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Brosur Toyo 2

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0% found this document useful (0 votes)
76 views28 pages

Brosur Toyo 2

Uploaded by

suhendri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ブロンズIndonesia_H1-4_08.03 08.4.

3 0:32 PM ページ 2

Bronze, Brass &


Cast Iron Valves

http://www.toyovalve.co.jp/
ブロンズ_P2-27_08.03 08.4.3 0:16 PM ページ 2

Contributing to tomorrow's soc iety a

Notes
1) Refer to the individual specification sheet or the drawing for details of a product.
2) Main units of this catalog are shown in SI (MPa, ℃, millimeter) and psig.
3) Refer to the attached P-T ratings about applicable pressure and temperature.
4) The non-asbestos product is used for the gland packing and gasket of bronze, brass and cast iron valves as a
manufacturer's standard. Please consult about other products.
5) Bronze and cast iron strainers have the perforated metal screen equivalent to 12-16 meshes. Other meshes of the
screen are also available upon request. Please consult Toyo sales staff for details.
6) Legends
d: Port diameter (mm)
(L, H, D: shown on each page)
7) Teflon is Du Pont's tradename.

Products guarantee
Term of a guarantee: Within one year after the date of delivery from our factory to the original customer.
Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, fluid, etc.) are
proper, necessary replacement and repair of our product will be carried out without charge.
Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing to the
following reasons:
1) Non-compliance of the customer with the technical instructions furnished by our catalog and specification sheet
2) Natural disaster incidents, such as a fire, flood damage, an earthquake, and falling stone
3) Reconstruction or repair by any third party other than Toyo Valve Co., Ltd.
4) Deterioration (such as shot rust, degradation, chemical changes, etc.)
5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility

In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by the
guarantee exceptions. Please contact our sales staff or agency for details.

The specification and the performance term of our product indicated in this catalog are based on the internationally
governed standards and specifications, our products experience or the design calculation and our in-house examination.

2
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 3

oc iety as a fluid control specialist

CHINO PLANT, JAPAN

When using the product beyond the service conditions mentioned in this catalog, users are requested to consult
Toyo Valve for further advice in advance, or to conduct the verification or evaluation for the performance under
users' responsibility. We shall not be liable for any damages resulting from lack of aforementioned procedures by
the customer.

Items mentioned in this catalog are subject to change without prior notice to the customers.
Don't use our products in flammable or toxic gas services.

INDEX
Bronze & Brass Valves ...............................................................................P4∼7
JIS Standard Bronze Valves ............................................................................P8
Core-Tight ® Valves .............................................................................................P9
Fan Coil Valves .................................................................................................P10
B-Ball / Utility Use ....................................................................................P10∼11
Ball Valves .................................................................................................P12∼13
T-Flow (Constant Flow Ball Valves) .............................................................P14
Bronze HIPVC Socket End Valves ...............................................................P15
Solder End Valves ...................................................................................P16∼17
MSS Standard Cast Iron Valves ..................................................................P18
JIS Standard Cast Iron Valves .....................................................................P19
JIS Nylon Lined Cast Iron Valves .................................................................P20
Special Valves ...................................................................................................P21
Dual Plate Check / Ball Foot ..........................................................................P22
Cast Iron Ball Valves .......................................................................................P23
Annex ..........................................................................................................P24∼27

3
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 4

D1

Bronze & Brass Valves L

Design TOYO Standard MSS SP-80


Type Gate Valves
Class 125

Fig. 275A/272 206A 272A 280A


Size L H D1 L H D1 L H D1 L H D1
8 (mm) 1/4" 42 75 48
10 3/8" 43 76 48 42 75 48 38 74 48 43 87 48
15 1/ " 43 76 48 45 81 48 42 74 48 49 93 55
2
20 3/ " 48 85 55 50 90 55 47 87 55 53 111 63
4
25 1" 53 97 63 57 106 63 50 98 63 61 127 70
32 11/4" 60 117 70 61 119 70 60 119 70 64 145 80
40 11/2" 63 128 70 67 135 80 63 126 80 68 170 90
50 2" 71 151 80 74 159 90 72 154 90 74 189 100
65 21/2" 87 180 90 90 201 110 82 187 100
80 3" 96 211 100 100 223 125 92 204 110
100 4" 140 302 160
Body Bronze Bronze Brass Bronze
Material Stem DZR Brass DZR Brass DZR Brass Bronze
Disc Bronze Bronze Brass Bronze
Service conditions 1.37MPa (200psi) WOG non-shock
0.86MPa (125psi) Saturated steam
Remarks Lead-washed surface treatment BS/JIS taper threads only
available upon request

Design MSS SP-80


Type Gate Valves
Class 150 150 125 150

Fig. 204A 204A 208 209


Size L H D1 L H D1 L H D1 L H D1
8 (mm) 1/ "
4
10 3/ " 43 87 48
8
15 1/2" 48 96 55 49 98 55 51 129 55 51 137 55
20 3/ " 53 112 63 53 115 70 56 156 63 56 157 63
4
25 1" 62 123 70 61 127 70 66 181 70 66 180 70
32 11/4" 69 141 80 68 145 80 68 216 80 68 216 80
40 11/2" 75 164 90 74 176 90 74 257 90 74 257 90
50 2" 86 197 100 84 201 100 84 296 100 84 296 100
65 21/2" 105 224 110
80 3" 116 261 125
100 4"
Body Bronze Bronze Bronze Bronze
Material Stem DZR Brass Bronze Bronze Bronze
Disc Bronze Bronze Bronze Bronze
Service conditions 2.06MPa (300psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock
1.03MPa (150psi) Saturated steam 1.03MPa (150psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks BS/JIS taper threads only ASME taper threads only

4
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 5

D1
D1

H
H

L L Bronze Valves
Design MSS SP-80
Type Gate Valves
Class 125 150 300 150

Fig. 293 298 318A 205A


Size L H D1 L H D1 L H D1 L H D1
8 (mm) 1/4"

10 3/8"

15 1/ " 51 137 55 51 137 55 51 150 70 75 96 55


2
20 3/ " 56 158 70 56 158 70 56 173 80 80 112 63
4
25 1" 66 181 70 66 181 70 66 194 80 95 123 70
32 11/4" 68 216 80 68 216 80 74 228 100 110 142 80
40 11/2" 74 257 90 74 257 90 84 273 110 120 165 90
50 2" 84 297 100 84 297 100 98 313 125 140 197 100
65 21/2" 165 225 110
80 3" 190 263 140
100 4" 230 309 225
Body Bronze Bronze Bronze Bronze
Material Stem Bronze Bronze Bronze DZR Brass
Disc Bronze Bronze Bronze Bronze
Service conditions 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 6.89MPa (1000psi) WOG non-shock 1.55MPa (225psi) WOG non-shock
0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam 2.06MPa (300psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks JIS 10K flange available

Design TOYO Standard MSS SP-80 TOYO Standard MSS SP-80


Type Globe Valves
Class 100 125 150 300

Fig. 210A 211A 213A 335


Size L H D1 L H D1 L H D1 L H D1
8 (mm) 1/ "
4 40 67 48 44 67 48 44 67 48
10 3/ " 42 68 48 44 69 48 44 69 48 55 114 63
8
15 1/2" 48 69 55 53 77 63 53 80 63 64 126 80
20 3/ " 53 81 63 65 99 70 65 94 70 78 139 90
4
25 1" 63 95 70 77 108 80 77 104 80 90 159 100
32 11/4" 73 104 80 85 137 90 85 127 90 105 186 110
40 11/2" 81 127 90 100 160 100 100 145 100 120 195 125
50 2" 94 147 100 119 179 110 119 173 110 145 223 140
65 21/2" 115 178 110 150 202 125 139 199 125
80 3" 131 200 125 178 245 160 158 214 140
100 4"
Body Bronze Bronze Bronze Bronze
Material Stem DZR Brass Bronze DZR Brass Bronze
Disc Bronze Bronze Bronze Bronze
Service conditions 1.03MPa (150psi) WOG non-shock 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 4.18MPa (600psi) WOG non-shock
0.68MPa (100psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam 2.06MPa (300psi) Saturated steam
Remarks

