Brosur Toyo 2
Brosur Toyo 2
3 0:32 PM ページ 2
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Notes
1) Refer to the individual specification sheet or the drawing for details of a product.
2) Main units of this catalog are shown in SI (MPa, ℃, millimeter) and psig.
3) Refer to the attached P-T ratings about applicable pressure and temperature.
4) The non-asbestos product is used for the gland packing and gasket of bronze, brass and cast iron valves as a
manufacturer's standard. Please consult about other products.
5) Bronze and cast iron strainers have the perforated metal screen equivalent to 12-16 meshes. Other meshes of the
screen are also available upon request. Please consult Toyo sales staff for details.
6) Legends
d: Port diameter (mm)
(L, H, D: shown on each page)
7) Teflon is Du Pont's tradename.
Products guarantee
Term of a guarantee: Within one year after the date of delivery from our factory to the original customer.
Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, fluid, etc.) are
proper, necessary replacement and repair of our product will be carried out without charge.
Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing to the
following reasons:
1) Non-compliance of the customer with the technical instructions furnished by our catalog and specification sheet
2) Natural disaster incidents, such as a fire, flood damage, an earthquake, and falling stone
3) Reconstruction or repair by any third party other than Toyo Valve Co., Ltd.
4) Deterioration (such as shot rust, degradation, chemical changes, etc.)
5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility
In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by the
guarantee exceptions. Please contact our sales staff or agency for details.
The specification and the performance term of our product indicated in this catalog are based on the internationally
governed standards and specifications, our products experience or the design calculation and our in-house examination.
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When using the product beyond the service conditions mentioned in this catalog, users are requested to consult
Toyo Valve for further advice in advance, or to conduct the verification or evaluation for the performance under
users' responsibility. We shall not be liable for any damages resulting from lack of aforementioned procedures by
the customer.
Items mentioned in this catalog are subject to change without prior notice to the customers.
Don't use our products in flammable or toxic gas services.
INDEX
Bronze & Brass Valves ...............................................................................P4∼7
JIS Standard Bronze Valves ............................................................................P8
Core-Tight ® Valves .............................................................................................P9
Fan Coil Valves .................................................................................................P10
B-Ball / Utility Use ....................................................................................P10∼11
Ball Valves .................................................................................................P12∼13
T-Flow (Constant Flow Ball Valves) .............................................................P14
Bronze HIPVC Socket End Valves ...............................................................P15
Solder End Valves ...................................................................................P16∼17
MSS Standard Cast Iron Valves ..................................................................P18
JIS Standard Cast Iron Valves .....................................................................P19
JIS Nylon Lined Cast Iron Valves .................................................................P20
Special Valves ...................................................................................................P21
Dual Plate Check / Ball Foot ..........................................................................P22
Cast Iron Ball Valves .......................................................................................P23
Annex ..........................................................................................................P24∼27
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D1
4
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D1
D1
H
H
L L Bronze Valves
Design MSS SP-80
Type Gate Valves
Class 125 150 300 150
10 3/8"
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D1 D1
D1
H H
H
Bronze Valves L L L
Fig. 223
Size L H D1
8 (mm) 1/ "
4
10 3/ "
8
15 1/2" 82 114 63
20 3/ " 95 138 90
4
25 1" 108 156 100
32 11/4" 120 183 110
40 11/2" 140 186 110
50 2" 165 212 125
65 21/2" 190 243 140 *Standard color of handwheel on bronze/brass valve is as follows,
80 3" 220 290 160 ・BS21 or JIS B0203 taper threads and JIS B2240 10K flanged
100 4" 270 321 225
Body Bronze
= Green color
Material Stem DZR Brass ・ASME B1.20.1 threads and ASME B16.24 class 150 flanged
Disc R-PTFE = Red & White color
Service conditions 1.55MPa (225psi) WOG non-shock
1.03MPa (150psi) Saturated steam
Remarks JIS10K flange available
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L
H
L H
L L
H
Bronze Valves
Design TOYO Standard MSS SP-80
Type Lift Check Valve Swing Check Valves Lift Check Valve
Class 125 150
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D1 D1
D1
H
H H H
JIS B2011
Fig. 065
Size L H
8 (mm) 1/ "
4
10 3/ " 55 38.5
8
15 1/2" 65 43.0
20 3/ " 80 51.5
4
25 1" 90 58.5
32 11/4" 105 67.0
40 11/2" 120 73.5
50 2" 140 86.0
65 21/2"
80 3"
100 4"
Body Bronze
Material Pin Brass
Disc Bronze
Service conditions 120℃ water, non-shock 1.4MPa
120℃ oil, gas, air, water 1.0MPa
Saturated steam 1.0MPa
Remarks Lead-free copper alloy available upon request
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D1 D1
L
H H H
−Rusty Water-Proof Series−
L L L
H
Lead-Free Core-Tight® Valves
Design TOYO Standard
Type Gate Valves Swing Check Valve
Class 5K 10K
Remarks
無鉛くん®
25 1" 20 93 83 110 123 72
32 11/4" 25 105 99 110 141 82
40 11/2" 32 114 102 110 160 98
50 2" 40 131 109 140 198 121 This globally patented lead-free copper alloy
Body Lead-Free Bronze Lead-Free Bronze employs bismuth and selenium instead of lead.
