Flexi
Flexi
FLEX EX
Selection
Guide
1794 and 1797 Series
2
Overview
FLEX I/O complements all of our Two separate connection terminals Flexible, low-cost, modular I/O for
processor platforms and acts as local for field power let you daisy-chain distributed applications. FLEX I/O
I/O for FlexLogix controllers, creating a power connections to adjacent terminal offers all the functions of larger, rack-
tightly integrated control and I/O bases. based I/O without the space
solution. The wiring terminations are done requirements. Independently select the
almost entirely on the terminal base. I/O, termination style, and network to
One adapter communicates with up
meet your application needs.
to eight I/O modules. Allows No need for external terminal
connection to: blocks. Adjustable keyswitch prevents
incorrect module insertion into a
y 256 digital input/output points, or Terminal base termination preconfigured terminal base.
selection includes screw-clamp, spring-
y 64 analog input points/32 analog clamp, and cage-clamp to wire directly If desired, connect individual
output points, or to 2-, 3-, or 4-wire devices. power supplies to each base to isolate
modules.
y mix to meet your needs. Terminal bases can be exchanged
Modularity of FLEX I/O system without moving other bases in your Plug the I/O module into the
provides choice of network and ease of system. terminal base to connect the I/O bus
expansion. and field devices.
Remove and insert modules under
power. No direct wiring to the module
enables you to change modules without
disturbing field wiring or system power.
Mix and match I/O modules. Wide
variety of digital, analog, and specialty
modules.
Each FLEX I/O system contains at least one adapter, terminal base, and I/O module.
You can power the system with a FLEX power supply (1794-PS13 or -PS3) or any
other compatible power source. Use the terminal block on the terminal base to wire
your field devices directly. Wiring directly saves you:
FLEX I/O provides additional savings if system problems develop. Combining your
field-wiring terminations and the I/O interface into the same location saves you time
and money by making your system easier to maintain and troubleshoot. Additionally,
the full-featured FLEX I/O system allows you to remove and insert modules under
backplane power without disrupting your system.
Your FLEX I/O system can communicate on EtherNet/IP, ControlNet, DeviceNet, and
many other open networks including, but not limited, to Remote I/O, PROFIBUS DP,
and Interbus-S. Adapters and other components are available for adding to your
system as your specific application requirements change.
Specifying a FLEX Follow these steps as you specify your FLEX I/O system:
I/O System 9 Step See Page
1 Select a communication adapter
NetLinx Architecture 5
Select a Network 6
Choose the network for your operating system.
2 Select I/O modules based on field
devices
Select Software 64
6 Select software RSLogix 5 Software 65
RSLogix 500 Software 65
Based on the system design, determine the software RSLogix 5000 Software 66
products you need to configure and program your Network Configuration 67
application. RSWire Software 67
ABECAD Software 67
Step 1 - Select:
Selecting FLEX I/O
y a communication adapter based on
the appropriate network Communication Adapters
A FLEX I/O adapter module interfaces FLEX I/O modules to an I/O scanner port across
a communication network. The FLEX I/O adapter module contains a built-in power
supply that converts 24V dc to 5V dc for the backplane to power the FLEX I/O
modules.
y EtherNet/IP
y DeviceNet
y Many other open networks including, but not limited to Remote I/O, PROFIBUS DP,
and others from Encompass partners
NetLinx NetLinx™ open network architecture is the Rockwell Automation strategy of using
open networking technology for seamless, top-floor to shop-floor integration. In the
Architecture NetLinx architecture EtherNet/IP, ControlNet, and DeviceNet speak a common
language and share a universal set of communication services. NetLinx architecture,
part of the Integrated Architecture, seamlessly integrates all the components in an
automation system from the simplest device to the Internet helping you to improve
flexibility, reduce installation costs, and increase productivity.
You can configure your system for information exchange between a range of field
Selecting a Network
devices and a specific scanner. You select the communication adapters for the
networks that meet your needs:
Application Requirements Network✶ Select
y Plant management (material handling
y Configuration, data collection, and control on a single, high-speed network
y Time-critical applications with no established schedule EtherNet/IP 1794-AENT
y Data sent regularly
y Internet/Intranet connection
y High-speed transfer of time-critical data between controllers and I/O devices
y Deterministic and repeatable data delivery ControlNet 1794-ACN15 or -ACNR15
y Media redundancy
y Connections of low-level devices to plant floor controllers
y More diagnostics for improved data collection and fault detection DeviceNet 1794-ADN
y Less wiring and reduced start-up time than a traditional, hard-wired system
y Connections to the FlexLogix system 1794-FLA
y Connections to existing Remote I/O networks Remote I/O 1794-ASB or -ASB2
y Connections to existing PROFIBUS DP networks PROFIBUS DP 1794-APB
✶ Communication adapters and other components are available for adding to your system as your specific application requirements change. For more information, go to
www.rockwellautomation.com/encompass and search for products under the platform FLEX I/O.
EtherNet/IP network
Ethernet Industrial Protocol (EtherNet/IP) is an open industrial networking standard
that supports implicit messaging (real-time I/O messaging), explicit messaging
(messaging exchange), or both and uses commercial off-the-shelf Ethernet
communication chips and physical media.
The 1794-AENT is intended for communicating between FLEX I/O and a ControlLogix
controller via EtherNet/IP.
1794-AENT
I/O Module Capacity 8
Communication Rate 10/100 Mbps
Power Consumption (W) at 24V 9.6 W
Power Dissipation, Max. 7.3 W @ 24V dc
Thermal Dissipation 24.9 BTU/hr @ 24.0V dc
Power Supply 24V Current Load (mA) 450
Power Supply Input Voltage, Nom. 24V dc
Ethernet Connector RJ-45 Cat. 5
C-UL-US Listed Industrial Control Equipment for Class
I, Division 2, Groups A, B, C, D.
Certifications
CE Marked for all applicable directives
C-Tick Marked for all applicable acts
ControlNet network
ControlNet is a real-time control network that provides high-speed transport of both
time-critical I/O and interlocking data and messaging data, including
upload/download of programming and configuration data on a single physical media
link. The ControlNet network’s highly efficient data transfer capability significantly
enhances I/O performance and peer-to-peer communication in any system or
application where it is used.
The following illustration shows the FLEX I/O platform on a ControlNet network.
1794-ACN15
1794-ACNR15
I/O Module Capacity 8
Communication Rate 5 Mbps
Power Consumption (W) at 24V 7.9 W
Inrush Current at 24V 23 A for 2 ms
Power Dissipation, Max. 4.6 W @ 19.2V dc
Thermal Dissipation 15.7 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 330
Power Input Voltage, Nom. 24V dc
Power Input Voltage Range 19.2…31.2V dc (includes 5% ac ripple)
ControlNet Cable Belden RG-6/U Quad Shield
Isolation Voltage, User Power to FlexBus Tested @ 850V dc for 1 s
UL
CSA Class I Division 2 certified
Groups A, B, C, D certified
Certifications
LCIE Class I Zone 2 Group IIC certified
CE
ControlNet
DeviceNet network
The DeviceNet™ network is an open low-level network that provides connections
between simple industrial devices (such as sensors and actuators) and higher-level
devices (such as PLC controllers and computers). The DeviceNet network uses the
proven Common Industrial Protocol (CIP) to provide the control, configure, and data
collection capabilities for industrial devices. The DeviceNet network is a flexible
network that works with devices from multiple vendors.
The following illustration shows the FLEX I/O platform on a DeviceNet network.
1794-ADN
I/O Module Capacity 8
125 Kbps
Communication Rate 250 Kbps
500 Kbps
Power Consumption (W) at 24V 7.9 W
Power Dissipation, Max. 23 A for 2 s
Power Dissipation, Max. 4.6 W @ 19.2V dc
Thermal Dissipation 15.7 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 330
Power Input Voltage, Nom. 24V dc
Power Input Voltage Range 19.2…31.2V dc (includes 5% ac ripple)
DeviceNet Cable Allen-Bradley part no. 1485C-P1-Cxxx. Refer to publication DN-2.5 for more information.
Isolation Voltage, User Power to FlexBus Tested @ 850V dc for 1 s
UL
CSA Class I Division 2 certified
Groups A, B, C, D certified
Certifications
LCIE Class I Zone 2 Group IIC certified
CE
DeviceNet
Other networks
Communication adapters and other components are available for adding to your
system as your specific application requirements change.
The 1794-FLA is an extended-local adapter for the FlexLogix controller. For more
information, refer to the FlexLogix Selection Guide, publication 1794-SG001.
1794-FLA✶
I/O Module Capacity 8
Power Consumption (W) at 24V 6.5 W(250 mA)
Thermal Dissipation 25.6 BTU/hr @ 19.2V dc
Power Input Voltage, Nom. 24V dc
Power Input Voltage Range 19.2…31.2 V dc (includes 5% ac ripple)
UL Listed Industrial Control Equipment
CE marked for all applicable directives
Certifications CSA Certified Process Control Equipment for Class I, Division 2, Groups A,B,C,D or Nonhazardous
Locations
C-Tick marked for all applicable acts
The 1794-ASB and -ASB2 adapters provide connection to the Remote I/O network.
The 1794-ASB2 supports only two FLEX I/O modules.
1794-ASB 1794-ASB2
I/O Module Capacity 8 2
57.6 Kbps 57.6 Kbps
Communication Rate 115.2 Kbps 115.2 Kbps
230.4 Kbps 230.4 Kbps
Power Consumption (W) at 24V 7.9 W 7.9 W
Inrush Current at 24V 23 A for 2 ms 23 A for 2 ms
Power Dissipation, Max. 4.6 W @ 19.2V dc 3.4 W @ 19.2V dc
Thermal Dissipation 15.7 BTU/hr @ 19.2V dc 11.6 BTU/hr @ 19.2V dc
Power Supply 24V Current Load (mA) 330 175
Power Input Voltage, Nom. 24V dc 24V dc
Power Input Voltage Range 19.2…31.2V dc (includes 5% ac ripple) 19.2…31.2V dc (includes 5% ac ripple)
Belden 9463 or equivalent as specified in A-B Belden 9463 or equivalent as specified in A-B Approved Vendor List, publication
Remote I/O Cable Approved Vendor List, publication ICCG-2.2 ICCG-2.2
A-B pin connector part no. 942029-03 A-B pin connector part no. 942029-03
Isolation Voltage, User Power to FlexBus Tested @ 850V dc for 1 s Tested @ 850V dc for 1 s
UL UL
CSA Class I Division 2 certified CSA Class I Division 2 certified
Groups A, B, C, D certified Groups A, B, C, D certified
Certifications
LCIE Class I Zone 2 Group IIC certified LCIE Class I Zone 2 Group IIC certified
C-Tick C-Tick
CE CE
✶See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Step 2 - Select:
Selecting FLEX I/O Modules
y I/O modules
The FLEX I/O module plugs into the terminal base, connecting to the I/O bus and field
devices. Since there is no direct wiring to the I/O module, you can remove and insert
modules under power, enabling you to change modules without disturbing field
wiring, other I/O modules, or system power. This eliminates costly downtime and the
inefficiencies of restarting a system.
