Product Data Sheet

Edition 02.09.2010
Identification no:
02 04 02 03 001 0 000004
Sikadur®-31 SBA S-02

Sikadur®-31 SBA S-02

Segmental bridge adhesive

®
Product Sikadur -31 SBA S-02 is a thixotropic, structural two part adhesive especially
formulated for segmental bridge construction.
Description
Construction

Uses
Segmental bridge adhesive for use on substrates at +30°C to +45ºC

®
Characteristics / Sikadur -31 SBA S-02 has the following advantages:
Advantages
Meets and / or exceeds International and National Standards (FIP, BS, ASTM
etc.)

Lubricates the surfaces and makes location of the shear keys easier

High strength and high modulus of elasticity

High initial and ultimate strengths

Impermeable to liquids and water vapour

Minimal water absorption

Suitable for dry and damp concrete surfaces (moisture tolerant)

Hardening is not affected by humidity

Thixotropic: non-sag in vertical and overhead applications

Hardens without shrinkage

Different coloured components (for mixing control)

No primer needed

Good chemical resistance
Note: There are at least 5 types of Skadur-31 SBA available for substrate
temperatures of +5°C to +60°C. Please consult our te chnical department.

Product Data

Form
Colours Part A: white
Part B: black
Part A+B mixed: concrete grey
Packaging 6 kg (A+B) Prebatched unit, Pallets of 480 kg (80 x 6 kg).

Storage
Storage Conditions / 24 months from date of production if stored properly in original unopened, sealed
Shelf-Life and undamaged packaging, in dry conditions at temperatures between +5°C and
+30°C. Protect from direct sunshine.

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Technical Data
Chemical Base Epoxy resin
Density 1.80 kg/l + 0.1 kg/l (part A+B mixed) (at +20°C)
Sag Flow Flow at 9.5mm (According to FIP 5.3 with measurement according to ASTM D2730)
(Requirement: Flow at minimum thickness of 3 mm).
Squeezability (According to FIP 5.4)
Squeeze Load Squeeze Area

15 kg 5’410 mm2

200 kg 7’854 mm2

Layer Thickness 30 mm max.

When using multiple units, one after the other. Do not mix the following unit until the
previous one has been used in order to avoid a reduction in handling time.
Change of Volume Hardens without shrinkage.
Thermal Stability Heat Deflection Temperature (HDT): (According to FIP 5.10)
Curing conditions:
7 days / +40°C Martens point = +64.5°C
7 days / +35°C ASTM D648 heat deflection temperature = +58°C

Mechanical / Physical
Properties
Compressive Strength (According to FIP 5.12 and DIN 1164.7)
Curing time Temperature Compressive strength

24 hours +10°C > 45 N/mm 2

24 hours +15°C > 60 N/mm 2

24 hours +20°C 65 - 70 N/mm 2

24 hours +25°C 75 - 80 N/mm 2

24 hours +30°C 75 - 80 N/mm 2

Shear Strength (According to FIP 5.15, Slant shear cylinder test)

Temperature Shear strength

+40°C > 15 N/mm2

+45°C 14 - 16 N/mm2

+50°C 13 - 15 N/mm2

2
E-Modulus Instant Modulus: 10'000 N/mm (According to FIP 5.13)
2
Requirements: 8'000 N/mm
2
Deferred Modulus: 9'500 N/mm (According to FIP 5.13)
2
Requirements: 6'000 N/mm
Elongation at Break 0.6% (14 days / +23°C)

Resistance
Thermal Resistance Meets the requirements of FIP 5.10, DIN 53458 and ASTM D648.

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System
Information

Application Details
Substrate Quality Concrete should be cured for at least 28 days, (depends on minimal requirement of
strengths) and have an open textured profile. Any cement laitance should be
removed.
Substrate must be sound and free of all loose or friable particles with a minimum
compressive strength 25 N/mm² and a minimum pull off 1.5 N/mm².
Substrate must be clean and free of all contaminants such as dirt, oils and grease,
surface treatments or coatings etc..
Substrate must be dry or mat damp and free from any standing water, ice etc..
Substrate Preparation Concrete:
The surfaces must be cleaned and mechanically prepared to achieve the desired
substrate quality.