Stem Lead-Free DZR Brass Screen SUS304
Material
Ball SUS304
This has met the world's most rigorous
Seat PTFE criterion of a maximum of 0.01mg/liter of lead
Service conditions See P-T ratings elution into drinking water, which came into
Remarks T-Handle available on request Perforated screen equivalent to
force in Japan in April 2003.
14-16 meshes Remark:
1) Some valves are lead-free surface treated
instead.
2) Maximum allowable temperature:100゚C
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D1 D1 D1
Remarks Taper female x Parallel male Taper male x Parallel male Taper female x Taper female
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D1 D1 D1
H H H
Remarks Taper male x Taper male Taper male x Parallel male Taper male x Taper female Taper female x Taper female
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D1
D1
H
H
Ball Valves L L
Full bore Full bore Full bore Reduced bore Reduced bore
Fig. 5044E 5044EW 5046A 5080 5080W
Size d L H D1 d L H D1 d L H D1 d L H D1 d L H D1
8 (mm) 1/ "
4 10 50 37 70 10 50 38 60 4.5 39 31 60 4.5 39 25 39
10 3/ " 10 50 37 70 10 50 38 60 6.8 44 36 70 6.8 44 29 40
8
15 1/2" 15 65 40 80 15 65 43 65 15 74 42 82 9.2 56.5 41 85 9.2 56.5 35 55
20 3/ " 20 68 44 80 20 68 47 65 20 84 51 100 12.5 59 44 85 12.5 59 39 55
4
25 1" 25 79 50 110 25 79 57 100 16 71 48 100
32 11/4" 32 86 55 110 32 86 62 100 20 78 54 100
40 11/2" 40 96 65 150 40 96 76 120 24.5 83 65 125
50 2" 50 109 72 150 50 109 83 120 32 100 72 125
65 21/2" 50 127 91 200
80 3" 65 153 105 300
Body Brass Brass Brass Brass Brass
Stem DZR Brass DZR Brass DZR Brass DZR Brass DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
Seat PTFE PTFE PTFE Reinforced PTFE Reinforced PTFE
Service conditions 8-50: 4.13MPa (600psi) WOG non-shock 4.13MPa (600psi) WOG non-shock
65 & 80: 2.75MPa (400psi) WOG non-shock
Remarks 65 & 80: Std. bore T-Handle W/Cap & Chain One piece body One piece body
T-Handle
Full bore Full bore Full bore Std. bore Std. bore
Fig. 5026 5026W 5042A 5044H 5011
Size d L H D1 d L H D1 d L H D1 d L H D1 d L H D1
8 (mm) 1/4" 10 50 37 70 10 50 38 60 8 42 44 72
10 3/ " 10 50 37 70 10 50 38 60 8 43 44 72
8
15 1/2" 15 65 40 80 15 65 43 65 15 53 42 82 10 51 46 87 10 56 75 80
20 3/ " 20 68 44 80 20 68 47 65 20 60 51 100 15 59 49 87 15 65 79 80
4
25 1" 25 79 50 110 25 79 57 100 25 72 59 130 20 71 63 107 20
110 78 83
32 11/4" 32 86 55 110 32 86 62 100 32 82 64 130 25 78 67 107 25 86 98 110
40 11/2" 40 96 65 150 40 96 76 120 40 92 73 150 32 88 71 108 32 96 102 110
50 2" 50 109 72 150 50 109 83 120 50 105 80 150 38 99 76 108 40 109 109 140
65 21/2" 65 138 100 200
80 3" 76 167 112.5 300
100 4"
Body Brass Brass Brass Brass Bronze