5
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 6

D1 D1
D1

H H
H

Bronze Valves L L L

Design TOYO Standard MSS SP-80


Type Globe Valves Angle Valves Globe Valves with PTFE seat
Class 150 125 150

Fig. 215 260A 220A 221


Size L H D1 L H D1 L H D1 L H D1
8 (mm) 1/4" 21 67 48
10 3/8" 24 69 48 53 88 55
15 1/ " 83 80 63 28 80 63 57 101 63 64 117 70
2
20 3/ " 88 95 70 34 94 70 66 111 70 78 136 90
4
25 1" 100 105 80 40 104 80 76 120 80 90 149 100
32 11/4" 113 127 90 47 127 90 88 140 90 105 172 110
40 11/2" 120 145 100 52 145 100 100 156 100 120 181 110
50 2" 145 173 110 61 173 110 120 184 110 145 209 125
65 21/2" 165 198 125 74 199 125 147 210 125
80 3" 177 214 140 85 214 140 162 228 140
100 4" 220 259 160
Body Bronze Bronze Bronze Bronze
Material Stem DZR Brass DZR Brass DZR Brass DZR Brass
Disc Bronze Bronze R-PTFE R-PTFE
Service conditions 1.55MPa (225psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock
1.03MPa (150psi) Saturated steam 1.03MPa (150psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks JIS 10K flange available

Design MSS SP-80


Type Globe Valves with PTFE seat
Class 150

Fig. 223
Size L H D1
8 (mm) 1/ "
4
10 3/ "
8
15 1/2" 82 114 63
20 3/ " 95 138 90
4
25 1" 108 156 100
32 11/4" 120 183 110
40 11/2" 140 186 110
50 2" 165 212 125
65 21/2" 190 243 140 *Standard color of handwheel on bronze/brass valve is as follows,
80 3" 220 290 160 ・BS21 or JIS B0203 taper threads and JIS B2240 10K flanged
100 4" 270 321 225
Body Bronze
= Green color
Material Stem DZR Brass ・ASME B1.20.1 threads and ASME B16.24 class 150 flanged
Disc R-PTFE = Red & White color
Service conditions 1.55MPa (225psi) WOG non-shock
1.03MPa (150psi) Saturated steam
Remarks JIS10K flange available

6
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 7

L
H
L H

L L
H
Bronze Valves
Design TOYO Standard MSS SP-80
Type Lift Check Valve Swing Check Valves Lift Check Valve
Class 125 150

Fig. 231 236A 236T 234 230A


Size L L H L H L H L H
8 (mm) 1/4" 54 40 54 40
10 3/8" 54 40 54 40 53 39 44 26
15 1/ " 53 56 40 56 40 60 39 53 28
2
20 3/ " 59 70 49 70 49 70 45 65 34
4
25 1" 67 80 58 80 58 80 52 77 42
32 11/4" 78 95 71 95 71 92 62 85 50
40 11/2" 84 110 80 110 80 102 67 100 56
50 2" 98 128 95 128 95 122 79 119 67
65 21/2" 156 119 156 114 150 91 139 79
80 3" 184 139 184 131 165 102 158 91
100 4"
Body Bronze Bronze Bronze Bronze Bronze
Material Pin − Brass Brass Brass −
Disc FKM Brass or Bronze PTFE Brass Bronze
Service conditions 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock
0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks ASME taper threads only, PTFE seat BS/JIS taper threads only
Spring loaded

Design MSS SP-80 TOYO Standard


Type Swing Check Valve Strainer
Class 150 300 150

Fig. 238 360 380A


Size L H L H L H
8 (mm) 1/ "
4
10 3/ " 54 39
8
15 1/2" 60 39 60 42 80 49
20 3/ " 72 49 72 51 100 57
4
25 1" 84 58 84 61 115 70
32 11/4" 99 70 99 74 135 82
40 11/2" 113 79 113 83 160 98
50 2" 131 95 131 98 195 121
65 21/2" 162 114 230 148
80 3" 186 132 240 180
100 4"
Body Bronze Bronze Bronze
Material Pin Brass Brass Screen SUS304
Disc Bronze Bronze
Service conditions 2.06MPa (300psi) WOG non-shock 4.13MPa (600psi) WOG non-shock 1.72MPa (250psi) WOG non-shock
1.03MPa (150psi) Saturated steam 2.06MPa (300psi) Saturated steam 1.03MPa (150psi) Saturated steam
Remarks Perforated screen equivalent to
14-16 meshes

7
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 8

D1 D1
D1

H
H H H

JIS Standard Bronze Valves L L L L

Design JIS Standard


Type Gate Valves Globe Valves
Class 5K 10K 5K 10K

JIS B2011 JIS B2011 JIS B2011 JIS B2011


Fig. 031 035 001 005
Size L H D1 L H D1 L H D1 L H D1
8 (mm) 1/4" 50 87 48
10 3/8" 55 87 55
15 1/ " 50 127 55 55 127 55 60 91 63 65 94 63
2
20 3/ " 60 146 63 65 154 70 70 103 70 80 122 80
4
25 1" 65 171 70 70 178 80 80 112 80 90 135 90
32 11/4" 75 213 90 80 223 90 100 137 90 105 157 100
40 11/2" 85 244 100 90 254 100 110 142 100 120 170 110
50 2" 95 293 110 100 301 110 135 172 110 140 196 125
65 21/2" 115 366 125 120 377 140 160 203 125 180 231 140
80 3" 130 429 140 140 441 160 190 232 140 200 277 160
100 4"
Body Bronze Bronze Bronze Bronze
Material Stem DZR Brass DZR Brass DZR Brass DZR Brass
Disc Bronze Bronze Bronze Bronze
Service conditions 120℃ water, non-shock 0.7MPa 120℃ water, non-shock 1.4MPa 120℃ water, non-shock 0.7MPa 120℃ water, non-shock 1.4MPa
120℃ oil, gas, air, water 0.5MPa 120℃ oil, gas, air, water 1.0MPa 120℃ oil, gas, air, water 0.5MPa 120℃ oil, gas, air, water 1.0MPa
Saturated steam 0.2MPa Saturated steam 0.7MPa Saturated steam 0.3MPa Saturated steam 1.0MPa
Remarks Lead-free copper alloy available upon request Lead-free copper alloy available upon request

Design JIS Standard


Type Swing Check Valve
Class 10K

JIS B2011
Fig. 065
Size L H
8 (mm) 1/ "
4
10 3/ " 55 38.5
8
15 1/2" 65 43.0
20 3/ " 80 51.5
4
25 1" 90 58.5
32 11/4" 105 67.0
40 11/2" 120 73.5
50 2" 140 86.0
65 21/2"
80 3"
100 4"
Body Bronze
Material Pin Brass
Disc Bronze
Service conditions 120℃ water, non-shock 1.4MPa
120℃ oil, gas, air, water 1.0MPa
Saturated steam 1.0MPa
Remarks Lead-free copper alloy available upon request