The chocies and flexibility you have with I/O types range from digital and analog to
temperature and motion control. FLEX I/O allows you to use as many as eight terminal
bases per adapter that provides a maximum of 256 digital I/O points or 64 analog
input or 32 analog output channels per adapter. You can mix and match digital and
analog I/O with mounting and wiring options, supplying you with a successful
distributed system solution.
This flexibility gives you the following choices of I/O signal types:
Digital I/O Modules Digital I/O modules have digital I/O circuits that interface to on/off sensors such as:
- relay contacts
Features
y Modules are available in different densities ranging from 8 to 32 points.
y Digital I/O modules cover a wide electrical range:
- 120V ac: Input/Output and Isolated Input/Output, 8 and 16 point
- 220V ac: Input/Output, 8 point
- 24V dc: Input/Output/Combination, Sink/Source, Protected, Electronically Fused,
Diagnostic, 8, 16, and 32 point
- 48V dc: Sink Input/Source Output, 16 point
- Relay: Sink/Source, 8 point
y Isolated inputs and outputs can be used in applications such as motor control
centers where individual control transformers are used.
y Protected outputs (P) have electron protection which acts to shut the module
down in reaction to a short circuit, overload, or over-temperature condition.
Recovery from shutdown is automatic upon removal of the output fault. No fault
status is provided to the processor.
y Electronic Fused (EP) module acts to open the output when a fault occurs. The
“fuse” can be reset by operating a pushbutton, via software, or by cycling the input
power. Fault status is provided to the processor.
y Diagnostic (D) modules detect, indicate, and report the following faults:
- open input or output field devices or wiring
- shorted output field devices
- shorted input or output wiring
- reverse polarity of user supply wiring
y Selectable input filter times from <1 to 60 ms.
y LED for each channel indicating status of:
- corresponding input device
- output signal
FLEX I/O Digital AC 1794-IA8 accepts 8 inputs from 120V ac field input devices that can have of-state
leakage as high as 2.5 mA. For noisy input signals, all input modules can be
Input Modules programmed with filter times from 10...60 ms.
1794-IA8I provides 8 isolated inputs with the same specifications as the 1794-IA8.
FLEX I/O Digital AC 1794-OA8 provides 8 120V ac 1/2 Amp outputs that can be used up to 1 Amp with
limitations.
Output Modules
1794-OA8I is the isolated version of the 1794-OA8.
1794-OA16 provides 16 1/4 Amp outputs with specified limitations when used at
1/2 Amp.
FLEX I/O Digital DC 1794-OB8 and -OB16 provide 16 sourcing 1/2 Amp outputs (8 for the 1794-OB8)
over a wide 10...31.2V dc input voltage range. External fusing is recommended for
Output Modules all non-protected output modules.
Digital DC Protected 1794-OB16P provides 16 sourcing 1/2 Amp outputs self-protected against shorts,
overloads, and over temperature. The faulted output will automatically return when
Output Modules
the fault is removed. No feedback to the processor is provided.
1794-OB16D
Voltage, On-State Output, Min. 10V dc, sourcing
Voltage, On-State Output, Max. 31.2V dc
Voltage Drop, On-State Output, Max. 0.5V dc @ 0.5 A
Terminal Base Unit 1794-TB32, 1794-TB32S✶
Current, On-State Output, Min.§ 2.0 mA per channel
500 mA per channel
Current, On-State Output, Max.
8 A per module
Current Leakage, Off-State Output, Max. 0.5 mA
Output Surge Current, Max. 2 A for 50 ms, repeatable every 2 s
External DC Power Supply Voltage Range 19.2…31.2V dc (5% ac ripple)
Power Dissipation, Max. 4.8 W @ 31.2V dc
Thermal Dissipation, Max. 16.4 BTU/hr @ 31.2V dc
Isolation Voltage, User to System Tested at 850 V dc for 1 s
FLEX I/O Digital The 1794-OW8 module provides 8 isolated Form A (normally open) contacts capable
of switching up to 2 A at up to 230 V ac and 125 V dc.
Contact Output
Module (Relay) Do not attempt to increase load current or wattage capability beyond the maximum
rating by connecting two or more outputs in parallel. The slightest variation in relay
1794-OW8 switching time may cause one relay to momentarily switch the total load current. Apply
only +24V dc power to the power terminals on the terminal base. Make certain that all
relay wiring is properly connected before applying any power to the module.
Total current draw through the terminal base unit is limited to 10A. Separate power
connections to the terminal base unit may be necessary.
Simplified Schematic of Relay Module
Load power can be obtained from a variety of sources, and can range from +5V dc to
240V ac. Make certain that only 24V dc is applied to the module power terminals on
the module terminal base.
1794-OW8§
Number of Outputs 8
Terminal Base Unit 1794-TBNF, 1794-TBN, 1794-TB2, 1794-TB3, 1794-TB3S✶
External DC Power Supply Current, Max. 125 mA
Current Leakage, Off-State Output, Max. 1 mA @ 240V ac (through a snubber)
Output Delay Time, OFF to ON, Max. 10 ms†
Output Delay Time, ON to OFF 26 ms‡
2.0 A @ 5…30V dc (at rated power)
0.5 A @ 48V dc (at rated power)
Relay Output Current Rating, Resistive 0.25 A @ 125V dc (at rated power)
2.0 A @ 125V ac (at rated power)
2.0 A @ 240V dc (at rated power)
2.0 A @ 5…30V dc; L/R = 7 ms (at rated power)
0.5 A @ 48V dc; L/R = 7 ms (at rated power)
Relay Output Current Rating, Inductive 0.25 A @ 125V dc; L/R = 7 ms (at rated power)
2.0 A @ 125V ac; 15 A make; PF = cos Θ = 0.4 (at rated power)
2.0 A @ 240V ac; 15 A make; PF = cos Θ = 0.4 (at rated power)
Contact Resistance, Initial 30 mΩ
Switching Frequency 0.3 Hz
Bounce Time, Mean 1.2 ms
Contact Load, Min. 100 µA @ 100 mV dc
Expected Contact Life 100,000 operations at rated loads
Power Dissipation, Max. 5.5 W @ 31.2 V dc
Thermal Dissipation, Max. 18.8 BTU/hr @ 31.2 V dc
Fusing 3.0 A, 250V ac slow blow fuse (Littelfuse part number 239003)
Analog, Choose analog, thermocouple, and/or RTD I/O modules when you need:
Thermocouple, and y Individually configurable channels allow the module to be used with a variety
of sensors.
RTD I/O Modules
y On-line configuration. Modules can be configured in the RUN mode using the
programming software or the control program. This allows you to change
configuration while the system is operating.
y Selectable input filters on many modules allow you to select from several
different filter frequencies for each channel that best meets the performance needs
of your application. Lower filter settings provide greater noise rejection and
resolution. Higher filter settings provide faster performance. Note: Isolated analog
modules have four filter selections; the thermocouple module has ten; and the
combined RTD/thermocouple module has eight.
y Ability to direct output device operation during an abnormal condition.
Each channel of the output module can be individually configured to hold its last
value or assume a user-defined value on either a run-to-program or run-to-fault
condition. This feature allows you to set the condition of your analog devices, and
therefore your control process, which may help to ensure a reliable shutdown.
y Selectable response to broken input sensor. This feature provides feedback to
the controller that a field device is not connected or operating properly. This allows
you to specify corrective action based on the channel condition.
y Single-ended or differential inputs depending on module. Analog modules
have single-ended inputs while isolated analog and temperature modules have
differential inputs. Single-ended voltage sensors reduce costs. Differential inputs are
more expensive, but are typically more noise immune.
y Over- and under-range detections and indication is available with most
modules. This eliminates the need to test values in the control program. While
standard analog modules have limited diagnostics, temperature and isolated analog
modules provide over-range, under-range, and wire-off diagnostics with Alarm bits.
y On-board scaling is performed by the temperature modules and is user
configurable for either °C, °F, or mV. This eliminates the need to scale the data in
the user program.
y Accuracy and resolution varies by module and the associated application.
Specifications are given for each module and conditions.
y Internal calibration is performed in the analog modules (1794-IE8, -OE4, and -
IE4XOE2). User calibration is required for isolated analog and temperature
modules. All modules come factory calibrated.
Only connect either a voltage input or a current input per channel, not both.
Use caution to prevent ground loops when using a common ground, since the
channels are not isolated.
1794-IE8
Current Input, Maximum Overload 32 mA, single channel, continuous
Voltage Input, Maximum Overload 30V, single channel, continuous
2.56 mV - Unipolar
Input Resolution, Voltage/Cnt
5.13 mV - Bipolar
Input Resolution, Current/Cnt 5.13 µA/cnt
Impedance, Voltage Input 100 kΩ
Impedance, Current Input 238 Ω
Input Resistance, Voltage Input 200 kΩ
Input Resistance, Current Input 238 Ω
Input Data Format 16-bit 2’s complement, left-justified
Conversion Type, Inputs Successive approximation
Input Conversion Rate 256 µs all channels
-3 dB @ 17 Hz; -20 dB/decade
Normal Mode Rejection Ratio, Voltage Input -10 dB @ 50 Hz
-11.4 dB @ 60 Hz
-3 dB @ 9 Hz; -20 dB/decade
Normal Mode Rejection Ratio, Current Input -15.3 dB @ 50 Hz
-16.8 dB @ 60 Hz
Calibration None required
Step Response to 63% of FS, Voltage Input 9.4 ms
Step Response to 63% of FS, Current Input 18.2 ms
Absolute Accuracy, Voltage Input 0.20% Full Scale @ 25 °C✶
Absolute Accuracy, Current Input 0.20% Full Scale @ 25 °C✶
Only connect either a voltage input or a current input per channel, not both.
