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GR-1000 900 700 Ex-4

The document describes Tadano's new generation of rough terrain cranes, including the GR-1000EX-4, GR-900EX-4, and GR-700EX-4 models. The cranes feature enhanced safety, functionality and efficiency through new technologies and designs, such as a super structure frame, tiltable cab, and high performance engine.

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Robby Tri
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0% found this document useful (0 votes)
149 views9 pages

GR-1000 900 700 Ex-4

The document describes Tadano's new generation of rough terrain cranes, including the GR-1000EX-4, GR-900EX-4, and GR-700EX-4 models. The cranes feature enhanced safety, functionality and efficiency through new technologies and designs, such as a super structure frame, tiltable cab, and high performance engine.

Uploaded by

Robby Tri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ROUGH TERRAIN CRANE

GR-1000EX-4
100 METRIC TON CAPACITY

GR-900EX-4 GR-700EX-4
GR-1000EX-4 100 METRIC TON 90 METRIC TON CAPACITY 70 METRIC TON CAPACITY

GR-900EX-4 90 METRIC TON

GR-700EX-4 70 METRIC TON

Photo: Optional model

TADANO LTD. (International Sales Division) Photo: GR-1000EX-4 (optional model)


4-12, Kamezawa 2-chome, Sumida-ku Tokyo 130-0014, Japan
Phone: +81-3-3621-7750 Fax: +81-3-3621-7785
www.tadano.com E-mail: [email protected]

GR-1000EX/900EX/700EX-4-E-20-3-03-786-606-A
Printed in Japan
New-Generation RTs Crane
Ultimate Boom for Rough Terrain Crane
New Super structure Frame
Winch Drum Camera
Catwalk for Easy Access to Cab
Tiltable Cab
03

04
Carrier
Travel Speed
High Performance Engine
New Carrier Frame
Improved Accessibility to Cab
Axle
11

12

Bi-Fold Jib 05 4 Steering Modes


In the making of products at Tadano, our number one priority is safety. Assist Cylinder for Jib Dashboard Indicator and Warning Symbols 13
Two Telescoping Modes 1 & 2 Reduced Fuel Consumption 14
These fully equipped cranes feature comfortable cab newly designed Two Winches with Cable Follower HELLO-NET
with an emphasis on stable operability for the operator. Optimally-Designed Cab 07
WORKING RANGE & DIMENSIONS 15
Automatic Moment Limiter [AML-E] 08
Standard Equipment
Using Tadano's vaunted state-of-the-art control technology, Large Multi-Function Display
Smart Counterweight 09
we have safely enhanced functionality while also optimizing operational Smart Chart System 10
efficiency and minimizing environmental impact.
Backed by trust earned over many years,
Tadano's high levels of safety, quality, and efficiency
adapt to the changing needs of your business.
Our new generation of cranes carries on this tradition.
Experience new rough terrain cranes which are the pride of Tadano!

GR-1000EX-4
New 100 t lifting capacity and class-leading
51 m long boom create new demand
by expanding the range of work.
Crane capacity: 100 metric ton
5-section boom: 51.0 m
2-staged bi-fold jib: 10.1 m / 17.7 m
Overall length: approx. 15,185 mm
Overall width: approx. 3,315 mm
Overall height: approx. 3,805 mm

GR-900EX-4
New 90 t lifting capacity model was developed
to be a highly competitive product.
Crane capacity: 90 metric ton
5-section boom: 47.0 m
2-staged bi-fold jib: 10.1 m / 17.7 m
Overall length: approx. 14,375 mm
Overall width: approx. 3,315 mm
Overall height: approx. 3,805 mm

GR-700EX-4
A class-leading 47 m long boom with 70 t
lifting capacity will create new kinds of demand.
Crane capacity: 70 metric ton
5-section boom: 47.0 m
2-staged bi-fold jib: 10.1 m / 17.7 m
Overall length: approx. 14,375 mm
Overall width: approx. 3,315 mm
Overall height: approx. 3,820 mm
Photo: GR-1000EX-4 (optional model)