Stem Brass / Nickel Plated Brass / Nickel Plated DZR Brass DZR Brass DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated SUS304
Seat PTFE PTFE PTFE Reinforced PTFE PTFE
Service conditions 4.13MPa (600psi) WOG non-shock 1.38MPa (200psi) WOG 2.75MPa (400psi) WOG non-shock 2.75MPa (400psi) WOG
non-shock 150℃ water, non-shock 0.7MPa (100psi) non-shock
Remarks T-Handle W/Locking Handle 1.0MPa (150psi) Saturated steam Long neck for thermal insulation
Automatic drain
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D1
D1
D1
D1
H
H H
H
L L L L Ball Valves
Design TOYO Standard
Type Ball Valves
Class Type 400 10K
Std. bore Full bore Full bore Full bore Full bore
Fig. 5011T 5090 5090T 5091 5091T
Size d L H D1 d L H D1 d L H D1 d L H D1 d L H D1
8 (mm) 1/ "
4
10 3/ " 10 49 39 80 10 49 38 60
8
15 1/2" 10 56 79 82 15 62 45 100 15 62 41 60 15 73 73 100 15 73 70 80
20 3/ " 15 65 83 82 20 71 48 100 20 71 44 60 20 81 77 100 20 81 73 80
4
25 1" 20 78 90 94 25 83 54 130 25 83 60 100 25 94 82 120 25 94 81 90
32 11/4" 25 86 105 94 32 96 59 130 32 96 65 100 32 107 98 130 32 107 98 100
40 11/2" 32 96 109 94 40 106 70 150 40 106 79 120 40 120 105 130 40 120 105 100
50 2" 40 109 124 120 50 125 77 150 50 125 86 120 50 138 112 150 50 138 112 120
65 21/2"
80 3"
Body Bronze Bronze Bronze Bronze Bronze
Stem DZR Brass Brass Brass DZR Brass DZR Brass
Material
Ball SUS304 Brass / Chrome Plated Brass / Chrome Plated SUS304 SUS304
Seat PTFE PTFE PTFE PTFE PTFE
Service conditions 2.75MPa (400psi) WOG 120℃ water, non-shock 1.4MPa (200psi)
non-shock 120℃ WOG 1.0MPa (150psi)
Remarks Long neck for thermal insulation Long neck for thermal insulation
T-Handle T-Handle T-Handle
Remarks L-port
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D1
■ Applications
● Regular flow in cold and hot water supply lines
● Proper flow in cold and hot water lines for fan coil unit etc.
● Trouble prevention of over-flow into flow meter etc.
■ Features
● Compact designed and multifunctional ball valve with the flow regulator
Fig. 370
Size d L H D1 ● Cartridge-type flow regulator with a variety of flow rates easily
15 (mm) 1/2" 9.2 98 64 45 exchanged
20 3/4" 12.5 107 66.0 45
● Easy installation of thermal insulation with resin long neck handle free
25 1" 15.0 116 73.0 60
Body Bronze from dew-condensaion
Stem Brass
Material Ball Brass / Chrome Plated
Seat PTFE
Cartridge Polyacetal
Service conditions 90℃ water 1.0MPa
60℃ water 1.0MPa (35 & 40
/min)
Setting flow rates 4, 6, 8, 10, 12, 15, 17, 20, 25, 30,
(/min) 35, 40
Allowable differential 0.03∼0.49MPa
pressure
Remarks
In air conditioning facility like fan coil unit or panel heater, by supplying the suitable flow for the capability of the
equipment, comfortable indoor environment, energy saving and laborsaving are realizable.