Voltage Input, Maximum Overload 30V, single channel, continuous
Current Input, Maximum Overload 32 mA, single channel, continuous
0.156 mV/cnt - Unipolar
Input Resolution, Voltage/Cnt
0.313 mV/cnt - Bipolar
0.320 µA/cnt unipolar
Input Resolution, Current/Cnt
0.640 µA/cnt bipolar
Input Resistance, Voltage Input > 10 MΩ
Input Resistance, Current Input < 100 Ω✶
2’s complement
2’s complement percent
Input Data Format
binary
offset binary
Conversion Type, Inputs Sigma Delta
Input Conversion Rate 2.5/5.0/7.5 ms all channels
Normal Mode Rejection Ratio, Voltage Input -3 dB @ 12 Hz (300 Hz conversion rate)
Normal Mode Rejection Ratio, Current Input -80.0 dB @ 50 Hz (300 Hz conversion rate)
Step Response to 63% of FS, Voltage Input 1200 Hz conversion rate = 0.6 ms
600 Hz conversion rate = 6.7 ms
Step Response to 63% of FS, Current Input 300 Hz conversion rate = 13.4 ms
150 Hz conversion rate = 26.7 ms
Calibration Factory calibrated
Absolute Accuracy, Voltage Input
0.1% Full Scale @ 25 °C†
Absolute Accuracy, Current Input
Belden Cables for Connecting the RTD to the Terminal Base Unit
RTD Type Length of Run/Humidity Level Belden Cable Number
2-Wire Not applicable 9501
Less than 100ft (30.5m) with normal
9533
3-Wire humidity
Over 100ft (30.5m) or high humidity✶ 83503
✶ This number is based on the hardware of the module only. Additional errors are introduced depending on the sensor used,
environment, and other factors. Contact tecnical support for more information.
1794-IRT8
0…70 °C for firmware Series A revision D or earlier
Cold Junction Compensation Range -20…100 °C for firmware Series A revision E or later
-20…100 °C for firmware Series B
Cold Junction Compensation A-B Cold Junction Compensator Kit, 1794-CJC2✶
°C (implied decimal point XXX.X)
°F (implied decimal point XXX.X)
°K (implied decimal point XXX.X)
-32767…+32767
Input Data Format
0…65535
0…5000 (Ω mode) (implied decimal point XXX.X)
-4000…+10000 (mV mode) (implied decimal
point XXX.XX)
Error of less than 1% of range at 10V/M
RFI Immunity
27…1000 MHz
Series A: 150 ppm/°C of span
Overall Drift with Temperature, Max.
Series B: 50 ppm/°C of span
The FLEX I/O cold junction compensator kit, containing two compensators, is
included with the 1794-IRT8 and -IT8 modules. You can order additional
compensators using the above catalog number.
Input Resolution, Bits 16 bits (2.384 µV typical)
Type B: 300…1800 °C (572…3272 °F)
Type C: 0…2315 °C (32…4199 °F)
Type E: -270…1000 °C (-454…1832 °F)
Type J: -210…1200 °C (-346…2192 °F)
Type K: -270…1372 °C (-454…2502 °F)
Supported Thermocouple Types
Type N: -270…1300 °C (-454…2372 °F)
Type R: -50…1768 °C (-58…3214 °F)
Type S: -50…1768 °C (-58…3214 °F)
Type T: -270…400 °C (-454…752 °F)
Type TXK/XK (L): -200…800 °C (-328…1472 °F)
Input Data Format 16-bit 2’s complement or offset binary (unipolar)
0.025% Full Scale Range,
Accuracy with Filter, Max.✶
@ 24 °C (±0.5 °C)
0.05% Full Scale Range,
Accuracy without Filter, Max.✶
@ 24 °C (±0.5 °C)
Common Mode Rejection Ratio -115 dB @ 60 Hz; -100 dB @ 50 Hz
Normal Mode Rejection Ratio 60 dB @ 60 Hz
Common Mode Input Range, Max. ±10V
325 ms (1 channel scanned), programmable to 28 ms
System Throughput
2.6 s (8 channels scanned), programmable to 224 ms
Settling Time to 100% of Final Value Available at system throughput rate
Open Circuit Detection Type Out of range reading (upscale)
Open Thermocouple Detection Time Available at system throughput rate
35V dc, 25V ac continuous @ 25 °C
Overvoltage Capability
250V peak transient
Channel Bandwidth 0…2.62 Hz (-3 dB)
RFI Immunity Error of < 1% of range @ 10V/m, 27…1000 MHz
Input Offset Drift with Temperature +6 µV/°C
Gain Drift with Temperature 10 ppm/°C
Overall Drift with Temperature, Max. 50 ppm/°C of span
Cold Junction Compensation Range 0…70 °C
Cold Junction Compensation A-B Cold Junction Compensation Kit, 1794-CJC2†
✶ This accuracy is based on the hardware of the module only. Refer to the user manual for the complete error calculation
procedure.
†Kit supplied with the module and contains 2 compensators.
Only connect either a voltage input or a current input per channel, not both.
FLEX I/O Counter Ask these three questions when deciding on which counter module would best fit
your application:
Modules
What is the application?
What field devices, signal levels, and signal type are being connected to the counter
module?
y 24V dc IEC1+ proximity as defined by standard IEC 1131-2 (RET not used on 2-
wire devices)
y 24V dc contact switch with an added external resistor from 24V to F or G for wire-
off detection (0.4 mA)
y 6V ac vortex
y 3V ac vortex
y 24V dc IEC1+ proximity as defined by standard IEC 1131-2 (RET not used on 2-
wire devices)
y 24V dc contact switch with an added external resistor from 24V to F or G for wire-
off detection (0.4 mA)
1794-IJ2
Processing Time ≤4 ms
Input Frequency, Max. 1…32 kHz w/sine wave; 1…32 kHz w/square wave input
Frequency Value, Max. 32,767 or 3,276.7 (dependent on range)
Input Pulse Width, Min. 20 µs
Voltage, On-State Input, Min. 10V (24V IEC+1 proximity, encoder input or switch inputs)
Voltage, On-State Input, Nom. 24V dc
Voltage, On-State Input, Max. Limited to isolated 24V dc power supply
Current, On-State Input, Min. 2.0 mA
Current, On-State Input, Nom. 9.0 mA
Current, On-State Input, Max. 10.0 mA
Voltage, Off-State Input, Max. 5.0V dc on 24V dc IEC1+ Terminal
Current, Off-State Input, Max. 1.5 mA into 24V dc IEC1+ Terminal
Wire-Off Detection 0.4 mA for proximity, encoder, or contact switch with 50 kW shunt resistor
>5 kΩ for 50 mV extended magnetic pickup
>5 kΩ for 500 mV magnetic pickup
>10 kΩ for 3V vortex flowmeter
Impedance, Frequency Input
>10 kΩ for 6V vortex flowmeter
>2.5 kΩ for 24V dc IEC1+ proximity or encoder input
>2.5 kΩ for 24V dc contact switch input
>5 kΩ for 50 mV extended magnetic pickup
>5 kΩ for 500 mV magnetic pickup
Impedance, Gate Input
>2.5 kΩ for 24V dc IEC1+ proximity or encoder input
>2.5 kΩ for 24V dc contact switch input
Output Voltage Source Customer supplied
Voltage, On-State Output, Min. 10V dc
Voltage, On-State Output, Nom. 24V dc
Voltage, On-State Output, Max. 31.2V dc
Current, On-State Output, Min. 1.0 mA per output
Current, On-State Output, Max. 1.0 A per channel sourced out of module✶
Output Surge Current, Max. 2 A for 50 ms, repeatable every 2 s
Voltage Drop, On-State Output, Max. 0.9V dc @ 1 A
Outputs individually assignable to:
Output Control
Frequency,% full scale, or acceleration alarm
Triggered by frequency alarm or acceleration alarm
Output Switching Time Turn On: < 0.5 ms
Turn Off: < 1 ms
This module must be used with 1794-ACN15 or -ACNR15 Series B or later ControlNet
adapters in ControlNet systems.
Input Groups 2 groups of A/A, B/B, and Z/Z pairs with 5V dc or 15…24V dc terminations
1.0 MHz counter and encoder X1 (no filters)
Input Frequency, Max. 500 kHz encoder X2 (no filters)
250 kHz encoder X4 (no filters)
5V dc terminations: >2.6V dc
Voltage, On-State Input, Min.
15…24V dc terminations: >12.5V dc
5V dc terminations: ±6V
Voltage, On-State Input, Max.
15…24V dc terminations: Refer to derating curve
5V dc terminations: ≤1.25V dc
Voltage, Off-State Input, Min.
15…24V dc terminations: ≤1.8V dc
Current, On-State Input, Min. >5 mA
Current, Off-State Input, Max. ≤0.250 mA
Input Filter Selections 5: Off, 10 µs, 100 µs, 1.0 ms, 10.0 ms per A/B/Z group
Output Control Outputs can be tied to 8 compare windows
5…7V dc
Output Supply Voltage Range
10…31V dc
Current Leakage, Off-State Output, Max. ≤0.3 mA
5V operation - 0.5 A
Voltage Drop, On-State Output, Max.
12…24V operation - 1.0 A
5V operation - 0.5 A
Current, On-State Output, Max.
12…24V operation - 1.0 A
5V operation - 0.9 A
Current per Output Pair, Max.