8
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 9

D1 D1

L
H H H
−Rusty Water-Proof Series−
L L L
H
Lead-Free Core-Tight® Valves
Design TOYO Standard
Type Gate Valves Swing Check Valve
Class 5K 10K

Fig. 031SK/031HN 035SK/035HN 065SK/065HN


Size L H D1 L H D1 L H
15 (mm) 1/2" 61 127 55 63 127 55 82 43
20 3/4" 65 146 63 67 154 70 98 51.5
25 1" 75 171 70 75 178 80 109 58.5
32 11/4" 85 213 90 85 223 90 125 67
40 11/2" 90 244 100 90 254 100 138 73.5
50 2" 103 293 110 103 301 110 162 86
Body Lead-Free Bronze Lead-Free Bronze Lead-Free Bronze
Material Stem Lead-Free DZR Brass Lead-Free DZR Brass Pin Brass
Disc Lead-Free Bronze Lead-Free Bronze Lead-Free Bronze
Service conditions See P-T ratings

Remarks

Design TOYO Standard ■ P-T Rating for Core-Tight® Valves


Type Ball Valve Strainer
Class 10K SK type (For cold water)
Nominal Pressure (MPa)
5K 10K
40℃ water 0.7 1

HN type (For heated water)


Nominal Pressure (MPa)
5K 10K
Fig. 5011SK/5011HN 380SK/380HN 85℃ water 0.7 1
Size d L H D1 L H
15 (mm) 1/ "
2 10 69 75 80 91 49
20 3/ "
4 15 79 79 80 104 57 Toyo Lead-Free Copper Alloy MUEN-KUN®

無鉛くん®
25 1" 20 93 83 110 123 72
32 11/4" 25 105 99 110 141 82
40 11/2" 32 114 102 110 160 98
50 2" 40 131 109 140 198 121 This globally patented lead-free copper alloy
Body Lead-Free Bronze Lead-Free Bronze employs bismuth and selenium instead of lead.
Stem Lead-Free DZR Brass Screen SUS304
Material
Ball SUS304
This has met the world's most rigorous
Seat PTFE criterion of a maximum of 0.01mg/liter of lead
Service conditions See P-T ratings elution into drinking water, which came into
Remarks T-Handle available on request Perforated screen equivalent to
force in Japan in April 2003.
14-16 meshes Remark:
1) Some valves are lead-free surface treated
instead.
2) Maximum allowable temperature:100゚C

9
ブロンズ_P2-27_08.03 08.4.3 0:18 PM ページ 10

D1 D1 D1

Fan Coil Valves H H H

Ball / Utility Use L L L

Design TOYO Standard


Type Fan Coil Valves
Class 200

Fig. 250A 252A 251A 253A


Size L H D1 L H L H D1 L H
15 (mm) 1/2" 82 77 47.5 82 70 57 68 47.5 57 61
20 3/4" 88.5 79 47.5 88.5 72 62.5 68 47.5 62.5 61
25 1" 98.5 90 47.5 98.5 83 70.5 77 47.5 70.5 70
32 11/4" 110 89 81 81
Body Bronze Bronze Bronze Bronze
Material Stem DZR Brass DZR Brass DZR Brass DZR Brass
Disc PTFE PTFE PTFE PTFE
Service conditions 60℃ WOG 1.37MPa
120℃ WOG 1.57MPa
Remarks Flow control On-off Flow control On-off

Design TOYO Standard


Type Ball Valves / Check valve built in ball valve body
Class 10K

Fig. 5088 5089 5084


Size d L H D1 d L H D1 d L H D1
15 1/ " 12.7 73.5 54 45 12.7 72.5 54 45 12.7 78.0 54 45
2
20 3/ " 12.7 76.5 54 45 12.7 75.0 54 45 12.7 81.5 54 45
4
25 1"
Body Brass / Nickel Plated Brass / Nickel Plated Brass / Nickel Plated
Stem Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
Material
Ball Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
Seat PTFE PTFE PTFE
Service conditions 80℃ water 1.0MPa

Remarks Taper female x Parallel male Taper male x Parallel male Taper female x Taper female

Long neck handle available upon request


JWWA approved

10
ブロンズ_P2-27_08.03 08.4.3 0:19 PM ページ 11

D1 D1 D1

H H H

L L L B-Ball / Utility Use


Design TOYO Standard
Type Ball Valves
Class 10K

Fig. 5017 5027 5037 5018


Size d L H D1 d L H D1 d L H D1 d L H D1
15 (mm) 1/2" 9.2 59 64 45 9.2 57 64 45 9.2 54 64 45 9.2 56.0 64 45
20 3/4" 12.5 67 66 45 12.5 64 66 45 12.5 63 66 45 12.5 67.0 66 45
25 1" 15.0 77.5 73 60
Body Bronze Bronze Bronze Bronze
Stem DZR Brass DZR Brass DZR Brass DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
Seat PTFE PTFE PTFE PTFE
Service conditions 100℃ water 1.0MPa (100psi)

Remarks Taper male x Taper male Taper male x Parallel male Taper male x Taper female Taper female x Taper female

Design TOYO Standard


Type Ball Valves Memory Stop Plate
Class 10K

Fig. 5028 5038 A memory stop plate is attached to a lever


Size d L H D1 d L H D1 handle, and if it adjusts to the arbitrary
15 (mm) 1/ "
2 9.2 59.0 64 45 9.2 87.5 64 45
3/ "
degrees of full opening beforehand, a ball
20 4 12.5 68.0 66 45 12.5 107.0 66 45
25 1" 15.0 81.5 73 60 15.0 113.0 73 60 valve can be maintained at the same
Body Bronze Bronze degrees at any time.
Stem DZR Brass DZR Brass
Material (Available for Fig. 5044E/5044EW/5026/
Ball Brass / Chrome Plated Brass / Chrome Plated
Seat PTFE PTFE 5026W)
Service conditions 100℃ water 1.0MPa (150psi)
Locking Handle
Remarks Taper female x Parallel male Taper female x Nipple joint

With a locking device, lever handle can


be fixed in full open or closed position.
However, please purchase padlock and
key on your side (Fig. 5041A).

11
ブロンズIndonesia差し替えのみ 08.4.3 0:35 PM ページ 12

D1
D1
H
H

Ball Valves L L

Design TOYO Standard


Type Ball Valves
Class Type 600

Full bore Full bore Full bore Reduced bore Reduced bore
Fig. 5044E 5044EW 5046A 5080 5080W
Size d L H D1 d L H D1 d L H D1 d L H D1 d L H D1
8 (mm) 1/ "
4 10 50 37 70 10 50 38 60 4.5 39 31 60 4.5 39 25 39
10 3/ " 10 50 37 70 10 50 38 60 6.8 44 36 70 6.8 44 29 40
8
15 1/2" 15 65 40 80 15 65 43 65 15 74 42 82 9.2 56.5 41 85 9.2 56.5 35 55
20 3/ " 20 68 44 80 20 68 47 65 20 84 51 100 12.5 59 44 85 12.5 59 39 55
4
25 1" 25 79 50 110 25 79 57 100 16 71 48 100
32 11/4" 32 86 55 110 32 86 62 100 20 78 54 100
40 11/2" 40 96 65 150 40 96 76 120 24.5 83 65 125
50 2" 50 109 72 150 50 109 83 120 32 100 72 125
65 21/2" 50 127 91 200
80 3" 65 153 105 300
Body Brass Brass Brass Brass Brass
Stem DZR Brass DZR Brass DZR Brass DZR Brass DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated
Seat PTFE PTFE PTFE Reinforced PTFE Reinforced PTFE
Service conditions 8-50: 4.13MPa (600psi) WOG non-shock 4.13MPa (600psi) WOG non-shock
65 & 80: 2.75MPa (400psi) WOG non-shock
Remarks 65 & 80: Std. bore T-Handle W/Cap & Chain One piece body One piece body
T-Handle