Photo: Optional model

01 02
NEW DESIGN
Emergency Outrigger
Engine Control
Stop Switch Panel

Rubber Floor Mat

Winch Drum Camera

Ultimate Boom
for Rough Terrain Crane

Crane
Stowed position when transporting

Two-Roll Sunshade

The rounded boom is made of


high tensile steel, which allows for decreased boom
weight as well as increased boom strength.
Adjustable in any position
In addition, the high-performance AML-E ensures
operational safety. Longer Wiper Blade

Longest boom and speedy operation Flat Windshield


Max. boom length: 51.0 m [GR-1000EX-4]
47.0 m [GR-900EX-4]
47.0 m [GR-700EX-4]
Telescoping mechanism: 2 hydraulic cylinders with wire ropes
Synchronization telescopic system makes the fast operation possible
2 telescoping modes selectable according to works.
Photo: GR-1000EX-4 (optional model)

Catwalk
New Super structure Frame for Easy Access to Cab
When developing the crane structure, importance is attached to the shape
that is best suited for crane operation.
FEM analysis is used to create the design.
It is also important that the slewing structure be true to Tadano’s original concept
and be both rigid and compact while maintaining a desirable overall height.
*FEM: Finite Element Method 20˚
Cab tilt indicator
and switch

Tiltable Cab
You can operate the crane comfortably by tilting the cab
during high hoisting operations such as lifting with the jib.
The cab tilting angle is between 0° and 20°.

03 04
3.5˚

25˚
3.5˚ 3.5˚

45˚ 25˚ 25˚


Bi-Fold Jib
A two-stage, bi-fold lattice-type jib
can be offset at 3.5°, 25°, and 45° to
enable the crane to carry out jobs 45˚ 45˚
that require extra reaching ability.

Assist Cylinder for Jib 10.1 m / 17.7 m


When mounting and stowing the jib,
the assist hydraulic cylinders are used
resulting in increased work efficiency
and safety. 10.1 m / 17.7 m 10.1 m / 17.7 m

12.8 m–51.0 m 12.0 m-47.0 m 12.0 m-47.0 m

Two Telescoping Modes 1 & 2


The operator has enhanced capabilities with two boom
telescoping options whichever suits the lift needs.
Mode 1
Mode 1 is extension
of 2nd section only.
Then follows the synchronized
extension of 3rd,
4th and 5th sections.
GR-1000EX-4 GR-900EX-4 GR-700EX-4
Crane capacity: 100 metric ton Crane capacity: 90 metric ton Crane capacity: 70 metric ton
5-section boom: 51.0 m 5-section boom: 47.0 m 5-section boom: 47.0 m
Mode 2 2-staged bi-fold jib: 10.1 m / 17.7 m 2-staged bi-fold jib: 10.1 m / 17.7 m 2-staged bi-fold jib: 10.1 m / 17.7 m
Mode 2 is synchronized
extension of 3rd, 4th Maximum lifting height: Maximum lifting height: Maximum lifting height:
and 5th sections.
50.6 m [Boom] 47.1 m [Boom] 47.1 m [Boom]
Then 2nd section extends
independently. 68.3 m [Jib] 64.4 m [Jib] 64.4 m [Jib]
Maximum load radius: Maximum load radius: Maximum load radius:
44.0 m [Boom] 42.0 m [Boom] 40.0 m [Boom]
54.0 m [Jib] 52.0 m [Jib] 48.0 m [Jib]

Two Winches with Cable Follower


Both the main winch and the auxiliary winch have
powerful line pull and operate at high speeds thus
enhancing work efficiency.
*Maximum permissible line pull may be affected by wire rope strength.

80.5˚ 80.5˚ 80.5˚

Minimum extension 2.7 m Minimum extension 2.7 m Minimum extension 2.7 m


Middle extension 5.5 m Middle extension 5.5 m Middle extension 5.5 m
Middle extension 6.7 m Middle extension 6.7 m Middle extension 6.7 m
Maximum extension 7.3 m Maximum extension 7.3 m Maximum extension 7.3 m

05 06
Optimally-Designed Cab
Crane cab and equipment designed
Automatic Moment Limiter [AML-E]
for safty and operational efficiency. Large Multi-Function Display
The 10.4 inch color touch panel consolidates operation information and settings for
increased work efficiency and comfort. The touch panel is pressure sensitive to handle
gloved operation.