T-FLOW Tap
Tap
T-FLOW M
M Elevated
water tank M
M
M M
M
M
M Pump Meter
M P Water heater
M P Water supply
Multistory building
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D1 D1
D1
H H
H
Remarks
Ordinary Installation
Bronze Gate Valve
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D1
H
H
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D1
L
H
H
L Solder End Valves
Design TOYO Standard TOYO Standard
Type Strainer Ball Valves
Class 150 400
Std. bore
Fig. 387A 5014
Size L H d L H D1
15 (mm) 1/2" 80 49 10 58 75 80
20 3/4" 105 57 15 73 79 80
25 1" 125 70 20 88 83 110
32 11/4" 145 82 25 99 98 110
40 11/2" 170 98 32 114 102 110
50 2" 210 121 40 135 109 140
65 21/2"
80 3"
Body Bronze Bronze
Stem Screen SUS304 DZR Brass
Material
Ball SUS304
Seat PTFE
2.06MPa (300psi) WOG non-shock 2.75MPa (400psi) WOG non-shock
Service conditions
1.03MPa (150psi) Saturated steam See Solder P-T rating on page 25
See Solder P-T rating on page 25
Remarks 14-16 meshes/perforated screen Long neck for thermal insulation
The following factors cause dezincification. These factors are generally believed to occur together, rather than
independently.
1) Excessive aqueous solution in acidity.
2) Warm water containing excessive free carbonic acid with high electric conductivity.
3) High electric conductivity with excessive presence of chlorides and sulfides.
4) Copper or vinyl chloride pipes.
5) Excessive dissolved oxygen.
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D1
D1
L
H H
H
H
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D1
D1
L
H H
H
H
L L
L
JIS Cast Iron Valves
Design JIS Standard
Type Gate Valves Globe Valve
Class 10K 5K 10K
JIS B2031
Fig. 435J/JS/JU 437J 450
Size L H L H L H
40 (mm) 11/2" *190 106
50 2" 200 111 200 111 250 167
65 21/2" 220 121 220 121 285 193
80 3" 240 145 240 145 315 210
100 4" 290 165 290 165 370 256
125 5" 360 207 360 207 450 318
150 6" 410 225 410 225 410 364
200 8" 500 268 500 268 600 507
250 10" *620 315 740 600
300 12" 850 673
350 14" 950 757
400 16" 1050 845
Body Cast Iron Cast Iron Cast Iron
Pin Brass/SUS403/SUS304 SUS304 Screen SUS304
Material
Disc Cast Iron or same material as seat Cast Iron or same material as seat
Seat Bronze/SUS403/SUS304 SUS304
120℃ water, non-shock 1.37MPa 120℃ water, non-shock 1.4MPa 120℃ water, oil, air
120℃ oil, water, air 0.98MPa 120℃ oil, water, air 1.0MPa below size 200 1.1MPa
Service conditions Saturated steam 0.69MPa Saturated steam 0.69MPa above size 250 0.7MPa
Saturated steam
below size 200 0.7MPa
above size 250 0.20MPa
*TOYO Standard c/w counter weight Perforated screen equivalent to
Remarks 12-16 meshes
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D1
D1
L
H H
−Rusty Water-Proof Series− H
H
H
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Special Valves
■ Valves with special functions
Toyo Valve has much experience in not only standard products but also products with special functions. Please consult
Toyo sales staff or our local agent for details.
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H D H
L D1 L H
Remarks
22
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D1
D1
H
H
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Pressure-Temperature Ratings
Bronze and Brass Valves (Extracted from MSS SP-80)
(MPa)
(psi)
7.0 Class 300
1000 6.89
900
6.0
800
5.0
700
Class 300
Pressure(MPa/psi)
600 4.13
4.0
500
3.0
Class 200
400 2.75
2.06
2.06 Class 150 THD (300)
300 2.0
Temperature(℃/゜
F)
Pressure-Temperature Ratings
100 125 150 200 300
Service temperature
THD FLG THD
℃ ゜
F MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi
−29−66 −20−150 1.03 150 1.37 200 2.06 300 1.55 225 2.75 400 4.13 600 6.89 1000
93 200 0.93 136 1.27 185 1.86 270 1.44 210 2.58 375 3.86 560 6.34 920