12…24V operation - 4.0 A
5V operation - 0.9V dc @ 0.5 A✶
Short Circuit Current
12…24V operation - 0.9V dc @ 1.0 A
Output Delay Time, OFF to ON 25 µs (load dependent)
Output Delay Time, ON to OFF 150 µs (load dependent)
✶Outputs are short circuit protected and turned off until power is cycled.
y quantity counting
y speed calculation
y flow monitoring
All the input devices for the pulse counter module should be able to provide the input
signal of 6V amplitude. The 1794-IP4 has a 6V minimum threshold for an input ON
condition and a maximum 3V threshold for an input OFF condition. The region
between 3V and 6V is a transitional one and therefore requires input signals to pass
cleanly through that region, otherwise module operation cannot be guaranteed.
1794-IP4
Counting Frequency (kHz), Max. 100 kHz✶
Input Frequency, Max. 100
3 mA @ 6V dc
Input Signal Range 9 mA @ 12V dc
15 mA @ 24V dc
Max. period is 65 ms when 1 MHz internal clock selected; Max. period = 6.5 ms when 10 MHz
Overflow
internal clock selected
Remove field-side power before removing or inserting this module. This module is
designed so you can remove and insert it under backplane power. When you remove
or insert a module with field-side power applied, an electrical arc may occur. An
electrical arc can cause personal injury or property damage by:
Repeated electrical arcing causes excessive wear to contacts on both the module and
its mating connector. Worn contacts may create electrical resistance.
To wire the 1203 base used by this module, connect a SCANport cable from the
SCANport device to the desired channel. SCANport cables are available in either male-
to-male or male-to-female configurations. You can connect cables of up to 33ft (10m)
between a SCANport device and any SCANport peripheral.
If you use a port expander, you must subtract the cable length between any device and
the expander from the maximum cable length used to connect a peripheral.
Typical 1203-FM1 Network Configuration
Step 3 - Select:
Selecting a Terminal Base
y the appropriate terminal base unit
for your module and system Unit
Each FLEX I/O module requires a terminal base unit that snaps onto the DIN rail to
the right of the I/O adapter. The terminal bases provide terminal connection
points for I/O wiring and plug together to form the backplane. They are
available with screw or spring terminations.
General Specifications
Current
Used in Capacity Isolation Voltage, Conductors Conductors
Cat. No. Termination Type Connections Applications (Amps), Max. Channel to Channel Wire Size Category‡ Certifications
1794-TB2 Cage-clamp 16 I/O; 18 common; 2 +V
2
1794-TB3 Cage-clamp
1794-TB3S Spring-clamp Up to 125V ac/dc
16 I/O; 18 common; 18 +V
1794-TB32 Cage-clamp
1794-TB32S Spring-clamp Module dependent
36 I/O; 2 common; 2 +V; 10 UL, CSA, CE:
1794-TB3G Cage-clamp Up to 31.2V dc 12 gauge (4 mm2 ) Class I Division
chassis ground
stranded max. 2 certified
1794-TB3GS Spring-clamp Determined by inserted 22 gauge (0.35 2 Groups A, B, C,
10
1794-TB3T Cage-clamp 16 I/O; 10 common; 4 +V; 8 module mm2 ) min. Module dependent D certified
chassis ground; 2 sets of CJC 3/64 in (1.2 mm) Class I Zone 2
Up to 132V ac/156V dc
1794-TB3TS Spring-clamp to be used with temperature insulation max. 2 Group IIC
modules certified
1794-TBN Screw-clamp
16 I/O; 2 common; 2 +V† 264V ac/dc
1794-TBNF✶ Screw-clamp
1794-TBKD Cage-clamp 16 I/O; 16 SPST Module dependent
knifeswitches; 18 common; Up to 120V ac/dc
1794-TBKDS Spring-clamp 2 +V
‡Use this conductor category information for planning conductor routing. Refer to publication 1770-4.1, “Industrial Automation Wiring and Grounding Guidelines.”
Step 4 - Select:
Selecting a Power Supply
y if power consumption exceeds the
maximum for a single power supply, The I/O modules are interfaced to the I/O link through an I/O adapter module with a
install additional power supplies built-in 24V dc input power supply. The I/O modules receive power from the
adapter/power supply through the backplane. The 120V ac to 24V dc power supply
(1794-PS13 or -PS3) is also available for powering the adapter/power supply. (When
providing power for the 1794-FLA extended-local I/O FlexLogix adapter, treat the
adapter as a communication adapter, not as an I/O module.)
Step 5 - Select:
Mounting the FLEX I/O
y panel mount or DIN rail mount
y appropriate number of panels or System
DIN rails based on the number of
modules and the physical You can horizontally or vertically mount the FLEX I/O or FLEX Ex system on a standard
requirements 35mm DIN rail. The adapter and terminal base easily snap on the DIN rail by hand.
Use a flat-blade screwdriver to remove components from the DIN rail.
y one end cap per controller system
Screw holes allow you to horizontally or vertically panel-mount your system in an
enclosure.
When properly installed, FLEX I/O and FLEX Ex are grounded through the DIN rail to
chassis ground. Use zinc-plated, yellow-chromated steel DIN rail to assure proper
grounding. Using other DIN rail materials (e.g. aluminum, plastic, etc.) which can
corrode, oxidize, or are poor conductors can result in improper or intermittent
platform grounding.
If installing FLEX I/O or FLEX Ex on non-recommended DIN rail materials, use the
mounting holes provided in each terminal base or a 1794-NM1 mounting kit with
approved mounting bracket. Use mounting screws with star washers to provide the
FLEX I/O or FLEX Ex platform with a chassis ground connection that is not likely to be
affected by shock, vibration, or oxidation over time.
The hook (on the terminal base) and adjacent connection point (on the
communication adapter) keep the terminal bases tight together. These components
are capable of maintaining a reliable connection in case of shock and/or vibration.
Refer to the environmental conditions informations in each module’s specifications.
Step 6 - Select:
Selecting Software
y the appropriate bundle of RSLogix5,
RSLogix500, or RSLogix 5000 Your selection of modules and network configuration determines what software
Enterprise series software packages you need to configure and program your system.
y other software packages for your If you have a: With this scanner: You need: Order this catalog number:
ControlLogix RSNetWorx for EtherNet/IP 9357-ENETL3 individually
application FlexLogix 9357-ANETL3 combined
1794-AENT
CompactLogix RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RLD300ENE✶
RSNetWorx for ControlNet 9357-CNETL3
PLC-5 RSLinx 9355-WAB100ENE
RSLogix5 9324-RL5300ENE
RSNetWorx for ControlNet 9357-CNETL3
ControlLogix
1794-ACN15 or -ACNR15 RSLinx 9355-WAB100ENE
FlexLogix
RSLogix 5000 9324-RLD300ENE✶
RSNetWorx for ControlNet 9357-CNETL3
SLC RSLinx 9355-WAB100ENE
RSLogix500 9324-RL0300ENE
RSNetWorx for DeviceNet 9357-DNETL3
PLC-5 RSLinx 9355-WAB100ENE
RSLogix5 9324-RL5300ENE
ControlLogix RSNetWorx for DeviceNet 9357-DNETL3
1794-ADN FlexLogix RSLinx 9355-WAB100ENE
CompactLogix RSLogix 5000 9324-RLD300ENE✶
RSNetWorx for DeviceNet 9357-DNETL3
SLC RSLinx 9355-WAB100ENE
RSLogix500 9324-RL0300ENE
RSLinx 9355-WAB100ENE
PLC-5
RSLogix5 9324-RL5300ENE
RSLinx 9355-WAB100ENE
1794-ASB or -ASB2 ControlLogix
RSLogix 5000 9324-RLD300ENE✶
RSLinx 9355-WAB100ENE
SLC
RSLogix500 9324-RL0300ENE
PLC-5
1794-APB ControlLogix Available through third party (SST Woodhead).
SLC
✶Order RSLogix 5000 bundled with RSNetWorx and RSLinx with catalog number 9324-RLD300NXENE.
RSLogix 500 The RSLogix 500 ladder logic programming package helps you maximize
performance, save project development time, and improve productivity. Supporting
Programming Allen-Bradley’s MicroLogix families of processors and SLC500, RSLogix 500 was the
Software first FLEX programming software to offer unbeatable productivity with an industry-
leading user interface.
RSLogix 500 Software Requirements
Description Value
Personal Computer Pentium 100 MHz minimum
Microsoft Windows 98, Microsoft Windows NT (version 4.0 or later SP5), or Windows
Software Requirements
XP
RAM 64 Mbytes of RAM minimum
Hard Disk Space 43 Mbytes of free hard disk space (or more based on application requirements)
Video Requirements VGA or higher-resolution
Microsoft Internet Explorer 3.0
Other
Windows 2000 ready
RSLogix 5000 RSLogix 5000 Enterprise series software is designed to work with Rockwell
Automation’s Logix platforms and the Logix5000 family of controllers. RSLogix 5000
Programming Enterprise series software is an IEC 61131-3 compliant software package that offers
Software relay ladder, structured text, function block diagram, and sequential function chart
editors for you to develop application programs. RSLogix 5000 Enterprise series
software also includes axis configuration and programming support for motion
control.
RSLogix 5000 Software Requirements
Description Value
Pentium II 450 MHz minimum
Personal Computer
733 MHz recommended
Microsoft Windows NT version 4.0 with Service Pack 6A or greater
Software Requirements
Microsoft Windows 2000 with Service Pack 1 recommended
128 Mbytes of RAM minimum
RAM
256 Mbytes of RAM recommended
Hard Disk Space 100 Mbytes of free hard disk space (or more based on application requirements)
256-color VGA graphics adapter
Video Requirements
800 x 600 minimum resolution (1024 x 768 recommended)
Microsoft Internet Explorer 6.0
Other
Windows 2000 ready
Network RSNetWorx software for DeviceNet, ControlNet, or EtherNet/IP is the configuration tool
for your chosen network. RSNetWorx software lets you create a graphical
Configuration representation of your network configuration and configure the parameters that define
Software your network.
Each network scanner has its own scan list and memory mapping. This information is
stored in the configuration files in the scanner. When changes are made to the scan
lists, RSNetWorx software automatically calculates network bandwidth for the entire
network, as well as the bandwidth used by each network component.
RSLinx software is the communication package that provides the link between the
scanner and the application software (RSNetWorx and RSLogix).