Design MSS SP-110 TOYO Standard


Type Ball Valves
Class Type 600 Type 200 10K Type 400

Full bore Full bore Full bore Std. bore Std. bore
Fig. 5026 5026W 5042A 5044H 5011
Size d L H D1 d L H D1 d L H D1 d L H D1 d L H D1
8 (mm) 1/4" 10 50 37 70 10 50 38 60 8 42 44 72
10 3/ " 10 50 37 70 10 50 38 60 8 43 44 72
8
15 1/2" 15 65 40 80 15 65 43 65 15 53 42 82 10 51 46 87 10 56 75 80
20 3/ " 20 68 44 80 20 68 47 65 20 60 51 100 15 59 49 87 15 65 79 80
4
25 1" 25 79 50 110 25 79 57 100 25 72 59 130 20 71 63 107 20
110 78 83
32 11/4" 32 86 55 110 32 86 62 100 32 82 64 130 25 78 67 107 25 86 98 110
40 11/2" 40 96 65 150 40 96 76 120 40 92 73 150 32 88 71 108 32 96 102 110
50 2" 50 109 72 150 50 109 83 120 50 105 80 150 38 99 76 108 40 109 109 140
65 21/2" 65 138 100 200
80 3" 76 167 112.5 300
100 4"
Body Brass Brass Brass Brass Bronze
Stem Brass / Nickel Plated Brass / Nickel Plated DZR Brass DZR Brass DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated Brass / Chrome Plated SUS304
Seat PTFE PTFE PTFE Reinforced PTFE PTFE
Service conditions 4.13MPa (600psi) WOG non-shock 1.38MPa (200psi) WOG 2.75MPa (400psi) WOG non-shock 2.75MPa (400psi) WOG
non-shock 150℃ water, non-shock 0.7MPa (100psi) non-shock
Remarks T-Handle W/Locking Handle 1.0MPa (150psi) Saturated steam Long neck for thermal insulation
Automatic drain

12
ブロンズIndonesia差し替えのみ 08.4.3 0:35 PM ページ 13

D1
D1
D1
D1
H
H H
H

L L L L Ball Valves
Design TOYO Standard
Type Ball Valves
Class Type 400 10K

Std. bore Full bore Full bore Full bore Full bore
Fig. 5011T 5090 5090T 5091 5091T
Size d L H D1 d L H D1 d L H D1 d L H D1 d L H D1
8 (mm) 1/ "
4
10 3/ " 10 49 39 80 10 49 38 60
8
15 1/2" 10 56 79 82 15 62 45 100 15 62 41 60 15 73 73 100 15 73 70 80
20 3/ " 15 65 83 82 20 71 48 100 20 71 44 60 20 81 77 100 20 81 73 80
4
25 1" 20 78 90 94 25 83 54 130 25 83 60 100 25 94 82 120 25 94 81 90
32 11/4" 25 86 105 94 32 96 59 130 32 96 65 100 32 107 98 130 32 107 98 100
40 11/2" 32 96 109 94 40 106 70 150 40 106 79 120 40 120 105 130 40 120 105 100
50 2" 40 109 124 120 50 125 77 150 50 125 86 120 50 138 112 150 50 138 112 120
65 21/2"
80 3"
Body Bronze Bronze Bronze Bronze Bronze
Stem DZR Brass Brass Brass DZR Brass DZR Brass
Material
Ball SUS304 Brass / Chrome Plated Brass / Chrome Plated SUS304 SUS304
Seat PTFE PTFE PTFE PTFE PTFE
Service conditions 2.75MPa (400psi) WOG 120℃ water, non-shock 1.4MPa (200psi)
non-shock 120℃ WOG 1.0MPa (150psi)
Remarks Long neck for thermal insulation Long neck for thermal insulation
T-Handle T-Handle T-Handle

Design TOYO Standard


Type Ball Valves
Class Type 400

3-way, Std. bore Split type, Std. bore


Fig. 5045A 5002
Size d L H D1 d L H D1
8 (mm) 1/4" 4.5 40 30 60
10 3/ " 6.8 46 35 70 11 54 51 90
8
15 1/2" 10 67 45 80 11 58 51 90
20 3/ " 15 68 48 80 15 68 54 90
4
25 1" 20 79 55 110 20 80 64 115
32 11/4" 25 89 60 110 25 92 76 142
40 11/2" 32 100 65 110 31 104 80 142
50 2" 40 115 75 140 38 118 94 150
65 21/2" 50 145 123 180
80 3" 60 165 141 220
Body Brass Bronze
Stem DZR Brass DZR Brass
Material
Ball Brass / Chrome Plated Brass / Chrome Plated
Seat PTFE Reinforced PTFE
Service conditions 2.75MPa (400psi) WOG non-shock

Remarks L-port

13
ブロンズ_P2-27_08.03 08.4.3 0:19 PM ページ 14

D1

L T-Flow (Constant Flow Ball Valves)


Design TOYO Standard By T-FLOW installed in piping with pressure fluctuation, the
Type Constant Flow Ball Valves predetermined flow rate can be always supplied.
Class 10K

■ Applications
● Regular flow in cold and hot water supply lines
● Proper flow in cold and hot water lines for fan coil unit etc.
● Trouble prevention of over-flow into flow meter etc.

■ Features

● Compact designed and multifunctional ball valve with the flow regulator
Fig. 370
Size d L H D1 ● Cartridge-type flow regulator with a variety of flow rates easily
15 (mm) 1/2" 9.2 98 64 45 exchanged
20 3/4" 12.5 107 66.0 45
● Easy installation of thermal insulation with resin long neck handle free
25 1" 15.0 116 73.0 60
Body Bronze from dew-condensaion
Stem Brass
Material Ball Brass / Chrome Plated
Seat PTFE
Cartridge Polyacetal
Service conditions 90℃ water 1.0MPa
60℃ water 1.0MPa (35 & 40
/min)
Setting flow rates 4, 6, 8, 10, 12, 15, 17, 20, 25, 30,
(/min) 35, 40
Allowable differential 0.03∼0.49MPa
pressure
Remarks

In air conditioning facility like fan coil unit or panel heater, by supplying the suitable flow for the capability of the
equipment, comfortable indoor environment, energy saving and laborsaving are realizable.

T-FLOW Fan coil unit T-FLOW Fan coil unit


Upper level Upper level
story story

Lower level Lower level


P story P story
Boiler/Refrigerator Boiler/Refrigerator

Direct return circuit Reverse return circuit

T-FLOW Tap
Tap
T-FLOW M
M Elevated
water tank M
M
M M
M
M
M Pump Meter
M P Water heater
M P Water supply

Multistory building

14
ブロンズ_P2-27_08.03 08.4.3 0:19 PM ページ 15

D1 D1
D1

H H
H

L L L Bronze HIPVC Socket End Valves


Design TOYO Standard
Type Gate Valve Ball Valves
Class 10K

Fig. 358 5098 5098T


Size L H D1 L H D1 L H D1
13 (mm) 1/2" 87 81 48
20 3/4" 109 94 55 123 77 100 123 73 80
25 1" 121 108 63
Body Leed-Free Bronze Body Leed-Free Bronze
Stem Leed-Free DZR Brass Stem Leed-Free DZR Brass
Material Disc Leed-Free Bronze Ball SUS304
Socket HIPVC Seat PTFE
Socket HIPVC
Service conditions 45℃ water 1.0MPa

Remarks

Direct Joint to VCM/PVC pipe!