Application
Conditions /
Limitations
Substrate Temperature +30°C min. / +45°C max.
Ambient Temperature +30°C min. / +45°C max.
®
Material Temperature Sikadur -31 SBA S-02 must be at a temperature of between +5°C and +30°C for
application.
Substrate Moisture When applied to mat moisture concrete, brush the adhesive well into substrate.
Content
Dew Point Beware of condensation!
Substrate temperature during application must be at least 3°C above dew point.

Application
Instructions
Mixing Part A : part B = 3 : 1 by weight or volume
Mixing Time Pre-batched units:
Mix parts A+B together for at least 3 minutes with a mixing
spindle attached to a slow speed electric drill
(max. 600 rpm) until the material becomes smooth in
consistency and a uniform grey colour. Avoid aeration
while mixing. Then, pour the whole mix into a clean
container and stir again for approx. 1 more minute at low
speed to keep air entrapment at a minimum. Mix only that
quantity which can be used within its potlife.
Application Method / Apply the mixed adhesive to the prepared surface with a spatula, trowel, notched
Tools trowel, or with hands protected by gloves.
®
Cleaning of Tools Clean all tools and application equipment with Sika Colma Cleaner immediately
after use. Hardened / cured material can only be mechanically removed.
Potlife Quantity: 1 litre (~ 1.8 kg) (According to FIP 5.1 and 5.2)
Temperature +20°C +25°C +30°C +35°C +40°C

Potlife > 50 minutes ~ 50 minutes ~ 30 minutes ~ 20 minutes ~ 15 minutes

Open time - - > 60 minutes ~ 50 minutes ~ 45 minutes

The potlife begins when the resin and hardener are mixed. It is shorter at high
temperatures and longer at low temperatures. The greater the quantity mixed, the
shorter the potlife.

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 ®
Notes on Application / Sikadur resins are formulated to have low creep under permanent loading.
Limitations However due to the creep behaviour of all polymer materials under load, the long
term structural design load must account for creep. Generally the long term
structural design load must be lower than 20-25% of the failure load. Please consult
a structural engineer for load calculations for your specific application.

Value Base All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control.

Health and Safety For information and advice on the safe handling, storage and disposal of chemical
products, users shall refer to the most recent Material Safety Data Sheet containing
Information physical, ecological, toxicological and other safety-related data.

Legal Notes The information, and, in particular, the recommendations relating to the application
and end-use of Sika products, are given in good faith based on Sika's current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sika’s recommendations. In
practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose,
nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other
advice offered. The user of the product must test the product’s suitability for the
intended application and purpose. Sika reserves the right to change the properties
of its products. The proprietary rights of third parties must be observed. All orders
are accepted subject to our current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data Sheet for the product
concerned, copies of which will be supplied on request.

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 CE Labelling

2)
0921

Sika Schweiz AG
Tueffenwies 16-22
CH - 8048 Zuerich
1001
1)
08
3)
0921-CPD-2054
Construction

4)
EN 1504-4

Structural bonding product for bonded plate reinforcement for uses other
than low performance requirements
2
Bond/adhesion strength: ≥ 14 N/mm
2
Slant shear strength at: (steel) 50° ≥ 50 N/mm
2
60° ≥ 60 N/mm
2
70° ≥ 70 N/mm
2
Shear strength: ≥ 12 N/mm
2
Compressive strength ≥ 30 N/mm
Shrinkage / expansion: ≤ 0.1%
Workability: 85 min. at 23°C
Sensitivity to water Pass
2
Modulus of elasticity: ≥ 2’000 N/mm
-6
Coefficient of thermal expansion: ≤ 100 * 10
Glass transition temperature: ≥ 40°C
Reaction to fire Euroclass E
Durability Pass
Dangerous substances: (comply with 5.4) None

1)
Last two digits of the year in which the marking was affixed
2)
Identification number of the notified body
3)
Number of the EC Certificate
4)
Number of European standard

Sika Services AG
Tüffenwies 16 Phone +41 44 436 40 40
CH-8048 Zurich Telefax +41 44 436 46 86
Switzerland wwww.sika.com

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