Moment load ratio Number of parts of line Number of parts of line


for main winch wire rope for auxiliary winch wire rope

Winch drum monitoring camera

External warning

Drum indicator
Hook load

Rated lifting
capacity
Operation status
Outrigger status
indicator

Working area
Slewing position

Example)

New Working area


Operation status display when outriggers working area setting
Hydraulic oil temperature are asymmetrically
indication Fuel consumption monitor Operation indicator extended

Multi-Function Display
Seat Adjustment Headrest Headrest height Operation Switch
adjustment knob
Multiple seat adjustment positions Armrest Convenient hand controls are also
for ease of operation. available for when operating
Armrest adjustment button
Reclining the touchscreen is
adjustment
lever difficult (for instance
when the seat is sliding
Slide adjustment lever
back).

Height adjustment lever


Safety Control
for Boom Raising Operation
Adjustment of Control Lever Stand Prevent overload Boom raising
• The control lever stand has a 3-stage adjustment feature. using boom raising
• Before you enter or exit the cab, or when you complete the crane operation, operation for lifting
set the control lever stand on the left to the stowing position. a load off the ground.
• The unlock lever is used by pulling to adjust for all positions of the control lever stand. *Release switch available

Position for
for emergency operation Stop!
crane operation

Stowing position
(for traveling)
Visibility
The shape and height of
the instrument panel
Unlock lever as well as the angle of
the windshield have all
been designed for
The control levers are smooth optimum forward visibility. New cab
and responsive to the operators touch.

07 08
Smart Counterweight Asymmetric Outrigger
Uses the new Smart Counterweight System
GR-1000EX-4 Extension Width Control
These are the first rough terrain cranes with Tadano's Smart Counterweight system, which allows the counterweight to be moved When operating the crane with the asymmetric outriggers extended, the AML-E
between two mounting positions. This feature improves lifting capacity by up to 20%. detects the extension width of all of the crane's outriggers (front, rear, left and right)
to measure maximum work capacity in each area. When slewing the boom
from the longer outrigger area to the shorter outrigger area, the AML-E detects
Smart Counterweight 1(Front position) Smart Counterweight 2(Rear position) the motion and displays the maximum capacity according to the extension width
of each of the outriggers, and brings the motion to a slow stop before it reaches
the maximum capacity.
The AML-E's slow stop function will help to minimize any safety risks even A: Over-front B: Over-rear
C: Over-side D: Over-side
in the cases of operator error.
E: Rated Load [ O/R max. ]
G F: Rated Load [ O/R mid. ]
Outrigger Maximum extension F D G: Rated Load [ O/R mid. ]
H: Rated Load [ O/R min. ]
E

O/R MAX
O/R MIN
O/R MID
O/R MID
Hoist the counterweight and set it in either the front or rear position. B

SLOW STOP !
Outrigger Middle extension H
C
Counterweight Counterweight
operation operation
switch switch

Smart Chart System


Slew the crane 180° and fully extend the counterweight cylinder.
Connect the weight with the slewing table and retract the cylinder, fixing it in place.

The newly developed Smart Chart expands the working area, allowing you to get
the best crane performance in any outrigger extension setup.

Tail Swing: 4,190 mm Tail Swing: 4,790 mm

Comparison of Smart Counterweight 1 and 2 (51m boom length) Comparison of GR-1000EX-4/GR-800EX-3 Performance comparison graph (Smart Counterweight + Smart Chart)
—GR-1000EX-4 : Smart Counterweight 2 Comparison of boom lifting capacity —GR-1000EX-4 (O/R: fully extended, CW: 11.2 t ∙ Smart Counterweight 2) —GR-1000EX-4 (O/R: fully extended, CW: 11.2 t ∙ Smart Counterweight 2 ∙ Smart Chart)
—GR-1000EX-4 : Smart Counterweight 1 (Max. lifting capacity at each radius) —GR-800EX-3 (O/R: 7.3 m, CW: 9.98 t) —GR-1000EX-4 (O/R: fully extended, CW: 11.2 t ∙ Smart Counterweight 1)
—Advantage: Rear position/Front position (%) —Advantage: GR-1000EX-4/GR-800EX-3 (%) —Advantage: Smart CW×Smart Chart/360°rotation (%)
10 125.0% 120 200.0%
100
200.0%
9 180.0%