■ Features

● No valve socket − No valve socket, seal tape nor wrench


● Shorter face-to-face dimension − 30% shorter than those in case of using valve sockets

● Strong connection − Special socket is covered with bronze body


● Ecology friendly − Valve and resin sockets can be disassembled and be recyclable

Ordinary Installation
Bronze Gate Valve

Valve sockets with male threads


(JIS K6743)

■ Applicable Vinyl pipes


JIS K6741, Unplasticized polyvinyl chloride (PVC) pipes
JIS K6742, Unplasticized polyvinyl chloride pipes for water works, HIVP and VP

15
ブロンズ_P2-27_08.03 08.4.3 0:19 PM ページ 16

D1

H
H

Solder End Valves L L

Design JIS Standard TOYO Standard


Type Gate Valves
Class 5K 10K 125

JIS B2011 JIS B2011


Fig. 041 045 207A 276A
Size L H D1 L H D1 L H D1 L H D1
10 (mm) 3/8" 39 75 48
15 1/ " 50 127 55 50 127 55 46 81 48 46.5 77 48
2
20 3/4" 65 146 63 65 154 70 61 90 55 60 87 55
25 1" 75 171 70 75 178 80 72 106 63 69.5 100 63
32 11/4" 80 213 90 82 223 90 78 119 70 76 117 70
40 11/2" 88 244 100 92 254 100 87 135 80 83.5 128 70
50 2" 108 293 110 110 301 110 102 159 90 100 152 80
65 21/2" 115 201 110
80 3" 130 223 125
100 4" 174.6 302 160
Body Bronze Bronze Bronze Bronze
Material Stem DZR Brass DZR Brass DZR Brass DZR Brass
Disc Bronze Bronze Bronze Brass or Bronze
Service conditions See Solder P-T rating on page 25 1.37MPa (200psi) WOG non-shock
0.86MPa (125psi) Saturated steam
See Solder P-T rating on page 25
Remarks BS 2871/864 Solder ends
available upon request

Design MSS SP-80


Type Gate Valves Globe Valve Swing Check Valve
Class 125

Fig. 208C 281A 212A 237A


Size L H D1 L H D1 L H D1 L H
10 (mm) 3/ "
8 39 87 48
15 1/ " 49 129 55 46 93 55 64 77 63 67 38
2
20 3/4" 64 156 63 60 111 70 84 99 70 86 47
25 1" 76 181 70 71 127 70 100 108 80 105 56
32 11/4" 82 216 80 79 145 80 115 137 90 121 69
40 11/2" 86 257 90 88 176 90 130 160 100 137 77
50 2" 109 296 100 108 201 100 155 179 110 170 92
65 21/2" 194 118
80 3" 222 139
100 4"
Body Bronze Bronze Bronze Bronze
Material Stem Bronze Bronze Bronze Pin Brass
Disc Bronze Bronze Bronze Brass or Bronze
Service conditions 1.37MPa (200psi) WOG non-shock
0.86MPa (125psi) Saturated steam
See Solder P-T rating on page 25
Remarks BS 2871/864 Solder ends
available upon request

16
ブロンズIndonesia差し替えのみ 08.4.3 0:35 PM ページ 17

D1

L
H

H
L Solder End Valves
Design TOYO Standard TOYO Standard
Type Strainer Ball Valves
Class 150 400

Std. bore
Fig. 387A 5014
Size L H d L H D1
15 (mm) 1/2" 80 49 10 58 75 80
20 3/4" 105 57 15 73 79 80
25 1" 125 70 20 88 83 110
32 11/4" 145 82 25 99 98 110
40 11/2" 170 98 32 114 102 110
50 2" 210 121 40 135 109 140
65 21/2"
80 3"
Body Bronze Bronze
Stem Screen SUS304 DZR Brass
Material
Ball SUS304
Seat PTFE
2.06MPa (300psi) WOG non-shock 2.75MPa (400psi) WOG non-shock
Service conditions
1.03MPa (150psi) Saturated steam See Solder P-T rating on page 25
See Solder P-T rating on page 25
Remarks 14-16 meshes/perforated screen Long neck for thermal insulation

Toyo DZR brass (Dezincification Resistant brass)


Water pollution and employment of new piping material have amplified valve dezincification problems.
The copper alloy used in bronze valves contains zinc, tin, and lead with copper as a base. When bronze valves are
subjected to unfavorable service conditions, the zinc component contained in the copper alloy separates from the
copper base, and the metal corrodes. This is called dezincification.
In case of bronze valve, the body, bonnet, and other cast bronze parts hardly corrode due to the small percent of zinc
contained in the alloy. But brass valve parts such as stems, which contain 40% zinc, often corrodes due to extreme
dezincification.

The following factors cause dezincification. These factors are generally believed to occur together, rather than
independently.
1) Excessive aqueous solution in acidity.
2) Warm water containing excessive free carbonic acid with high electric conductivity.
3) High electric conductivity with excessive presence of chlorides and sulfides.
4) Copper or vinyl chloride pipes.
5) Excessive dissolved oxygen.

To struggle with dezincification corrosion, Toyo Valve


Normal brass stem embrittled and
developed TOYO DZR brass as the stem material of broken by dezincification corrosion
bronze/brass valves. Our test data show excellent corrosion
resistance to be comparable to bronze continuous casting
bars.
TOYO bronze/brass valves have these DZR brass or bronze
stems in standard specification, and offer longer service life.

17
ブロンズIndonesia差し替えのみ 08.4.3 0:35 PM ページ 18

D1
D1
L
H H
H
H

Cast Iron Valves L L


L

Design TOYO Standard


Type Gate Valves Globe Valve Swing Check Valve
Class 10K

Fig. 410E 420E 405E 430E


Size L H D1 L H D1 L H D1 L H
50 (mm) 2" 178 319 180 178 357 180 203 318 200 203 153
65 21/2" 190 350 180 190 412 180 216 333 200 216 162
80 3" 203 401 200 203 482 200 241 361 200 241 176
100 4" 229 457 250 229 569 250 292 390 250 292 220
125 5" 254 523 280 254 672 280 330 439 300 330 226
150 6" 267 602 300 267 783 300 356 477 300 356 307
200 8" 292 711 360 292 985 355 495 542 360 495 325
250 10" 330 842 400 330 1196 400 622 624 450 622 384
300 12" 356 941 450 356 1390 450 698 735 500 698 426
350 14"
400 16"
Body Cast Iron Cast Iron Cast Iron Cast Iron
Stem/Pin Brass Brass Brass Brass
Material
Disc Cast Iron Cast Iron Cast Iron Cast Iron
Seat Bronze Bronze Bronze Bronze
Service conditions 120℃ water, non-shock 1.37MPa
120℃ oil, water, air 0.98MPa
Saturated steam 0.20MPa
Remarks Body Marking: MSS standard indicating "125S 200WOG", Connection JIS B2239 10K-FF

Design TOYO Standard


Type Strainer
Class 10K
Trim Combination (JIS Standard)
Fig. Stem/Pin Disc Seat
425J Brass Bronze
425JS 13%Cr 13%Cr
425JU SUS304 SUS304
405J Brass Bronze
Fig. 450E 405JS 13%Cr C.I./Same material as Seat 13%Cr
Size L H 405JU SUS304 SUS304
40 (mm) 11/2"
435J Brass Bronze
50 2" 225 178
65 21/2" 273 176 435JS 13%Cr 13%Cr
80 3" 292 195 435JU SUS304 SUS304
100 4" 352 246
125 5" 391 300
150 6" 470 321
200 8" 543 398
250 10" 660 483
300 12" 762 560
350 14"
400 16"
Body Cast Iron
Material Screen SUS304
(SUS316 Screen available)
Service conditions 120℃ water, non-shock 1.37MPa
120℃ oil, water, air 0.98MPa
Saturated steam 0.69MPa
Remarks Body Marking: MSS standard