RSNetWorx Software Requirements
Description Value
IBM compatible 120 MHz minimum
Personal Computer
Pentium recommended
Microsoft Windows 98, or Windows NT version 6.0 with Service Pack 2 or greater, or
Software Requirements
Microsoft Windows 2000 with Service Pack 1 or greater
32 Mbytes of RAM minimum
RAM
48 Mbytes of RAM recommended
65 ... 460 Mbytes of free hard disk space (or more based on application
Hard Disk Space
requirements)
16-color VGA graphics adapter
Video Requirements 640 x 480 or greater resolution (256-color 800 x 600 minimum for optimal
resolution)
RSWire Software RSWire software is an application that runs on top of AutoCAD software to produce
schematics with simultaneous manufacturing and support documentation. Use this
software to help you integrate project schematics and panel layouts.
Summary
As you select devices for your FLEX I/O system, keep in mind:
9 Step Remember to Select
1 Select a communication adapter
y the appropriate communication network and related adapter
Choose the network for your operating system.
2 Select I/O devices based on field devices
Related Documentation
Additional user documentation presents information according to the tasks you
perform and the programming environment you use. Refer to the table below for
information on 1794 FLEX I/O publications.
FLEX I/O Related Publications✶
Installation
Cat. No. Description Instructions User Manual
1794-AENT FLEX I/O 24V dc EtherNet/IP Adapter 1794-5.14
1794-ACN15 FLEX I/O 24V dc ControlNet Media Adapter
1794-IN101
1794-ACNR15 FLEX I/O 24V dc ControlNet Redundant Media Adapter
Adapters
1794-ADN FLEX I/O 24V dc DeviceNet Media Adapter 1794-IN099 1794-6.5.5
1794-ASB2 FLEX I/O 24V dc Remote I/O Adapter†
1794-IN098 1794-6.5.9
1794-ASB FLEX I/O 24V dc Remote I/O Adapter‡
1794-TB3 FLEX I/O 3-Wire Cage-Clamp Terminal Base Unit
1794-TB3S FLEX I/O 3-Wire Spring-Clamp Terminal Base Unit
1794-TB3T FLEX I/O Cage-Clamp Temperature Terminal Base Unit
1794-TB3TS FLEX I/O Spring-Clamp Temperature Terminal Base Unit
1794-IN092
Bases 1794-TB3G FLEX I/O 3-Wire Grounded Cage-Clamp Terminal Base Unit
1794-TB3GS FLEX I/O 3-Wire Grounded Spring-Clamp Terminal Base Unit
1794-TBN FLEX I/O Screw-Clamp Terminal Base Unit
1794-TBNF FLEX I/O Screw-Clamp Fused Terminal Base Unit
1203-FB1 FLEX I/O SCANport Terminal Base 1203-5.7
1794-IA8 FLEX I/O 120V ac 8 Input Module
1794-IA8I FLEX I/O 120V ac 8 Isolated Input Module 1794-IN102
1794-IA16 FLEX I/O 120V ac 16 Input Module
1794-IM8 FLEX I/O 220V ac 8 Input Module 1794-5.57
AC
1794-OA8 FLEX I/O 120V ac 8 Output Module
1794-OA8I FLEX I/O 120V ac 8 Isolated Output Module 1794-IN103
1794-OA16 FLEX I/O 120V ac 16 Output Module
1794-OM8 FLEX I/O 220V ac 8 Output Module 1794-5.10
1794-IB8 FLEX I/O 24V dc 8 Sink Input Module
1794-IB16 FLEX I/O 24V dc 16 Sink Input Module
1794-IN093
1794-IB16D FLEX I/O 24V dc 16 channel digital input module with diagnostics
1794-IB32 FLEX I/O 24V dc 32 Input Module
1794-IV16 FLEX I/O 24V dc 16 Source Input Module 1794-IN095
1794-IB10XOB6 FLEX I/O 24V dc 10 Input/6 2 A Output Combo Module
1794-IN083
1794-IB16XOB16P FLEX I/O 24V dc 16 Input/16 Protected Output Module
1794-IC16 FLEX I/O 48V dc 16 Sink Input Module
DC 1794-OB8 FLEX I/O 24V dc 8 Source Output Module
1794-OB8EP FLEX I/O 24V dc Electronically Protected 8 Output Module
1794-OB16 FLEX I/O 24V dc 16 Source Output Module 1794-IN094
1794-OB16D FLEX I/O 24V dc 16 channel digital output module with diagnostics
1794-OB16P FLEX I/O 24V dc 16 Protected Source Output Module
1794-OB32P FLEX I/O 24V dc 32 Protected Source Output Module
1794-OV16 FLEX I/O 24V dc 16 Sink Output Module
1794-IN095
1794-OV16P FLEX I/O 24V dc 16 Protected Sink Output Module
1794-OC16 FLEX I/O 48V dc 16 Source Output Module 1794-5.54
✶Contact your local A-B distributor for information on ordering any of the above publications.
For electronic copies of these publications, go to: http://www.theautomationbookstore.com
†Up to 2 modules.
‡Up to 8 modules.
✶Contact your local A-B distributor for information on ordering any of the above publications.
For electronic copies of these publications, go to: http://www.theautomationbookstore.com
†Up to 2 modules.
‡Up to 8 modules.
FLEX Ex leverages advanced Exchange terminal bases without Plug the I/O module into the
technologies allowing the application moving other bases in your system. terminal base. Use the module to
to move to a distributed architecture in Connect FLEX Ex power supplies to connect to the I/O bus and field devices.
the hazardous area. We have taken our the terminal base that provides power to Remove and insert modules under
experience gained with the standard the I/O modules and field devices. No power. No direct wiring to the module
FLEX I/O system and used it to create an additional power supplies are needed. enables you to change modules without
intrinsically safe system with the same disturbing field wiring or system power.
look, feel, and ease of use. Adjust the keyswitch to prevent
incorrect module insertion into a Mix and match I/O modules. Wide
Mounts without purged or preconfigured terminal base. variety of digital, analog, temperature,
explosion-proof enclosures in the frequency, and HART modules.
hazardous area. FLEX Ex is a modular
I/O system that eliminates the need for Conformal coating on all modules
IS barriers/isolators or long wiring runs meets the noxious gas requirement of
to the control cabinet. ISA-S71.04-1985 severity level G3 for
One adapter communicates with up hydrogen sulfide, sulfur dioxide,
to eight I/O modules. Allows chlorine, nitrogen dioxide, hydrogen
connection to: flouride, ammonia, and ozone.
y 128 digital inputs/outputs, or
y 64 analog inputs, or
y mix to meet your needs.
Redundant media ControlNet
adapter communicates with up to eight
I/O modules and can be mounted in the
hazardous area.
FLEXbus Isolator allows connection
to standard FLEX I/O adapters and I/O
thus providing a choice of other
networks.
FLEX Ex combines a terminal strip and intrinsic-safety isolation with an I/O interface.
Use the terminal strip on the terminal base to wire your field devices directly. The FLEX
Ex design also offers these features:
FLEX Ex provides additional value if system problems develop. The terminal base lets
you remove and insert modules under power without rewiring or disrupting your
system. Combining your field-wiring terminations, IS isolation, and the I/O interface
into the same location saves you time, money, and makes your system easier to
maintain and troubleshoot. Additional benefits include:
FLEX Ex modules may be removed and inserted while operating under power.
Network module maintenance and cable connections can be made in the hazardous
area while the system is in operation and the area is hazardous.
Typical The following are typical configurations of FLEX Ex I/O in an intrinsically safe
system:
Configurations
y FLEX Ex I/O modules are interfaced through a ControlNet Ex I/O adapter module to
a coax ControlNet segment that is confined to the hazardous area. This coax
ControlNet Ex segment is interfaced through a ControlNet Ex coax drop repeater
module and ControlNet Ex fiber media port adapter to a fiber-optic ControlNet
segment, which is fed through from the safe area. A FLEX Ex power supply powers
the repeater module, fiber media port adapter, ControlNet Ex I/O adapter module,
and I/O modules individually. This configuration is best for long distances and a
large number of nodes.
y The FLEX Ex ControlNet barrier allows connection to a ControlNet Ex I/O adapter
module in the hazardous area via coax directly from the safe area. The barrier is
mounted in the safe area. This is more economical for intermediate distances and
nodes.
y Sensors and actuators in a hazardous area can be connected to FLEX Ex I/O
modules, which are connected through a bus isolator module and connector to a
FLEX I/O adapter in a safe area thus allowing connectivity to DeviceNet, ControlNet,
Universal Remote I/O, and EtherNet/IP. This configuration may be most economical
for low-point applications or when networks other than ControlNet are required.
y FLEX Ex I/O modules in a hazardous area can be connected through an extender
cable to a Flexbus feed-through connector in an explosion-proof enclosure. Inside
the enclosure, the feed-through connector is connected through a FLEX Ex extender
cable, and then a bus isolator module and connector, to a FLEX I/O adapter.
Entity-Based Entity parameters provide a system of quantifying and matching safe levels for voltage,
current, inductance, and capacitance when connecting Intrinsically Safe (IS) field
Architecture devices and system devices together.
Configuration of the FLEX Ex system is based on the entity parameter method. Using
entity parameters allows high system flexibility in matching field and system devices.
This provides maximum utility to the IS system designer and installer. For more
information, refer to the FLEX Ex System Certification Reference Manual, publication
1797-6.5.6.
Hazardous Area A hazardous area is designated as any location in which a combustible material is or
may be present in the atmosphere in sufficient concentration to produce an ignitable
Designation mixture.
The North American method identifies these areas by Class, Division, and Group while
the IEC (CENELEC) designates these areas by Zone and Gas Group.
Recently, North America has adopted the Zone method of identifying hazardous
locations as an option to the Division method.
Class Designation
Class identifies the type of hazardous atmosphere.
Class I Gas or vapor
Class II Dust
Class III Fiber or flying (no group designation)
Division/Zone Designations
Division/Zone identifies the likelihood of a hazardous atmosphere being present.
Division Method (North
America) IEC Standard Zone Method
Ignitable mixture present continuously (long periods) Zone 0 (Zone 20-Dust)
Division 1
Ignitable mixture present intermittently Zone 1 (Zone 21-Dust)
Ignitable mixture is not normally present Division 2 Zone 2 (Zone 22-Dust)
Gas/Dust Groups
Hazardous locations are grouped according to their ignition properties.
