
Two remote controllers can be used to controller the unit if the wireless remote controller kit is installed at the same time as the
wired remote controller.
(Up to 2 remote controllers [a wireless remote controller kit and the wired remote controller] can be installed.)
When using 2 remote controllers, one or more units can be operated by the remote controllers.
NOTE
1. When wiring remote controllers, be sure to double-check the terminal numbers of the indoor unit before connecting them
so there are no mistakes in the wiring. (Damage will occur if high voltage [e.g. supply voltage] is applied)
2. It is not possible to use more than one wireless remote controller kit with one indoor unit.
(A receiver located separately can be used at the same time)
3. If both a wireless and a wired remote controller are to be installed and used at the same time, one of them must be set up
as the sub remote controller.
If the wired remote controller is to be the sub remote controller, change the wired remote controller to the sub remote controller.
If the wireless remote controller is to be the secondary, turn the #3 switch on the wireless receiver (operation panel)
from OFF to ON. (see next page)
When 1 indoor unit is operated by 2 remote controllers: If a group of units are to be controlled by 2 remote controllers;
* Either of the remote controllers can be set to main/sub. * Main/sub remote controllers will work regardless of which indoor
unit they are installed to.
Wireless Remote Controller Kit Wired Remote Controller Cross-wiring Remote controllers for Group
(Sold Separately) (Sold Separately) Control (Field Supply)
* (Main) * (Sub) Wireless Remote Wired
Receiver CN1
1 2 1 2 Controller Kit Remote Controller
CN1 * (Main) * (Sub)
1 2 1 2
8-14
CZ-RWSC3
ADDRESS 1
ADDRESS 2
ADDRESS 3
REM SUB/MAIN
1
2
1234
3
4
5
6
8-15
8-15. CZ-RWSC3
Installation Instructions Dimensions
Wireless Receiver for ALL
20
Part Names Unit: mm
70
18.2
(1) Light receiving section
4.4
9.4
Receives signals.
(2) Emergency operation button
Starts/Stops emergency operation.
OPERATION
83.5
120
TIMER
STANDBY
FILTER
(3) Indication lamp 12
Indicates operation status.
4.4
34.4
Safety Precautions
18.3
14
8 1. Accessories
Supplied accessories
Wood screw
Clamper
M4 × 15.5
(1)
(2)
8-16
Ex p o s ed t y p e Em b ed d ed t y p e
Preparation: Make 2 holes for screws using a driver. Preparation: Make 2 holes for screws using a driver.
(3) Mount the top case. (1) Mount the bottom case (3) Mount the top case. (1) Mount the bottom case to
Align the claws of to the wall. Align the claws of the wall.
the top case and the top case and Pass the wire through the hole
then align the claws then align the claws in the centre of the bottom case.
of the bottom case. of the bottom case.
Claw (2 places)
Clamper
(supplied) Terminal board
Pass through
the hole.
Remove the coating. 8
Approx. 6 mm
Top case
(Back side)
Remove the coating. Approx. 6 mm
Make sure the wiring connection
Top case Bottom case (Back side) is in the correct direction.
(Back side) Remove the sheath. Approx. 150 mm
Make sure the wiring connection
is in the correct direction.
Bottom case (Back side)
8-17
Attention
Be careful not to connect cables to other terminals of indoor units (e.g. power source wiring
terminal). Malfunction may occur.
Do not bundle together with the power source wiring or store in the same metal tube. Operation
error may occur.
If noise is induced to the unit power supply, attach a noise filter.
For the RC wiring of field supply, please use insulated wires with sheath.
The insulation thickness should be at least 1 mm.
Regulations on wire diameters differ from locality to locality. For field wiring
rules, please refer to your LOCAL ELECTRICAL CODES before beginning.
You must ensure that installation complies with all relevant rules and regulations.
1 2 1 2
RC wiring
R1 R2 R1 R2 1 2 R1 R2
Indoor unit Indoor unit Indoor unit
Receiver
Installation when setting Main/Sub for the remote controller and the receiver
Using 1 indoor unit Using more than 1 indoor unit
Installation Receiver (Sub) Wired RC (Main) Receiver (Sub) Wired RC (Main)
example
1 2 1 2 1 2 1 2
RC wiring (field supply)
• No polarity
Terminals for
RC wiring RC wiring
(field supply)
• No polarity
R1 R2 R1 R2 R1 R2 R1 R2 R1 R2
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
After installation, according to the "Main/Sub setting" in the "Setting" section, set one to [Main] and the other to [Sub].
Setting the wired remote controller to [Main] is recommended.
Note The remote controller and the receiver can be connected to any indoor unit for operation.
Specifications
Model No. CZ-RWSC3
8 Dimensions
Weight
(H) 120 mm × (W) 70 mm × (D) 20 mm
75
0 °C to 40 °C / 20 % to 80 % (No condensation)
Temperature/Humidity range
*Indoor use only.
Power Source DC16 V (supplied from indoor unit)
8-18
1 2 3 4 1 2 3 4
Address setting
When more than 1 receiver is installed in the same room, setting addresses prevents interference.
For how to change addresses of wireless remote controllers, see operating instructions of wireless remote controllers.
5. Test operation
Preparation : Turn on the circuit breaker of units and then turn the power on. After the power is turned on, remote controller operation is ignored
for approx. 1 minute because setting is being made. This is not malfunction. (Contents received while setting are disabled.)
1. To start test operation, press and hold the emergency operation button for 10 seconds.
2. The indication lamps (OPERATION, TIMER, STANDBY) blink during test operation.
3. To finish test operation, press and hold the emergency operation button for 10 seconds.
Attention
Do not use this mode for purposes other than the test operation. Temperature cannot be changed.
(To prevent overload of the units) The test operation mode is automatically turned off in 60 minutes.
Read the installation instructions supplied with the units. (To prevent continuous test operation)
Any of the Heat, Cool and Fan operations can only be performed. Outdoor units do not operate for approx. 3 minutes after the power is
turned on or operation is stopped.
8-20
NOTE
The operation of the air conditioner can be impacted, depending on the settings made, so only service personnel
should make the settings.
Furthermore, making changes to these settings may cause actual operation to deviate from what is printed in the
Users Manual, so be sure to explain this to the customer fully.
Making Settings (Do with unit stopped)
(1) Holding down the Swing/Wind Direction + OFF Timer + Mode Select buttons at the same time for 4 or more
seconds makes the Display switch to the setting screen. (See diagram below.)
(2) Use the Temperature setting buttons, / , to select the number of the item to be set.
(3) Use the ON Timer buttons, / , to change settings.
(4) The settings are saved with the Once/Every Day button. When this is done, the settings display of the LCD
changes from blinking to light.
(5) If other settings are to be changed as well, repeat steps 2 to 4.
(6) When all settings have been made, press the Start/Stop button.