18
ブロンズ_P2-27_08.03 08.4.3 0:19 PM ページ 19

D1
D1
L
H H
H
H

L L
L
JIS Cast Iron Valves
Design JIS Standard
Type Gate Valves Globe Valve
Class 10K 5K 10K

JIS B2031/Non-rising JIS B2031/Rising JIS B2031/Rising JIS B2031


Fig. 415J 424J 425J/JS/JU 405J/JS/JU
Size L H D1 L H D1 L H D1 L H D1
40 (mm) 11/2" *165 285 160 *165 306 160 190 260 160
50 2" 180 313 180 160 328 160 180 343 180 200 277 180
65 21/2" 190 344 180 170 382 180 190 389 180 220 307 180
80 3" 200 401 200 180 436 180 200 462 200 240 353 230
100 4" 230 444 250 200 532 200 230 547 250 290 404 280
125 5" 250 517 280 220 627 230 250 648 280 360 454 300
150 6" 270 577 300 240 726 250 270 759 300 410 533 360
200 8" 290 693 360 260 919 280 290 956 360 500 642 450
250 10" 330 814 400 300 1134 360 3301168 400 *620 665 450
300 12" 350 925 450 3501363 450 *700 883 500
350 14" *3811560 500
Body Cast Iron Cast Iron Cast Iron Cast Iron
Stem Brass Brass Brass/SUS403/SUS304 Brass/SUS403/SUS304
Material
Disc Cast Iron or same material as seat Cast Iron or same material as seat Cast Iron or same material as seat Cast Iron or same material as seat
Seat Bronze Bronze Bronze/SUS403/SUS304 Bronze/SUS403/SUS304
120℃ water, non-shock 1.37MPa 120℃ water, non-shock 0.69MPa 120℃ water, non-shock 1.37MPa 120℃ water, non-shock 1.37MPa
120℃ oil, water, air 0.98MPa 120℃ oil, water, air 0.49MPa 120℃ oil, water, air 0.98MPa 120℃ oil, water, air 0.98MPa
Saturated steam 0.20MPa Saturated steam 0.20MPa Saturated steam 0.69MPa Saturated steam 0.69MPa
Service conditions

Remarks *TOYO Standard *TOYO Standard *TOYO Standard

Design JIS Standard TOYO Standard


Type Swing Check Valves Strainer
Class 10K

JIS B2031
Fig. 435J/JS/JU 437J 450
Size L H L H L H
40 (mm) 11/2" *190 106
50 2" 200 111 200 111 250 167
65 21/2" 220 121 220 121 285 193
80 3" 240 145 240 145 315 210
100 4" 290 165 290 165 370 256
125 5" 360 207 360 207 450 318
150 6" 410 225 410 225 410 364
200 8" 500 268 500 268 600 507
250 10" *620 315 740 600
300 12" 850 673
350 14" 950 757
400 16" 1050 845
Body Cast Iron Cast Iron Cast Iron
Pin Brass/SUS403/SUS304 SUS304 Screen SUS304
Material
Disc Cast Iron or same material as seat Cast Iron or same material as seat
Seat Bronze/SUS403/SUS304 SUS304
120℃ water, non-shock 1.37MPa 120℃ water, non-shock 1.4MPa 120℃ water, oil, air
120℃ oil, water, air 0.98MPa 120℃ oil, water, air 1.0MPa below size 200 1.1MPa
Service conditions Saturated steam 0.69MPa Saturated steam 0.69MPa above size 250 0.7MPa
Saturated steam
below size 200 0.7MPa
above size 250 0.20MPa
*TOYO Standard c/w counter weight Perforated screen equivalent to
Remarks 12-16 meshes

19
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 20

D1
D1
L
H H
−Rusty Water-Proof Series− H
H
H

JIS Nylon Lined Cast Iron Valves L L


L
L

Design JIS Standard


Type Gate Valves Globe Valve Check Valve
Class 5K 10K

JIS B2031 JIS B2031 JIS B2031 JIS B2031


Fig. 419 429 409 439
Size L H D1 L H D1 L H D1 L H
50 (mm) 2" 180 343 180
65 21/2" 170 382 180 190 389 180 220 307 180 220 121
80 3" 180 436 180 200 462 200 240 353 230 240 145
100 4" 200 532 200 230 547 250 290 404 280 290 165
125 5" 220 627 230 250 648 280 360 454 300 360 207
150 6" 240 726 250 270 759 300 410 533 360 410 225
200 8" 260 919 280 290 956 360 500 642 450 500 268
250 10" 300 1134 360 330 1168 400
300 12" 350 1363 450
Body Cast Iron/Nylon Lined Cast Iron/Nylon Lined Cast Iron/Nylon Lined Cast Iron/Nylon Lined
Stem Brass Brass Brass Brass
Material
Disc Bronze Bronze Bronze Bronze
Seat Bronze Bronze Bronze Bronze
Service conditions 60℃ water, non-shock 0.69MPa 60℃ water, non-shock 1.37MPa
60℃ oil, water, air 0.49MPa 60℃ oil, water, air 0.98MPa
Remarks

Design TOYO Standard ■ Features


Type Strainer Foot Valve ● Toyo Nylon Lined Cast Iron Valves conform to
Class 10K
JIS B2031.(Gate, Globe & Check Valves)
● There is no RUSTY-WATER accrual from

valves since all surface of cast iron in direct


contact with water is lined by Nylon 11.
● Nylon 11 can be used for a wide range of fluid

with having its corrosion resistance, sea water-


proof nature & chemical resistance. (Please
Fig. 459 469 consult Toyo sales staff for details.
Size L H L H
● Nylon 11 can be used in food industries.
65 (mm) 21/2" 285 193 173 161
80 3" 315 210 193 188 ● Electrolytic corrosion does not occur, as Nylon
100 4" 370 256 236 229 11 is an insulator.
125 5" 450 318 271 289
150 6" 510 364 305 335
200 8" 600 507 388 449 ■ Specifications
250 10" 740 600 ● Lining material
300 12" 850 673
Nylon 11 Special Grade Resin (Heat-resistance)
Body Cast Iron/Nylon Lined Cast Iron/Nylon Lined
Material Screen SUS304 Seat EPDM Color : White Film thickness : Above 300μm
Ball Polycarbonate ● Service temperature
Service conditions 60℃ water 0.7MPa 60℃ water 0.2MPa
Addicted service temperature : 0℃∼60℃
Remarks ● Trim material

Standard trim material for gate, globe & swing


check valves
Seat : CAC406(BC6) Stem : Brass
*Screen material of a strainer is SUS304.

20
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 21

Special Valves
■ Valves with special functions
Toyo Valve has much experience in not only standard products but also products with special functions. Please consult
Toyo sales staff or our local agent for details.

Limit switches Stem cap & cover Moterized valve


It is attached at open, closed or both Protection of stem from dust, foreign Toyo has much and long experience to
open and closed positions for remote objects, etc. in order to avoid a poor supply motorized valves with high
surveillance. operation. quality. On request, valves can be
provided with each maker's actuator like
LIMITORQUE, ROTORK, SEIBU, etc.

Chain handle Counter-weight check valve


Easy operation for a valve on elevated piping line. By adjusting the counter-weight to the closed moment, water-
hammer is restrained by quicker closing and excellent seat
sealing capability is acquired. Balance of disc is maintained by
adjusting the counter-weight to the open moment, the flow
with low pressure is facilitated and opening and closing disc is
made smooth.