Typical North American
Gas Gas Group IEC Gas Group
Acetylene A
IIC
Hydrogen B
Ethylene C IIB
Propane D IIA
Methane✶ D✶ I
Metal Dust E
Coal Dust F
Grain Dust G
FLEX Ex modules are rated for installation in Class I Division 1 & 2, Groups A-D
hazardous areas. They are also rated to connect to field devices that are located in
Class I, II, or III, Groups A-G hazardous areas.
FLEX Ex modules are rated for installation in North American Class I Zone 1 & 2,
Groups IIC, IIB, & IIA hazardous areas. They are also rated to connect to field devices
that are located in North American Class I Zone 0, 1, & 2, Groups IIC, IIB, & IIA
hazardous areas.
As always, observe local code requirements when applying your FLEX Ex application.
For more information, refer to the FLEX Ex System Certification Reference Manual,
publication 1797-6.5.6.
FLEX Ex modules are rated for installation in European Zones 1, 2 and 22. They are
also rated to connect to field devices that are located in European Zones 0, 1, 2, 21
and 22 hazardous areas. The FLEX Ex power supplies (1797-PS1E and -PS2E2) are
rated for use in Zone 1 and 22.
If FLEX Ex components are to be installed in a European Zone method dust or fiber
location in your application, you must mount them in an approved, dust-proof
enclosure with the appropriate connectors, glans, and seals. Pepperl+Fuchs have
three cabinets that are approved for use with FLEX Ex components in Zone 22
applications: IVK2-ISRPI-V8LC; IVK2-ISRPI-V8HYW; and IVK2-ISRPI-V16LC. P+F has
offices in Twinsburg, Ohio, USA, and Mannheim, Germany. See their website at
www.pepperl-fuchs.com.
As always, observe local code requirements when applying your FLEX Ex application.
For more information, refer to the FLEX Ex System Certification Reference Manual,
publication 1797-6.5.6.
✶See the Product Certification link at www.ab.com for declarations of Conformity, Certificates, and other certification details.
Specifying a FLEX Ex Follow these steps as you specify your FLEX Ex I/O system:
I/O System 9 Step See Page
1 Select an adapter and distribution
method Selecting an Adapter 81
Selecting a Fiber Hub 83
Choose an adapter and fiber hub or coax barrier to Selecting a Coax Barrier 85
distribute Flex Ex into the hazardous area. Or, choose a Selecting a Bus Isolator 86
bus isolator pair to connect to various networks.
2 Determine the I/O devices
Digital I/O Modules 89
y location of the device
Analog I/O Modules 93
y number of points needed
Temperature I/O Module 96
y appropriate catalog number
Counter I/O Module 99
y number of points available per module
y number of modules
3 Select a terminal base
Specifications 102
Choose an appropriate terminal base for your modules.
4 Select power supplies and ensure
Selecting a Supply 103
sufficient power for the communication adapter
Understanding System Planning 104
and modules
Assigning Power Supplies 106
Hazardous Area Installation 107
If power consumption exceeds the maximum for a single
Specifications 109
power supply, install additional power supplies.
Extender Cables 110
5 Select optional accessories
ControlNet BNC Boot 111
Trunk Insulator & Marker Kit 111
Choose appropriate accessories to enhance your system.
ControlNet Ex Taps 112
6 Determine mounting requirement
Mounting Requirements 114
Determine whether to panel mount or DIN rail mount the
FLEX Ex I/O system.
7 Select software
Software Products 116
Based on the system design, determine the software Programming Software 117
products you need to configure and program your Network Configuration Software 117
application.
Step 1 - Select:
Selecting a Communication
y the communication adapter for the
ControlNet Ex network Adapter and Distribution
the coax barrier to distribute into
hazardous areas Method
The diagnostic capabilities and determinism of the ControlNet network make it an
ideal choice for distributing I/O into hazardous area applications.
The ControlNet Ex segment in the hazardous area must be protected from other
ControlNet segments in safe areas. Isolation can be achieved via two approaches: by
converting coax to fiber with a pair of fiber hubs/repeaters or by using a coax barrier.
The combination of a ControlNet fiber hub (1786-RPA and -RPFM) and a ControlNet
Ex fiber hub (1797-RPA and -RPFM) allows for flawless, high-speed, deterministic
data flow and messaging between hazardous and safe areas. This combination
functions as an intrinsically safe isolator between hazardous and safe areas and can
provide long-distance communication up to three kilometers. It is best for longer
distance and largest number of adapters and I/O points.
An intrinsically safe network and I/O system installed in the hazardous area allows
your data to be gathered at its origin and transported out of the area with the
minimum amount of wiring. Cable penetrations into the hazardous area, cable trays,
and conduit are all drastically reduced.
Intrinsically Safe Module Intrinsically Safe Media Intrinsically Safe Output Intrinsically Safe Power
Cat. No. Description Type Type Characteristics Supply (V, -V) See page:
16 pin male and female
FlexBus connector: Ui ≤ 9.5V dc
EEx ib IIB/IIC T4, EEx ib IIB/IIC T4,
Uo ≤ 5.8V dc Ii ≤ 1 A
Dual Media ControlNet Ex 1.5 AEx ib IIC T4, AEx ib IIC T4,
1797-ACNR15 Io ≤ 400 mA Pi ≤ 9.5 W 82
Adapter Class I Division 1 Groups Class I, Division 1 Groups
Po ≤ 2.16W Li = Negligible
A…D T4 A…G T4
Lo ≤ 10 µH Ci ≤ 120 nF
Co ≤ 65 µF
16 pin male and female
FlexBus connector: Ui ≤ 9.5V dc
EEx ib IIB/IIC T4, EEx ib IIB/IIC T4,
Uo ≤ 5.8V dc Ii ≤ 1A
ControlNet Ex Coax Drop AEx ib IIC T4, AEx ib IIC T4,
1797-RPA Io ≤ 400 mA Pi ≤ 9.5W 83
Repeater Module Class I Division 1 Groups Class I, Division 1 Groups
Po ≤ 2.16W Li = Negligible
A…D T4 A…G T4
Lo ≤ 10 µH Ci ≤ 120 nF
Co ≤ 65 µF
30 pin male TTL bus
connector
EEx ib IIB/IIC T4, EEx ia IIB/IIC T4,
Uo ≤ 5.4V
ControlNet Ex 3 km Fiber AEx ib IIC T4, AEx ia IIC T4,
1797-RPFM Io ≤ 201 mA 84
Media Port Adapter Class I Division 1 & 2 Groups Class I, II, III Division 1 & 2
Po ≤ 1.1 W
A…D T4 Groups A…G T4
Lo ≤ 0.45 mH
Co ≤ 71 µF
Redundant ControlNet Barrier
1797-BCNR 85
Module
1797-BIC Bus Isolator Module 86
1797-CEC Flexbus Connector Module 86
1797-ACNR15
I/O Module Capacity 8
Communication Interface Quad-shield RG-6 coax
Communication Rate 5 Mbps
Power Dissipation 8.5 W
Thermal Dissipation 29 BTU/hr
1797-RPA
Fiber Media Port Adapter Capacity 2
ControlNet Cable Quad-shield RG-6 coax
Communication Rate 5 Mbps
Power Dissipation 8.5 W
Thermal Dissipation 29 BTU/hr
1797-RPFM ControlNet The 1797-RPFM (part of the fiber repeater hub) functions as a non-intelligent fiber to
Ex 3 km Fiber Media backplane conversion device and converts glass fiber infrared LED media signals to
backplane signals for use by the 1797-RPA repeater module.
Port Adapter
1797-RPFM
Communication Interface Fiber optic cable
Fiber Type 62.5/125 mm
Fiber Termination Type ST (plastic or ceramic)
Communication Rate 5 Mbps
Power Dissipation Included in 1797-RPA
Thermal Dissipation Included in 1797-RPA
When using a 1797-BCNR, the total allowable length of a segment containing standard
RG-6 quad-shield cable depends on the number of taps in your segment. There is no
minimum trunk-cable section length requirement. The maximum allowable length of
a segment that contains a 1797-BCNR is 500m (1640 ft) with two taps connected.
Each additional tap decreases the maximum length of the segment according to the
above chart. The maximum number of taps allowed on a segment is 20 with a
maximum length of 250m (820 ft).
1797-BCNR
Uo = 7 V
ControlNet Ex System Io = 55 mA @ 52 KHz
Po = negligible
Un = 5 V
Um = 253 V ac
Non Ex ControlNet
In = not defined
P = not defined
Transmission Rate 5 M bit/s
Transmission Attenuation -7.84 dB
IS Module Type EEx ib IIC
y hazardous and safe control equipment where the distance of physical separation is
short
y FLEX Ex I/O with communication adapters that are not intrinsically safe
The 1797-BIC and -CEC modules provide an IS-compatible mechanism to separate two
sections of the backplane, allowing IS and non-IS field-device wiring to the same I/O
group. It converts hazardous power to IS-safe power to run one side of the bus
receiver/transmitter circuitry and IS-safe power to slave side modules. A total of eight
I/O modules (1794 FLEX or 1797 FLEX Ex) may be attached to the adapter.
When combining 1794 FLEX and 1797 FLEX Ex I/O, the 1794 FLEX I/O modules are
placed to the left of the 1797-BIC and -CEC modules while the 1797 FLEX Ex I/O
modules are placed on the right. A Flex Ex power supply must be used to power the
1797 Flex Ex I/O module to provide IS power to the Flex EX modules.
1797-BIC
I/O Module Capacity 8✶
FlexBus to FlexBus - Galvanic to DIN EN 50020
Isolation Path/Type
Flexbus Slave Side to Power Supply - Galvanic to DIN EN 50020
Power Consumption, Max. 0.15 A @ 18…32V dc
Power Source Failure, Maximum Input Um = 253V ac
Power Dissipation 2.1 W
Thermal Dissipation 7.2 BTU/hr
IS Module Type [EEx ib] IIC
✶8 FLEX Ex modules. Note that a total of eight I/O modules can be attached to a 1794 FLEX I/O adapter. The 1797-BIC and
1797-CEC are not included in this number. In intermixed systems, the number of 1797 FLEX Ex I/O modules (attached onto
the 1797-BIC) plus the number of 1794 FLEX I/O modules (connected between the adapter and the 1797-CEC) cannot
exceed eight.