120.0% 191% 100 178%


8 120% 80
160.0%

7 150.0% 140.0%
115.0% 80

Lifting capacity (t)


Lifting capacity (t)

Lifting capacity (t)

6 120.0%
60

5 110.0% 60 100.0%
100.0%
4 80.0%
40

In maximum outrigger extension setups


105.0% 40
3 60.0%

50.0%
2 20 The Smart Chart taps the potential of a crane by expanding 20
40.0%
100.0%
1 the conventional circular working area into a square one, 20.0%

0 0.0%
improving work safety and efficiency. 0 0.0%
0 95.0%
0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45 50
Working radius (m) Working radius (m) Working radius (m)

09 10
Carrier
The GR-1000EX-4, GR-900EX-4 and GR-700EX-4
has a compact width/height 2-axle carrier which offers improved
maneuverability and reduced footprint for ease of transportation.

Travel Speed: 36 km/h

Improved Accessibility to Cab Axle


Front: Full floating type, steering and driving axle
with planetary reduction.
Rear: Full floating type, steering and driving axle
with planetary reduction and non-spin rear differential.

High Performance Engine


Mitsubishi 6M60-TLU3R
4 cycle, turbo charged and after cooled,
6-cylinder, direct injection diesel type.

Horse power (kW): Gross 200 (267) at 2,600 min-1 {rpm}


Max. torque ft-lb (Nm): 785 at 1,400 min-1 {rpm}
Photo: GR-1000EX-4 (optional model)

4 Steering Modes Photo: GR-1000EX-4 (optional model)


Hydraulic power steering controlled by steering wheel.
New Carrier Frame (GR-1000EX-4, GR-900EX-4)
The new carrier frame design is developed and built so that its lightweight
is compatible with its high rigidity to achieve an advanced level
of performance. As a result, the rigidity is enhanced
and leads highly stabilized maneuverability
for the new model of crane. 2 wheel front 2 wheel rear 4 wheel coordinated 4 wheel crabr
*Compared with our conventional crane models
Front steering only. Rear steering only. Front and rear wheels are Front and rear wheels are
This steering method is The rear end of the vehicle steered in opposite directions. steered in the same direction.
the same as that of general swings outward like a forklift. The turning radius is decreased. The vehicle can move
vehicles. Useful for easy approach Useful for movement diagonally.
of a narrow area. in a small area. Useful for pulling over.

11 12
Turn signal indicator
Dashboard Indicator and Warning Symbols
Reduced Fuel Consumption
Pre-heating indicator
Torque converter oil
temperature gauge Speedometer
Tachometer
Water
temperature Fuel Monitoring
gauge Checking fuel consumption enables an operator to prevent wasteful fuel consumption
High beam from unnecessary acceleration and idling.
indicator x100r/min

The average fuel consumption is shown


when your crane is operated.
CPU error warning Engine warning Fuel consumption during standby is
automatically displayed when each control
lever and pedal is in neutral position.
Engine oil pressure
warning Brake
warning
Battery abnormal
Fuel consumption Average fuel
warning during standby consumption
Coolant level
warning Air pressure gauge Odo/trip/hour meter Preset menu display Fuel consumption history display Fuel consumption history display
(during crane operation) (during crane operation) (during traveling)
Odo/trip/hour meter Gearshift position indicator Fuel gauge
changeover button
Positive Control System Eco Mode System
Torque converter oil pressure warning

Effectively controls the quantity of hydraulic pump Controls the maximum engine speed at the time of
discharge during crane operation in response to crane operation and enables fuel consumption and
the amount of movement applied, and reduces CO2 CO2 emission to decrease by Max. 23% with Eco
consumption. mode 1, and Max. 37% with Eco mode 2, and noise
level is reduced.