B : Opening moment position A : Closing moment position

21
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 22

H D H
L D1 L H

Dual Plate Check / Ball Foot L

Design TOYO Standard


Type Dual Plate Check Valves
Class 10K 150

Fig. 365 440 442F


Size L H D1 L H D1 L D
40 (mm) 11/2" 54 132 63 54 128 55
50 2" 56 140 70 56 143 70 54 105
65 21/2" 56 150 70 56 150 70 54 124
80 3" 59 156 70 59 156 70 57 137
100 4" 66 169 70 66 169 70 64 175
125 5" 72 183 70 72 183 70 70 197
150 6" 78 212 80 78 216 80 76 222
200 8" 96 240 80 96 243 80 95 279
250 10" 109 289 90 109 290 90 108 340
300 12" 145 316 90 145 315 90 143 410
350 14" 184 330 90 184 451
400 16" 191 355 90 191 514
450 18" 204 388 90 203 549
Body Bronze Cast Iron Cast Iron
Material Plate Bronze Bronze Bronze
Seat NBR NBR NBR
Service conditions 80℃ water, non-shock 1.4MPa 1.03MPa (150psi) 80℃ water
80℃ water, oil, air 1.0MPa
Remarks FPM or EPDM seat alavilable
By-pass valve mounted

Design TOYO Standard


Type Ball Foot Valves
Class 10K

Fig. 097 461


Size L H L H
40 (mm) 11/2" 133 121
50 2" 148 147
65 21/2" 173 161
80 3" 193 188
100 4" 236 229
125 5" 271 289
150 6" 305 335
200 8" 388 449
Body Bronze Cast Iron
Material Seat EPDM EPDM
Ball Polycarbonate Polycarbonate
Service conditions 70℃ water 0.20MPa (29psi)

Remarks

22
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 23

D1
D1

H
H

L L Cast Iron Ball Valves


Design TOYO Standard
Type Ball Valves
Class 10K

Full bore Full bore


Fig. 470L 470G
Size L H D1 L H D1
15 (mm) 1/2" 110 102 130
20 3/4" 120 105 130
25 1" 130 124 160
32 11/4" 140 130 160
40 11/2" 165 115 230
50 2" 180 120 230
65 21/2" 190 155 400
80 3" 200 165 400
100 4" 230 200 460
125 5" 300 220 460 300 312 310
150 6" 340 295 1000 340 337 310
200 8" 450 355 1500 450 414 360
Body Cast Iron Cast Iron
Stem SUS403 SUS403
Material
Disc SUS304 or SCS13A SUS304 or SCS13A
Seat PTFE PTFE
Service conditions See P-T rating at page 26

Remarks ASME Class 125 flanged ends available upon request

Toyo Dual Plate Check Valve


●A water hammer is prevented (Silent Check Type)
By action of the coil spring built in a valve, plates are gently opened at the time of starting a pump or it closes
quickly when a pump stops. For this reason, a water hammer is prevented and generating a shock pressure is
controlled.
● Itis compact.
A small and lightweight wafer body. As compared with a swing check, the face-to-face dimension is about 1/4 and
the weight is about 1/5. Piping work is easy, and attachment space for installation is also small.
● By-pass piping is unnecessary. (Fig. 365 and 440)
Since the by-pass valve is built in, the by-pass piping for discharge of the fluid in a pipe or priming when starting a
pump are unnecessary. It is a big merit on design and construction.

The conventional by pass piping line

TOYO dual plate check valve


(Fig. 365 & 440)

Comparison of Swing and Dual Plate

23
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 24

Pressure-Temperature Ratings
Bronze and Brass Valves (Extracted from MSS SP-80)

(MPa)
(psi)
7.0 Class 300
1000 6.89

900
6.0

800

5.0
700

Class 300
Pressure(MPa/psi)

600 4.13
4.0

500

3.0
Class 200
400 2.75

2.06
2.06 Class 150 THD (300)
300 2.0

1.55 Class 150 FLG


200 1.37 1.37
Class 125 (200)
1.03
1.03 Class 100 (150)
1.0
0.86
(125)
100 0.62
(90)

−196 −29 208 288


0
−200 0 100 200 250 300 (℃)
−20 32 100 200 300 400 500 (゜
F)

Temperature(℃/゜
F)

Pressure-Temperature Ratings
100 125 150 200 300
Service temperature
THD FLG THD
℃ ゜
F MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi
−29−66 −20−150 1.03 150 1.37 200 2.06 300 1.55 225 2.75 400 4.13 600 6.89 1000
93 200 0.93 136 1.27 185 1.86 270 1.44 210 2.58 375 3.86 560 6.34 920
121 250 0.86 126 1.17 170 1.65 240 1.34 195 2.41 350 3.61 525 5.72 830
149 300 0.79 116 1.06 155 1.44 210 1.24 180 2.24 325 3.37 490 5.10 740
177 350 0.68 100 0.96 140 1.24 180 1.13 165 2.06 300 3.10 450 4.48 650
204 400 0.63 92 − − − − − − 1.89 275 2.82 410 3.86 560
208 406 0.62 90 0.86 125 1.03 150 1.03 150 − − − − − −
232 450 − − − − − − − − 1.72 250 2.58 375 3.30 480
260 500 − − − − − − − − 1.55 225 2.34 340 2.68 390
288 550 − − − − − − − − 1.37 200 2.06 300 2.06 300
Saturated steam 0.68 100 0.86 125 1.03 150 1.03 150 1.37 200 2.06 300 2.06 300
Test shell water 1.55 225 2.06 300 3.10 450 2.41 350 4.13 600 6.20 900 10.34 1500
pressure seat air 0.55 80 0.55 80 0.55 80 0.55 80 0.55 80 0.55 80 0.55 80
NOTE: Class 100 outside of MSS SP-80

24
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 25

Pressure-Temperature Ratings
Ball Valves Solder
(psi)(MPa) (psi)
(MPa)
5.0 4.0

Size 1/8" thru 1"


500 3.44
600 4.13
4.0 3.0
Size 11/4" thru 2"

Pressure(MPa/psi)
600WOG 400 2.75

500
Pressure(MPa/psi)

Size 21/2" thru 4"


3.0
300 2.0 2.06
400 2.75

200 1.37(200)
1.20(175)
300 1.0 1.03(150)
2.0

200
400WOG
0 −18 121
1.0 −20 0 20 40 60 80 100 120 140
(℃)
32 100 150 200 250 (゜F)
400WOG:5022 Temperature(℃/゜ F)

0 −10 143 158 Pressure-Temperature Ratings


0 50 100 150 200(℃) Maximum working gage pressure Test pressure
Working
32 100 200 290 317 (゜
F) Joint
temperature 1/8" thru 1" 11/4" thru 2" 21/2" thru 4" shell seat
material
Temperature(℃/゜
F) ℃ ゜F MPa psi MPa psi MPa psi water air
ASTM B32 38 100 1.37 200 1.20 175 1.03 150
Pressure-Temperature Ratings
Alloy 66 150 1.03 150 0.86 125 0.68 100
WOG 38℃ Test pressure Grade 50A 93 200 0.68 100 0.62 90 0.51 75
Class (3゜
F) shell (water) seat (air) 〔Notes
(1)、 (2)〕 121 250 0.58 85 0.51 75 0.34 50 300psi 80psi
MPa psi MPa psi MPa psi ASTM B32 38 100 3.44 500 2.75 400 2.06 300 2.06 0.55
Alloy 66 150 2.75 400 2.41 350 1.89 275
400 WOG 2.75 400 4.13 600 0.55 80 Grade 95TA 93 200 2.06 300 1.72 250 1.37 200
〔Note (2)〕 121 250 1.37 200 1.20 175 1.03 150
600 WOG 4.13 600 6.20 900 0.55 80
Notes: (1) The Safe Drinking Water Act Amendment of 1986 prohibits the use in potable
Do not use products in flammable or toxic gas.
water systems of any solder having a lead content in excess of 0.2%.
(2) The safe working pressure-rating for a solder end valve is restricted to the
lower pressure-rating.