Use the optional Bus Isolator 1797-CE1S (0.3m, 1 ft) or 1797-CE3S (0.9m, 3 ft)
extender cable to mix systems in the hazardous area.
Step 2 - Select:
Selecting FLEX Ex I/O
y I/O modules
Modules
FLEX Ex follows a producer/consumer model for remote I/O. Input modules produce
data for the system. Controllers, output modules, and intelligent modules produce and
consume data. The producer/consumer model multicasts data. This means that
multiple nodes can consume the same data at the same time from a single device.
FLEX Ex I/O modules offer 4 through 16 I/O each. You can plug together a maximum
of eight FLEX Ex I/O modules with a FLEX Ex I/O adapter, for a maximum of 128 I/O
per assembly.
Mix and match digital and analog I/O to meet your application needs.
Digital I/O Modules Digital I/O modules have digital I/O circuits that interface to on/off sensors
(pushbottons and limit switches) and actuators (motor starters, pilot lights, and
annunciators).
These outputs are controlled by the PLC controller while the inputs control the state
of corresponding bits in the PLC.
Features
y Modules are available in different densities ranging from 8 to 16 points.
y Modules cover electrical ranges from 65V ac to 276V ac and from 10V dc to 60V
dc.
y Isolated inputs and outputs can be used in application such as motor control
centers where individual control transformers are used.
y Protected outputs (P) have auto-reset of outputs.
y Modules detect, indicate, and report the following faults:
- open input or output field devices or wiring
- shorted output field devices
- shorted input or output wiring
y Selectable input filter times from <1 to 60 ms.
y LED for each channel indicating status of:
- corresponding input device
- output signal
Cat. No. Description Number of Inputs Number of Outputs Terminal Base Unit
16 pt Non-Isolated NAMUR
1797-IBN16 16
Input Module
1797-TB3, 1797-TB3S
24V dc 4 pt Non-Isolated
1797-OB4D 4
Source Output Module
1797-IBN16
Number of Inputs 16
Input Type DIN19234, NAMUR compatible
Current, On-State Input, Min. 2.1 mA
Current, Off-State Input, Max. 1.2 mA
Hysteresis 0.2 mA
Input Frequency, Max. 1000 Hz
Input Pulse Width > 500 µs, on or off
Load Voltage, Max. U/V = 7.5V dc
Short Circuit Current 7.5 mA
Current, Short Circuit Threshold > 6 mA
Current, Lead Breakage Threshold < 0.35 mA
Input Delay Time, OFF to ON 1 ms, 2 ms, 3 ms, 5 ms, 9 ms, 17 ms, 33 ms†
Input Delay Time, ON to OFF 1 ms, 2 ms, 3 ms, 5 ms, 9 ms, 17 ms, 33 ms✶
EEx ia IIB/IIC T4, AEx ia IIC T4, Class I, II, III Division 1
Intrinsically Safe Input Type
Groups A…G T4
16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc
Intrinsically Safe Input Characteristics Ii ≤ 400 mA
Li = Negligible
Ci = Negligible
Power Dissipation 2.8 W
Thermal Dissipation, Max. 9.6 BTU/hr
1797-OB4D
Number of Outputs 4
Output Load Range 30…5000 Ω
Fault Detection Fault bits in data table and LED (per channel) blinking red (1 Hz)
Electronic Protection Type Lead break, overload, short circuit
Output Delay Time, OFF to ON, Max. ≤ 1.2 ms
Output Delay Time, ON to OFF, Max. ≤1.2 ms
EEx ia IIB/IIC T4,
Intrinsically Safe Output Type AEx ia IIC T4,
Class I, II, III Division 1 & 2 Groups A…G T4
16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc
Intrinsically Safe Output Characteristics Ii ≤ 400 mA
Li = Negligible
Ci ≤ 1.35 µF
Power Dissipation 5W
Thermal Dissipation, Max. 17.07 BTU/hr
Analog I/O Modules Choose analog I/O modules when you need:
y Configurable channels allow the module to be used with a variety of sensors.
y On-board scaling eliminates the need to scale the data in the controller.
Controller processing time and power are preserved for more important tasks, such
as I/O control, communications, or other user-driven functions.
y On-line configuration. Modules can be configured in the RUN mode using the
programming software or the control program. This allows you to change
configuration while the system is operating. For example, the input filter for a
particular channel could be changed, or a channel could be disabled based on a
batch condition.
y Over- and under-range detections and indications eliminates the need to test
values in the control program, saving valuable processing power of the controller.
In addition, since alarms are handled by the module, the response is faster and
only a single bit needs to be monitored to determine if an error condition has
occurred.
y Ability to direct output device operation during an abnormal condition.
Each channel of the output module can be individually configured to hold its last
value or assume a user-defined value on either a run-to-program or run-to-fault
condition. This feature allows you to set the condition of your analog devices, and
therefore your control process, which may help to ensure a reliable shutdown.
y Selectable input filters allows you to select from several different filter
frequencies for each channel that best meets the performance needs of your
application based on environmental limitations. Lower filter settings provide greater
noise rejection and resolution. Higher filter settings provide faster performance.
y Selectable response to broken input sensor. This feature provides feedback to
the controller that a field device is not connected or operating properly. This allows
you to specify corrective action based on the bit or channel condition.
Cat. No. Description Number of Inputs Number of Outputs Terminal Base Unit
8 pt 16 bit Single-Ended
1797-IE8 Non-Isolated Analog Input
Module
8 pt 16 bit Single-Ended
Non-Isolated Analog Input
1797-IE8H
Module with HART
capability 8
8 pt 16 bit Single-Ended
1797-IE8NF Non-Isolated Analog Input
Module with Noise Filter
1797-TB3, 1797-TB3S
8 pt 16 bit Non-Isolated RTD
1797-IRT8 Thermocouple/mV Input
Module
8 pt 13 bit Single-Ended
1797-OE8 Non-Isolated Analog Output
Module
8 pt 16 bit Single-Ended 8
Non-Isolated Analog Input
1797-OE8H
Module with HART
capability
1797-IRT8
Suitable for Pt 100, Pt200, Ni 100, Ni120, Ni200, 10Cu
Input Type RTD, Thermocouple Type B, E, J, K, N, R, S, T, XK/XK (L)
Configuration via internal bus
0…500Ω
-40…100 mV
Input Signal Range
TC
RTD
Settling Time to 99% of Final Value 8 ms (mV mode, °F thermocouple)
Open RTD Detection Out of range upscale reading
Lead Resistance Compensation <15 Ω total
RTDs: 0.1% of span @ 20 °C, filter cutoff < 1 Hz
Transfer Characteristics, Accuracy
Thermocouples: 0.1% of span @ 20 °C, filter cutoff < 1 Hz
Cold junction compensation = +1 °C
Transfer Characteristics, Temperature Drift
150ppm/ °C (primary range)
Overrange Alarm - Individually for each channel
Lead Breakage Alarm - Individually for each channel
Fault State - Individually for each channel (includes overrange, lead breakage and short
circuit)
Data Organization Sensor Mode RTD 2, 3, or 4-wire - Common to groups of 4 channels (ch 0-3, ch 4-7)
TC Sensor Type (e.g. TC, Type B, E, J..., RTD or mV) - Common to groups of 4 channels
(ch 0-3, ch 4-7)
Internal Reference Junction (TC mode) - Common to all channels (0 °C, 20 °C, 25 °C, 30
°C, 40 °C, 50 °C, 60 °C, 70 °C selectable
16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc
Intrinsically Safe Input Characteristics Ii ≤ 400 mA
Li = Negligible
Ci ≤ 1.35 µF
1797-OE8 1797-OE8H
Output Resolution, Bits 13 bits 13 bits
Transfer Characteristics, Accuracy 0.1% of output signal at 20 °C (68 °F) 0.1% of output signal at 20 °C (68 °F)
Transfer Characteristics, Temperature Drift 0.010% of output signal range 0.010% of output signal range
Output Load Range 0…500 Ω @ 22 mA 0…500 Ω @ 22 mA
Output Load Range, Voltage Available >11V @ 22 mA >11V @ 22 mA
Step Response to 99% of Full Scale 4 ms 4 ms
EEx ia IIB/IIC T4, EEx ia IIB/IIC T4,
Intrinsically Safe Output Type AEx ia IIC T4, AEx ia IIC T4,
Class I, II, III Division 1 Groups A…G T4 Class I, II, III Division 1 Groups A…G T4
16 pin male and female FlexBus connector: 16 pin male and female FlexBus connector:
Ui ≤ 5.8V dc Ui ≤ 5.8V dc
Intrinsically Safe Output Characteristics Ii ≤ 400 mA Ii ≤ 400 mA
Li = Negligible Li = Negligible
Ci ≤ 1.35 µF Ci ≤ 1.35 µF
Power Dissipation 5.4 W 5.4 W
Thermal Dissipation, Max. 18.4 BTU/hr 18.4 BTU/hr
Counter I/O Module Ideal for applications requiring rotational control, the FLEX Ex counter is essentially a
tachometer with the capability of reporting frequency, acceleration, and direction.
Outputs are activated by alarms. Input devices range from magnetic pickup to
flowmeters, to incremental encoders to proximity detectors.