PUMP
STOP Automatic Pump Disconnect Fuel consumption
When the automatic pump disconnect switch is set to ON and the crane is not in use for CO2 emissions

a duration of time, the crane's hydraulic pump automatically shuts off, helping to reduce
fuel consumption. Three settings are available for the duration of the crane operation Down
max.
standby before the pump shuts off: MIN, MID and MAX.

MIN
MIN: 1 minute MID
MID: 3 minutes MAX
MAX: 5 minutes
8%

HELLO-NET
HELLO-NET is a tool that connects the crane operations with owners, their service staff and the manufacturer through satellite.
This high quality telematic tool collects data of the crane including working history, maintenance data and machine location.
HELLO-NET can be accessed by the manufacturer to assist with downtime and to help improve Tadano support services.

Satellite/mobile
communications

GPS

12V power outlet Owner Service TADANO


Large multi-function display

Work site Ground


station

USB port
Telematics (machine data logging and monitoring system) with HELLO-NET via internet (*availability depends on the situation).
Air conditioner control panel DETAILS: The availability of data communication systems, such as satellite or mobile communications which serve to
widen the service area differs according to individual countries. Besides, there are some countries where the system itself is not in use yet.
For details, please contact your distributor or our sales staff in charge.
Transmission shiftswitch Cup holder

13 14
WORKING RANGE & DIMENSIONS

GR-1000EX-4 GR-700EX-4
WORKING RANGE DIMENSIONS Note: Dimension is with boom angle at -1.5 degree. WORKING RANGE DIMENSIONS Note: Dimension is with boom angle at -1.5 degree.

( mm ) ( mm )

45
SMART COUNTERWEIGHT
25°
3.5°
°
SMART CHART SMART CHART
74 25° 45
51.0 m °
+ 17.7
m 72 3.5
°
70 47.0 m 70
+ 17.7
68 m 68
51.0 m 66 66
+ 10.1
m
64 64
62 47.0 m 62
+ 10.1
m
60 60

5,500
2,700

7,300
6,700
58 58

2,700
5,500
6,700
7,300
51.0 m 56 56
54 54
70°
80°

Lifting Height in Meter

Lifting Height in Meter


52 47.0 m 52
50 50

70°
80°
°
60

48 48
46 46 4,1

°
60
44 44 90
°

4,1 4,7
50

42 90 90 42
SM SM
AR ART

°
40 40

50
38 TC CW 38 Min.: 12,000–Max.: 47,000
40
°
Min.: 12,800–Max.: 51,000 W 2 2,200
36 1 36
2,200
34 40° 34
32 32
° 30 30
30
28 28
°
30
26 26

3,820
24 24

3,805
22 22
20° 20 20
20°
18 18
16 16

15.8°

13.3°
15.8°

14 14

13.7°
10° 12 12

460
10°
10 10 1,875
460

1,875
8 3,550 3,780 8 3,550 3,780
6
8,580 6 8,580
4 4
0° 8,830 3,950 2,405 8,020 3,950 2,405

2 2
15,185 475 14,375
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52
Axis of Rotation Axis of Rotation
Load Radius from Axis of Rotation in Meter Load Radius from Axis of Rotation in Meter

GR-900EX-4
WORKING RANGE DIMENSIONS Note: Dimension is with boom angle at -1.5 degree.
Standard Equipment
( mm )

SMART CHART
25° 45
°
3.5
°
47.0 m 70
+ 17.7
m 68
66
64
47.0 m 62
+ 10.1
m
60
58
2,700
5,500
6,700
7,300

56
54
Lifting Height in Meter

47.0 m 52
50
70°
80°

48
46
4,1
°
60

44 90
42
Tool box
°

40
50

38
Min.: 12,000–Max.: 47,000
2,200
36
40
° 34 Front steps Right side steps Rear steps
32
30
28
°
30
26
3,805

24
22
20
20°
18 Connect
13.7°
15.8°

16
14
12
10°
460

10 1,875
8 3,550 3,780
6 8,580
Disconnect
4 8,020 3,950 2,405

2
14,375
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 Battery Disconnect Switch Work Light
Axis of Rotation
Load Radius from Axis of Rotation in Meter

1513 1614

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