JIS Standard Valves


Bronze Gate, Globe and Check Valves (JIS B2011)
Maximum working pressure (MPa)
Service temperature
5K 10K
1.4
Water, Non-shock at less than 120℃ 0.7
1.18(*3)
1.0
Oil, gas(*4), air, water at less than 120℃ 0.5
0.85(*3)
0.3 1.0
Saturated steam(*1)
0.2(*2) 0.7(*2)
shell water 1.1 2.1
Test pressure
seat air 0.6 0.6
(*1) Not applied to solder ends
(*2) Applicable to gate valves
(*3) Applicable to solder ends in size 32mm (1.1/4") and larger
(*4) Do not use products in flammable or toxic gas

Gray Cast Iron Gate, Globe and Check Valves (JIS B2031)
Maximum working pressure (MPa)
Service temperature
5K 10K
Water, Non-shock at less than 120℃ (*1) 0.69 1.37
Oil, gas(*3), air, water at less than 120℃ (*1) 0.49 0.98
0.69
Saturated steam 0.20
0.20(*2)
shell water 1.1 2.1
Test pressure
seat air 0.6 0.6
(*1) The max. working temperature for nylon lined valves is restricted to 60℃
(*2) Inside screw gate valves and pressed seat rings only
(*3) Do not use products in flammable or toxic gas
25
ブロンズ_P2-27_08.03 08.4.3 0:20 PM ページ 26

Pressure-Temperature Ratings
Cast Iron Valves (Extracted from MSS SP-70, 71 & 85)
Class 125 Gate, Globe and Check Valves
(psi) (MPa) Below size 300

1.47

200 1.37

Above size 350


Pressure-Temperature Ratings
Temperature Size 50 thru 300 Above size 350
℃ ゜
F MPa psi MPa psi
150 1.03 −29−66 −20−150 1.37 200 1.03 150
0.98
Pressure(MPa/psi)

93 200 1.31 190 0.93 135


0.86 107 225 1.24 180 0.90 130
(125) 121 250 1.21 175 0.86 125
135 275 1.17 170 0.83 120

0.69 149 300 1.14 165 0.76 110


100
(100) 163 325 1.07 155 0.72 105
178 350 1.03 150 0.69 100
191 375 1.00 145
0.49
208 400 0.97 140
218 425 0.90 130
50 232 450 0.86 125
Saturated steam 0.86 125 0.68 100
Test shell water 2.41 350 1.83 265
pressure seat air 0.55 80 0.55 80

−29 178 232


0
0 50 100 150 200 250 (℃)

32 150 250 350 450 (゜


F)

Temperature(℃/゜
F)

10K Cast Iron Ball Valves


size 15 & 20mm size 25 thru 65mm size 80 & 100mm
7.0 7.0 7.0

6.0 6.0 6.0


Se
at
Pressure(MPa)

Pressure(MPa)

Pressure(MPa)

5.0 5.0 5.0


ra
tin

Se
g(

at

4.0 4.0 4.0


PT

ra
t

S
F

in

ea
E)

g(

tr

3.0 3.0 3.0


PT

at
in
FE

g(

2.0 2.0 2.0


TF
E

1.0 Body rating 1.0 Body rating 1.0 Body rating

0 50 100 150 200 250 0 50 100 150 200 250 0 50 100 150 200 250
Temperature(℃) Temperature(℃) Temperature(℃)

size 125 & 150mm size 200mm


7.0 7.0

6.0 6.0
Pressure(MPa)

Pressure(MPa)

5.0 5.0

4.0 4.0

3.0 Seat rating(PTFE) 3.0


Seat rating(PTFE)
2.0 2.0

1.0 Body rating 1.0 Body rating

0 50 100 150 200 250 0 50 100 150 200 250


Temperature(℃) Temperature(℃)

26
ブロンズIndonesia差し替えのみ 08.4.3 0:35 PM ページ 27

Cv Value
The Cv value _ which is used by TOYO VALVE to indicate the capacity of a valve _ is a flow rate represented in terms of
U.S. gallons per minute when clear water at 60゜
F flows through a valve, in which the differential pressure between its
outlet and inlet is kept at 1 psi _ 6.89kPa.

The Cv value can be determined by experiment, and the relation between the Cv value and the flow rate or pressure drop,
when the fluid is water.

In case of water, the pressure drop or the flow rate can be obtained by the following formulas.

Q2GL ΔP
ΔP = 0.134 Q = 2.735Cv
Cv2 GL
ΔP = pressure drop(MPa) GL = specific gravity of fluid when setting water to 1

Q = flow rate Cv= Cv value

Cast Bronze Valves


Valve type CHECK BALL
GATE GLOBE ANGLE STRAINER
Nominal size LIFT SWING FULL BORE
mm Inch 206A 210A 211A/213A 260A 230A 236A 5090 380A
8 1/ 2.8 1.5
4

10 3/ 5.7 2 2 2.5 2 2.8


8

15 1/2 15 3 3.5 4 3.5 5 26 4.5


20 3/ 18 4.5 6.5 7.5 6.5 9 46 7.5
4

25 1 29 8.5 12 13 11 20 80 14
32 11/4 59 16 21 23 19 36 105 19
40 11/2 120 23 30 34 28 51 141 30
50 2 190 38 49 55 46 92 215 47
65 21/2 335 64 87 97 81 162
80 3 486 93 166 123 247
100 4 772 163

Cast Iron Valves


Valve type CHECK BALL
GATE GLOBE STRAINER BALL FOOT
Nominal size SWING DUAL PLATE FULL BORE
mm Inch 410E/420E 405E 430E 440 470 450E 461
15 1/ 26
2

20 3/ 53
4

25 1 95
32 11/4 165
40 11/2 129 33 54 40 235 17
50 2 216 55 110 56 485 51 28
65 21/2 345 88 143 93 730 80 44
80 3 495 126 206 157 1240 116 75
100 4 875 224 440 325 2250 205 125
125 5 1370 350 575 540 3550 325 190
150 6 1920 485 830 815 5200 465 330
200 8 3600 920 1500 1450 9900 845 380
250 10 5680 1450 2370 2350 1350
300 12 8290 2120 3470 3640 2080
350 14 5480
400 16 7930

27
ブロンズIndonesia_H1-4_08.03 08.4.3 0:32 PM ページ 1

Y-101=03

ISO9001 and 14001 authorized

Toyo Valve Co., Ltd. has been approved by Lloyd's Register Quality Assurance Limited (LRQA) to
the following quality management system of“ISO 9001”and environmental management system of
“ISO 14001” .

ISO9001 ISO14001

Distributed by : Manufactured by :

TT-2 BLDG., 8-1, 3-CHOME, NIHONBASHI-NINGYOCHO, CHUO-KU, TOKYO 103-0013, JAPAN


http://www.toyovalve.co.jp

Sold by :

1-10-1, Nakase, Mihama-ku, Chiba 261-8577, Japan


International Sales Dept. Phone:81-43-299-1730, 1732 and 1733
Fax:81-43-299-0121

(SE)
T0803

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