1797-IJ2
Number of Inputs 2
Flowmeter Input Signal Threshold 3V or 6V selectable
Flowmeter Input Voltage Available > 15V @ 20 mA
Magnetic Pickup Input Signal 50 mV or 500 mV, selectable
Processing Time ≤ 4 ms
Input Frequency Range 1.0…32,767 Hz
Sampling Time - Accuracy
2 ms - 0.043%
4 ms - 0.033%
5 ms - 0.031%
10 ms - 0.027%
Frequency Resolution, Min. 20 ms - 0.025%
50 ms - 0.023%
100 ms - 0.023%
200 ms - 0.023%
500 ms - 0.023%
1000 ms - 0.023%
Magnetic pickup: 50 mV, 500 mV
Frequency Input, Characteristics NAMUR: 8V, 8 mA
Flowmeter: low ≥ 3V, high ≤ 6V
> 5 kΩ magnetic pickup
Frequency Input, Impedance Rating
> 10 kΩ flowmeter
EEx ia IIB/IIC T4,
Intrinsically Safe Input Type AEx ia IIC T4,
Class I, II, III Division 1 Groups A…G T4
Intrinsically Safe Input Characteristics DIN19234 (NAMUR)
Number of Outputs 2
Power Dissipation 4.25 W
Thermal Dissipation, Max. 14.5 BTU/hr
Step 3 - Select:
Selecting a Terminal Base
y the appropriate terminal base unit
for your module and system Unit
Each FLEX Ex I/O module requires a FLEX Ex terminal base unit that snaps onto the
DIN rail to the right of the I/O adapter. The terminal bases provide terminal
connection points for I/O wiring and plug together to form the backplane. They are
available with screw and spring terminations.
Step 4 - Select:
Selecting a Power Supply
y if power consumption exceeds the
maximum for a single power supply, The power supply is an essential component in the operation of an intrinsically safe
install additional power supplies system. It must isolate the unsafe incoming power from the control system and limit
the available energy to IS-safe levels.
FLEX Ex power supplies provide power for the FLEX Ex ControlNet network,
communication adapter, I/O modules, fiber hub, and IS field devices. No other power
sources are needed to operate any components attached to the FLEX Ex system in the
hazardous area. Power for valves, actuators, or transmitters come from the FLEX Ex
modules.
No other power sources are needed to operate any components attached to the FLEX
Ex system in the hazardous area. Power for valves, actuators, and transmitters come
from the FLEX Ex modules.
There are two types of enclosures: (N-Type) explosion-proof with 1 in. conduit pipe
thread input/output terminations and (E-Type) flame-proof with increased safety
input/output terminations. Each type is available in 24V dc or 85...253V ac for supply
sources.
Dimensions (HxWxD),
Cat. No. Description Input Voltage, Max. Output Power (W) Metric/Imperial Weight, Metric/Imperial
FLEX Ex 85-250V AC In/Quad-Ex DC 174 x 174 x 128 mm 7.3 kg
1797-PS1N 250V ac 34 W✶
Out Power Supply 6.9 x 6.9 x 5.04 in 16 lb
FLEX Ex 85-253V AC In/Quad-Ex DC 174 x 174 x 280 mm 7.7 kg
1797-PS1E 253V ac 34 W✶
Out Power Supply 6.9 x 6.9 x 11.0 in 17 lb
FLEX Ex Power Supply in explosion 174 x 174 x 128 mm 7.3 kg
1797-PS2N2 40V dc 34 W✶
proof enclosure 6.9 x 6.9 x 5.04 in 16 lb
FLEX Ex Power Supply in explosion 174 x 174 x 280 mm 7.7 kg
1797-PS2E2 40V dc 34 W✶
proof enclosure 6.9 x 6.9 x 11.0 in 17 lb
The total number of power supplies needed depends on the modules used and the
total system configuration. The following illustration shows how this example may be
configured.
Each power supply output in the FLEX Ex system is rated for 8.5W. Modules can be
attached to the output until their combined power equals that number. Do not
exceed the power supply maximum of 8.5W.
Step 5 - Select:
Selecting FLEX Ex
y optional FLEX Ex accessories
Accessories
1794-CE1 and -CE3 Extender Cables
Use the optional 1794-CE1 (0.3m, 1ft) or 1794-CE3 (0.9m, 3ft) extender cable (one
per system) to arrange your system in two rows or split your system into horizontal
and vertical orientation. The cable can be used between any module or adapter.
The 1797-BOOT covers the BNC connector on the ControlNet Ex trunk cable.
ControlNet Ex Taps
1797-TPS ControlNet Ex Straight T-Tap
Step 6 - Select:
Mounting the FLEX Ex
y panel mount or DIN rail mount
y appropriate number of panels or System
DIN rails based on the number of
modules and the physical You can horizontally or vertically mount the FLEX Ex system on a standard 35mm DIN
requirements rail. The adapter and terminal base easily snap on the DIN rail by hand. Use a flat-
blade screwdriver to remove components from the DIN rail.
y one end cap per controller system
Screw holes allow you to horizontally or vertically panel-mount your system in an
enclosure. An example of a FLEX Ex DIN-rail mounted system is shown in 30239.
When properly installed, FLEX Ex is grounded through the DIN rail to chassis ground.
Use zinc-plated, yellow-chromated steel DIN rail to assure proper grounding. Using
other DIN rail materials (e.g. aluminum, plastic, etc.) which can corrode, oxidize, or
are poor conductors can result in improper or intermittent platform grounding.
If installing FLEX Ex on non-recommended DIN rail materials, use the mounting holes
provided in each terminal base or a 1794-NM1 mounting kit with approved mounting
bracket. Use mounting screws with star washers to provide the FLEX Ex platform with
a chassis ground connection that is not likely to be affected by shock, vibration, or
oxidation over time.
The hook (on the terminal base) and adjacent connection point (on the
communication adapter) keep the terminal bases tight together. These components
are capable of maintaining a reliable connection in case of shock and/or vibration.
Refer to the environmental conditions information in each module’s specifications.
Step 7 - Select:
Selecting Software
y the ControlNet Ex network
You need the ControlNet Ex software to configure and program your system.
If you have a: Use this network: You need: Order this catalog number:
RSNetWorx for ControlNet 9357-CNETL3
ControlNet Ex
1797-ACNR15 RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RL5300ENE
RSNetWorx for EtherNet/IP 9357-ENETL3 individually
9357-ANETL3 combined
EtherNet/IP
RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RLD300ENE✶
1797-BIC and -CEC RSNetWorx for DeviceNet 9357-DNETL3
DeviceNet RSLinx 9355-WAB100ENE
RSLogix 5000 9324-RLD300ENE✶
RSLinx 9355-WAB100ENE
Remote I/O
RSLogix 5000 9324-RLD300ENE✶
✶Order RSLogix 5000 bundled with RSNetWorx and RSLinx with catalog number 9324-RLD300NXENE.
Network RSNetWorx software for ControlNet (9357-CNETxx) is the configuration tool for your
ControlNet Ex networks. RSNetWorx software lets you create a graphical
Configuration representation of your network configuration and configure the parameters that
Software define your network.
Each network scanner has its own scan list and memory mapping. This information is
stored in the configuration files in the scanner. When changes are made to the scan
lists, RSNetWorx software automatically calculates network bandwidth for the entire
network, as well as the bandwidth used by each network component.
Summary
As you select devices for your FLEX Ex system, keep in mind:
Related Documenation
Additional user documentation presents information according to the tasks you
perform and the programming environment you use. Refer to the table below for
information on 1794 FLEX I/O publications.
FLEX Ex Related Publications✶
Cat. No. Description Pub.No.
FLEX Ex System Certification
FLEX Ex System 1797 Series 1797-6.5.6
Reference Manual
Dual Media ControlNet Ex 1.5
1797-ACNR15 1797-5.14
Adapter
ControlNet Ex Coax Drop Repeater
Communication 1797-RPA
Module
1797-5.15
ControlNet Ex 3 km Fiber Media Port
1797-RPFM
Adapter
1797-BIC Bus Isolator Module
1797-5.13
1797-CEC Flexbus Connector Module
Intermixed
Redundant ControlNet Barrier
1797-BCNR 1797-5.35
Module
3-Tier Screw Clamp Terminal Base
1797-TB3
Unit
Bases 1797-5.1
3-Tier Spring Clamp Terminal Base
1797-TB3S
Unit
16 pt Non-Isolated NAMUR Input
1797-IBN16 1797-5.7
Module
Digital
24V dc 4 pt Non-Isolated Source
1797-OB4D 1797-5.6
Output Module
8 pt 16 bit Single-Ended Non-
1797-IE8
Isolated Analog Input Module
8 pt 16 bit Single-Ended Non-
1797-IE8H Isolated Analog Input Module with 1797-5.5
HART capability 1797-6.5.1
8 pt 16 bit Single-Ended Non-
1797-IE8NF Isolated Analog Input Module with
Analog Noise Filter
8 pt 16 bit Non-Isolated RTD
1797-IRT8 1797-5.4
Thermocouple/mV Input Module
8 pt 13 bit Single-Ended Non-
1797-OE8
Isolated Analog Output Module
1797-5.3
8 pt 16 bit Single-Ended Non- 1797-6.5.1
1797-OE8H Isolated Analog Input Module with
HART capability
Counter 1797-IJ2 2 Input Frequency Module 1797-5.9
FLEX Ex 85-250V AC In/Quad-Ex DC
1797-PS1N 1797-5.34
Out Power Supply
FLEX Ex 85-253V AC In/Quad-Ex DC
1797-PS1E 1797-5.33
Out Power Supply
Power Supplies
FLEX Ex Power Supply in explosion
1797-PS2N2 1797-5.12
proof enclosure
FLEX Ex Power Supply in explosion
1797-PS2E2 1797-5.8
proof enclosure
FLEX Ex Bus Isolator Extender Cable,
1797-CE1S
0.3 m (1 ft)
1797-5.20
FLEX Ex Bus Isolator Extender Cable,
Accessories 1797-CE3S
0.9 m (3 ft)
1797-EXMK FLEX Ex Cable Marking Kit 1797-5.23
1797-TCAP ControlNet Tap Terminator 1797-5.30
✶Contact your local A-B distributor for information on ordering any of the above publications.
For electronic copies of these publications, go to: http://www.theautomationbookstore.com
The following are trademarks of Rockwell Automation: FLEX I/O, FLEX Ex, FlexLogix,
NetLinx, RSLogix, RSWire, RSNetWorx, RSLinx, CompactLogix, ABECAD, Integrated
Architecture, ControlLogix, PLC, SLC, CompactBlock, ArmorBlock MaXum,
DeviceNetManager, 1336 IMPACT, 1336 FORCE, SCANport, and ProcessLogix.
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
PN 957782-66
Publication 1794-SG002A-EN-P — March 2004
Supercedes Publication 1794-2.1 — January 2000 1797-2.1 - August 2001 Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in USA.