121 250 0.86 126 1.17 170 1.65 240 1.34 195 2.41 350 3.61 525 5.72 830
149 300 0.79 116 1.06 155 1.44 210 1.24 180 2.24 325 3.37 490 5.10 740
177 350 0.68 100 0.96 140 1.24 180 1.13 165 2.06 300 3.10 450 4.48 650
204 400 0.63 92 − − − − − − 1.89 275 2.82 410 3.86 560
208 406 0.62 90 0.86 125 1.03 150 1.03 150 − − − − − −
232 450 − − − − − − − − 1.72 250 2.58 375 3.30 480
260 500 − − − − − − − − 1.55 225 2.34 340 2.68 390
288 550 − − − − − − − − 1.37 200 2.06 300 2.06 300
Saturated steam 0.68 100 0.86 125 1.03 150 1.03 150 1.37 200 2.06 300 2.06 300
Test shell water 1.55 225 2.06 300 3.10 450 2.41 350 4.13 600 6.20 900 10.34 1500
pressure seat air 0.55 80 0.55 80 0.55 80 0.55 80 0.55 80 0.55 80 0.55 80
NOTE: Class 100 outside of MSS SP-80
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Pressure-Temperature Ratings
Ball Valves Solder
(psi)(MPa) (psi)
(MPa)
5.0 4.0
Pressure(MPa/psi)
600WOG 400 2.75
500
Pressure(MPa/psi)
200 1.37(200)
1.20(175)
300 1.0 1.03(150)
2.0
200
400WOG
0 −18 121
1.0 −20 0 20 40 60 80 100 120 140
(℃)
32 100 150 200 250 (゜F)
400WOG:5022 Temperature(℃/゜ F)
Gray Cast Iron Gate, Globe and Check Valves (JIS B2031)
Maximum working pressure (MPa)
Service temperature
5K 10K
Water, Non-shock at less than 120℃ (*1) 0.69 1.37
Oil, gas(*3), air, water at less than 120℃ (*1) 0.49 0.98
0.69
Saturated steam 0.20
0.20(*2)
shell water 1.1 2.1
Test pressure
seat air 0.6 0.6
(*1) The max. working temperature for nylon lined valves is restricted to 60℃
(*2) Inside screw gate valves and pressed seat rings only
(*3) Do not use products in flammable or toxic gas
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Pressure-Temperature Ratings
Cast Iron Valves (Extracted from MSS SP-70, 71 & 85)
Class 125 Gate, Globe and Check Valves
(psi) (MPa) Below size 300
1.47
200 1.37
Temperature(℃/゜
F)
Pressure(MPa)
Pressure(MPa)
Se
g(
at
ra
t
S
F
in
ea
E)
g(
tr
at
in
FE
g(
)
0 50 100 150 200 250 0 50 100 150 200 250 0 50 100 150 200 250
Temperature(℃) Temperature(℃) Temperature(℃)
6.0 6.0
Pressure(MPa)
Pressure(MPa)
5.0 5.0
4.0 4.0
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Cv Value
The Cv value _ which is used by TOYO VALVE to indicate the capacity of a valve _ is a flow rate represented in terms of
U.S. gallons per minute when clear water at 60゜
F flows through a valve, in which the differential pressure between its
outlet and inlet is kept at 1 psi _ 6.89kPa.
The Cv value can be determined by experiment, and the relation between the Cv value and the flow rate or pressure drop,
when the fluid is water.
In case of water, the pressure drop or the flow rate can be obtained by the following formulas.
Q2GL ΔP
ΔP = 0.134 Q = 2.735Cv
Cv2 GL
ΔP = pressure drop(MPa) GL = specific gravity of fluid when setting water to 1
25 1 29 8.5 12 13 11 20 80 14
32 11/4 59 16 21 23 19 36 105 19
40 11/2 120 23 30 34 28 51 141 30
50 2 190 38 49 55 46 92 215 47
65 21/2 335 64 87 97 81 162
80 3 486 93 166 123 247
100 4 772 163
20 3/ 53
4
25 1 95
32 11/4 165
40 11/2 129 33 54 40 235 17
50 2 216 55 110 56 485 51 28
65 21/2 345 88 143 93 730 80 44
80 3 495 126 206 157 1240 116 75
100 4 875 224 440 325 2250 205 125
125 5 1370 350 575 540 3550 325 190
150 6 1920 485 830 815 5200 465 330
200 8 3600 920 1500 1450 9900 845 380
250 10 5680 1450 2370 2350 1350
300 12 8290 2120 3470 3640 2080
350 14 5480
400 16 7930
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Y-101=03
Toyo Valve Co., Ltd. has been approved by Lloyd's Register Quality Assurance Limited (LRQA) to
the following quality management system of“ISO 9001”and environmental management system of
“ISO 14001” .
ISO9001 ISO14001
Distributed by : Manufactured by :
Sold by :
(SE)
T0803